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Steel Design©

Using the Egyptian Code of Practice


according to the ECP 205-2001

Ver. 4.1

Please send your comments & suggestions to improve this tool on


melkateb@hotmail.com

by
Eng. Mahmoud M. El-Kateb

Structural Engineering Dept.


Faculty of Engineering - Ain Shams University

* Design of built-up beams


* Check of width-thickness ratio in beams
* Design of rolled Sec. Beams
* Design of composite beams
* Design of built-up columns
* Check of width-thickness ratio in columns
* Design of rolled Sec. Columns
* Deflection of simple beams
* Deflection of cantilevers
* Design of truss tension members
* Design of truss compression members
* Design of box members
* Design of simple connections
* Design of HSB connections
* Design of field splice
* Design of anchor bolts in hinged base
* Check on weld under moment and shear
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.1

* Calculation of Purlins

* Title:

2.0 m
a

18.7 m

Dead loads:
Roof cover corrugated sheets = 5.5 kg/m2
Isolation layer = 2.0 kg/m2
Weight of suspended structure = 20.0 kg/m2
Total dead loads = 27.5 kg/m2

Live loads:
tan a = 0.214 è a = 12.1 o

L.L = 46 kg/m2

Purlin straining actions:


Purlin panel width 2.3375 m
Purlin span 6.00 m
assume used channel no. 140 è O.W = 22 kg/m

Load on purlin = 0.195 ton/m


Moment = 0.876 m.t

Mx = 0.86 m.t
My = 0.18 m.t

Reaction of internal purlin = 1.17 ton


Reaction of external purlin = 0.65 ton
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.1

* Design of Built-up Beams

* Title:

Flange Width
Steel Fy = 3.60 ton/cm2
Steel Fu = Thick
5.20 ton/cm2
Allowable Ft = 2.10 ton/cm2

Web Depth
My
Moment Mx = 8 mt
Thick
Moment My = 0 mt
Shear Q = 5 t

Section Dims:
Flange Width = 200 mm Thick = 16 mm Mx
Web Depth = 468 mm Thick = 10 mm min = 8 mm
Beam Depth = 500 mm

Section Properties:
Area (cm2) = 110.8 Weight = 87.0 kg/m
Ix (cm4) = 46036.5 Iy (cm4) = 2137.2

Lu (m) = 2 Cb = 1.13 rT (cm) = 4.737


Lu max (m) = 2.76

Stresses:
q= 0.11 t/cm2 Safe
Fbcx = 2.10 t/cm2 Fbcy = 2.10 t/cm2
Fx = 0.43 t/cm2 Fy = 0.00 t/cm2

Interaction Ratio = 0.21 Safe

Check Weld:
Smin = 6 mm
Smax = 10 mm
S= 2 mm use min
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Check of Width-Thickness ratio in Beams

* Title:
Flange Width

Thick
Steel Fy = 3.60 t/cm2

Web Depth
Thick

Flange (mm) Web (mm) Flange Web


Beam
Width Thick Depth Thick b/t Safety b/t Safety
B1 100 6 318 10 7.50 Safe 31.8 Safe
B2 100 6 318 10 7.50 Safe 31.8 Safe
B3 100 6 318 10 7.50 Safe 31.8 Safe
B4 100 6 318 10 7.50 Safe 31.8 Safe
B5 100 6 318 10 7.50 Safe 31.8 Safe
B6 100 6 318 10 7.50 Safe 31.8 Safe
B7 100 6 318 10 7.50 Safe 31.8 Safe
B8 100 6 318 10 7.50 Safe 31.8 Safe
B9 100 6 318 10 7.50 Safe 31.8 Safe
B10 100 6 318 10 7.50 Safe 31.8 Safe
B11 100 6 318 10 7.50 Safe 31.8 Safe
B12 100 6 318 10 7.50 Safe 31.8 Safe
B13 100 6 318 10 7.50 Safe 31.8 Safe
B14 100 6 318 10 7.50 Safe 31.8 Safe
B15 100 6 318 10 7.50 Safe 31.8 Safe
B16 100 6 318 10 7.50 Safe 31.8 Safe
B17 100 6 318 10 7.50 Safe 31.8 Safe
B18 100 6 318 10 7.50 Safe 31.8 Safe
B19 100 6 318 10 7.50 Safe 31.8 Safe
B20 100 6 318 10 7.50 Safe 31.8 Safe
B21 100 6 318 10 7.50 Safe 31.8 Safe
B22 100 6 318 10 7.50 Safe 31.8 Safe
B23 100 6 318 10 7.50 Safe 31.8 Safe
B24 100 6 318 10 7.50 Safe 31.8 Safe
B25 100 6 318 10 7.50 Safe 31.8 Safe
B26 100 6 318 10 7.50 Safe 31.8 Safe
B27 100 6 318 10 7.50 Safe 31.8 Safe
B28 100 6 318 10 7.50 Safe 31.8 Safe
B29 100 6 318 10 7.50 Safe 31.8 Safe
B30 100 6 318 10 7.50 Safe 31.8 Safe
Limits = 13 100
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Rolled Sec. Beams

