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User’s Manual
104M6211 Rev. H
02/2020
Mentor UT Portable Equipment User’s Manual
Printed in 2019
In order to further develop our products, we reserve the right to change data and designs without prior notice. All
rights reserved, particularly rights relating to duplication,
Dissemination and translation excepted. No part of this publication may be reproduced, processed or disseminated
in any form (e.g. through photocopying, microfilming, electronic data processing and/or storage or other means)
without the prior written consent of GE Inspection Technologies, LP Skaneateles, NY
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User’s Manual Mentor UT Portable Equipment
Application Features.....................................................................................................3-3
Table of Contents Types of Panels ...............................................................................................................3-5
Chapter 1:........................................................................................................ 1 Touchscreen Shortcuts................................................................................................3-6
Introduction...........................................................................................................................1 Correcting Incompatible Parameter Settings.....................................................3-7
Important Notice................................................................................................................2 Gate Setup: Single Element Probes.....................................................................3-10
Limited Service Warranty................................................................................................8 Two Point Calibration (Single Element Probe)................................................3-11
Safety Information ............................................................................................................9 CV - DAC / TCG .............................................................................................................3-12
Informations sur la sécurité ..........................................................................................9 Using DAC........................................................................................................................3-12
Compliance Information .............................................................................................. 12 Using TCG........................................................................................................................3-14
Maintenance ..................................................................................................................... 16 AWS ...............................................................................................................................3-16
Chapter 2:.....................................................................................................2-1 AWS Setup......................................................................................................................3-17
Features..............................................................................................................................2-1 DGS Calibration............................................................................................................3-18
Mentor UT Instrument..................................................................................................2-2 Preparing to Record the Reference Echo...........................................................3-19
Overview ............................................................................................................................2-2 Display and Adjust the DGS Curve.......................................................................3-23
Using this Manual...........................................................................................................2-3 Gain Modification ........................................................................................................3-23
Powering On and Connecting to the Instrument .............................................2-4 Evaluating Results in DGS Mode...........................................................................3-24
The MUX Module.............................................................................................................2-5 Recording / Saving Conventional UT Data .......................................................3-26
Probe Connectivity.........................................................................................................2-6 TOFD ...............................................................................................................................3-28
Interfaces...........................................................................................................................2-7 Probe Centre Separation (PCS).............................................................................3-35
Desktop Features............................................................................................................2-9 TOFD Analysis................................................................................................................3-35
Chapter 3:.....................................................................................................3-1 Phased Array UT Setup and Other Menus .......................................................3-36
Operation...........................................................................................................................3-1 Soundpath & Depth Gate with S-Scan...............................................................3-39
Launching Applications................................................................................................3-2 Working with Display Range for S-Scan.............................................................3-39
Installing New Apps.......................................................................................................3-2 Interpreting and Controlling Phased Array Data Views..............................3-41
Navigating within an Application.............................................................................3-3 Selecting the Scan Pattern......................................................................................3-42
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Y-probes ..........................................................................................................................3-62
64:64 Splitter.................................................................................................................3-62
Group Display................................................................................................................3-64
Active Group..................................................................................................................3-65
Calibration Icons..........................................................................................................3-66
Skew Angle.....................................................................................................................3-67
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Chapter 1:
Introduction
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Important Notice
The following information must be read and understood by any user of GE Oil & Gas, Digital Solutions equipment. Failure to follow these
instructions can lead to errors in measurements or other test results. Decisions based on erroneous results can, in turn, lead to property
damage, personal injury or death.
General Warnings
Proper use of test equipment requires three essential elements:
• Selection of the correct test equipment.
• Knowledge of the specific “test application requirements.”
• Operator training.
The user’s manual provides instruction in the basic set up and operation of the testing equipment.
Operator Training
Operators must receive adequate training before using test equipment.
Operators must be trained in general testing procedures and in the set up and performance demands of a particular test.
More specific information about operator training, qualification, certification, and test specifications is available from various technical
societies, industry groups, and government agencies.
Safety Information
ATTENTION! This instrument is intended for materials testing. Any use for medical applications or other purposes is not allowed.
The instrument may only be used in industrial environments.
Software
According to the current state of the art, software is never completely free from errors.
Before using any software-controlled test equipment, make sure that the required functions operate perfectly in the intended combination.
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Service
Every effort has been made to provide you with a reliable product. However, should service become necessary, GE Oil & Gas, Digital Solutions
has established a number of Factory Trained Service Centers. For the location of the nearest facility, refer to the end of this user’s manual.
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Batteries
Only batteries (Lithium-ion) recommended and supplied by GE Oil & Gas, Digital Solutions may be used for instrument operation.
NOTE:
Internal batteries may only be replaced by a factory trained service center. Opening the instrument case in an attempt to access the batteries
will void the instrument’s warranty. An externally connected battery pack is available from suppliers as described in this manual.
NOTE:
When the instrument reaches the end of its life, the Lithium-ion battery must be removed. Then properly dispose of the instrument and of the
Lithium-ion battery.
Battery Life and Temperature
The amount of time that the Mentor can be run on a fully charged battery (and the heat generated internally) is directly related to current
consumption in the instrument electronics. One of the largest consumers of current, and the one most directly controllable by the user, is the
back light for the display. Running that display brighter than necessary will drain the battery faster and make the instrument run hotter. We
recommend setting the display brightness as low as possible and choosing the best color scheme for your lighting conditions. Our experience
shows that 25% brightness works well for most applications, with the DARK color scheme for indoor use and the LIGHT color scheme for
outdoor.
Power Supply Management
Mentor UT can draw power from instrument battery or from MUX battery or from DC power adapter.
MUX Batteries
Mentor UT is operated with an internal battery with the base unit and an external battery mounted on the battery rack of MUX module. MUX
battery rack is mounted on the left side of the MUX module. The battery is intended to automatically released from the MUX module when the
retention pins are released. To engage the battery, close the door and engage the pins. Battery and power charging operation of Mentor UT
will function as described below:
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Instrument Power Adapter MUX Battery charge Instrument battery charge % Behavior
Powered ON Plugged In %
YES NO 100% 100% MUX battery powers entire system, instrument battery not used.
YES NO 90-100% <100% MUX battery will charge instrument battery and at the same time run
the instrument.
YES NO 0-89% 1-100% MUX battery will run instrument until MUX battery is exhausted. MUX
will NOT charge instrument battery. When MUX battery is exhausted
system will run from instrument battery.
YES NO 0% or No MUX battery 25-100% System (MUX + Instrument) will run from instrument battery.
installed
YES NO 0% or No MUX battery 1-25% System (MUX + Instrument) will run from instrument battery, but
installed instrument LCD brightness will be limited to 25% of maximum.
YES YES 100% 100% System will run from power adapter. No battery energy is being used.
YES YES <100% <100% System will run from power adapter. MUX battery will charge to 90%
full, then MUX and instrument batteries will charge until both are at
100%. Charging for Instrument or MUX battery will occur as long as
battery is within acceptable temperature range for charging.
NO YES <100% <100% MUX and Instrument batteries will be charged at the same time until
they both reach 100%. Charging for Instrument or MUX battery will
occur as long as battery is within acceptable temperature range for
charging.
NO NO 100% <100% he MUX will NOT charge the instrument. This is a safety requirement.
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Battery Indicator
Battery life indicator displays the percent of full charge when the charger is attached or time remaining when not connected to the charger.
Below are the indicators when battery is charging and when its discharging. The MUX and instrument battery status are shown individually. A
percentge indicates the battery is charging or idle. An estimated remaining run time indicates the battery is discharging. Remaining run time
is estimated for the battery in use. if the run time is next to the MUX battery then that is the remainin grun time for the MUX battery, likewise
for the instrument battery. The MUX battery can be exchanged while the system is operating. To insure uninterrupted system operation, the
instrument battery should have more than 20% capacity remaining.
Indicators for when the MUX battery is charging and the instrument is idle. Instrument battery will begin to charge when the MUX battery
reaches 90% capacity.
Indicators when MUX module is attached but MUX battery is not connected, and instrument battery is charging.
Indicators when MUX battery is connected, and powering the entire system, and instrument battery is idle or charging. The MUX battery will
display estimated run time.
Indicators when MUX module is attached but MUX battery is not connected, and instrument battery is powering the entire system. Note that
the instrument battery icon is displaying remaining run time.
NOTE: The instrument battery icon will change from green to red when the instrument battery is critically low in capacity and
requires charging.
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Display
The display on your Mentor UT is large and bright and of very high quality. However, industry standards for display (shown below) allow a small
number of electronically defective pixels, five or fewer per display. Defects may fall under the following categories:
1. A dark pixel that is black against a white background and is essentially not electrically connected.
2. A bright pixel that may be red, green, blue, or white but brighter than background.
Under most conditions, these defects have no impact on use. However, there may be cases when a display that is acceptable under the
industry guidelines is unacceptable for your use case. In these cases we will replace the device.
Reference standard: ISO 9241-302:2008 Class 1
Power plug
Class 1: For AC line powered equipment the power plug may only be inserted into a grounding-type receptacle. Any disconnection or
interruption of the protective conductor may make the instrument unsafe. When connecting equipment with other devices, the protective
conductors shall be made equipotential.
Class 2: Use only the power cord and AC Power Adapter/Battery Charger supplied by GE Oil & Gas, Digital Solutions for this instrument.
Serious harm to the instrument is highly likely if the incorrect power supply is used.
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Charger Specifications
AC input to charger specification: 100–240 VAC, 47–63 Hz
DC charge input specification: 12 VDC ± 5%, 72 W
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NOTE:
This message indicates additional information. DANGER !
Danger immédiat : une telle situation peut entraîner la mort ou une blessure grave
si elle n'est pas évitée.
DANGER!
Immediate danger: situation will cause death or serious injury if not averted.
AVERTISSEMENT !
Ce terme indique le danger et la possibilité de dommages corporels.
WARNING!
This term indicates danger and the possibility of personal injury.
AVERTISSEMENT !
CAUTION Ce terme indique que des dommages peuvent être causés à l'appareil.
This term indicates that damage could occur to equipment.
Safety Messages
AVERTISSEMENT !
Danger provenant d'une mauvaise utilisation !
WARNING!
Danger resulting from misuse!
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WARNING!
AVERTISSEMENT!
Equipment to be operated by authorized personnel only.
L'appareil doit être utilisé uniquement par du personnel autorisé.
Wear Personal Protective Equipment when there are risks of injury! Portez un équipement de protection individuelle en cas de risque de blessures !
ELECTRICITY!
ÉLECTRICITÉ !
Potential death or serious injury may result from contact with
electrically charged components. An electric charge can build up Il existe un risque potentiel de mort ou de blessure grave en cas de contact avec
des composants chargés électriquement. Une charge électrique peut s'accumuler
in electronic components and remain even after switching off and dans les composants électroniques et subsister bien après la mise hors tension et
disconnecting the equipment from the power supply. la déconnexion de l'appareil de la source d'alimentation électrique.
WARNING!
AVERTISSEMENT !
Instruments containing wireless devices are designed for use in
specific countries. Instrument user is responsible for ensuring that Les instruments contenant des dispositifs sans fil sont conçus pour une utilisation
dans des pays spécifiques. L'utilisateur de l'instrument se doit de vérifier que les
the instrument’s wireless devices are only used in countries for appareils sans fil sont utilisés uniquement dans les pays pour lesquels ils ont été
which they are intended. conçus.
WARNING!
Operation of some wireless devices on airlines is prohibited because AVERTISSEMENT !
their signals could interfere with critical aircraft instruments. Le fonctionnement de certains appareils sans fil dans les avions est interdit
en raison de leurs signaux qui pourraient interférer avec des appareils d'avion
WARNING! critiques.
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CAUTION
ATTENTION
There are no serviceable parts inside the instrument. Do not open the
instrument housing. Aucune pièce interne à l'instrument n'est réparable. N'ouvrez
pas le boîtier de l'instrument.
WARNING!
AVERTISSEMENT !
Surfaces on the rear of the instrument can become hot under normal
operating conditions. Les surfaces sur l'arrière de l'instrument peuvent chauffer sous
certaines conditions de fonctionnement normal.
WARNING!
Support stand can cause injury if allowed to close on fingers.
AVERTISSEMENT !
La béquille risque de provoquer des blessures en cas de
fermeture sur les doigts de l'utilisateur.
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Compliance Information
European Commission
GE Inspection Technologies LP hereby declares that this product is in compliance with the essential requirements and other relevant
provisions of the 2011/65/EU RoHS.
