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TMX155

TMX155 3
TMX155 5
TMX155 7
TMX155 9

4
13KB53P4 © Honda Motor Co., Ltd. 2008
FOREWORD INDEX 1

ENGINE GROUP 2

FRAME GROUP 3

PART NUMBER INDEX 4

PART NAME INDEX 5


B1

CONTENTS Address
Instruction for use of parts catalogue Page No.

• Instruction for use of parts catalogue ......................... 1


• This parts catalogue has been created as of September 01,
2008. • How to refer to the part information ............................ 2
B
B
1
2
1
1
• Since this date, the sales practice for repair parts may have been
• Part catalogue structure ............................................. 3 B 3
changed or the parts may have been eliminated (listed for those • When the parts were revised...................................... 4 B 4
not for sale). • Abbreviations used in the parts catalogue.................. 4 B 4
• Part block and serial number check ........................... 5 B 5
• The modified information is reflected on the latest Electronic
Parts Catalogue (EPC).
• Models, parts catalogue codes and applicable
serial numbers ........................................................... 6 B 6
Also, refer to the parts catalogue news for any change.
• Color chart .................................................................. 7 B 7
• See the parts catalogue news for any revision that is made after • Fuel hose, general purpose hoses and vinyl
September 01, 2008. hose......................................................................... 11 B11
• FLAT RATE SERVICE TIME.................................... 15 B15
• Always specify the part number when ordering a part. • Illustrated index ........................................................ 20 C 4
• ENGINE GROUP..................................................... 26 D 1 2
• Check the model, type, serial numbers, color, maker, and the
• FRAME GROUP...................................................... 42 E 1 3
size as needed before ordering a part.
• PART NO. INDEX..................................................... 80 H 1 4
• Note that the illustrations (part drawings) can differ from the ac- • PART NAME INDEX................................................. 84 I 1 5
tual parts in shape.
They are given just to help you to refer to the parts.

• When modifications or additions to this parts catalogue are


made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cov-
er. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Initial version issue date


October 10, 2002
Honda Motor Co., Ltd.

1
2008.09.01 E
B 2

Reference with “Illustrated index”


How to refer to the part information

Reference with “Part number index”

Reference with “Part name index”

2
2008.09.01 E
B 3

Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.

• Parts enclosed within a dotted line are covered in a


different block.

• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .

• A solid arrow indicates the block No. the part in


question is connected to.
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2008.09.01 E
B 4

When the parts were revised Abbreviations used in the parts catalogue

1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT

* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.

• The following abbreviations are used in this parts catalogue.


A ........... Ampere L. ............Left
ABS ....... Anti-lock brake L (100L) .Link (100 Links)
system L.E.D. .....Light emitted diode
A.C. ....... Alternating current MM .........Millimeter
The number has been When shown at the left side, When shown at the right side, A.M. ...... Attaching mark MPH .......Miles per hour
used from the initial model it is applicable to the models it is applicable to the models
without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. ASSY. .... Assembly R. ...........Right
subsequent numbers. C.D.I. ..... Capacitive discharge RR. .........Rear
• The parts listed with "###" at the end of the parts name have limited supply period ignition STD. .......Standard
(parts not for sale).
COMP. ... Complete T (22T) ...Tooth (22 Teeth)
D.C. ....... Direct current TCS ........Traction control
EX. ........ Exhaust system
FR. ........ Front T.M. ........Transcript mark
G ........... Gram V ............Volt
HEX. ..... Hexagonal W ...........Watt
IN. ......... Inlet WL .........With labelling
KPH ...... Kilometers per hour WOL .......Without labelling

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2008.09.01 E
B 5

Part block and serial number check

Engine parts Carburetor parts Frame parts


1
Part block
E-1~ E-15 F-1~

Required Engine serial Carburetor serial Frame serial


serial number number number
number

Check
point 1 2 3

1
2

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B 6

Models, parts catalogue codes and applicable serial numbers

1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Area Applicable engine Applicable frame Applicable carburetor
Model Type
code serial No. serial No. identification No.
KB50402YE-000001~999999 KB50402Y-000001~ 999999
TMX1553 2PH Philippines PD19K A
KB50502YE-000001~999999 KB50502Y-000001~ 999999
TMX1555 2PH Philippines KB50506E-000001~999999 KB50506-000001~999999 PD19K A
TMX1557 2PH Philippines KB508E-000001~999999 KB50800-000001~999999 PD19K A
TMX1559 2PH Philippines KB509E-000001~ KB509-000001~ PD19K A

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.

PD19K KC

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2008.09.01 E
B 7

Color chart

• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
TMX155 (TMX1553)
MODEL TMX1553

Candy ruby Sahara blue


COLOR Black
red metallic Applicable model
Applicable
CODE NH-1 R-4C PB-273M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB273 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-920 ZD ZF ZE F-14 4
4 COVER SET, R. SIDE 83520-KB5-920 ZD ZF ZE F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZF F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZE F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZE F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZT F-21 1
9 FENDER COMP., FR. 61100-KB5-000 ZA ZA ZA F-6 1
10 MARK 83611-KB5-920 ZA ZA ZA F-30 4
11 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
12 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
13 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
14 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
15 STEM SUB ASSY., STEERING 53219-KB5-740 ZA ZA ZA F-5 7
16 STRIPE, L. FUEL TANK 17512-KB5-920 ZA ZB ZC F-30 2
17 STRIPE, L. SIDE COVER 83641-KB5-920 ZA ZB ZC F-30 5
18 STRIPE, R. FUEL TANK 17511-KB5-920 ZA ZB ZC F-30 1
19 STRIPE, R. SIDE COVER 83541-KB5-920 ZA ZB ZC F-30 3
20 TANK SET, FUEL 17500-KB5-920 ZD ZF ZE F-12 7

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2008.09.01 E
B 8

TMX155 (TMX1555)
MODEL TMX1555

1 COLOR Black
Candy ruby
red
Sahara blue
metallic Applicable model
Applicable
CODE NH-1 R-4C PB-273M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB273 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-930 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-930 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZF F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZE F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZE F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZT F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK 83611-KB5-920 ZA ZA ZA F-30-1 4
11 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
12 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
13 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
14 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
15 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
16 STRIPE A, FR. VISOR 87101-KB5-930 ZA ZB ZC F-30-1 6
17 STRIPE B, L. FR. VISOR 87103-KB5-930 ZA ZB ZC F-30-1 8
18 STRIPE B, R. FR. VISOR 87102-KB5-930 ZA ZB ZC F-30-1 7
19 STRIPE, L. FUEL TANK 17512-KB5-930 ZA ZB ZC F-30-1 2
20 STRIPE, L. SIDE COVER 83641-KB5-930 ZA ZB ZC F-30-1 5
21 STRIPE, R. FUEL TANK 17511-KB5-930 ZA ZB ZC F-30-1 1
22 STRIPE, R. SIDE COVER 83541-KB5-930 ZA ZB ZC F-30-1 3
23 TANK SET, FUEL 17500-KB5-930 ZA ZB ZC F-12 7
24 VISOR SET, FR. 61300-KB5-930 ZA ZB ZC F-1 15

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B 9

TMX155 (TMX1557)
MODEL TMX1557

COLOR Black
Candy ruby
red
Sahara blue
metallic Applicable model
Applicable
1
CODE NH-1 R-4C PB-273M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB273 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-940 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-940 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZF F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZE F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZE F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZT F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
11 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
12 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
13 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
14 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
15 STRIPE A, FR. VISOR 87101-KB5-940 ZA ZB ZC F-30-2 5
16 STRIPE B, L. FR. VISOR 87103-KB5-940 ZA ZB ZC F-30-2 7
17 STRIPE B, R. FR. VISOR 87102-KB5-940 ZA ZB ZC F-30-2 6
18 STRIPE, L. FUEL TANK 17512-KB5-940 ZA ZB ZC F-30-2 2
19 STRIPE, L. SIDE COVER 83641-KB5-940 ZA ZB ZC F-30-2 4
20 STRIPE, R. FUEL TANK 17511-KB5-940 ZA ZB ZC F-30-2 1
21 STRIPE, R. SIDE COVER 83541-KB5-940 ZA ZB ZC F-30-2 3
22 TANK SET, FUEL 17500-KB5-940 ZA ZB ZC F-12 7
23 VISOR SET, FR. 61300-KB5-940 ZA ZB ZC F-1 15

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2008.09.01 E
B10

TMX155 (TMX1559)
MODEL TMX1559

1 COLOR Black
Candy ruby
red
Spectrolite
blue metallic Applicable model
Applicable
CODE NH-1 R-4C PB-373M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB373 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-950 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-950 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZG F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZF F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZF F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZU F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
11 MARK, L. WING 17514-KB5-950 ZA ZB ZC F-30-3 4
12 MARK, R. WING 17513-KB5-950 ZA ZB ZC F-30-3 3
13 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
14 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
15 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
16 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
17 STRIPE A, FR. VISOR 87101-KB5-950 ZA ZB ZC F-30-3 7
18 STRIPE B, L. FR. VISOR 87103-KB5-950 ZA ZB ZC F-30-3 9
19 STRIPE B, R. FR. VISOR 87102-KB5-950 ZA ZB ZC F-30-3 8
20 STRIPE, L. FUEL TANK 17512-KB5-950 ZA ZB ZC F-30-3 2
21 STRIPE, L. SIDE COVER 83641-KB5-950 ZA ZB ZC F-30-3 6
22 STRIPE, R. FUEL TANK 17511-KB5-950 ZA ZB ZC F-30-3 1
23 STRIPE, R. SIDE COVER 83541-KB5-950 ZA ZB ZC F-30-3 5
24 TANK SET, FUEL 17500-KB5-950 ZA ZB ZC F-12 7
25 VISOR SET, FR. 61300-KB5-950 ZA ZB ZC F-1 15
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2008.09.01 E
B11

Fuel hose, general purpose hoses and vinyl hose

• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)

• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes Fuel hoses/Tubes


Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
diameter Length diameter Length
(m) (m)
(mm) (mm)
95001-30xxx-2x 95001-30001-20M 3.0 1 95001-55001-60M 1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
95001-30xxx-4x 95001-30001-40M 3.0 1
95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-4x <95001-55003-60M> 5.5 3
95001-35xxx-2x <95001-35003-50M> 3.5 3 <95001-55008-60M> 8
95001-35001-60M 1 95001-55001-50M 1
95001-35xxx-3x <95001-35003-60M> 3.5 3 95001-55xxx-5x <95001-55003-50M> 5.5 3
95001-35001-60M 1 <95001-55008-50M> 8
95001-35xxx-4x <95001-35003-60M> 3.5 3 95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-6x <95001-55003-60M> 5.5 3
95001-35xxx-5x <95001-35003-50M> 3.5 3 <95001-55008-60M> 8
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x 7.5
<95001-35003-60M> 3 <95001-75003-50M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-2x <95001-45003-50M> 4.5 3 95001-75xxx-3x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75001-50M 1
95001-75xxx-5x <95001-75003-50M> 7.5 3
<95001-45008-60M> 8
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x 4.5 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-6x <95001-45003-60M> 4.5 3 95001-80xxx-2x 95001-80001-50M 8.0 1
<95001-45008-60M> 8 95001-80xxx-3x 95001-80001-60M 8.0 1
95001-55001-50M 1 95001-80xxx-4x 95001-80001-60M 8.0 1
95001-55xxx-2x <95001-55003-50M> 5.5 3
<95001-55008-50M> 8 95001-80xxx-5x 95001-80001-50M 8.0 1
95001-80xxx-6x 95001-80001-60M 8.0 1
11
2008.09.01 E
B12

Vinyl tube Vinyl tube Vinyl tube


Bulk part Bulk part Bulk part

1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10xxx-20 95003-10001-10M 5.0 8.0 1
95003-25001-60M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x 9.0 11.0 95003-50xxx-3x 16.0 19.0
<95003-25003-70M> 3 <95003-50003-60M> 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3

95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1


95003-27xxx-3x <95003-27003-60M> 9.0 13.0 95003-60xxx-1x <95003-60003-10M> 22.0 27.0
95003-11xxx-60 <95003-11003-60M> 5.0 9.0 3 3 3
<95003-11008-60M> 8 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-60 <95003-27003-60M> 9.0 13.0 95003-60xxx-20 <95003-60003-10M> 22.0 27.0
95003-12001-10M 1 3 3
95003-12xxx-1x <95003-12003-10M> 5.0 7.0 3 95003-33001-10M 1 95003-60001-60M 1
<95003-12008-10M> 8 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 95003-60xxx-3x <95003-60003-60M> 22.0 27.0
3 3
95003-12001-10M 1 95003-33001-10M 1 95003-60001-60M 1
95003-12xxx-20 <95003-12003-10M> 5.0 7.0 3 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 95003-60xxx-60 <95003-60003-60M> 22.0 27.0
3 3
<95003-12008-10M> 8

12
2008.09.01 E
B13

General purpose hoses General purpose hoses

1
Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
diameter Length diameter Length
(m) (m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x 12.0 95005-45xxx-5x 95005-45001-50M 4.5 1
<95005-12003-10M> 3
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50001-30M 1
95005-50xxx-3x <95005-50003-30M> 5.0 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70001-30M 1
95005-70xxx-3x 7.0
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x <95005-75003-10M> 7.3 3
<95005-35008-10M> 8
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80xxx-1x 95005-80001-10M 8.0 1
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.

13
2008.09.01 E
B14

• Bulk part number of fuel hose, general purpose hose and vinyl hose.

1
(Example)

95001-75001-50M
Bulk part number: Refers to the bulk part.

Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).

Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m

I.D code: (fuel hose and general purpose hose)


30: 3.0 mm 11: 11 mm
35: 3.5 mm 91: 12 mm (outside dia. 15) mm
45: 4.5 mm 92: 12 mm (outside dia. 16) mm
50: 5.0 mm 12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm 14: 14 mm
65: 6.5 mm 17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm
03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm
05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm
07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm
08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm
09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm
12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm
10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm
11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm

Hose type: 1: Fuel hose


3: Vinyl hose
5: General hose

14
2008.09.01 E
B15

Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.

FRT setting system FRT setting standard


• Decimal system (in unit of 0.1) is adopted to set FRT as it is
Net service time
convenient to calculate the wage.
Removal, Disassembly/reassembly, Installation Example: (0.1) 6 minutes, (0.2) 12 minutes
Inspection, Measurement, Adjustment, Confirmation [Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
Diagnosis/troubleshooting (Electric system)
• Service items and FRT can be subject to change depending on
Completion inspection development of tools and service equipment and improvement in
service procedure.
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.

15
2008.09.01 E
B16

Work procedure Service item whose FRT is not presented


• As the work procedure is set with the work time according to the • Accessories and service parts that are not listed to use in this
method in the separate Service Manual, refer to this Manual as manual.
1 required.
• Work methods permitting servicing in the shortest time still
• Locations with little aging deterioration or breakage during normal
use.
permitting assurance of safe work and product warranty are used • Service work that can be finished by one touch.
for the setting of service items not listed in the Service Manual.
• Service work that is seldom done (i.e. extremely small causes of
• Work basically is to be performed by one person, and when two or trouble and service frequency).
more people are required, setting is done as the total time for the
number of people. * When FRT is not presented, please calculate wages based on ap-
• The set value for the technological level of the workers uses a propriate actual work time
person with three years of experience in the repair of Honda
vehicles as the standard. Operation not included of FRT
• Special tools and service equipment used to set FRT are those • Oil and coolant water draining, Waiting time for warming up
specified or recommended in Service Manual. operation and etc..
• Additional operation that involves removal/installation of standard
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.

16
2008.09.01 E
C 1

Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)

How to refer to the service item by using the sample


• Includes: Valve clearance adjustment (camshaft replacement)
111118A Replace rocker arm add
Open to the page of the block where the camshaft's
• • • • • • • • • • • • • • • • • • • • • • • • • 1.0
spare part illustration is shown.

Reference No. of the illustration of part that shows location


of the replacement work.
Look for the camshaft illustration, and refer to the ser-
FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No.
standard service time required for the replacement.

LON is an abbreviation of Labor Operation Number, and it


is a classification of the service items by the work unit code.

The same operation code is used regardless of the models.

Standard operation is indicated with 6 digits code, and


additional operation is indicated with 7 digits code.

Indicating the camshaft replacement and FRT4.5.

Indicating FRT1.0 that will be added when additional


operation (replace rocker arm) is done in association with
camshaft replacement.

17
2008.09.01 E
C 2

Indication mark for the listing of service items that continues to


the following page
1 11 1 18 A
1
Ref. (Relative ref. Number)
L.O.N. F.R.T. a c
No. Description
a) Category codes and classification
2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5
• • • Code Category

• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body

Indication of the block with no setting of FRT 5 Steering/Suspension


6 Electrical
Ref. (Relative ref. Number)
L.O.N. F.R.T. 7 Wheels/Brakes
No. Description
8 Controls/instrument
NO INFORMATION • • • • • • • • • • • • • • • • • • •
9 -
• LON code system
0 -

1 11 1 18 A c) Operation codes and classification


a b c d e Code Operation category
1 Replace, Removal/Installation, Change
a) Category code..................... Engine 2 Overhaul
b) Location/function code ........ Engine upper 3 Adjust, Balance
c) Operation code.................... Replace 4 (Paint-related work: Top-coat)
d) Operation sequence number (Unit code can be shown 5 Test, Inspect/diagnose, Measurment, Check
with alphabet)
6 (Overhaul-related work: Rebore)
......................... camshaft
(No regular rule of code) 7 (Overhaul-related work: Reseal)
8 (Resurface)
e) Additional code ................... replace rocker arm
(No regular rule of code) 9 (Paint-related work: Refinish)
0 Repair, Cleaning, Air bleeding
18
2008.09.01 E
C 3

Major service items without using spare parts


(1) Removal/Installation, (2) Adjustment,
(3) Inspection/Measurement, (4) Overhaul, (5) Other work
E: Engine, F: Frame
1
* OPERATIONS OTHER THAN REPLACING PARTS

(1) Removal and installation (3) Inspection, Measurement


Set for the configuration with the parts removed from the vehicle.
LON DESCRIPTION FRT
LON DESCRIPTION FRT
1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1
TILTING ENGINE ASSEMBLY-
1101E5 REMOVAL/INSTALLATION 1.7 CARBURETOR FLOAT LEVEL-
3115A0 0.5
INCLUDES: All necessary adjustment MEASUREMENT
E
CYLINDER HEAD ASSEMBLY- 6145A0 IGNITION TIMING-INSPECTION 0.2
1111K0 1.5
E REMOVAL/INSTALLATION
ENGINE OIL-INSPECTION
CARBURETOR ASSEMBLY- 1135A0 0.1
3111D6 0.4 EXCLUDES: Oil change
REMOVAL/INSTALLATION
CRANKCASE SEPARATION 7115A0 BRAKE OPERATION-TEST 0.1
1101E6 3.6 F
INCLUDES: Engine removal and installation BATTERY-CHECKING OF ELECTROLYTE
6105A0 0.2
LEVEL & CHARGE
(2) Adjustment
(4) Overhaul
LON DESCRIPTION FRT Work condition: The required Measurements, inspections,
3113A0 CARBURETOR IDLE-ADJUSTMENT 0.1 adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
CLUTCH-ADJUSTMENT
2123A0 0.1 replacement of defective parts.
INCLUDES: Clutch lever adjustment
E
6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.1 LON DESCRIPTION FRT
VALVE CLEARANCE-ADJUSTMENT CARBURETOR-OVERHAUL
1113A0 0.3 E 311200 0.7
NOTE: For 1 vehicle INCLUDES: All necessary adjustment
6163A0 HEADLIGHT-AIMING 0.1
(5) Other work
2133A0 DRIVE CHAIN-ADJUSTMENT 0.1
LON DESCRIPTION FRT
FRONT BRAKE-ADJUSTMENT
F 7113A0 0.1
EXCLUDES: Front brake shoe adjustment E 1130A1 OIL FILTER SCREEN-CLEANING 0.1
REAR BRAKE-ADJUSTMENT
7113A1 0.1 F 3120A0 CLEANER ELEMENT-CLEANING 0.2
EXCLUDES: Rear brake shoe adjustment
3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1

19
2008.09.01 E
ENGINE GROUP C 4
E-1 D 1 E-2 D 2 E-3 D 3
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE

2
E-4 D 4 E-5 D 5 E-6 D 6
CYLINDER RIGHT CRANKCASE COVER CLUTCH

E-7 D 7 E-8 D 8 E-9 D 9


OIL PUMP LEFT CRANKCASE COVER GENERATOR

20
2008.09.01 E
ENGINE GROUP C 5
E-10 D10 E-11 D11 E-12 D12
CRANKCASE CRANKSHAFT/PISTON TRANSMISSION

2
E-13 D14 E-14 D15 E-15 D16
GEARSHIFT DRUM KICK STARTER SPINDLE CARBURETOR

21
2008.09.01 E
FRAME GROUP C 6
F-1 E 1 F-2 E 3 F-3 E 4
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE

F-4 E 5 F-5 E 6 F-6 E 7


HANDLE PIPE/TOP BRIDGE STEERING STEM FRONT FENDER

F-7 E 8 F-8 E10 F-9 E11


FRONT FORK FRONT BRAKE PANEL FRONT WHEEL

22
2008.09.01 E
FRAME GROUP C 7
F-10 E12 F-11 E13 F-12 E15
REAR BRAKE PANEL REAR WHEEL FUEL TANK

F-13 E16 F-14 F 1 F-15 F 2


SEAT SIDE COVER AIR CLEANER

F-16 F 3 F-17 F 4 F-18 F 5


EXHAUST MUFFLER PEDAL/KICK STARTER ARM STEP

23
2008.09.01 E
FRAME GROUP C 8
F-19 F 6 F-20 F 7 F-21 F 8
STAND SWINGARM REAR CUSHION

F-22 F 9 F-23 F10 F-23-1 F11


REAR FENDER WINKER(TMX1553) WINKER(TMX1555/7/9)

F-24 F12 F-25 F13 F-26 F14


TAILLIGHT BATTERY WIRE HARNESS

24
2008.09.01 E
FRAME GROUP C 9
F-27 F16 F-28 G 1 F-29 G 2
FRAME BODY TOOLS CAUTION LABEL

F-30 G 3 F-30-1 G 4 F-30-2 G 5


MARK/STRIPE(TMX1553) MARK/STRIPE(TMX1555) MARK/STRIPE(TMX1557)

F-30-3 G 6
MARK/STRIPE(TMX1559)

25
2008.09.01 E
E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111C4 COVER, CYLINDER HEAD ••••••••• 0.2
2 1111D2 GASKET, CYLINDER HEAD COVER •• 0.2

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 12311-KCS-920 COVER, CYLINDER HEAD •••••••• 1 1 1 1


2 12391-397-010 PACKING, CYLINDER HEAD •••••• 1 1 1 1
3 90441-028-010 WASHER, SEALING, 6MM •••••••• 1 1 1 1
4 95701-06028-00 BOLT, FLANGE, 6X28 •••••••••• 3 3 3 3
5 96001-06012-00 BOLT, FLANGE, 6X12 •••••••••• 1 1 1 1

26
2008.09.01 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 2.4
.INCLUDES: Valve adjust and
reface
2 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
3 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
4 111115 GASKET, CYLINDER HEAD ••••••••
5 311131 INSULATOR, THROTTLE BODY/
CARBURETOR ••••••••••••••••••
1.5
0.4
2
16 614130 PLUG, SPARK •••••••••••••••••• 0.1

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 12200-KB5-920 HEAD COMP., CYLINDER •••••••• 1 1 1 1


