REP Description Out Put

5.0 Formwork Design

5.1 Formwork design for strip foundation beam

5.1.1 Concrete presure in formwork (Ref :CIRIA Report No 108)

From data Density of concrete D = 24 kN/m3

Sheet
Rate of placing concrete R = 1.8 m/hr

Slump 120 mm

0
Concrete Tempreture t = 30 c

k = (36/(T+16))2

k = 0.61

Beam thickness d = 400 mm (max)

Height of beam H = 0.3 m

Vertical pour height h = 0.3 m

p max = D{C1√R+C2K√H-C1√R} or Dh

CIRIA C1 = 1.5 for column

Report
C2 = 0.3 Ordinary portland cement
p max is indifinite value from this equation

Take p max as p max = Dh

p max = 7.20 KN/m2 7.2KN/m2

Ply wood is 12mmthick plywood panel

L
0.3 m

7.20 KN/m2
Pressure distribution of plywood panel
REP Description Out Put

5.1.2 Design for plywood

Safty factor for loading C2 = 1.2
Design load C2 = SFXp max
C2 = 8.64 KN/m2
Ref FIg o1 W C2 = 8.64 KN/m2
Consider 1m width panel

8.64 KN/M

150mm 150mm

M C2 = WL2/8 C2 = 0.0243 KNm

V C2 = 0.625wl C2 = 0.81 KN

ᵟ C2 = 1/185(wl4/EI C2 = 2.5E-05 m
R1 C2 = 0.49 KN
R2 1.62 KN
R3 C2 = 0.49 KN

Max bending Moment C2 = 0.024 KNm

Max Shear force C2 = 0.81 KN
Max deflection C2 = 2.52599E-05 m

Ply wood thickness C2 = 12 mm

Density C2 = 783 Kg/m3
Elastic Module C2 = 6500000 kN/m2
Bredth C2 = 1000 mm
Depth C2 = 12 mm
4
I C2 = 0.000000144 m
Allowable Bending Strength C2 = 5160 KN/m2

Bending
BS 5268 Part 2:1988
Table 16 K2 C2 = 0.80
TABLE 17 K3 C2 = 1.75
cl 2.10.5 K6 C2 = 1.00
cl 2.10.6 K7 C2 = 1.17
cl 2.9 K8 C2 = 1.10

allowable Bending moment C2 = σxzxk2xk3xk5xk7xk8

C2 =
Z C2 = bd2/6

C2 = 0.00002400 m3

allowable Bending moment C2 = 0.22 KN

REP Description Out Put
Section is satisfied for Bending

Shear
BS 5268 Part 2:1988
Table 16 K2 C2 = 0.80
TABLE 17 K3 C2 = 1.75
cl 2.10.4 K5 C2 = 1.00
cl 2.9 K8 C2 = 1.10

2
Allowable shear Strength C2 = 4.96 N/mm
allowable shear force C2 = 2/3X(ϒxk2xk3xk5xk8XA

A C2 = bd

C2 = 12000 mm2
2
Allowable shear Strength C2 = 4.96 N/mm
Allowable shear force C2 = 61.1072 KN

Section is satisfied for shear

Deflection

Allowable deflection C2 = 0.003xspan

Actual deflection C2 = 0.03375 mm

ᵟ C2 = 1/185(wl4/EI 2.52599E-05 m
Hence section satisfied for deflection

Therefore plywood section is ok for column formwork

5.1.2 Design for horizontal bearer (50mmx50mm timber batten class SC4)
Safty factor for loading SF = 1.2
Distribution load on timber W 1.2x0.15xp max

W = 1.296 KN/m2
Ref FIg o1 W = 1.296 KN/m2
Consider 3.1m length panel
w
1.296 KN/M

0.8mm

M C2 = WL2/10 C2 = 0.08294 KNm

V C2 = 0.6wl C2 = 0.62208 KN
REP Description Out Put
C2 = 1/185(wl4/EI C2 = 0.00067 m
R1 C2 = 0.41 KN
R2,R3,R4 1.14 KN
R5 C2 = 0.41 KN

Max bending Moment C2 = 0.08 KNm

Max Shear force C2 = 0.62208 KN
Max deflection
C2 = 0.000667791 m

Batten size C2 = 50mmx50 mm

Density C2 = 590 Kg/m3
Elastic Module C2 = 8250000 kN/m2
Bredth C2 = 50 mm
Depth C2 = 50 mm
I C2 = 520833.33 mm4
Allowable Bending
Strength C2 = 5160 KN/m2