* Title:

Flange Width
Steel Fy = 2.40 ton/cm2 Thick
Allowable Ft = 1.40 ton/cm2

Web Depth
My
Moment Mx = 1 mt Thick
Moment My = 0 mt

Required Section:
Zx = 71 cm3 Choose C 160
Mx
Choosen Section Properties:
Flange Width = 65 mm Thick = 10.5 mm
Web Depth = 160 mm Thick = 7.5 mm
Zx = 116 cm3 Zy = 18.3 cm3

Lu (m) = 2 Cb = 1.13 rT (cm) = 1.50 ###


Lu max (m) = 2.58 ###

Stresses: ###
Fbcx = 1.40 t/cm 2 Fbcy = 1.40 t/cm 2
###
Fx = 0.86 t/cm2 Fy = 0.00 t/cm2 ###

Interaction Ratio = 0.62 Safe ###

###

###
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Composite Beams

* Title:

Concrete Fcu = 400 kg/cm2


Allowable Fc = 110 kg/cm2
Steel Fy = 3.60 ton/cm2
Steel Fu = 5.20 ton/cm2
Allowable Ft = 2.10 ton/cm2

n = 5.70

Be

Beam data: ts
Moment = 160 mt
th
Shear = 66 t tf
Span = 15 m
B= 4.8 m
H

tw
H

Section Dims: Cv

H= 800 mm
ts = 280 mm
tf
th = 0 mm
Hw = 520 mm Bf
tw = 14 mm twmin = 8 mm
Be = 3.2152 m

Section Properties:
Economic reduction = 20 %

Upper flange Lower flange


Area required = 7409 mm2 Area required = 14818 mm2
Bf = 240 mm Bf = 320 mm
tf = 20 mm tf = 30 mm
Area Actual = 4800 mm2 Area Actual = 9600 mm2
Web area = 6580 mm2 Total area = 20980 mm2
Weight = 165 kg/m

Stresses:
q= 1.00 t/cm2 Safe
Fconc = 93.9 kg/cm2 I.R = 0.85 Safe

Page 8/29
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Composite Beams

* Title:

Concrete Fcu = 400 kg/cm2


Allowable Fc = 110 kg/cm2
Steel Fy = 3.60 ton/cm2
Steel Fu = 5.20 ton/cm2
Allowable Ft = 2.10 ton/cm2

n = 5.70
Fstc = -0.24 t/cm2 I.R = -0.11 Safe
Ft = 1.68 t/cm 2
I.R = 0.80 Safe

Shear Connector Dims:


h = 100 mm
b = 150 mm h
Fpc = 160 kg/cm2
b
Pitch = 125 mm
Pitchmin = 400 mm

Use Pitch = 125 mm

Upper Flange Weld:


Smin = 6 mm
Smax = 14 mm
S= 2 mm use min

Lower Flange Weld:


Smin = 8 mm
Smax = 14 mm
S= 4 mm use min

Page 9/29
ng. Mahmoud El-Kateb

ts
th

Page 10/29
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Built-up Columns

* Title:

Web Depth
Steel Fy = 3.60 ton/cm2

Flange Width
Allowable Fc = 1.71 ton/cm2 N Thick
Allowable Ft = 2.10 ton/cm2 + Mx

Thick

My
Normal N = 14 t
Moment Mx = 6 mt Lbx = 7 m lx = 53.6
Moment My = 0 mt Lby = 1 m ly = 33.1

Section Dims:
Flange Width = 150 mm Thick = 6 mm
Web Depth = 318 mm Thick = 6 mm
Column Depth = 330 mm

Section Properties:
Area (cm2) = 37.1 Weight = 29.1 kg/m
Ix (cm4) = 6332.3 Iy (cm4) = 338.1

