6.0.TEC25IndoorNew Compliance F

CLAUSE REQUIRMENT OBSERVATION REMARKS
NO
CLAUSE WISE COMPLIANCE TO SPECIFICATION ON SMPS BASED POWER PLANT

BSNL SPECIFICATION NUMBER: - BSNL/Specification/SMP – 001/01/Rev-
1/September.2015
PART 1
TECHNICAL REQUIREMENTS
Model No: PRS 1400 FP2-2-INDOOR

NO
1.0 SCOPE
This document contains the generic requirements of High Power Plants, based on high Complied Power
Frequency Switch Mode Techniques, using switching frequency switch mode Plant compatible with
frequencies of technique, using switching VRLA batteries
20KHz and above, for the use in Indian Telecom Network. The frequencies of>20khz. Only.
Power Plant as per this GR shall be compatible with either VRLA
or both VRLA as well as Conventional Lead Acid batteries. The The power plant compatible
power plant compatible with VRLA batteries only shall be certified with VRLA batteries only
as "SMPS power plants compatible with VRLA battery only". The
Tendering Authority will indicate the type of power plant required
in the Tender.
NO
1.1.1 The DC Distribution cabinet does not form part of this GR. Noted -
1.1.2 The system shall be capable of meeting the load requirements of various The system is capable of Complied
telecom equipment and battery bank in Telecom Network. The system meeting the load
should be expandable at rack level itself or by additional racks using the requirements of various
basic FR/FC and/ or FR/BC modules of the same rating. The prescribed telecom equipment and
FR/FC and FR/BC ratings are 25A, 50A, 100A and 200A. These power battery bank in Telecom
plants may be mainly classified in two categories: Network.
FR/FC rating is 25A(upto
150A ultimate capacity)
1.1.2.1 Large capacity Power plants systems: N/ A
These types of power plants are envisage for large or very large telecom
systems. Power plant systems with ultimate capacity of
600A/1000A/1500A and above are envisaged for this application.
Battery back-up for these systems shall be as per Annexure – I letter No.
7-1/2013-NWO-CFA/MSE (Ch.II) Dated: 14.03.2014
Issued by BSNL C.O, New Delhi – 110 001. SMPS power plants based
on 100A basic modules are envisaged for 600A/1000A/1500A and
100A/200A basic modules for above 1500A for these application. All
these power plants use three phase supply.
1.1.2.2 Small capacity Power plants systems: 1. Battery Annexure – I Complied

letter No. 7-1/2013-
These type of power plants are envisage to serve small telecom systems NWO-CFA/MSE (Ch.II)
in rural and semi-urban areas. Battery back-up for these systems Dated: 14.03.2014- NA
shall be as per Annexure – I letter No. 7-1/2013-NWO-CFA/MSE
(Ch.II) Dated: 14.03.2014
2. Offered system is with
Issued by BSNL C.O, New Delhi – 110 001. This type of power plant 3Phase 4Wire input with
may also be used with small telecom systems such as mobile base 1-Phase rectifier
stations etc. in the urban and metros areas. SMPS power plants with
NO
ultimate capacity of less than 150A (single phase) based on 25A/50A

single phase module are envisaged and these power plants shall
operate on single or three phase / 4 wire A.C input power
distribution.
The power plants with ultimate capacity 150A/300A/450A based on
50A basic
modules shall operate on three phase / 4 wire A.C input power
distribution. Higher rated modules in place of 50A basic modules
(60A/75A) is also permissible, but counting of modules will be as per
the ultimate capacity fixed for 50A basic module (i.e
150A/300A/450A).
1.1.3 The power plant system shall consist of a Distribution, Switching, The power plant system Complied
Control, Alarm and Monitoring arrangement (DSCA) and Float consist of a distribution,
Rectifier-cum-Float switching, control, alarm
and monitoring arrangement
(DSCA) and Float Rectifier-
Chargers (FR/FCs) and Float Rectifier-cum-Battery Chargers (FR/BCs) Cum-Float charger
in a rack. It shall employ modular configuration for flexible provision of (FR/FCs) in a rack .it is
DC power. employing modular
configuration for flexible
provision of DC power.
Note: FR/BC is only used for conventional flooded Lead Acid
batteries only. Power plants compatible with VRLA batteries only,
do not require FR/BC modules and as such only FR/FC are used in
such power plants.
1.1.4 The system shall be sufficiently flexible to serve any load from 6.25A The System is sufficiently Complied
onwards, depending on manufacturer's design, rating, number of FR/FC flexible to serve up to full
modules used in a rack and system configuration. load of Power Plant System
(150 Amps) with 6(Six)
FR/FC modules of 25A
NO
rating each.
1.1.5 To cater to higher load requirements, same type of FR/FCs mounted in The FR/FCs mounted in same
the same rack or different racks shall be capable of working in rack is capable of working in
parallel load sharing arrangement. parallel load sharing Complied
arrangement to cater for
higher load requirements.
1.2 Functional and Technical Requirements
1.2.1 Functional Requirements Provided
1.2.1.1 Lightning & Surge Protection: Phoenix Surge Protective Complied

Device Stage - II Model /Part
The protection of Telecom Site against the lightening and high voltage No. 1. VAL- MS
surges shall be as per GR of Lightening and Surge Protection of Telecom 320/3+1/FM(2859181) 2.
Site (GR No.
VAL-MS 320 ST (2838843).
TEC/GR/FLA/LSP-001/01/June 2010). 3. F-MS 12 (2817987) 4.
VAL MS BE/FM
(2817738)
1.2.1.2 Stage–2 Protection: Stage – 2 Protection is Complied

provided in TT configuration
for Low Voltage Surges in
This protection against, low voltage surges of up to 1.5 KV, shall be the Power Plant.TT
provided at the power plant level. This protection shall be configuration with Stage - 2
equipped with thermal disconnection and potential free contact for Protection.
arrestor(s) connected between live & neutral and neutral & earth. This The Stage – 2 Protection is
protection shall be in compliance of IEC 62305 provided after the AC Input
Contactor meant for Galvanic
& 60364-5-53 for the following values of current: Isolation at the Input of
Power Plant. This protection
device is equipped with
thermal disconnection and
NO
Between Protection Requirement
R, Y, B & N Greater than or equal to In: 10KA, 8/20S for Potential free contact for
each phase Surge arrestor connected
N & PE Greater than or equal to In: 20KA, 8/20S. between R,Y,B & Neutral
and Neutral to PE. The Stage
– 2 Protection is approved by
CACT.
1. Between Phase to
Neutral:
Where In: Value of nominal discharge current 8/20μS. SPD Make : PHOENIX
CONTACT; Type :
VALVETRAB VAL-MS 320
ST; F312/09; Part
Note: Voltage rating of MOVs shall be 320V minimum. No. 28 38 84 3.
2. Between Neutral to PE:
SPD Make : PHOENIX,
Type : ETRAB FLT1 F-MS
12ST F312/09 Part No. 28 17
990.
Values of Current :
Between R,Y,B & N : In :
20KA (8/20µS).
Imax : 40KA
Between N to PE : Iimax 40KA
(8/20µS).
Rated input Voltage of
Stage – 2 Arrestor between
R, Y, B & Neutral is Uc =
335V AC & between N &
PE, Uc = 260 V AC.
1.2.1.3 Response time of the Stage II device shall be ≤ 25 nano seconds. Response time of Stage–2 Complied
Protection device is 25 nano
seconds for Line to Neutral
and 100 nano seconds for N
NO
to PE.
1.2.1.4 Installation procedures of SPDs
The power plant contains Complied

Stage-II protective device for
The power plant shall contain Stage-II protective device for protection protection against low
against low voltage surges of voltage up to 1.5 KV.
voltage surges of voltage up
to 1.5 KV.
1.2.2 Technical Requirements
1.2.2.1 System Applications
Meets the requirement Complied

SMPS is intended to be used in Auto Float-cum-Charge mode as a
regulated D.C. Power Source.
1.2.2.1.1 Switching frequencies of these power plants shall be 20 KHz and above. Switching frequency of
power plants is above 20KHz
Complied
1.2.2.1.2 The system shall only be based on menu driven The system is based on menu
Microprocessor Controlled Techniques (both DSCA as well as driven micro processer (for
FR/FC, FR/BC module) for control, monitoring & alarms. DSCA shall both DSCA & ER/FC) for
display the Software version and checksum number for DSCA and controlling, monitoring&
FR/FC, FR/BC. Setting of all the parameters shall be through menu- alarms. DSCA displays the Complied
driven microprocessor control only. The failure of Microprocessor or software version and
DSCA shall not affect the setting of individual FR/FC, FR/BC. No checksum number of DSCA
parameter of FR/FC, FR/BC modules shall be disturbed on the failure of and FR/FC. Setting of all the
DSCA. In this condition all the FR/FC FR/BC modules shall take care of
parameter are through menu
NO
the load on default settings and share the load collectively. Only the driven micro processor or
setting of new parameters from DSCA shall be affected. In case of DSCA does not affect any
failure of microprocessor of FR/FC, FR/BC module its last settings shall setting of individual FR/FC.
not be affected.
System is compatible with
Ethernet / RS485 for control
The system shall be RS485 / RS232/ Ethernet compatible, if remote and monitoring of power
monitoring is required. It shall be feasible to set any monitoring control plant data. All the
parameter from a remote site through RS 485. All the information information (only user level)
regarding Control and monitoring of Power Plant data shall be accessible is accessible on demand from
on demand from the remote site. The exchange of information and remote site. The exchange of
protocol format shall be as given in the Annexure -1. information & protocol
format is complied as per
Annexure -1 of BSNL
Specification.
1.2.2.2 The DSCA shall be provided for the ultimate capacity of the Power Offered system having :-
Plant. However, it shall preferably be provided either in the first rack or in a) Termination for
a separate rack. The DSCA, in addition to control, monitoring and alarms, Batteries – 3 Nos. is
shall provide for the following: provided through HRC Fuse Complied
Links (3*125A HRC Fuse)
The Common +Ve Bus Bar
a) Termination for the batteries*. IS provided for Battery and
Load.
b) Termination for the exchange load. b) DC distribution for Load
Path is done as follows :
c) Interconnecting arrangement for power equipment.
Load MCB : MCB Single
d) Battery Switching arrangement (Connection to / isolation from Pole(63A *1Nos +
system)** 32A*2Nos+16A*2Nos)
The Load +Ve is terminated
e) Termination for AC input to the rack shall be finger touch proof, on Common +Ve Busbar.
flame retardant, insulated. Use of bus-bars for the purpose is precluded. c) The interconnection
However, for terminating cables of large cross sectional area, especially in arrangement between
high ultimate capacity power plants, copper bars may be provided as Rectifiers (FR/FC
terminal blocks to handle such high currents.
Modules) and Common
NO
f) Termination for AC and DC to FR/FC modules. g) Circuit Breakers/ Internal Bus bars is
fuses etc. through Hot Plug – in
arrangement provided in
the Back Plane \
* The capacity and number of batteries shall be as per order. For Assembly of the Rectifier
the purpose of Shelf.
d) Battery Switching
Type Approval, it shall be taken as three batteries. arrangement
(Connection to / isolation
from system) is
** Only CACT approved DC contactor or `MCBs’ (which do not automatically done by
produce spark while cutting in or out) for manual isolation and means of LVD
reconnection of the battery. The manual isolation/reconnection of the Contactors (Single Pole
battery by tripping the contactor through an external switch is not DC Contactor) provided
permitted. in each Battery path for
battery low voltage
disconnection /
Note-1: For AC input supply, AC contactor with AC Coil shall reconnection automatically
preferably be used. AC Contactor with DC coil (if used) shall have its and manual isolation of
own power supply and shall not be fed from Exchange battery. Battery is through Soft
Switch by means of
Menu Driven SPS.
External Switch is not used
Note-2: Battery shall be protected against the short circuit
for the purpose..
from any source, including switching equipment such as contactor, MCB
coil and their control and sensing circuitry. e) Termination of AC input
R,Y & B, Neutral & Earth
to the rack is through
terminated on
Note-3: Solid state switching device may preferably be used. g) Circuit Breaker is provided
Relays, if used, shall be UL or CE compliant. at the input in each
Rectifier (FR/FC Module).
Battery isolation /
reconnection have been
provided using dc
NO
contactor and software

