Documente Academic
Documente Profesional
Documente Cultură
TMX155 3
TMX155 5
TMX155 7
TMX155 9
4
13KB53P4 © Honda Motor Co., Ltd. 2008
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
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B 2
2
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Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
2008.09.01 E
B 5
Check
point 1 2 3
1
2
5
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1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Area Applicable engine Applicable frame Applicable carburetor
Model Type
code serial No. serial No. identification No.
KB50402YE-000001~999999 KB50402Y-000001~ 999999
TMX1553 2PH Philippines PD19K A
KB50502YE-000001~999999 KB50502Y-000001~ 999999
TMX1555 2PH Philippines KB50506E-000001~999999 KB50506-000001~999999 PD19K A
TMX1557 2PH Philippines KB508E-000001~999999 KB50800-000001~999999 PD19K A
TMX1559 2PH Philippines KB509E-000001~ KB509-000001~ PD19K A
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PD19K KC
6
2008.09.01 E
B 7
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
TMX155 (TMX1553)
MODEL TMX1553
7
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B 8
TMX155 (TMX1555)
MODEL TMX1555
1 COLOR Black
Candy ruby
red
Sahara blue
metallic Applicable model
Applicable
CODE NH-1 R-4C PB-273M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB273 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-930 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-930 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZF F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZE F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZE F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZT F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK 83611-KB5-920 ZA ZA ZA F-30-1 4
11 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
12 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
13 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
14 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
15 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
16 STRIPE A, FR. VISOR 87101-KB5-930 ZA ZB ZC F-30-1 6
17 STRIPE B, L. FR. VISOR 87103-KB5-930 ZA ZB ZC F-30-1 8
18 STRIPE B, R. FR. VISOR 87102-KB5-930 ZA ZB ZC F-30-1 7
19 STRIPE, L. FUEL TANK 17512-KB5-930 ZA ZB ZC F-30-1 2
20 STRIPE, L. SIDE COVER 83641-KB5-930 ZA ZB ZC F-30-1 5
21 STRIPE, R. FUEL TANK 17511-KB5-930 ZA ZB ZC F-30-1 1
22 STRIPE, R. SIDE COVER 83541-KB5-930 ZA ZB ZC F-30-1 3
23 TANK SET, FUEL 17500-KB5-930 ZA ZB ZC F-12 7
24 VISOR SET, FR. 61300-KB5-930 ZA ZB ZC F-1 15
8
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B 9
TMX155 (TMX1557)
MODEL TMX1557
COLOR Black
Candy ruby
red
Sahara blue
metallic Applicable model
Applicable
1
CODE NH-1 R-4C PB-273M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB273 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-940 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-940 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZF F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZE F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZE F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZT F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
11 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
12 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
13 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
14 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
15 STRIPE A, FR. VISOR 87101-KB5-940 ZA ZB ZC F-30-2 5
16 STRIPE B, L. FR. VISOR 87103-KB5-940 ZA ZB ZC F-30-2 7
17 STRIPE B, R. FR. VISOR 87102-KB5-940 ZA ZB ZC F-30-2 6
18 STRIPE, L. FUEL TANK 17512-KB5-940 ZA ZB ZC F-30-2 2
19 STRIPE, L. SIDE COVER 83641-KB5-940 ZA ZB ZC F-30-2 4
20 STRIPE, R. FUEL TANK 17511-KB5-940 ZA ZB ZC F-30-2 1
21 STRIPE, R. SIDE COVER 83541-KB5-940 ZA ZB ZC F-30-2 3
22 TANK SET, FUEL 17500-KB5-940 ZA ZB ZC F-12 7
23 VISOR SET, FR. 61300-KB5-940 ZA ZB ZC F-1 15
9
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B10
TMX155 (TMX1559)
MODEL TMX1559
1 COLOR Black
Candy ruby
red
Spectrolite
blue metallic Applicable model
Applicable
