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Contents Features
Technical Data 02 ·Variable pump in swash-plate design for
Type introduction 03-05 open circuit.
Regulators introduction 06-13 ·High continuous pressure.
Installation size ·Exceptional self-priming capability.
•HP5V28 Installation size 14-15 ·Available with American (SAE) and Japanese
•HP5V45/60 Installation size 16-17 (JIS) mounting flanges and shafts.
•HP5V76/85 Installation size 18-20 ·Excellent reliability and long life.
•HP5V105 Installation size 21-22 ·High power to weight ratio.
•※Priority selection of spline shaft ·Variety of control options.
or straight shaft 23 ·Optional through drive.
•Through Drive Installation Options 24-27 ·Quick control response.
·Low pressure pulsation and low noise.
·Developed for engineering, mobile vehicles,
Industrial and other industrial application.
035
02 /28 Hengli hydraulic Piston Pump | HP5V Series
Technical Data
Pressure Rotation speed
Quantity of Input
(bar) (rpm) Temperature
Displacement Weight oil to fill torque Viscosity Range
Size Range
(cc/rev ) (Kg) pump case rating (mm2/s)
Max for (℃ )
Rated Peak Max*2 (L) (Nm)
self-priming*1
1 Steady state suction pressure should be 0 bar and above(at normal condition);
2 If suction pressure less than 0 bar, Boost pressure should be required;
3 In case of 200-1000mm2/s, please allow system to warm up before using machine.
036
Piston Pump | HP5V Series Hengli hydraulic 03 /28
Type introduction
HP5V 76 / A V 1 O R B2 S1 M S — L1/1 — D 2 — T
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮
Product series
① Product series HP5V
02
Displacement
② Displacement cc/rev 28 45 60 76 85 105
Design series
③ Design series A Series A
Seals
FKM ( Viton rubber: DIN ISO 1629) V
④ Seals
NBR (Nitrile rubble :DIN ISO 1629) N
Hydraulic circuit
⑤ Hydraulic circuit Open circuit 1
Through Drive
28 45 60 76 85 105 Code
Without through drive ● ● ● ● ● ● O
Without through drive, SAE flange ports, rear ○ ● NO1
Without through drive, Thread ports, rear ● NO2
Standard configuration with gear pump 6cc/rev ○ ○ ● ● ○ X1
Standard configuration with gear pump 10cc/rev ○ ○ ○ ○ ○ X2
Mounting Flange Spline shaft
037
04 /28 Hengli hydraulic Piston Pump | HP5V Series
Type introduction
Direction of Rotation
Clockwise R
⑦ Viewed on drive shaft
Counter-clockwise L
SAE B 101-2 ● ● ● B2
SAE C 127-2 ● ● ● C2
⑧
SAE C 127-4 ● ● ● C4
ISO 3019/2-100A2HW ○ ○ ○ ○ ○ I1
ISO 3019/2-125A2HW ○ ○ I2
Input Shaft
Shaft size 28 45 60 76 85 105 代号
SAE J744-22-4 13T 16/32DP ● ○ ○ ○ ○ S1
SAE J744-25-4 15T 16/32DP ● ● ● ● S2
SAE J744-32-4 14T 12/24DP ● ● ● S3
⑨ SAE J744-38-4 17T 12/24DP ● S4
SAE J744-44-4 13T 8/16DP ● S5
SAE J744-22-1 B6.35×28 straight shaft ● K1
SAE J744-25-1 B6.35×32 straight shaft ○ ○ ○ ○ K2
SAE J744-32-1 B7.94×44 straight shaft ● ● K3
038
Piston Pump | HP5V Series Hengli hydraulic 05 /28
Type introduction
Control type
Control type 28 45 60 76 85 105 Code
Apply to constant displacement pump ○ ○ ○ ○ ○ ○ N
Only pressure control ● ● ● ● ● ○ DR
Electro-hydraulic pressure control,
○ ○ ER1
positive control
Pressure
Electro-hydraulic pressure control,
cut-off ● ● ER2
02
negative control
+Load sensing ● ● ● ● ● ○ L1
⑫ Remotely operated ● ● ● ● ● ○ P0
Pressure cut-off+ Load sensing ● ● ● ● ● ● L1/1
Remotely operated+ Load sensing ● ● ● ● ● ○ P0/1
Electrically (negative control)
● ● ○ L1/1-E0
Power +Pressure cut-off+ Load sensing
Control Hydraulic control + Pressure cut-off
