Mechanical Design of Machine Elements

Complete after Quiz 4

Quiz 5: Machine Design Part 1

A static force F of 50,000 lbf is applied to the
steel rod OAB the negative X-direction. Rod
OAB is mounted to a wall, and can be
assumed to be fixed along the side of the
wall. A static force P of 50 lbf in the negative
Y-direction at point C. A static force Q of
75 lbf in the positive Y-direction at point D.
Rod OAB has a diameter of 1.5 inch from O
to A, a diameter of 1.25 inches from A to B,
and all fillet radii are 0.25 in. This rod has a
Sy = 120 ksi, a Sut = 180 ksi, an ef = 0.15, and Fig. 1: Isometric view of rod OAB
a program mandated factor of safety is 2.0.
500
Determine: 10 D .Q
1) What are the stresses present at point 50
A? O. .A B. F
1.50 x
Choose all that apply.
1.25 0.625 100
a) Transverse Shear C .
b) Bending P
Arrow into page
c) Axial Compression
d) Axial Tension
. Arrow out of page z
e) Torsional shear Fig. 2: Top-down view of rod OAB
Mechanical Design of Machine Elements
Complete after Quiz 4

Quiz 5: Machine Design Part 1

A static force F of 50,000 lbf is applied to the
steel rod OAB the negative X-direction. Rod
OAB is mounted to a wall, and can be
assumed to be fixed along the side of the
wall. A static force P of 50 lbf in the negative
Y-direction at point C. A static force Q of
75 lbf in the positive Y-direction at point D.
Rod OAB has a diameter of 1.5 inch from O
to A, a diameter of 1.25 inches from A to B,
and all fillet radii are 0.25 in. This rod has a
Sy = 120 ksi, a Sut = 180 ksi, an ef = 0.15, and Fig. 1: Isometric view of rod OAB
a program mandated factor of safety is 2.0.
500
Determine: 10 D .Q
2) What is the effective stress at point A? 50
O. .A B. F
1.50 x
Point A lies at the front of the rod in the XZ plane.
1.25 0.625 100
Therefore, it experiences: C .
- Normal bending stress (sx) due to P and Q P
Arrow into page
- Axial Compressive stress (sx) due to F
- Torsional stress (txy) due to P and Q
. Arrow out of page z

Fig. 2: Top-down view of rod OAB

Axial Compressive Stress
sx = F/A = 4F/(pd2) = (4*(-50000 lbf))/[p*(1.25 in)2] = - 40.7 ksi

Normal Bending Stress

M = (Q - P)*500 in = 12500 lbf * in
Md 64 32M 32(12500lbf * in)
s - * 4 - -  -65.2ksi
2 pd pd 3
p (1.25in)3
sx = -40.7 ksi + -65.2 ksi = -105.9 ksi

Torsional Shear
T =Q*50 in + P*100 in = 8750 lbf*in
Tr Td 32 16T 16(8750lbf * in)
t xy   *    22.8ksi
J 2 pd 4 pd 3 p (1.25in)3
s’ = [(sy2 + sy2 +6(tyz2))/2]1/2 = [sy2 +3(tyz2)]1/2

s’ = [(-105.9 ksi)2 +3(22.8 ksi)2)]1/2 = 113.1 ksi

Mechanical Design of Machine Elements
Complete after Quiz 4

Quiz 5: Machine Design Part 1

A steel plate is loaded as shown below with a force F, which fluctuates with the
following load pattern for 12 seconds:
Load 1: 10 cycles at -3,000 lbf to 3,000 lbf
Load 2: 10 cycles from -2,000 lbf to 8,000 lbf
Load 3: 5 cycles at -8,000 lbf to 8,000 lbf.
The fillet radii at all points is r = 0.175 in. The fatigue strength fraction is f = 0.80, the
fully adjusted endurance limit has been determined to be 30 ksi, the ultimate
strength is 160 ksi, and the yield strength is 105 ksi. The notch sensitivity factor q is
0.9. Assume there is no plastic localized strain at point A.