controlled.
Note-1: high current rated ac
input Contactor (40A-3P)
with dc coil have been
used. These have their own
power supply, no where
related to exchange
battery.
Note-2: HRC Fuse Link is
provided for Battery
protection against short
circuit in each battery path.
Note-3:solid state switching
device is used. Relay, relay
where used is CACT
approved
1.2.2.2.1 Interlocking of batteries: Necessary interlocking arrangement for Interlocking arrangement for
batteries shall be provided so as to ensure that at-least one battery remains batteries provided through Complied
floated across the load under all working conditions. electronic sensing
arrangement so as to ensure
that at-least one battery
remains floated across the
load under all working
condition.
1.2.2.3 Power Plant compatibility with Engine alternator: The power plant The power plant system Complied
system (including FR/FCs, FR/BCs and DSCA), shall be suitable for (including FR/FCs,and
operation from A.C mains or a DG set (of capacity 1.25 times AC load of DCSA), is suitable for
power plant). operation from AC mains or
a DG set
1.2.2.4 Load Sharing (Parallel operation): FR/FC modules shall be suitable Checked ok, FR/FC modules is
for operating in parallel with one or more modules of similar type, make suitable for operating in parallel Complied,
NO
and rating, other output conditions remaining within specified limits. with one or more modules of
similar type, make and rating,
other output conditions
remaining within specified
limits.
1.2.2.4.1 The current sharing shall be within +/- 10% of the average current per The current sharing is within
rectifier module in the system (mounted in the same or different racks),
limit when loaded between Complied
when loaded between 50 to 100% of its rated capacity for all working 50 to 100% of its rated
conditions. capacity for all working
condition
1.2.2.4.2 In the event of failure of DSCA, FR/FC, FR/BC modules’ parameters In the event of failure of
shall not be disturbed. All the FR/FC FR/BC modules shall take care of DSCA, FR/FC, FR/BC Complied,
the load on default settings and share the load collectively. modules’ parameters will not
be disturbed. All the FR/FC
modules will take care of the
load on default settings and
share the load collectively.
1.2.2.5 Battery Monitoring:
1.2.2.5.1 Battery under voltage isolation: There shall be a provision for The Single Pole DC contactor Complied
Automatic isolation/reconnection of each battery from the load. The DC is used for Battery
contactor used for the purpose shall be of single pole only. connection/reconnection.
Cut off:1.85V/cell
(44.4V+0.25V) is Settable
The operate and release voltages for the above conditions shall be as between 1.70V& 1.9V cell.
follows: Reconnect : When the FR/FC
voltage has built-up fully.
Will be settable between
2.15v to 2.3V/cell
Cut-off: 1.85V/cell (44.4V+0.25V) shall be settable between
1.85V and 1.9V/cell)
Reconnect: When the FR/FC voltage has built-up fully. Shall be settable
NO
between 2.15V to 2.3V/cell)
1.2.2.5.2 Battery Health Monitoring in Auto Mode: To keep the battery in To keep the battery in healthy
healthy state, the battery condition shall be continuously monitored. On state, battery condition is Complied,
restoration of AC mains after an interruption, depending on the sensed continuously monitored by
battery condition (depth of discharge), the system shall change over to controller unit & depending
Auto Charge mode to charge the battery at higher voltage of 55.2V till the on the depth of discharge
battery is fully recouped. ,system change over to auto
float to auto charge mode to
change the battery at higher
voltage off 55.2V till the
battery is fully recouped .this
is subject to availability of
mains .the performance
checked & found ok. Meets
the requirements.
1.2.2.5.3 Battery Health Check (Optional): There shall be a provision of Battery Health monitoring Complied,
monitoring the voltage, current, trickle current, conductance and system provided for
temperature (programmable) of the batteries associated with the power monitoring voltage ,current
plant at a set periodicity. There shall also be a provision of monitoring of ,trickle current ,conductance
each cells of the battery bank for voltage and temperature. and temperature
(programmable) of the
batteries associated with the
The provision for conducting a partial discharge (about 20%) test, of a power plant at asset
pre- determined duration and frequency, shall be made available in the periodicity as well as
power plant (Frequency and duration of partial discharge test shall be provision of monitoring of
programmable). During this test, the current and voltage of the battery as each cells of battery bank for
well as each individual cell shall be recorded. It shall also record the voltage and temperature all
conductance and temperature of each cell. other parameter also meet the
requirement.
Conductance measurements/observations shall be off-line to prevent noise

interference. First observations of conductance, recorded by the power
plant system, for the battery shall form the base values for future
NO
comparison.
All the above information is

The provision of partial test discharge shall be implemented in such a made to the remote site
way that at a time only one battery is put to discharge, so as to ensure that through RS 485
necessary battery reserve is available in case of power failure during or
immediately after the test discharge. Provision shall be made for
observing the state of charge of battery before commencing this test. In
case the battery is not fully charged this test may be deferred till the
battery is fully recouped.
Any abnormality observed during above observations shall be

highlighted by initiating an alarm. All the above information shall be
made available to the remote site through RS 485(Refer Annexure 1 for
specified protocol).
Note: The Battery Health Check feature shall be optional. However,

type approval shall only be accorded with the above provision. The
manufacturer will give the list of hardware equipment required for the
purpose in the instruction and maintenance manual. User shall clearly
indicate the requirement of battery health check feature while ordering the
power plant. The manufacturer shall also undertake that the above
provision will become fully function by adding the hard ware (indicated
in the instruction manual) for the purpose.
1.2.2.5.4 SMPS Management (Optional) Not provided as it is optional (Optional)

requirement.
The purchaser may decide the requirements for optional SMPS

NO
Management features like Energy saving Management, DG Efficiency &

Fuel Saving Management, Battery Efficiency & Management, Rectifier
Control – Efficiency Management, etc.
1.2.2.5.5 Battery path Current Limiting Circuit : In Auto Mode the current The current in each battery Complied
in each battery path shall be settable as per the battery capacity so path separately is settable as
that the battery path current is kept at 10 % of battery AH capacity. per the battery capacity so
Tendering Authority will that the battery path current is
kept at 10% ( settable) of
battery ah capacity ( settable)
give the capacity of the battery to be used for this purpose. For the type .However the range of setting
approval the manufacturer shall demonstrate the facility and undertake to is 0 to 50% of battery ah
make provision as per order. capacity
1.2.2.5.6 Temperature Compensation for Battery: In auto float/charge, mode

there shall be provision for monitoring the temperature of battery
and consequent arrangement for Automatic temperature compensation
of the FR/FC, FR/BC output voltage to match the battery
temperature dependant charge characteristics. The output voltage of the The performance is Complied
rectifier in Float/Charge operation shall decrease or increase at the rate satisfactory as per
of 72mV (3mV/cell, 24 cell battery) per degree increase or decrease in requirements of GR.
temperature over the set voltage. The output voltage shall decrease till
the open circuit voltage of the battery is reached. The open circuit voltage
range shall be settable between 2.1V/cell to 2.2V/cell. At this voltage, the
power plant voltage gets locked and further increase in temperature shall
not decrease the voltage any further. This voltage shall also remain locked
till the temperature falls below the value corresponding to set value. When
the output voltage reaches 55.8V, due to increase in the output voltage
owing to decrease in temperature, it shall get locked at this voltage & any
further decrease in temperature shall not lead to further rise in the output
voltage of the power plant. This voltage shall also remain locked till the
temperature rises above the value corresponding to set value. A tolerance
NO
+/- 5 mV may be acceptable over the specified rate of 72mV/degree C.

