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Summary
This paper shows how to treat the substrate-limiting Monod equation in a straight-
forward manner for different types of fermentors (plug-flow, batch, and mixed-flow)
using the general language of chemical reaction engineering. Straight-line plots are
developed for directly finding the kinetic constants of the equation, and an example
using Monod's original data illustrates the procedure. The Monod equation is then
generalized to account for the effects of both substrate and inhibitory toxic wastes.
Finally. for pure product inhibition performance. expressions are derived for various
reactor types, and correlation graphs are developed for finding the kinetic constants
of the reaction. An example from the recent literature shows that this equation form
fits the data extremely well.
I. INTRODUCTION
and
rc = kC,Cc/(CA + C,) (1)
where r c is the rate of production of cells: C , is the substrate
concentration; C c is the cell concentration; C w is the Monod con-
stant, the substrate concentration where the rate is one-half the
maximum.
This paper proposes a simple generalization of the Monod equa-
-
‘run out of food
d e v i a t e s from exponential
at if both CA a n d Cc c h a n g e
start appreciably during t h e run
$
cco
0
- tb Or T p
C C / G = l/k + ( C . d W / C A ) (7)
The plot of Figure 2 then shows how to evaluate the Monod con-
stants from either batch or plug-flow experiments. They are given
by the slope and intercept of the best straight line through the data.
Extension of these equations to plug flow with recycle and to
optimum operations are given in Ref. 3.
Solution
Make the tabulation given in Table I. Plotting the last two columns
as in Figure 3, we find
- -I 0
CM
Fig. 2. Graphical procedure for finding the Monod constants of eq. ( I ) from
batch or plug-flow data. Data points are included for illustration only.
THE MONOD EQUATION 1675
I , t I 1 I ,
0 01 02 03 04 05
Fig. 3. Plot of C J F , . vs. liC., for the batch reactor data of Table I.
Mixed-Flow Reactor
The basic performance equation for steady-state mixed flow and
any kinetics is given by (see Ref. 3)
- V
- Ci,emt - Ci,enter
TI,, = - - (9)
V T i , at vxit wnclition
[CIA] CAON
N+I
where
CAO
-- N
\ I c C , max possible N' I
\
\
\
\
\
CC,optimum
------2. production r o t e of c e l l s
I
I
- 4-n
here
I washout maximum production
r a t e of cells
duction rate of cells, etc., are simple functions of k and of the ratio
CA 0 / CJ,.
To evaluate the kinetic constants from a series of steady-state
mixed-flow runs, rearrange eq. (10) to give
I/CA = (k/C.~,w)..r,n
- 1/CM ( 104
Fig. 5 . Plot used to evaluate the kinetic constants for substrate-limiting Monod
kinetics in a mixed-flow reactor where Cco = 0. Data points are included for illus-
tration only.
comes a point where either the cells crowd each other out, or their
waste products inhibit growth. Hence Monod kinetics can be looked
upon as a special case of a more general rate form that includes
some sort of inhibition. This section develops the performance
expressions for the special case of sufficient food, or C, %- C M ,thus
for the rate expression of eq. (3). Here it is most useful to develop
all the equations in terms of C Rand Cc, not C,.
f / , = T,, = 1y
cn dC,
('no
-
-
('CO
Inserting eq. (3) into eq. ( 1 I), writing all concentrations in terms of
Cc or CR,and taking the special case where n = 1 gives, on inte-
gration
Mixed-Flow Reactor
The basic performance expression that relates input to output
from a mixed-flow reactor is still eq. (9). So inserting eq. ( 3 ) into it
and converting all concentrations into C Rwith eq. (4) gives
CR - CRO
kTm = (13)
(CR - CRO + [R/C]CCO)(l- cR/CR*Y
and for the special case where CcO= 0, or where the feed enters
free of cells
kTfn = (1 - CR/CR*)-' for kTff8> 1, Cco = 0 (14)
The properties of eq. (14) are displayed in Figure 7, which shows
that washout occurs at k ~ , =, ~1 , and that the maximum production
rate is dependent in a simple manner on CR* and n .
To find the kinetic constants from experiment first evaluate C R*
in a batch run using an excess of substrate A and letting r + 30.
Then rearrange eq. (14) to give
log Tj,, = - log k + n log [C.q*/(C,* - C R ) ] (15)
and plot as in Figure 8. The slope and intercept of the best line
through the data will then give the kinetic constants of the reaction.
medium Cco
CR
Points X and Y have the
same production rate
Fig. 7. Concentration vs. mean residence time behavior for pure product inhi-
bition kinetics in a mixed-flow reactor where Cr,, = 0.
log 7;
I
i.'
Fig. 8. Method for evaluating the rate constants for pure product inhibition
kinetics from experiments in a mixed-flow reactor where C,., = 0. Data points are
included for illustration only.
then find n and k from Figure 10; or else, if C,* is unknown, guess
it until you get a straight line on Figure 10.
The following example illustrates the procedure.
slope =
intercept
CM
Fig. 9. Plot used to find the rate constants of the generalized Monod equation
from a set of runs in a mixed-flow reactor where C,.,, = 0. Data points are included
for illustration only.