Declaration of Conformity is held by:
GE Sensing & Inspection Technologies GmbH
Huerth, Germany
Tel: 1-866-243-2638
Email: RemoteService@ge.com
Website: https://www.industrial.ai/inspection-technologies
F
ederal Communications Commission
FCC Part 15, Subpart B, Class A
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Le present appareil numerique n’emet pas de bruits radioelectriques depassant les limites applicables aux appareils
numeriques de la classe A prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des
Communications du Canada.
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The equipment that you bought has required the extraction and use of natural resources for its production. It may contain
hazardous substances that could impact health and the environment. In order to avoid the dissemination of those substances in
our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back
systems. Those systems will reuse or recycle most of the materials of your end life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and
recycling systems, please contact your local or regional waste administration.
Visit http://ec.europa.eu/environment/waste/weee/index_en.htm for more information about this initiative.
Battery Disposal
This product contains a battery that cannot be disposed of as unsorted municipal waste in the European Union. See the product
documentation for specific battery information. The battery is with this symbol, which may include lettering to indicate cadmium
(Cd), lead (Pb), or mercury (Hg). For proper recycling return the battery to your supplier or to a designated collection marked with
this symbol, which may include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg). For proper recycling return the
battery to our supplier or to a designated collection point.
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Maintenance
Inspecting and Cleaning the System
Inspect and clean the Mentor UT system before and after each use with the a soft cloth and a 70% alcohol-to-water solution. If using the system
in a dirty environment, clean the components more frequently, as needed.
If damage is found, contact GE Oil & Gas, Digital Solutions for return instructions and an RMA (return material authorization) number.
Early detection of minor conditions can prevent costly repair.
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Chapter 2:
Features
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Mentor UT Instrument
Overview
The Mentor UT instrument allows you to run applications,
generated by Mentor Create development software,
which are adapted to your needs and reflect your best
practices. This highly portable ultrasonic inspection device
incorporates a high-resolution screen that’s visible in any
light, a touchscreen that works when wearing many common
glove types, and a customizable interface through which all
members of your team can communicate. Additional features
include:
• Large 10.4 inch color, touch display
• Simplified UI, allowing custom inspection “Apps"
• LED for alarms, warnings, and charge
• IP65
• Drop protection
• “Dialog” functionality ensures the correct probe is
connected at all times
• Simplified calibration procedures
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CAUTION
The instrument must be powered OFF before attaching or removing these or other modules.
To avoid equipment damage, only attach modules in the correct orientation and to the
proper port.
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Probe Connectivity
The Tyco probe connector shall be provided to mate with Phasor XS style Tyco connector probes. The connections will provide access to up to
128 elements linear or 64 element dual probes, along with a dialog chip read capability for Phasor probes. Picture includes the connector latch
handle at the right side and shows two mounting holes to allow screwing down the sealed head shell.
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Desktop Features
This is the Desktop. It is displayed when the instrument powers on (if
so configured by the Startup setting) and whenever the HOME KEY is
pressed.
2 – Swipe the desktop page all the way left or right to access additional
pages. Number of circles at bottom center of a display indicate how many
additional pages are viewable. Open circle indicates the position of the
current view in relation to all available pages (in the case shown here, the
user is currently viewing the second of three available pages).
7 – Date and time format are selected via the Regional setting.
8 – Battery life indicator displays the percent of full charge when the
charger is attached or time remaining when not connected to the charger.
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Chapter 3:
Operation
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Launching Applications
1 – Use touch screen to select any application installed on the instrument.
2 – Select the application’s starting point from a list of options determined by the
application architect. Selecting Resume begins the application at the panel and settings
last active.
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Navigating within an
Application
Applications contain a variety of UT data display capabilities, video
and still-image visual guides, and illustration/text references.
An application’s architect determines its specific contents, the
inspection parameters displayed, which parameters are adjustable
by the user, and to within what range of values a particular
parameter can be set. Applications include one or more panels.
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NOTE: Channel based parameter controls are accessed via View Controls (see below)
4 – Numeric – set by sliders or number pad
5 – List – select from a drop down list
6 – Check Box – Boolean type parameters
7 – Command Buttons – perform a task (such as freezing the display) or open a menu
View Controls – manage display of UT data. Tap any display screen to access menus buttons,
then select the Display menu. Double tap any display to expand for full-screen viewing or
return to original size.
8 – C-Scan displays are found in phased array probe applications. Overview C-Scans represent
Single Element UT Setup Menu
all test-piece geometry defined by the application’s scan path. and Changing Parameter
9 – A-Scan displays are found in both single element and phased array probe applications.
Reflector amplitude is plotted against time/distance. Values
NOTE: that gate settings are accessed through the A-Scan Gates menu button. The UT Setup menu provides access to those parameters that impact test conditions
10 – E-Scan/S-Scan displays are found in phased array probe applications. Reflector depth is when using a single-element probe. A description of each parameter is found in the
plotted against probe width or element position. Color palette represents reflector amplitude Appendix. Each application's architect determines which parameters are viewable
while beam cursor allows user to select for display an A-Scan from a specific probe element. and adjustable. Refer to the next several pages of this manual to access the Display
and Gates menus and work with phased-array probes.
NOTE: The terms Conventional, CV, Single Element Channel, or Single
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Types of Panels
An application is made up of one or more panels. The purpose, appearance, and sequence of panels is determined by the application’s architect. Panel functions and
features can, however, be categorized as one of four general types.
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Touchscreen Shortcuts
1 – Touch to select the E-Scan Beam Cursor then drag it to display the A-Scan signal from a specific
probe element. In this case, the A-Scan associated with probe element 19 is displayed.
2 – Touch within the gate so that its entire outline is highlighted. Then drag to reposition the entire
gate.
3 – Touch either side of the gate to select that side, which will become highlighted, then drag that side
to change the Gate Width setting.
4 – Touch the Gate Threshold, which will become highlighted, then drag the threshold up or down to
change its height.
5 – Touch and drag Overview C-Scan Crosshairs to a point of interest. Values related to the point
under the crosshairs appear across the top of the display.
6 – Touch and drag the Overview C-Scan to create a Selector Box. The Active C-Scan display shows a
zoomed view of the contents of this user-defined box.
7 – Double tapping on any data display panel enlarges it to full-display and returns an enlarged panel to
normal size.
8 – Touch and drag the Active C-Scan Crosshairs to a point of interest. Values related to the point under
the crosshairs appear along the top of the Active C-Scan display.
9 – Touch and drag the Active C-Scan to create a Selector Box. This data-box displays statistical data
related to the C-Scan contents defined by the Selector Box.
NOTE: The Active C-Scan Crosshairs automatically relocate to the center of the Selector Box.
10 – Place two fingers on any color palette then slide them apart or move them together to expand or
compress the range of values represented by the palette. Alternatively, touch and drag either end of the
palette to move just that end.
11 – Single tap this button in this position to lock and unlock the touch screen.
NOTE: When turned off, this display location is the only place where touch-screen actions are
recognized.
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Correcting Incompatible
Parameter Settings
When the user-inputted values for two or more related
parameters create an incompatibility, the instrument
indicates the incompatible values and allows the user
to adjust any or all of the related parameters. This
incompatibility can occur, for instance, between the PRF
setting and A-scan acquisition (or gate) start and end
points. If the PRF is too high and the acquisition or gate
is too far out in time, it may be time to start the next
cycle before the gate or acquisition could complete. The
instrument indicates an incompatible combination of
parameters by coloring the conflicting parameters red
and stopping acquisition until the conflict is resolved.
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Element Mode are used interchangeably to describe ultrasonic inspections carried out with a single element probe.
1 – The UT Setup Icon opens and closes the menu. These menu icons remain hidden until the user touches somewhere on the Data View or unless a menu is currently open.
2 – Swipe vertically to scroll through menu parameters that may be out of view.
3 – Touch the desired parameter control to activate it and set values.
4 – Press either button to change the parameter value (if adjustable). A brief tap makes small changes in value while pressing and holding makes a larger change. Touch and
drag the bar for coarse adjustment.
5 – Link icon indicates two parameters will be adjusted in equal increments. Touch icon to unlink or re-establish this connection.
6 – When icon is unlinked, you can adjust each parameter independently. Hold icon for two seconds to equalize values.
7 – Use keypad to input desired parameter value.
8 – Individual parameter controls may also appear anywhere on an application panel.
9 – Press header area to deactivate the parameter.
10 – Indicates that the parameter value is Locked. Parameters are locked because the application’s architect intended the value to be observed but not altered, or the
display is frozen. When frozen, all parameters whose value affects only live data are locked.
11 – When panel design includes this button, select to alternate between single-element and phased-array probe operation.
NOTE: Available menus, parameters, and settings differ between single-element and phased array operation.
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1 – When panel design includes this button, select to alternate between single-element
and phased-array probe operation.
NOTE: Available menus, parameters, and data display options, differ between
single-element and phased array operation.
2 – Select the Display Icon to access parameters related to the A-Scan display. These
menu icons remain hidden until the user touches somewhere on the Data View or
unless a menu is currently open.
3 – Double tapping on a data display panel enlarges it to full-display and returns it to
original size.
4 – Display parameters available for viewing or (if enabled) modification. Touch to
activate.
5 – Freezes and unfreezes the active data display.
6 – Clears the active display of data.
7 – Select to Save currently acquired data (display must first be frozen) or to Load
previously saved data. Also allows saving or loading of settings.
8 – Capture the display screen or generate a report.
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1 – Select the Gate Icon to open the Gates menu. These menu icons remain hidden until the
user touches somewhere on the Data View or unless a menu is currently open.
2 – Gates (change color and illuminate LED when triggered by an alarm condition)
3 – Drag up or down to access all gate-configuring parameters available for viewing or (if
enabled) modification. These include: the number of gates enabled, the triggering logic of
each gate, and each gate’s size and position.
4 – Touch the desired parameter control to activate it and (if enabled) set its value.
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Using TCG
When the TCG function is in use, echoes from equally sized reflectors appear as the same height on the A-Scan display. When operating in TCG mode, will appear on the
display screen. Before using the TCG function, perform the following steps:
1. The instrument/probe combination has been calibrated and all instrument settings (PULSER, RECEIVER, etc) have been made.
NOTE: Changing settings after the TCG reference points are input will affect the accuracy of measurement.
2. TCG reference points (up to 16) must be recorded. This process allows the instrument to calculate and compensate for the effect on material depth on reflector-echo
height. The dynamic range of the TCG function is 60dB. Maximum curve slope is 6dB per microsecond. Successive data points do not have to decrease in amplitude. That
is, the DAC/TCG curve does not have to have a constantly descending slope.
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To use the stored reference points and operate in TCG mode, perform the following:
NOTE: The TCG curve begins at the first reference point recorded. It then
proceeds horizontally from this amplitude of this first reference point to
the depth (time position) of the last reference point recorded.
NOTE: When rectification is set to RF, reference lines are not displayed.
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3. If FIXED offset MODE is selected, set the DAC/TCG Offset function to the
dB increment at which offset lines are drawn avove and below the DAC or
TCG line (in figure below, a 3 dB fixed offset is specified.
TCG Offset
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AWS
Features that evaluate measurement results; suchas, AWS D1.1 / D1.5, are first
selected by the user via the A-scan > Calibration Menu > AWS function as ON.
The AWS annotations appear on the A-scan view.
- A INDICATION: Gain (indB) required to position an A-scan echo's peak (from the
measured reflector) at an amplitude equal to the reference amplitude (between
10 and 90% of full screen height)
- B REFERENCE: Gain (in dB) required to position an Ascan echo's peak (from the
reference reflector) at the user selected amplitude (between 10 and 90% of full After adjusting the gain so that the reference echo's peak is between 10%
and 90% of full screen height, record the reference dB. This reference
screen height)
value will be stored in the instrument until manually changed.
- C ATTENUATION: Determined by subracting 1 inch from the sound-path
distance to the discontinuity, using the equation (inch units): C=(SA-1) x 2. This
compensates for sound loss from material attenuation along the sound path to
the discontinuity.
- D D1.1 Rating: Calculated based on the AWS formula: D=A-B-C (see NOTE)
After adjusting the gain so that the reference echo's peak is between 10 and 90%
of full screen height, record the reference dB. This reference value will be stored
in the instrument until manually changed.