The nominal distance between the battery & power plant may be 20
meters. The manufacturer shall provide the necessary sensor and cord for
the purpose with the power plant. Failure of temperature compensation
circuit including sensors (including the open or short circuit) shall create
an alarm and shall not lead to abnormal change in output voltage. Proper
sign-writing shall be made in DSCA and both ends of temperature
compensation cord for its easy termination.
1.2.2.6 Protections Failure of control & sensing Complied

circuitry don’t cause any &Verified
hazard. Voltage of system is
Failure of control and sensing circuitry shall not cause any hazard. The not found to increase
voltages of the system shall not abnormally increase to endanger the load. abnormally to endanger the
load.
1.2.2.6.1 AC Input: There shall be an automatic arrangement to provide There is an automatic

galvanic isolation at the AC input of the FR/FC module whenever the arrangement to provide
input voltage is beyond the specified operating range (120V to 300V for galvanic isolation at the AC Complied & Verified
single phase and 320V to 480V for three phase systems). Suitable alarm input of the FR/FC module
indication shall also be provided. The FR/FC module shall resume normal whenever the input voltage is
working automatically when the input is restored within the working beyond the specified
limits. Hysteresis within specified working limits shall prevent shutting operating range ( 120V To
down of the FR/FC. A tolerance of +/- 5V is acceptable for protection 300V For single phase )
& alarm operation. Reconnection shall occur at a voltage, 10V lower than
suitable alarm indication is
the set voltage for high isolation limit and 10V higher than the lower set
limit, to avoid hunting. The circuitry used for sensing the voltage for provided the FR/FC modules
operation of isolation/ reconnection device shall be able to withstand a resume normal working
voltage 15% higher than the specified extreme limit of isolation. automatically when the input
is restored within the working
limits.
1.2.2.6.2 D. C. Over voltage: Each rectifier module shall be fitted with an internal Meets the requirement & Complied,
over- voltage protection circuit. used internally
NO
1.2.2.6.2.1 In case output DC voltage exceeds –56V, the over voltage protection Dc over voltage protection Complied
circuit shall operate and shut-off the faulty module. A tolerance of +/- circuit operates at 56.25v
0.25V is permitted in this case. Restoration of the module may be (Settable) and shuts off the
through manual or through DSCA”. faulty modules and
restoration of the module
through a reset feature on the
controller’s front panel.
1.2.2.6.2.2 Shutting-off of faulty FR/FC module shall not affect the operation of Meets the requirement Complied,
other FR/FCs operating in the rack.
1.2.2.6.2.3 Operation of over-voltage shut down shall be suitably indicated on the Operation of over- voltage Complied
module and also extended monitoring/control unit. shut down is suitably
indicated on the module and
also extended to
monitoring /control unit.
1.2.2.6.2.4 The circuit design shall ensure protection against the discharge of the Meets the requirement Complied
Battery through the FR/FC module in any case.
1.2.2.6.2.5 The over voltage protection circuit failure shall not cause any safety The over voltage protection Complied
hazard. circuit failure does not cause
any safety hazard. This
function is part of internal
circuitry of FR/FC Module.
1.2.2.6.3 Fuse / Circuit Breakers: Fuses or circuit breakers shall be provided for Followings are provided- Complied
each FR/FC, FR/BC module as follows: a. Circuit breaker is
provided for each
FR/FC AC Line I/P.
a. Live AC input line (MCB) b. In-built short
circuit protection
b. Negative D.C output (enclosed ultra-fast blow fuse assembly provided at each FR/FC
NO
or DC circuit-breaker). module.
c. provided
c. Against failure of Control sensing circuit.
1.2.2.6.3.1 All fuses/circuit breaker used shall be suitably fault rated. Meets the requirement Complied,
1.2.2.6.4 Over Load/Short Circuit: The FR/FC shall be protected for over The FR/FC is protected for Complied
load/short circuit as per clause 1.2.2.10.9.2. over load /short circuit
1.2.2.7 Monitoring Alarms and Indicating Lamps Provided and Meets the Complied,
requirement
Visual indications/display shall be provided by means of bright

LCDs/LEDs on each FR/FC module and DSCA to indicate:
1.2.2.7.1 Functional Indications: The following functional indications shall be The function indication for a) Complied,
provided on FR/FC & DSCA : is provided on both DSCA
and FR/FC modules while b
a) Mains available &c are provided on DSCA
b) FR/FC, FR/BC On Auto Float only.
c) FR/FC, FR/BC On Auto Charge

Note: The functional indication a) shall be provided on both DSCA &
FR/FC/BC module, while b) & c) may be provided either on DSCA or
on both FR/FC and DSCA.
1.2.2.7.2 Alarm Indications: A. On FR/FC: Provided Complied,

NO
a. LED Green – Healthy

b. LED Amber – Warning
c. LED Red – Major
Provided
Provided
B. On DSCA:
Provided
Provided
Provided
a) Load Voltage High (above 56V)/Low (below 45.6V)
Provided
b) FR/FC, FR/BC fail due to: Provided
i). FR/FC, FR/BC Over Voltage Provided
Provided
ii). FR/FC, FR/BC Under Voltage or Output fail Provided
iii). FR/FC, FR/BC Over Load (Voltage droop)
iv). Fan Fail (due to any reason).
c) Mains Out of range d) System Over Load
e) Mains "ON"/Battery Discharge
f) Fan Fail (in case fan provided at rack level)
g) Temp. Compensation fail
h) Battery Fail or No Battery (separate for each Battery)
i) Battery isolated from the load
j) Lightning and surge protection Stage II Fail
1.2.2.7.3 All the alarms shall be DC operated only. Also all alarm circuits shall be All the alarm is DC operated Complied
NO
provided with suitable delay to ensure that they do not operate with only. Also all alarm circuits
transients. is provided with suitable
delay to ensure that they do
not operate with transients.
1.2.2.7.4 All the alarms and protection limits shall be settable through a menu All the alarms and Complied DC higher
driven program. protection limits are voltage protection
settable through a menu limit for modules
driven program. level is preset.
1.2.2.7.5 All the protections/alarms shall be within tolerance of 0.25V in case of All the protections/alarms Complied,
DC voltage and 1% in case of current. For AC voltage it shall be +/- 5V. shall be within tolerance of
0.25V in case of DC
voltage and 1% in case of
current. For AC voltage it
shall be +/- 5V.
1.2.2.7.6 Every Alarm condition shall be accompanied with an Audio alarm, with Meets the requirement Complied
audio cut- off facility.
1.2.2.7.7 Potential free contact two (one for alarm and one redundant) shall be Provided and the requirement Complied
provided for extending the fault alarm to Switch room.
1.2.2.8 Remote control and monitoring The exchange of information Complied

and protocol format between
the power plant and remote
The power plant shall be RS 485 compatible. It shall provide for the site (master laptop connected
monitoring, alarm and control of the power plant and its associated at RS485 port with the power
batteries from a remote site through RS 485. The exchange of plant )as given in annexure -2
information and protocol format between the power plant and remote site of the GR was checked for
shall be as given in the Annexure-1. each parameter and found to
confirm the requirement
.Meets the requirements.
NO
1.2.2.9 Electrical Requirements
1.2.2.9.1 AC input Supply : The Power Plant using FR/FC modules of 25/50A (a) Single phase Complied
shall operate from single phase AC input & FR/FC module of ( Nominal
100/200A capacity shall operate from three phase/4 wire AC input. The
nominal input frequency is 50Hz, which may vary from 48-52Hz. The 230V),120-300V
input voltage range shall be as given below: AC only
(b) N/A
a) Single Phase (Nominal 230V) : 120V to 300V

b) Three Phase/4 wire (Nominal 400V) : 320V to 480V
50A FR/FC module shall operate on single phase with three phase / 4wire
AC input distribution. Power Plant shall cut off below 120V.
1.2.2.9.1.1 For three phase/4 wire FR/FC, FR/BC modules only delta -N/A- -N/A-
connections are permitted. FR/FC, FR/BC modules shall work
satisfactorily for unbalance of +/- 10% of nominal input. Phase current
unbalance, under all working conditions, mentioned in this document,
shall not be more than 10%. Neutral phase current shall not exceed
100mA under all specified input and load conditions.
1.2.2.9.1.2 Power Derating: Complied, With addendum Complied,

letter from BSNL
CGMOA/TSA/Tech-
Power de-rating in case of SMPS power plant operating on three Corr/PPl14-15/92 dtd.@
phase with 100/200A FR/FC Module, shall be able to operate on two Banoalore-41 the
phase with output power de-rating of at least 50%. 27.10.2016
And
Ref-7-1/2014/NOW-
CFA/MSE . Dated 23-09-
NO
2015
1.2.2.9.1.3 Neutral path current in case of single phase FR/FC modules in each Natural current is not more Complied
phase of three phase distribution shall not exceed the limit set by than Line current in any
State Electricity Board / Other Regulatory Authority. condition
1.2.2.9.2 DC output Characteristics (Auto Float Charge operation): The The module is capable of Complied
Module shall be capable of operating in “Auto Float-cum- Charge” operating in auto float-cum
mode. It shall be programmed to operate as a float rectifier or a charger, charge mode. It is
depending on the condition of the battery sets being sensed by the DSCA. programmable to operate as a
float rectifier or a charger
,depending as a condition the
battery sets being sensed by
DSCA
1.2.2.9.2.1 Auto Float Mode: The float voltage of each rectifier module shall The float voltage of each Complied
be continuously adjustable and pre-settable at any value in the range of rectifier module will be
-48 to -56V from FR/FC, FR/BC modules or DSCA. There shall also be a continuously adjustable &
provision of setting the float/charge voltages globally from DSCA. There pre-settable at any value in
shall also be a provision so that DSCA may over ride the values set by the range of -48 to -56V
individual module. The prescribed float voltage settings are -52.8V for From DSCA. There is
conventional battery and -54V for VRLA battery respectively. Float provision off setting the
Voltage adjustment may be made globally, and not for individual float /charger voltage
rectifiers”.
globally from DSCA
1.2.2.9.2.2 Auto Charge Mode: In Auto charge mode FR/FC shall supply Complied Complied,
battery & equipment current till terminal voltage reaches set value,
which is normally 2.3V/cell (-55.2V, this value shall be settable between
-48V and -56V) and shall change over to constant voltage mode. It
shall remain in this mode till a change over to float mode signal is
received.
1.2.2.9.2.3 The DC output voltage at the terminals shall be maintained within +/-1% Meets the requirement Complied,
of the half load preset voltage from 25% load to full load condition when
measured over the full specified input range.
NO
1.2.2.9.3 Efficiency: The efficiency of the single phase and three phase unit shall be Within the Limit Complied,
as given below:
Single Phase AC Three Phase