CODE NH-1 R-4C PB-373M block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. NH1 R4 PB373 applicable applicable
model model
1 BRACKET, MUFFLER 18353-KB5-710 ZA ZA ZA F-16 5
2 CASE, DRIVE CHAIN 40510-KB5-900 ZA ZA ZA F-20 1
3 COVER SET, L. SIDE 83620-KB5-950 ZA ZB ZC F-14 4
4 COVER SET, R. SIDE 83520-KB5-950 ZA ZB ZC F-14 2
5 COVER, FR. FORK UNDER 51615-KB5-000 ZE ZB ZG F-7 14
6 COVER, L. FR. FORK UPPER 51620-KB5-000 ZD ZA ZF F-7 15
7 COVER, R. FR. FORK UPPER 51610-KB5-000 ZD ZA ZF F-7 13
8 CUSHION ASSY., RR. 52400-402-013 ZA ZJ ZU F-21 1
9 FENDER COMP., FR. 61100-KB5-930 ZA ZA ZA F-6 1
10 MARK, DRIVE CAUTION 87560-375-680 ZD ZD ZD F-29 4
11 MARK, L. WING 17514-KB5-950 ZA ZB ZC F-30-3 4
12 MARK, R. WING 17513-KB5-950 ZA ZB ZC F-30-3 3
13 PLATE, FR. ENGINE HANGER 50351-330-010 ZB ZB ZB F-27 2
PLATE, L. ENGINE HANGER
14 50354-KB5-710 ZA ZA ZA F-27 4
UPPER
PLATE, R. ENGINE HANGER
15 50353-KB5-000 ZA ZA ZA F-27 3
UPPER
16 STEM SUB ASSY., STEERING 53219-KB5-920 ZA ZA ZA F-5 7
17 STRIPE A, FR. VISOR 87101-KB5-950 ZA ZB ZC F-30-3 7
18 STRIPE B, L. FR. VISOR 87103-KB5-950 ZA ZB ZC F-30-3 9
19 STRIPE B, R. FR. VISOR 87102-KB5-950 ZA ZB ZC F-30-3 8
20 STRIPE, L. FUEL TANK 17512-KB5-950 ZA ZB ZC F-30-3 2
21 STRIPE, L. SIDE COVER 83641-KB5-950 ZA ZB ZC F-30-3 6
22 STRIPE, R. FUEL TANK 17511-KB5-950 ZA ZB ZC F-30-3 1
23 STRIPE, R. SIDE COVER 83541-KB5-950 ZA ZB ZC F-30-3 5
24 TANK SET, FUEL 17500-KB5-950 ZA ZB ZC F-12 7
25 VISOR SET, FR. 61300-KB5-950 ZA ZB ZC F-1 15
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B11
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10xxx-20 95003-10001-10M 5.0 8.0 1
95003-25001-60M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x 9.0 11.0 95003-50xxx-3x 16.0 19.0
<95003-25003-70M> 3 <95003-50003-60M> 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
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B13
1
Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
diameter Length diameter Length
(m) (m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x 12.0 95005-45xxx-5x 95005-45001-50M 4.5 1
<95005-12003-10M> 3
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50001-30M 1
95005-50xxx-3x <95005-50003-30M> 5.0 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70001-30M 1
95005-70xxx-3x 7.0
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x <95005-75003-10M> 7.3 3
<95005-35008-10M> 8
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80xxx-1x 95005-80001-10M 8.0 1
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
13
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B14
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
1
(Example)
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
14
2008.09.01 E
B15
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
15
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B16
16
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C 1
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
17
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C 2
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
19
2008.09.01 E
ENGINE GROUP C 4
E-1 D 1 E-2 D 2 E-3 D 3
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 D 4 E-5 D 5 E-6 D 6
CYLINDER RIGHT CRANKCASE COVER CLUTCH
20
2008.09.01 E
ENGINE GROUP C 5
E-10 D10 E-11 D11 E-12 D12
CRANKCASE CRANKSHAFT/PISTON TRANSMISSION
2
E-13 D14 E-14 D15 E-15 D16
GEARSHIFT DRUM KICK STARTER SPINDLE CARBURETOR
21
2008.09.01 E
FRAME GROUP C 6
F-1 E 1 F-2 E 3 F-3 E 4
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE
22
2008.09.01 E
FRAME GROUP C 7
F-10 E12 F-11 E13 F-12 E15
REAR BRAKE PANEL REAR WHEEL FUEL TANK
23
2008.09.01 E
FRAME GROUP C 8
F-19 F 6 F-20 F 7 F-21 F 8
STAND SWINGARM REAR CUSHION
24
2008.09.01 E
FRAME GROUP C 9
F-27 F16 F-28 G 1 F-29 G 2
FRAME BODY TOOLS CAUTION LABEL
F-30-3 G 6
MARK/STRIPE(TMX1559)
25
2008.09.01 E
E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111C4 COVER, CYLINDER HEAD ••••••••• 0.2
2 1111D2 GASKET, CYLINDER HEAD COVER •• 0.2
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
26
2008.09.01 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 2.4
.INCLUDES: Valve adjust and
reface
2 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