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4. To evaluate a reflector in a test piece, couple the probe to the test piece. NOTE: A comparison between the reflecting power of a natural flaw
Adjust the A-Gate position, if required, so that it is over the desired echo. with that of a theoretical flaw is being made. No definite conclusions
may be drawn on the natural flaw (roughness, inclined position,
5. Adjust the gain until the peak of the test piece echo reaches the desired
etc.,)
screen height. The dB value that is recorded for A-INDICATION will be
automatically adjusted based upon the amplitude difference between it and The DGS diagram consists of a set of curves showing the connection of
the value recorded for B-REF. It will usually NOT match the instrument dB gain three influencing variables:
settings.
• Distance D between the probe and circular disk-shaped equivalent
6. With the AWS D1.1 SETUP annotations displayed, note that the A, C, and D reflector
parameters automatically update to match the A-Gate triggering echo.
• Difference in gain G between various large circular disk-shaped
7. Press CLR button to clear the AWS results.
equivalent reflectors and an infinitely large backwall
The advantage of the DGS method is repeatablility. The fact that you can
carry out reproducible evaluations of small discontinuities is the very basis
of reliable inspections.
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Apart from the influencing variables already mentioned, there are other factors determining the curve shape:
• Sound Attenuation
• Transfer Losses
• Probe
• Delay length
• Delay velocity
These parameters are adjustable on the instrument in such a way that the DGS method can be used with a variety probes on different materials. When the DGS function is
in use, echoes from equally sized reflectors located at varying depths appear to lie along the DGS Reference Curve. When operating in DGS mode, the DGS Reference Curve
appears on the display screen. Before using the DGS function, do the following:
• Make all required instrument settings related to the pulser, receiver, and material-velocity settings.
The instrument will prevent changes to certain settings after the DGS Reference Echo has been recorded and DGS is turned ON
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2 Select Probe Name parameter, this parameter allows you to choose from the MWB60-4 56928
list of probe types in Table 1. These are probes for which probe characteristics MWB70-4 56929
are already input in the instrument, with the exception of the user-defined SWB45-2 58414
probe (Custom)
SWB60-2 58415
3 If the user-defined probe type (Custom) is selected, you can input probe SWB70-2 58416
related parameters (mentioned in Step 4). SWB45-5 58420
NOTE: Selecting any value other than custom will automatically fetch SWB60-5 58421
probe settings described in Step 4. SWB70-5 58422
WB45-1 56993
4 Following probe parameter values should be considered
WB60-1 56994
FREQUENCY—The probe’s frequency rating WB70-1 56995
WB45-2 56999
EFF. DIAMETER—The probe element’s effective diameter rating
WB60-2 57000
DELAY VELOCITY—User determined delay-line velocity WB70-2 57001
NOTE: The characteristics for other than custom probes will be fetched by MSEB-2 57461
instrument automatically MSEB-4 57462
MSEB-4 0 500474
Table: DGS Probe number assignment
MSEB-5 57464
Probe Name Probe Part Number SEB-1 57466
B1-S 57744 SEB-2 KF5 56464
B2-S 57745 SEB-4 KF8 56465
B4-S 57746 SEB-2 57467
MB2-S 57748 SEB-4 57469
MB4-S 57749 SEB-2 0° 500065
MB5-S 57750 MWB45-2 tD** 500678
MWB45-2 56921 MWB60-2 tD** 500679
MWB60-2 56922 MWB70-2 tD** 500680
MWB70-2 56923 MWB45-4 tD** 500681
MWB45-4 56927
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On tD probes, the user interface limits the material velocity to 3,255 km/s ± 5%.
Prior to generating the DGS curve, a test standard with a known reflector must be used to define a reference point.
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Gain Modification
Recording a DGS reference
When user set the DGS MODE = ON, then System Gain is set to
0.0dB. When DGS Mode = ON, software will adjust the Lower Limit
Curve adjustment. Every time when user changes the Gain (i.e., Gain
Offset) parameter, software will compute the curve plotting &
Once a reference echo has been recorded, the DGS curve is displayed simply by update within split seconds.
setting the setting the DGS MODE function to ON (Figure below). Once the DGS Curve is displayed, it can be adjusted using one of
NOTE: Switching this value to OFF does not delete the curve — it simply these three functions:
removes the curve from the display and disables the DGS mode. TEST ATTEN (found in the Part menu)— Specify a sound attenuation
When user set the DGS MODE = ON, set the System Gain = 0.0dB. User should be value (in dB per inch or mm of material thickness) for the material
able to increase or decrease the system gain. When DGS Mode = ON, software from which the test piece is made.
should adjust the Lower Limit as per the available gain. TRANSFER CORR. (found in the Part menu)— dB compensation for
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difference in coupling conditions between the known standard and the test piece. Setting this to values other than zero will change the DGS calibration icon
to “ ”, when it is 0.0 dB then DGS calibration icon turns to “ ”.
DGS Curve and Probe Delay
DGS CURVE (found in the Calibration Setup menu)— Positions the probe’s DGS Curve based on the size of the reflector (flaw) being tested. The setting will
usually depend on the largest acceptable flaw size.
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ERS—Evaluates the reflected echo and calculates the Equivalent Reflector Size
Gt—DGS test gain, which initializes the DGS curve’s max height at 80% FSH.
Gr—DGS reference gain, which represents the instrument gain at which the reference
echo’s peak reaches 80% FSH.
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11 Select to export a CSV (Comma Separated Value) file. This numerical representation of on-screen graphical data can be downloaded to a connected
USB memory device. The CSV grid file’s spatial resolution is determined by the Grid settings in the C-Scan Analysis menu.
12 NOTE: Grayed-out controls are not available during the recording process
Figure: various views can be selected for each recording or multiple recordings
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TOFD
Time-of-Flight Diffraction (TOFD) is a method that uses signal diffration effects on cracks and other material flaws. TOFD is used primarily for testing weld seams. In the TOFD
image below, the time-of-flight or material depth is defined by moving the probe.
The TOFD method uses two very broadband probes in transmit-receive mode. The entire weld seam is scanned with ultrasound and probed in one scan run with only one axis
along the weld seam. Because flaw recognition with TOFD does not depend on the flaw’s location, precise measurement of flaw size, position, and direction is possible. Point
reflectors can be defined precisely using geometric relationships, angles of incidence, and the correct sound velocity.
NOTE: If the gain on the Mentor UT is not enough to meet the expected sensitivity, it is recommended to connect a pre-amplifier to the receiver side of the
instrument. This will allow additional gain to be applied.
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TOF Rulers
With TOFD scans, in the uncorrected mode TOF scale is displayed on the left-hand side of the image. User can select the depth ruler can be selected as TOF or Material Depth.
On A-scan view, user can see 2 rulers at same time.
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These values can serve as an orientation guide when setting the A-scan for expected
range.
The A-scan delay (i.e., Range Start) should be set approx. 1μs before the arrival of the
lateral wave. The A-scan range (i.e., Range End) should be adjusted so that the backwall
echo will be displayed completely (either of the longitudinal wave or of the converted
transversal wave, according to the test specification).
Calculation example:
= Distance 'Mode Convert - LWA' + 2 μs User can define the tolerance limit for “PCS Variation Unit” based on the “Distance” or
in “Percentage”. According the PCS Variation Unit the software compare the “Actual
NOTE: In Mentor UT the Range Start & Range End is automatically computed on PCS” with “Expected PCS” are within the acceptable tolerance or not when user
Setup Panel based on the Probe Diameter, Probe Frequency, Wedge Z-Offset, perform the PCS calibration.
Wedge Velocity, Wedge Angle, Beam Intersection, Part Velocity, Time Definition,
Time Before LW and Time After BW etc.,
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When included by an application’s architect, the Probe Centre Separation (PCS) calculates the actual PCS based on the Lateral Wave and Backwall echo. The resulting TOF
values are used to calculate the Actual PCS of test material. The measured PCS is shown in readout “PCS” for the user to adjust the PCS.
1 – The PCS calibration evaluates time-of-flight of Lateral Wave and Backwall Echo through a calibration sample. Two A-Scan gates are used, Gate A positioned to capture the
Lateral Wave echo and Gate B positioned to capture the Backwall Echo
2 - The process begins automatically when this banner appears at the top of the display.
3 – Follow on-screen instructions to couple the transmitter and receiver probe to a calibration block. Capture the lateral wave in Gate A and backwall echo in Gate B. Press the
Calibration button to continue.
4 - This message will display after successful completion of the PCS Calibration if the Actual PCS is within the acceptable tolerance limit.
NOTE: In case you measure the probe distance between the front edges of the probes instead of the index points you must set the parameter Wedge Front. At
both the transmitter and the receiver probe, Wedge Front is the horizontal distance of the probe exit point from the wedge’s front edge. This value is taken from
the Probe & Wedge database for BHGE Inspection Technologies and can be changed according to the technical data of the probe
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Sensitivity Calibration
When included by an application’s architect, the Sensitivity Calibration adjusts the gain so that the A-Scan echo from a known reflector appears at same amplitude for a
reflector.
1 – The Sensitivity Calibration evaluates the echo detected from a lateral wave of known reflector with a calibration sample and adjusts display gain so that the echo’s
amplitude appears at Reference Amplitude of full screen height.
2 – The process will begin automatically when this banner appears at the top of the display.
3 – Follow on-screen instructions to couple the TOFD probes to a calibration block. Capture the known reflector in the gate as shown. Press the Calibration button to continue.
4 – This message will display after successful completion of the Sensitivity Calibration. The Sensitivity caliper icon appears in green after any successful calibration procedure.
Reflectors of sizes equal to the known reflector will now appear on the A-Scan display as echoes with maximum amplitude equal to reference amplitude of full-screen-height.
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TOFD Data Recording Perform the following to start the TOFD Recording Process:
Pre-Setup: Select the TOFD Panel in Mentor Create to perform the TOFD Inspection. TOFD data 3. During the record process, select to Pause recording, which
recording can be done on the TOFD Scan panel allows recording to continue with a press of Record button.
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TOFD Analysis
TOFD analysis can be performed using the 2 cross hair cursors. Cross hair cursor 1 maps to A-scan as per the scan position. Cross hair cursor 2 is used to support the sizing.
Cross hair measurement which are needed can be selected by the application author in create. The selected measurements will be displayed on TOFD image.
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The UT Setup and other menus provide access to those parameters that impact test conditions. A
description of each parameter is found in the Appendix. Each application's architect determines
which parameters are viewable and adjustable.
1 – Each icon opens and closes a menu. These menu icons remain hidden until the user touches
somewhere on the Data View or unless a menu is currently open.
2 – Swipe vertically to scroll through menu parameters that may be off the bottom of the screen.
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Screens 9 – Select to begin recording scan data. Scans must first be recorded
before saving data.
Phased array probe data can be displayed in one or more of five screen types. Display menus 10 – Select to Save currently acquired data (display must first be
control the appearance of each screen (provided the application's architect made these parameters frozen) or to Load previously saved data. Also allows saving or
viewable and adjustable). A description of each parameter is found in Appendix A. loading of settings.
NOTE: Double tapping on a data display screen enlarges it to full-display and returns it to 11 – Readout screens provide measured data values as selected by
original size. the application architect.
1 – A-Scan display screen. 12 – Various color palettes are available for both Amplitude and
Time of Flight data view screens.
2 – E-Scan / S-Scan display screen.
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display.
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NOTE: that the statistical data provided for a selected C-Scan portion is defined by the
applications’ architect and may vary from one application panel to another.
1 – Overview C-Scan display shows all data to be collected during the architect-defined scan
process.
2 – Touch and drag Overview C-Scan crosshairs to a point of interest. Values related to the point
under the crosshairs appear across the top of the screen.
3 – Touch and drag the Overview C-Scan to create a Selector Box. The Active C-Scan display shows
a zoomed view of the contents of this user-defined box.
4 – Double tap the Active C-Scan, enlarging it to full-display. Then touch and drag the Active C-Scan
crosshairs to a point of interest. Specific values selected by the application's architect and related
to the point under the crosshairs appear along the top of the Active C-Scan screen.
5 – Touch and drag the Active C-Scan to create a Selector Box. This data-box displays statistical
data related to the C-Scan contents defined by the Selector Box.
NOTE: that the Active C-Scan crosshairs automatically relocate to the center of the Selector Box.
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Fig: Overview C-scan (left) with Active C-scan & Active B-scan (right)
Fig: Projection of Active C-scan & B-scan based on the Active Box defined on the Overview C-scan
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NOTE: Gate B is needed for dead element check for the detection of a short circuited
dead-element evaluation. Gate B should NOT be modified or turned off for dead element
check.
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NOTE: The velocity of sound in the calibration material is calculated using data from
a single beam selected by the E-Scan/S-Scan cursor and shown in the A-Scan display.