2 12206-KCS-305 GUIDE, EX. VALVE (O.S.) ••••• 1 1 1 1
3 12206-KY0-315 GUIDE, VALVE (O.S.) ••••••••• 1 1 1 1
4 12251-KB5-721 GASKET, CYLINDER HEAD ••••••• 1 1 1 1
5 16210-KB5-720 INSULATOR COMP., CARBURETOR • 1 1 1 1
6 90041-KY0-980 BOLT, STUD, 7X24 •••••••••••• 2 2 2 2
7 90126-KB5-000 BOLT, HEX., 8X84.5 •••••••••• 1 1 1 1
8 90306-397-000 NUT, CYLINDER HEAD •••••••••• 4 4 4 4
9 90441-166-000 WASHER, PLAIN, 12MM ••••••••• 2 2 2 2
10 90442-028-000 WASHER, SEALING, 8MM •••••••• 1 1 1 1
11 91301-200-000 O-RING, 10X1.6 •••••••••••••• 2 2 2 2
12 91304-HB3-003 O-RING, 33.5X3.0 •••••••••••• 1 1 1 1
13 92912-06016-0B BOLT, STUD, 6X16 •••••••••••• 2 2 2 2
14 94050-06000 NUT, FLANGE, 6MM •••••••••••• 2 2 2 2
15 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2
16 98069-58911 PLUG, SPARK (DP8EA-9)(NGK) •• 1 1 1 1
98069-58921 PLUG, SPARK (X24EP-U9)(DENSO) 1 1 1 1

27
2008.09.01 E
E-3 CAMSHAFT/VALVE D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 111118 CAMSHAFT ••••••••••••••••••••• 2.2
.INCLUDES: Valve adjustment
4 1111T3 HOLDER, VALVE ROCKER ARM ••••• 0.6
.INCLUDES: Valve adjustment
5 1111Y0 FOLLOWER, CAMSHAFT ••••••••••• 1.7
.NOTE: Same time for two units
9 111165 ROD, VALVE PUSH •••••••••••••• 0.6
.NOTE: Same time for two units
.INCLUDES: Valve adjustment
10 1111N0 VALVE, INTAKE(ONE) ••••••••••• 1.8
.INCLUDES: Refacing
11 1111N1 VALVE, EXHAUST(ONE) •••••••••• 1.8
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 2.0
.INCLUDES: Refacing

2 12 (1,13,14,17)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) ••••••••••• 1.6
1111P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) •••••••••• 1.6
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE •••••••• 1.7

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 12208-413-003 SEAL, VALVE STEM (ARAI) ••••• 2 2 2 2


2 12215-397-020 GUIDE, PUSH ROD ••••••••••••• 1 1 1 1
3 14100-KCS-650 CAMSHAFT COMP. •••••••••••••• 1 1 1 1
4 14400-KCS-650 HOLDER COMP., VALVE ROCKER ARM 1 1 1 1
5 14421-KCS-650 FOLLOWER, CAM ••••••••••••••• 2 2 2 2
6 14422-397-000 SHAFT, CAM FOLLOWER ••••••••• 1 1 1 1
7 14423-KY0-890 SHAFT, CAM GEAR ••••••••••••• 1 1 1 1
8 14425-KCS-650 SPRING, CAMSHAFT •••••••••••• 1 1 1 1
9 14440-KB5-000 ROD, PUSH ••••••••••••••••••• 2 2 2 2
10 14711-383-660 VALVE, IN. •••••••••••••••••• 1 1 1 1
11 14721-KCS-650 VALVE, EX. •••••••••••••••••• 1 1 1 1
12 14751-324-000 SPRING, VALVE OUTER ••••••••• 2 2 2 2
13 14761-324-000 SPRING, VALVE INNER ••••••••• 2 2 2 2
14 14771-107-020 RETAINER, VALVE SPRING •••••• 2 2 2 2
15 14775-107-000 SEAT, VALVE SPRING OUTER •••• 2 2 2 2
16 14776-107-010 SEAT, VALVE SPRING INNER •••• 2 2 2 2
17 14781-HA0-770 COTTER, VALVE ••••••••••••••• 4 4 4 4
18 90012-KK3-830 SCREW, TAPPET ADJUSTING ••••• 2 2 2 2
19 90126-292-000 BOLT, FR. BRAKE STOPPER ARM • 3 3 3 3
20 90206-250-000 NUT, TAPPET ADJUSTING ••••••• 2 2 2 2
21 90428-958-000 WASHER B, THRUST, 14MM •••••• 1 1 1 1
22 90442-028-000 WASHER, SEALING, 8MM •••••••• 3 3 3 3
23 90444-397-000 WASHER, WAVE, 12MM •••••••••• 1 1 1 1
24 91318-590-000 O-RING, 2.5X20 •••••••••••••• 1 1 1 -
91318-KRZ-901 •••••••••••••••••••••••••••• - - - 1
28 25 91333-567-010 O-RING, 17.0X2.5 •••••••••••• 1 1 1 1
2008.09.01 E
E-4 CYLINDER D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 1.8
2 111102 GASKET, CYLINDER ••••••••••••• 1.7

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 12100-KB5-720 CYLINDER COMP. •••••••••••••• 1 1 1 1


2 12191-KY0-600 GASKET, CYLINDER •••••••••••• 1 1 1 1
3 94301-10200 DOWEL PIN, 10X20 •••••••••••• 2 2 2 2
4 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2

29
2008.09.01 E
E-5 RIGHT CRANKCASE COVER D 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
7 112105 OIL SEAL, KICK STARTER SPINDLE 0.6

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 11330-KB5-710 COVER COMP., R. CRANKCASE ••• 1 - - -


11330-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
2 11393-KT0-710 GASKET, R. COVER •••••••••••• 1 1 1 1
3 15650-437-000 GAUGE, OIL LEVEL •••••••••••• 1 1 1 1
4 22810-437-000 LEVER COMP., CLUTCH ••••••••• 1 1 1 1
5 22815-428-000 SPRING, CLUTCH LEVER •••••••• 1 1 1 1
6 91201-148-003 OIL SEAL, 12X22X5(ARAI) ••••• 1 1 1 1
7 91204-259-003 OIL SEAL, 16X28X7(ARAI) ••••• 1 1 1 1
8 91307-035-000 O-RING, 18X3 •••••••••••••••• 1 1 1 1
9 94301-08140 DOWEL PIN, 8X14 ••••••••••••• 2 2 2 2
10 94305-30102 PIN, SPRING, 3X10 ••••••••••• 1 1 1 1
11 96001-06025-00 BOLT, FLANGE, 6X25 •••••••••• 9 9 9 9
12 96001-06035-00 BOLT, FLANGE, 6X35 •••••••••• 2 2 2 2
13 96001-06050-00 BOLT, FLANGE, 6X50 •••••••••• 1 1 1 1

30
2008.09.01 E
E-6 CLUTCH D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 2121A0 OUTER, CLUTCH •••••••••••••••• 0.8
3 212112 CENTER, CLUTCH ••••••••••••••• 0.8
4 (5)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.8
.NOTE: Same time for two units
or more
6 2121A3 PLATE, CLUTCH PRESSURE ••••••• 0.8
8 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
9 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 15451-107-000 WASHER, OIL FILTER ROTOR


LOCKING 1 1 1 1
2 22100-437-020 OUTER COMP., CLUTCH ••••••••• 1 1 1 1
3 22121-KB5-720 CENTER COMP., CLUTCH •••••••• 1 1 1 1
4 22201-166-000 DISK, CLUTCH FRICTION ••••••• 5 5 5 5
5 22311-107-000 PLATE, CLUTCH ••••••••••••••• 4 4 4 4
6 22350-107-010 PLATE, CLUTCH PRESSURE •••••• 1 1 1 1
7 22361-437-000 PLATE, CLUTCH LIFTER •••••••• 1 1 1 1
8 22366-KCN-000 ROD, CLUTCH LIFTER •••••••••• 1 1 1 1
9 22401-464-000 SPRING, CLUTCH •••••••••••••• 4 4 4 4
10 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 •• 4 4 4 4
11 90231-KB5-720 NUT, LOCK, 16MM ••••••••••••• 1 1 1 1
12 90461-KB5-720 WASHER, SPLINE, 20MM •••••••• 1 1 1 1
13 91008-KK6-000 BEARING, RADIAL BALL, 16003 • 1 1 1 1

31
2008.09.01 E
E-7 OIL PUMP D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.7
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.6
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.7
6 (10)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.7
11 211105 GEAR, PRIMARY DRIVE •••••••••• 0.7

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 15100-KB5-721 PUMP ASSY., OIL ••••••••••••• 1 1 1 1


2 15131-KEH-900 GEAR, OIL PUMP DRIVE (37T) •• 1 1 1 1
3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA) 1 1 1 1
4 15332-399-000 ROTOR, OIL PUMP OUTER (YAMADA) 1 1 1 1
5 15430-440-030 ROTOR COMP., OIL FILTER ••••• 1 1 1 1
6 15436-107-000 CAP, OIL FILTER ROTOR ••••••• 1 1 1 1
7 15441-KCS-650 THROUGH, OIL •••••••••••••••• 1 1 1 1
8 15446-107-000 SPRING, OIL THROUGH ••••••••• 1 1 1 1
9 15451-107-000 WASHER, OIL FILTER ROTOR
LOCKING 1 1 1 1
10 15459-KT0-710 GASKET, OIL FILTER CAP •••••• 1 1 1 1
11 23121-437-010 GEAR, PRIMARY DRIVE (21T) ••• 1 1 1 1
12 90101-440-000 SCREW, FLAT, 6X30 ••••••••••• 2 2 2 2
13 90231-KCS-651 NUT, LOCK, 16MM ••••••••••••• 1 1 1 1
14 91304-KK3-830 O-RING, 9.4X2.4 ••••••••••••• 2 2 2 2
15 92101-05020-0A BOLT, HEX., 5X20 •••••••••••• 2 2 2 2
16 93600-04012-1A SCREW, FLAT, 4X12 ••••••••••• 2 2 2 2
17 93700-05012-0A SCREW, OVAL, 5X12 ••••••••••• 3 3 3 3
18 94251-08000 PIN, LOCK, 8MM •••••••••••••• 1 1 1 1

32
2008.09.01 E
E-8 LEFT CRANKCASE COVER D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.1
2 1101A3 GASKET, CRANKCASE COVER :LEFT 0.1
3 6151B8 SWITCH, NEUTRAL •••••••••••••• 0.2

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 11341-KB5-920 COVER, L. CRANKCASE ••••••••• 1 - - -


11341-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
2 11395-KCS-650 GASKET, L. COVER •••••••••••• 1 1 1 1
3 35750-GS3-003 CONTACT, NEUTRAL SWITCH ••••• 1 1 1 1
4 35752-397-000 RUBBER, NEUTRAL SWITCH •••••• 1 1 1 1
5 91312-107-000 O-RING, 7X1.7 ••••••••••••••• 1 1 1 1
6 96001-06032-00 BOLT, FLANGE, 6X32 •••••••••• 4 4 4 4

33
2008.09.01 E
E-9 GENERATOR D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 614110 GENERATOR, IGNITION PULSE •••• 0.4
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.2
3 6131A3 STATOR ••••••••••••••••••••••• 0.4
4 6131A4 BASE, STATOR ••••••••••••••••• 0.3
7 6131B6 OIL SEAL, STATOR BASE •••••••• 0.3
8 6131B5 O-RING, STATOR BASE •••••••••• 0.3

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 30301-KY0-981 COIL, PULSER (DENSO) •••••••• 1 1 1 1


2 31110-KB5-712 FLYWHEEL COMP. (DENSO) •••••• 1 1 1 1
3 31120-KY0-982 STATOR COMP. (DENSO) •••••••• 1 1 1 1
4 31123-KY0-981 STATOR BASE (DENSO) ••••••••• 1 1 1 1
5 90231-397-000 NUT, LOCK, 12MM ••••••••••••• 1 1 1 1
6 90437-611-000 WASHER, PLAIN, 12MM ••••••••• 1 1 1 1
7 91216-397-005 OIL SEAL, 22X35X7(NOK) •••••• 1 1 1 1
8 91301-679-003 O-RING, 45X2.5(ARAI) •••••••• 1 1 1 1
9 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 3 3 3 3

34
2008.09.01 E
E-10 CRANKCASE D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 3.6
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
5 (6,7,18)
1101L2 HOLDER, PUSH PLUG •••••••••••• 0.4
8 1131B5 SCREEN, OIL FILTER ••••••••••• 0.1
16 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• 1.0
2

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 11100-KC6-962 CRANKCASE COMP., R. ••••••••• 1 1 1 1


2 11191-KT0-710 GASKET, CRANKCASE ••••••••••• 1 1 1 1
3 11200-KB5-920 CRANKCASE COMP., L. ••••••••• 1 1 1 1
4 12361-383-000 CAP, TAPPET ADJUSTING HOLE •• 1 1 1 1
5 14511-KCS-650 HOLDER, PUSH PLUG ••••••••••• 1 1 1 1
6 14521-KCS-650 PLUG, BEARING PUSH •••••••••• 1 1 1 1
7 14531-KY0-890 SPRING, BEARING PUSH •••••••• 1 1 1 1
8 15421-107-000 SCREEN, OIL FILTER •••••••••• 1 1 1 1
9 15426-107-000 SPRING, OIL FILTER SCREEN ••• 1 1 1 1
10 22838-437-000 HOLDER, CLUTCH WIRE ••••••••• 1 1 1 -
22838-437-010 •••••••••••••••••••••••••••• - - - 1
11 90001-KB5-000 BOLT, FLANGE, 6X95 •••••••••• 1 1 1 1
12 90031-KB5-000 BOLT, STUD, 8X135 ••••••••••• 2 2 2 2
13 90034-397-010 BOLT B, CYLINDER STUD, 8X130 2 2 2 2
14 90488-425-000 WASHER, SEALING, 6MM •••••••• 2 2 2 2
15 90703-HC4-000 DOWEL PIN, 10X14 •••••••••••• 4 4 4 4
16 91206-286-013 OIL SEAL, 14X28X7(ARAI) ••••• 1 1 1 1
17 91303-KK3-830 O-RING, 35X3(ARAI) •••••••••• 1 1 1 1
18 91335-567-000 O-RING, 13X2.5 •••••••••••••• 1 1 1 1
19 95701-06025-00 BOLT, FLANGE, 6X25 •••••••••• 1 1 1 1
20 96001-06050-00 BOLT, FLANGE, 6X50 •••••••••• 9 9 9 9
21 96001-06060-00 BOLT, FLANGE, 6X60 •••••••••• 1 1 1 1

35
2008.09.01 E
E-11 CRANKSHAFT/PISTON D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
3 (2,4,14)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 1.9
11 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 3.8
.INCLUDES: Engine removal and
installation
12 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.1
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.3
.INCLUDES: Engine removal and

2 installation
.INCLUDES: Timing sprocket

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 13000-KB5-720 CRANKSHAFT COMP. •••••••••••• 1 1 1 1


2 13011-KRC-921 RING SET, PISTON (STD.) ••••• 1 1 1 1
13021-KRC-921 RING SET, PISTON (0.25) ••••• (1) (1) (1) (1)
13031-KRC-921 RING SET, PISTON (0.50) ••••• (1) (1) (1) (1)
13041-KB5-921 RING SET, PISTON (0.75) ••••• (1) (1) (1) (1)
13051-KB5-921 RING SET, PISTON (1.00) ••••• (1) (1) (1) (1)
3 13101-KB5-920 PISTON (STD.) ••••••••••••••• 1 1 1 1
13102-KB5-920 PISTON (0.25) ••••••••••••••• (1) (1) (1) (1)
13103-KB5-920 PISTON (0.50) ••••••••••••••• (1) (1) (1) (1)
13104-KB5-920 PISTON (0.75) ••••••••••••••• (1) (1) (1) (1)
13105-KB5-920 PISTON (1.00) ••••••••••••••• (1) (1) (1) (1)
4 13111-414-000 PIN, PISTON ••••••••••••••••• 1 1 1 1
5 13201-446-770 ROD, CONNECTING ••••••••••••• 1 1 1 1
6 13311-KB5-720 CRANKSHAFT, R. •••••••••••••• 1 1 1 1
7 13321-KB5-720 CRANKSHAFT, L. •••••••••••••• 1 1 1 1
8 13381-KCS-650 PIN, CRANK •••••••••••••••••• 1 1 1 1
9 14311-397-310 GEAR, TIMING DRIVE (22T) •••• 1 1 1 1
10 90701-HB6-010 KEY, WOODRUFF, 25X14X4 •••••• 1 1 1 1
11 91001-KC6-961 BEARING, RADIAL BALL, 28X72X18 1 1 1 1
12 91002-KCS-651 BEARING, RADIAL BALL, 28X72X18 1 1 1 1
13 91002-446-771 BEARING A, CONNECTING ROD
LARGE END (RED) 1 1 1 1
91003-446-771 BEARING B, CONNECTING ROD
LARGE END (BLUE) 1 1 1 1
91004-446-771 BEARING C, CONNECTING ROD
LARGE END (WHITE) 1 1 1 1
14 94601-15000 CLIP, PISTON PIN, 15MM •••••• 2 2 2 2
36
2008.09.01 E
E-12 TRANSMISSION D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (6,8,10,12)
210141 MAINSHAFT, TRANSMISSION •••••• 3.8
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (3,7,9,11,13)
210142 COUNTERSHAFT, TRANSMISSION ••• 3.8
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
14 213135 SPROCKET, DRIVE •••••••••••••• 0.2
28 2101C5 BEARING, MAINSHAFT :RIGHT •••• 3.8
.INCLUDES: Engine removal and
installation
29 2101C7 BEARING, COUNTERSHAFT :LEFT •• 3.8

30
.INCLUDES: Engine removal and
installation
2101C2 BEARING, MAINSHAFT :LEFT ••••• 3.8
2
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.0
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
+ COUNTERSHAFT :ALL ••••••••••• 4.1
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 23211-KB5-720 MAINSHAFT, TRANSMISSION (13T) 1 1 1 1


2 23221-KB5-000 COUNTERSHAFT, TRANSMISSION •• 1 1 1 1
3 23426-KCS-650 GEAR, COUNTERSHAFT LOW (36T) 1 1 1 1
4 23427-439-000 COLLAR, COUNTERSHAFT LOW GEAR 1 1 1 1
5 23431-439-000 COLLAR, IDLE STARTER GEAR ••• 1 1 1 1
6 23441-397-010 GEAR, MAINSHAFT SECOND (18T) 1 1 1 1
7 23451-KCS-650 GEAR, COUNTERSHAFT SECOND
(31T) 1 1 1 1
8 23461-KCS-650 GEAR, MAINSHAFT THIRD (22T) • 1 1 1 1
9 23471-KCS-650 GEAR, COUNTERSHAFT THIRD (28T) 1 1 1 1
10 23481-KB5-000 GEAR, MAINSHAFT FOURTH (25T) 1 1 1 1
11 23491-KB5-000 GEAR, COUNTERSHAFT FOURTH
(25T) 1 1 1 1
12 23520-KB5-000 GEAR COMP., STARTER ••••••••• 1 1 1 1
13 23531-KB5-000 GEAR ONLY, IDLE STARTER ••••• 1 1 1 1
14 23801-107-760 SPROCKET, DRIVE (14T) ••••••• 1 1 1 1
15 23811-KR3-600 PLATE A2, FIXING •••••••••••• 1 1 1 1
16 23911-KB5-000 COLLAR A, GEAR •••••••••••••• 1 1 1 1
17 23912-KB5-000 COLLAR B, GEAR •••••••••••••• 1 1 1 1
18 90451-107-000 WASHER, THRUST, 15MM •••••••• 1 1 1 1
19 90451-365-000 WASHER, THRUST, 15MM •••••••• 1 1 1 1
20 90452-107-000 WASHER, THRUST, 16.5MM •••••• 2 2 2 2
21 90453-107-000 WASHER A, THRUST, 20MM •••••• 1 1 1 1
22 90454-107-000 WASHER, THRUST, 20MM •••••••• 1 1 1 1
23 90455-107-000 WASHER A, SPLINE, 20MM •••••• 3 3 3 3
37
2008.09.01 E
E-12 TRANSMISSION D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+30 .INCLUDES: Engine removal and
installation

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

24 90601-107-000 CIRCLIP, 25MM ••••••••••••••• 1 1 1 1


25 90605-200-000 SET RING, 20MM •••••••••••••• 3 3 3 3
26 91201-030-033 OIL SEAL, 20X34X7(ARAI) ••••• 1 1 1 1
27 92101-06010-0A BOLT, HEX., 6X10 •••••••••••• 2 2 2 2
28 96100-60060-00 BEARING, RADIAL BALL, 6006 •• 1 1 1 1
29 96100-62040-00 BEARING, RADIAL BALL, 6204 •• 1 1 1 1
30 96120-62020-00 BEARING, RADIAL BALL, 6202Z • 1 1 1 1

38
2008.09.01 E
E-13 GEARSHIFT DRUM D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3)
210112 FORK, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
4 2101A9 DRUM, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
5 2101B0 CAM, SHIFT DRUM •••••••••••••• 0.8
6 (7)
210125 STOPPER OR SPRING, SHIFT DRUM 0.8
8 (9,11)
210122 SPINDLE, GEARSHIFT ••••••••••• 0.8

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 24211-107-000 FORK, R. GEARSHIFT •••••••••• 1 1 1 1


2 24231-107-010 FORK, CENTER GEARSHIFT •••••• 1 1 1 1
3 24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE • 1 1 1 1
4 24301-397-000 DRUM, GEARSHIFT ••••••••••••• 1 1 1 1
5 24411-397-003 CAM, GEARSHIFT (HITACHI) •••• 1 1 1 1
6 24430-KW1-900 STOPPER COMP., GEARSHIFT DRUM 1 1 1 1
7 24435-383-010 SPRING, SHIFT DRUM STOPPER •• 1 1 1 1
8 24610-107-760 SPINDLE COMP., GEARSHIFT •••• 1 1 1 1
9 24621-107-760 PLATE, GEARSHIFT •••••••••••• 1 1 1 1
10 24631-107-000 SPRING, GEARSHIFT PLATE ••••• 1 1 1 1
11 24651-107-000 SPRING, GEARSHIFT RETURN •••• 1 1 1 1
12 35753-KG2-951 ROTOR, NEUTRAL SWITCH ••••••• 1 1 1 1
13 90023-KW1-900 BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT 1 1 1 1
14 90408-KW1-900 WASHER, 6MM ••••••••••••••••• 1 1 1 1
15 90451-001-000 WASHER, THRUST, 14MM •••••••• 2 2 2 2
16 92101-06025-0A BOLT, HEX., 6X25 •••••••••••• 1 1 1 1
17 94510-12000 CIRCLIP, EXTERNAL, 12MM ••••• 1 1 1 1
18 94510-14000 CIRCLIP, EXTERNAL, 14MM ••••• 1 1 1 1
19 96220-40100 ROLLER, 4X10 •••••••••••••••• 1 1 1 1

39
2008.09.01 E
E-14 KICK STARTER SPINDLE D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 (2,3,5,7)
1121A2 SPINDLE, KICK STARTER •••••••• 3.7
.INCLUDES: Engine removal and
installation

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 16997-357-003 O-RING, 11.8X2.4 •••••••••••• 1 1 1 1


2 28211-KB5-000 PINION, KICK STARTER •••••••• 1 1 1 1
3 28221-437-000 RATCHET, KICK STARTER ••••••• 1 1 1 1
4 28251-KC6-000 SPINDLE, KICK STARTER ••••••• 1 1 1 1
5 28253-KA2-000 SPRING, KICK STARTER RATCHET 1 1 1 1
6 28254-437-000 SEAT, RATCHET SPRING •••••••• 1 1 1 1
7 28261-437-000 SPRING, KICK STARTER •••••••• 1 1 1 1
8 28262-437-000 COLLAR, KICK SPINDLE •••••••• 1 1 1 1
9 28263-437-000 RETAINER, STARTER SPRING •••• 1 1 1 1
10 90004-437-000 BOLT, KICK RATCHET •••••••••• 1 1 1 1
11 90453-107-000 WASHER A, THRUST, 20MM •••••• 1 1 1 1
12 90459-107-000 WASHER, THRUST, 12MM •••••••• 1 1 1 1
13 94510-16000 CIRCLIP, EXTERNAL, 16MM ••••• 1 1 1 1
14 94510-20000 CIRCLIP, EXTERNAL, 20MM ••••• 1 1 1 1