AC
a) At nominal input, output and full rated load better than 89% better than
90%
b) Other specified Input, output conditions better than 85% better than 87%
and load between 50% to 100%.
1.2.2.9.4 Input Power Factor: The true input Power Factor at nominal input, Within the Limit Complied,
output voltage and rated load shall be better than 0.98 and shall be better
than 0.95 in any other working condition and load between 50% to
100%. Active Power factor correction only shall be employed for the
purpose.
1.2.2.9.5 A resistor shall be provided to discharge the capacitors after the Rectifier Provided and Meets the Complied
modules have stopped operation and output is isolated. requirement
1.2.2.9.6 Electrical Noise: The Rectifier (FR/FC) Modules shall be provided with Provided and Meets the Complied
suitable filter on the output side. requirement
1.2.2.9.6.1 Psophometeric Noise: Psophometeric Noise (e.m.f. weighted at Within the Limit Complied,
800Hz), with a battery of appropriate capacity connected across the
NO
output should be within 2mV, while delivering the full rated load at
nominal input (400V AC for three phase supplies and 230V for single
phase supply). For test purposes, this shall be taken as equivalent to
4mV when the battery is not connected, other conditions remaining the
same as per ITU-T Rec. O.41.
1.2.2.9.6.2 The Peak-to-Peak Ripple : Voltage at the output of the rectifier Within the Limit Complied,
module, without battery connected, shall not exceed 300 mV at the
Switching Frequency measured by an Oscilloscope of 50/60 MHz band-
width (Typical).
1.2.2.9.7 Transient Response
1.2.2.9.7.1 Soft Start Feature: Slow start circuitry shall be employed such that Within limits and Meets the Complied and
FR/FC module input current and output voltage shall reach their nominal requirement Verified
value within 10 seconds. The maximum instantaneous current during
start up shall not exceed the peak value of the rectifier input current at
full load for the lowest input voltage specified.
1.2.2.9.7.2 Voltage overshoot/Undershoot : The requirements of this clause shall Within limits and Meets the Complied,
requirement
be achieved without a battery connected to the output of The
FR/FC module.
FR/FC modules shall be designed to minimise output voltage
Overshoot/Undershoot such that when they are switched on the DC
output voltage shall be limited to +/-5% of the set voltage & return to
their steady state within 20 ms for any load of 25% to 100%.
1.2.2.9.7.3 The DC output voltage overshoot for a sudden change in AC Within limits and Meets the Complied,
mains from specified lowest to highest and vice-versa shall not cause requirement
shut- down of FR/FC module and the voltage overshoot shall be limited
to +/- 5% of its set voltage and return to steady state within 20 ms.
1.2.2.9.7.4 The modules shall be designed such that a sudden load change of 25 to Within limits and Meets the Complied,
100% shall not result in DC output voltage Overshoot/ Undershoot of requirement
not more than 5% and return to steady state value within 10 ms
NO
without resulting the unit to trip.
1.2.2.9.8 Total Harmonic Distortion
1.2.2.9.8.1 Total Voltage Harmonic Distortion: The Total line harmonic Within limits and Meets the Complied,
voltage distortion shall not be more than 10% in conformity with requirement
CIGRE's limits.
Note: The above Harmonic Distortion limits are as per communication
received from Central Electricity Authority vide their office letter No.
GO2/Comm.I/1/1-95/962 dated 22.12.92.
1.2.2.9.8.2 Total Current Harmonic Distortion: The total harmonic distortion Within limits and Meets the Complied,
shall be limited as per EN 61000-3-2 Ed.2:2000. The total current requirement
harmonic distortion contributed by the unit at the input shall not exceed
10% for input voltage range 120V-300V for single phase units and
320V to 480V for three phase systems; for load between 50 to 100% of
the rated capacity.
1.2.2.9.9 Current limiting (Voltage Droop): The Current limiting (Voltage Within limits and Meets the Complied,
Droop) shall be provided for Float/Charge operation. The float/charge requirement
current limiting shall be continuously adjustable between 50 to 100% of
rated output current for output voltage range of -44.4 to -56 volts. For test
purposes upper limit of 100% + 5% and lower limit of 50% - 5% shall be
acceptable.
1.2.2.9.9.1 The float and charge current limit adjustment shall be provided: Within limits and Meets the Complied & Verified
requirement
Either on the front panel of the individual FR/FC, FR/BC module
through a menu driven program
or
Through a provision at the centralised location on front panel of DSCA

through a menu driven program capable of adjusting the float and charge
current limits of the each FR/FC, FR/BC module individually,
irrespective of the rating and number of modules located in the same
rack or in other racks of the power plant for the ultimate capacity of the
NO
system.
1.2.2.9.9.2 The FR/FC modules shall be fully protected against short circuit. It Within limits and Meets the Complied,
shall be ensured that short circuit does not lead to any fire hazard. The requirement
unit shall start delivering output automatically when the short circuit is
removed.
1.2.3 Power Plants Compatible with Conventional Batteries -N/A- -N/A-
1.2.3.1 The conventional lead acid batteries have special requirement of -N/A- -N/A-
periodic Boost charging @ 2.7V/cell. To meet this requirement, the The Power Plant offered is
power plant shall be so configured that in addition to the specification Compatible with VRLA
requirements, detailed in clause 1.1 to 2.2.9.3, shall also have a Batteries only. Hence not
provision of a group of FR/BC(as per battery capacity) for charging Applicable for Conventional
the batteries (one set at a time) @ 2.7V/cell after isolating both the Batteries.
battery and FR/BC group from the load bus. In addition to FR/FCs the
power plant shall have the following additional units.
1.2.3.2 Float Rectifier-Float Charger-Boost charger (FR/BC) : The FR/BC -N/A- -N/A-
module shall be programmable to work as FR/FC or BC.
1.2.3.2.1 When programmed, FR/FC it shall be capable of working as FR/FC -N/A- -N/A-
with other FR/FC and shall comply with all the requirements of FR/FC.
The rated capacity of the FR/BC as FR/FC shall be same as that of
the other FR/FCs. The prescribed Float voltage setting for
conventional batteries is 52.8V.
1.2.3.2.2 It shall also be programmable as a Boost Charger (BC) under -N/A- -N/A-
manual control after isolating it from the float bus.
1.2.3.2.2.1 As a Boost charger its output voltage shall be continuously adjustable -N/A- -N/A-
and pre- settable at constant current up to 100% for voltage range 44.4V
to 56V and up to 50% of the rated capacity at any value in the range
56V to 64.8V.
1.2.3.2.2.2 The Boost voltage shall be maintained within +/-1% of the set value -N/A- -N/A-
NO
over the full boost current range as specified in clause.
1.2.3.2.2.3 The Float and Boost current limit adjustment shall be provided on -N/A- -N/A-
the front panel of the FR/BC module.
1.2.3.2.3 Parallel operation in BC mode: When programmed in BC mode -N/A- -N/A-

FR/BC modules shall be working in parallel load sharing arrangement
with other FR/BC modules in the same mode, other output conditions
remaining within specified limits.
1.2.3.2.3.1 The current sharing shall be within +/- 10% of the average current per -N/A- -N/A-
FR/BC module (in BC mode) in the system (mounted in the same or
different racks) when loaded between 50 to 100% of its rated capacity
(as BC) for all other working conditions.
1.2.3.2.4 In addition to the Visual indications/display specified for FR/FC the -N/A- -N/A-
following shall also be provided:
Functional Indications: FR/BC on Boost mode
Alarm Indications: Following Alarms shall actuate in BC mode:

a. FR/BC over voltage
b. FR/BC Over Load (Voltage Droop)
1.2.3.2.5 Protection: The module shall also be protected against D. C. Over -N/A- -N/A-
voltage in BC mode.
1.2.3.2.5.1 Shutting-off of faulty FR/BC module in FR/FC mode shall not -N/A- -N/A-
affect the operations of other FR/FC & FR/BC in FR/FC mode and
other BC while working in BC mode.
1.2.3.3 Distribution, Switching, Control, Alarm and Monitoring -N/A- -N/A-

Unit: The Distribution/ switching/ Control and alarm unit, in addition
NO
to the facilities specified earlier shall also provide for :
1.2.3.3.1 Switching Arrangement: The switching arrangement may have -N/A- -N/A-
handled enclosed knife fuse assembly or any other suitable arrangement
in the same or separate rack for the following facilities:
a) FR/BCs in Auto Float

b) Selection and switching a Group of FR/BC for Boost or Float Charge
operation.
To achieve the above the switching arrangement shall be capable of
selecting:
1.2.3.3.1.1 Battery Auto Float Charge/Boost selection arrangement for selecting: -N/A- -N/A-
i) All the batteries in Auto Float Charge Mode

ii) Battery-1 on Boost others on Auto Float Charge.
iii) Battery-n on Boost others on Auto Float Charge
1.2.3.3.1.1. The above arrangement shall be provided with a suitable -N/A- -N/A-
1 inter-locking arrangement so that one of the batteries is always on Float.
In case interlocking arrangement is not feasible due to the rack size, a
provision of Alarm shall be made in the event of all the batteries are
isolated accidentally.
1.2.3.3.1.1. The capacity and number of batteries shall be as per order. For the -N/A- -N/A-
2 purpose of Type Approval, it shall be taken as three batteries.
1.2.3.3.1.2 FR/BC switching arrangement: This switching arrangement shall be -N/A- -N/A-
provided for connection of FR/BC group to the Float bus for Auto Float
Charge operation or Boost Charge bus for Boost Charging of the battery
after its isolation from the Float Bus.
1.2.3.3.2 Alarms: The following additional alarms shall be provided for Boost -N/A- -N/A-
NO
Charge operation FR/BCs.

Functional Indications: FR/BCs in Boost Charge Mode
Alarm Indication:
a) Boost Load Voltage High (above 66V)/Low (below 44.4V)
1.2.3.4 Sleep Mode Operation: While calculating the composition of a Sleeping mode is provided in Complied,With
particular power plant, the power plant ultimate capacity/SMPS module FR/FC module and setting is addendum letter from
rating, the sum total of the load current and charging current of the provided in DSCA. BSNL
battery is considered. In actual operation the battery is fully charged, the CGMOA/TSA/Tec
power plant will supply to only exchange load. Under this condition
h-Corr/PPl14-15/92
keeping all the modules “ON” will result in poor over all efficiency.
Hence by selecting to switch off the extra modules will improve the dtd.@ Banoalore-
overall power consumption and also result in higher reliability and life 41 the 27.10.2016
time of the modules. This is feature is popularly known as “SLEEP
MODE”. However, for small size power plant working on single
phase in rural areas, sleep mode operation is not required.
NO
PART 2
GENERAL REQUIREMENTS
No. : BSNL/Specification/SMP – 001/01/Rev-1/September.2015
NO
2.0 General Requirements