Lu (m) = 1 Cb = 1 rT (cm) = 3.32


Lu max (m) = 1.01 Cmx = 0.85 Cmy = 0.85

Stresses:
Fbcx = 2.10 t/cm2 Fbcy = 2.10 t/cm2
Fx = 1.56 t/cm2 Fy = 0.00 t/cm2
Fc = 1.71 t/cm2
Fca = 0.38 t/cm2

Interaction Ratio = 0.96 Safe


Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Check of Width-Thickness ratio in Columns

* Title:

Web Depth
Steel Fy = 3.60 t/cm 2

Flange Width
Thick

Thick

Flange (mm) Web (mm) Flange Web


Beam
Width Thick Depth Thick b/t Safety b/t Safety
B1 100 6 318 10 7.50 Safe 31.8 Safe
B2 100 6 318 10 7.50 Safe 31.8 Safe
B3 100 6 318 10 7.50 Safe 31.8 Safe
B4 100 6 318 10 7.50 Safe 31.8 Safe
B5 100 6 318 10 7.50 Safe 31.8 Safe
B6 100 6 318 10 7.50 Safe 31.8 Safe
B7 100 6 318 10 7.50 Safe 31.8 Safe
B8 100 6 318 10 7.50 Safe 31.8 Safe
B9 100 6 318 10 7.50 Safe 31.8 Safe
B10 100 6 318 10 7.50 Safe 31.8 Safe
B11 100 6 318 10 7.50 Safe 31.8 Safe
B12 100 6 318 10 7.50 Safe 31.8 Safe
B13 100 6 318 10 7.50 Safe 31.8 Safe
B14 100 6 318 10 7.50 Safe 31.8 Safe
B15 100 6 318 10 7.50 Safe 31.8 Safe
B16 100 6 318 10 7.50 Safe 31.8 Safe
B17 100 6 318 10 7.50 Safe 31.8 Safe
B18 100 6 318 10 7.50 Safe 31.8 Safe
B19 100 6 318 10 7.50 Safe 31.8 Safe
B20 100 6 318 10 7.50 Safe 31.8 Safe
B21 100 6 318 10 7.50 Safe 31.8 Safe
B22 100 6 318 10 7.50 Safe 31.8 Safe
B23 100 6 318 10 7.50 Safe 31.8 Safe
B24 100 6 318 10 7.50 Safe 31.8 Safe
B25 100 6 318 10 7.50 Safe 31.8 Safe
B26 100 6 318 10 7.50 Safe 31.8 Safe
B27 100 6 318 10 7.50 Safe 31.8 Safe
B28 100 6 318 10 7.50 Safe 31.8 Safe
B29 100 6 318 10 7.50 Safe 31.8 Safe
B30 100 6 318 10 7.50 Safe 31.8 Safe
B31 100 6 318 10 7.50 Safe 31.8 Safe
B32 100 6 318 10 7.50 Safe 31.8 Safe
Limits = 13 36
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Rolled Sec. Columns

* Title:

Web Depth
Steel Fy = 2.40 ton/cm2

Flange Width
Allowable Fc = 1.15 ton/cm2
N Thick
Allowable Ft = 1.40 ton/cm 2 + Mx

Thick

My
Normal N = 30 t
Moment Mx = 10 mt Lbx = 8 m lx = 61.5
Moment My = 3 mt Lby = 4 m ly = 52.8

Choosen Section:
H.E.B 300

Section Properties:
Flange Width = 300 mm Thick = 19 mm
Web Depth = 210 mm Thick = 11 mm
Area = 149 cm2
Zx = 1680 cm3 Zy = 571 cm3

Lu (m) = 8 Cb = 1 rT (cm) = 8.13


Lu max (m) = 14.53 Cmx = 0.85 Cmy = 0.85

Stresses:
Fbcx = 1.40 t/cm2 Fbcy = 1.40 t/cm2
Fx = 0.60 t/cm2 Fy = 0.53 t/cm2
Fc = 1.15 t/cm2
Fca = 0.20 t/cm2

Interaction Ratio = 0.92 Safe


Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Deflection of Simple Beams

* Title:

Flange Width
Steel Es = 2100 t/cm 2
Thick

Web Depth
Weq

Span Thick

Eq. Load Weq Span Flange (mm) Web (mm) I Dact Dall
Beam Notes
(t/m) (m) Width Thick Depth Thick (cm ) 4
(cm) (cm)
B1 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B2 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B3 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B4 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B5 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B6 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B7 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B8 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B9 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B10 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B11 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B12 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B13 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B14 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B15 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B16 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B17 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B18 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B19 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B20 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B21 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B22 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B23 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B24 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B25 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B26 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B27 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B28 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B29 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe
B30 0.25 8 150 6 330 6 6877.7 0.92 2.667 Safe