An alternative velocity calibration method, Multi-Backwall, may be selected by the
application’s architect.
NOTE: Ref 1 and Ref 2 parameters will function along soundpath for "Reflector
Type Vel" as "Radius". The same parameter will function along material depth for
"Thickness" and "Depth" reflector type
2 – The process begins automatically when this banner appears at the top of the display.
3 – Follow on-screen instructions to couple the attached phased array probe to a calibration
block. Capture the first known thickness in Gate A.
NOTE: that the color in the E-Scan indicates an A-Scan echo of nearly full screen height.
Press the Calibration button to continue.
4 – Follow on-screen instructions and capture the second known thickness in Gate B.
NOTE: that the color in the E-Scan indicates the height of the A-Scan echo. Press the
Calibration button to continue.
5 – This message will display after successful completion of the Velocity Calibration. 'The
Velocity Icon changes from Yellow to Green on Successful calibration procedure.'
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NOTE: The delay is calculated uniquely for each beam compensating for
any variation in wedge construction.
6 – Probe Delay readout will display the delay applied for the selected beam.
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Sensitivity Calibration
When included by an application’s architect, the Sensitivity Calibration
adjusts the gain so that the A-Scan echo from a known reflector appears
at same amplitude for a reflector.
NOTE: A purple band appears on the Amplitude Display during the
Sensitivity calibration procedure. The band’s width is defined by
the Amplitude Tol setting. Sensitivity calibration can be done as
Sensitivity Type as "Selected Beam" or "All Beams".
• Selected Beam - Amplitude correction as per reference amplitude
is done as per selected beam and the same gain correction is
applied for all other beams.
• All Beam - Amplitude correction as reference amplitude is done
for all beams based on the Active Amplitude for all beams. So for
S-scan, only Radius Reflector is recommended to use for All Beams.
1 – The Sensitivity Calibration evaluates the echo detected from a
known reflector with a calibration sample and adjusts display gain so
that the echo’s maximum amplitude appears at Reference Amplitude of
full screen height.
2 – The process will begin automatically when this banner appears at
the top of the display.
3 – Follow on-screen instructions to couple the attached phased array
probe to a calibration block. Capture the known reflector in the gate as
shown. Press the Calibration button to continue.
NOTE: Software performs the recording of amplitude for all beams
and apply sensitivity correction in single step when "Recording
= Off". This is applied when you dont need to move the probe to
record the indication (ex: Backwall of 0 deg E-scan or Radius of
S-scan).
4 Software performs the recording of amplitude for all beams and apply
of sensitivity correction in 2 step process when "Recording = On". This is
applied when you need to move the probe to record the indication (ex:
SDH / FBH of 0 deg E-scan or SDH/ Notch / Radius of S-scan).
4 – This message will display after successful completion of the
Sensitivity Calibration. The caliper icon appears appears green from
orange" after any successful calibration procedure.
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1 – The scanner’s range of motion and allowable variance is input by the application’s
architect. The process will begin automatically when this banner appears at the top of
the display.
2 – Follow on-screen instructions by moving the scanner to one of the marked origin
points, then press the Calibration button.
3 – Move the scanner to the extreme range of motion (in both X and Y directions) away
from the origin. Again, press the Calibration button.
4 – Return the scanner to the same origin point used in item 2, then press the
Calibration button.
5 – This message will display after successful completion of the Scanner Check. The
small display boxes at the bottom of the display screen show the actual measured
values of scanner motion.
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Clearing Calibration
Data
Anytime after a calibration has been performed, stored
calibration data can be cleared by following this procedure.
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Manual Index
Manual Indexing is the feature to achieve the Raster Scan format
with one encoder for scan axis and the indexing can be done with
soft click on the software. The software will move the area of
interest to the new area based on the beam width (between first
and last beam) and the index overlap percentage defined by the
user.
To achieve the Raster Scan format with Manual Indexing, do the
following:
1. Set the Manual Index = ON for the indexing without second
encoder.
Press Record Button to display Manual Indext buttons Manual Index buttons during Record Process
2. Define Index Overlap % as how much overlap has to attained
between first and second pass.
3. Press RECORD button to start the record process. When Manual
Index is ON and during the record process the Manual Index with
buttons will appear on C-scan.
4. After the first pass of scanning is done, press on upper arrow at
top right or top left buttons to move the area to the next pass.
5. Place the probe to new index region with overlap and acquire
the data in raster format.
6. To go back to previous pass region, press the down arrow on
C-scan at Bottom Left or Bottom Right.
After 1st pass, press UP arrow to index to new area New area acquisition without 2nd axis encoder
NOTE: Manual Index arrow buttons appear only during the record
process. It will not appear before recording or after recording is
done.
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Overlay
The graphic overlay feature allows the user to use preset overlays while viewing an angle corrected linear or sector scan image. The overlay control parameters are located
in the Part Settings for E-scan / S-scan and in the Display Menu for C-scan.
The overlay image is linked to the position of the origin line. Moving the origin line will move the overlay on the image. The OVERLAY DISPLAY parameter is used to display
or hide the overlay once it has been defined.
There are preset overlay types to choose from. The following preset overlays are supported:
• None - No overlay will be drawn
• Scan Area - To define scanning area of interest on E-scan and C-scan
• V-Weld - V type weld preparation, centered around the origin line
• VV-Weld - X type weld preparation, centered around the origin line
• J-Weld - J weld preparation, centered around the origin line
• Rectangle - To define the rectangular box as area of interest on E-scan or S-scan
To select and set up an overlay:
1. Setup the desired scan according to the test being performed.
2. Navigate to the Part menu
3. Select Overlay Type as "None", "Scan Area", "V-Weld", "VV-Weld", "J-Weld", "Rectangle"
4. Using the dimensioned drawing that is displayed as a reference set each of the dimension parameters to describe the part or region being inspected.
5. Once all dimensions have been set properly activate the overlay by setting Overlay as ON.
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Symmetric V-Weld
Terminology with V-Weld
Overlay on S-scan
Origin Line
Terminology
B A
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You have to pre-define the number of groups needed for the application using the Mentor Create software. Once the number of groups are pre-defined, the groups count
cannot be increased by adding a new group on the instrument. Similarly, the group count cannot be decreased by deleting the pre-defined group. However, user can modify
the settings of each probe, group etc., on the instrument.
Fig: Mentor Create - Configuration of Multigroup with 2 Probes & 2 Groups under Probe 1
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Fig: Mentor Create - Parameter Configuration in PA Setup based on the Group Selection
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The same split box shall be able to use for Linear Array or DM Array or PR PAUT
Probe.
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Split Channel Configuration • Probe 1: Split Channel = 64; First Element = 1; Last Element = Up to 64
o If 16 or 32 elements are connected, then enter the Last Element
as 16 Elements or 32 Elements accordingly
Split Channel is the parameter used in Mentor UT that define how many channels are allocated o If user doesn’t want to use all the 64 elements but wants to use
for each probe connector. If the splitter is 64:64, then user must enter as mentioned below: only 48 elements of 64 elements probe, then user can set the Last
Element = 48
• Probe 1: 64 o If user doesn’t want to use all the 32 elements but wants to use
• Probe 2: 64 only 24 elements of 32 elements probe, then user can set the Last
Element = 24
With the proper configuration of Split Channel parameter in instrument, Elements Allocated on • Probe 2: Split Channel = 64; First Element = 1; Last Element = Up to 64
each splitter or each probe will automatically map the 1st Element. So user can always consider o If 16 or 32 elements are connected, then enter the Last Element
the First Element of each probe as 1. as 16 Elements or 32 Elements accordingly
o If user doesn’t want to use all the 64 elements but wants to use
only 48 elements of 64 elements probe, then user can set the Last
Element = 48
o If user doesn’t want to use all the 32 elements but wants to use
only 24 elements of 32 elements probe, then user can set the Last
Element = 24
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Group Display
Mentor UT can display only one group per data view (Frame View; C-scan & B-scan). Every data view (i.e., Frame View; A-scan; C-scan; B-scan; Amplitude Map View; Depth Map
View) have the option to select the Group. User can select the group to be displayed in each data view for the Multigroup Application. If the data views are linked to a Frame
View in the panel then all the linked view display the same group. In case of non-linked data view the group display can be selected independently.
For the calibration panels the Group Display and Active Group will share the same Group. Either by selecting the Group on the Group Display parameter or on the title bar
will select the same group. Each group have the unique ID when created using Mentor UT. This unique ID is used as Group Display Annotation on each data view. The Group
Annotation can be turned On/Off using the Group Annotation parameter placed under the display settings of each data view.
Fig: 3 Groups with “Sector + Linear 60° & Couplant Check” Scan on same probe
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Active Group
Active Group is the group that is used for performing the calibration when there is more than one group present in the App. When there is a parameter placed in the panel
that parameter display the value of the Active Group selected in the Title Bar.
Figure: parameters can be update based on Active Group. When placing the Gain icon on the panel and when there are multiple group present in the panel and if user change the Gain then modified
gain will be applied for the Active Group selected. When the readouts are placed on the data view, it will show the readout value of the Active Group selected on the Title Bar.
NOTE: Active Group is different than the Group Selected to display in each data view (ex: Frame View; A-scan; B-scan & C-scan). The Active Group
& Group Select is synchronized only in Calibration Panels (ex: Dead Element Check; Velocity; Delay; Sensitivity; TCG & Encoder)
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Calibration Icons
Mentor UT displays the status of Calibration support for Phased Array UT & Conventional UT. The calibration icons display on the title with color coding.
When the Phased Array UT Mode is selected the following Calibration icon sets will be displayed in Orange Color. Group ID is displayed as 1st annotation
followed by the set of calibration icons:
• Velocity
• Delay
• TCG
• Sensitivity
• Encoder
When the calibration is done the respective icon will display in green color. The calibration icon set displays for each group as per the number of groups defined
in the application. On tapping the Calibration Icon set on Title Bar display the calibration status of each group.
• The velocity calibration icon turn to green for all the group which has same Wave Type when the velocity calibration is done for one group.
• The Delay calibration; Sensitivity & TCG must be done for each group separately.
• The Encoder Calibration icon turn to green for all the group when its done once.
Fig: Group ID & Calibration Indicators after all Calibration are done
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Skew Angle
Skew is used to determine the direction in which the probe is placed on the specimen. Mentor UT can be configured with the Skew Angle from 0° to 359°.
The Skew Angle can be used for any application. Based to the Skew Angle the Beam Direction along the index axis will change on the Frame View; C-scan. The
previous Probe Orientation of Normal & Reversed direction is replaced by Skew Orientation to follow the single co-ordinate system. The previous Reversed
option is mapped with 270°.
Fig: Sector Scan on Left Side is 90° Skew Angle; Sector Scan on Right Side is 270° Skew Angle
Fig: Sector Scan with Skew Angle 90° Fig: Sector Scan with Skew Angle 270°
The index offset can be set as positive value for both angle. According to the Skew Angle the index offset direction is calculated as positive or negative value
in the software. Skew Angle has to be defined for each probe defined for the application. All the groups under same probe have the same skew angle.
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Gates can be set as “Global” as “Group” using the parameter “Gates Linkage”. For the Global Gates, all the Gates will share the same value of Gate Start &
Gate End. If the Groups are set with Reflector Type as Radius or Depth, the Gate Start & Gate End values share the values along Soundapth or Material Depth
in each group.
User can configure the First Element of each probe connected with Probe Element as 1 since the Split Channel will internally map the physical channel
connected to the instrument.
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Statistical Measurement
Statistical Measurement are the measurements that provides the statistical values as per the area of interest defined on the Active C-scan or Active B-scan.
Statistical Measurement needed for the application can be defined by the author from independently on each Active C-scan and each Active B-scan. Statistical
Measurements can be seen when the data recording is in Pause or after data recording is stopped.
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Changing System
Settings
1 – Press to open the Menu View then select the System Settings
button.
2 – Adjust screen appearance including choosing color scheme for
indoor or outdoor viewing.
3 – Regional Settings allows the user to select Units of Measure, Date
and Time Format, and the type of decimal point displayed.
4 – Set the time and date formats. Time servers automatically set time
and date each time the instrument connects to the internet.
5 – Input server settings and run a network test for this optional
internet-based collaboration feature.
6 – Turn WiFi access on or off.
7 – Configure for remote access through a VNC desktop.
8 – Install an application or upgrade the instrument’s software using a
GE-supplied file.
9 – Determine the software version installed in your instrument.
