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NO.

HL-EN-HL-4TH 11/2018 01 /12

2.1

HYDRAULIC PILOT Benefits:

REMOTE CONTROL JOYSTICKS


·Progressive,
sensitive operation
·Low actuation forces
·Low force deviations
when lever is actuated
·Several ergonomic grips
with various E contacts
Type : HL-4TH ·All connections
point downwards

087
02/12 Hengli hydraulic Pilot Control Unit

Contents
Page
Features 03

Section view 04

Technical data 05

Ordering code 06

Fuction symbol 06

Control ranges 07-09

Unit dimension 10

02

088
HL-4TH Type Hydraulic Pilot Remote Control Joystick Hengli hydraulic 03 /12

Features

1. Structure
·Integrated body, stable and reliable in work
·Control characteristic constant
·Sealing structure with dustproof

2. Applications

Excavator Tractor Loader Backhoes

02
Wheel loaders Cranes

089
04/12 Hengli hydraulic Pilot Control Unit

Section view

4
1

1. Valve body
5
2. Valve cover
6 3. Rubber boot

4. Rod seat
7 5. Spring seat

6. Spring

02 7. Spool
2

090
HL-4TH Type Hydraulic Pilot Remote Control Joystick Hengli hydraulic 05 /12

Technical data

Working medium Hydraulic oil

Pressure fluid temperature range -20℃ ~+90℃

Viscosity range 10~380 mm2 /S

Inlet pressure 69bar

Back pressure at port T ≤ 3bar

Pilot oil flow ≤ 20L/min

Fuction symbol (Figure)

Control range (Figure)

Switch Type

The specified electricity is loaded DC30V 5A, AC125/225V 5A

02

091
06/12 Hengli hydraulic Pilot Control Unit

Ordering code

HL 4TH E32 01 02 H

1 2 3 4 5 6

1 HL Company is called HL for short.

2 4TH 4 way multi-way valve.

E32 The handle according with human engineering design,


means the left handle, with horn symbol,
rod bending 15 degrees to the 3 port, the handle to the 2 port.
3 E12 The right handle, without symbol, rod bending 15 degrees to the 1 port,
the handle to the 2 port.
Notes: The mounting position of the handle relative to the port can be
02

assembled according to the customer's requirements.

01 Control ranges 01 (figure);


4
02 Means control ranges 02 (figure).

02 The size of inlet, outlet and working port is G1/4


5
03 The size of inlet is G1/4, outlet and working port is G3/8

6 Seal:
H Cold-resistant seal element
R Hot-resistant seal element
Ellipsis The normal seal element

P T

Fuction symbol

1 3 2 4

Left handle
092
HL-4TH Type Hydraulic Pilot Remote Control Joystick Hengli hydraulic 07 /12

Control ranges

Control ranges (Port 1,2,3,4) Control ranges (Port 1,2,3,4)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


30

Operating torque (N.m)

Operating torque (N.m)


3.0 30 3.0
22.5±1.5 24.5±1.5
20 2.0 20 2.0
1.86 1.86
1.39 1.39
10 1.0 10 1.0
5±1 0.47 4.9±1 0.47
0 0 0 0
0.8 6.5 0.8 6.5
0 2 4 6 7 0 2 4 6 7
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Control ranges (Port 1,3) Control ranges (Port 1,3) 02


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)


30 3.0 30 3.0
22.5±1.5 24.5±1.5
20 2.0 20 2.0
1.86 1.86
1.39 1.39
10 1.0 10 1.0
5±1 0.47 4.9±1 0.47
0 0 0 0
0.8 6.5 0.8 6.5
0 2 4 6 7 0 2 4 6 7
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Control ranges (Port 2,4) Control ranges (Port 2,4)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)

30 3.0 30 3.0
22.5±1.5 24.5±1.5
20 2.0 20 2.0
1.9 1.9
1.42 1.42
10 1.0 10 1.0
5±1 0.47 4.9±1 0.47
0 0 0 0
0.8 8.5 0.8 8.5
0 2 4 6 8 9.4 0 2 4 6 8 9.4
Stroke (mm) Stroke (mm)

0 5 10 15 20 25 0 5 10 15 20 25
Operating angle (deg.) Operating angle (deg.)