2.1 Radio Frequency Interference (RFI) Suppression : The system (FR/FC, Complied Complied
FR/BC & DSCA modules) shall be designed to minimize the
level of electromagnetic interference (EMI), both conducted and
radiated, detected in its vicinity and generated by the module and shall
comply the following clauses :
2.1.1 Radiated Emission from the single phase and three phase Complied Complied,
Power equipment.
Requirement: Any network of conductors & apparatus connected

thereto shall not exceed the level of field strength specified in IEC-
CISPR 22 ‘A’ as given below:
Frequenc Distance Quasi peak limits

y (F) (Meters) dB(V/m.
[MHz]30 - 10 )
40 dB(V/m).
230 M 47 dB(V/m).
230lower
1. The – limit 10
shall apply at the transition frequency.
2. Additional provisions may be required for cases where
interference
occur
Test Procedure: Test setup, Test procedure & Measurements shall
be conducted as per IEC- CISPR 22.
NO
2.1.2 Conducted Emission Limits : All conducted emissions

from power equipment or accessories connected thereto, intended to be
connected to the power lines of a public utility shall not exceed the
limits specified in IEC- CISPR 22 ‘A’ as given below :
Frequency Quasi peak limit Average limit Complied,

(MHz) dB(V) dB(V Within limit and Meets the
0.15 - requirement
79 dB(V) )
66 dB(V)
0.5 73 dB(V) 60 dB(V)
The0.5lower
- limit shall apply at the transition
frequency
Test Procedure: Test set up, Test procedure & Measurements shall be
conducted as per IEC - CISPR 22.
2.1.3 Conducted Susceptibility Limits : Power equipment used in

Telecom Network shall not malfunction when high voltage surge as
specified below is superimposed at the input power mains to the power
equipment, for more than two seconds as per IEC 61000- 4-12, 9(b).
The equipment shall also not fail or degrade in performance after the
surge is withdrawn.
Test levels:
Within limit. Meets the
Voltage Rise time (First peak) : 75 nano sec +/- 20%. Oscillation
requirement
Frequencies : 100KHz & 1 MHz +/- 10% Complied,
Repetition rate : at least 40/s for 100KHz and 400/s for
1 MHz Decaying : 50% of the peak value between the
3rd & 6th periods
Burst duration : not less than 2 s
Surge amplitude : 250V(-10% ) to 2.5 KV(+10%)
Wave shape : Damped
Test Procedure: Test set up, test procedure & Measurements shall be
NO
as per IEC 61000-4-12. EMI surge of specified levels injected on power

leads of test sample shall not cause degradation of performance or
malfunction
2.1.4 Electrostatic discharge (ESD) immunity limits: The limits shall
be as per IEC 61000- 4-2, 9(1) (both Contact discharge method and Air
discharge method) as given below:
Test level:
Contact discharge Air Complied,
requirement
Leve Test voltage Leve discharge
Test voltage KV
l4 KV 8 4l 1
5
Test Procedure: This test shall be conducted as per IEC 61000-4-2 for
both requirements & unit shall comply of clause 9(1) of IEC 61000-4-2
2.1.5 Electrical fast transient/Burst immunity limits: The limits shall be

as specified in IEC 61000-4-4.
Test level:
Open–circuit output test voltage (+/-10%) &repetition rate of impulses (+/-
20%)Level On Power supply port, Protection Earth Test
Complied,
Voltage peak KV Repetition rate KHz requirement
4 4 2.
Rise time of one Pulse - 5 ns +/- 30% 5
Impulse duration - 50 ns +/- 30%
Procedure: This test shall be conducted as per IEC 61000-4-4. Test
results shall be in compliance of clause 9(1) of IEC 61000-4-4
2.1.6 Radiated radio-frequency Electromagnetic field immunity Within limit. Meets the Complied,
limits: requirement
The limits as per IEC 61000-4-3.
Test level:
Frequency range : 80 MHz to 1000 MHz.
NO
Lev Test field strength V/m

el3 1
0
Test Procedure: This test shall be conducted as per IEC 61000-4-3. Test
results shall be in compliance of clause 9(a) of IEC 61000-4-3.
2.1.7 Surge immunity limits: The limits as per IEC 61000-4-5.
Test level:
Level Open circuit test voltage( +/- 10% ) KV

1 0.5
2 1.0
3 2.0
4 4.0
Voltage surge - 1.2/50 s
Amplitude - 2 KV(DM)
- 4 KV(CM)
- After testing for 4KV, the amplitude shall also be increased to 6 Complied,
requirement
KV (1.2/50 s) Combined wave form as per IEEE C62.41-
1991 to cover Lightening/ Surge protection test also.
- Test results shall be in compliance of clause 9(b) of IEC 61000-4-5.
Test Procedure: This test shall be conducted as per IEC 61000-4-5.

After testing for 4KV, the amplitude shall also be increased to 6 KV
(1.2/50 s) Combined wave form as per IEEE C62.41-1991(to cover
Lightening/ Surge protection test also).
Note: The rated voltage of the MOVs used for the above shall not be less
than 320V.
2.1.8 Radio-Frequency Conducted Susceptibility immunity limits : The Within limit. Meets the
NO
limits as per IEC 61000-4-6.
Test level:
Frequency range : 150 KHz- 80 MHz Complied

requirement
Level Voltage level ( e.m.f.)
3 10
Test Procedure: This test shall be conducted as per IEC 61000-4-6.

Test results shall be in compliance of clause 9(a) of IEC 61000-4-6
2.1.9 At the Time of Type approval the testing officer shall ensure that the Within limit. Meets the
Complied & Verified
power plant is in compliance of the clauses 2.1.1 to 2.1.8 given above. requirement
2.2 Power Plant System Configuration:

2.2.1 The system shall employ a modular configuration to provide The SMPS Power Plant Complied & Verified
flexibility, keeping in view the future load requirements of D.C. Power. System employs a modular
configuration and is flexible
for future load requirement of
D.C. Power up to Ultimate
Capacity of 150Amps.
2.2.2 The FR/FC, FR/BC modules shall be accommodated in a rack. DSCA, The FR/FC modules are Complied & Verified
for the ultimate capacity, shall be provided in first rack or in a accommodated in the sub
separate rack as per manufacturer's design. AC and DC distribution rack for ultimate system
may, however, be provided in First/separate rack or in the capacity .also ac and dc
individual racks. In case, distribution arrangement is provided in distribution are provided in
First/separate rack, it shall be for the ultimate system capacity. In this rack and in accordance
case the Distribution is provided in the individual racks DC with the ultimate system
distribution/switching shall be for the ultimate system capacity, capacity
while AC distribution shall be for fully equipped rack. All factory DSCA is provided separately
wiring for the rack shall be for the ultimate capacity so that only in main rack FR/FC are
NO
plugging-in of FR/FC or FR/BC module shall enhance the DC power provided

output.
2.2.3 The requirement for Single Rack & Auxiliary Rack will be defined by Single Rack will be provided. Complied & Verified
purchaser, depending upon the requirements and ultimate capacity of
power plant.
2.3 Rack Configuration: Rack is composed of following The FR/FC Modules and Complied
units, accommodated in 19" (482.6 mm) Sub-rack: DSCA are accommodated
a) Float Rectifier-cum-Float Charger (FR/FC) and/or Float in19” (482.6mm) sub- rack as
Rectifier-cum- Battery Charger modules ( FR/BC). per requirement of GR.
b) Distribution, Switching, Control, Alarm and Monitoring
(DSCA) unit.
2.4 Constructional features:
2.4.1 Rack: The rack structure shall be made up of rigid frame work of The rack structure is made up Complied,
steel profiles and shall be free of sharp edges or sharp corners. The of rigid frame work of steel
structural strength of the rack shall be able to withstand the ultimate profiles and free of sharp
mechanical load capacity of the rack without any deformity. The rack edges or sharp corners. The
shall have suitable ventilating arrangements (forced cooling from the rack is having suitable
sides is not permitted). The front door (if provided) and rear door may ventilating arrangement &
be of hinged or removable type. The gauge of metal sheet for panels meets the requirement the
shall not be less than 2mm. The unit may be floor-mounted or wall- front door is hinged or
mounted as specified by the purchser. The unit may be either expandable removable type and rear
or of ultimate size, as per purchaser’s requirement”. cover is removable type .the
gauge of metal sheet for
panels is 2mm thick
2.4.1.1 The base of rack shall ensure uniform floor loading of not more The floor loading is 300 complied
than 975 kg/Sq metre. Lifting facilities shall be provided by kg/sq meter. Lifting facilities
removable eyebolt located at the top of the rack. The necessary are provided by removable
arrangement for fixing the rack on the floor shall also be provided. The eyebolt located at the top of
rack shall also be provided with bottom clearance of 110 mm with a rack .the bottom clearance is
tolerance of +/- 10mm. 110mm with a tolerance of
+/- 10mm.
2.4.1.2 The top of the rack shall be fully covered except for proper ventilation Meets the requirement complied
and bus bar or cable entries. Each air flow vent shall be covered by a
NO
grill to prevent foreign material larger than 5 mm dropping into the rack.
2.4.1.3 The rack shall be designed for easy maintenance and installation. Rack Meets the requirement complied
mounting arrangement shall provide easy access from front, rear and
top for Installation and Maintenance.
2.4.1.4 The individual FR/FC module shall be easily mounted to/removed The FR/FC modules are plug Complied,
from the front side of the rack. The FR/FC module shall be designed to in type. The individual is
slide into the rack on a suitable mechanical arrangement. The associated easily mounted /removed
AC input, DC output connections, Control, alarms & interface cable from the front side of the
connecting the modules shall be connected/disconnected easily rack.
without causing any interruption in the supply and damage to load or
other working module.
2.4.1.5 Proper thermal engineering of hardware design shall be done For the system, using 25A complied
by the manufacturer so as to ensure the uninterrupted use of the FR/FC modules and meeting
equipment. The rack complete with all panels fitted shall be designed the requirement of this GR
to allow cooling by natural convection. For the systems, using 25A, clause
50A, 100A & 200A FR/FC, FR/BC modules force cooling is permitted.
Use of DC Fans only are permitted for the purpose. There shall be an
arrangement for automatic Switching-OFF of fans during AC input
failure. If required, individual modules may be separated by air baffle to
provide effective convection. The manufacturer shall also ensure that
the failure of fan does not cause any fire hazards. The failure of any of
the fans shall draw immediate attention of the maintenance staff.
2.4.1.6 Facility shall be made to connect external AC power at the top/bottom AC power at top of rack and Complied & Verified
of rack and alarm cable & DC output distribution module at the top also alarm cable & DC output
of the rack. Where cables pass through metal panels suitable bushing distribution module at the top
shall be provided to protect cables from damage. Bus-bars, if used, of the rack .Where cable pass
shall be suitably spaced, insulated and bushed(where it passes through through metal panel’s
holes) to prevent any possibility of short circuit between bus-bar and/or suitable grommet strips are
rack. provided to protect cables.
Bus bar ,where used is
25*5mm with suitable
spacing mounted on fixed
NO
isolation struts
2.4.1.7 With doors in position, all Visual alarms & meters shall be clearly The Visual alarms & Complied & Verified
visible. In case of hinged door meters & alarm indications are Parameter values are
permitted on door provided, the fixtures on the door do not restrict the displayed in the LCD display
movement of door in any way. panel of Smartpack-S
Controller mounted inside
cabinet.
2.4.1.8 Dimensions: The rack shall only be 19” (482.6mm). Nominal Sub rack is19” Complied & Verified
dimensions of the rack may be as under:
System System capacity Dimensions Rack Dimension