Dall = Span / 300


Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Deflection of Cantilever Beams

* Title:
Flange Width

Steel Es = 2100 t/cm2 Thick

Web Depth
Weq

Thick
Span

Eq. Load Weq Span Flange (mm) Web (mm) I Dact Dall
Beam Notes
(t/m) (m) Width Thick Depth Thick (cm ) 4
(cm) (cm)
B1 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B2 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B3 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B4 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B5 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B6 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B7 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B8 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B9 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B10 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B11 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B12 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B13 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B14 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B15 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B16 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B17 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B18 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B19 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B20 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B21 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B22 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B23 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B24 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B25 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B26 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B27 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B28 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B29 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe
B30 0.25 4 150 6 330 6 6877.7 0.55 1.333 Safe

Dall = Span / 300


Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Truss Tension members

* Title:

Force Length Buckling Length Depth imin Gross Area Bolts Net Area fact
ID Section Lbmax/imin L/d
(ton) (m) Lin (m) Lout (m) (mm) (cm) (cm )
2
f (mm) (cm )
2
(t/cm2)
D1 58.00 2.60 2.60 2.60 2L 110 x 10 110 3.36 42.40 0 42.40 1.37 < 1.40 Safe 77.38 < 300 Safe 23.64 < 60 Safe
D2 51.00 2.60 2.60 2.60 2L 100 x 10 100 3.04 38.40 0 38.40 1.33 < 1.40 Safe 85.53 < 300 Safe 26.00 < 60 Safe
D3 43.50 2.60 2.60 2.60 2L 100 x 10 100 3.04 38.40 0 38.40 1.13 < 1.40 Safe 85.53 < 300 Safe 26.00 < 60 Safe
D4 36.50 2.60 2.60 2.60 2L 100 x 10 100 3.04 38.40 0 38.40 0.95 < 1.40 Safe 85.53 < 300 Safe 26.00 < 60 Safe
D5 29.00 2.60 2.60 2.60 2L 80 x 8 80 1.55 24.60 0 24.60 1.18 < 1.40 Safe 167.74 < 300 Safe 32.50 < 60 Safe
D6 22.00 2.60 2.60 2.60 2L 80 x 8 80 1.55 24.60 0 24.60 0.89 < 1.40 Safe 167.74 < 300 Safe 32.50 < 60 Safe
D7 14.50 2.60 2.60 2.60 2L 60 x 6 60 1.17 13.82 0 13.82 1.05 < 1.40 Safe 222.22 < 300 Safe 43.33 < 60 Safe
D8 7.50 2.60 2.60 2.60 2L 60 x 6 60 1.17 13.82 0 13.82 0.54 < 1.40 Safe 222.22 < 300 Safe 43.33 < 60 Safe
D9 0.00 2.60 2.60 2.60 2L 60 x 6 60 1.17 13.82 0 13.82 0.00 < 1.40 Safe 222.22 < 300 Safe 43.33 < 60 Safe
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Truss Compression members

* Title:

Force Buckling Length Area iin iout fact


ID Section lin lout
(ton) Lin (m) Lout (m) (cm2) (cm) (cm) (t/cm2)
V1 50.00 1.90 1.90 2L 110 x 10 42.40 3.36 4.90 57 < 180 Safe 39 < 180 Safe 1.18 < 1.19 Safe
V2 42.50 1.90 1.90 2L 100 x 10 38.40 3.04 4.50 63 < 180 Safe 42 < 180 Safe 1.11 < 1.15 Safe
V3 37.00 1.90 1.90 2L 100 x 10 38.40 3.04 4.50 63 < 180 Safe 42 < 180 Safe 0.96 < 1.15 Safe
V4 31.50 1.90 1.90 2L 100 x 10 38.40 3.04 4.50 63 < 180 Safe 42 < 180 Safe 0.82 < 1.15 Safe
V5 26.50 1.90 1.90 2L 100 x 10 38.40 3.04 4.50 63 < 180 Safe 42 < 180 Safe 0.69 < 1.15 Safe
V6 21.00 1.90 1.90 2L 80 x 8 24.60 2.42 3.67 79 < 180 Safe 52 < 180 Safe 0.85 < 1.00 Safe
V7 16.00 1.90 1.90 2L 80 x 8 24.60 2.42 3.67 79 < 180 Safe 52 < 180 Safe 0.65 < 1.00 Safe
V8 10.50 1.90 1.90 2L 80 x 8 24.60 2.42 3.67 79 < 180 Safe 52 < 180 Safe 0.43 < 1.00 Safe
V9 5.50 1.90 1.90 2L 80 x 8 24.60 2.42 3.67 79 < 180 Safe 52 < 180 Safe 0.22 < 1.00 Safe
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Box members