40
2008.09.01 E
E-15 CARBURETOR D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3111A1 GASKET SET, CARBURETOR ••••••• 0.6
2 3111A3 NEEDLE, JET •••••••••••••••••• 0.6
3 (14)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.5
4 3111A5 TOP SET, CARBURETOR •••••••••• 0.2
6 3111A8 VALVE, THROTTLE •••••••••••••• 0.3
9 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.2
10 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.4
20 (21)
3111D4 JET, MAIN •••••••••••••••••••• 0.4

Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 16010-324-681 GASKET SET •••••••••••••••••• 1 1 1 1


2 16012-KB5-921 NEEDLE SET, JET ••••••••••••• 1 1 1 1
3 16013-439-921 FLOAT SET ••••••••••••••••••• 1 1 1 1
4 16014-440-912 TOP SET ••••••••••••••••••••• 1 1 1 1
5 16016-KN4-L10 SCREW SET A ••••••••••••••••• 1 1 1 1
6 16022-KB5-921 VALVE SET, THROTTLE ••••••••• 1 1 1 1
7 16025-KCN-751 LEVER SET, CHOKE •••••••••••• 1 1 1 1
8 16028-KEH-900 SCREW SET B ••••••••••••••••• 1 1 1 1
9 16045-399-014 CHAMBER SET, FLOAT •••••••••• 1 1 1 1
10 16100-KB5-921 CARBURETOR ASSY. (PD19K A) •• 1 1 1 1
11 16119-440-004 PLATE, STAY ••••••••••••••••• 1 1 1 1
12 16144-KE5-004 TUBE •••••••••••••••••••••••• 1 1 1 1
13 16148-KB1-921 CAP, CABLE SEALING •••••••••• 1 1 1 1
14 16155-397-971 VALVE COMP., FLOAT •••••••••• 1 1 1 1
15 16165-KB5-004 HOLDER, NEEDLE JET •••••••••• 1 1 1 1
16 16199-KB5-921 TUBE, AIR VENT •••••••••••••• 1 1 1 1
17 93892-04016-18 SCREW-WASHER, 4X16 •••••••••• 3 3 3 3
18 93892-05012-18 SCREW-WASHER, 5X12 •••••••••• 1 1 1 1
19 95002-02659 CLIP, TUBE (B6.5) ••••••••••• 2 2 2 2
20 99101-393-1020 JET, MAIN, #102 ••••••••••••• 1 1 1 1
21 99103-KPT-0380 JET, SLOW, #38 •••••••••••••• 1 1 1 1

41
2008.09.01 E
F-1 HEADLIGHT E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 616115 HEADLIGHT ASSEMBLY ••••••••••• 0.1
4 (2)
6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
5 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.1
6 616118 BULB, HEADLIGHT •••••••••••••• 0.1
7 616103 CASE, HEADLIGHT •••••••••••••• 0.3
15 4111L3 COWL, FRONT CENTER ••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 33100-KB5-920 HEADLIGHT ASSY. (12V 30/30W) 1 1 1 1


2 33101-KCS-652 RIM ASSY., HEADLIGHT •••••••• 1 1 1 1
3 33117-GBJ-013 NUT ••••••••••••••••••••••••• 2 2 2 2
4 33120-KCS-652 HEADLIGHT UNIT •••••••••••••• 1 1 1 1
5 33130-KB5-900 SOCKET COMP. •••••••••••••••• 1 1 1 1
6 34901-GT4-003 BULB, HEADLIGHT (12V 30/30W)
(STANLEY) 1 1 1 1
7 61301-KB5-740 CASE, HEADLIGHT ••••••••••••• 1 1 1 1
8 61302-229-300 COLLAR, HEADLIGHT CASE •••••• 2 2 2 2
9 61303-105-000 NUT, HEADLIGHT CASE ••••••••• 1 1 1 1
10 61303-121-760 NUT, HEADLIGHT CASE ••••••••• 1 1 1 1
11 90101-GBL-710 BOLT, ADJUSTING ••••••••••••• 1 1 1 1
12 90117-MN5-000 SCREW, PAN, 5X13 •••••••••••• 2 2 2 2
13 90119-383-000 BOLT, FLANGE, 8X20 •••••••••• 2 - - -
95701-08025-00 BOLT, FLANGE, 8X25 •••••••••• - 2 2 2
14 90307-GJ6-003 WASHER, LOCK, 6MM ••••••••••• 1 1 1 1
15 61300-KB5-930ZA VISOR SET, FR. *TYPE1*(WL) •• - 1 - -
61300-KB5-930ZB VISOR SET, FR. *TYPE2*(WL) •• - 1 - -
61300-KB5-930ZC VISOR SET, FR. *TYPE3*(WL) •• - 1 - -
61300-KB5-940ZA VISOR SET, FR. *TYPE1*(WL) •• - - 1 -
61300-KB5-940ZB VISOR SET, FR. *TYPE2*(WL) •• - - 1 -
61300-KB5-940ZC VISOR SET, FR. *TYPE3*(WL) •• - - 1 -
61300-KB5-950ZA VISOR SET, FR. *TYPE1*(WL) •• - - - 1
61300-KB5-950ZB VISOR SET, FR. *TYPE2 1*
(WL) - - - 1
61300-KB5-950ZC VISOR SET, FR. *TYPE3 1*
(WL) - - - 1
42
2008.09.01 E
F-1 HEADLIGHT E 2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

16 61312-149-300 BOOT, HEADLIGHT BRACKET ••••• - 2 2 2


17 61350-KB5-930 STAY, R. VISOR •••••••••••••• - 1 1 1
18 61360-KB5-930 STAY, L. VISOR •••••••••••••• - 1 1 1
19 61370-KB5-930 STAY, VISOR ••••••••••••••••• - 1 1 1
20 90417-KB5-930 WASHER, PLAIN, 6MM •••••••••• - 2 2 2
21 95701-06014-07 BOLT, FLANGE, 6X14 •••••••••• - 2 2 2

43
2008.09.01 E
F-2 METER E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 8121A3 SPEEDOMETER ASSEMBLY ••••••••• 0.3
4 8121A4 BRACKET, METER ••••••••••••••• 0.3
5 8121C6 SUB HARNESS, METER ••••••••••• 0.3
7 811160 CABLE, SPEEDOMETER ••••••••••• 0.1
8 8111B2 CABLE, SPEEDOMETER INNER ••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 34908-GA7-701 BULB, WEDGE BASE (T10)


(12V 3.4W)(NIPPON SEIKI) 3 3 3 3
2 34908-MB9-871 BULB, WEDGE BASE (T10)
(12V 1.7W)(STANLEY) 1 1 1 1
3 37200-KB5-710 SPEEDOMETER ASSY. ••••••••••• 1 1 1 1
4 37212-KB5-000 HOLDER, SPEEDOMETER ••••••••• 1 1 1 1
5 37223-KB5-710 SOCKET COMP. •••••••••••••••• 1 1 1 1
6 37244-307-670 RUBBER, METER SETTING ••••••• 1 1 1 1
7 44830-KB5-720 CABLE ASSY., SPEEDOMETER •••• 1 1 1 1
8 44831-419-670 CABLE, SPEEDOMETER INNER •••• 1 1 1 1
9 44834-KB5-740 RUBBER, SPEEDOMETER CABLE ••• 1 1 1 1
10 90525-030-000 WASHER B, HANDLE HOLDER
SETTING 1 1 1 1
11 91351-121-710 O-RING •••••••••••••••••••••• 1 1 1 1
12 93401-06012-00 BOLT-WASHER, 6X12 ••••••••••• 2 2 2 2
13 94001-06000-0S NUT, HEX., 6MM •••••••••••••• 1 1 1 1

44
2008.09.01 E
F-3 HANDLE LEVER/SWITCH/CABLE E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 0.3
2 811115 CABLE, CLUTCH •••••••••••••••• 0.2
4 6151C1 SWITCH, LIGHTING ••••••••••••• 0.4
5 615118 SWITCH, WINKER ••••••••••••••• 0.4
6 6151B2 SWITCH, FRONT STOP ••••••••••• 0.2
7 811125 CABLE, FRONT BRAKE ••••••••••• 0.2
8 810150 GRIP, THROTTLE ••••••••••••••• 0.1
9 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.2
10 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
13 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
14 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17910-KB5-710 CABLE COMP., THROTTLE ••••••• 1 - - -


17910-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
2 22870-KB5-720 CABLE COMP., CLUTCH ••••••••• 1 - - -
22870-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
3 32161-404-000 BAND B1, WIRE ••••••••••••••• 4 4 4 4
4 35150-KB5-900 SWITCH ASSY., LIGHTING •••••• 1 1 1 1
5 35200-KB5-900 SWITCH ASSY., WINKER •••••••• 1 1 1 1
6 35340-437-661 SWITCH ASSY., FR. STOP (TOYO) 1 1 1 1
7 45450-KB5-741 CABLE COMP., FR. BRAKE •••••• 1 - - -
45450-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
8 53140-397-840 GRIP COMP., R. •••••••••••••• 1 1 1 1
9 53165-397-940 GRIP, R. HANDLE ••••••••••••• 1 1 1 1
10 53166-397-940 GRIP, L. HANDLE ••••••••••••• 1 1 1 1
11 53171-402-700 COVER, R. HANDLE LEVER •••••• 1 1 1 1
12 53172-402-700 COVER, L. HANDLE LEVER •••••• 1 1 1 1
13 53175-116-690 LEVER, R. STEERING HANDLE ••• 1 1 1 1
14 53178-369-700 LEVER, L. STEERING HANDLE ••• 1 1 1 1
15 53192-268-000 BOLT, WIRE ADJUSTING •••••••• 2 2 2 2
16 88210-329-730 MIRROR COMP., R. •••••••••••• 1 1 1 1
17 88220-329-730 MIRROR COMP., L. •••••••••••• 1 1 1 1
18 90114-310-000 BOLT, HANDLE LEVER PIVOT •••• 2 2 2 2
19 90314-323-000 NUT, LOCK ••••••••••••••••••• 2 2 2 2
20 90321-315-670 NUT, FIXING ••••••••••••••••• 2 2 2 2
21 93500-05025-0A SCREW, PAN, 5X25 •••••••••••• 4 4 4 4
22 94001-06000-0S NUT, HEX., 6MM •••••••••••••• 2 2 2 2
45
2008.09.01 E
F-4 HANDLE PIPE/TOP BRIDGE E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151A1 KEY SET •••••••••••••••••••••• 0.4
2 615146 SWITCH, IGNITION ••••••••••••• 0.3
3 (14)
8121B8 COVER, COMBINATION SWITCH •••• 0.2
5 810100 PIPE, STEERING HANDLE •••••••• 0.5
6 510110 BRIDGE, FORK TOP ••••••••••••• 0.5

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 35010-KB5-900 KEY SET ••••••••••••••••••••• 1 1 1 1


2 35100-KB5-900 SWITCH ASSY., COMBINATION ••• 1 1 1 1
3 35105-KB5-000 COVER, COMBINATION SWITCH ••• 1 - - -
4 35121-402-811 KEY, BLANK (TYPE 1)
(KEY NO. AXX / BXX) (1) (1) (1) (1)
35122-402-811 KEY, BLANK (TYPE 2)
(KEY NO. CXX / DXX) (1) (1) (1) (1)
5 53100-KB5-710 PIPE, STEERING HANDLE ••••••• 1 1 1 1
6 53231-402-000 BRIDGE, FORK TOP •••••••••••• 1 1 1 1
7 90101-692-000 SCREW, GLOVE BOX •••••••••••• 2 2 2 2
8 90155-369-000 BOLT, FLANGE, 7X54 •••••••••• 2 2 2 2
9 90304-195-670 NUT, STEERING STEM •••••••••• 1 1 1 1
10 90355-369-000 NUT, FLANGE, 7MM •••••••••••• 2 2 2 2
11 90503-011-000 WASHER, STEERING STEM ••••••• 1 1 1 1
12 95014-22100 HOLDER B1, HANDLE PIPE UPPER 2 2 2 2
13 95801-08035-00 BOLT, FLANGE, 8X35 •••••••••• 4 4 4 4
14 35104-KB5-930 COVER, COMBINATION SWITCH ••• - 1 1 1
15 86150-KPG-901 EMBLEM, PRODUCT (MARUI) ••••• - 1 1 1

46
2008.09.01 E
F-5 STEERING STEM E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 5101A0 RACE, STEERING BALL :UPPER ••• 0.8
5101A1 RACE, STEERING BALL :LOWER ••• 0.8
5101C9 RACE, STEERING BALL :BOTH •••• 0.8
3 5101A9 RACE, STEERING TOP CONE •••••• 0.5
4 (5)
5101B0 RACE, STEERING BOTTOM CONE ••• 1.0
7 510100 STEM OR SHAFT ASSY., STEERING 0.8
8 5101B2 THREAD, STEERING HEAD TOP •••• 0.5
9 615147 LOCK, STEERING ••••••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 06531-KAN-630 BALL ASSY., STEEL, #6X21 •••• 2 2 2 2


2 50301-041-010 RACE, STEERING BALL ••••••••• 2 2 2 2
3 53211-028-010 RACE, STEERING TOP CONE ••••• 1 1 1 1
4 53212-030-010 RACE, STEERING BOTTOM CONE •• 1 1 1 1
5 53214-001-010 DUST SEAL, STEERING HEAD •••• 1 1 1 1
6 53215-001-000 WASHER, STEERING HEAD DUST
SEAL 1 1 1 1
7 53219-KB5-740ZA STEM SUB ASSY., STEERING
*NH1*...................BLACK 1 - - -
53219-KB5-920ZA *NH1*...................BLACK - 1 1 1
8 53220-098-670 THREAD COMP., STEERING HEAD
TOP 1 1 1 1
9 53600-086-007 LOCK, STEERING HANDLE ••••••• 1 1 1 1
10 90164-028-000 SCREW, U-LOCK FLAT, 6X12 •••• 2 2 2 2
11 93401-08040-00 BOLT-WASHER, 8X40 ••••••••••• 2 2 2 2
12 96211-06000 BALL, STEEL, #6 (3/16) •••••• 42 42 42 42

47
2008.09.01 E
F-6 FRONT FENDER E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 61100-KB5-000ZA FENDER COMP., FR.


*NH35M*.CLOUD SILVER METALLIC 1 - - -
61100-KB5-930ZA *NH35M*.CLOUD SILVER METALLIC - 1 1 1
2 61106-KB5-000 RUBBER, FR. FENDER SETTING •• 4 - - -
3 61107-KB5-000 COLLAR, FR. FENDER SETTING •• 4 - - -
4 93401-06012-00 BOLT-WASHER, 6X12 ••••••••••• 2 2 2 2
5 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• 4 - - -
95701-06018-00 BOLT, FLANGE, 6X18 •••••••••• - 4 4 4

48
2008.09.01 E
F-7 FRONT FORK E 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
2 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
3 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.6
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.6
5111G4 PIPE, FRONT FORK :BOTH ••••••• 1.0
5 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.7
10 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.7
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.7
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.2
11 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
12 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.7
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.2
13 5111J0 COVER, FRONT FORK UPPER :RIGHT 0.6
14 5111J2 COVER, FRONT FORK UNDER :LEFT 0.6
5111J3 COVER, FRONT FORK UNDER :RIGHT 0.6
5111J4 COVER, FRONT FORK UNDER :BOTH 0.8
15 5111H9 COVER, FRONT FORK UPPER :LEFT 0.6
5111J1 COVER, FRONT FORK UPPER :BOTH 0.7

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 51400-KB5-721 FORK ASSY., R. FR. (SHOWA) •• 1 - - -


51400-KB5-931 FORK ASSY., R. FR. •••••••••• - 1 1 1
2 51401-KB5-721 SPRING, FR. FORK •••••••••••• 2 2 2 2
3 51410-KB5-721 PIPE COMP., FR. FORK •••••••• 2 2 2 2
4 51412-331-770 SPRING, FR. CUSHION REBOUND • 2 2 2 2
5 51420-KB5-721 CASE, R. BOTTOM ••••••••••••• 1 - - -
51420-KB5-931 •••••••••••••••••••••••••••• - 1 1 1
6 51432-388-003 PIECE, OIL LOCKING •••••••••• 2 - - -
51432-KB5-931 •••••••••••••••••••••••••••• - 2 2 2
7 51437-KBG-003 RING, PISTON (SHOWA) •••••••• 2 2 2 2
8 51440-KB5-721 PIPE, SEAT •••••••••••••••••• 2 - - -
51440-KB5-931 •••••••••••••••••••••••••••• - 2 2 2
9 51452-353-000 COVER, BOTTOM CASE •••••••••• 2 2 2 2
10 51490-464-305 DUST SEAL SET ••••••••••••••• 2 2 2 2
11 51500-KB5-721 FORK ASSY., L. FR. (SHOWA) •• 1 - - -
51500-KB5-931 FORK ASSY., L. FR. •••••••••• - 1 1 1
12 51520-KB5-721 CASE, L. BOTTOM ••••••••••••• 1 - - -
51520-KB5-931 •••••••••••••••••••••••••••• - 1 1 1
13 51610-KB5-000ZA COVER, R. FR. FORK UPPER
*R4C*..........CANDY RUBY RED 1 1 1 1
51610-KB5-000ZD *NH1*...................BLACK 1 1 1 1
51610-KB5-000ZE *PB273M*.SAHARA BLUE METALLIC 1 1 1 -
51610-KB5-000ZF *PB373M*
SPECTROLITE BLUE METALLIC - - - 1
14 51615-KB5-000ZB COVER, FR. FORK UNDER
*R4C*..........CANDY RUBY RED 2 2 2 2
51615-KB5-000ZE *NH1*...................BLACK 2 2 2 2
49
2008.09.01 E
F-7 FRONT FORK E 9

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

14) 51615-KB5-000ZF COVER, FR. FORK UNDER


*PB273M*.SAHARA BLUE METALLIC 2 2 2 -
51615-KB5-000ZG *PB373M*
SPECTROLITE BLUE METALLIC - - - 2
15 51620-KB5-000ZA COVER, L. FR. FORK UPPER
*R4C*..........CANDY RUBY RED 1 1 1 1
51620-KB5-000ZD *NH1*...................BLACK 1 1 1 1
51620-KB5-000ZE *PB273M*.SAHARA BLUE METALLIC 1 1 1 -
51620-KB5-000ZF *PB373M*
SPECTROLITE BLUE METALLIC - - - 1
16 51621-398-960 MOUNT, FR. FORK UPPER ••••••• 2 2 2 2
17 51622-216-670 CUSHION, FR. FORK COVER LOWER 2 2 2 2
18 90116-383-721 BOLT, SOCKET, 8X27 •••••••••• 2 - - -
90116-KV3-701 BOLT, SOCKET, 8MM ••••••••••• - 2 2 2
19 90544-283-000 WASHER, SPECIAL, 8MM •••••••• 2 2 2 2
20 90601-353-000 RING, OIL SEAL STOP ••••••••• 2 2 2 2
21 91254-464-003 DUST SEAL, 31X41X10 ••••••••• 2 2 2 2
22 94605-27101 BOLT D1, FORK ••••••••••••••• 2 2 2 2
23 94608-50000 O-RING, 23X2.8 •••••••••••••• 2 2 2 2

50
2008.09.01 E
F-8 FRONT BRAKE PANEL E10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.3
5 (12)
7101C3 GEAR, SPEEDOMETER •••••••••••• 0.3
7 (2)
7111D0 PANEL, FRONT BRAKE ••••••••••• 0.4
9 7111C3 ARM, BRAKE :FRONT •••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 06450-KBG-M10 SHOE SET, BRAKE (JB) •••••••• 1 1 1 1


06450-KB5-900 SHOE SET, BRAKE (NK) •••••••• 1 1 1 1
06450-KC2-680 SHOE SET, BRAKE (ASK) ••••••• 1 1 1 1
2 43141-KB4-000 CAM, FR. BRAKE •••••••••••••• 1 - - -
43141-KB4-003 CAM, RR. BRAKE •••••••••••••• - 1 1 1
3 43145-399-000 INDICATOR, RR. BRAKE •••••••• 1 1 1 1
4 43151-329-000 SPRING, BRAKE SHOE •••••••••• 2 2 2 2
5 44804-402-003 GEAR COMP., SPEEDOMETER
(YAMADA) 1 1 1 1
6 44809-402-000 WASHER, SPEEDOMETER GEAR •••• 2 2 2 2
7 45010-402-700 PANEL SUB COMP., FR. BRAKE •• 1 1 1 1
8 45134-250-000 DUST SEAL, BRAKE CAM •••••••• 1 1 1 1
9 45410-402-000 ARM, FR. BRAKE •••••••••••••• 1 1 1 1
10 45435-121-010 SPRING, FR. BRAKE ARM RETURN 1 1 1 1
11 90524-030-000 WASHER A, HANDLE HOLDER
SETTING 1 1 1 1
12 91251-230-003 OIL SEAL, 54X66X7 ••••••••••• 1 1 1 1
13 93700-05016-0A SCREW, OVAL, 5X16 ••••••••••• 1 1 1 1
14 94050-06000 NUT, FLANGE, 6MM •••••••••••• 1 1 1 1
15 94201-20200 PIN, SPLIT, 2.0X20 •••••••••• 1 1 1 1
16 95015-32001 JOINT B, BRAKE ARM •••••••••• 1 1 1 1
17 95015-42000 NUT B, BRAKE ROD ADJUSTING •• 1 1 1 1
18 95701-06035-00 BOLT, FLANGE, 6X35 •••••••••• 1 1 1 1

51
2008.09.01 E
F-9 FRONT WHEEL E11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
4 710103 HUB, FRONT WHEEL ••••••••••••• 2.4
5 7101D4 FRONT WHEEL •••••••••••••••••• 1.0
6 710109 RIM, WHEEL :FRONT •••••••••••• 2.3
7 (9)
710139 FRONT TIRE(ONE) •••••••••••••• 1.0
8 (9)
710140 TUBE, FRONT TIRE(ONE) •••••••• 1.0
11 7101D2 OIL SEAL, FRONT HUB •••••••••• 0.3
13 (3)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 42301-401-680 AXLE, RR. WHEEL ••••••••••••• 1 1 1 1


2 44312-402-000 COLLAR, FR. WHEEL SIDE •••••• 1 1 1 1
3 44620-230-000 COLLAR, FR. AXLE DISTANCE ••• 1 1 1 1
4 44635-KB5-740 HUB SUB ASSY., FR. •••••••••• 1 1 1 1
5 44650-KB5-305 WHEEL SUB ASSY., FR. •••••••• 1 1 - -
44650-KB5-315 •••••••••••••••••••••••••••• - - 1 1
6 44701-419-671 RIM, FR. WHEEL •••••••••••••• 1 1 - -
44701-419-672 •••••••••••••••••••••••••••• - - 1 1
7 44711-419-683 TIRE, FR. (BRIDGESTONE)
(3.00-17 4PR/45P) 1 1 1 1
8 44712-303-003 TUBE, TIRE (BRIDGESTONE)
(2.75/3.00-17) 1 1 1 1
9 44713-200-003 FLAP, TIRE (BRIDGESTONE)
(1.60-17) 1 1 1 1
10 90305-401-680 NUT, AXLE, 14MM ••••••••••••• 1 1 1 1
11 91252-230-003
OIL SEAL, 26X42X7 ••••••••••• 1 1 1 1
12 94201-30200PIN, SPLIT, 3.0X20 •••••••••• 1 1 1 1
13 96140-63020-10
BEARING, RADIAL BALL, 6302U • 2 2 2 2
14 97230-41136-P0
SPOKE SET A, 10X148 •••••••••
(INSIDE) 18 18 18 18
15 97716-41135-P0 SPOKE SET A, 10X147.5 •••••••
(OUTSIDE) 18 18 18 18

52
2008.09.01 E
F-10 REAR BRAKE PANEL E12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.5
3 710160 AXLE, REAR WHEEL ••••••••••••• 0.4
5 (6)
7111A9 PANEL, REAR BRAKE •••••••••••• 0.6
9 7111C4 ARM, BRAKE :REAR ••••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 06430-KBG-702 SHOE SET, BRAKE (JB) •••••••• 1 1 1 1