Type (Module Rating/Ultimate H (max.) X W (770x550x500mm)
System Capacity) (max.) X D (max.) (HXWXD)
For Small 25A/150A (single phase) 1500mm X 750mm X
Power plants 50A/150A (single phase) 600mm
systems 50A/300A (single phase)
50A/450A (single phase)
For Large 100A/600A (Three phase) 2200mm X 750mm X
Power plants 100A/1000A (Three phase) 600mm
systems 100A/1500A (Three phase)
100A or 200A/3000A (Three -N/A-
phase) for capacity > 1500 A
100A or 200A/4800A (Three
phase) for capacity > 1500 A
Note: Tendering authority shall clearly specify the height of the rack as
per his power room/equipment room requirements.
2.4.1.9 SMPS Power Plant System Ultimate Capacity: Complied for Power Plant complied
with Ultimate Capacity 150A
(a) SMPS Power Plant with Single Phase 25A/50A FR/FC Modules with (5+1) configuration (with
single phase A.C Supply. R/Y/B= 2+2+2), housed in a
single rack
(b) SMPS Power Plant with Single Phase 50A FR/FC Modules having
three phase distribution in to three ratings:
NO
Power Plant categorized in to three ratings:

i. Power Plant with Ultimate Capacity 150A (2+1)
configuration
(with R/Y/B= 1+1+1), housed in a single rack.
ii. Power Plant with Ultimate Capacity 300A (5+1)
configuration
iii. Power Plant with Ultimate Capacity 450A (8+1)

configuration
Higher rated modules in place of 50A basic modules (60A/75A) is also

permitted, but counting of modules will be as per the ultimate capacity
fixed for 50A basic module (i.e 150A/300A/450A).
(c) SMPS Power Plant with Three Phase 100A FR/FC Modules: Power
Plant categorized in to three ratings:
ii. Power Plant with ultimate capacity 1000A (in Single Rack) i.
Power Plant with ultimate capacity 600A (in Single Rack)
iii. Power Plant with ultimate capacity 1500A (can be in two Racks with
Main Rack capacity up to 1000A & Extension Rack capacity up to
500A). (d) SMPS Power Plant with Three Phase 100A or 200A FR/FC
Modules with
capacity more than 1500A.
2.4.2 FR/FC, FR/BC Module:

2.4.2.1 The FR/FC, FR/BC modules shall be cooled by natural convection The FR/FC modules are Complied
for smaller capacities i.e. 6.25A, 12.5A. FR/FC or FR/BC modules of provided with forced cooling
25A, 50A,
100A and 200A may have natural or forced cooling.
NO
2.4.2.2 AC input to FR/FC or FR/BC shall be through composite type hot plug-in AC input to FR/FC Module Complied
connectors. DC output shall be through hot plug-in connector on the & DC output is through hot
FR/FC or FR/BC side and through lugged termination on the bus- plug-in arrangement in the
bar/termination end. Control, alarm and monitoring connections shall Back Plane assembly of
only be through polarised connectors. Rectifier Shelf. AC input to
FR/FC & DC output are
connected through connector on
the mother board of the sub rack
.
2.4.2.3 The FR/FC, FR/BC module shall be removable from the front of the rack Modules are removable from Complied
only. All AC input, DC output and alarm/control/monitoring cables the front of the rack.
interconnecting the modules and racks shall be easily disconnected by
plugs or connectors.
2.4.3 Distribution, Switching, Control, Alarm and Monitoring (DSCA)

2.4.3.1 The Distribution/Switching sub-system of DSCA shall preferably The distribution / switching Complied
be modular but Control, alarm and monitoring sub-system shall only be sub-system of DSCA and
modular. The Distribution/Switching sub- system may be control alarm and monitoring
accommodated in a rack with other FR/FCs, FR/BC or in a separate sub system are modular
rack. These sub-systems shall be rack mountable. type .The distribution
/switching sub system is
accommodated in sub rack
with other to FR/FC
2.4.3.2 DSCA shall preferably be housed in the upper portion of the rack above DSCA is housed in the Complied
the upper portion of the rack
FR/FC or FR/BC modules. above the FR/FC or FR/BC
modules.
2.4.3.3 DSCA shall be provided for the ultimate system capacity as DSCA is provided for Complied
explained in Clauses 2.2.2 and 2.2.3. All AC, DC or control/alarm ultimate capacity. All AC,
cabling/wiring shall be pre-wired for the ultimate capacity so that mere DC or control/alarm
plugging-in of FR/FC, FR/BC module shall add to the DC power cabling /wiring are per-wired
output. It shall be ensured that the modules are not site specific. for the ultimate capacity
NO
2.5 Accessibility
2.5.1 All the termination points shall be easily accessible from front, rear or All the termination points are Complied
top. easily accessible from front
or top.
2.5.2 AC and DC terminals shall be separated by physical barriers to AC and DC terminals Complied
ensure safety. are separated B y fire
retardant isolation struts
to ensure safety.
2.5.3 All the terminals except AC earth shall be electrically isolated. Meet the requirement Complied
2.6 Terminations:
2.6.1 AC Terminations
2.6.1.2 The input terminals shall be clearly marked as R, Y, B & N for three The input terminals is clearly Complied
phase and L and N for single phase as applicable. marked R, Y, B, for Input
Line and N & E for Neutral
& Earth.
2.6.1.3 AC input termination shall be suitably protected against the All termination are finger Complied
accidental touch/contact with the working staff for their protection & touch proof “ DANGER”
shall also have clear & prominent "DANGER" marking. AC marking
terminations shall be through standard finger safe lock-in type
connectors conforming to BIS or any other international standard,
with the concurrence of CACT.
2.6.1.4 Screening shall be provided between AC & DC components to Isolation screen has been Complied
prevent accident. provided between AC &DC
component to prevent
accident
2.6.1.5 The AC input connection to the rectifier module shall be by a The ac input connection to Complied
composite type hot plug-in connectors and socket arrangement. the rectifier module are
lockable type with hot plug –
in arrangement
2.6.1.6 Fuses and Circuit-breakers for each FR/FC, FR/BC shall be Circuit breaker for each Complied
NO
easily accessible and properly rated. FR/FC ,is easily accessible

and properly rated.
2.6.1.7 Proper terminations for AC at the input of the circuit-breakers and its Proper terminations are Complied
output to the FR/FC. provided
2.6.2 DC Terminations
2.6.2.1 The male connectors shall be mounted in the FR/FC, FR/BC module The male connectors are Complied
and female connectors be terminated to the cable. mounted in the FR/FC
module and female connector
are mounting to back panel
2.6.2.2 The DC output to Battery and Load shall be through cable/bus-bars up The DC output to battery and Complied
to the rack capacity of 450A ultimate capacity and bus-bar only for load are through cable /bus-
higher capacities or as per users requirement. However for inter-rack bars and meets the
connections, cables of proper rating are permitted. requirement.
2.6.2.3 The provision for interconnection between exchange and FR/FC, The provision for
FR/BC or battery (along with switching arrangement) and interconnection between,
terminations for Exchange, Battery & FR/FCs, FR/BCs shall be terminations for exchange Complied
made. The isolation of any of the battery from the load shall create an Battery are made using tinned
alarm. copper bus bar.
The isolation of any of the
battery from the load creates
an alarm.
2.6.3.4 All DC + ve and – ve leads shall be clearly marked. All DC +VE& -VE leads are Complied
clearly marked
2.6.3 All the AC, DC Control & alarm cabling shall be supplied with the All the AC,DC control & Complied
rack. alarm cabling are supplied
with the rack
2.7 Bus Bars Tinned high conductivity Complied

Tinned Bus-bars or tinned High conductivity electrolytic copper electrolytic copper bus bars
strips with purity of 99.90% (min) as per BIS 613 latest issue, be are used with purity of
able to withstand maximum Load current. The Bus-bar shall be 99.95%
NO
capable to carry current density of 2 Amps/mm square but

shall not be less than 25mmX5mm in any case. Nuts & bolts shall
be of stainless steel with tinned copper washers only. The size of
bus-bars chosen for battery and load path shall be capable to take
care of the current of maximum power plant capacity for which it
is designed. The Bus-bar/cable size shall also ensure that the voltage
drop between the output of the farthest FR/FC module riser and also
between battery and exchange riser, as per the layout drawing shall
be less than 500mV. The tinning shall be in compliance of IS 1359:
1992 and its thickness shall be 10 m (minimum).
2.7.1 Bus-bar Riser height, wherever applicable, shall be 250 mm for Meets the requirement Complied
both exchange and battery. Bus-bar Riser should be used for higher
capacity of exchange load and battery more than 450 Amp. There
shall be no bus-bar in outdoor units.
2.8 Cabling and Wiring All the wires and cable are Complied,
used fire retardant as per IS
All insulated conductors except those within the confines of I554 with amendment
a printed circuit board assembly shall be of the rating enough to 1(June94).all the cables &
withstand the maximum current and voltage during fault and overload. wires are used Rodent &
All the wires and cables used shall be fire retardant as per IS 1554 with reptiles repellant type.
amendment 1 (June 94). All the cables & wires used shall also be
Rodent & reptiles repellent.
2.8.1 All wiring shall be neatly secured in position and adequately Meet the requirement Complied
supported.
Where wires pass through any part of metal panel or cover the hole
through which they pass shall be suitably bushed.
2.9 Earthing Two earth terminals are Complied,

provided in the rack. Earthing
Proper Earth terminal (two in each rack), in effective electrical contact guidelines are available in the
with framework, shall be provided. All metal parts of the components, manual.
which do not carry current, shall be bonded thereto. Nominal cross-
sectional area of earth continuity conductor, not contained within the
NO
cable, shall be half (minimum) of each current carrying conductor to be

protected but in no case it shall be less than 3 mm diameter. Continuity
conductor used for the purpose shall only be of copper. Suitable
terminals shall be provided for terminating earth conductor.
2.10 Mounting of component & layout
2.10.1 Component mounting and fixing methods shall be secured. Component mounting and Complied
fixing methods shall be
secured.
2.10.2 Suitable mechanical structure/ arrangement for holding Two no’s mechanical shelf Complied,
modules in position shall be provided so that the module is held are provided for holding
firmly by sliding through it. modules in position so that
the modules are held firmly
by sliding through it.
2.11 Documentation Troubleshooting of all the
parts in the system with Complied
Technical literature in English and Hindi with complete layout, replacement of faulty rectifier
detailed block schematic and circuit diagrams of its assemblies with & faulty Transient protective
test voltages at different test points of the units shall be provided. A devices provided. Replacing
soft copy as well as a hard copy of the above shall also be provided. the faulty supervisory
All aspects of installation, operation, maintenance, trouble shooting module. Battery disposal &
and repair shall be covered in this manual. The manual shall also recycling is also available.
include the following:
a) Installation, Operation and Maintenance manual part
shall include:
i) Safety measures to be observed in handling of the equipment.

