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SERVICE MANUAL
MODEL : XB12(XBS12V)
MINI HOME THEATER
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
❍ SECTION 3. ELECTRICAL
• ELECTICAL TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• WAVEFORMS OF MAJOR CHECK POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
• INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
• WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
• BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
• SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-1 - LGE Internal Use Only
Only for training and service purposes
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
LGE Internal Use Only - 1-2 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-3 - LGE Internal Use Only
Only for training and service purposes
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a com-
mercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conduc-
tive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gener-
ate static electricity sufficient to damage an ESD device).
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SER-
VICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERA-
TURE.
LGE Internal Use Only - 1-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
FRONT
Portable
Device
Portable
in cable
Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-5 - LGE Internal Use Only
Only for training and service purposes
1 16
2
6 15
8 14
13
9
12
10
11 RDS PTY
1. POWER( ) 9. • PROG./MEMO.
2. FUNCTION SELECT • REPEAT
3. NUMERIC buttons (0- 9) • REPEAT A-B
4. • EQ (EQUALIZER Effect) 10. • STOP/MO./ST.( )
• XDSS plus 11. • CLEAR
5. • SOUND MODE • ZOOM
• AUDIO • MARKER - SEARCH
• SUBTITLE • SLEEP
• RETURN ( ) • RDS,PTY - OPTIONAL
6. SETUP 12.VOLUME -/+
7. • / / / (left/right/up/down) 13. • SKIP (| / |)
• PRESET -/+ ( / ) 14. TITLE
• TUN. -/+ ( / ) 15. DISPLAY
• SELECT/ ENTER 16.• MUTE( )
8. MENU
Accesses the menu on a DVD disc.
LGE Internal Use Only - 1-6 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. Push Remote control '2' key and Front 'STOP' at the same time for 5 seconds.
1 16
2
6 15
8 14
13
9
12
10
11 RDS PTY
• VFD: If released before 'Write OK' shows, EEPROM option does not change.
• LED: If released before 'UP OK' shows, EEPROM option does not change. MODEL : XB12
NAME HEX
OPT 0 02
OPT 1 48
OPT 2 C0
OPT 3 00
OPT 4 00
2. When entering in version setting mode, Option number can be changed by pushing left and right navigation
keys in circulation.
3. When entering in version setting mode, following option settings can be changed by pushing up or down
navigation keys.
4. When entering in version setting mode, all keys (except navigation key and enter key) works normal, but
FLD shows option setting info. continuously.
5. When Option setting is done, push ENTER key then FLD displays 'WRITE OK'.
6. Then, to change to E2P CLR status push Remote '2' key and Front 'STOP' at the same time, and set
power off, then option settings are done successfully.
Copyright © 2007 LG Electronics. Inc. All right reserved. - 1-7 - LGE Internal Use Only
Only for training and service purposes
General
Power supply Refer to the main label.
Power consumption Refer to the main label.
Net Weight 1.5 kg
External dimensions (WxHxD) 150 x 150 x 205 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz
Signal to Noise Ratio 60/55 dB (Mono/Stereo)
Frequency Response 140 - 10000 Hz
AM (optional) Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz
Signal to Noise Ratio 30 dB
Frequency Response 140 - 1800 Hz
LGE Internal Use Only - 1-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
450
272
CABLE3
276
B
450 E 275
F 450
253 C 255
E
FRONT A43
453
250 270
450
B
267
A
450
453
MAIN
A 305
252 A46
A40
D
251
290
265
A03
CABLE1
C
452
291
F
CABLE2
Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-1 - - 2-2 - LGE Internal Use Only
Only for training and service purposes
A80A
850 853
854
852
851
855
A80B
WIRE80
A80
856
Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-5 - LGE Internal Use Only
Only for training and service purposes
803 Packing
801 Instruction Ass'y
803 Packing
804 Bag
802 Box
Copyright © 2007 LG Electronics. Inc. All right reserved. - 2-7 - LGE Internal Use Only
Only for training and service purposes
No .5.6VA
YES
NO Is the PC901 NO
Is the F901 Replace the F901. Replace the PC901.
Normal? (Use the same Fuse) normal?
YES YES
NO NO
Is the BD901 Replace the BD901. Is the D952 Replace the D952.
Normal? Normal?
YES YES
NO
Is the R901 NO Is the D955 Replace the D955.
Replace the R901. Normal?
Normal?
YES YES
NO
IS the D953 Replace the D953.
normal?
YES
Is there NO
about 2.5V at the Replace the IC950.
IC950 Pin1?
YES
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-1 - LGE Internal Use Only
Only for training and service purposes
YES YES
Is the Vcc NO Check or Replace the Is the Vcc NO Check or Replace the
(5.6V) supplied to (10.5V) supplied to
IC951 pin 1? D953. IC953 pin 1? D952.