06430-KB5-900 SHOE SET, BRAKE ••••••••••••• 1 1 1 1
2 40543-397-890 ADJUSTER, DRIVE CHAIN ••••••• 1 1 1 1
3 42301-401-680 AXLE, RR. WHEEL ••••••••••••• 1 1 1 1
4 42313-240-000 COLLAR, RR. BRAKE PANEL SIDE 1 1 1 1
5 43100-399-752 PANEL COMP., RR. BRAKE •••••• 1 1 1 1
6 43141-ME4-000 CAM, RR. BRAKE •••••••••••••• 1 - - -
43141-ME4-003 •••••••••••••••••••••••••••• - 1 1 1
7 43145-KC1-000 INDICATOR, RR. BRAKE •••••••• 1 1 1 1
8 43151-329-000 SPRING, BRAKE SHOE •••••••••• 2 2 2 2
9 43410-402-000 ARM, RR. BRAKE •••••••••••••• 1 1 1 1
10 43434-286-000 RUBBER, STOPPER ARM CUSHION • 1 1 1 1
11 45134-250-000 DUST SEAL, BRAKE CAM •••••••• 1 1 1 1
12 90301-473-003 NUT, U, 6MM ••••••••••••••••• 1 1 1 1
13 90302-KBP-900 NUT, SPECIAL, 6MM ••••••••••• 1 1 1 1
14 90524-030-000 WASHER A, HANDLE HOLDER
SETTING 2 2 2 2
15 92811-10000 BOLT A, BRAKE STOPPER ••••••• 1 1 1 1
16 94001-06000-0S NUT, HEX., 6MM •••••••••••••• 1 1 1 1
17 94001-08000-0S NUT, HEX., 8MM •••••••••••••• 1 1 1 1
18 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 1 1 1 1
19 94201-20200 PIN, SPLIT, 2.0X20 •••••••••• 1 1 1 1
20 95701-06035-00 BOLT, FLANGE, 6X35 •••••••••• 1 1 1 1

53
2008.09.01 E
F-11 REAR WHEEL E13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.5
6 710121 HUB, REAR WHEEL •••••••••••••• 2.7
7 710118 REAR WHEEL ••••••••••••••••••• 1.2
8 (11)
710142 REAR TIRE(ONE) ••••••••••••••• 1.2
9 710127 RIM, WHEEL :REAR ••••••••••••• 2.6
10 (11)
7101A7 TUBE, REAR TIRE(ONE) ••••••••• 1.2
20 (5)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.6
710133G .Replace 1 bearing add ••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 40543-397-890 ADJUSTER, DRIVE CHAIN ••••••• 1 1 1 1


2 41201-KB5-720 SPROCKET, FINAL DRIVEN (40T) 1 1 1 1
3 41241-307-010 BUSH, RR. WHEEL DAMPER •••••• 4 4 4 4
4 42315-KB5-000 COLLAR, RR. WHEEL ••••••••••• 1 1 1 1
5 42620-107-010 COLLAR, RR. AXLE DISTANCE ••• 1 1 1 1
6 42635-KB5-740 HUB SUB ASSY., RR. •••••••••• 1 1 1 1
7 42650-KB5-305 WHEEL SUB ASSY., RR. •••••••• 1 1 - -
42650-KB5-315 •••••••••••••••••••••••••••• - - 1 1
8 42711-108-673 TIRE, RR. WHEEL (BRIDGESTONE)
(3.00-17 4PR/45P) 1 1 1 1
9 44701-419-671 RIM, FR. WHEEL •••••••••••••• 1 1 - -
44701-419-672 •••••••••••••••••••••••••••• - - 1 1
10 44712-303-003 TUBE, TIRE (BRIDGESTONE)
(2.75/3.00-17) 1 1 1 1
11 44713-200-003 FLAP, TIRE (BRIDGESTONE)
(1.60-17) 1 1 1 1
12 90128-KE2-940 BOLT, DRIVEN SPROCKET FIXING 4 4 4 4
13 90302-KBP-900 NUT, SPECIAL, 6MM ••••••••••• 1 1 1 1
14 90305-401-680 NUT, AXLE, 14MM ••••••••••••• 1 1 1 1
15 90308-382-670 NUT, FLANGE, 10MM ••••••••••• 4 4 4 4
16 90664-216-000 CIRCLIP, 58MM ••••••••••••••• 1 1 1 1
17 91257-230-003 OIL SEAL, 28X42X7(ARAI) ••••• 1 1 1 1
91257-230-005 OIL SEAL, 28X42X7(NOK) •••••• 1 1 1 1
18 94001-06000-0S NUT, HEX., 6MM •••••••••••••• 1 1 1 1
19 94201-30200 PIN, SPLIT, 3.0X20 •••••••••• 1 1 1 1
20 96140-63020-10 BEARING, RADIAL BALL, 6302U • 2 2 2 2
54
2008.09.01 E
F-11 REAR WHEEL E14

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

21 97450-69141-P0 SPOKE SET BS, 8X150.5 •••••••


(INSIDE) 18 18 18 18
22 97714-69140-P0 SPOKE SET BS, 8X150 •••••••••
(OUTSIDE) 18 18 18 18

55
2008.09.01 E
F-12 FUEL TANK E15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 310110 COCK ASSY., FUEL ••••••••••••• 0.2
3 310115 SCREEN, FUEL STRAINER •••••••• 0.2
6 3101A6 CUP, FUEL STRAINER ••••••••••• 0.1
7 310100 TANK, FUEL ••••••••••••••••••• 0.3

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 16173-001-004 PACKING, FUEL STRAINER CUP •• 1 1 1 1


2 16950-KB5-720 COCK ASSY., FUEL •••••••••••• 1 1 1 1
3 16952-KE2-941 SCREEN, FUEL STRAINER ••••••• 1 1 1 1
4 16958-397-771 O-RING, 9.0X1.3 ••••••••••••• 1 1 1 1
5 16959-HB3-005 FILTER, CUP ••••••••••••••••• 1 1 1 1
6 16967-GA6-671 CUP, FUEL STRAINER •••••••••• 1 1 1 1
7 17500-KB5-920ZD TANK SET, FUEL (WL)
*NH1*...................BLACK 1 - - -
17500-KB5-920ZE *PB273M*.SAHARA BLUE METALLIC 1 - - -
17500-KB5-920ZF *R4C*..........CANDY RUBY RED 1 - - -
17500-KB5-930ZA TANK SET, FUEL *TYPE1*(WL) •• - 1 - -
17500-KB5-930ZB TANK SET, FUEL *TYPE2*(WL) •• - 1 - -
17500-KB5-930ZC TANK SET, FUEL *TYPE3*(WL) •• - 1 - -
17500-KB5-940ZA TANK SET, FUEL *TYPE1*(WL) •• - - 1 -
17500-KB5-940ZB TANK SET, FUEL *TYPE2*(WL) •• - - 1 -
17500-KB5-940ZC TANK SET, FUEL *TYPE3*(WL) •• - - 1 -
17500-KB5-950ZA TANK SET, FUEL *TYPE1*(WL) •• - - - 1
17500-KB5-950ZB TANK SET, FUEL *TYPE2*(WL) •• - - - 1
17500-KB5-950ZC TANK SET, FUEL *TYPE3*(WL) •• - - - 1
8 17611-397-000 CUSHION, FUEL TANK FR. •••••• 2 2 2 2
9 17613-051-010 CUSHION, FUEL TANK RR. •••••• 1 1 1 1
10 17620-384-902 CAP COMP., FUEL FILLER •••••• 1 1 1 1
11 17681-397-000 TUBE, FUEL •••••••••••••••••• 1 1 1 1
12 45464-383-920 CLIP A, WIRE HARNESS •••••••• 1 1 1 1
13 95002-02080 CLIP, TUBE (B8) ••••••••••••• 2 2 2 2

56
2008.09.01 E
F-13 SEAT E16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4101H6 CARRIER, LUGGAGE :REAR ••••••• 0.1
3 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 50135-KB5-900 COLLAR, RR. PIPE •••••••••••• 2 2 2 2


2 50410-KB5-900 PIPE COMP., RR. ••••••••••••• 1 1 1 1
3 77200-KB5-920 SEAT ASSY., DOUBLE •••••••••• 1 1 1 1
4 77205-292-010 RUBBER B, SEAT SETTING •••••• 3 3 3 3
5 90521-427-770 WASHER, 10.3MM •••••••••••••• 2 2 2 2
6 92501-08075-0B BOLT, CAP, 8X75 ••••••••••••• 2 2 2 2
7 93403-08025-00 BOLT-WASHER, 8X25 ••••••••••• 2 2 2 2
8 94021-10020-0S NUT, CAP, 10MM •••••••••••••• 2 2 2 2
9 94101-08000 WASHER, PLAIN, 8MM •••••••••• 2 2 2 2

57
2008.09.01 E
F-14 SIDE COVER F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17247-303-000 GROMMET A, AIR CLEANER CASE • 4 4 4 4


2 83520-KB5-920ZD COVER SET, R. SIDE (WL)
*NH1*...................BLACK 1 - - -
83520-KB5-920ZE *PB273M*.SAHARA BLUE METALLIC 1 - - -
83520-KB5-920ZF *R4C*..........CANDY RUBY RED 1 - - -
83520-KB5-930ZA COVER SET, R. SIDE *TYPE1*(WL) - 1 - -
83520-KB5-930ZB COVER SET, R. SIDE *TYPE2*(WL) - 1 - -
83520-KB5-930ZC COVER SET, R. SIDE *TYPE3*(WL) - 1 - -
83520-KB5-940ZA COVER SET, R. SIDE *TYPE1*(WL) - - 1 -
83520-KB5-940ZB COVER SET, R. SIDE *TYPE2*(WL) - - 1 -
83520-KB5-940ZC COVER SET, R. SIDE *TYPE3*(WL) - - 1 -
83520-KB5-950ZA COVER SET, R. SIDE *TYPE1*(WL) - - - 1
83520-KB5-950ZB COVER SET, R. SIDE *TYPE2*(WL) - - - 1
83520-KB5-950ZC COVER SET, R. SIDE *TYPE3*(WL) - - - 1
3 83551-300-000 GROMMET, AIR CLEANER CASE ••• 2 2 2 2
4 83620-KB5-920ZD COVER SET, L. SIDE (WL)
*NH1*...................BLACK 1 - - -
83620-KB5-920ZE *PB273M*.SAHARA BLUE METALLIC 1 - - -
83620-KB5-920ZF *R4C*..........CANDY RUBY RED 1 - - -
83620-KB5-930ZA COVER SET, L. SIDE *TYPE1*(WL) - 1 - -
83620-KB5-930ZB COVER SET, L. SIDE *TYPE2*(WL) - 1 - -
83620-KB5-930ZC COVER SET, L. SIDE *TYPE3*(WL) - 1 - -
83620-KB5-940ZA COVER SET, L. SIDE *TYPE1*(WL) - - 1 -
83620-KB5-940ZB COVER SET, L. SIDE *TYPE2*(WL) - - 1 -
83620-KB5-940ZC COVER SET, L. SIDE *TYPE3*(WL) - - 1 -
83620-KB5-950ZA COVER SET, L. SIDE *TYPE1*(WL) - - - 1
83620-KB5-950ZB COVER SET, L. SIDE *TYPE2*(WL) - - - 1
83620-KB5-950ZC COVER SET, L. SIDE *TYPE3*(WL) - - - 1
58
2008.09.01 E
F-15 AIR CLEANER F 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
2 3121A8 BASE, AIR CLEANER ELEMENT •••• 0.1
5 312125 DUCT, AIR CLEANER •••••••••••• 0.3
6 312102 COVER, AIR CLEANER CASE •••••• 0.1
7 3121A5 CASE, AIR CLEANER •••••••••••• 0.6
11 3121B6 TUBE, AIR CLEANER CONNECTING • 0.3

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17211-440-940 ELEMENT, AIR CLEANER •••••••• 1 1 1 1


2 17212-KB5-920 HOLDER, ELEMENT ••••••••••••• 1 1 1 1
3 17216-KB5-000 RUBBER, ELEMENT SEAL •••••••• 1 1 1 1
4 17217-385-000 SPRING, ELEMENT SETTING ••••• 1 1 1 1
5 17219-KB5-000 DUCT, AIR CLEANER CASE •••••• 1 1 1 1
6 17220-KB5-000 COVER, AIR CLEANER •••••••••• 1 1 1 1
7 17221-KB5-920 CASE, AIR CLEANER ••••••••••• 1 1 1 1
8 17223-KCS-W00 GROMMET, AIR CLEANER •••••••• 1 1 1 1
9 17226-KB5-000 SEAL, AIR CLEANER COVER ••••• 1 1 1 1
10 17245-107-010 RUBBER, AIR CLEANER CASE
MOUNTING 3 3 3 3
11 17253-KB5-010 TUBE, AIR CLEANER CONNECTING 1 1 1 1
12 17265-KB5-920 TUBE A, BREATHER •••••••••••• 1 1 1 1
13 17266-KB5-920 TUBE B, BREATHER •••••••••••• 1 1 1 1
14 17316-611-000 CLIP, BREATHER TUBE ••••••••• 1 1 1 1
15 17551-KB5-920 TANK, STORAGE ••••••••••••••• 1 1 1 1
16 31511-107-300 RUBBER, BATTERY CUSHION ••••• 1 1 1 1
17 61104-357-000 COLLAR, FR. FENDER •••••••••• 3 3 3 3
18 83618-323-000 RUBBER, BATTERY BOX ••••••••• 1 1 1 1
19 90113-744-000 BOLT, FLANGE, 6MM ••••••••••• 1 1 1 1
20 94050-06080 NUT, FLANGE, 6MM •••••••••••• 2 2 2 2
21 95002-02120 CLIP, TUBE (B12) •••••••••••• 3 3 3 3
22 95018-46250 BAND, AIR CLEANER CONNECTING
TUBE (46) 1 1 1 1
23 95701-06025-08 BOLT, FLANGE, 6X25 •••••••••• 3 3 3 3
59
2008.09.01 E
F-16 EXHAUST MUFFLER F 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
4 313120 MUFFLER •••••••••••••••••••••• 0.2
5 3131B7 BRACKET, MUFFLER ••••••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 18231-365-670 JOINT, EX. PIPE ••••••••••••• 1 1 1 1


2 18233-330-000 COLLAR, EX. PIPE JOINT •••••• 2 2 2 2
3 18291-MN5-650 GASKET, EX. PIPE •••••••••••• 1 1 1 1
4 18300-KB5-900 MUFFLER COMP., EX. •••••••••• 1 1 1 1
5 18353-KB5-710ZA BRACKET, MUFFLER
*NH1*...................BLACK 1 1 1 1
6 90304-438-000 NUT, CAP, 6MM ••••••••••••••• 2 2 2 2
7 94001-08000-0S NUT, HEX., 8MM •••••••••••••• 2 2 2 2
8 94111-08000 WASHER, SPRING, 8MM ••••••••• 2 2 2 2
9 95701-08016-08 BOLT, FLANGE, 8X16 •••••••••• 1 1 1 1

60
2008.09.01 E
F-17 PEDAL/KICK STARTER ARM F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
2 112107 ARM, KICK STARTER •••••••••••• 0.1
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.2
5 811135 ROD, REAR BRAKE •••••••••••••• 0.4
6 810160 PEDAL, REAR BRAKE •••••••••••• 0.4
7 8101A8 SPRING, BRAKE PEDAL •••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 24701-KB5-710 PEDAL, GEAR CHANGE •••••••••• 1 1 1 1


2 28300-KB5-900 ARM ASSY., KICK STARTER ••••• 1 1 1 1
3 35350-MT8-003 SWITCH ASSY., RR. STOP •••••• 1 1 1 1
4 35357-077-000 SPRING, STOP SWITCH ••••••••• 1 1 1 1
5 43451-KB5-000 ROD, RR. BRAKE •••••••••••••• 1 1 1 1
6 46500-KB5-000 PEDAL, BRAKE •••••••••••••••• 1 1 1 1
7 46514-383-660 SPRING, BRAKE PEDAL ••••••••• 1 1 1 1
8 92101-06020-0A BOLT, HEX., 6X20 •••••••••••• 1 1 1 1
9 94101-05000 WASHER, PLAIN, 5MM •••••••••• 1 1 1 1
10 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 1 1 1 1
11 95011-40000 RUBBER, CHANGE PEDAL •••••••• 1 1 1 1
12 95011-52000 RUBBER B, KICK STARTER •••••• 1 1 1 1
13 95014-73100 SPRING A, BRAKE ROD ••••••••• 1 1 1 1
14 95015-32001 JOINT B, BRAKE ARM •••••••••• 1 1 1 1
15 95015-42000 NUT B, BRAKE ROD ADJUSTING •• 1 1 1 1
16 95701-08025-00 BOLT, FLANGE, 8X25 •••••••••• 1 1 1 1

61
2008.09.01 E
F-18 STEP F 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410145 BAR, STEP •••••••••••••••••••• 0.4
5 4101C7 BAR, PILLION STEP :LEFT •••••• 0.1
4101C8 BAR, PILLION STEP :RIGHT ••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 50610-KB5-900 BAR COMP., STEP ••••••••••••• 1 1 1 1


2 50661-383-670 RUBBER, STEP •••••••••••••••• 2 2 2 2
3 50710-377-000 RUBBER, PILLION STEP •••••••• 2 2 2 2
4 50712-377-000 WASHER, PILLION STEP •••••••• 2 2 2 2
5 50715-377-000 BAR, PILLION STEP ••••••••••• 2 2 2 2
6 93402-08020-00 BOLT-WASHER, 8X20 ••••••••••• 4 4 4 4
7 94101-06000 WASHER, PLAIN, 6MM •••••••••• 2 2 2 2
8 94201-16150 PIN, SPLIT, 1.6X15 •••••••••• 2 2 2 2
9 95015-81000 PIN A, PILLION STEP ••••••••• 2 2 2 2

62
2008.09.01 E
F-19 STAND F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (4)
410175 STAND, MAIN •••••••••••••••••• 0.5
5 410180 BAR, SIDE STAND •••••••••••••• 0.2
10 (2)
410176 SPRING, MAIN STAND ••••••••••• 0.2
11 410182 SPRING, SIDE STAND ••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 50500-108-762 STAND COMP., MAIN ••••••••••• 1 1 1 1


2 50523-383-660 HOOK, MAIN STAND SPRING ••••• 1 1 1 1
3 50524-397-000 RUBBER, STAND STOPPER ••••••• 1 1 1 1
4 50526-383-670 PIPE, MAIN STAND PIVOT •••••• 1 1 1 1
5 50530-383-000 STAND COMP., SIDE ••••••••••• 1 1 1 1
6 90107-GN1-010 SCREW, SIDE STAND PIVOT ••••• 1 1 1 1
7 90304-GE8-003 NUT, U, 10MM •••••••••••••••• 1 1 1 1
8 90521-028-000 WASHER, 17X22 ••••••••••••••• 1 1 1 1
9 94201-30250 PIN, SPLIT, 3.0X25 •••••••••• 1 1 1 1
10 95014-71202 SPRING B, MAIN STAND •••••••• 1 1 1 1
11 95014-72102 SPRING A, SIDE STAND •••••••• 1 1 1 1

63
2008.09.01 E
F-20 SWINGARM F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
2 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
4 7111H2 ARM, REAR BRAKE STOPPER •••••• 0.3
5 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.7
6 5121B3 BUSH, SWINGARM PIVOT ••••••••• 1.0
.NOTE: Same time for two units

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 40510-KB5-900ZA CASE, DRIVE CHAIN


*NH35M*.CLOUD SILVER METALLIC 1 1 1 1
2 40530-KB5-721 CHAIN, DRIVE (DID428HGI-100RB) 1 1 1 1
40530-KB5-722 CHAIN, DRIVE (RK-M428HZ-100RJ) 1 1 1 1
3 40531-KB5-722 JOINT, DRIVE CHAIN (RK EXCEL) 1 1 1 1
40531-355-013 JOINT, DRIVE CHAIN (DAIDO) •• 1 1 1 1
4 43431-397-000 ARM, RR. BRAKE STOPPER •••••• 1 1 1 1
5 52100-KB5-900 FORK ASSY., RR. ••••••••••••• 1 1 1 1
6 52147-028-300 BUSH, SWINGARM PIVOT •••••••• 2 2 2 2
7 90118-383-000 BOLT-WASHER, 6X6 •••••••••••• 3 3 3 3
8 90121-107-780 BOLT, RR. FORK PIVOT •••••••• 1 1 1 1
9 90306-KF0-003 NUT, FLANGE, 12MM ••••••••••• 1 1 1 1
10 92812-10000 BOLT A, STOPPER ARM ••••••••• 1 1 1 1
11 94001-08000-0S NUT, HEX., 8MM •••••••••••••• 1 1 1 1
12 94101-08000 WASHER, PLAIN, 8MM •••••••••• 1 1 1 1
13 94101-12000 WASHER, PLAIN, 12MM ••••••••• 2 2 2 2
14 94111-10000 WASHER, SPRING, 10MM •••••••• 1 1 1 1
15 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 1 1 1 1

64
2008.09.01 E
F-21 REAR CUSHION F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5121B6 CUSHION ASSY., REAR :LEFT •••• 0.1
5121B7 CUSHION ASSY., REAR :RIGHT ••• 0.1
5121B8 CUSHION ASSY., REAR :BOTH •••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 52400-402-013ZA CUSHION ASSY., RR.