3 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.3
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 2.6
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
4 111115 GASKET, CYLINDER HEAD ••••••••
5 311131 INSULATOR, THROTTLE BODY/
CARBURETOR ••••••••••••••••••
1.5
0.4
2
16 614130 PLUG, SPARK •••••••••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
27
2008.09.01 E
E-3 CAMSHAFT/VALVE D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 111118 CAMSHAFT ••••••••••••••••••••• 2.2
.INCLUDES: Valve adjustment
4 1111T3 HOLDER, VALVE ROCKER ARM ••••• 0.6
.INCLUDES: Valve adjustment
5 1111Y0 FOLLOWER, CAMSHAFT ••••••••••• 1.7
.NOTE: Same time for two units
9 111165 ROD, VALVE PUSH •••••••••••••• 0.6
.NOTE: Same time for two units
.INCLUDES: Valve adjustment
10 1111N0 VALVE, INTAKE(ONE) ••••••••••• 1.8
.INCLUDES: Refacing
11 1111N1 VALVE, EXHAUST(ONE) •••••••••• 1.8
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 2.0
.INCLUDES: Refacing
2 12 (1,13,14,17)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) ••••••••••• 1.6
1111P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) •••••••••• 1.6
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE •••••••• 1.7
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
29
2008.09.01 E
E-5 RIGHT CRANKCASE COVER D 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
7 112105 OIL SEAL, KICK STARTER SPINDLE 0.6
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
30
2008.09.01 E
E-6 CLUTCH D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 2121A0 OUTER, CLUTCH •••••••••••••••• 0.8
3 212112 CENTER, CLUTCH ••••••••••••••• 0.8
4 (5)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.8
.NOTE: Same time for two units
or more
6 2121A3 PLATE, CLUTCH PRESSURE ••••••• 0.8
8 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
9 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
31
2008.09.01 E
E-7 OIL PUMP D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.7
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.6
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.7
6 (10)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.7
11 211105 GEAR, PRIMARY DRIVE •••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
32
2008.09.01 E
E-8 LEFT CRANKCASE COVER D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.1
2 1101A3 GASKET, CRANKCASE COVER :LEFT 0.1
3 6151B8 SWITCH, NEUTRAL •••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
33
2008.09.01 E
E-9 GENERATOR D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 614110 GENERATOR, IGNITION PULSE •••• 0.4
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.2
3 6131A3 STATOR ••••••••••••••••••••••• 0.4
4 6131A4 BASE, STATOR ••••••••••••••••• 0.3
7 6131B6 OIL SEAL, STATOR BASE •••••••• 0.3
8 6131B5 O-RING, STATOR BASE •••••••••• 0.3
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
34
2008.09.01 E
E-10 CRANKCASE D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 3.6
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
5 (6,7,18)
1101L2 HOLDER, PUSH PLUG •••••••••••• 0.4
8 1131B5 SCREEN, OIL FILTER ••••••••••• 0.1
16 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• 1.0
2
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
35
2008.09.01 E
E-11 CRANKSHAFT/PISTON D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
3 (2,4,14)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 1.9
11 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 3.8
.INCLUDES: Engine removal and
installation
12 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.1
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.3
.INCLUDES: Engine removal and
2 installation
.INCLUDES: Timing sprocket
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
30
.INCLUDES: Engine removal and
installation
2101C2 BEARING, MAINSHAFT :LEFT ••••• 3.8
2
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.0
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
+ COUNTERSHAFT :ALL ••••••••••• 4.1
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
38
2008.09.01 E
E-13 GEARSHIFT DRUM D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3)