YES YES
NO NO
Is the IC951 Check the CD CTL “H” Is the IC953 Check the P CTL “H”
pin4 ‘H’? signal from µ-com. pin4 ‘H’? signal from µ-com.
YES YES
Check or Replace the Check or Replace the
IC951. IC953.
No 3.3V
YES
YES
Is the IC952 NO
Check the P CTL “H”
pin4 ‘H’? signal from µ-com.
YES
Check or Replace the
IC952.
LGE Internal Use Only - 3-2 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
DOES 5V APPEAR IN NO
SMPS CHECK.
PN7102 PIN4?
YES
NO
P1702 PIN4 CHECK. CONNECTOR CHECK.
YES
NO
IC104 PIN49. CHANGE IC104.
AUDIO AB-NORMAL
YES
YES
YES
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-3 - LGE Internal Use Only
Only for training and service purposes
Portable. Tuner.
YES YES
Check NO Check Signal Check NO Check TU701
Input for IC701 Input for IC701
(Pin4,25). Input JK101. (Pin5,24). Pin3,5.
YES YES
Check Output Check Output
IC701 (Pin12,17). IC701 (Pin12,17).
YES
Check NO ES8380
Input for IC507
(Pin1,2,3,4). Pin117,123,124,1.
YES
YES
Check Input for
IC701 (Pin6,23).
YES
Check Output
IC701 (Pin12,17).
LGE Internal Use Only - 3-4 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NO
CHECK IC104 VDD PIN9,36,45. CHECK P1702 PIN1.
YES
CHECK P-SENSE NO
REFER TO P-SENSE CHECK.
SIGNAL.
YES
CHECK X101 NO
CHANGE X101.
OSCILLATION.
YES
CHECK IC104 NO
CHECK RESET CIRCUIT.
PIN53 (RESET).
YES
REPLACE IC104.
IC701 TROUBLESHOOTING
CHECK IC701 NO
CHECK SMPS.
PIN1=9V.
YES
YES
CHECK CONTROL NO
CHANGE IC701.
FUNCTION.
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-5 - LGE Internal Use Only
Only for training and service purposes
CHECK TU701 NO
CHECK SMPS.
PIN2=9V.
YES
NO CHECK IC104.
CHECK
CE,DI,DO,CLK.
YES
CHECK TUNER
OPERATION.
Power On
YES
Check path between
NO Does Flash NO NO Replace Flash ROM
Show Logo? ROM operates Flash ROM and
(IC502).
properly? ES8380.
YES YES
YES
NO Check NO
ES8380 operates Replace ES8380
Pin133,134,137,138,13
properly? (IC501).
9,140 of ES8380.
LGE Internal Use Only - 3-6 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
YES YES
YES
YES
Check P401
connection to Pickup.
YES YES
YES
Check P400 connec-
tion to pickup.
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-7 - LGE Internal Use Only
Only for training and service purposes
YES
NO Proper NO
Does spindle Check spindle related
spindle signal on
rotate? ES8380? circuit on ES8380.
YES YES
YES
Check P401
connection with pickup.
YES YES
YES
Check P400 connec-
tion with pickup.
LGE Internal Use Only - 3-8 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
YES
Check P400 connec-
tion with pickup.
NO Check RF Signal
Disc Play. Waveform.
YES
YES
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-9 - LGE Internal Use Only
Only for training and service purposes
1. RESET(DVD)
2. RX
3. TX
4. LCS3#(FLASH)
Playing at USB
function
1. HRST#
2. 5V
3. D-
4. D+
LGE Internal Use Only - 3-10 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-11 - LGE Internal Use Only
Only for training and service purposes
1. FDO
2. F+
3. F-
(INSERT CD )
(INSERT DVD )
1. FDO
2. F+
3. F-
LGE Internal Use Only - 3-12 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
1. A
2. B
3. C
4. D
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-13 - LGE Internal Use Only
Only for training and service purposes
8.RF WAVEFORM
LGE Internal Use Only - 3-14 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
(DVD)
1. F+
2. FDO
3. SVRRF
(CD)
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-15 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 3-16 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-17 - LGE Internal Use Only
Only for training and service purposes
Interrupt control
IR PLA
Standby control
ROM correct
CF Flash ROM
generator
RC Clock
Xítal
MRC
PC
Timer 4 Port 7
ALU
Timer 5 Port 8
LGE Internal Use Only - 3-18 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PC5/DBGP0
PC7/DBGP2
PC6DBGP1