● ● ○ L1/1-H0
+ Load sensing
+Load sensing ● LP1
Pressure cut-off + Load sensing ● LP0
Input Voltage
Without solenoid Blank
⑭ 12VDC 1
24VDC 2
Application Conditions
039
06 /28 Hengli hydraulic Piston Pump | HP5V Series
Regulators introduction
Code: L1(DR)
Pump flow
Standard setting: 15bar
Adjustment range: 10bar-21bar
2. Pressure Cut-off
02 Standard setting: 320bar
Adjustment range: 21bar-320bar T3
Pressure
the set point set at the pressure control valve, the pump displacement is automatically
swivelled back until the pressure deviation is corrected.
"DR" control is on the basis of "L1" control, tighten the load sensitive valve adjust screw,
and the load sensitive valve doesn't work.
T3
Pressure
PL
Hydraulic Circuit:
T3
essure
S T2 T1
Pump flow
T3
PL
Pressure
040
Piston Pump | HP5V Series Hengli hydraulic 07 /28
Regulators introduction
Code: P0
Pump flow
Standard setting:15bar
Adjustment range:10bar-21bar
2. Pressure Cut-off
Standard setting:320bar 02
T3
Adjustment range:21bar-320bar
Pressure
P
Function and Features: P0 Pressure cut-off
The Pressure Cut-off regulator monitors outlet pressure once the pressure
T3 reaches the cut-off setting, the pump will return to minimum displacement.
Pressure
Remote Control
The pump can be remotely controlled by connecting a relief valve to the PL
port of the regulator. The pump can also be unload at a low pressure continue
S T2 T1
standby condition by using a solenoid valve.
PL
Hydraulic Circuit:
Pump flow
T3
P
Pressure
T3
Pressure
S T2 T1
PL
LS valve
Cut-off valve
T3
041
Power valve
Pressure
T3
Pressure
08 /28 Hengli hydraulic Piston Pump | HP5V Series
Regulators introduction
S T2 T1
Code: □ /1
Pump flow
PL
Adjustment range: 10bar-21bar
2. Pressure Cut-off
02 Standard setting: 320 bar T3
Function and Features: _/1 Load Sense and Pressure Cut-off with Torque limiting
T3 The L1 control functions as previously noted. In response to a rise in delivery
pressure the swash plate angle is decreased, restricting the input torque. This
ressure
regulator prevents excessive load against the prime mover.
The torque limit control module is comprised of two springs that oppose the spool
force by the system pressure. By turning an outer and inner spring adjustment screw,
S input
the appropriate T2 torque limit can beT1
set.
PL
Hydraulic Circuit:
LS valve
Cut-off valve
T3
Power valve
Pressure
S T2 T1
042
Piston Pump | HP5V Series Hengli hydraulic 09 /28
Regulators introduction
Code: □ /1-E0
I1
Control Type : 1. Load sensing I2
I3
Standard setting:15bar
Pump flow
Adjustment range:10bar-21bar
2. Pressure Cut-off
Standard setting: 320bar 02
Function and Features: _/1-E0 Load Sense and Pressure Cut-off with Torque limiting
The L1 control functions as previously noted. It controls the input torque of the
pump by changing different current, specific current is related to certain input
H Model (Pr=0 bar)
torque, thus satisfy needs of different torque on excavator
P
Pump flow
PL
Hydraulic Circuit:
LS valve
Pr
Cut-off valve
I1
I2 T2
I3 P
P T
PA
Power valve
T3
Pressure
T1 S
PL
LS valve 043
Pr
T1
Regulators introduction
PL
Code: □ /1-H0
Pump flow
L Model (Pr=35 bar)
I102
Standard setting: 320bar
I2 T2
I3 P Adjustment range: 21bar-320bar
P 0bar~39bar
3. Port Pr pressure: T
PA
Power valve T
Function and Features: T3Load Sense and Pressure Cut-off with Total torque limiting
_/1-H0
essure
The L1 control functions as previously noted.