210112 FORK, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
4 2101A9 DRUM, GEARSHIFT •••••••••••••• 3.8
.INCLUDES: Engine removal and
installation
5 2101B0 CAM, SHIFT DRUM •••••••••••••• 0.8
6 (7)
210125 STOPPER OR SPRING, SHIFT DRUM 0.8
8 (9,11)
210122 SPINDLE, GEARSHIFT ••••••••••• 0.8
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
39
2008.09.01 E
E-14 KICK STARTER SPINDLE D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 (2,3,5,7)
1121A2 SPINDLE, KICK STARTER •••••••• 3.7
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
40
2008.09.01 E
E-15 CARBURETOR D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3111A1 GASKET SET, CARBURETOR ••••••• 0.6
2 3111A3 NEEDLE, JET •••••••••••••••••• 0.6
3 (14)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.5
4 3111A5 TOP SET, CARBURETOR •••••••••• 0.2
6 3111A8 VALVE, THROTTLE •••••••••••••• 0.3
9 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.2
10 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.4
20 (21)
3111D4 JET, MAIN •••••••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
41
2008.09.01 E
F-1 HEADLIGHT E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 616115 HEADLIGHT ASSEMBLY ••••••••••• 0.1
4 (2)
6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
5 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.1
6 616118 BULB, HEADLIGHT •••••••••••••• 0.1
7 616103 CASE, HEADLIGHT •••••••••••••• 0.3
15 4111L3 COWL, FRONT CENTER ••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
43
2008.09.01 E
F-2 METER E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 8121A3 SPEEDOMETER ASSEMBLY ••••••••• 0.3
4 8121A4 BRACKET, METER ••••••••••••••• 0.3
5 8121C6 SUB HARNESS, METER ••••••••••• 0.3
7 811160 CABLE, SPEEDOMETER ••••••••••• 0.1
8 8111B2 CABLE, SPEEDOMETER INNER ••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
44
2008.09.01 E
F-3 HANDLE LEVER/SWITCH/CABLE E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 0.3
2 811115 CABLE, CLUTCH •••••••••••••••• 0.2
4 6151C1 SWITCH, LIGHTING ••••••••••••• 0.4
5 615118 SWITCH, WINKER ••••••••••••••• 0.4
6 6151B2 SWITCH, FRONT STOP ••••••••••• 0.2
7 811125 CABLE, FRONT BRAKE ••••••••••• 0.2
8 810150 GRIP, THROTTLE ••••••••••••••• 0.1
9 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.2
10 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
13 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
14 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
46
2008.09.01 E
F-5 STEERING STEM E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 5101A0 RACE, STEERING BALL :UPPER ••• 0.8
5101A1 RACE, STEERING BALL :LOWER ••• 0.8
5101C9 RACE, STEERING BALL :BOTH •••• 0.8
3 5101A9 RACE, STEERING TOP CONE •••••• 0.5
4 (5)
5101B0 RACE, STEERING BOTTOM CONE ••• 1.0
7 510100 STEM OR SHAFT ASSY., STEERING 0.8
8 5101B2 THREAD, STEERING HEAD TOP •••• 0.5
9 615147 LOCK, STEERING ••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
47
2008.09.01 E
F-6 FRONT FENDER E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
48
2008.09.01 E
F-7 FRONT FORK E 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
2 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
3 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.6
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.6
5111G4 PIPE, FRONT FORK :BOTH ••••••• 1.0
5 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.7
10 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.7
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.7
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.2
11 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
12 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.7
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.2
13 5111J0 COVER, FRONT FORK UPPER :RIGHT 0.6
14 5111J2 COVER, FRONT FORK UNDER :LEFT 0.6
5111J3 COVER, FRONT FORK UNDER :RIGHT 0.6
5111J4 COVER, FRONT FORK UNDER :BOTH 0.8
15 5111H9 COVER, FRONT FORK UPPER :LEFT 0.6
5111J1 COVER, FRONT FORK UPPER :BOTH 0.7
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
50
2008.09.01 E
F-8 FRONT BRAKE PANEL E10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.3
5 (12)
7101C3 GEAR, SPEEDOMETER •••••••••••• 0.3
7 (2)