* Title:

Breadth Thick Lbmax Applid Forces Y A Ix Zx ix Fall Fc


ID Section l
(mm) (mm) (m) N (ton) M (m.t) (cm) (cm ) 2
(cm ) 4
(cm )
3
(cm) (t/cm ) 2
(t/cm2)
D1 Box 300x18 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D2 Box 300x19 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D3 Box 300x20 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D4 Box 300x21 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D5 Box 300x22 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D6 Box 300x23 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D7 Box 300x24 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D8 Box 300x25 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D9 Box 300x26 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D10 Box 300x27 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
D11 Box 300x28 300 18 1.770 148.00 0.00 15.00 107.04 27020.56 1801.37 15.89 11.14 1.39 1.38
Eng. Mahmoud El-Kateb

Notes

Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Simple Connection

* Title:

Plates Fy = 3.60 ton/cm2


Plates Fu = 5.20 ton/cm2

Bolts grade : 5.60


Bolts Fu = 5.00 ton/cm2

L Q h

Column

Connection data:
Shear Q = 36.4 ton
Web h = 770 mm
Web t = 12 mm

Bolts used: Ordinary f 16 mm

No. of bolts = 8 Between beam web and connecting angle

No. of bolts = 15 Between column and connecting angle

Angle used: 60 x 6
L= 385 mm Lmax = 616 mm ok
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of HSB Connection

* Title:

HSB grade: 8.8

Bolt used: M22

Bolt As = 3.03 cm2

Bolt Ps = 4.84 ton

Bolt T= 13.44 ton

Tension zone

y1 = 766 mm
M h y2 = 686 mm
y1
y2 y3 = 606 mm
y3
y4= 0 mm
x y5= 0 mm
Compression zone

Connection data:
Moment M = 55 m.t
Shear Q = 1 ton

Geometry:
h = 840 mm
b = 350 mm
Number of bolts in tension zone = 10 Bolts

Try 12 Bolts in 3 rows


4 columns
x= 109 mm
Inv = 1377121716 mm4

Forces in Bolts:
T1 = 7.95 ton < 0.8 T = 10.75 ton Safe
T2 = 6.98 ton
T3 = 6.01 ton
T4 = 0.00 ton
T5 = 0.00 ton
Tave = 6.98 ton < 0.6 T = 8.064 ton Safe
q= 0.08 ton < Ps = 4.84 ton Safe
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Field Splice

* Title:

Plates Fy = 3.60 ton/cm2


Plates Fu = 5.20 ton/cm2

Bolts grade : 5.60


Bolts Fu = 5.00 ton/cm2

G. PL1 G. PL1

G. PL2 G. PL2

G. PL5 H Bg5 G. PL5 M Q

G. PL4 G. PL4

G. PL3 G. PL3

Bg1,3

Lg1,2,3,4

Splice data:
Shear Q = 36.4 ton
Moment M = 267 m.t
Upprt Flange B = 300 mm
Upper Flange t = 30 mm
Lower Flange B = 450 mm
Lower Flange t = 40 mm
Web h = 770 mm
Web t = 12 mm
Beam Height H = 840 mm

Upper Flanges Splice:


B t
Dims of gusset plate 1 = 300 x 16 mm
Dims of gusset plate 2 = 120 x 20 mm
Bolts used: Ordinary f 24 mm

No. of bolts = 29 Distributed in 4 No of rows

Page 23/29
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Field Splice

* Title:

Plates Fy = 3.60 ton/cm2


Plates Fu = 5.20 ton/cm2

Bolts grade : 5.60


Bolts Fu = 5.00 ton/cm2
7 No of columns
L of gusset plates 1,2 = 1030 mm

Lower Flanges Splice:


B t
Dims of gusset plate 3 = 450 x 20 mm
Dims of gusset plate 4 = 195 x 24 mm
Bolts used: Ordinary f 24 mm

