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1 Material Supply Comparison with QCP SOS45Contact Pers


Review Forgemaster Manufacturing Procedure (to include as Not in QCP SOS4592212 Buccioni
a minimum chemical aiming (MPE tbc)
tolerances and location of mechanical and chemical test
piece locations) (H).

Review Forgemaster Heat Treatment Procedure (H) Not in QCP SOS4592212 Buccioni
(MPE tbc)
# Proposed furnace loading diagram ® Not in QCP SOS4592212 Buccioni
(MPE tbc)

# Heat Treatment Operations - Quench (W), Temper (W) Not in QCP SOS4592212 Buccioni
start and finish, Stress Relieve (W) (MPE tbc)
start and finish.

# Prolongation Removal (H) and Stamping. Not in QCP SOS4592212 Bruno Paoni (
# Mechanical testing and any stamp transfer (H). Not in QCP SOS4592212 Bruno Paoni (
Company require a pre-production meeting (PPM) at the Not in QCP SOS4592212 Bruno Paoni (
forgemaster prior to forging
operations (H)

Company to witness the balancing activity. Company Not in QCP SOS4592212


requires at least 30 days notice prior to the test to arrange
travel.

# Inspection certificates shall be supplied in accordance with Not in QCP SOS4592212 Buccioni tbc
ISO 10474 / EN 10204 - type 3.1

# Positive Material Identification to ASTM E1916 In QCP, it refers to Chemical Buccioni tbc

# Hardness Testing to ASTM A380 Not in QCP Buccioni tbc

# Solution Annealing temperatures and time trace Not in QCP SOS4592212 Buccioni tbc

# Quench and tempering temperatures and time trace Not in QCP SOS4592212 Buccioni tbc
# Stress Relaxation temperature and time trace Not in QCP SOS4592212 Buccioni tbc
# Material Composition Certificate Not in QCP SOS4592212 Buccioni tbc

# Mechanical Properties Test Certificate Not in QCP SOS4592212 Buccioni tbc


# Metallographic analyses Not in QCP SOS4592212 Buccioni tbc

# Dye Penetrant Inspection to ASTM E165 Not in QCP SOS4592212 Buccioni tbc
i) Balance drum diameter (inner / middle / outer) and runoutsNot in QCP SOS4592212 ENG + MFG
Baker Hughes Comments
MPE-Supplier shall prepare a detailed MPP (like the one
submitted during qualification) containing cut operations,
hot working hoperations, heat treatment operations

Se above point

MPE-Heat treatment sketch for loading and furnace lay


out can be produced and included into relevant
certification

Same as above

PQM to define a proper QRL/QCP and ok to proceed


PQM to define a proper QRL/QCP and ok to proceed
PQM to define a proper QRL/QCP and ok to proceed

MPE-Our spec requires 3.1 certification by default

MPE-To be checked if required by applicable spec. If not it


will be additional requirement and it will be included into
final certification

MPE-A380 is not the relevant ASTM for Hardness. BH will


refer to the one recalled into applicable spec (E10 for
Brinnell Hardness). Results will be included into final
certification

MPE-There is no solution annealing. The heat treatment is


austenitizing treatment, over Ac3 temperature for a
proper time. The entire heat treatment cycle reported into
certified charts will be included into relevant certification,
as stated in several points above

See above point


MPE-Stress relief as well will be included
MPE-Heat analysis is by default present into certification

Same as above
Same as above

MPE-We comply with ITN02192 (Giovanni Zappavigna to


be contacted for further comments)
According to ENG there are no issues to perform
additional measurements as already done for the old rotor
in October 2019. MFG should confirm that these extra
measurements will be included in PDC. (Angelo confirmed
OK)
Comments- Andrada Discussion on 11 March 2020
no action in QCP Will be included as hold point

02021002006 HEAT TREATMENT CHART was added on This will be included as Hold Point
rev2
02021002006 HEAT TREATMENT CHART was added on This will be included in QCP
rev2

02021002006 HEAT TREATMENT CHART was added on This will be included in QCP
rev2

no action in QCP This will be included in QCP as Hold Point


no action in QCP This will be included in QCP as Hold Point
no action

This will be included in QCP as Hold Point


do you want to put "W" for all tests?

This will be included in QCP as Hold Point


for all test we have 3.1 certification without the test
"VISUAL CHECK" where we have with 2.1 certification
OK
In QCP, it refers to Chemical Testing ASTM E350. Are
this equivalent? This to be included as # Positive Material
Identification ASTM E1916 in the QCP and not
the same as chemical testing
This will be included in QCP

no action in QCP N/A

no action in QCP This will be included in QCP


do you want to add a test " Stress relief" ? This will be included in QCP
yes. I checked ITN02152.02 This will be included in QCP

yes. I checked ITN02152.02 This will be included in QCP


02021002008 MICROGRAPHIC EXAMINATION was This will be included in QCP
added on rev00 and I checked the certification
ITN02152.02 and it is present Heat analyses

in our QCP we have ITN07712.01, do you want to


change with ITN02192? To be done on finished shaft in NP. To be
included in the QCP
no action in QCP This will be included in QCP

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