10 – Provides information on the health of various critical hardware
parameters. This information is primarily used when seeking service
help from GE Tech Support.
11 – Access the IP address of the instrument's Ethernet connection,
typically used in factory automated testing.
12 – Returns to previously active display screen.
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Mentor PC Live
Mentor UT can be connected to a remote PC or laptop using the Ethernet Cable. The connected
instrument can be controlled by the PC using the Mentor PC software. Once the connection between
the PC and the Mentor UT is established the Mentor PC will become Live and display the A-scans
& other data views on the PC.
Mentor UT screen will be freezed since the data acquisition will be transferred to PC and the live
data is processed as per the Apps in the PC location
NOTE: Mentor PC Live can use the maximum length of 100 meters of Ethernet cable
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Fig: Mentor PC Status when it is not connected Fig: Mentor PC Status Waiting for Connection
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Recommendations:
• Mentor PC or PC Live can gain efficient performance when configured the PC or workstation with graphics card other than the Built-In HD chipset.
NOTE: Mentor PC Live can use the maximum length of 100 meters of Ethernet cable
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Wifi Connections
1 – Press to access the Menu View. Then choose the Settings
button, followed by Wi-Fi.
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Conventional UT Gate Parameters DAC / TCG Offset Use fixed-displacement positive and negative offset lines
Gate A Logic Determines whether the Gate A alarm is triggered when s Mode or input individual displacement vales for each of up to
signal corsses the Gate A or does not cross the Gate A four offset lines
Gate A TOF Mode Indicates whether the Gate A triggering echo’s flank or DAC / TCG offset Value of fixed offset displacement
peak is used when making soundpath measurements DAC / TCG offset 1 Displays a line at a fixed-gain offset from the DAC or TCG
Gate A Start Sets the beginning position of Gate A line
Gate A End Sets the width of Gate A by defining its end point DAC / TCG offset 2 Displays a line at a fixed-gain offset from the DAC or TCG
line
Gate A Threshold Sets height of Gate A as a % of full-screen A-scan height
DAC / TCG offset 3 Displays a line at a fixed-gain offset from the DAC or TCG
Gate B Logic Determines whether the Gate B alarm is triggered when a line
signal corsses the Gate B or does not cross the Gate B
DAC / TCG offset 4 Displays a line at a fixed-gain offset from the DAC or TCG
Gate B TOF Mode Indicates whether the Gate B triggering echo’s flank or line
peak is used when making soundpath measurements
DAC / TCG Color Displays the DAC or TCG curve in selected color
Gate B Start Sets the beginning position of Gate B
DGS Enable the DGS as On or Off to record the signal
Gate B End Sets the width of Gate B by defining its end point
DGS Curve Positions the probe’s DGS Curve based on the size of
Gate B Threshold Sets height of Gate B as a % of full-screen A-scan height the reflector (flaw) being tested. The setting will usually
Trig depend on the largest acceptable flaw size.
Probe Angle Input the angle of a connected angle beam probe DGS Mode Once a reference echo has been recorded, the DGS curve
Part Thickness Sets the test-piece material thickness for angle-beam is displayed simply by selecting the DGS MODE function
measurements to ON
Probe X-Value Input the specified value from the angle beam probe’s BIP Reference Type Define the Reflector as Backwall or FBH or SDH
to front edge Reference Size Defined the size of Reflector to record DGS
Calibration Reference Atten. Specify a sound attenuation value (in dB per inch or mm
of material thickness) for the material from which the
AWS D1.1 Enable the AWS D1.1 mode as On or Off
test piece is made
DAC / TCG Select between TCG or DAC, or turn feature off
Amp Correct Correction required when using an angle-beam type
DAC / TCG Point Identify TCG or DAC point to be modified probe. This value is specified on the probe’s data sheet.
DAC Type Choose between a traditional curved DAC line and a Test Atten. Specify a sound attenuation value (in dB per inch or mm
straight DAC line, which simply connects the recorded of material thickness) for the material from which the
DAC points test piece is made
Transfer Corr. dB compensation for difference in coupling conditions
between the known standard and the test piece.
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Velocity Cal. Type Sets the type of veloctity calibration as "Multi Backwall" Active Scan Size Window size to be displayed when C-scan data
or "Multi Step" acquisition is in progress in encoded mode
Ref Amplitude Amplitude to be set as reference to apply the sensitivity Active Scan Time Window size to be displayed when C-scan data
correction acquisition is in progress in timed mode
Conventional A-scan Display CV Index Overlap % of minimum overlap needed along index axis for raster
scan data acquisition
Amplitude Ruler Shows or hides the amplitude ruler in A-scan
CV Index Distance Distance between 2 passes along index axis. CV Index
Range Ruler Shows or hides the range ruler in A-scan
Overlap & CV Index Distance are co-related parameters
Color Palette Shows or hides the color palette in A-scan
Encoder Type Defining the connected encoder in positional or
A-scan Color Sets the color of the A-scan quadrature type
Grid Selection Sets the A-scan grid display as Coarse or Fine Encoder Axis Axis used to calibrate the attached encoder
Grid Color Sets the color of grid on A-scan Encoder Dir. X Direction of encoder counts in scan axis (X)
Grid Shows or hides the grid on A-scan Encoder Dir. Y Direction of encoder counts in index axis (Y)
Scan Setup Encoder Res. X Resolution of attached encoder on scan axis (X)
Scan Pattern Sets the patter of C-scan to be acquired as "Line" or Encoder Res. Y Resolution of attached encoder on index axis (Y)
"Raster" or "Free Hand" forms Skew Angle Defines the probe placement on specimen to refer the 1st
Position Mode Sets the C-scan to operate in Timed or Encoded mode element is at origin or last element is at origin to map the
Manual Index "Move the index area of interest to next step as per the image for Raster Scan
index overlap% and beam width of all the beams. Index Tolerance Tolerance of encoder ticks which can be allowed as
Recommended to use only for 0 deg Linear Scan & Raster backlash along index axis (Y)
Scan" Scan Tolerance Tolerance of encoder ticks which can be allowed as
Scan Size Amount of C-scan data that can be acquired on scan axis backlash along scan axis (X)
as distance
C-Scan Display
Index Size Amount of C-scan data that can be acquired on index axis
Data Source Select amplitude or depth C-scan data view based on gate
as distance
A, B, A-scan
Scan Resoln. (Dist) Spacing between the data acquisition along scan axis on
Beam Fill Color mapping of beam fill between 2 adjacent beams
C-scan
Amp Palette Adjusts the range of colors used to depict the measured
Scan Time Amount of C-scan data that can be acquired on scan axis
amplitude
as time
TOF Palette Allows the user to selct a color palette for use in TOF-scan
Scan Resoln. The speed at which display scrolls during timed mode of
(Time) C-scan Amp Color Range Sets the compression of amplitude color palette in %
TOF Color Range Sets the compression of depth color palette in %
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Index Ruler Shows or hide the index ruler on E-scan and C-scan Active Scan End End point of the Active C-scan along scan axis
Min Depth Color Mimimum depth to map with lower most color in the Active Index Start Start point of the Active C-scan along index axis
palette forA-B data source Active Index End End point of the Active C-scan along index axis
Max Depth Color Maximum depth to map with higher most color in the Active Time Start Start point of the Active C-scan along scan axis in timed
palette for A-B data source mode
Scan Position Ruler Shows or hide the scan position ruler on C-scan Active Time End End point of the Active C-scan along scan axis in timed
Cross Hair Shows or hide cross hairs cursor on the C-scan mode
Active Box Show or Hide the box drawn to display the Active C-scan Overlay Type Defines the Overlay Type as None, Scan Area, V-Weld, VV-
Active Scan Start Start point of the Active C-scan along scan axis Weld, J-Weld, Rectangle
Active Scan End End point of the Active C-scan along scan axis A Root Height for the Weld Overlay or to poisition of Scan
Overlay
Active Index Start Start point of the Active C-scan along index axis
B Root Width for the Weld Overlay or to poisition of Scan
Active Index End End point of the Active C-scan along index axis
Overlay
Active Time Start Start point of the Active C-scan along scan axis in timed
C Bottom Thickness of VV-Weld Overlay
mode
Alpha Angle used to define the weld bevel
Active Time End End point of the Active C-scan along scan axis in timed
mode Beta Angle used to define the weld bevel
Group Select Set the selected Group and its associated parameter Origin Line Display Shows or hide the Origin Line
Data Source Select amplitude or depth B-scan data view based on gate CV Index Distance Distance between 2 passes along index axis. CV Index
A, B, A-scan Overlap & CV Index Distance are co-related parameters
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2 Root Width for the Weld Overlay or to define the Angle Start Sector scan’s starting angle
poisition of Scan Overlay of Asymmetric Side 2 Angle Step Step size at which shots are taken between starting
3 Bottom Thickness of VV-Weld Overlay of Asymmetric and ending angles
Side 2 Angle Stop Sector scan’s ending angle
Gamma Angle used to define the weld bevel of Asymmetric Focal Distance Depth into the test piece at which the beam focuses
Side 2
Pulser Receiver Menu
Delta Angle used to define the weld bevel of Bottom
Thickness of VV-Weld of Asymmetric Side 2 Filter Selects the frequency filter of the instrument
PRF Displays and allows adjustment of Pulser Repetition
Focal Laws Menu
Frequency
Group Select Select the Group Value and its resepective UT
Pulser Voltage The relative energy with which the pulser fires
Settings & Focal Law Setting
Pulser Width Mode Pulser width automatically calculated from the probe
Active Group Active Group is the parameter to set a particular
frequency
Group as Active. Active Group will be considered for
independent parameters available in the panel. All Pulser Width Sets the width of square pulse
the group based readouts show the value of Active Rectification Selects the rectification mode, which effects how the
Group. Active Group can be selected using the A-scan appears on the display
Titlebar on the instrument
UT Setup Menu
Scan Type Sets the electronic pattern of scan as Linear or Sector
Gain Sets the gain value applied to the signals
First Element Number of physical element that begins the E-scan
Range Start Used to define the start of the Display range. For
Active Aperture Number of elements to be fired in scan step sector Scan, the Display range is defined based on
(including the first element) Reflector Type.
Aperture Step Number of elements to step per cycle during the Range End Used to define the end of the Display range. For
E-scan sector Scan, the Display range is defined based on
Last Element Number of the physical element at which the E-scan Reflector Type.
ends Display Start Mode Sets the display’s starting position to match the
Half Step Number of elements to step per cycle will be half and initial pulse or IF gate trigger (for E-scan) or the point
hence index resolution will be increased at which sound enters the test material’s surface (all
•For the defined the Aperture when Half Step = On, beams)
1st beam will be acquired as per "Active Aprture" and LED Alarm Identifies in which gate an event triggers and
2nd beam will be acquired at "Active Aperture + 1" illuminates the LED light
•So the beam exit point will be half of single element
step
Beam Angle Angle of beam enters into the part under test
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Tone Alarm Ability to set the tone alarm output based on the IF Gate TOF Mode Indicates whether the IF gate triggering echo’s
signal triggering a gate threshold flank or peak is used when making soundpath
Note: Tone Alarm will function only when connectivity measurements
module is connected for tone.
IF Gate Start Sets the beginning position of the IF Gate
A-scan Samples Number of sampling points used to plot A-scan signal
IF Gate End Sets the width of IF Gate by defining where it ends
Split Channels Define the number of channels reserved for each
IF Gate Threshold Sets the height of the IF gate as a % of full-screen
probe. As per the Probe Select the no. of channel
A-scan height
must be defined here.