P83/AN3
P84/AN4
P85/AN5
P86/AN6
VDD3
VSS3
PC0
PC1
PC2
PC3
PC4
P30
P31
48 47 46 45 43 41 0 38 7 35 4 33
P70/INT0/T0LCP/AN8 49 32 P32/UTX1
P71/INT1/T0HCP/AN9 50 31 P33/URX1
P72/INT2/T0IN/NKIN 51 30 P34/UTX2
P73/INT3/T0IN 52 29 P35/URX2
RES 53 28 P36
XT1/AN10 54 27 P37
XT2/AN11 55 26 P27/INT5/T1IN
VSS1 56 25 P26/INT5/T1IN
LC87F5M64A
CF1 57 24 P25/INT5/T1IN
CF2 58 23 P24/INT5/T1IN/INT7
VDD1 59 22 P23INT4/T1IN
P80/AN0 60 21 P22/INT4/T1IN
P81/AN1 61 20 P21/INT4/T1IN
P82/AN2 62 19 P20/INT4/T1IN/INT6
P10/SO0 63 18 P07/T7O
P11/SI0/SB0 64 17 P06/T6O
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P05/CKO
P12/SCK0
P14/SI1/SB1
P16/T1PWML
P17/T1PWMH/BUZ
P15/SCK1
P13/SO1
PWM2
PWM3
VDD2
VSS2
P00
P01
P02
P03
P04
Top view
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-19 - LGE Internal Use Only
Only for training and service purposes
COM1 COM2 COM3 COM4 S G51 S G50 S G13 S G12/P12 SG2/P2 SG1/P1
V DD1
COMMON
DRIVE R SE GME NT DR IV ER & LAT CH
V DD2
/INH
OS C CLOCK
GEN ERATOR S HIFT REGISTER
V DD
VSS
ADD RESS
DETECTOR
DI CLK CE
LGE Internal Use Only - 3-20 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
SG48
SG47
SG46
SG45
SG44
SG43
SG42
SG41
SG40
SG39
SG38
SG37
SG36
SG35
SG34
SG33
41
48
47
46
44
43
42
40
39
38
37
36
34
33
45
35
SG 49 49 32 SG32
SG 50 50 31 SG31
SG 51 51 30 SG30
COM1 52 29 SG29
COM2 53 28 SG28
COM3 54 27 SG27
COM4 55 26 SG26
VDD 56 25 SG25
VDD1 57
P T6524 24 SG24
VDD2 58 23 SG23
VSS 59 22 SG22
OSC 60 21 SG21
/INH 61 20 SG20
CE 62 19 SG19
CLK 63 18 SG18
DI 64 17 SG17
11
10
12
14
13
15
16
1
9
5
SG1/P1
SG11/P11
SG2/P2
SG12/P12
SG3/P3
SG4/P4
SG6/P6
SG7/P7
SG10/P10
SG 13
SG 14
SG 16
SG5/P5
SG8/P8
SG9/P9
SG 15
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-21 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-23 - - 3-24 - LGE Internal Use Only
Only for training and service purposes
T
RECTIFICATION
SMOOTHING R 3.3V (278R33)
CIRCUIT MAIN& A
9V (78R09)
PWM IC N P7102
S 5V(P-SENS)
ZNR & 5.6VA (KIA278R05)
FILTER
AC INPUT
FEED BACK
LGE Internal Use Only - 3-25 - - 3-26 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PT6524
LCD
LCD DRIVER
DISPLAY
IC
-LCD DATA,
-CLK
SANYO TDA7266SA
TUNER
MICOM -A_MUTE AMPLIFIER
MODULE -AMP_STBY
IC IC
TDA7468D LC78692N CD
FUNCTION SANYO DSP PICK-UP
IC IC
PORTABLE
INPUT
AM5810
SERVO IC
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-27 - - 3-28 - LGE Internal Use Only
Only for training and service purposes
12
11
10
NOTE) Warning
1 NOTE) Parts that are shaded are critical NOTES) Symbol denotes AC ground.
NOTE) With respect to risk of fire or NOTES) Symbol denotes DC chassis ground.
NOTE) electricial shock. 2007. 08. 24
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only - 3-29 - - 3-30 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
12
11
10
2007. 08. 24
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-31 - - 3-32 - LGE Internal Use Only
Only for training and service purposes
12
11
10
2007. 08. 24
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only - 3-33 - - 3-34 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
12
11
10
2007. 08. 24
A B C D E F G H I J K L M N O P Q R S T
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-35 - - 3-36 - LGE Internal Use Only
Only for training and service purposes
12
11
10
2007. 08. 24
A B C D E F G H I J K L M N O P Q R S T
LGE Internal Use Only - 3-37 - - 3-38 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
NOTES) Warning
NOTES) Parts that are shaded are critical
NOTES) with respect to risk of fire or
NOTES) electricial shock.
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-39 - - 3-40 - LGE Internal Use Only
Only for training and service purposes
LGE Internal Use Only - 3-41 - - 3-42 - Copyright © 2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 3-43 - - 3-44 - LGE Internal Use Only
Only for training and service purposes