It controls the input torque of the pump by changing different input
T1
pressure of port Pr, specific current is related to certain input torque, thus
T1satisfy needs
S
of different torque on excavator.
PL
Hydraulic Circuit:
LS valve
Pr
H Model (Pr=0 bar) Cut-off valve
T2
L Model (Pr=35 bar) P
P T
PA
Power valve
T3
T1 S
044
Piston Pump | HP5V Series Hengli hydraulic 11 /28
调节器功能介绍
代 码: LP1
控制形式: 1. 负载敏感
Pump flow
标准设定 : 17bar
可调范围 :13bar~17bar
2. 扭矩限制 02
Pressure
功能及特长 : _/1 Load Sense and Pressure Cut-off with Torque limiting
The L1 control functions as previously noted. In response to a rise in delivery pressure
the swash plate angle is decreased, restricting the input torque. This regulator prevents
excessive load against the prime mover.
The torque limit control module is comprised of two springs that oppose the spool force
by the system pressure. By turning an outer and inner spring adjustment screw, the
appropriate input torque limit can be set.
PL T P
液压回路图: LP valve
Pump flow
LS valve
T3
Pressure
essure
T2
Dr
T1 S
PL
Cut-off valve
P
LS valve T3
045
12 /28 Hengli hydraulic Piston Pump | HP5V Series
PL
调节器功能介绍
代 码: LP0
PL T P
控制形式: 1. 负载敏感
标准设定 : 17bar
LP valve
Pump flow
可调范围 : 13bar~17bar
02
2. 压力切断
标准设定 : 280bar
LS valve
可调范围 : 21~320bar Pressure
T3
D
功能及特长 : _/1 Load Sense and Pressure Cut-off with Torque limiting
The L1 control functions as previously noted. In response to a rise in delivery pressure
the swash plate angle is decreased, restricting the input torque. This regulator prevents
excessive load against the prime mover. T2
Dr
The torque limit control module is comprised of two springs that oppose the spool force
by the system pressure. By turning an outer and inner spring adjustment screw, the
appropriate input torque limit can be set.
T1 S
PL
液压回路图:
Cut-off valve
P
LS valve T3
T2
Dr
T1 S
046
Piston Pump | HP5V Series Hengli hydraulic 13 /28
Regulators introduction
Code: ER2
The ER2 valve is set to a certain pressure by a specified variable solenoid current.
This causes an increase or decrease in the pump swivel angle (flow) in order to maintain the electrically
02
set pressure level. The pump thus only delivers as much hydraulic fluid as the consumers can take. The
desired pressure level can be set steplessly by varying the solenoid current.
As the solenoid current signal drops towards zero, the pressure will be limited to Pmax by an adjustable
hydraulic pressure cut-off to secure fail safe function
LS valve
T1 S
Flow-pressure characteristic curve
600 mA
at pmin.
Limiting current 0.77 A
Nominal resistance (at 20℃ ) 22.7Ω
40
Dither frequency 100 ~ 200 Hz
qv min Flow qv (l/min) qv max Actuated time 100%
Operating temperature
-20℃ to +115℃
• Characteristic curves valid for range at valve
n1 = 1500 rpm and t fluid = 50 ℃ .
047
14 /28 Hengli hydraulic Piston Pump | HP5V Series
Installation size
Displacement is adjustable
107.5
198
80
131
02
147
Ø19
101
97
2-Ø14
47.6
Ø4-M10-6H
69
58
69
depth 17
T3 Dr T3
22.2 18
Adjustment screw for 50.8
57
min displacement 160 146
LP Adjustment screw
Power adjustment together with
pressure cut-off valve.