Gate Linkage "Global - Sets the Gates to share the same Start | End
Gates Menu between all the Groups
Gate A Logic Determines whether the Gate A alarm is triggered Group - Sets the Gates to set the value independently
when a signal crosses the Gate A or does not cross for each Group"
the Gate A
Calibration Setup
Gate A TOF Mode Indicates whether the gate A triggering echo’s flank or
Cal Block Dist DE Calibration block distance to be used for Probe Dead
peak is used when making soundpath measurements
Element Check
Gate A Start Sets the beginning position of the Gate A
Velocity Cal Type Sets the type of veloctity calibration as "Multi
Gate A End Sets the width of Gate A by defining where it ends Backwall" or "Multi Step"
Gate A Threshold Sets the height of the Gate A as a % of full-screen Velocity L Longitudinal Velocity of sound in the part under test
A-scan height
Velocity S Shear Velocity of sound in the part under test
Gate B Logic Determines whether the Gate B alarm is triggered
Reflector Type Vel "Defines the type of reflector used for part velocityt
when a signal crosses the gate B or does not cross
calibration: DEPTH - Used for reflectors located at
the Gate B
same depth for all beams (ex: Side Drilled Holes, flat
Gate B TOF Mode Indicates whether the Gate B triggering echo’s bottomed holes) Radius - Used for reflectors located
flank or peak is used when making soundpath at same soundpath for all beams in Sector Scan (ex:
measurements Radius)
Gate B Start Sets the beginning position of the Gate B Thickness - Used for reflectors located at same
Gate B End Sets the width of Gate B by defining where it ends soundpath for all beams in Linear Scan (ex: Backwall)"
Gate B Threshold Sets the height of the Gate B as a % of full-screen Ref 1 Reference thickness / depth / soundpath 1 used to
A-scan height calibrate the velocity
IF Gate Logic Determines whether the IF Gate alarm is triggered Ref 2 Reference thickness / depth / soundpath 2 used to
when a signal crosses the IF gate or does not cross calibrate the velocity
the IF gate Ref 1 Dia Diameter of Side Drilled Hole 1 to considered for
Delay and Velocity Calibration
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Ref 2 Dia Diameter of Side Drilled Hole 2 to considered for TCG Point Dist "Sets the distance of selected TCG point use to plot
Delay and Velocity Calibration TCG
Cal Block Dist Delay "Distance of calibration block used for Delay Depth - Used for reflectors located at same depth
calibrations RADIUS - Distance to be defined as per for all beams (ex: Side Drilled Holes, flat bottomed
soundpath of indication for Sector Scan. holes)
DEPTH - Distance to be defined as per depth of Radius - Used for reflectors located at same
indication THICKNESS - Distanced to be defined as soundpath for all beams in Sector Scan (ex: Radius)
per soundpath of indication for Linear Scan" Thickness - Used for reflectors located at same
soundpath for all beams in Linear Scan (ex: Backwall)"
Reflector Type Delay "Defines the type of reflector used for Delay
calibration: Cal. Block Dist TCG Calibration Block distance considered for Multi
Depth - Used for reflectors located at same depth Backwall TCG Type
for all beams (ex: Side Drilled Holes, flat bottomed Sensitivity Type Sensitivity calibration has to be done for selected
holes) beam or all beams
Radius - Used for reflectors located at same Ref Amplitude Amplitude to be set as reference to apply the
soundpath for all beams in Sector Scan (ex: Radius) sensitivity correction
Thickness - Used for reflectors located at same
Recording Sets the amplitude recording of each beam is needed
soundpath for all beams in Linear Scan (ex: Backwall)"
at different instance or all the beams can be recorded
TCG Type Sets the type of TCG calibration as "Multi Backwall" or at same instance for sensitvity calibration
"Multi Step" on "Manual"
Amplitude Tol. Sens Tolerance of amplitude (as % of FSH) which can be
Reflector TCG "Defines the type of reflector used for TCG used for Sensitivity verification
calibration:
Reflector Type Sens. "Defines the type of reflector used for Sensitivity
Depth - Used for reflectors located at same depth
calibration:
for all beams (ex: Side Drilled Holes, flat bottomed
Depth - Used for reflectors located at same depth
holes)
for all beams (ex: Side Drilled Holes, flat bottomed
Radius - Used for reflectors located at same
holes)
soundpath for all beams in Sector Scan (ex: Radius)
Radius - Used for reflectors located at same
Thickness - Used for reflectors located at same
soundpath for all beams in Sector Scan (ex: Radius)
soundpath for all beams in Linear Scan (ex: Backwall)"
Thickness - Used for reflectors located at same
TCG Count Total number of points needed to plot TCG soundpath for all beams in Linear Scan (ex: Backwall)"
TCG Target Amp Sets the reference target (as % of FSH) for the TCG
calibration
Amplitude Tol. TCG Tolerance of amplitude (as % of FSH) which can be
used for TCG verification
TCG Point Sets the TCG point number to plot TCG
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Cal. Block Dist Sens. "Defines the type of reflector used for sensitivity Active Scan Time Window size to be displayed when C-scan and B-scan
calibration: data acquisition is in progress in timed mode
Depth - Used for reflectors located at same depth Index Overlap % of minimum overlap needed along index axis for
for all beams (ex: Side Drilled Holes, flat bottomed raster scan data acquisition
holes)
Index Distance Distance between 2 passes along index axis. Index
Radius - Used for reflectors located at same
Overlap & Index Distance are co-related parameters
soundpath for all beams in Sector Scan (ex: Radius)
Thickness - Used for reflectors located at same Encoder Type Defining the connected encoder as positional or
soundpath for all beams in Linear Scan (ex: Backwall)" quadrature type
Scan Setup Encoder Axis Axis used to calibrate the attached encoder
Encoder Dir. X Direction of encoder counts in scan axis (X)
Encoder Dir. Y Direction of encoder counts in index axis (Y)
Scan Pattern Sets the pattern of C-scan to be acquired as “Line” or
Encoder Res. X Resolution of attached encoder on scan axis (X)
“Bi-Raster” or “Free Hand” form
Skew Angle Defines the probe placement on specimen to refer
Position Mode Sets the C-scan to operate in Timed or Encoded
the 1st element is at origin or last element is at origin
mode for data acquisition
to map the image for Raster Scan
Manual Index Move the index area of interest to next step as per
Encoder Res. Y Resolution of attached encoder on index axis (Y)
the index overlap% and beam width of all the beams.
Index Direction Defines the probe placement on specimen to refer
Recommended to use only for 0 deg Linear Scan & the 1st element is at origin or last element is at origin
Raster Scan to map the image for Raster Scan
Scan Size Amount of C-scan data that can be acquired. Shown Scan Tolerance Tolerance of encoder ticks which can be allowed as
on the scan axis as distance measurement backlash along scan axis (X)
Index Size Amount of C-scan data that can be acquired. Shown Index Tolerance Tolerance of encoder ticks which can be allowed as
on the index axis as distance measurement backlash along index axis (Y)
Scan Resoln. (Dist) Spacing between the data acquisition points along TCG UT Setup Menu
scan axis, as shown on the C-scan and B-scan
TCG Type Sets the type of TCG calibration as "Multi Backwall" or
Scan Time Amount of C-scan data that can be acquired. Shown "Multi Step" on "Manual"
on the scan axis as time measurement
Scan Resoln. (Time) The speed at which display scrolls during timed mode
of C-scan and B-scan
Active Scan Size Window size to be displayed when C-scan and B-scan
data acquisition is in progress in encoded mode
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Reflector TCG "Defines the type of reflector used for TCG calibration: Reflector Type Sens. "Defines the type of reflector used for Sensitivity
Depth - Used for reflectors located at same depth calibration:
for all beams (ex: Side Drilled Holes, flat bottomed Depth - Used for reflectors located at same depth
holes) for all beams (ex: Side Drilled Holes, flat bottomed
holes)
Radius - Used for reflectors located at same
Radius - Used for reflectors located at same
soundpath for all beams in Sector Scan (ex: Radius) soundpath for all beams in Sector Scan (ex: Radius)
Thickness - Used for reflectors located at same Thickness - Used for reflectors located at same
soundpath for all beams in Linear Scan (ex: Backwall)" soundpath for all beams in Linear Scan (ex: Backwall)"
TCG Count Total number of points needed to plot TCG Cal. Block Dist Sens. "Defines the type of reflector used for sensitivity
TCG Target Amp Sets the reference target (as % of FSH) for the TCG calibration:
calibration Depth - Used for reflectors located at same depth
Amplitude Tol. TCG Tolerance of amplitude (as % of FSH) which can be for all beams (ex: Side Drilled Holes, flat bottomed
used for TCG verification holes)
Radius - Used for reflectors located at same
TCG Point Sets the TCG point number to plot TCG soundpath for all beams in Sector Scan (ex: Radius)
TCG Point Dist "Sets the distance of selected TCG point use to plot Thickness - Used for reflectors located at same
TCG soundpath for all beams in Linear Scan (ex: Backwall)"
Depth - Used for reflectors located at same depth Dist. Tolerance Tolerance of depth or soundpath which can be used
for all beams (ex: Side Drilled Holes, flat bottomed for Delay verification
holes)
Radius - Used for reflectors located at same Delay Setup
soundpath for all beams in Sector Scan (ex: Radius) "Defines the type of reflector used for calibration:
Thickness - Used for reflectors located at same Depth - Used for reflectors located at same depth
soundpath for all beams in Linear Scan (ex: Backwall)" for all beams (ex: Side Drilled Holes, flat bottomed
Cal. Block Dist TCG Calibration Block distance considered for Multi holes)
Backwall TCG Type Radius - Used for reflectors located at same
soundpath for all beams in Sector Scan (ex: Radius)
Sensitivity Type Sensitivity calibration has to be done for selected
Thickness - Used for reflectors located at same
beam or all beams
Reflector Delay soundpath for all beams in Linear Scan (ex: Backwall)"
Ref Amplitude Amplitude to be set as reference to apply the
sensitivity correction
Recording Sets the amplitude recording of each beam is needed
at different instance or all the beams can be recorded
at same instance for sensitvity calibration
Amplitude Tol. Sens Tolerance of amplitude (as % of FSH) which can be
used for Sensitivity verification
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Gate B TOF Mode Indicates whether the gate B triggering echo's flank or Sensitivity Method Sensitivity has to be applied as per lateral wave or
peak is used when making soundpath measurements indication (i.e., SDH; Notch)
Gate B Start Sets the beginning position of the Gate A Ref Amplitude Reference amplitude in %FSH to be considered as
Gate B End Sets the width of Gate B where it has to end sensitivity
Gate B Threshold Sets the height of the gate B of full-screen A-scan Amplitude Tolerance Tolerance of amplitude (as % of FSH) which can be
height used for TOFD sensitivity calibration
Reflector Type Sens If the Sensitivity Method is Reference Echo, based on
Pulser Receiver
SDH or Notch the Gate B position will get adjusted
Filter Selects the frequency filter of the instrument
SDH Depth Depth of SDH location from probe position
PRF uency and allows adjustment of Pulser Repetition Freq
UT Setup
Pulser Voltage Sets pulser voltage level
Gain Sets the gain value to the signals
Pulser Width Mode Pulser width automatically calculated from the probe
frequency Range Start [T] A-scan delay start in time of flight [us]
Pulser Width Sets the width of sqaure pulse Range End [T] A-scan range in time of flight [us]
Rectification Selects the RF as rectification mode for TOFD A-scan Range Start [Z] Start of the A-scan delay along material depth axis
display Range End [Z] Range of A-scan along material depth axis
Part Beam Angle Refracted angle of sound in material
Part Thickness Thickness of the part under test Intersection Beam intersection point in % along depth at the
centre of PCS
Velocity Longitudinal velocity of part under test
Damping Adjusts the damping level (50 Ω or 1000 Ω) to match
Velocity S Shear velocity of part under test
the installed probe
TOFD Calibration A-scan Samples Number of sampling points used to plot A-scan signal
Cal Block Thickness Calibration block thickness to be used for PCS and
Time Definition Time base range defintion as per direct backwall or
Sensitivity Calibration
mode converted backwall
PCS Theoretical PCS computed before PCS calibtation.