I682 LEVENSPIEL
t find k f r o m t h i s intercept
7
Fig. 10. Evaluation of the toxic power n in the generalized Monod equation.
Data points are included for illustration only.
Solution
Using a portion of the reported data make the tabulation given in
Table 11. Plot these data as in Figure I 1 from which we find slopes
and intercepts and
C , , ,= 0.222 giliter
Also from the reported data we have
-
[RIG] = 3.90
Since an experimental value for CR* is not reported in the paper,
and is only said to be somewhere between 80 and 100, let u s find it
by the above recommended procedure. First guess CR*= 100. Then
tabulate as in Table 111. A plot as in Figure 12 does not give a
straight line. So try again with C,* = 90 and then 87.5. The latter
value gives a reasonably straight line. So from this figure we have
n = 0.41 (slope)
k = 0.42 (from intercept)
CR’.= 87.5 g/liter
THE MONOD EQUATION I683
interceot I /
-4 5 0
I
I0
I
20
-
I
- (liter/grn)
=A
V. DISCUSSION
TABLE I1
Bazua and Wilke's Mixed-Flow Reactor Data Reanalyzed
13.88 20.8
5.21
3.79 3.65 0.56 2.5
3.70 2.50
2.38 0.22
16.67 22.20
7.58
3.97 > 29.19 3.76 0.62 2.8
3.21
2.66 0.15
13.66 1 I .49]
26.04 12.05
14.37
13.44
8.13 4.88 1.60 7.2
10.42 2.08
9.92 2.08
7.25 0.17
One must first find which of these two factors is limiting and then
use the corresponding correct equation form.
2) Let us compare an expression proposed by Aiba et a1.8 for
substrate availability plus product inhibition kinetics with the gen-
eralized Monod equation proposed here.
Exponential-type equation
rr = kle-k2CR.[CACr/(CA+ C , v ) ] (18)
Generalized Monod equation
TC = k(1 - CR/CR*p[CAC,/(C, + C,v)] (19)
For given cell and substrate concentration, eq. (18) does predict a
slowing of the rate as the concentration of toxic product R rises.
But it also says that cell action will always continue no matter how
THE MONOD EQUATION I685
slme = n = 0.41
--06
log
- -0 7
[k (I - 3
7
R
for cl,
--08
--09
TABLE 111
Evaluation of the Toxic Power, n
1 - 2 log 1 -_ 1 log[k(l -c,/c,*)n1=
CR CR* ( :I*) k ( l - Cfi/Cfi*)" log k +nlog(l - C R / C R * )
4.37 0.956 -0.0195 2.5 -0.3979
22.19 0.778 -0.1090 2.8 -0.4472
61.29 0.387 -0.4123 4.0 -0.6021
81.30 0.187 -0.7282 7.2 -0.8573
I686 LEVENSPIEL
Pinax =--
rr
CC
k ( 1 - CR/C,*Y’ = k,,b\, CA * CJI
Maximum specific growth rate in the absence of R
~ l . 0= . k,
t . ( . / C (= C.4 * C,M, C, = 0
In simple situations either language can be used; however, in more
complex applications involving interconnected reactors, recycle, or
cell concentration, it probably is easier to follow what is happening
kobs
reaction stops
Fig. 13. Power n shows how the observed rate constant of the Monod equation
[eq. (2)] decreases as toxic product R rises.
T H E MONOD EQUATION 1687
Nomenclature
substrate, cells, rate-depressing product
concentration of A , C , and R in any convenient units
(such as moliliter: @liter)
concentration ofA, C , and R initially in a batch reactor
or in the feed entering a flow reactor
Monod or saturation constant: see eq. ( I ) (moliliter)
concentration of product R at which fermentation ends
dilution rate (hr-l)
flow or production rate (gihr or molIhr)
reaction rate constant: see eq. ( I ) (hr-l)
toxic power: see eq. ( I )
reaction rate (quantity formed/liter.hr)
time of reaction in a batch reactor (hr)
volumetric flow rate of fluid into and out of a steady
flow reactor (literihr)
reactor volume (liter)
yield, defined in eq. (4)
The author would like to recognize Goran Jovanovic and Adonis Stephanakis for
deriving the expressions appearing in Figures 4 and 7.
References
I . J . Monod. Rechrrches sur la Croissnnce des Cultures Bacterienne (Hermann
et Cie, Paris, 1958).
2 . J. Monod, Ann. Re\.. Microbiol.. 3, 371 (1949).
3. 0. Levenspiel, Chemical Rerrctor. OfnnihooX (OSU Book Stores, Corvallis,
OR. 1979).
4. J. Monod. Ann. I n & / .Ptr.\tertr-. 7 9 , 39U (1950).
5 . A. Novick, and L. Szilard, Proc. Ntrrl. Actrd. Sci., 36, 708 (1950).
6. D. Herbert, S . I . C . Monograph. 12, 21 (1959).
7. C. D. Bazua and C. R. Wilke, Biotechnol. Bioeng. S y m p . , 7 , 105 (1977).
8. S. Aiba. M. Shoda, and M. Nagatani. Biorechnol. Bioeng., 10, 845 (1968).
9. I . Holzberg, R. Finn, and K. Steinkraus. Biotechnol. Bioeng., 9 , 413 (1967).