Bending
BS 5268 Part 2:1988
Table 16 K2 C2 = 0.8
TABLE 17 K3 C2 = 1.75
cl 2.10.5 K6 C2 = 1.00
cl 2.10.6 K7 C2 = 1.17
cl 2.9 K8 C2 = 1.10

allowable Bending moment C2 = σxzxk2xk3xk5xk7xk8

Z C2 = bd2/6

C2 = 2.08333E-05 m3

allowable Bending moment C2 = 0.1936935 KN

Section is satisfied for Bending

Shear
BS 5268 Part 2:1988
Table 16 K2 C2 = 0.8
TABLE 17 K3 C2 = 1.75
cl 2.10.4 K5 C2 = 1
cl 2.9 K8 C2 = 1.10

Allowable shear Strength C2 = 4.96 N/mm2

allowable shear force C2 = 2/3X(ϒxk2xk3xk5xk8XA

A C2 = bd
REP Description Out Put

C2 = 0.0025 m2
Allowable shear Strength C2 = 4960 kN/m2
Allowable shear force C2 = 12.7307 KN

Section is satisfied for shear

Deflection

Allowable deflection C2 = 0.003xspan

Actual deflection C2 = 0.18 m

ᵟ C2 = 1/185(wl4/EI 0.000667791 m
Hence section satisfied for deflection

5.1.2 Design for thread bar and form tie

T1 T2
225 mm

R1 150mm R2 R1

Two GI pipes are in same position therefor reaction has been divided by 2
R1 C2 = 0.57 KN
R2 C2 = 1.14 KN
Asium R1 and R2 acting on center of GI pipe
T1 C2 = 0.76
T2 C2 = 1.52 KN

Use 10mm dia mild steel thread bar

Tensile stress on bolt = 4t/л(10)2

C2 = 19.35 N/mm2
fy C2 = 250.00 N/mm2
ϒm C2 = 1.50
Allowable tensile stress fy/ϒm C2 = 166.67 N/mm2

Hence thread bar is satisfied for tension

REP Description Out Put

ᵟ C2 3
= PL /48EI

C2 = 998420.66

Max bending Moment C2 = 0.00 KN m

Max Shear force C2 = 0.00 KN

Max deflection C2 = 998420.66 mm

Shear
REP Description Out Put

Steel Grade C2 = S275

Design strength Py C2 = 275 KN/mm2
Outer Diameter C2 =
Inner Diemeter C2 =
Thickness C2 =
Elastic Module C2 =
CL 4.2.3 Shear capacity C2 = 0.6xPyxAv
C2 =
C2 =
Section is satisfied for shear

Section clasification
D/t C2 =
Limiting value € C2 =
40 €
50 €
140 €

Table 12 Section is class I plastic

Moment
Low shear

CL 4.2.5 Moment Capacity Mc C2 = PyxS

S C2 = (d13-d23)/6

Mc C2 =

Section is satisfied for bending

Deflection

Table 08 Allowable deflection C2 =

Actual deflection C2 =

Section is satisfied for deflection

5.1.2 Design for horizontal bearer (50mm GI Pipe according to BS 5950)

Assume Safty factor for loading C2 = 1.2
Fig 02 & Effective area of loading C2 = 137 mm
sap analysis C2 = 0.137 m
REP Description Out Put
W C2 = 0.137W
Design load C2 = 0.137W KN/m
W3 C2 = 0.00 KN/m
R8 C2 =
R9 C2 =
R10 C2 =
R11 C2 =

Fig o2 Max bending Moment C2 =

sap analysis
Max Shear force C2 =

Max deflection C2 =

Shear

Steel Grade C2 = S275

Design strength Py C2 = 275 KN/mm2
Outer Diameter C2 =
Inner Diemeter C2 =
Thickness C2 =

CL 4.2.3 Shear capacity C2 = 0.6xPyxAv

C2 =
C2 =
Section is satisfied for shear

Section clasification
D/t C2 =
Limiting value € C2 =
40 €
50 €
140 €

Table 12 Section is class I plastic

Moment
Low shear

CL 4.2.5 Moment Capacity Mc C2 = PyxS

S C2 = (d13-d23)/6

Mc C2 =
REP Description Out Put
Section is satisfied for bending

Deflection

Table 08 Allowable deflection C2 =

Actual deflection C2 =

Section is satisfied for deflection

REP Description Out Put
REP Description Out Put
REP Description Out Put
REP Description Out Put
REP Description Out Put
REP Description Out Put
REP Description Out Put
REP Description Out Put
0.782609
0.612476

1.341641 2.01246118

-1.71246118
#NUM! #NUM!
#REF!

0.3

300
 8.333333

137.5
137.5

350

8166.666667

13.69

1.8018

7000

3733.333333
1.54

#REF!

0.02

12000

137.5

w
1.164

0.1746
 7

8166.666667

13.69

1.8018

7000

3733.333333

1.54
 #REF!

0.02

0.0025

1.14 0.15 0.171072

0.57 0.3 0.171
0.342072

t2 1.52032