41 x
33 LS
SAE B 2 hole Adjustment screw PL
28
SAE J744-101-2 PC
30.2
Ø21.806 h11
Adjustment
Ø4-M10-6H screw
58.7
S
25
T2
Ø32
T2
13
77 35
152 142
160
187
Port Details
Tightening
Port Name Port Size and Description
Torque (N-m)
048
Piston Pump | HP5V Series Hengli hydraulic 15 /28
Installation size
02
Φ101.6 h7 ( 0-0.035 )
2-Φ14
146
9.7 -0.5
0
41
41
33
33
28
6.35
28
Φ21.806
Φ22.2
24.9
049
16 /28 Hengli hydraulic Piston Pump | HP5V Series
Installation size
68.9
151.4 Adjustment screw
31.3
02 PL for torque
105
123.4
135.9
123.4
T2
96.9
45° S Φ38
R
69.9±0.15
82.7
81
35.7±0.15
184
(218.5)
79
90
123.4
Φ25 T1
52.4±0.15
P
90
T3
36 210.3
26.2±0.15 105
105
218.5
Adjustment screw 184
241.2
for min displacement
Port Details
Tightening
Port Name Port Size and Description
Torque (N-m)
1"SAE J518C M (metric) M10×1.5 (depth 17mm)
P Working port 57
Code 61 (5000psi) S(UNC) 3/8-16UNC-2B (depth 17mm)
1-1/2"SAE J518C M (metric) M12×1.75(depth 20mm)
S Suction Port 98
Code 61 (3000psi) S(UNC) 1/2-13UNC-2B (depth 20mm)
T1、T2、T3 Case drain Port ISO 11926 ( 7/8-14UNF-2B ) depth 13mm 120
PL LS Control Port ISO 11926 ( 7/16-20UNF-2B ) depth 11.5mm 12
050
Piston Pump | HP5V Series Hengli hydraulic 17 /28
Installation size
02
Φ101.6 h7 ( -0.035 )
14.3
0
146 9.7 -0.5
0
SAE "B2"type
41 46
33 38
28 33
Φ21.806
Φ24.98
051
18 /28 Hengli hydraulic Piston Pump | HP5V Series
Installation size
262.18
67.1 121
29.5 66.8 Adjusting sleeve
02
PL Pr of torque limit
control valve
T2
43°
142.85
131.4
120.5
T2
45°
85
105
Φ50
77.8
85
T3
91.79
42.9
26.2
126.35
T1
76
120.5
18
Φ25
52.4
76
P
T3
47
121
121 246
208
Adjustment screw for
mim displacement
Port Details
Tightening
Port Name Port Size and Description
Torque (N-m)
052
Piston Pump | HP5V Series Hengli hydraulic 19 /28
Installation size
SAE C 2 hole
SAE J744-127-2
17
.5
02
45°
Φ127 -0.05
0
12.7 -0.5
0
1
18
4-
14
.5
Ø127 -0.05
114.5
12.7 -0.5
0
114.5
053
20 /28 Hengli hydraulic Piston Pump | HP5V Series
Installation size
46
56
02 38
48
33
42.5
Φ31.224
Φ24.98
44
7.94
Φ31.75
35.2
SAE J744-32-1
56
054
Piston Pump | HP5V Series Hengli hydraulic 21 /28
Installation size
73.8
36.2 184.9
30°
40
02
PL 29
151.3
138.8
T2
102
80
99
Φ63
88.9
98
45°
80
104.5
S
4
20 50.8
167.2
210 239
282.9
184.9
LS adjustment screw
85
T1
66.7
Φ32
95
P
T3
31.8
145
Adjustment screw 139
for min displacement 239
Port Details
Tightening