*NH1*...................BLACK 2 2 2 2
52400-402-013ZJ *R4C*..........CANDY RUBY RED 2 2 2 2
52400-402-013ZT *PB273M*.SAHARA BLUE METALLIC 2 2 2 -
52400-402-013ZU *PB373M*
SPECTROLITE BLUE METALLIC - - - 2
2 52486-056-000 COLLAR, RR. CUSHION RUBBER
BUSH 4 4 4 4
3 52488-331-003 RUBBER B, JOINT (SHOWA) ••••• 2 2 2 2
4 52489-399-601 BUSH, UPPER RUBBER •••••••••• 2 2 2 2
5 90521-427-770 WASHER, 10.3MM •••••••••••••• 8 8 8 8
6 90555-001-000 WASHER, SPECIAL, 12MM ••••••• 2 2 2 2
7 94001-10000-0S NUT, HEX., 10MM ••••••••••••• 1 1 1 1
8 94021-10020-0S NUT, CAP, 10MM •••••••••••••• 3 3 3 3

65
2008.09.01 E
F-22 REAR FENDER F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 413102 FENDER, REAR ••••••••••••••••• 0.5
5 413110 FENDER B, REAR ••••••••••••••• 0.3
8 4131G4 MUDGUARD :REAR ••••••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 32983-028-000 GROMMET, WIRE HARNESS ••••••• 2 2 2 2


2 32985-KY0-980 GROMMET, WIRE CORD •••••••••• 1 1 1 1
3 50324-300-000 COLLAR, BATTERY BOX ••••••••• 2 2 2 2
4 80100-KB5-710 FENDER COMP., RR. ••••••••••• 1 - - -
80100-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
5 80101-383-770 FENDER B •••••••••••••••••••• 1 1 1 1
6 80108-028-000
COLLAR A, RR. FENDER •••••••• 2 2 2 2
7 80110-107-780
CUSHION A, RR. FENDER ••••••• 2 2 2 2
8 80121-397-000
MUDGUARD, RR. FENDER •••••••• 1 1 1 1
9 84905-118-000
RUBBER, NUMBER PLATE BRACKET
CUSHION 2 2 2 2
10 93404-06025-00 BOLT-WASHER, 6X25 ••••••••••• 4 4 4 4
11 93891-05012-00 SCREW-WASHER, 5X12 •••••••••• 2 2 2 2
12 94001-05000-0S NUT, HEX., 5MM •••••••••••••• 2 2 2 2
13 94101-05000 WASHER, PLAIN, 5MM •••••••••• 2 2 2 2

66
2008.09.01 E
F-23 WINKER(TMX1553) F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
6 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
7 6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
13 6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.3
14 (2,3)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 33400-KY0-980 WINKER ASSY., R. FR. (12V 10W) 1 - - -


2 33402-195-023 LENS, WINKER (STANLEY) •••••• 4 - - -
3 33407-166-611 GASKET, WINKER LENS ••••••••• 4 - - -
4 33425-147-970 COVER, WINKER STAY •••••••••• 4 - - -
5 33441-439-940 STAY, FR. WINKER •••••••••••• 2 - - -
6 33450-KY0-980 WINKER ASSY., L. FR. (12V 10W) 1 - - -
7 33600-KB5-900 WINKER ASSY., R. RR. (12V 10W) 1 - - -
8 33604-424-720 STOPPER, R. RR. WINKER •••••• 1 - - -
9 33605-424-720 STOPPER, L. RR. WINKER •••••• 1 - - -
10 33606-468-000 RUBBER, RR. WINKER MOUNTING • 2 - - -
11 33607-439-940 STAY, RR. WINKER •••••••••••• 2 - - -
12 33610-397-891 BRACKET, RR. WINKER ••••••••• 2 - - -
13 33650-KB5-900 WINKER ASSY., L. RR. (12V 10W) 1 - - -
14 34905-271-000 BULB, WINKER (12V 10W)
(STANLEY) 4 - - -
15 80108-061-010 COLLAR A, RR. FENDER •••••••• 2 - - -
16 93700-06020-1A SCREW, OVAL, 6X20 ••••••••••• 2 - - -
17 93700-06032-1A SCREW, OVAL, 6X32 ••••••••••• 2 - - -
18 93901-14480 SCREW, TAPPING, 4X16 •••••••• 4 - - -
19 94050-05000 NUT, FLANGE, 5MM •••••••••••• 4 - - -

67
2008.09.01 E
F-23-1 WINKER(TMX1555/7/9) F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161D0 BASE, WINKER :RIGHT FRONT •••• 0.2
5 6161C9 BASE, WINKER :LEFT FRONT ••••• 0.2
6161D1 BASE, WINKER :BOTH FRONT ••••• 0.3
6 6161D2 BASE, WINKER :LEFT REAR •••••• 0.2
7 6161D3 BASE, WINKER :RIGHT REAR ••••• 0.2
6161D4 BASE, WINKER :BOTH REAR •••••• 0.3
12 (2)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
16 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
17 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
18 6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
19 6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.3

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 33401-KB5-930 BASE COMP., R. FR. WINKER ••• - 1 1 1


2 33402-GA7-003 LENS, WINKER •••••••••••••••• - 4 4 4
3 33407-KB5-930 BRACKET, R. FR. WINKER •••••• - 1 1 1
4 33408-KB5-930 BRACKET, L. FR. WINKER •••••• - 1 1 1
5 33451-KB5-930 BASE COMP., L. FR. WINKER ••• - 1 1 1
6 33451-KZ9-710 BASE COMP., L. FR. WINKER •••
(L. RR.) - 1 1 1
7 33601-KB5-930 BASE COMP., R. RR. WINKER ••• - 1 1 1
8 33610-KB5-930 BRACKET, R. RR. WINKER •••••• - 1 1 1
9 33611-KAE-000 RUBBER, WINKER •••••••••••••• - 4 4 4
10 33612-KB5-930 COLLAR, WINKER •••••••••••••• - 4 4 4
11 33615-KB5-930 BRACKET, L. RR. WINKER •••••• - 1 1 1
12 34905-271-000 BULB, WINKER (12V 10W)
(STANLEY) - 4 4 4
13 90104-GT4-000 SCREW, TAPPING, 3X14 •••••••• - 4 4 4
14 90140-KAE-000 SCREW, PAN, 4X28 •••••••••••• - 4 4 4
15 95701-06014-07 BOLT, FLANGE, 6X14 •••••••••• - 2 2 2
16 33400-KB5-930 WINKER ASSY., R. FR. (12V 10W) - 1 1 1
17 33450-KB5-930 WINKER ASSY., L. FR. (12V 10W) - 1 1 1
18 33600-KB5-930 WINKER ASSY., R. RR. (12V 10W) - 1 1 1
19 33450-KPY-900 WINKER ASSY., L. FR. (12V 10W)
(L. RR.) - 1 1 1

68
2008.09.01 E
F-24 TAILLIGHT F12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6111B4
CORD, TAILLIGHT •••••••••••••• 0.3
2 6161H2
TAILLIGHT ASSEMBLY ••••••••••• 0.2
4 6161E2
BASE, TAILLIGHT •••••••••••••• 0.2
5 6161E7
SOCKET, TAILLIGHT •••••••••••• 0.2
7 (3,6)
6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
8 4131K7 BRACKET, NUMBER PLATE •••••••• 0.3

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 32101-397-860 SUB CORD, TAILLIGHT ••••••••• 1 1 1 1


2 33701-KB5-900 TAILLIGHT UNIT •••••••••••••• 1 1 1 1
3 33702-166-003 LENS, TAILLIGHT ••••••••••••• 1 1 1 1
4 33703-397-861 BASE COMP., TAILLIGHT ••••••• 1 1 1 1
5 33705-166-770 CORD COMP., TAILLIGHT ••••••• 1 1 1 1
6 33709-166-003 PACKING, TAILLIGHT LENS ••••• 1 1 1 1
7 34906-268-600 BULB, STOP & TAILLIGHT
(12V 18/5W)(STANLEY) 1 1 1 1
8 84701-397-890 BRACKET, NUMBER PLATE ••••••• 1 1 1 1
9 84703-168-000 COVER, NUMBER PLATE BRACKET • 1 1 1 1
10 84705-292-000 RUBBER, NUMBER BRACKET CUSHION 3 3 3 3
11 84706-286-000 COLLAR, NUMBER BRACKET SETTING 3 3 3 3
12 92101-05020-0A BOLT, HEX., 5X20 •••••••••••• 2 2 2 2
13 93404-06020-00 BOLT-WASHER, 6X20 ••••••••••• 3 3 3 3
14 93901-24710 SCREW, TAPPING, 4X30 •••••••• 2 2 2 2
15 94050-06080 NUT, FLANGE, 6MM •••••••••••• 3 3 3 3
16 94101-05000 WASHER, PLAIN, 5MM •••••••••• 2 2 2 2

69
2008.09.01 E
F-25 BATTERY F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 31500-KY0-981 BATTERY (YB3L-A) •••••••••••• 1 1 1 1


2 31502-KB5-710 TUBE, BATTERY BREATHER •••••• 1 1 1 1
3 31520-KB5-900 COVER, BATTERY •••••••••••••• 1 1 1 1
4 95012-15001 BAND, BATTERY ••••••••••••••• 1 1 1 1

70
2008.09.01 E
F-26 WIRE HARNESS F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6141A1 IGNITION CONTROL MODULE •••••• 0.3
3 614105 COIL, IGNITION ••••••••••••••• 0.3
5 6131B2 RECTIFIER, REGULATE •••••••••• 0.5
6 611100 HARNESS, WIRE •••••••••••••••• 0.8
11 613140 RESISTOR(FRAME OR ENGINE) •••• 0.3
13 616169 HORN(S) •••••••••••••••••••••• 0.1
15 6111C3 RELAY, WINKER •••••••••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 30401-KY0-680 CUSHION, C.D.I. UNIT •••••••• 1 1 1 1


2 30410-KB5-921 C.D.I. UNIT ••••••••••••••••• 1 1 1 1
3 30510-KY0-980 COIL COMP., IGNITION •••••••• 1 1 1 1
4 30700-GN5-901 CAP ASSY., NOISE SUPPRESSOR • 1 1 1 1
5 31600-GBL-871 RECTIFIER COMP., REGULATE
(SHINDENGEN) 1 - - -
31600-KRS-971 RECTIFIER COMP., REGULATE ••• - 1 1 1
6 32100-KB5-900 HARNESS, WIRE ••••••••••••••• 1 1 1 1
7 32113-107-000 HOLDER, FUSE •••••••••••••••• 1 1 1 1
8 32173-369-000 CLIP C, WIRE HARNESS •••••••• 1 1 1 1
9 32412-KG8-000 COVER, BATTERY TERMINAL ••••• 1 1 1 1
10 32906-107-000 CLIP, HIGH TENSION CORD ••••• 1 1 1 1
11 35400-KY0-980 RESISTOR COMP. •••••••••••••• 1 1 1 1
12 38102-KB5-720 STAY, HORN •••••••••••••••••• 1 - - -
38102-KB5-930 •••••••••••••••••••••••••••• - 1 1 1
13 38110-ML0-732 HORN COMP. (HIGH) ••••••••••• 1 1 1 1
14 38205-KB5-920 CASE, FUSE •••••••••••••••••• 1 1 1 1
15 38301-GJ0-713 RELAY COMP., WINKER (MITSUBA) 1 1 1 1
16 38306-KK4-000 SUSPENSION, WINKER RELAY
(MITSUBA) 1 1 1 1
17 90149-SE0-003 BOLT, EARTH, 6X16 ••••••••••• 1 1 1 1
18 90197-MN5-000 BOLT, FLANGE, 5X20 •••••••••• 1 1 1 1
19 90512-KB5-000 WASHER, 8X18 •••••••••••••••• 2 2 2 2
20 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2 2 2 2
21 95701-08032-00 BOLT, FLANGE, 8X32 •••••••••• 2 - - -
71
2008.09.01 E
F-26 WIRE HARNESS F15

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

21) 95701-08035-00 BOLT, FLANGE, 8X35 •••••••••• - 2 2 2


22 98200-21000 FUSE B (10A) •••••••••••••••• 2 2 2 2
23 32114-230-003 CASE, FUSE CONNECTOR
(SUMITOMO) 1 1 1 1

72
2008.09.01 E
F-27 FRAME BODY F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410100 BODY, FRAME •••••••••••••••••• 5.0
.INCLUDES: Engine removal and
installation
2 4101N0 PLATE, FRONT ENGINE HANGER ••• 0.1
3 4101R1 PLATE, ENGINE UPPER HANGER
:RIGHT •••••••••••••••••••••• 0.2
4 4101R0 PLATE, ENGINE UPPER HANGER
:LEFT ••••••••••••••••••••••• 0.2
4101R2 PLATE, ENGINE UPPER HANGER
:BOTH ••••••••••••••••••••••• 0.2

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 50100-KB5-920 BODY COMP., FRAME ••••••••••• 1 1 1 1


2 50351-330-010ZB PLATE, FR. ENGINE HANGER
*NH1*...................BLACK 1 1 1 1
3 50353-KB5-000ZA PLATE, R. ENGINE HANGER UPPER
*NH1*...................BLACK 1 1 1 1
4 50354-KB5-710ZA PLATE, L. ENGINE HANGER UPPER
*NH1*...................BLACK 1 1 1 1
5 50356-KB5-920 PLATE, ENGINE HANGER •••••••• 1 1 1 1
6 50357-KB5-920 COLLAR, ENGINE HANGER ••••••• 1 1 1 1
7 90019-399-010 BOLT, FLANGE, 10X110 •••••••• 1 1 1 1
8 90132-KB5-920 BOLT, FLANGE, 10X130 •••••••• 1 1 1 1
9 94030-10000 NUT, HEX., 10MM ••••••••••••• 1 1 1 1
10 94050-08000 NUT, FLANGE, 8MM •••••••••••• 7 7 7 7
11 94050-10000 NUT, FLANGE, 10MM ••••••••••• 2 2 2 2
12 94101-10000 WASHER, PLAIN, 10MM ••••••••• 2 2 2 2
13 94111-10000 WASHER, SPRING, 10MM •••••••• 1 1 1 1
14 95801-08070-00 BOLT, FLANGE, 8X70 •••••••••• 5 5 5 5
15 95801-08090-00 BOLT, FLANGE, 8X90 •••••••••• 2 2 2 2

73
2008.09.01 E
F-28 TOOLS G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410190 BOX OR BAG, TOOL ••••••••••••• 0.1

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 83501-KB5-000 BOX, TOOL ••••••••••••••••••• 1 1 1 1


2 83502-115-010 CAP, TOOL BOX ••••••••••••••• 1 1 1 1
3 83503-KB5-000 PLATE, TOOL BOX ••••••••••••• 1 1 1 1
4 83503-159-300 JOINT, TOOL BOX ••••••••••••• 1 1 1 1
5 89010-KCS-850 TOOL SET •••••••••••••••••••• 1 - - -
6 89210-GBJ-J00 PLIERS, 135(RIKEN) •••••••••• 1 - - -
89210-GBJ-J10 PLIERS, 135(KOWA) ••••••••••• 1 - - -
89213-KGH-900 PLIERS, 135 ••••••••••••••••• - 1 1 1
7 94050-06080 NUT, FLANGE, 6MM •••••••••••• 1 1 1 1
8 99001-10120 SPANNER, 10X12 •••••••••••••• 1 - - -
89211-KGH-900 •••••••••••••••••••••••••••• - 1 1 1
9 99001-14170 SPANNER, 14X17 •••••••••••••• 1 - - -
89212-KGH-900 •••••••••••••••••••••••••••• - 1 1 1
10 99003-10000 DRIVER PLUS SCREW 1,(NO.2) •• 1 - - -
89214-KGH-900 DRIVER PLUS SCREW 1, •••••••• - 1 1 1
11 99003-30000 DRIVER MINUS SCREW 3,(NO.2) • 1 - - -
89215-KGH-900 DRIVER MINUS SCREW 3, ••••••• - 1 1 1
12 99003-50000 GRIP, SCREW DRIVER •••••••••• 1 - - -
89103-538-000 GRIP •••••••••••••••••••••••• - 1 1 1
13 99004-18190 WRENCH, BOX (P18X19) •••••••• 1 - - -
89213-HB3-000 WRENCH, PLUG •••••••••••••••• - 1 1 1
14 99006-24000 WRENCH, EYE, 24MM ••••••••••• 1 1 1 1
15 99008-01600 BAG, TOOL, 160MM •••••••••••• 1 - - -
89219-KGH-900 •••••••••••••••••••••••••••• - 1 1 1

74
2008.09.01 E
F-29 CAUTION LABEL G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 87505-402-710 MARK, TIRE CAUTION •••••••••• 1 1 1 1


2 87506-340-670 MARK, AIR CLEANER CAUTION ••• 1 1 1 1
3 87506-440-920 MARK, BATTERY CAUTION ••••••• 1 1 1 1
4 87560-375-680ZD MARK, DRIVE CAUTION
*TWHITE*................WHITE 1 1 1 1

75
2008.09.01 E
F-30 MARK/STRIPE(TMX1553) G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17511-KB5-920ZA STRIPE, R. FUEL TANK *TYPE1* 1 - - -


17511-KB5-920ZB STRIPE, R. FUEL TANK *TYPE2* 1 - - -
17511-KB5-920ZC STRIPE, R. FUEL TANK *TYPE3* 1 - - -
2 17512-KB5-920ZA STRIPE, L. FUEL TANK *TYPE1* 1 - - -
17512-KB5-920ZB STRIPE, L. FUEL TANK *TYPE2* 1 - - -
17512-KB5-920ZC STRIPE, L. FUEL TANK *TYPE3* 1 - - -
3 83541-KB5-920ZA STRIPE, R. SIDE COVER *TYPE1* 1 - - -
83541-KB5-920ZB STRIPE, R. SIDE COVER *TYPE2* 1 - - -
83541-KB5-920ZC STRIPE, R. SIDE COVER *TYPE3* 1 - - -
4 83611-KB5-920ZA MARK *TYPE1*(HONDA) ••••••••• 2 - - -
5 83641-KB5-920ZA STRIPE, L. SIDE COVER *TYPE1* 1 - - -
83641-KB5-920ZB STRIPE, L. SIDE COVER *TYPE2* 1 - - -
83641-KB5-920ZC STRIPE, L. SIDE COVER *TYPE3* 1 - - -

76
2008.09.01 E
F-30-1 MARK/STRIPE(TMX1555) G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17511-KB5-930ZA STRIPE, R. FUEL TANK *TYPE1* - 1 - -


17511-KB5-930ZB STRIPE, R. FUEL TANK *TYPE2* - 1 - -
17511-KB5-930ZC STRIPE, R. FUEL TANK *TYPE3* - 1 - -
2 17512-KB5-930ZA STRIPE, L. FUEL TANK *TYPE1* - 1 - -
17512-KB5-930ZB STRIPE, L. FUEL TANK *TYPE2* - 1 - -
17512-KB5-930ZC STRIPE, L. FUEL TANK *TYPE3* - 1 - -
3 83541-KB5-930ZA STRIPE, R. SIDE COVER *TYPE1* - 1 - -
83541-KB5-930ZB STRIPE, R. SIDE COVER *TYPE2* - 1 - -
83541-KB5-930ZC STRIPE, R. SIDE COVER *TYPE3* - 1 - -
4 83611-KB5-920ZA MARK *TYPE1*(HONDA) ••••••••• - 2 - -
5 83641-KB5-930ZA STRIPE, L. SIDE COVER *TYPE1* - 1 - -
83641-KB5-930ZB STRIPE, L. SIDE COVER *TYPE2* - 1 - -
83641-KB5-930ZC STRIPE, L. SIDE COVER *TYPE3* - 1 - -
6 87101-KB5-930ZA STRIPE A, FR. VISOR *TYPE1* • - 1 - -
87101-KB5-930ZB STRIPE A, FR. VISOR *TYPE2* • - 1 - -
87101-KB5-930ZC STRIPE A, FR. VISOR *TYPE3* • - 1 - -
7 87102-KB5-930ZA STRIPE B, R. FR. VISOR *TYPE1* - 1 - -
87102-KB5-930ZB STRIPE B, R. FR. VISOR *TYPE2* - 1 - -
87102-KB5-930ZC STRIPE B, R. FR. VISOR *TYPE3* - 1 - -
8 87103-KB5-930ZA STRIPE B, L. FR. VISOR *TYPE1* - 1 - -
87103-KB5-930ZB STRIPE B, L. FR. VISOR *TYPE2* - 1 - -
87103-KB5-930ZC STRIPE B, L. FR. VISOR *TYPE3* - 1 - -

77
2008.09.01 E
F-30-2 MARK/STRIPE(TMX1557) G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17511-KB5-940ZA STRIPE, R. FUEL TANK *TYPE1* - - 1 -


17511-KB5-940ZB STRIPE, R. FUEL TANK *TYPE2* - - 1 -
17511-KB5-940ZC STRIPE, R. FUEL TANK *TYPE3* - - 1 -
2 17512-KB5-940ZA STRIPE, L. FUEL TANK *TYPE1* - - 1 -
17512-KB5-940ZB STRIPE, L. FUEL TANK *TYPE2* - - 1 -
17512-KB5-940ZC STRIPE, L. FUEL TANK *TYPE3* - - 1 -
3 83541-KB5-940ZA STRIPE, R. SIDE COVER *TYPE1* - - 1 -
83541-KB5-940ZB STRIPE, R. SIDE COVER *TYPE2* - - 1 -
83541-KB5-940ZC STRIPE, R. SIDE COVER *TYPE3* - - 1 -
4 83641-KB5-940ZA STRIPE, L. SIDE COVER *TYPE1* - - 1 -
83641-KB5-940ZB STRIPE, L. SIDE COVER *TYPE2* - - 1 -
83641-KB5-940ZC STRIPE, L. SIDE COVER *TYPE3* - - 1 -
5 87101-KB5-940ZA STRIPE A, FR. VISOR *TYPE1* • - - 1 -
87101-KB5-940ZB STRIPE A, FR. VISOR *TYPE2* • - - 1 -
87101-KB5-940ZC STRIPE A, FR. VISOR *TYPE3* • - - 1 -
6 87102-KB5-940ZA STRIPE B, R. FR. VISOR *TYPE1* - - 1 -
87102-KB5-940ZB STRIPE B, R. FR. VISOR *TYPE2* - - 1 -
87102-KB5-940ZC STRIPE B, R. FR. VISOR *TYPE3* - - 1 -
7 87103-KB5-940ZA STRIPE B, L. FR. VISOR *TYPE1* - - 1 -
87103-KB5-940ZB STRIPE B, L. FR. VISOR *TYPE2* - - 1 -
87103-KB5-940ZC STRIPE B, L. FR. VISOR *TYPE3* - - 1 -

78
2008.09.01 E
F-30-3 MARK/STRIPE(TMX1559) G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••

Reqd. QTY
Ref.

3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9

1 17511-KB5-950ZA STRIPE, R. FUEL TANK *TYPE1* - - - 1


17511-KB5-950ZB STRIPE, R. FUEL TANK *TYPE2* - - - 1
17511-KB5-950ZC STRIPE, R. FUEL TANK *TYPE3* - - - 1
2 17512-KB5-950ZA STRIPE, L. FUEL TANK *TYPE1* - - - 1
17512-KB5-950ZB STRIPE, L. FUEL TANK *TYPE2* - - - 1
17512-KB5-950ZC STRIPE, L. FUEL TANK *TYPE3* - - - 1
5 83541-KB5-950ZA STRIPE, R. SIDE COVER *TYPE1* - - - 1
83541-KB5-950ZB STRIPE, R. SIDE COVER *TYPE2* - - - 1
83541-KB5-950ZC STRIPE, R. SIDE COVER *TYPE3* - - - 1
6 83641-KB5-950ZA STRIPE, L. SIDE COVER *TYPE1* - - - 1
83641-KB5-950ZB STRIPE, L. SIDE COVER *TYPE2* - - - 1
83641-KB5-950ZC STRIPE, L. SIDE COVER *TYPE3* - - - 1
7 87101-KB5-950ZA STRIPE A, FR. VISOR *TYPE1* • - - - 1
87101-KB5-950ZB STRIPE A, FR. VISOR *TYPE2* • - - - 1
87101-KB5-950ZC STRIPE A, FR. VISOR *TYPE3* • - - - 1
8 87102-KB5-950ZA STRIPE B, R. FR. VISOR *TYPE1* - - - 1
87102-KB5-950ZB STRIPE B, R. FR. VISOR *TYPE2* - - - 1
87102-KB5-950ZC STRIPE B, R. FR. VISOR *TYPE3* - - - 1
9 87103-KB5-950ZA STRIPE B, L. FR. VISOR *TYPE1* - - - 1
87103-KB5-950ZB STRIPE B, L. FR. VISOR *TYPE2* - - - 1
87103-KB5-950ZC STRIPE B, L. FR. VISOR *TYPE3* - - - 1

79
2008.09.01 E
PART NO. INDEX H 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.