Time Before LW Time base delay before lateral wave
After the PCS calibration is done it will show
measured PCS and locked Time After BW Time base range after the backwall echo
PCS Variation Unit PCS variation unit to be considered for acceptable PCS Averaging Averaged A-scans user can select the the Averaging
tolerance from 1; 2;4; 8; 16; 32; 64; 128; 256
PCS Variation % PCS tolerance limit in percentage for acceptable PCS A-Scan Display
PCS Variation Dist. PCS tolerance limit in distance (mm or inches) for Ascan Color Sets the color of the A-scan
acceptable PCS Amplitude Ruler Show or hide Amplitude ruler in A-scan
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Ascan Range Ruler 1 Shows (Depth or TOF) or hide the range ruler 1 option Scan Time Amount of TOFD data that can be acquired on scan
in A-scan axis as time
Ascan Range Ruler 2 Shows (Depth or TOF) or hide the range ruler 2 option Scan Resoln. (Time) The speed at which display scrolls during timed mode
in A-scan of C-scan
Ascan Color Palette Shows or hide color palette in A-scan Active Scan Size Window size to be displayed when C-scan data
Grid Selection Sets the grid display as Coarse or Fine grid to display acquisition is in progress in encoded mode
on A-scan Active Scan Time Window size to be displayed when C-scan data
Grid Color Sets the color of grid on A-scan and Amplitude view acquisition is in progress in timed mode
A-scan Color Sets the color of the A-scan Encoder Type Defining the connected encoder in positional or
quadrature type
Grid Shows or hide the grid on A-scan and Amplitude view
Encoder Dir. X Direction of encoder counts in scan axis (X)
TOFD Display
Encoder Res. X Resolution of attached encoder on scan axis (X)
Range Ruler 1 Display the Range Ruler as TOF ruler or Depth ruler or
hide the ruler Data Reverse Mode Option to remove the data or overwrite on reverse
encoder movement
Scan Pos. Ruler Show or hide the scan position cursor
Cross Hair Cursor Show Cross Hair Cursor 1 or Both 1 & 2 or hide both
cursors on TOFD image
Active Scan Start Start point of the Active C-scan along scan axis
Active Scan End End point of the Active C-scan along scan axis
Active Time Start Start point of the Active C-scan along scan axis in
timed mode
Active Time End End point of the Active C-scan along scan axis in
timed mode
Color Palette Show or hide the color palette on right side of TOFD
image
Global Offline Gain Change the offline gain during data analysis
Scan Setup
Position Mode Sets the C-scan to operate in Timed or Encoded mode
Scan Size Amount of C-scan data that can be acquired on scan
axis as distance
Scan Resoln. (Dist) Spacing between the data acquisition along scan axis
on C-scan
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Stat Box Shows or hides statistical measurement box on Beta Angle used to define the weld bevel
Active view of C-scan during analysis Overlay Display Shows or hide the Overlay
A-scan Display Menu Origin Line Display Shows or hide the Origin Line
Group Select Set the selected Group and its associated parameter C-scan Display Menu
Beam Select Sets the beam cursor position on E-scan Group Select Set the selected Group and its associated parameter
Amplitude Ruler Shows or hides the amplitude ruler option in A-scan Data Source Select amplitude or depth C-scan data view based on
Range Ruler Shows or hides the range ruler in A-scan the contents of the A-Scan's gate A and B
Color Palette Shows or hides the color palette in A-scan Beam Fill Color mapping of beam fill between 2 adjacent
A-scan Color Sets the color of the A-scan beams as interpolated or constant beam fill
Grid Selection Sets the grid display as Coarse or Fine grid to display Amp Palette Adjusts the range of colors used to depict the
on A-scan measured amplitude (as % of full screen height)
Grid Color Sets the color of grid on A-scan TOF Palette Shows or hides the TOF palette to display in C-scan
(as % of thickness)
Grid Shows or hides the grid on A-scan
Amp Color Range Sets the compression of amplitude color palette (as
E-scan / S-scan Display Menu % of full screen height)
Beam Fill Color mapping of beam fill between 2 adjacent TOF Color Range Sets the compression of depth color palette (as % of
beams thickness)
Amp Palette Adjusts the range of colors used to depict the Index Ruler Shows or hides the index ruler on C-scan
measured amplitude
Min Depth Color Minimum depth to map with lower-most color in the
Amp Color Range Sets the compression of amplitude color palette in % palette for A-IF, B-IF, A-B data source
Depth Ruler Shows or hides the depth ruler in E-scan Max Depth Color Maximum depth to map with higher-most color in the
Index Ruler Shows or hides the index ruler in E-scan palette for A-IF, B-IF, A-B data source
Color Palette Shows or hides the color palette in E-scan Scan Position Ruler Shows or hides the scan position ruler on C-scan
Overlay Type Defines the Overlay Type as None, Scan Area, V-Weld, Cross Hair Shows or hides cross hairs cursor on the C-scan
VV-Weld, J-Weld, Rectangle Active Box Show or hides the box drawn on Overview C-scan to
A Root Height for the Weld Overlay or to define the display the Active C-scan
poisition of Scan Overlay Active Scan Start Start point of the Active C-scan along scan axis
B Root Width for the Weld Overlay or to define the during analysis
poisition of Scan Overlay
C Bottom Thickness of VV-Weld Overlay
Alpha Angle used to define the weld bevel
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Active Scan End End point of the Active C-scan along scan axis during Grid Shows or hide the grid on Depth view
analysis
Active Index Start Start point of the Active C-scan along index axis General Parameters
during analysis
Active Index End End point of the Active C-scan along index axis during Phased Array UT Readout Parameters
analysis Gate A Readouts - All Beams
Active Time Start Start point of the Active C-scan along scan axis in P%A Peak amplitude captured by Gate A associated with the
timed mode during analysis beam generating highest amplitude of the E-scan (as a % of
Active Time End End point of the Active C-scan along scan axis in FSH)
timed mode during analysis PZA^ Uncorrected depth of the peak amplitude of all beams in scan
Overlay Type Defines the Overlay Type as None, V-Weld, VV-Weld, that are currently captured by Gate A.
Scan Overlay PDA^ Volume corrected depth of the peak amplitude of all beams
A Root Height for the Weld Overlay or to poisition of in scan that are currently captured by Gate A.
Scan Overlay PPA^ Projection distance from specified origin of the peak
B Root Width for the Weld Overlay or to poisition of amplitude of all beams in scan that are currently captured by
Scan Overlay Gate A.
C Bottom Thickness of VV-Weld Overlay PRA^ Projection distance from beam exit point of the peak
Alpha Angle used to define the weld bevel amplitude of all beams in scan that are currently captured by
Gate A.
Beta Angle used to define the weld bevel
PZA/ Uncorrected depth of the first echo that crosses gate A
Overlay Display Shows or hide the Overlay
threshold of all beams in scan
Origin Line Display Shows or hide the Origin Line
PDA/ Volume corrected depth of the first echo that crosses gate A
Amplitude Display Menu threshold of all beams in scan.
Group Select Set the selected Group and its associated parameter PPA/ Projection distance from specified origin of the first echo that
Amplitude Ruler Shows or hides the amplitude ruler in Amplitude view crosses gate A threshold of all beams in scan.
Beam Index Ruler Shows or hides the index ruler in Amplitude view PRA/ Projection distance from beam exit point of the first echo
Grid Shows or hides the grid on Amplitude view that crosses gate A threshold of all beams in scan.
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PZB^ Uncorrected depth of the peak amplitude of all beams in scan RA^ Projection distance from beam exit point to the reflector
that are currently captured by Gate B. represented by the highest echo in A-Gate in the beam
PDB^ Volume corrected depth of the peak amplitude of all beams selected by the beam cursor
in scan that are currently captured by Gate B SA/ Soundpath of the first echo that crosses gate A threshold in
PPB^ Projection distance from specified origin of the peak the beam selected by the beam cursor
amplitude of all beams in scan that are currently captured by ZA/ Uncorrected depth of the first echo that crosses gate A
Gate B. threshold in the beam selected by the beam cursor.
PRB^ Projection distance from beam exit point of the peak DA/ Volume corrected depth of the first echo that crosses gate A
amplitude of all beams in scan that are currently captured by threshold in the beam selected by the beam cursor.
Gate B. PA/ Projection distance from specified origin of the first echo that
PZB/ Uncorrected depth of the first echo that crosses gate B crosses gate A threshold in the beam selected by the beam
threshold of all beams in scan cursor.
PDB/ Volume corrected depth of the first echo that crosses gate B RA/ Projection distance from beam exit point of the first echo
threshold of all beams in scan. that crosses gate A threshold in the beam selected by the
PPB/ Projection distance from specified origin of the first echo that beam cursor.
crosses gate B threshold of all beams in scan. Gate B Readouts - Selected Beams
PRB/ Projection distance from beam exit point of the first echo A%B Amplitude (as % of Full Screen Height) of the highest echo to
that crosses gate B threshold of all beams in scan. cross B-Gate in the beam selected by the beam cursor
Gate A Readouts - Selected Beams SB^ Soundpath represented by the highest echo to cross B-Gate
A%A Amplitude (as % of Full Screen Height) of the highest echo to in the beam selected by the beam cursor
cross A-Gate in the beam selected by the beam cursor ZB^ "Uncorrected depth to the reflector represented by the
SA^ Soundpath represented by the highest echo to cross A-Gate highest echo in B-Gate in the beam selected by
in the beam selected by the beam cursor the beam cursor."
ZA^ "Uncorrected depth to the reflector represented by the DB^ "Volume corrected depth to the reflector represented by the
highest echo in A-Gate in the beam selected by the highest echo in B-Gate in the beam selected
beam cursor" by the beam cursor."
DA^ "Volume corrected depth to the reflector represented by the PB^ Projection distance from specified origin to the reflector
highest echo in A-Gate in the beam selected by represented by the highest echo in B-Gate in the beam
the beam cursor." selected by the beam cursor.
PA^ Projection distance from specified origin to the reflector
represented by the highest echo in A-Gate in the beam
selected by the beam cursor.
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RB^ Projection distance from beam exit point to the reflector TmB Minimum thickness in Gate B in the current displayed E-scan
represented by the highest echo in B-Gate in the beam TmBA Minimum thickness difference between Gate B and Gate A in
selected by the beam cursor the current displayed E-scan
SB/ Soundpath of the first echo that crosses gate B threshold in TSmA The minimum thickness seen in Gate A since last reset of the
the beam selected by the beam cursor. MIN automatically clears after decoupling for 20 seconds
ZB/ Uncorrected depth of the first echo that crosses gate B TSmB The minimum thickness seen in Gate B since last reset of the
threshold in the beam selected by the beam cursor. MIN automatically clears after decoupling for 20 seconds
DB/ Volume corrected depth of the first echo that crosses gate B TSmBA The minimum thickness seen Gate B to A since last reset of
threshold in the beam selected by the beam cursor. the MIN automatically clears after decoupling for 20 seconds
PB/ Projection distance from specified origin of the first echo that
crosses gate B threshold in the beam selected by the beam Statistical Measurements - Corrosion Application ONLY
cursor. Tmin Minimum thickness within the defined statistical area
RB/ Projection distance from beam exit point of the first echo Tmax Maximum thickness within the defined statistical area
that crosses gate B threshold in the beam selected by the
Tmean Mean or Average thickness within the defined statistical
beam cursor.
area
Gate A-B Readouts - Selected Beams Tloss% Wall thickness loss in % from scanning surface
SBA "Soundpath difference between the echoes in Gate A and
Gate B in the beam selected by the beam
cursor."
PBA Projection distance difference between the echoes in Gate A
and Gate B in the beam selected by the beam cursor.
DBA Volume corrected depth difference between the echoes in
Gate A and Gate B in the beam selected by the beam cursor.
RBA Projection distance from beam exit point difference between
the echoes in Gate A and Gate B in the beam selected by the
beam cursor.
Corrosion Readouts & Measurements (Corrosion Application
ONLY)
TA Thickness in selected beam in Gate A
TB Thickness in selected beam in Gate B
TmA Minimum thickness in Gate A in the current displayed E-scan
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BWR Ratio of Amplitude between Max to Minimum Thickness SBM1 Soundpath measurement from the selected BEAM at the
within the defined statistical area crossing point with Horizontal Cursor 1
T% % of thickness loss for the cross hair position of data Z1 Uncorrected vertical depth of the horizontal cursor.
cursor P1 Projected horizontal distance from Origin line to Cursor 1
T Thickness of the cross hair position of data cursor intersection
Statistical Measurements - General Applications L1-2 Straight line distance from Cursor 1 inter-section to cursor
2 intersection
Len Length of the Statistical Box which can be used for
indication sizing P1-2 Absolute Projected horizontal distance from Vertical
Cursor 1 to Vertical Cursor 2
H Height of Statistical Box along Depth Axis for indication
sizing Z1-2 Uncorrected distance from Horizontal Cursor 1 to
Horizontal Cursor 2
W Width of Statistical Box along Index Axis for indication
sizing (Only for C-scan) Z2 Uncorrected vertical Depth to Horizontal Cursor 2
Max Amp Maximum Amplitude within Box region P2 Projected horizontal distance from Origin line to Vertical
Cursor 2
Z Material Depth of Indication with respect to the indication
of Maximum Amplitude SBM2 Soundpath measurement from the selected Beam at the
Horizontal Cursor 2 intersection
D True Depth (Leg corrected Depth) with respect to the
indication of Maximum Amplitude Cross Hair Measurements in TOFD
S Soundpath of Indication with respect to the indication of Z1 Uncorrected vertical depth to horizontal cursor 1
Maximum Amplitude Z2 Uncorrected vertical depth to horizontal Cursor 2
TOF Time of Flight with respect to the indication of Maximum Z1-2 Uncorrected distance from Horizontal Cursor 1 to
Amplitude Horizontal Cursor 2
A%r Relative Amplitude of TCG with respect to the indication of X1 Displays the position on data cursor 1 along scan axis
Maximum Amplitude
X2 Displays the position on data cursor 2 along scan axis
dBr Relative dB of TCG with respect to the indication of
X1-2 Scan position distance between vertical cursor 1 to vertical
Maximum Amplitude
cursor 2
Cross Hair Measurements - C Scan AMP1 Amplitude (% Full Screen Height) of cursor 1 intersection
X Displays the position on data cursor along scan axis AMP2 Amplitude (% Full Screen Height) of cursor 2 intersection
Y Displays the position on data cursor along index axis TOF1 Time of Flight in us to horizontal cursor 1
A Amplitude in % (as of % FSH) for the cross hair position of TOF2 Time of Flight in us to horizontal cursor 2
data cursor
Cross Hair Measurements in E-scan / S-scan
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Dead Element Check Readouts - PAUT ONLY dBrB dB difference between the reference echo and the highest
Adj Dead El. Number of instances of 2 adjacent dead elements that can echo to cross B-Gate.