ii) Precautions at the time of installation, operation and maintenance.
iii) Required Test Jigs and fixtures.
iv) Procedures for routine maintenance, preventive maintenance,
trouble shooting and replacement.
v) Illustration of internal and external mechanical parts.
vi) Complete layout, detailed block schematic and circuit diagrams of
its assemblies with test voltages at different test points.
NO
vii) Circuit description and working of FR/FC module at various stages

staring from AC mains input to the DC output with Block
Schematic.
viii) Circuit description and working of DSCA.
ix) Instructions for the termination of Temperature Compensation Complied
Probes at DSCA as well as battery.
x) A Table giving details of size/dimension of maintenance of cables
and Bus-bar used in the design.
xi) Earthing Guide lines for the Power Plant as per BIS Specification.
xii) Co-ordination distance (length & gauge of the cable to be used)/
de- coupling inductance between stage –I & Stage – II surge protection.
Troubleshooting of all the

b) Repair manual : parts in the system with
replacement of faulty rectifier
i) List of replaceable parts used with the source of procurement. & faulty Transient protective
ii) Detailed ordering information for all replaceable parts for ordering of devices provided. Replacing
spares as and when required. the faulty supervisory
iii) Procedure with flowchart for trouble shooting and sub-assembly module. Battery disposal &
replacement. recycling is also available.
iv) Test Instruments, Test fixtures, accessories and tools required for
maintenance and repair.
v) Systematic trouble shooting charts (fault tree) for probable faults and
their remedial action.
vi) Address and telephone numbers of Maintenance center. vii)
2.11.1 Hard copy of the documentation shall be prepared using good quality Hard copy of the Complied
paper with clear and crisp printing. All the drawings in clear printing documentation is prepared
shall be attached to the hand-book binding. The binding of the manual using good quality paper
shall be long lasting and presentable. One set of flow chart with clear and crisp printing.
drawings necessary for trouble-shooting shall be provided with All the drawings in clear
lamination, with each manual. printing are attached in the
manual.
2.12 Quality Requirements
2.12.1 Components: The component parts of the equipment shall Meet the requirement Complied,
NO
be of professional grade of reputed manufacturer to ensure prompt

and continuous service and delivery of spare parts. Use of
potentiometer is precluded. Switching components used on the input
side shall be rated at 600V (minimum)
2.12.1.1 Power transformers and Chokes: Power transformers & chokes shall Power transformer & chokes
use class B or higher grade of insulation. The transformers and chokes are class H grade of Complied
shall be wound with copper wire and provided with adequate insulation
insulation.
2.12.1.2 Fuses or circuit breakers shall be provided wherever appropriate for the As per BIS specification Complied
protection against failure of control/sensing circuit. Fuses shall
conform to B.I.S specification.
2.12.1.3 Meters: There shall be provision to monitor AC voltage of the system The provision exist to
and DC current as well as voltage with the help of Digital meters to monitor AC voltage DC Complied,
read the voltage and current of the System, any of the Battery or any current /voltage of system all
of the individual FR/FC (at individual FR/FC module also three battery parameter &
permitted). Digital meter’s display/resolution should be such module normally the meter
that it is clearly and unambiguously readable from a distance of 1 mounted at DSA indicated
metre. Normally the meters mounted at DSCA shall indicate the the system voltage , Load
System voltage and current. current& battery current.
a. Current: +/- 1.5% of the range or better, shall be able to read up to

full digit for meter range 50A & above and 1 place decimal for lower
meter range.
b. Voltage: +/- 1.5% of the range or better with a resolution of one
decimal point in case of DC voltmeter and full digit in case of AC
voltmeters
2.12.1.4 Component Approval: The components used in SMPS Power Plant, All components are used in Complied,
shall be certified by recognised National/International Institutions and SMPS power plant approved
approved by CACT wing of BSNL. Components shall neither be by CACT and professional
combustible nor support combustion. grade.
2.12.2 Quality and Workmanship: The equipment in accordance

with international quality
NO
a) The equipment shall manufacture in accordance with international management system ISO- Complied,
quality management systems ISO-9001-2000, for which the 9001-2000 and Following the
manufacturer shall be duly accredited. A quality plan describing latest BSNL QA guidelines
the quality assurance system followed by the manufacturer would indicated in quality
be required to be submitted.
b) The equipment shall be manufactured as per the latest BSNL QA
Guidelines indicated in Quality Manuals QM-118 (Quality reliability
in product design), Manuals QM-202 ( Pictorial guidelines for
Visual assessment of quality of printed board assemblies (PBA) and
discrete terminal assemblies), QM-204 (Guidelines for workmanship
standards for repair & modification of printed wiring board
assemblies), QM-205 (Guidelines for standard of workmanship for
printed boards), QM-206 (Guidelines for standard of workmanship for
printed boards assemblies), QM-207 (Guidelines for soft solder and
fluxes for Telecom Equipments) and QM 210 (Guidelines for standard
of workmanship for surface Mounting Devices).
All wiring shall be neatly secured in position and adequately

supported. Metal panel or cover holes through which the wires or
cables pass shall be suitably bushed.
c) All materials and workmanship shall be of professional quality to

ensure the MTBF requirements.
2.12.3 Quality Assurance Tests: Each of the units supplied against the Noted noted
specific order after type approval shall be inspected and tested to
ensure that the requirements of this document have been met. These
tests shall be carried out by QA wing of BSNL.
2.12.4 Finish and painting: The finish of the structure and panels shall The finish of the structure Complied
conform to the latest issue of IS 101 and IS 168. The structure and and panels are confirmed to
panels shall only be powdered coated. The thickness of powder the latest issue of IS 101 & IS
coating shall be between 50 to 70 micrometers. The Colour used shall 168. Satin blue no.177
conform to IS 5 latest issue. Colour scheme shall be as follows:
NO
a. Rack & Door: Satin Blue, No. 177

b. Modules and inside: Shall harmoniously match with rack colour
2.12.5 Marking and Labelling:

2.12.5.1 It shall be possible to locate each component on the PCB with The information regarding Complied
the help of layout and circuit drawing. All terminals shall be component layout & Circuit.
properly sign-written and all components properly labelled so that it Diagram is provided in
shall be easy to identify them with reference to the supplier's instruction and maintenance
Instruction and Maintenance Manuals. Designation of keys, switches manuals enclosed
and other components mounted on the front/inside panel and their
operating positions shall be clearly engraved or sign- written. The
wiring shall be clearly and permanently identified with the
designation or colour code which corresponds to the equipment
circuit diagram. Where non-standard colours are used cable
functions shall be clearly and permanently labelled at both ends.
2.12.5.2 Fuse holder identification shall include details of fuse rating Fuse rating and type are Complied,
and type. In case of fuses on PCBs the rating shall be either on the provided in PCBs BOM (Bill
fuse or PCB. of material)
2.12.5.3 A cabling diagram, screen printed or any other better Laminated cabling diagram, Complied,
arrangement ensuring better life expectancy shall be placed in the is provided inside of the front
inside of the front door or any other convenient place for ready door for ready reference of
reference of the maintenance staff. the maintenance staff.
2.13 Name plate
A name plate anodised, screen printed or any other better

arrangement ensuring better life expectancy shall be suitably fixed
on each rack & module and contain following information : A name plate anodized,
1. Specification Number: screen printed/Good quality
2. Type of the Unit: sticker will be provided and
3. Manufacturer's name and identification: fixed on each rack contain all
NO
4. Model No. : information.

5. Unit Serial No. :
6. TAC No.
7. Input voltage and phase:
8. Output Voltage and Current:
9. Year of manufacture:
2.13.1 On the front top of the Rack an anodised, screen printed or any other On the top of the rack screen Complied
better arrangement ensuring better life expectancy Designation plate printed SMALL CAPACITY
in BOLD letters showing “ LARGE / SMALL CAPACITY SMPS SMPS POWER PLANT
POWER PLANT SYSTEM, COMPATIBLE WITH VRLA / (VRLA SYSTEM,COMPATIBLE
AND CONVENTIONAL LEAD ACID) BATTERIES ” shall be WITH VRLA BATTERIES
provided. provided
2.14 Module Replacement Time & MTBF
2.14.1 Module Replacement Time: The mean time to replace a faulty Less than 20 minutes Complied
rectifier module shall be less than 20 minutes.
2.14.2 MTBF (Mean Time between Failures): MTBF of the system shall MTBF of the system is more
not be less than 100,000 hours. The MTBF for fans shall be better than 100,000 hours the Complied,
than 70,000 hours at 40 degree C. The concurrence of CACT of QA MTBF for fans is more than
wing of BSNL in this regard is mandatory. The MTBF shall be 70,000 hours at 40 degree
verified as per QM-115. MTBF, predicted and observed values shall Calculation of MTBF is
be furnished along with calculations by the manufacturer. Based on enclosed.
these figures three years maintenance spares shall be specified by
the equipment supplier. The equipment availability shall exceed
99.9%.
2.15 Field Observations Noted Complied

For new products field observation may be carried out by purchaser
2.16 Packing Enclosed Complied,
Packing shall be done in accordance with latest guidelines for the SMPS
Power Plants issued by QA wing of BSNL.
2.17 Environmental requirements Complied Complied,
Each system shall be capable of operating in conditions conforming to