No. of bolts = 29 Distributed in 4 No of rows


7 No of columns
L of gusset plates 3,4 = 1030 mm

Web Splice:
B t
Dims of gusset plate 5 = 715 x 8 mm
Bolts used: Ordinary f 16 mm

No. of bolts = 8 Distributed in 4 No of rows


2 No of columns

Force on bolt = 2.47 ton Safe

L of gusset plate 5 = 215 mm

Page 24/29
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Design of Anchor Bolts in Hinged Base

* Title:

Anchor Ft = 1.40 ton/cm2

Connection Shear (ton) L (mm) Bolt f (mm) No. of bolts Notes


Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Main frame 7 250 20 3 Ok
Steel Design according to ECP 205-2001 By: Eng. Mahmoud El-Kateb
Version 4.0

* Check on Weld under Moment & Shear

* Title:

Weld size = 8 mm

Allowable Ft = 1.40 ton/cm2

B1

Tension zone
b1

h H
M

x b2

Compression zone

B2
Connection data:
Moment M = 12 m.t
Shear Q = 4 ton

Geometry:
B1 = 200 mm
b1 = 90 mm
B2 = 200 mm
b2 = 90 mm
h= 450 mm
H= 500 mm

x= 250 mm
Ix = 501,532,427 mm4

Check stresses:
Normal stress ft = 0.60 t/cm2 Safe

Shear stress q= 0.056 t/cm2

Interaction ratio = 0.77 Safe


resistance of one bolt per one friction surface Ps (ton)
Bolt Ordinary steel work Bridges and Cranes
Bolt Area A Stress Area Prestressing Torque M
Diameter d
(cm2) As (cm2) T (ton) (kg.m) St. 37 & 44 (u = 0.45) St. 50-55 (u = 0.50) St. 37 & 44 (u = 0.45) St. 50-55 (u = 0.50)
(mm)
Case I Case II Case I Case II Case I Case II Case I Case II
M12 1.13 0.84 5.30 12 1.92 2.19 2.14 2.43 1.50 1.72 1.67 1.90
M16 2.01 1.57 9.90 31 3.58 4.07 3.98 4.52 2.80 3.20 3.10 3.55
M20 3.14 2.45 15.50 62 5.59 6.35 6.21 7.06 4.37 4.98 4.85 5.54
M22 3.80 3.03 19.20 84 6.91 7.85 7.68 8.73 5.40 6.17 5.99 6.85
M24 4.52 3.53 22.40 107 8.05 9.15 8.95 10.17 6.29 7.18 6.98 7.98
M27 5.73 4.59 29.10 157 10.47 11.90 11.63 13.21 8.17 9.35 9.08 10.39
M30 7.06 5.61 35.50 213 12.80 14.54 14.22 16.15 9.99 11.43 11.11 12.69
M36 10.18 8.17 51.80 372 21.18 21.18 20.70 23.52 14.56 16.64 16.18 18.49
High Strength bolts Quality (10.9)

resistance of one bolt per one friction surface Ps (ton)


Bolt Ordinary steel work Bridges and Cranes
Bolt Area A Stress Area Prestressing Torque M
Diameter d
(cm2) As (cm2) T (ton) (kg.m) St. 37 & 44 (u = 0.45) St. 50-55 (u = 0.50) St. 37 & 44 (u = 0.45) St. 50-55 (u = 0.50)
(mm)
Case I Case II Case I Case II Case I Case II Case I Case II
M12 1.13 0.84 3.71 8 1.34 1.53 1.50 1.70 1.05 1.20 1.17 1.33
M16 2.01 1.57 6.93 22 2.51 2.85 2.79 3.16 1.96 2.24 2.17 2.49
M20 3.14 2.45 10.85 43 3.91 4.45 4.35 4.94 3.06 3.49 3.40 3.88
M22 3.80 3.03 13.44 59 4.84 5.50 5.38 6.11 3.78 4.32 4.19 4.80
M24 4.52 3.53 15.68 75 5.64 6.41 6.27 7.12 4.40 5.03 4.89 5.59
M27 5.73 4.59 20.37 110 7.33 8.33 8.14 9.25 5.72 6.55 6.36 7.27
M30 7.06 5.61 24.85 149 8.96 10.18 9.95 11.31 6.99 8.00 7.78 8.88
M36 10.18 8.17 36.26 260 14.83 14.83 14.49 16.46 10.19 11.65 11.33 12.94
High Strength bolts Quality (8.8)

Grade 4.6 4.8 5.6 5.8 8.8 10.9


fy (t/cm2) 2.4 3.2 3.0 4.0 6.4 9.0
fu (t/cm2) 4.0 4.0 5.0 5.0 8.0 10.0
non-Pretensioned bolts

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