06000 14421-KCS-650 D3 28 5 16997-357-003 D15 40 1 17681-397-000 E15 56 11 24610-107-760 D14 39 8


14422-397-000 D3 28 6 17910-KB5-710 E4 45 1 24621-107-760 D14 39 9
06430-KB5-900 E12 53 1 14423-KY0-890 D3 28 7 17000 17910-KB5-930 E4 45 1 24631-107-000 D14 39 10
06430-KBG-702 E12 53 1 14425-KCS-650 D3 28 8 24651-107-000 D14 39 11
06450-KB5-900 E10 51 1 14440-KB5-000 D3 28 9 17211-440-940 F2 59 1 18000 24701-KB5-710 F4 61 1
06450-KBG-M10 E10 51 1 14511-KCS-650 D10 35 5 17212-KB5-920 F2 59 2
06450-KC2-680 E10 51 1 14521-KCS-650 D10 35 6 17216-KB5-000 F2 59 3 18231-365-670 F3 60 1 28000
06531-KAN-630 E6 47 1 14531-KY0-890 D10 35 7 17217-385-000 F2 59 4 18233-330-000 F3 60 2
14711-383-660 D3 28 10 17219-KB5-000 F2 59 5 18291-MN5-650 F3 60 3 28211-KB5-000 D15 40 2
11000 14721-KCS-650 D3 28 11 17220-KB5-000 F2 59 6 18300-KB5-900 F3 60 4 28221-437-000 D15 40 3
14751-324-000 D3 28 12 17221-KB5-920 F2 59 7 18353-KB5-710ZA F3 60 5 28251-KC6-000 D15 40 4
11100-KC6-962 D10 35 1 14761-324-000 D3 28 13 17223-KCS-W00 F2 59 8 28253-KA2-000 D15 40 5
11191-KT0-710 D10 35 2 14771-107-020 D3 28 14 17226-KB5-000 F2 59 9 22000 28254-437-000 D15 40 6
11200-KB5-920 D10 35 3 14775-107-000 D3 28 15 17245-107-010 F2 59 10 28261-437-000 D15 40 7
11330-KB5-710 D5 30 1 14776-107-010 D3 28 16 17247-303-000 F1 58 1 22100-437-020 D6 31 2 28262-437-000 D15 40 8
11330-KB5-930 D5 30 1 14781-HA0-770 D3 28 17 17253-KB5-010 F2 59 11 22121-KB5-720 D6 31 3 28263-437-000 D15 40 9
11341-KB5-920 D8 33 1 17265-KB5-920 F2 59 12 22201-166-000 D6 31 4 28300-KB5-900 F4 61 2
11341-KB5-930 D8 33 1 15000 17266-KB5-920 F2 59 13 22311-107-000 D6 31 5
11393-KT0-710 D5 30 2 17316-611-000 F2 59 14 22350-107-010 D6 31 6 30000
11395-KCS-650 D8 33 2 15100-KB5-721 D7 32 1 17500-KB5-920ZD E15 56 7 22361-437-000 D6 31 7
15131-KEH-900 D7 32 2 17500-KB5-920ZE E15 56 7 22366-KCN-000 D6 31 8 30301-KY0-981 D9 34 1
12000 15331-399-000 D7 32 3 17500-KB5-920ZF E15 56 7 22401-464-000 D6 31 9 30401-KY0-680 F14 71 1
15332-399-000 D7 32 4 17500-KB5-930ZA E15 56 7 22810-437-000 D5 30 4 30410-KB5-921 F14 71 2
12100-KB5-720 D4 29 1 15421-107-000 D10 35 8 17500-KB5-930ZB E15 56 7 22815-428-000 D5 30 5 30510-KY0-980 F14 71 3
12191-KY0-600 D4 29 2 15426-107-000 D10 35 9 17500-KB5-930ZC E15 56 7 22838-437-000 D10 35 10 30700-GN5-901 F14 71 4
12200-KB5-920 D2 27 1 15430-440-030 D7 32 5 17500-KB5-940ZA E15 56 7 22838-437-010 D10 35 10
12206-KCS-305 D2 27 2 15436-107-000 D7 32 6 17500-KB5-940ZB E15 56 7 22870-KB5-720 E4 45 2 31000
12206-KY0-315 D2 27 3 15441-KCS-650 D7 32 7 17500-KB5-940ZC E15 56 7 22870-KB5-930 E4 45 2
12208-413-003 D3 28 1 15446-107-000 D7 32 8 17500-KB5-950ZA E15 56 7 31110-KB5-712 D9 34 2
12215-397-020 D3 28 2 15451-107-000 D6 31 1 17500-KB5-950ZB E15 56 7 23000 31120-KY0-982 D9 34 3
12251-KB5-721 D2 27 4 D7 32 9 17500-KB5-950ZC E15 56 7 31123-KY0-981 D9 34 4
12311-KCS-920 D1 26 1 15459-KT0-710 D7 32 10 17511-KB5-920ZA G3 76 1 23121-437-010 D7 32 11 31500-KY0-981 F13 70 1
12361-383-000 D10 35 4 15650-437-000 D5 30 3 17511-KB5-920ZB G3 76 1 23211-KB5-720 D12 37 1 31502-KB5-710 F13 70 2
12391-397-010 D1 26 2 17511-KB5-920ZC G3 76 1 23221-KB5-000 D12 37 2 31511-107-300 F2 59 16
16000 17511-KB5-930ZA G4 77 1 23426-KCS-650 D12 37 3 31520-KB5-900 F13 70 3
13000 17511-KB5-930ZB G4 77 1 23427-439-000 D12 37 4 31600-GBL-871 F14 71 5
16010-324-681 D16 41 1 17511-KB5-930ZC G4 77 1 23431-439-000 D12 37 5 31600-KRS-971 F14 71 5
13000-KB5-720 D11 36 1 16012-KB5-921 D16 41 2 17511-KB5-940ZA G5 78 1 23441-397-010 D12 37 6
13011-KRC-921 D11 36 2 16013-439-921 D16 41 3 17511-KB5-940ZB G5 78 1 23451-KCS-650 D12 37 7 32000
13021-KRC-921 D11 36 2 16014-440-912 D16 41 4 17511-KB5-940ZC G5 78 1 23461-KCS-650 D12 37 8

4
13031-KRC-921 D11 36 2 16016-KN4-L10 D16 41 5 17511-KB5-950ZA G6 79 1 23471-KCS-650 D12 37 9 32100-KB5-900 F14 71 6
13041-KB5-921 D11 36 2 16022-KB5-921 D16 41 6 17511-KB5-950ZB G6 79 1 23481-KB5-000 D12 37 10 32101-397-860 F12 69 1
13051-KB5-921 D11 36 2 16025-KCN-751 D16 41 7 17511-KB5-950ZC G6 79 1 23491-KB5-000 D12 37 11 32113-107-000 F14 71 7
13101-KB5-920 D11 36 3 16028-KEH-900 D16 41 8 17512-KB5-920ZA G3 76 2 23520-KB5-000 D12 37 12 32114-230-003 F15 72 23
13102-KB5-920 D11 36 3 16045-399-014 D16 41 9 17512-KB5-920ZB G3 76 2 23531-KB5-000 D12 37 13 32161-404-000 E4 45 3
13103-KB5-920 D11 36 3 16100-KB5-921 D16 41 10 17512-KB5-920ZC G3 76 2 23801-107-760 D12 37 14 32173-369-000 F14 71 8
13104-KB5-920 D11 36 3 16119-440-004 D16 41 11 17512-KB5-930ZA G4 77 2 23811-KR3-600 D12 37 15 32412-KG8-000 F14 71 9
13105-KB5-920 D11 36 3 16144-KE5-004 D16 41 12 17512-KB5-930ZB G4 77 2 23911-KB5-000 D12 37 16 32906-107-000 F14 71 10
13111-414-000 D11 36 4 16148-KB1-921 D16 41 13 17512-KB5-930ZC G4 77 2 23912-KB5-000 D12 37 17 32983-028-000 F9 66 1
13201-446-770 D11 36 5 16155-397-971 D16 41 14 17512-KB5-940ZA G5 78 2 32985-KY0-980 F9 66 2
13311-KB5-720 D11 36 6 16165-KB5-004 D16 41 15 17512-KB5-940ZB G5 78 2 24000
13321-KB5-720 D11 36 7 16173-001-004 E15 56 1 17512-KB5-940ZC G5 78 2 33000
13381-KCS-650 D11 36 8 16199-KB5-921 D16 41 16 17512-KB5-950ZA G6 79 2 24211-107-000 D14 39 1
16210-KB5-720 D2 27 5 17512-KB5-950ZB G6 79 2 24231-107-010 D14 39 2 33100-KB5-920 E1 42 1
14000 16950-KB5-720 E15 56 2 17512-KB5-950ZC G6 79 2 24241-KCS-650 D14 39 3 33101-KCS-652 E1 42 2
16952-KE2-941 E15 56 3 17551-KB5-920 F2 59 15 24301-397-000 D14 39 4 33117-GBJ-013 E1 42 3
14100-KCS-650 D3 28 3 16958-397-771 E15 56 4 17611-397-000 E15 56 8 24411-397-003 D14 39 5 33120-KCS-652 E1 42 4
14311-397-310 D11 36 9 16959-HB3-005 E15 56 5 17613-051-010 E15 56 9 24430-KW1-900 D14 39 6 33130-KB5-900 E1 42 5
14400-KCS-650 D3 28 4 16967-GA6-671 E15 56 6 17620-384-902 E15 56 10 24435-383-010 D14 39 7 33400-KB5-930 F11 68 16
80
2008.09.01 E
PART NO. INDEX H 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.

33400-KY0-980 F10 67 1 37000 44000 50715-377-000 F5 62 5 53192-268-000 E4 45 15


33401-KB5-930 F11 68 1 53211-028-010 E6 47 3
33402-195-023 F10 67 2 37200-KB5-710 E3 44 3 44312-402-000 E11 52 2 51000 53212-030-010 E6 47 4
33402-GA7-003 F11 68 2 37212-KB5-000 E3 44 4 44620-230-000 E11 52 3 53214-001-010 E6 47 5
33407-166-611 F10 67 3 37223-KB5-710 E3 44 5 44635-KB5-740 E11 52 4 51400-KB5-721 E8 49 1 53215-001-000 E6 47 6
33407-KB5-930 F11 68 3 37244-307-670 E3 44 6 44650-KB5-305 E11 52 5 51400-KB5-931 E8 49 1 53219-KB5-740ZA E6 47 7
33408-KB5-930 F11 68 4 44650-KB5-315 E11 52 5 51401-KB5-721 E8 49 2 53219-KB5-920ZA E6 47 7
33425-147-970 F10 67 4 38000 44701-419-671 E11 52 6 51410-KB5-721 E8 49 3 53220-098-670 E6 47 8
33441-439-940 F10 67 5 E13 54 9 51412-331-770 E8 49 4 53231-402-000 E5 46 6
33450-KB5-930 F11 68 17 38102-KB5-720 F14 71 12 44701-419-672 E11 52 6 51420-KB5-721 E8 49 5 53600-086-007 E6 47 9
33450-KPY-900 F11 68 19 38102-KB5-930 F14 71 12 E13 54 9 51420-KB5-931 E8 49 5
33450-KY0-980 F10 67 6 38110-ML0-732 F14 71 13 44711-419-683 E11 52 7 51432-388-003 E8 49 6 61000
33451-KB5-930 F11 68 5 38205-KB5-920 F14 71 14 44712-303-003 E11 52 8 51432-KB5-931 E8 49 6
33451-KZ9-710 F11 68 6 38301-GJ0-713 F14 71 15 E13 54 10 51437-KBG-003 E8 49 7 61100-KB5-000ZA E7 48 1
33600-KB5-900 F10 67 7 38306-KK4-000 F14 71 16 44713-200-003 E11 52 9 51440-KB5-721 E8 49 8 61100-KB5-930ZA E7 48 1
33600-KB5-930 F11 68 18 E13 54 11 51440-KB5-931 E8 49 8 61104-357-000 F2 59 17
33601-KB5-930 F11 68 7 40000 44804-402-003 E10 51 5 51452-353-000 E8 49 9 61106-KB5-000 E7 48 2
33604-424-720 F10 67 8 44809-402-000 E10 51 6 51490-464-305 E8 49 10 61107-KB5-000 E7 48 3
33605-424-720 F10 67 9 40510-KB5-900ZA F7 64 1 44830-KB5-720 E3 44 7 51500-KB5-721 E8 49 11 61300-KB5-930ZA E1 42 15
33606-468-000 F10 67 10 40530-KB5-721 F7 64 2 44831-419-670 E3 44 8 51500-KB5-931 E8 49 11 61300-KB5-930ZB E1 42 15
33607-439-940 F10 67 11 40530-KB5-722 F7 64 2 44834-KB5-740 E3 44 9 51520-KB5-721 E8 49 12 61300-KB5-930ZC E1 42 15
33610-397-891 F10 67 12 40531-355-013 F7 64 3 51520-KB5-931 E8 49 12 61300-KB5-940ZA E1 42 15
33610-KB5-930 F11 68 8 40531-KB5-722 F7 64 3 45000 51610-KB5-000ZA E8 49 13 61300-KB5-940ZB E1 42 15
33611-KAE-000 F11 68 9 40543-397-890 E12 53 2 51610-KB5-000ZD E8 49 13 61300-KB5-940ZC E1 42 15
33612-KB5-930 F11 68 10 E13 54 1 45010-402-700 E10 51 7 51610-KB5-000ZE E8 49 13 61300-KB5-950ZA E1 42 15
33615-KB5-930 F11 68 11 45134-250-000 E10 51 8 51610-KB5-000ZF E8 49 13 61300-KB5-950ZB E1 42 15
33650-KB5-900 F10 67 13 41000 E12 53 11 51615-KB5-000ZB E8 49 14 61300-KB5-950ZC E1 42 15
33701-KB5-900 F12 69 2 45410-402-000 E10 51 9 51615-KB5-000ZE E8 49 14 61301-KB5-740 E1 42 7
33702-166-003 F12 69 3 41201-KB5-720 E13 54 2 45435-121-010 E10 51 10 51615-KB5-000ZF E9 50 14 61302-229-300 E1 42 8
33703-397-861 F12 69 4 41241-307-010 E13 54 3 45450-KB5-741 E4 45 7 51615-KB5-000ZG E9 50 14 61303-105-000 E1 42 9
33705-166-770 F12 69 5 45450-KB5-930 E4 45 7 51620-KB5-000ZA E9 50 15 61303-121-760 E1 42 10
33709-166-003 F12 69 6 42000 45464-383-920 E15 56 12 51620-KB5-000ZD E9 50 15 61312-149-300 E2 43 16
51620-KB5-000ZE E9 50 15 61350-KB5-930 E2 43 17
34000 42301-401-680 E11 52 1 46000 51620-KB5-000ZF E9 50 15 61360-KB5-930 E2 43 18
E12 53 3 51621-398-960 E9 50 16 61370-KB5-930 E2 43 19
34901-GT4-003 E1 42 6 42313-240-000 E12 53 4 46500-KB5-000 F4 61 6 51622-216-670 E9 50 17
34905-271-000 F10 67 14 42315-KB5-000 E13 54 4 46514-383-660 F4 61 7 77000
F11 68 12 42620-107-010 E13 54 5 52000
34906-268-600 F12 69 7 42635-KB5-740 E13 54 6 50000 77200-KB5-920 E16 57 3
34908-GA7-701 E3 44 1 42650-KB5-305 E13 54 7 52100-KB5-900 F7 64 5 77205-292-010 E16 57 4

4
34908-MB9-871 E3 44 2 42650-KB5-315 E13 54 7 50100-KB5-920 F16 73 1 52147-028-300 F7 64 6
42711-108-673 E13 54 8 50135-KB5-900 E16 57 1 52400-402-013ZA F8 65 1 80000
35000 50301-041-010 E6 47 2 52400-402-013ZJ F8 65 1
43000 50324-300-000 F9 66 3 52400-402-013ZT F8 65 1 80100-KB5-710 F9 66 4
35010-KB5-900 E5 46 1 50351-330-010ZB F16 73 2 52400-402-013ZU F8 65 1 80100-KB5-930 F9 66 4
35100-KB5-900 E5 46 2 43100-399-752 E12 53 5 50353-KB5-000ZA F16 73 3 52486-056-000 F8 65 2 80101-383-770 F9 66 5
35104-KB5-930 E5 46 14 43141-KB4-000 E10 51 2 50354-KB5-710ZA F16 73 4 52488-331-003 F8 65 3 80108-028-000 F9 66 6
35105-KB5-000 E5 46 3 43141-KB4-003 E10 51 2 50356-KB5-920 F16 73 5 52489-399-601 F8 65 4 80108-061-010 F10 67 15
35121-402-811 E5 46 4 43141-ME4-000 E12 53 6 50357-KB5-920 F16 73 6 80110-107-780 F9 66 7
35122-402-811 E5 46 4 43141-ME4-003 E12 53 6 50410-KB5-900 E16 57 2 53000 80121-397-000 F9 66 8
35150-KB5-900 E4 45 4 43145-399-000 E10 51 3 50500-108-762 F6 63 1
35200-KB5-900 E4 45 5 43145-KC1-000 E12 53 7 50523-383-660 F6 63 2 53100-KB5-710 E5 46 5 83000
35340-437-661 E4 45 6 43151-329-000 E10 51 4 50524-397-000 F6 63 3 53140-397-840 E4 45 8
35350-MT8-003 F4 61 3 E12 53 8 50526-383-670 F6 63 4 53165-397-940 E4 45 9 83501-KB5-000 G1 74 1
35357-077-000 F4 61 4 43410-402-000 E12 53 9 50530-383-000 F6 63 5 53166-397-940 E4 45 10 83502-115-010 G1 74 2
35400-KY0-980 F14 71 11 43431-397-000 F7 64 4 50610-KB5-900 F5 62 1 53171-402-700 E4 45 11 83503-159-300 G1 74 4
35750-GS3-003 D8 33 3 43434-286-000 E12 53 10 50661-383-670 F5 62 2 53172-402-700 E4 45 12 83503-KB5-000 G1 74 3
35752-397-000 D8 33 4 43451-KB5-000 F4 61 5 50710-377-000 F5 62 3 53175-116-690 E4 45 13 83520-KB5-920ZD F1 58 2
35753-KG2-951 D14 39 12 50712-377-000 F5 62 4 53178-369-700 E4 45 14 83520-KB5-920ZE F1 58 2
81
2008.09.01 E
PART NO. INDEX H 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.

83520-KB5-920ZF F1 58 2 86000 90000 D3 28 22 91351-121-710 E3 44 11


83520-KB5-930ZA F1 58 2 90444-397-000 D3 28 23
83520-KB5-930ZB F1 58 2 86150-KPG-901 E5 46 15 90001-KB5-000 D10 35 11 90451-001-000 D14 39 15 92000
83520-KB5-930ZC F1 58 2 90004-437-000 D15 40 10 90451-107-000 D12 37 18
83520-KB5-940ZA F1 58 2 87000 90012-KK3-830 D3 28 18 90451-365-000 D12 37 19 92101-05020-0A D7 32 15
83520-KB5-940ZB F1 58 2 90019-399-010 F16 73 7 90452-107-000 D12 37 20 F12 69 12
83520-KB5-940ZC F1 58 2 87101-KB5-930ZA G4 77 6 90023-KW1-900 D14 39 13 90453-107-000 D12 37 21 92101-06010-0A D13 38 27
83520-KB5-950ZA F1 58 2 87101-KB5-930ZB G4 77 6 90031-KB5-000 D10 35 12 D15 40 11 92101-06020-0A F4 61 8
83520-KB5-950ZB F1 58 2 87101-KB5-930ZC G4 77 6 90034-397-010 D10 35 13 90454-107-000 D12 37 22 92101-06025-0A D14 39 16
83520-KB5-950ZC F1 58 2 87101-KB5-940ZA G5 78 5 90041-KY0-980 D2 27 6 90455-107-000 D12 37 23 92501-08075-0B E16 57 6
83541-KB5-920ZA G3 76 3 87101-KB5-940ZB G5 78 5 90050-357-000 D6 31 10 90459-107-000 D15 40 12 92811-10000 E12 53 15
83541-KB5-920ZB G3 76 3 87101-KB5-940ZC G5 78 5 90101-440-000 D7 32 12 90461-KB5-720 D6 31 12 92812-10000 F7 64 10
83541-KB5-920ZC G3 76 3 87101-KB5-950ZA G6 79 7 90101-692-000 E5 46 7 90488-425-000 D10 35 14 92912-06016-0B D2 27 13
83541-KB5-930ZA G4 77 3 87101-KB5-950ZB G6 79 7 90101-GBL-710 E1 42 11 90503-011-000 E5 46 11
83541-KB5-930ZB G4 77 3 87101-KB5-950ZC G6 79 7 90104-GT4-000 F11 68 13 90512-KB5-000 F14 71 19 93000
83541-KB5-930ZC G4 77 3 87102-KB5-930ZA G4 77 7 90107-GN1-010 F6 63 6 90521-028-000 F6 63 8
83541-KB5-940ZA G5 78 3 87102-KB5-930ZB G4 77 7 90113-744-000 F2 59 19 90521-427-770 E16 57 93401-06012-00 E3
5 44 12
83541-KB5-940ZB G5 78 3 87102-KB5-930ZC G4 77 7 90114-310-000 E4 45 18 F8 65 5 E7 48 4
83541-KB5-940ZC G5 78 3 87102-KB5-940ZA G5 78 6 90116-383-721 E9 50 18 90524-030-000 E10 51 11
93401-08040-00 E6 47 11
83541-KB5-950ZA G6 79 5 87102-KB5-940ZB G5 78 6 90116-KV3-701 E9 50 18 E12 53 14
93402-08020-00 F5 62 6
83541-KB5-950ZB G6 79 5 87102-KB5-940ZC G5 78 6 90117-MN5-000 E1 42 12 90525-030-000 E3 44 10
93403-08025-00 E16 57 7
83541-KB5-950ZC G6 79 5 87102-KB5-950ZA G6 79 8 90118-383-000 F7 64 7 90544-283-000 E9 50 19
93404-06020-00 F12 69 13
83551-300-000 F1 58 3 87102-KB5-950ZB G6 79 8 90119-383-000 E1 42 13 90555-001-000 F8 65 6
93404-06025-00 F9 66 10
83611-KB5-920ZA G3 76 4 87102-KB5-950ZC G6 79 8 90121-107-780 F7 64 8 90601-107-000 D13 38 24
93500-05025-0A E4 45 21
G4 77 4 87103-KB5-930ZA G4 77 8 90126-292-000 D3 28 19 90601-353-000 E9 50 20
93600-04012-1A D7 32 16
83618-323-000 F2 59 18 87103-KB5-930ZB G4 77 8 90126-KB5-000 D2 27 7 90605-200-000 D13 38 25
93700-05012-0A D7 32 17
83620-KB5-920ZD F1 58 4 87103-KB5-930ZC G4 77 8 90128-KE2-940 E13 54 12 90664-216-000 E13 54 16
93700-05016-0A E10 51 13
83620-KB5-920ZE F1 58 4 87103-KB5-940ZA G5 78 7 90132-KB5-920 F16 73 8 90701-HB6-010 D11 36 10
93700-06020-1A F10 67 16
83620-KB5-920ZF F1 58 4 87103-KB5-940ZB G5 78 7 90140-KAE-000 F11 68 14 90703-HC4-000 D10 35 15
93700-06032-1A F10 67 17
83620-KB5-930ZA F1 58 4 87103-KB5-940ZC G5 78 7 90149-SE0-003 F14 71 17 93891-05012-00 F9 66 11
83620-KB5-930ZB F1 58 4 87103-KB5-950ZA G6 79 9 90155-369-000 E5 46 8 91000 93892-04016-18 D16 41 17
83620-KB5-930ZC F1 58 4 87103-KB5-950ZB G6 79 9 90164-028-000 E6 47 10 93892-05012-18 D16 41 18
83620-KB5-940ZA F1 58 4 87103-KB5-950ZC G6 79 9 90197-MN5-000 F14 71 18 91001-KC6-961 D11 36 11 93901-14480 F10 67 18
83620-KB5-940ZB F1 58 4 87505-402-710 G2 75 1 90206-250-000 D3 28 20 91002-446-771 D11 36 13 93901-24710 F12 69 14
83620-KB5-940ZC F1 58 4 87506-340-670 G2 75 2 90231-397-000 D9 34 5 91002-KCS-651 D11 36 12
83620-KB5-950ZA F1 58 4 87506-440-920 G2 75 3 90231-KB5-720 D6 31 11 91003-446-771 D11 36 13 94000
83620-KB5-950ZB F1 58 4 87560-375-680ZD G2 75 4 90231-KCS-651 D7 32 13 91004-446-771 D11 36 13
83620-KB5-950ZC F1 58 4 90301-473-003 E12 53 12 91008-KK6-000 D6 31 13 94001-05000-0S F9 66 12
83641-KB5-920ZA G3 76 5 88000 90302-KBP-900 E12 53 13 91201-030-033 D13 38 26 94001-06000-0S E3 44 13
83641-KB5-920ZB G3 76 5 E13 54 13 91201-148-003 D5 30 6 E4 45 22

4
83641-KB5-920ZC G3 76 5 88210-329-730 E4 45 16 90304-195-670 E5 46 9 91204-259-003 D5 30 7 E12 53 16
83641-KB5-930ZA G4 77 5 88220-329-730 E4 45 17 90304-438-000 F3 60 6 91206-286-013 D10 35 16 E13 54 18
83641-KB5-930ZB G4 77 5 90304-GE8-003 F6 63 7 91216-397-005 D9 34 7 94001-08000-0S E12 53 17
83641-KB5-930ZC G4 77 5 89000 90305-401-680 E11 52 10 91251-230-003 E10 51 12 F3 60 7
83641-KB5-940ZA G5 78 4 E13 54 14 91252-230-003 E11 52 11 F7 64 11
83641-KB5-940ZB G5 78 4 89010-KCS-850 G1 74 5 90306-397-000 D2 27 8 91254-464-003 E9 50 21 94001-10000-0S F8 65 7
83641-KB5-940ZC G5 78 4 89103-538-000 G1 74 12 90306-KF0-003 F7 64 9 91257-230-003 E13 54 17 94021-10020-0S E16 57 8
83641-KB5-950ZA G6 79 6 89210-GBJ-J00 G1 74 6 90307-GJ6-003 E1 42 14 91257-230-005 E13 54 17 F8 65 8
83641-KB5-950ZB G6 79 6 89210-GBJ-J10 G1 74 6 90308-382-670 E13 54 15 91301-200-000 D2 27 11 94030-10000 F16 73 9
83641-KB5-950ZC G6 79 6 89211-KGH-900 G1 74 8 90314-323-000 E4 45 19 91301-679-003 D9 34 8 94050-05000 F10 67 19
89212-KGH-900 G1 74 9 90321-315-670 E4 45 20 91303-KK3-830 D10 35 17 94050-06000 D2 27 14
84000 89213-HB3-000 G1 74 13 90355-369-000 E5 46 10 91304-HB3-003 D2 27 12 E10 51 14
89213-KGH-900 G1 74 6 90408-KW1-900 D14 39 14 91304-KK3-830 D7 32 14 94050-06080 F2 59 20
84701-397-890 F12 69 8 89214-KGH-900 G1 74 10 90417-KB5-930 E2 43 20 91307-035-000 D5 30 8 F12 69 15
84703-168-000 F12 69 9 89215-KGH-900 G1 74 11 90428-958-000 D3 28 21 91312-107-000 D8 33 5 G1 74 7
84705-292-000 F12 69 10 89219-KGH-900 G1 74 15 90437-611-000 D9 34 6 91318-590-000 D3 28 24 94050-08000 F16 73 10
84706-286-000 F12 69 11 90441-028-010 D1 26 3 91318-KRZ-901 D3 28 24 94050-10000 F16 73 11
84905-118-000 F9 66 9 90441-166-000 D2 27 9 91333-567-010 D3 28 25 94101-05000 F4 61 9
90442-028-000 D2 27 10 91335-567-000 D10 35 18 F9 66 13
82
2008.09.01 E
PART NO. INDEX H 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.