Port Name Port Size and Description
Torque (N-m)
055
22 /28 Hengli hydraulic Piston Pump | HP5V Series
Installation size
through hole
02
2-17.5
80
Φ127(- 0 . 0 6 3 )
114.5
0
le
ug .3
ho
ro -14
80
h
th 4
12.7- 00 . 5
114.5
181
210
74.5
55.5 67
7/16-14UNC-2B
48 60
54
35
43.5
9.5
28
14T-12/24DP 13T-8/16DP
61.5
ANSI B92.1b ANSI B92.1b
17T-12/24DP
SAE J744-38-4
"S3" type spline shaft "S4" type spline shaft "S5" type spline shaft
056
Piston Pump | HP5V Series Hengli hydraulic 23 /28
057
24 /28 Hengli hydraulic Piston Pump | HP5V Series
SAE J744-16-4
9T 16/32 DP
02
+0.05
+0.02
Φ82.55
Φ106.4
8-M10 uniform
8 Thread depth 18.5
L1
L2
L3
Disp.(cc/rev ) 28 45/60 76/85 105
To flange mounting face
L1 8 12 10.5 14.5
L2 34 37.5 44 44.5
L3 204 226 265 307
A2 Type
SAE A 82-2 + SAE J744-19-4 11T 16/32DP
SAE J744-19-4
11T 16/32 DP
+0.05
+0.02
Φ82.55
Φ106.4
8-M10 uniform
8 Thread depth 18.5
L1
L2
L3 Disp.(cc/rev ) 28 76/85 105
To flange mounting face
L1 8 10.5 14.5
L2 34 44 44.5
L3 204 265 307
058
Piston Pump | HP5V Series Hengli hydraulic 25 /28
SAE J744-22-4
13T 16/32 DP
45°
02
+0.035
+0.010
Φ101.6
Φ146
M12
Thread depth 17.5
11
L1
L2
L3
Disp.(cc/rev ) 45/60 76/85 105
To flange mounting face
L1 11.2 11.5 11.5
L2 52.4 54 51
L3 250.5 275 314
B2 Type
SAE B 101 -2 + SAE J744-25-4 15T 16/32DP
SAE J744-25-4
15T 16/32 DP
45°
+0.035
+0.010
Φ101.6
Φ146
M12
Thread depth 17.5
11
L1
L2
Disp.(cc/rev ) 45/60 76/85 105
L3
To flange mounting face L1 11.2 11.5 11.5
L2 52.4 54 51
L3 250.5 275 314
059
26 /28 Hengli hydraulic Piston Pump | HP5V Series
SAE J744-32-4
14T 12/24 DP
18
1
02
Φ127 +0.035
+0.010
2-M16
Thread depth 24
13.4
L1
L2
L3
Disp.(cc/rev ) 76/85
To flange mounting face
L1 11.5
L2 62.5
L3 283.5
C2 Type
SAE C 127-2 + SAE J744-38-4 17T 12/24DP
SAE J744-38-4
17T 12/24 DP
18
1
Φ127 +0.035
+0.010
2-M16
Thread depth 24
13.4
L1
L2 Disp.(cc/rev ) 76/85
L3 L1 11.5
To flange mounting face
L2 62.5
L3 283.5
060
Piston Pump | HP5V Series Hengli hydraulic 27 /28
SAE J744-32-4
14T 12/24 DP
02
Φ127 +0.035
+0.010
114.5
4-M12×1.75
114.5 through hole
12.3
L1
L2
L3 Disp.(cc/rev ) 76/85 105
To flange mounting face
L1 13.4 14
L2 63.3 59
L3 284.3 321.5
C4 Type
SAE C 127-4 + SAE J744-38-4 17T 12/24DP
SAE J744-38-4
17T 12/24 DP
Φ127 +0.035
+0.010
114.5
4-M12×1.75
114.5 through hole
12.3
L1
L2 Disp.(cc/rev ) 76/85
L3 L1 11.5
To flange mounting face
L2 62.5
L3 283.5
061