be allowed Conventional UT Readouts
Dead El. Displays the % of dead elements Corrosion Readouts - Corrosion Application ONLY
Dead Elements Display the physical number of element which are dead TA Thickness in selected beam in Gate A
Elem. Sensitivity Sensitivity of the dead element in relation to average TB Thickness in selected beam in Gate B
amplitude of all the live element versus dead element SA Sound-Path distance or duration represented by the
Encoder Calibration Readouts highest echo to cross A-Gate
Ref. Position X Display the position of encoder (X) along scan axis SB Sound-Path distance or duration represented by the
Ref. Position Y Display the position of encoder (Y) along index axis highest echo to cross B-Gate
Stop Position X Displays the position of encoder (X) only after starting the SBA Sound-Path distance or duration from the highest echo in
encoder calibration along scan axis A-Gate to the echo in B-Gate. Reading is only available if
B-Gate and A-Gate are on.
Stop Position Y Displays the position of encoder (Y) only after starting the
encoder calibration along scan axis DA Material-thickness depth from the test-piece surface (the
probe-contacted side) to the reflector represented by the
Data Acquisition & Analysis Readouts echo in A-Gate.
Error Rate % of missing lines in acquired scan area DB Material-thickness depth from the test-piece surface (the
Max Scan Speed Display of maximum possible scan speed for the data probe-contacted side) to the reflector represented by the
acquisition echo in B-Gate
Time Position Displays the position of time in seconds along scan axis LA Leg number of the reflector represented by the echo in
during data acquisition A-Gate.
Scan Position Displays the position of encoder (X) along scan axis during LB Leg number of the reflector represented by the echo in
data acquisition B-Gate.
Index Position Displays the position of encoder (Y) along index axis during PA Projection distance from the probe’s BIP to the reflector
data acquisition represented by the echo in A-Gate, minus the inputted
TCG Readouts X-VALUE.
A%rA Amplitude of the signal crossing the A-Gate as a PB "Projection distance from the probe’s BIP to the reflector
percentage of the reference amplitude represented by the echo in B-Gate, minus the
inputted X-VALUE."
A%rB Amplitude of the signal crossing the B-Gate as a
percentage of the reference amplitude RA Projection distance from the probe’s BIP to the reflector
represented by the echo in A-Gate.
dBrA dB difference between the reference echo and the highest
echo to cross A-Gate.
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RB Projection distance from the probe’s BIP to the reflector C-ATTENUATION "Determined by subtracting 1 inch from the sound-path
represented by the echo in B-Gate. distance to the discontinuity, using the equation (inch
A%rA Amplitude of the signal crossing the A-Gate as a units): C = (SA–1) × 2.
percentage of the active EVAL MODE’s reference This compensates for sound loss from material attenuation
amplitude. along the sound path to the discontinuity."
A%rB Amplitude of the signal crossing the B-Gate as a D-D1.1 RATING Calculated based on the AWS formula: D = A-B-C
percentage of the active EVAL MODE’s reference DGS Readouts - CV ONLY
amplitude. A%rA Amplitude of the signal crossing the A-Gate as a
dBrA dB equivalent height difference between the signal percentage of the active EVAL MODE’s reference
crossing A-Gate and the active CALIBRATION MODE’s amplitude.
reference height. A%rB Amplitude of the signal crossing the B-Gate as a
dBrB dB equivalent height difference between the signal percentage of the active EVAL MODE’s reference
crossing B-Gate and the active CALIBRATION MODE’s amplitude.
reference height dBrA dB equivalent height difference between the signal
SBA Soundpath difference between the echoes in Gate A and crossing A-Gate and the active CALIBRATION MODE’s
Gate B reference height.
PBA Projection distance difference between the echoes in Gate dBrB dB equivalent height difference between the signal
A and Gate B crossing B-Gate and the active CALIBRATION MODE’s
DBA Volume corrected depth difference between the echoes in reference height
Gate A and Gate B ERS Evaluates the reflected echo and calculates the Equivalent
RBA Projection distance from beam exit point difference Reflector Size
between the echoes in Gate A and Gate B Gt DGS test gain, which initializes the DGS curve’s max height
AWS D1.1 Readouts - CV ONLY at 80% FSH
A-INDICATION "Gain (in dB) required to position an A-Scan echo’s peak Gr DGS reference gain, which represents the instrument gain
(from the measured reflector) at an at which the reference echo’s peak reaches 80% FSH
amplitude equal to the reference amplitude (between 10 TOFD Readouts
and 90% of full screen height)" PCS Actual PCS value measured based on lateral wave on Gate
B-REFERENCE "Gain (in dB) required to position an AScan echo’s peak A and backwall on Gate B
(from the reference reflector) at the user A%A Amplitude (as % of Full Screen Height) of the echo to cross
selected amplitude (between 10 and 90% of FSH)" A-Gate
A%B Amplitude (as % of Full Screen Height) of the echo to cross
B-Gate
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Appendix B – Specifications
Physical
Dimensions (W x H x D) 295 mm x 230 mm x 60 mm (12” x 9.4” x 2.4”)
Weight, instrument w internal battery 2.9 kg (6.5 lbs)
MUX Dimensions (W x H x D) 218 mm x 213 mm x 104 mm (8.6" x 8.4" x 4.1")
MUX Weight, with battery 2.9kg (6.5 lbs)
Display
Size 264 mm (10.4”) diagonal
Resolution 1024 x 768 pixels
Mode Indoor and Outdoor specific color modes
Viewing Angle ± 85˚ all directions
Operating System
Operating System Linux x64 Bit
Touch Screen
Technology PCAP - Projected Capacitance, multi-touch
Gloved Operation Yes
Surface Chemically strengthened glass, scratch resistant, chemical resistant, optically bonded to display
Storage
Solid State Hard Drive 128 GB
Maximum Data File Size 2.55 GB
USB Storage USB 2.0 with included module
Data Capture
Data Files Full ASCAN capture for every CSCAN point, all settings. Recall on instrument with full analysis capability.
Settings Files All instrument settings plus position in workflow.
Screen Capture JPG Format
Report PDF Format
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Connectivity
Wi-Fi Yes… 802.11 b, g, n
InspectionWorks Enabled Yes
Remote Collaboration Local Network and Internet-Enabled via InspectionWorks Connect
I/O via included module
Encoder Axes 2 digital quadrature encoders for X-Y axes
Encoder Power Output 5 VDC, 0.5 A max
Alarm TTL
Audible Tone, 2.7 kHz
Ethernet GigaBit Ethernet (Category 6)
Power
Internal Battery 74 WH Lithium Ion
External Battery (included) 84 WH Lithium Ion
MUX Battery 84 WH Lithium Ion
AC Supply Supply and charge
Input 100 to 240 VAC, 47 - 63 Hz, 1.9 A
MUX Input 100 to 240 VAC, 47 - 63 Hz, 1,9 A, 12 VDC
Battery Life 3 hrs internal, 6 hrs with included external battery under typical operating conditions
Transport Compliance Meets IATA air transport regulations with one contained in battery and one packed with (Not Installed) external battery
Environmental
Operating Temperature -21C to +55C
Storage Temperature -21C to + 70C
Humidity 95%, non-condensing
Ingress Protection IP65
Shock 4’ drop, Shock, Transit Drop, Vibration per Mil STD 810G
Altitude 2000 M max
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Data Visualization
User Interface Customizable with Mentor Create software
Zoom Any data view may be expanded to full screen with gesture
Instructional Material Rich Text, JPG, PNG, BMP, PDF or Video (MP4)
"Phased Array: ASCAN, ESCAN, SSCAN, BSCAN, CSCAN, CSCAN OVERVIEW, AMPLITUDE MAP, DEPTH MAP
Views TOFD: ASCAN, TOFD
Conventional: ASCAN, CSCAN, CSCAN OVERVIEW, BSCAN"
Probe Selection Swap between conventional and phased array on same screen
Measurements Amplitudes, Depth, Distance, % Wall Loss, Thinnest point, X&Y Positions
"Phased Array: TCG, Material Velocity, Delay, Sensitivity, Encoder Cal, Dead Element Check
TOFD: PCS, Sensitivity, Encoder Cal
Calibrations Conventional: 2 Point (Material Velocity & Probe Delay), Auto 80, DAC/TCG, AWS D1.1, DGS"
Ultrasonic
Array / MUX Module Conventional / TOFD
Scanning
Aperture 1-32 elements
Max Elements 32
Focal Laws 1024
Electronic Pattern Linear, Sector, T/R or PR
Multigroup Up to 8 Groups of Phased Array UT
Pulser
Pulse Shape Bipolar square wave Bipolar square wave; Negative Square; Positive Square
Voltage 20 - 150 in 5 V steps 20 - 150 in 5 V steps Bi, 10-75 Uni
Width (auto or manual) 50 - 3000 nS 32-512 nS
Output impedence 40Ω 20Ω
Delay Step Increment 10 nS N/A
Receiver & Digitizer
Gain 0 - 78 dB in 0.2 dB steps 0 to 95dB in 0.2dB steps
TCG
Number of points Up to 16 Up to 16
Slope 50 dB/µS 50 dB/µS
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Rectification Pos HW, Neg HW, Full, RF Pos HW, Neg HW, Full, RF
System Bandwidth 0.5 MHz to 15 MHz 0.5 MHz to 15 MHz
Input Impedence 50Ω 150 Ω or 50 Ω, selectable
PRF 10 Hz to 20 kHz 10 Hz to 20 kHz
Digitizing Rate 62.5 MHz, upsampled to 500 MHz 62.5 MHz, upsampled to 500 MHz
Delay Step Increment 2.5 nS N/A
Acquisition Range 50 nS to 150 µS 50 nS to 150 μS
ASCAN Compression Points 512, 1024, 2048, 4096 512, 1024, 2048, 4096
1, 2, 4, 5, 7.5, 10 MHz, 2.5 - 12.5 MHz, 1-5 MHz, 2-10 MHz,
Filters 1, 2, 4, 5, 7.5, 10, 15 MHz and 2.5 - 12.5 MHz
3-12 MHz, 5-18 MHz, 0.5 - 15 MHz
Gates A, B and IF, controlled by gesture or menu parameters A and B controlled by gesture or menu parameters
TOF Modes J-Flank, Flank, Zero Before, Zero After, Peak J-Flank, Flank, Zero Before, Zero After, Peak
Amplitude Modes Readings up to 800% FSH - deep dynamic range Readings up to 800% FSH - deep dynamic range
Start Modes Initial Pulse, IF Initial Pulse
Thickness Resolution 0.05 mm (0.002”) 0.05 mm (0.002”)
Veocity Range 500 m/s to 16000 m/s 500 m/s to 16000 m/s
Screen Refresf Rate for A-scan Equal to Pulse Repition Rate. Digitally processed Equal to Pulse Repition Rate. Digitally processed
Digitizer Vertical Resolution 14b x 2 14b x 2
Highest digitized frequency 15 MHz 15 MHz
Timebase error <0.5% <0.5%
Input Voltage at FSH 5.5V 5.5V
Maximum Input Voltage 5.5V (Nominal) 5.5V (Nominal)
Linearity of Vertical Display <2% FSH Error <2% FSH Error
Linearity of vertical display over
the extreme frequency ranges of the <2% FSH Error <2% FSH Error
instrument
Dead time after transmitter pulser <1 µs <1 µs
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NOTE: Mentor UT, also including the MUX, complies to the EN ISO 18563-1. The tests for the conventional
channel are based on the EN 12668-1.
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