94101-05000 F12 69 16 95701-08025-00 E1 42 13


94101-06000 F5 62 7 F4 61 16
94101-08000 E16 57 9 95701-08032-00 F14 71 21
F7 64 12 95701-08035-00 F15 72 21
94101-10000 F16 73 12 95801-08035-00 E5 46 13
94101-12000 F7 64 13 95801-08070-00 F16 73 14
94111-08000 F3 60 8 95801-08090-00 F16 73 15
94111-10000 F7 64 14
F16 73 13 96000
94201-16150 F5 62 8
94201-20150 E12 53 18 96001-06012-00 D1 26 5
F4 61 10 96001-06022-00 D2 27 15
F7 64 15 D4 29 4
94201-20200 E10 51 15 D9 34 9
E12 53 19 96001-06025-00 D5 30 11
94201-30200 E11 52 12 96001-06032-00 D8 33 6
E13 54 19 96001-06035-00 D5 30 12
94201-30250 F6 63 9 96001-06050-00 D5 30 13
94251-08000 D7 32 18 D10 35 20
94301-08140 D5 30 9 96001-06060-00 D10 35 21
94301-10200 D4 29 3 96100-60060-00 D13 38 28
94305-30102 D5 30 10 96100-62040-00 D13 38 29
94510-12000 D14 39 17 96120-62020-00 D13 38 30
94510-14000 D14 39 18 96140-63020-10 E11 52 13
94510-16000 D15 40 13 E13 54 20
94510-20000 D15 40 14 96211-06000 E6 47 12
94601-15000 D11 36 14 96220-40100 D14 39 19
94605-27101 E9 50 22
94608-50000 E9 50 23 97000
95000 97230-41136-P0 E11 52 14
97450-69141-P0 E14 55 21
95002-02080 E15 56 13 97714-69140-P0 E14 55 22
95002-02120 F2 59 21 97716-41135-P0 E11 52 15
95002-02659 D16 41 19
95011-40000 F4 61 11 98000
95011-52000 F4 61 12
95012-15001 F13 70 4 98069-58911 D2 27 16
95014-22100 E5 46 12 98069-58921 D2 27 16
95014-71202 F6 63 10 98200-21000 F15 72 22

4
95014-72102 F6 63 11
95014-73100 F4 61 13 99000
95015-32001 E10 51 16
F4 61 14 99001-10120 G1 74 8
95015-42000 E10 51 17 99001-14170 G1 74 9
F4 61 15 99003-10000 G1 74 10
95015-81000 F5 62 9 99003-30000 G1 74 11
95018-46250 F2 59 22 99003-50000 G1 74 12
95701-06012-00 F14 71 20 99004-18190 G1 74 13
95701-06014-07 E2 43 21 99006-24000 G1 74 14
F11 68 15 99008-01600 G1 74 15
95701-06018-00 E7 48 5 99101-393-1020 D16 41 20
95701-06022-00 E7 48 5 99103-KPT-0380 D16 41 21
95701-06025-00 D10 35 19
95701-06025-08 F2 59 23
95701-06028-00 D1 26 4
95701-06035-00 E10 51 18
E12 53 20
95701-08016-08 F3 60 9
83
2008.09.01 E
PART NAME INDEX I 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.

[A ] BOLT, FLANGE, 10X110 •••••••••• F16 73 7 BRACKET, NUMBER PLATE••••••••• F12 69 8


BOLT, FLANGE, 10X130 •••••••••• F16 73 8 BRACKET, RR. WINKER••••••••••• F10 67 12
ADJUSTER, DRIVE CHAIN •••••••• E12 53 2 BOLT, FLANGE, 5X20 •••••••••••• F14 71 18 BRACKET, R. FR. WINKER•••••••• F11 68 3
E13 54 1 BOLT, FLANGE, 6MM ••••••••••••• F2 59 19 BRACKET, R. RR. WINKER•••••••• F11 68 8
ARM ASSY., KICK STARTER •••••• F4 61 2 BOLT, FLANGE, 6X12 •••••••••••• D1 26 5 BRIDGE, FORK TOP•••••••••••••• E5 46 6
ARM, FR. BRAKE ••••••••••••••• E10 51 9 F14 71 20 BULB, HEADLIGHT••••••••••••••• E1 42 6
ARM, RR. BRAKE ••••••••••••••• E12 53 9 BOLT, FLANGE, 6X14 •••••••••••• E2 43 21 BULB, STOP & TAILLIGHT•••••••• F12 69 7
ARM, RR. BRAKE STOPPER ••••••• F7 64 4 F11 68 15 BULB, WEDGE BASE•••••••••••••• E3 44 1
AXLE, RR. WHEEL •••••••••••••• E11 52 1 BOLT, FLANGE, 6X18 •••••••••••• E7 48 5 2
E12 53 3 BOLT, FLANGE, 6X22 •••••••••••• D2 27 15 BULB, WINKER•••••••••••••••••• F10 67 14
D4 29 4 F11 68 12
[B ] D9 34 9 BUSH, RR. WHEEL DAMPER•••••••• E13 54 3
E7 48 5 BUSH, SWINGARM PIVOT•••••••••• F7 64 6
BAG, TOOL, 160MM ••••••••••••• G1 74 15 BOLT, FLANGE, 6X25 •••••••••••• D5 30 11 BUSH, UPPER RUBBER•••••••••••• F8 65 4
BALL ASSY., STEEL, ••••••••••• E6 47 1 D10 35 19
BALL, STEEL, ••••••••••••••••• E6 47 12 F2 59 23 [C ]
BAND B1, WIRE •••••••••••••••• E4 45 3 BOLT, FLANGE, 6X28 •••••••••••• D1 26 4
BAND, AIR CLEANER CONNECTING BOLT, FLANGE, 6X32 •••••••••••• D8 33 6 CABLE ASSY., SPEEDOMETER•••••• E3 44 7
TUBE F2 59 22 BOLT, FLANGE, 6X35 •••••••••••• D5 30 12 CABLE COMP., CLUTCH••••••••••• E4 45 2
BAND, BATTERY •••••••••••••••• F13 70 4 E10 51 18 CABLE COMP., FR. BRAKE•••••••• E4 45 7
BAR COMP., STEP •••••••••••••• F5 62 1 E12 53 20 CABLE COMP., THROTTLE••••••••• E4 45 1
BAR, PILLION STEP •••••••••••• F5 62 5 BOLT, FLANGE, 6X50 •••••••••••• D5 30 13 CABLE, SPEEDOMETER INNER•••••• E3 44 8
BASE COMP., L. FR. WINKER •••• F11 68 5 D10 35 20 CAMSHAFT COMP.•••••••••••••••• D3 28 3
6 BOLT, FLANGE, 6X60 •••••••••••• D10 35 21 CAM, FR. BRAKE•••••••••••••••• E10 51 2
BASE COMP., R. FR. WINKER •••• F11 68 1 BOLT, FLANGE, 6X95 •••••••••••• D10 35 11 CAM, GEARSHIFT•••••••••••••••• D14 39 5
BASE COMP., R. RR. WINKER •••• F11 68 7 BOLT, FLANGE, 7X54 •••••••••••• E5 46 8 CAM, RR. BRAKE•••••••••••••••• E10 51 2
BASE COMP., TAILLIGHT •••••••• F12 69 4 BOLT, FLANGE, 8X16 •••••••••••• F3 60 9 E12 53 6
BATTERY •••••••••••••••••••••• F13 70 1 BOLT, FLANGE, 8X20 •••••••••••• E1 42 13 CAP ASSY., NOISE SUPPRESSOR••• F14 71 4
BEARING A, CONNECTING ROD BOLT, FLANGE, 8X25 •••••••••••• E1 42 13 CAP COMP., FUEL FILLER•••••••• E15 56 10
LARGE END D11 36 13 F4 61 16 CAP, CABLE SEALING•••••••••••• D16 41 13
BEARING B, CONNECTING ROD BOLT, FLANGE, 8X32 •••••••••••• F14 71 21 CAP, OIL FILTER ROTOR••••••••• D7 32 6
LARGE END D11 36 13 BOLT, FLANGE, 8X35 •••••••••••• E5 46 13 CAP, TAPPET ADJUSTING HOLE•••• D10 35 4
BEARING C, CONNECTING ROD F15 72 21 CAP, TOOL BOX••••••••••••••••• G1 74 2
LARGE END D11 36 13 BOLT, FLANGE, 8X70 •••••••••••• F16 73 14 CARBURETOR ASSY.•••••••••••••• D16 41 10
BEARING, RADIAL BALL, 16003 •• D6 31 13 BOLT, FLANGE, 8X90 •••••••••••• F16 73 15 CASE, AIR CLEANER••••••••••••• F2 59 7
BEARING, RADIAL BALL, 28X72X18 D11 36 11 BOLT, FR. BRAKE STOPPER ARM••• D3 28 19 CASE, DRIVE CHAIN••••••••••••• F7 64 1
12 BOLT, GEARSHIFT DRUM STOPPER CASE, FUSE•••••••••••••••••••• F14 71 14
BEARING, RADIAL BALL, 6006 ••• D13 38 28 ARM PIVOT D14 39 13 CASE, FUSE CONNECTOR•••••••••• F15 72 23
BEARING, RADIAL BALL, 6202Z •• D13 38 30 BOLT, HANDLE LEVER PIVOT•••••• E4 45 18 CASE, HEADLIGHT••••••••••••••• E1 42 7
BEARING, RADIAL BALL, 6204 ••• D13 38 29 BOLT, HEX., 5X20•••••••••••••• D7 32 15 CASE, L. BOTTOM••••••••••••••• E8 49 12
BEARING, RADIAL BALL, 6302U •• E11 52 13 F12 69 12 CASE, R. BOTTOM••••••••••••••• E8 49 5
E13 54 20 BOLT, HEX., 6X10•••••••••••••• D13 38 27 CENTER COMP., CLUTCH•••••••••• D6 31 3
BODY COMP., FRAME •••••••••••• F16 73 1 BOLT, HEX., 6X20•••••••••••••• F4 61 8 CHAIN, DRIVE•••••••••••••••••• F7 64 2
BOLT-WASHER, 6X12 •••••••••••• E3 44 12 BOLT, HEX., 6X25•••••••••••••• D14 39 16 CHAMBER SET, FLOAT•••••••••••• D16 41 9
E7 48 4 BOLT, HEX., 8X84.5•••••••••••• D2 27 7 CIRCLIP, 25MM••••••••••••••••• D13 38 24
BOLT-WASHER, 6X20 •••••••••••• F12 69 13 BOLT, KICK RATCHET•••••••••••• D15 40 10 CIRCLIP, 58MM••••••••••••••••• E13 54 16
BOLT-WASHER, 6X25 •••••••••••• F9 66 10 BOLT, RR. FORK PIVOT •••••••••• F7 64 8 CIRCLIP, EXTERNAL, 12MM••••••• D14 39 17
BOLT-WASHER, 6X6 ••••••••••••• F7 64 7 BOLT, SOCKET, 8MM ••••••••••••• E9 50 18 CIRCLIP, EXTERNAL, 14MM••••••• D14 39 18
BOLT-WASHER, 8X20 •••••••••••• F5 62 6 BOLT, SOCKET, 8X27 •••••••••••• E9 50 18 CIRCLIP, EXTERNAL, 16MM••••••• D15 40 13
BOLT-WASHER, 8X25 •••••••••••• E16 57 7 BOLT, SPECIAL FLANGE, 6X22 •••• D6 31 10 CIRCLIP, EXTERNAL, 20MM••••••• D15 40 14
BOLT-WASHER, 8X40 •••••••••••• E6 47 11 BOLT, STUD, 6X16•••••••••••••• D2 27 13 CLIP A, WIRE HARNESS•••••••••• E15 56 12
BOLT A, BRAKE STOPPER •••••••• E12 53 15 BOLT, STUD, 7X24•••••••••••••• D2 27 6 CLIP C, WIRE HARNESS•••••••••• F14 71 8

5
BOLT A, STOPPER ARM •••••••••• F7 64 10 BOLT, STUD, 8X135••••••••••••• D10 35 12 CLIP, BREATHER TUBE••••••••••• F2 59 14
BOLT B, CYLINDER STUD, 8X130 • D10 35 13 BOLT, WIRE ADJUSTING •••••••••• E4 45 15 CLIP, HIGH TENSION CORD••••••• F14 71 10
BOLT D1, FORK •••••••••••••••• E9 50 22 BOOT, HEADLIGHT BRACKET••••••• E2 43 16 CLIP, PISTON PIN, 15MM•••••••• D11 36 14
BOLT, ADJUSTING •••••••••••••• E1 42 11 BOX, TOOL ••••••••••••••••••••• G1 74 1 CLIP, TUBE•••••••••••••••••••• D16 41 19
BOLT, CAP, 8X75 •••••••••••••• E16 57 6 BRACKET, L. FR. WINKER•••••••• F11 68 4 E15 56 13
BOLT, DRIVEN SPROCKET FIXING • E13 54 12 BRACKET, L. RR. WINKER•••••••• F11 68 11 F2 59 21
BOLT, EARTH, 6X16 •••••••••••• F14 71 17 BRACKET, MUFFLER •••••••••••••• F3 60 5 COCK ASSY., FUEL•••••••••••••• E15 56 2
84
2008.09.01 E
PART NAME INDEX I 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.

COIL COMP., IGNITION ••••••••• F14 71 3 CUSHION, FUEL TANK RR.•••••••• E15 56 9 GEAR, COUNTERSHAFT LOW•••••••• D12 37 3
COIL, PULSER ••••••••••••••••• D9 34 1 CYLINDER COMP. •••••••••••••••• D4 29 1 GEAR, COUNTERSHAFT SECOND••••• D12 37 7
COLLAR A, GEAR ••••••••••••••• D12 37 16 C.D.I. UNIT••••••••••••••••••• F14 71 2 GEAR, COUNTERSHAFT THIRD•••••• D12 37 9
COLLAR A, RR. FENDER ••••••••• F9 66 6 GEAR, MAINSHAFT FOURTH•••••••• D12 37 10
F10 67 15 [D ] GEAR, MAINSHAFT SECOND•••••••• D12 37 6
COLLAR B, GEAR ••••••••••••••• D12 37 17 GEAR, MAINSHAFT THIRD••••••••• D12 37 8
COLLAR, BATTERY BOX •••••••••• F9 66 3 DISK, CLUTCH FRICTION••••••••• D6 31 4 GEAR, OIL PUMP DRIVE•••••••••• D7 32 2
COLLAR, COUNTERSHAFT LOW GEAR D12 37 4 DOWEL PIN, 10X14•••••••••••••• D10 35 15 GEAR, PRIMARY DRIVE••••••••••• D7 32 11
COLLAR, ENGINE HANGER •••••••• F16 73 6 DOWEL PIN, 10X20•••••••••••••• D4 29 3 GEAR, TIMING DRIVE•••••••••••• D11 36 9
COLLAR, EX. PIPE JOINT ••••••• F3 60 2 DOWEL PIN, 8X14••••••••••••••• D5 30 9 GRIP•••••••••••••••••••••••••• G1 74 12
COLLAR, FR. AXLE DISTANCE •••• E11 52 3 DRIVER 1, PLUS SCREW •••••••••• G1 74 10 GRIP COMP., R.•••••••••••••••• E4 45 8
COLLAR, FR. FENDER ••••••••••• F2 59 17 DRIVER 3, MINUS SCREW••••••••• G1 74 11 GRIP, L. HANDLE••••••••••••••• E4 45 10
COLLAR, FR. FENDER SETTING ••• E7 48 3 DRUM, GEARSHIFT••••••••••••••• D14 39 4 GRIP, R. HANDLE••••••••••••••• E4 45 9
COLLAR, FR. WHEEL SIDE ••••••• E11 52 2 DUCT, AIR CLEANER CASE•••••••• F2 59 5 GRIP, SCREW DRIVER•••••••••••• G1 74 12
COLLAR, HEADLIGHT CASE ••••••• E1 42 8 DUST SEAL SET••••••••••••••••• E8 49 10 GROMMET A, AIR CLEANER CASE••• F1 58 1
COLLAR, IDLE STARTER GEAR •••• D12 37 5 DUST SEAL, 31X41X10 ••••••••••• E9 50 21 GROMMET, AIR CLEANER•••••••••• F2 59 8
COLLAR, KICK SPINDLE ••••••••• D15 40 8 DUST SEAL, BRAKE CAM •••••••••• E10 51 8 GROMMET, AIR CLEANER CASE••••• F1 58 3
COLLAR, NUMBER BRACKET SETTING F12 69 11 E12 53 11 GROMMET, WIRE CORD•••••••••••• F9 66 2
COLLAR, RR. AXLE DISTANCE •••• E13 54 5 DUST SEAL, STEERING HEAD •••••• E6 47 5 GROMMET, WIRE HARNESS••••••••• F9 66 1
COLLAR, RR. BRAKE PANEL SIDE • E12 53 4 GUIDE, EX. VALVE•••••••••••••• D2 27 2
COLLAR, RR. CUSHION RUBBER [E ] GUIDE, PUSH ROD••••••••••••••• D3 28 2
BUSH F8 65 2 GUIDE, VALVE•••••••••••••••••• D2 27 3
COLLAR, RR. PIPE ••••••••••••• E16 57 1 ELEMENT, AIR CLEANER •••••••••• F2 59 1
COLLAR, RR. WHEEL •••••••••••• E13 54 4 EMBLEM, PRODUCT••••••••••••••• E5 46 15 [H ]
COLLAR, WINKER ••••••••••••••• F11 68 10
CONTACT, NEUTRAL SWITCH •••••• D8 33 3 [F ] HARNESS, WIRE••••••••••••••••• F14 71 6
CORD COMP., TAILLIGHT •••••••• F12 69 5 HEADLIGHT ASSY.••••••••••••••• E1 42 1
COTTER, VALVE •••••••••••••••• D3 28 17 FENDER B •••••••••••••••••••••• F9 66 5 HEADLIGHT UNIT•••••••••••••••• E1 42 4
COUNTERSHAFT, TRANSMISSION ••• D12 37 2 FENDER COMP., FR. ••••••••••••• E7 48 1 HEAD COMP., CYLINDER•••••••••• D2 27 1
COVER COMP., R. CRANKCASE •••• D5 30 1 FENDER COMP., RR. ••••••••••••• F9 66 4 HOLDER B1, HANDLE PIPE UPPER•• E5 46 12
COVER SET, L. SIDE ••••••••••• F1 58 4 FILTER, CUP••••••••••••••••••• E15 56 5 HOLDER COMP., VALVE ROCKER ARM D3 28 4
COVER SET, R. SIDE ••••••••••• F1 58 2 FLAP, TIRE•••••••••••••••••••• E11 52 9 HOLDER, CLUTCH WIRE••••••••••• D10 35 10
COVER, AIR CLEANER ••••••••••• F2 59 6 E13 54 11 HOLDER, ELEMENT••••••••••••••• F2 59 2
COVER, BATTERY ••••••••••••••• F13 70 3 FLOAT SET ••••••••••••••••••••• D16 41 3 HOLDER, FUSE•••••••••••••••••• F14 71 7
COVER, BATTERY TERMINAL •••••• F14 71 9 FLYWHEEL COMP. •••••••••••••••• D9 34 2 HOLDER, NEEDLE JET•••••••••••• D16 41 15
COVER, BOTTOM CASE ••••••••••• E8 49 9 FOLLOWER, CAM••••••••••••••••• D3 28 5 HOLDER, PUSH PLUG••••••••••••• D10 35 5
COVER, COMBINATION SWITCH •••• E5 46 3 FORK ASSY., L. FR. •••••••••••• E8 49 11 HOLDER, SPEEDOMETER••••••••••• E3 44 4
14 FORK ASSY., RR.••••••••••••••• F7 64 5 HOOK, MAIN STAND SPRING••••••• F6 63 2
COVER, CYLINDER HEAD ••••••••• D1 26 1 FORK ASSY., R. FR. •••••••••••• E8 49 1 HORN COMP.•••••••••••••••••••• F14 71 13
COVER, FR. FORK UNDER •••••••• E8 49 14 FORK, CENTER GEARSHIFT•••••••• D14 39 2 HUB SUB ASSY., FR.•••••••••••• E11 52 4
E9 50 14 FORK, R. GEARSHIFT •••••••••••• D14 39 1 HUB SUB ASSY., RR.•••••••••••• E13 54 6
COVER, L. CRANKCASE •••••••••• D8 33 1 FUSE B•••••••••••••••••••••••• F15 72 22
COVER, L. FR. FORK UPPER ••••• E9 50 15 [I ]
COVER, L. HANDLE LEVER ••••••• E4 45 12 [G ]
COVER, NUMBER PLATE BRACKET •• F12 69 9 INDICATOR, RR. BRAKE•••••••••• E10 51 3
COVER, R. FR. FORK UPPER ••••• E8 49 13 GASKET SET•••••••••••••••••••• D16 41 1 E12 53 7
COVER, R. HANDLE LEVER ••••••• E4 45 11 GASKET, CRANKCASE••••••••••••• D10 35 2 INSULATOR COMP., CARBURETOR••• D2 27 5
COVER, WINKER STAY ••••••••••• F10 67 4 GASKET, CYLINDER•••••••••••••• D4 29 2
CRANKCASE COMP., L. •••••••••• D10 35 3 GASKET, CYLINDER HEAD••••••••• D2 27 4 [J ]
CRANKCASE COMP., R. •••••••••• D10 35 1 GASKET, EX. PIPE•••••••••••••• F3 60 3
CRANKSHAFT COMP. ••••••••••••• D11 36 1 GASKET, L. COVER•••••••••••••• D8 33 2 JET, MAIN,•••••••••••••••••••• D16 41 20
CRANKSHAFT, L. ••••••••••••••• D11 36 7 GASKET, OIL FILTER CAP•••••••• D7 32 10 JET, SLOW,•••••••••••••••••••• D16 41 21

5
CRANKSHAFT, R. ••••••••••••••• D11 36 6 GASKET, R. COVER•••••••••••••• D5 30 2 JOINT B, BRAKE ARM•••••••••••• E10 51 16
CUP, FUEL STRAINER ••••••••••• E15 56 6 GASKET, WINKER LENS ••••••••••• F10 67 3 F4 61 14
CUSHION ASSY., RR. ••••••••••• F8 65 1 GAUGE, OIL LEVEL•••••••••••••• D5 30 3 JOINT, DRIVE CHAIN•••••••••••• F7 64 3
CUSHION A, RR. FENDER •••••••• F9 66 7 GEAR COMP., SPEEDOMETER••••••• E10 51 5 JOINT, EX. PIPE••••••••••••••• F3 60 1
CUSHION, C.D.I. UNIT ••••••••• F14 71 1 GEAR COMP., STARTER ••••••••••• D12 37 12 JOINT, TOOL BOX••••••••••••••• G1 74 4
CUSHION, FR. FORK COVER LOWER E9 50 17 GEAR ONLY, IDLE STARTER••••••• D12 37 13
CUSHION, FUEL TANK FR. ••••••• E15 56 8 GEAR, COUNTERSHAFT FOURTH ••••• D12 37 11
85
2008.09.01 E
PART NAME INDEX I 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.

