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1. Components of Cable.
2. Conductors
I. Type of conductors:
a) Copper conductors.
b) Thermocouple conductors.
c) Other conductors.
3. Insulation and types.
4. Screening.
5. Inner Sheath.
6. Mechanical Protection.
7. Outer Sheath.
8. Cables for Temperature Sensor and
Instrumentation:
I. Thermocouple Cable.
II. Instrumentation Signal Cable.
9. Cables for High Temperature and others:
I. Control and power Cable.
II. Heat Resistance Cable.
III. Lead wire And Other Special Cables.
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Outer Sheath Armouring Inner Screening Conductor Conductor
Sheath Insulation

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CONDUCTORS

The center component of any cable is the conductor which carry the
signal or power through that cable. For signal & power transmission
copper is most commonly used conductor.

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Copper conductors Thermocouple conductors
 Annealed Bare Copper(ABC)  Thermocouple grade conductors(TC)

 Tinned Plated Copper(TPC)  Extension grade conductors(EX)

 Nickel Plated Copper(NPC)  Compensating grade conductors ( C)

 Silver Plated Copper(SPC)

Other conductors
 Pure Nickel Conducators (Ni) etc.

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Thermocouple conductors
 Thermocouple grade conductors(TC)

 Extension grade conductors(EX)

 Compensating grade conductors ( C)

Other conductors
 Pure Nickel Conducators (Ni) etc.

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Insulation refers to the layer of
plastic, polymer or high temperature
compound that is applied directly
over the conductor. There are variety
of insulation along with wide
temperature range from -260°C to
1200°C.

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Screening is applied for magnetic and electrical protection. There are
generally two types of Screening available :

 Aluminum foil Type: - Screening is done by helically applied aluminum

foil with 100 % coverage.

 Mesh Braided Type:-Screening is done by Copper wire (Bare Copper,

Tinned Copper, Nickel Plated Copper, Silver Plated Copper). It is in
mesh braided form with 70 % to 95 % Coverage area.

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 PVC

 Silicon

 Teflon

 Polyamide

 Fiber Glass

 Alumina

 fiber etc. (as listed in insulation)

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 G.I. Armoring (Round wire / Flat strip as per IS3975:99)

 SS Braiding (More Flexible)

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 PVC

 Silicon

 Teflon

 Polyamide

 Fiber Glass

 Alumina

 fiber etc. (as listed in insulation).

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www.tempsens.com
 THERMOCOUPLE CABLE

Thermocouples cables are used to measure the

temperature directly. Extension & Compensating
wires are only use to extend a thermocouple
signal from a sensor to instrument for readings.

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 INSTRUMENTATION SIGNAL CABLE

Instrumentation signal cables minimise

noise and signal interference, delivering
clean signals in harsh environments and
general manufacturing operations. These
cables are designed for use in
communication and instrumentation.

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CONTROL & POWER CABLE HEAT RESISTANCE CABLE

Control & Power cable up to 1.1 KV Heat resistance cables with maximum
voltage grade. 800°C temperature withstanding

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 LEAD WIRE OTHER SPECIAL CABLE
 Network Cables
 Co-axial Cable
 Lance Cable
 Load Cell Cable
 Composite VGA Cable

Lead wire or Hook up wires handle
temperature -260 °C to extreme high
temperature 1200 °C with insulation PVC,
PTFE, FEP, PEEK, Silicon, Glass Fiber,
Ceramic Fiber etc.
SLEEVES
Variety of sleeves suitable for wide
temperature range with various insulation
such as PTFE, FEP, Silicon, Fiber Glass,
Stainless Steel wire, Polyamide & PVC.

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Temperature Sensing, Heating & Cables

Tempsens Instruments (I) Pvt. Ltd.

B-188 A, Road No. 5, MIA, Madri
Udaipur - 313 003 (Rajasthan) INDIA
Phone : +91-294-3057700
Fax : +91-294-3057750
E-mail : info@tempsens.com
Website : www.tempsens.com