3) Determine the life of the component at point A in hours if this 8 second pattern
repeats for the remainder of the part’s life.
0.25“
0.175“

F
1.50“
1.00“

4.00“

Kt at fillet
H/h = 1.5/1 = 1.5
r/h = 0.175/1 = 0.175. From graph, Kt = 1.8
Kf = 1+0.9(1.8-1) = 1.72
Mechanical Design of Machine Elements
Complete after Quiz 4

Quiz 5: Machine Design Part 1

A steel plate is loaded as shown below with a force F, which fluctuates with the
following load pattern for 12 seconds:
Load 1: 10 cycles at -3,000 lbf to 3,000 lbf
Load 2: 10 cycles from -2,000 lbf to 8,000 lbf
Load 3: 5 cycles at -8,000 lbf to 8,000 lbf.
The fillet radii at all points is r = 0.175 in. The fatigue strength fraction is f = 0.80, the
fully adjusted endurance limit has been determined to be 30 ksi, the ultimate
strength is 160 ksi, and the yield strength is 105 ksi. The notch sensitivity factor q is
0.9. Assume there is no plastic localized strain at point A.

3) Determine the life of the component at point A in hours if this 8 second pattern
repeats for the remainder of the part’s life.

Stress at the fillet:

σ1_min_fillet = Fmin - 3000lbf

Kf  1.72  -20.6ksi
ht  1in0.25in

σ1_max_fillet = Fm ax 3000lbf
Kf  1.72  20.6ksi
ht  1in0.25in

Fmin - 2000lbf
σ2_min_fillet = Kf  1.72  -13.8ksi
ht  1in0.25in

Fm ax 8000lbf
σ2_max_fillet = Kf  1.72  55.0ksi
ht  1in0.25in

σ3_min_fillet = Fmin - 8000lbf

Kf  1.72  -55.0ksi
ht  1in0.25in

Fm ax 8000lbf
σ3_max_fillet = Kf  1.72  55.0ksi
ht  1in0.25in
Mechanical Design of Machine Elements
Complete after Quiz 4

Quiz 5: Machine Design Part 1

A steel plate is loaded as shown below with a force F, which fluctuates with the
following load pattern for 12 seconds:
Load 1: 10 cycles at -3,000 lbf to 3,000 lbf
Load 2: 10 cycles from -2,000 lbf to 8,000 lbf
Load 3: 5 cycles at -8,000 lbf to 8,000 lbf.
The fillet radii at all points is r = 0.175 in. The fatigue strength fraction is f = 0.80, the
fully adjusted endurance limit has been determined to be 30 ksi, the ultimate
strength is 160 ksi, and the yield strength is 105 ksi. The notch sensitivity factor q is
0.9. Assume there is no plastic localized strain at point A.

3) Determine the life of the component at point A in hours if this 8 second pattern
repeats for the remainder of the part’s life.

s max - s min s max  s min

s hole _ a  s hole _ m 
2 2

n sigma min sigma max sigma a sigma m

Cycle 1 10 -20.6 20.6 - -

Cycle 2 10 -13.8 55.0 34.4 20.6

Cycle 3 5 -55.0 55.0 - -

( fSut ) 2 [(0.8)(160)]2
a   546.13ksi
Se 30
1  fS 
b  - log ut   -0.21
3  Se 

Cycle 1 is fully reversible, and has ten repetitions. The stress is

below the endurance limit, so life is infinite for cycle 1.

Cycle 2 is fluctuating, with ten total cycles. and to calculate the

number of cycles, a sigma equivalent is necessary
sa 34.4 1 1
s rev _ eq    39.49ksi s  b
 39.49  - 0.26
sm 20.6 N   rev     270033.7
1- 1-  a   546.13 
Sut 160
Mechanical Design of Machine Elements
Complete after Quiz 4

Quiz 5: Machine Design Part 1

A steel plate is loaded as shown below with a force F, which fluctuates with the
following load pattern for 12 seconds:
Load 1: 10 cycles at -3,000 lbf to 3,000 lbf
Load 2: 10 cycles from -2,000 lbf to 8,000 lbf
Load 3: 5 cycles at -8,000 lbf to 8,000 lbf.
The fillet radii at all points is r = 0.175 in. The fatigue strength fraction is f = 0.80, the
fully adjusted endurance limit has been determined to be 30 ksi, the ultimate
strength is 160 ksi, and the yield strength is 105 ksi. The notch sensitivity factor q is
0.9. Assume there is no plastic localized strain at point A.

3) Determine the life of the component at point A in hours if this 8 second pattern
repeats for the remainder of the part’s life.

Cycle 3 is fully reversible, with five cycles. The life can be found
using 𝜎3_𝑟𝑒𝑣 = σ3_max_fillet directly.
1 1
s  b
 55.0  - 0.21
N  3    55608.7
 a   546.13 

ni 10 10 5
D     0.000127
N i inf inity 270033.7 55608.7

1 12 sec 1 min 1hr

time  * * *  26.26hrs
0.000127 1cycle 60 sec 60 min