[K ] NUT, HEX., 10MM••••••••••••••• F16 73 9 PIN, LOCK, 8MM•••••••••••••••• D7 32 18


NUT, HEX., 5MM •••••••••••••••• F9 66 12 PIN, PISTON••••••••••••••••••• D11 36 4
KEY SET •••••••••••••••••••••• E5 46 1 NUT, HEX., 6MM •••••••••••••••• E3 44 13 PIN, SPLIT, 1.6X15•••••••••••• F5 62 8
KEY, BLANK ••••••••••••••••••• E5 46 4 E4 45 22 PIN, SPLIT, 2.0X15•••••••••••• E12 53 18
KEY, WOODRUFF, 25X14X4 ••••••• D11 36 10 E12 53 16 F4 61 10
E13 54 18 F7 64 15
[L ] NUT, HEX., 8MM •••••••••••••••• E12 53 17 PIN, SPLIT, 2.0X20•••••••••••• E10 51 15
F3 60 7 E12 53 19
LENS, TAILLIGHT •••••••••••••• F12 69 3 F7 64 11 PIN, SPLIT, 3.0X20•••••••••••• E11 52 12
LENS, WINKER ••••••••••••••••• F10 67 2 NUT, LOCK ••••••••••••••••••••• E4 45 19 E13 54 19
F11 68 2 NUT, LOCK, 12MM••••••••••••••• D9 34 5 PIN, SPLIT, 3.0X25•••••••••••• F6 63 9
LEVER COMP., CLUTCH •••••••••• D5 30 4 NUT, LOCK, 16MM••••••••••••••• D6 31 11 PIN, SPRING, 3X10••••••••••••• D5 30 10
LEVER SET, CHOKE ••••••••••••• D16 41 7 D7 32 13 PIPE COMP., FR. FORK•••••••••• E8 49 3
LEVER, L. STEERING HANDLE •••• E4 45 14 NUT, SPECIAL, 6MM ••••••••••••• E12 53 13 PIPE COMP., RR.••••••••••••••• E16 57 2
LEVER, R. STEERING HANDLE •••• E4 45 13 E13 54 13 PIPE, MAIN STAND PIVOT•••••••• F6 63 4
LOCK, STEERING HANDLE •••••••• E6 47 9 NUT, STEERING STEM •••••••••••• E5 46 9 PIPE, SEAT•••••••••••••••••••• E8 49 8
NUT, TAPPET ADJUSTING••••••••• D3 28 20 PIPE, STEERING HANDLE••••••••• E5 46 5
[M ] NUT, U, 10MM•••••••••••••••••• F6 63 7 PISTON•••••••••••••••••••••••• D11 36 3
NUT, U, 6MM••••••••••••••••••• E12 53 12 PLATE A2, FIXING•••••••••••••• D12 37 15
MAINSHAFT, TRANSMISSION •••••• D12 37 1 PLATE, CLUTCH••••••••••••••••• D6 31 5
MARK ••••••••••••••••••••••••• G3 76 4 [O ] PLATE, CLUTCH LIFTER•••••••••• D6 31 7
G4 77 4 PLATE, CLUTCH PRESSURE•••••••• D6 31 6
MARK, AIR CLEANER CAUTION •••• G2 75 2 OIL SEAL, 12X22X5••••••••••••• D5 30 6 PLATE, ENGINE HANGER•••••••••• F16 73 5
MARK, BATTERY CAUTION •••••••• G2 75 3 OIL SEAL, 14X28X7••••••••••••• D10 35 16 PLATE, FR. ENGINE HANGER•••••• F16 73 2
MARK, DRIVE CAUTION •••••••••• G2 75 4 OIL SEAL, 16X28X7••••••••••••• D5 30 7 PLATE, GEARSHIFT•••••••••••••• D14 39 9
MARK, TIRE CAUTION ••••••••••• G2 75 1 OIL SEAL, 20X34X7••••••••••••• D13 38 26 PLATE, L. ENGINE HANGER UPPER• F16 73 4
MIRROR COMP., L. ••••••••••••• E4 45 17 OIL SEAL, 22X35X7••••••••••••• D9 34 7 PLATE, R. ENGINE HANGER UPPER• F16 73 3
MIRROR COMP., R. ••••••••••••• E4 45 16 OIL SEAL, 26X42X7••••••••••••• E11 52 11 PLATE, STAY••••••••••••••••••• D16 41 11
MOUNT, FR. FORK UPPER •••••••• E9 50 16 OIL SEAL, 28X42X7••••••••••••• E13 54 17 PLATE, TOOL BOX••••••••••••••• G1 74 3
MUDGUARD, RR. FENDER ••••••••• F9 66 8 OIL SEAL, 54X66X7••••••••••••• E10 51 12 PLIERS, 135••••••••••••••••••• G1 74 6
MUFFLER COMP., EX. ••••••••••• F3 60 4 O-RING•••••••••••••••••••••••• E3 44 11 PLUG, BEARING PUSH•••••••••••• D10 35 6
O-RING, 10X1.6 •••••••••••••••• D2 27 11 PLUG, SPARK••••••••••••••••••• D2 27 16
[N ] O-RING, 11.8X2.4•••••••••••••• D15 40 1 PUMP ASSY., OIL••••••••••••••• D7 32 1
O-RING, 13X2.5 •••••••••••••••• D10 35 18
NEEDLE SET, JET •••••••••••••• D16 41 2 O-RING, 17.0X2.5•••••••••••••• D3 28 25 [R ]
NUT •••••••••••••••••••••••••• E1 42 3 O-RING, 18X3•••••••••••••••••• D5 30 8
NUT B, BRAKE ROD ADJUSTING ••• E10 51 17 O-RING, 23X2.8 •••••••••••••••• E9 50 23 RACE, STEERING BALL••••••••••• E6 47 2
F4 61 15 O-RING, 2.5X20 •••••••••••••••• D3 28 24 RACE, STEERING BOTTOM CONE•••• E6 47 4
NUT, AXLE, 14MM •••••••••••••• E11 52 10 O-RING, 33.5X3.0•••••••••••••• D2 27 12 RACE, STEERING TOP CONE••••••• E6 47 3
E13 54 14 O-RING, 35X3•••••••••••••••••• D10 35 17 RATCHET, KICK STARTER••••••••• D15 40 3
NUT, CAP, 10MM ••••••••••••••• E16 57 8 O-RING, 45X2.5 •••••••••••••••• D9 34 8 RECTIFIER COMP., REGULATE••••• F14 71 5
F8 65 8 O-RING, 7X1.7••••••••••••••••• D8 33 5 RELAY COMP., WINKER••••••••••• F14 71 15
NUT, CAP, 6MM •••••••••••••••• F3 60 6 O-RING, 9.0X1.3••••••••••••••• E15 56 4 RESISTOR COMP.•••••••••••••••• F14 71 11
NUT, CYLINDER HEAD ••••••••••• D2 27 8 O-RING, 9.4X2.4••••••••••••••• D7 32 14 RETAINER, STARTER SPRING•••••• D15 40 9
NUT, FIXING •••••••••••••••••• E4 45 20 OUTER COMP., CLUTCH ••••••••••• D6 31 2 RETAINER, VALVE SPRING•••••••• D3 28 14
NUT, FLANGE, 10MM •••••••••••• E13 54 15 RIM ASSY., HEADLIGHT•••••••••• E1 42 2
F16 73 11 [P ] RIM, FR. WHEEL•••••••••••••••• E11 52 6
NUT, FLANGE, 12MM •••••••••••• F7 64 9 E13 54 9
NUT, FLANGE, 5MM ••••••••••••• F10 67 19 PACKING, CYLINDER HEAD•••••••• D1 26 2 RING SET, PISTON•••••••••••••• D11 36 2
NUT, FLANGE, 6MM ••••••••••••• D2 27 14 PACKING, FUEL STRAINER CUP •••• E15 56 1 RING, OIL SEAL STOP••••••••••• E9 50 20
E10 51 14 PACKING, TAILLIGHT LENS••••••• F12 69 6 RING, PISTON•••••••••••••••••• E8 49 7
F2 59 20 PANEL COMP., RR. BRAKE•••••••• E12 53 5 ROD, CLUTCH LIFTER•••••••••••• D6 31 8

5
F12 69 15 PANEL SUB COMP., FR. BRAKE •••• E10 51 7 ROD, CONNECTING••••••••••••••• D11 36 5
G1 74 7 PEDAL, BRAKE•••••••••••••••••• F4 61 6 ROD, PUSH••••••••••••••••••••• D3 28 9
NUT, FLANGE, 7MM ••••••••••••• E5 46 10 PEDAL, GEAR CHANGE•••••••••••• F4 61 1 ROD, RR. BRAKE•••••••••••••••• F4 61 5
NUT, FLANGE, 8MM ••••••••••••• F16 73 10 PIECE, OIL LOCKING•••••••••••• E8 49 6 ROLLER, 4X10•••••••••••••••••• D14 39 19
NUT, HEADLIGHT CASE •••••••••• E1 42 9 PINION, KICK STARTER •••••••••• D15 40 2 ROTOR COMP., OIL FILTER••••••• D7 32 5
10 PIN A, PILLION STEP ••••••••••• F5 62 9 ROTOR, NEUTRAL SWITCH••••••••• D14 39 12
NUT, HEX., 10MM •••••••••••••• F8 65 7 PIN, CRANK•••••••••••••••••••• D11 36 8 ROTOR, OIL PUMP INNER••••••••• D7 32 3
86
2008.09.01 E
PART NAME INDEX I 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.

ROTOR, OIL PUMP OUTER •••••••• D7 32 4 SHOE SET, BRAKE••••••••••••••• E10 51 1 STRIPE B, R. FR. VISOR•••••••• G4 77 7
RUBBER B, JOINT •••••••••••••• F8 65 3 E12 53 1 G5 78 6
RUBBER B, KICK STARTER ••••••• F4 61 12 SOCKET COMP.•••••••••••••••••• E1 42 5 G6 79 8
RUBBER B, SEAT SETTING ••••••• E16 57 4 E3 44 5 STRIPE, L. FUEL TANK•••••••••• G3 76 2
RUBBER, AIR CLEANER CASE SPANNER, 10X12 •••••••••••••••• G1 74 8 G4 77 2
MOUNTING F2 59 10 SPANNER, 14X17 •••••••••••••••• G1 74 9 G5 78 2
RUBBER, BATTERY BOX •••••••••• F2 59 18 SPEEDOMETER ASSY.••••••••••••• E3 44 3 G6 79 2
RUBBER, BATTERY CUSHION •••••• F2 59 16 SPINDLE COMP., GEARSHIFT •••••• D14 39 8 STRIPE, L. SIDE COVER••••••••• G3 76 5
RUBBER, CHANGE PEDAL ••••••••• F4 61 11 SPINDLE, KICK STARTER ••••••••• D15 40 4 G4 77 5
RUBBER, ELEMENT SEAL ••••••••• F2 59 3 SPOKE SET A, 10X147.5••••••••• E11 52 15 G5 78 4
RUBBER, FR. FENDER SETTING ••• E7 48 2 SPOKE SET A, 10X148 ••••••••••• E11 52 14 G6 79 6
RUBBER, METER SETTING •••••••• E3 44 6 SPOKE SET BS, 8X150 ••••••••••• E14 55 22 STRIPE, R. FUEL TANK•••••••••• G3 76 1
RUBBER, NEUTRAL SWITCH ••••••• D8 33 4 SPOKE SET BS, 8X150.5 ••••••••• E14 55 21 G4 77 1
RUBBER, NUMBER BRACKET CUSHION F12 69 10 SPRING A, BRAKE ROD ••••••••••• F4 61 13 G5 78 1
RUBBER, NUMBER PLATE BRACKET SPRING A, SIDE STAND •••••••••• F6 63 11 G6 79 1
CUSHION F9 66 9 SPRING B, MAIN STAND •••••••••• F6 63 10 STRIPE, R. SIDE COVER••••••••• G3 76 3
RUBBER, PILLION STEP ••••••••• F5 62 3 SPRING, BEARING PUSH •••••••••• D10 35 7 G4 77 3
RUBBER, RR. WINKER MOUNTING •• F10 67 10 SPRING, BRAKE PEDAL ••••••••••• F4 61 7 G5 78 3
RUBBER, SPEEDOMETER CABLE •••• E3 44 9 SPRING, BRAKE SHOE •••••••••••• E10 51 4 G6 79 5
RUBBER, STAND STOPPER •••••••• F6 63 3 E12 53 8 SUB CORD, TAILLIGHT••••••••••• F12 69 1
RUBBER, STEP ••••••••••••••••• F5 62 2 SPRING, CAMSHAFT•••••••••••••• D3 28 8 SUSPENSION, WINKER RELAY•••••• F14 71 16
RUBBER, STOPPER ARM CUSHION •• E12 53 10 SPRING, CLUTCH •••••••••••••••• D6 31 9 SWITCH ASSY., COMBINATION••••• E5 46 2
RUBBER, WINKER ••••••••••••••• F11 68 9 SPRING, CLUTCH LEVER •••••••••• D5 30 5 SWITCH ASSY., FR. STOP•••••••• E4 45 6
SPRING, ELEMENT SETTING••••••• F2 59 4 SWITCH ASSY., LIGHTING•••••••• E4 45 4
[S ] SPRING, FR. BRAKE ARM RETURN•• E10 51 10 SWITCH ASSY., RR. STOP•••••••• F4 61 3
SPRING, FR. CUSHION REBOUND ••• E8 49 4 SWITCH ASSY., WINKER•••••••••• E4 45 5
SCREEN, FUEL STRAINER •••••••• E15 56 3 SPRING, FR. FORK•••••••••••••• E8 49 2
SCREEN, OIL FILTER ••••••••••• D10 35 8 SPRING, GEARSHIFT PLATE••••••• D14 39 10 [T ]
SCREW-WASHER, 4X16 ••••••••••• D16 41 17 SPRING, GEARSHIFT RETURN•••••• D14 39 11
SCREW-WASHER, 5X12 ••••••••••• D16 41 18 SPRING, KICK STARTER •••••••••• D15 40 7 TAILLIGHT UNIT•••••••••••••••• F12 69 2
F9 66 11 SPRING, KICK STARTER RATCHET•• D15 40 5 TANK SET, FUEL•••••••••••••••• E15 56 7
SCREW SET A •••••••••••••••••• D16 41 5 SPRING, OIL FILTER SCREEN ••••• D10 35 9 TANK, STORAGE••••••••••••••••• F2 59 15
SCREW SET B •••••••••••••••••• D16 41 8 SPRING, OIL THROUGH ••••••••••• D7 32 8 THREAD COMP., STEERING HEAD
SCREW, FLAT, 4X12 •••••••••••• D7 32 16 SPRING, SHIFT DRUM STOPPER •••• D14 39 7 TOP E6 47 8
SCREW, FLAT, 6X30 •••••••••••• D7 32 12 SPRING, STOP SWITCH ••••••••••• F4 61 4 THROUGH, OIL•••••••••••••••••• D7 32 7
SCREW, GLOVE BOX ••••••••••••• E5 46 7 SPRING, VALVE INNER ••••••••••• D3 28 13 TIRE, FR.••••••••••••••••••••• E11 52 7
SCREW, OVAL, 5X12 •••••••••••• D7 32 17 SPRING, VALVE OUTER ••••••••••• D3 28 12 TIRE, RR. WHEEL••••••••••••••• E13 54 8
SCREW, OVAL, 5X16 •••••••••••• E10 51 13 SPROCKET, DRIVE••••••••••••••• D12 37 14 TOOL SET•••••••••••••••••••••• G1 74 5
SCREW, OVAL, 6X20 •••••••••••• F10 67 16 SPROCKET, FINAL DRIVEN•••••••• E13 54 2 TOP SET••••••••••••••••••••••• D16 41 4
SCREW, OVAL, 6X32 •••••••••••• F10 67 17 STAND COMP., MAIN••••••••••••• F6 63 1 TUBE•••••••••••••••••••••••••• D16 41 12
SCREW, PAN, 4X28 ••••••••••••• F11 68 14 STAND COMP., SIDE••••••••••••• F6 63 5 TUBE A, BREATHER•••••••••••••• F2 59 12
SCREW, PAN, 5X13 ••••••••••••• E1 42 12 STATOR BASE••••••••••••••••••• D9 34 4 TUBE B, BREATHER•••••••••••••• F2 59 13
SCREW, PAN, 5X25 ••••••••••••• E4 45 21 STATOR COMP.•••••••••••••••••• D9 34 3 TUBE, AIR CLEANER CONNECTING•• F2 59 11
SCREW, SIDE STAND PIVOT •••••• F6 63 6 STAY, FR. WINKER•••••••••••••• F10 67 5 TUBE, AIR VENT•••••••••••••••• D16 41 16
SCREW, TAPPET ADJUSTING •••••• D3 28 18 STAY, HORN•••••••••••••••••••• F14 71 12 TUBE, BATTERY BREATHER•••••••• F13 70 2
SCREW, TAPPING, 3X14 ••••••••• F11 68 13 STAY, L. VISOR •••••••••••••••• E2 43 18 TUBE, FUEL•••••••••••••••••••• E15 56 11
SCREW, TAPPING, 4X16 ••••••••• F10 67 18 STAY, RR. WINKER•••••••••••••• F10 67 11 TUBE, TIRE•••••••••••••••••••• E11 52 8
SCREW, TAPPING, 4X30 ••••••••• F12 69 14 STAY, R. VISOR •••••••••••••••• E2 43 17 E13 54 10
SCREW, U-LOCK FLAT, 6X12 ••••• E6 47 10 STAY, VISOR••••••••••••••••••• E2 43 19
SEAL, AIR CLEANER COVER •••••• F2 59 9 STEM SUB ASSY., STEERING•••••• E6 47 7 [V ]
SEAL, VALVE STEM ••••••••••••• D3 28 1 STOPPER COMP., GEARSHIFT DRUM• D14 39 6
SEAT ASSY., DOUBLE ••••••••••• E16 57 3 STOPPER, L. RR. WINKER•••••••• F10 67 9 VALVE COMP., FLOAT•••••••••••• D16 41 14

5
SEAT, RATCHET SPRING ••••••••• D15 40 6 STOPPER, R. RR. WINKER•••••••• F10 67 8 VALVE SET, THROTTLE••••••••••• D16 41 6
SEAT, VALVE SPRING INNER ••••• D3 28 16 STRIPE A, FR. VISOR ••••••••••• G4 77 6 VALVE, EX.•••••••••••••••••••• D3 28 11
SEAT, VALVE SPRING OUTER ••••• D3 28 15 G5 78 5 VALVE, IN.•••••••••••••••••••• D3 28 10
SET RING, 20MM ••••••••••••••• D13 38 25 G6 79 7 VISOR SET, FR.•••••••••••••••• E1 42 15
SHAFT, CAM FOLLOWER •••••••••• D3 28 6 STRIPE B, L. FR. VISOR•••••••• G4 77 8
SHAFT, CAM GEAR •••••••••••••• D3 28 7 G5 78 7
SHAFT, GEARSHIFT FORK GUIDE •• D14 39 3 G6 79 9
87
2008.09.01 E
PART NAME INDEX I 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.

[W ] WINKER ASSY., R. FR. •••••••••• F10 67 1


F11 68 16
WASHER A, HANDLE HOLDER WINKER ASSY., R. RR. •••••••••• F10 67 7
SETTING E10 51 11 F11 68 18
E12 53 14 WRENCH, BOX••••••••••••••••••• G1 74 13
WASHER A, SPLINE, 20MM ••••••• D12 37 23 WRENCH, EYE, 24MM••••••••••••• G1 74 14
WASHER A, THRUST, 20MM ••••••• D12 37 21 WRENCH, PLUG•••••••••••••••••• G1 74 13
D15 40 11
WASHER B, HANDLE HOLDER
SETTING E3 44 10
WASHER B, THRUST, 14MM ••••••• D3 28 21
WASHER, 10.3MM ••••••••••••••• E16 57 5
F8 65 5
WASHER, 17X22 •••••••••••••••• F6 63 8
WASHER, 6MM •••••••••••••••••• D14 39 14
WASHER, 8X18 ••••••••••••••••• F14 71 19
WASHER, LOCK, 6MM •••••••••••• E1 42 14
WASHER, OIL FILTER ROTOR
LOCKING D6 31 1
D7 32 9
WASHER, PILLION STEP ••••••••• F5 62 4
WASHER, PLAIN, 10MM •••••••••• F16 73 12
WASHER, PLAIN, 12MM •••••••••• D2 27 9
D9 34 6
F7 64 13
WASHER, PLAIN, 5MM ••••••••••• F4 61 9
F9 66 13
F12 69 16
WASHER, PLAIN, 6MM ••••••••••• E2 43 20
F5 62 7
WASHER, PLAIN, 8MM ••••••••••• E16 57 9
F7 64 12
WASHER, SEALING, 6MM ••••••••• D1 26 3
D10 35 14
WASHER, SEALING, 8MM ••••••••• D2 27 10
D3 28 22
WASHER, SPECIAL, 12MM •••••••• F8 65 6
WASHER, SPECIAL, 8MM ••••••••• E9 50 19
WASHER, SPEEDOMETER GEAR ••••• E10 51 6
WASHER, SPLINE, 20MM ••••••••• D6 31 12
WASHER, SPRING, 10MM ••••••••• F7 64 14
F16 73 13
WASHER, SPRING, 8MM •••••••••• F3 60 8
WASHER, STEERING HEAD DUST
SEAL E6 47 6
WASHER, STEERING STEM •••••••• E5 46 11
WASHER, THRUST, 12MM ••••••••• D15 40 12
WASHER, THRUST, 14MM ••••••••• D14 39 15
WASHER, THRUST, 15MM ••••••••• D12 37 18
19
WASHER, THRUST, 16.5MM ••••••• D12 37 20
WASHER, THRUST, 20MM ••••••••• D12 37 22

5
WASHER, WAVE, 12MM ••••••••••• D3 28 23
WHEEL SUB ASSY., FR. ••••••••• E11 52 5
WHEEL SUB ASSY., RR. ••••••••• E13 54 7
WINKER ASSY., L. FR. ••••••••• F10 67 6
F11 68 17
19
WINKER ASSY., L. RR. ••••••••• F10 67 13
88
2008.09.01 E
1 FOREWORD INDEX

2 ENGINE GROUP

3 FRAME GROUP

4 PART NUMBER INDEX

5 PART NAME INDEX


Published by Honda Motor Co., Ltd.
E.2008.09 Printed in Japan