NO
QM-333 category B2 of QA Wing of BSNL. It shall also comply with

vibration requirements of clause 12.0 of QM-333. The system shall also
be capable of working in saline atmosphere of coastal areas and up to an
altitude of 3000 Metres in compliance of QM-333. The
environmental tests shall be performed by configuring the power plant
as follows:
(i) DSCA for ultimate capacity

(ii) One FR/FC, FR/BC (Conventional Battery Power Plant) module
2.17.1 Burn-in tests

The fully equipped rack shall be capable of withstanding a burn-in
test for 72 hours at an ambient temperature of 50C when the
equipment is working at full rated load. This test may be performed in
a temperature controlled room with free air flow. The ambient The Fully equipped rack is
temperature shall be measured at a distance of 1 foot from the subjected to burn-in test for
equipment under test. The necessary set-up for the purpose shall be 48 hours at an ambient
provided by the manufacturer. temperature of 50°C, working
The temperature rise of the heat dissipating components above the at full rated load. No failure
ambient, measured directly or at heat sink in the first eight hours of the is observed during the test.
test, shall not be more than :
Complied,
a) Transformers and Chokes: 70 deg C for Grade B insulation.
For higher grade of insulation, higher temperature rise may be

permissible, subject to the following conditions:
(i) It is at least 20 deg C below the permissible limit for the
grade of insulation used.
(ii) The temperature rise shall be at least 30 deg C below Curie Grade of insulation used is
temperature of the magnetic material. class H
(iii) This temperature shall neither affect other components nor shall
lead to fire hazard.
b) Semiconductor devices: 60 deg C or as per component spec.
NO
2.17.2 Insulation Resistance and Voltage Proof Tests:
2.17.2.1 The insulation resistance test

a) AC input & Earth – Complied,
The insulation resistance of a fully wired FR/FC, when tested with a
Greater than 2 meg Ohm
500V DC megger, shall be as given below:
b) DC Output & Earth –
a) AC Input & Earth - Greater than 2 meg Ohm Greater than 1 meg ohm
c) AC input & DC output –
b) DC Output & Earth - Greater than 1 meg Ohm Greater than 5 meg ohm
Test Result is enclosed
c) AC Input & DC out put - Greater than 5 meg Ohm
2.17.2.2 Voltage Proof Test The circuit has been tested Complied,
with voltage of 1500V/50Hz
is applied for one minute.
- Between earth and
With EMI/RFI capacitors and MOVs/Tranzorbs removed from the interconnected output
circuit a test voltage of 1500V/50Hz is applied for one minute. terminals.
- Between earth and interconnected output terminals. - Between interconnected
input and output
- Between interconnected input and output terminals. terminals.
No Breakdown or abnormal
temperature occurred.
(Test result enclosed)
Alternatively, without removing EMI/RFI capacitors, the lightning
protection circuitry and Tranzorbs etc., but with EMI/RFI discharge
resistors removed:
a) A 2150V DC can be applied for one minute between

interconnected input & output terminals.
b) 650V DC can be applied for one minute between interconnected
NO
output terminals & earth.
This DC voltage test is in accordance with UL 950 & IEC 950

Standards. No breakdown or abnormal temperature rise shall occur.
2.17.3 Noise and Vibration

The fully equipped rack at full load shall not contribute more than 15 The Fully equipped rack at
dB (weighted) to the ambient noise level taken as 45dBA. It shall be full load is contributed less
measured at a distance of 1 metre from the unit & 1.25m above the than 7DB(weighted) to the
floor level in the Acoustic Range. The correction factor for Total Noise ambient noise level taken as
when the ambient noise level is more than 45dBA, shall be as given 60DBA. It was measured at a
below: distance of 1 Meter from the
unit &1.25m above the floor
Ambient Correction Ambient Correction Ambient Correction
Noise Factor Noise Factor Noise Factor
level in the acoustic range. Complied,
45dBA 0d 51dBA 1.41dB 57dB 3.69dB

46dBA B
0.18dB 52dBA 1.73dB 58dB 4.17dB
47dBA 0.39dB 53dBA 2.07dB 59dB 4.68dB
48dBA 0.61dB 54dBA 2.43dB 60dB 5.21dB
49dBA 0.86dB 55dBA 2.82dB
50dBA 1.12dB 56dBA 3.25dB
Note: The correction Factor shall be added to the limit of 60 dBA to

arrive at the limit when the ambient is greater than 45 dBA.
NO
PART 3
Guidelines for the Purchaser/User
No.: BSNL/Specification/SMP - 001/01/Rev-1/September.2015
3.0 Guidelines for the Purchaser/User

3.1 The purchaser must ensure the availability of separate coordinated Stage-I & II
protection devices, as per GR No. TEC/GR/FLA/LSP - 01.June.2010 at telecom Complied
Noted
site, for protection of the Power Plant, against lightening and high voltage
surges.
3.2 The purchaser shall specify the requirement and dimensions for single Rack and
Complied
/or Auxiliary rack, depending on the needs of expansion and ultimate capacity. Noted
The type of rack – floor mounted or wall mounted – shall also be specified.
3.3 The purchase may specify the requirement of field –trial. Feedback, if any ,may Complied
Noted
be furnished to TEC for improvement in the GR.
3.4 The Purchaser shall specify the requirements for optional management features Optional, to be evaluated
like Battery Health Monitoring, Energy saving management, proper functioning during specific requirement.
during voltage and phase outage, DG Efficiency & Fuel Saving Management ,
Battery Efficiency &Management, Rectifier Control – Efficiency Management, Complied
etc.
NO
ANNEXURE – 1
Protocol or Sequence of Exchange of information between Power plant & Complied
Remote Site Monitoring equipment :
Refer GR.
ANNEXURE – 2
The following items need to be specified while ordering by Tendering Authority BSNL QA Wing shall Verify
depending on the requirements. this Clause to match with
i) Application : AC Input : Single Phase Ordering information of
Three Phase Tendering Authority at the
Rack Height : 1500mm time of Bulk inspection and
2200mm testing.
ii)Category and Ultimate capacity of power plant as per clause 2.2.3 Vi) Complied with only
iii)Rating of the basic module: 25A/50A/100A/200A as per Category.. VRLA battery.
iv) Number of basic modules required at present including redundant units.
v)Power Plant Compatible with VRLA batteries only or with both VRLA and
conventional batteries.
vi) Remote Monitoring requirements: Required / Not Required.
i) Battery Health Check requirements: Required / Not Required.
viii) Capacity of the battery proposed in Ampere Hours.
ix) Number of batteries proposed at present and Ultimate.
Important Notes :
1. Load shall include equipment load, battery load at C/10 rate of charge and
other load (inverter etc.) if any. Noted
2. While choosing the power plant the user shall ensure that the redundancy
requirement has been taken care of.
3. It may be ensured that minimum two Batteries are chosen to meet the load
requirement.
NO
End Of Compliances

6.0.TEC25IndoorNew Compliance F

Încărcat de

Informații document

Descriere originală:

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

6.0.TEC25IndoorNew Compliance F

Încărcat de

Drepturi de autor:

Formate disponibile

CLAUSE REQUIRMENT OBSERVATION REMARKS

CLAUSE WISE COMPLIANCE TO SPECIFICATION ON SMPS BASED POWER PLANT

CLAUSE REQUIRMENT OBSERVATION REMARKS

1.1.2.2 Small capacity Power plants systems: 1. Battery Annexure – I Complied

ultimate capacity of less than 150A (single phase) based on 25A/50A

1.2.1 Functional Requirements Provided

1.2.1.1 Lightning & Surge Protection: Phoenix Surge Protective Complied

1.2.1.2 Stage–2 Protection: Stage – 2 Protection is Complied

1.2.1.4 Installation procedures of SPDs

The power plant contains Complied

1.2.2 Technical Requirements

1.2.2.1 System Applications

Meets the requirement Complied

contactor and software

between 2.15V to 2.3V/cell)

Conductance measurements/observations shall be off-line to prevent noise

All the above information is

Any abnormality observed during above observations shall be

Note: The Battery Health Check feature shall be optional. However,

1.2.2.5.4 SMPS Management (Optional) Not provided as it is optional (Optional)

The purchaser may decide the requirements for optional SMPS

Management features like Energy saving Management, DG Efficiency &

1.2.2.5.6 Temperature Compensation for Battery: In auto float/charge, mode

+/- 5 mV may be acceptable over the specified rate of 72mV/degree C.

1.2.2.6 Protections Failure of control & sensing Complied

1.2.2.6.1 AC Input: There shall be an automatic arrangement to provide There is an automatic

Visual indications/display shall be provided by means of bright

c) FR/FC, FR/BC On Auto Charge

1.2.2.7.2 Alarm Indications: A. On FR/FC: Provided Complied,

a. LED Green – Healthy

1.2.2.8 Remote control and monitoring The exchange of information Complied

1.2.2.9 Electrical Requirements

a) Single Phase (Nominal 230V) : 120V to 300V

1.2.2.9.1.2 Power Derating: Complied, With addendum Complied,

Single Phase AC Three Phase

1.2.2.9.7 Transient Response

without resulting the unit to trip.

1.2.2.9.8 Total Harmonic Distortion

Through a provision at the centralised location on front panel of DSCA

1.2.3 Power Plants Compatible with Conventional Batteries -N/A- -N/A-

over the full boost current range as specified in clause.

1.2.3.2.3 Parallel operation in BC mode: When programmed in BC mode -N/A- -N/A-

Functional Indications: FR/BC on Boost mode

Alarm Indications: Following Alarms shall actuate in BC mode:

1.2.3.3 Distribution, Switching, Control, Alarm and Monitoring -N/A- -N/A-

to the facilities specified earlier shall also provide for :

a) FR/BCs in Auto Float

i) All the batteries in Auto Float Charge Mode

Charge operation FR/BCs.

2.0 General Requirements

Requirement: Any network of conductors & apparatus connected

Frequenc Distance Quasi peak limits

2.1.2 Conducted Emission Limits : All conducted emissions

Frequency Quasi peak limit Average limit Complied,

2.1.3 Conducted Susceptibility Limits : Power equipment used in

as per IEC 61000-4-12. EMI surge of specified levels injected on power

2.1.5 Electrical fast transient/Burst immunity limits: The limits shall be

Lev Test field strength V/m

2.1.7 Surge immunity limits: The limits as per IEC 61000-4-5.

Level Open circuit test voltage( +/- 10% ) KV

- Test results shall be in compliance of clause 9(b) of IEC 61000-4-5.

Test Procedure: This test shall be conducted as per IEC 61000-4-5.