093
08 /12 Hengli hydraulic Pilot Control Unit

Control ranges

Control ranges (Port 1,2,3,4) Control ranges (Port 1,2,3,4)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


30

Operating torque (N.m)

Operating torque (N.m)


3.0 30 3.0
25±1.5 26.5±1.5
20 2.0 20 2.0
1.86 1.86
1.39 1.39
10 1.0 10 1.0
5±1 0.47 5±1 0.47
0 0 0 0
0.8 6.5 0.8 6.5
0 2 4 6 7 0 2 4 6 7
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

02 Control ranges (Port 1,3) Control ranges (Port 1,3)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)


30 3.0 30 3.0
25±1.5 26.5±1.5
20 2.0 20 2.0
1.86 1.86
1.39 1.39
10 1.0 10 1.0
5±1 0.47 5±1 0.47
0 0 0
0.8 6.5 0.8 6.5
0 2 4 6 7 0 2 4 6 7
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Control ranges (Port 2,4) Control ranges (Port 2,4)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)

30 3.0 30 3.0
25±1.5 26.5±1.5
20 2.0 20 2.0
1.9 1.9
1.42 1.42
10 1.0 10 1.0
5±1 0.47 5±1 0.47
0 0 0 0
0.8 8.5 0.8 8.5
0 2 4 6 8 9.4 0 2 4 6 8 9.4
Stroke (mm) Stroke (mm)

0 5 10 15 20 25 0 5 10 15 20 25
Operating angle (deg.) Operating angle (deg.)

094
HL-4TH Type Hydraulic Pilot Remote Control Joystick Hengli hydraulic 09 /12

Control ranges

Control ranges (Port 1,2,3,4) Control ranges (Port 1,2,3,4)


40 4.0 40 4.0
Secondary pressure (bar)

Secondary pressure (bar)


30

Operating torque (N.m)

Operating torque (N.m)


3.0 30 3.0
28±1.5 21.6±1.5
20 2.0 20 2.0
1.86 1.86
1.39 1.39
10 1.0 10 1.0
5±1 0.47 5±1 0.47
0 0 0
0.8 6.5 0.8 6.5
0 2 4 6 7 0 2 4 6 70
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Control ranges (Port 1,3) Control ranges (Port 1,3) 02


40 4.0 40 4.0
34±3
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)


30 3.0 30 3.0
28±1.5 26.5±1.5
20 2.0 20 2.0
1.86 1.95
1.39 1.65
10 1.0 10 1.0
5±1 0.47 6±1 0.65
0 0 0
0.8 6.5
0 2 4 6 7 0 0.8 2 4 6 6.47
Stroke (mm) Stroke (mm)

0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Control ranges (Port 2,4) Control ranges (Port 2,4)


4.0
40 4.0 40
34±3
Secondary pressure (bar)

Secondary pressure (bar)


Operating torque (N.m)

Operating torque (N.m)

30 30 3.0
3.0
28±1.5 26.5±1.5 2.03
20 2.0 20 2.0
1.9 1.75
1.42
10 1.0 10 1.0
0.65
5±1 0.47 6±1
0
0 0.8 8.5
0 0 0.8 8.8
0 2 4 6 8 9.4 0 2 4 6 8 9.4
Stroke (mm) Stroke (mm)

0 5 10 15 20 25 0 5 10 15 20 25
Operating angle (deg.) Operating angle (deg.)

095
1 3 2 4
10 /12 Hengli hydraulic Pilot Control Unit

Unit dimensions

Left handle

Left handle Right handle

2 2
1 3
1 3
4
4

A Direction
43 45.7

7 A Direction
15°
02
6.
5

2-R3.5 0
R1 19°
19°
21

70.7

108
80
31

45°
45° 378.6
70.7
80

B Direction
34° Ø66
6

29
12
10
°
34

90
2-Ø
°
34

G1/4
85
°
34 93
5-G3/8
108

B Direction

096

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