7111D0 PANEL, FRONT BRAKE ••••••••••• 0.4
9 7111C3 ARM, BRAKE :FRONT •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
51
2008.09.01 E
F-9 FRONT WHEEL E11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
4 710103 HUB, FRONT WHEEL ••••••••••••• 2.4
5 7101D4 FRONT WHEEL •••••••••••••••••• 1.0
6 710109 RIM, WHEEL :FRONT •••••••••••• 2.3
7 (9)
710139 FRONT TIRE(ONE) •••••••••••••• 1.0
8 (9)
710140 TUBE, FRONT TIRE(ONE) •••••••• 1.0
11 7101D2 OIL SEAL, FRONT HUB •••••••••• 0.3
13 (3)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
52
2008.09.01 E
F-10 REAR BRAKE PANEL E12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.5
3 710160 AXLE, REAR WHEEL ••••••••••••• 0.4
5 (6)
7111A9 PANEL, REAR BRAKE •••••••••••• 0.6
9 7111C4 ARM, BRAKE :REAR ••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
53
2008.09.01 E
F-11 REAR WHEEL E13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.5
6 710121 HUB, REAR WHEEL •••••••••••••• 2.7
7 710118 REAR WHEEL ••••••••••••••••••• 1.2
8 (11)
710142 REAR TIRE(ONE) ••••••••••••••• 1.2
9 710127 RIM, WHEEL :REAR ••••••••••••• 2.6
10 (11)
7101A7 TUBE, REAR TIRE(ONE) ••••••••• 1.2
20 (5)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.6
710133G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
55
2008.09.01 E
F-12 FUEL TANK E15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 310110 COCK ASSY., FUEL ••••••••••••• 0.2
3 310115 SCREEN, FUEL STRAINER •••••••• 0.2
6 3101A6 CUP, FUEL STRAINER ••••••••••• 0.1
7 310100 TANK, FUEL ••••••••••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
56
2008.09.01 E
F-13 SEAT E16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4101H6 CARRIER, LUGGAGE :REAR ••••••• 0.1
3 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
57
2008.09.01 E
F-14 SIDE COVER F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
60
2008.09.01 E
F-17 PEDAL/KICK STARTER ARM F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
2 112107 ARM, KICK STARTER •••••••••••• 0.1
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.2
5 811135 ROD, REAR BRAKE •••••••••••••• 0.4
6 810160 PEDAL, REAR BRAKE •••••••••••• 0.4
7 8101A8 SPRING, BRAKE PEDAL •••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
61
2008.09.01 E
F-18 STEP F 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410145 BAR, STEP •••••••••••••••••••• 0.4
5 4101C7 BAR, PILLION STEP :LEFT •••••• 0.1
4101C8 BAR, PILLION STEP :RIGHT ••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
62
2008.09.01 E
F-19 STAND F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (4)
410175 STAND, MAIN •••••••••••••••••• 0.5
5 410180 BAR, SIDE STAND •••••••••••••• 0.2
10 (2)
410176 SPRING, MAIN STAND ••••••••••• 0.2
11 410182 SPRING, SIDE STAND ••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
63
2008.09.01 E
F-20 SWINGARM F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
2 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
4 7111H2 ARM, REAR BRAKE STOPPER •••••• 0.3
5 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.7
6 5121B3 BUSH, SWINGARM PIVOT ••••••••• 1.0
.NOTE: Same time for two units
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
64
2008.09.01 E
F-21 REAR CUSHION F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5121B6 CUSHION ASSY., REAR :LEFT •••• 0.1
5121B7 CUSHION ASSY., REAR :RIGHT ••• 0.1
5121B8 CUSHION ASSY., REAR :BOTH •••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
65
2008.09.01 E
F-22 REAR FENDER F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 413102 FENDER, REAR ••••••••••••••••• 0.5
5 413110 FENDER B, REAR ••••••••••••••• 0.3
8 4131G4 MUDGUARD :REAR ••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
66
2008.09.01 E
F-23 WINKER(TMX1553) F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
6 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
7 6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
13 6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.3
14 (2,3)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
67
2008.09.01 E
F-23-1 WINKER(TMX1555/7/9) F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161D0 BASE, WINKER :RIGHT FRONT •••• 0.2
5 6161C9 BASE, WINKER :LEFT FRONT ••••• 0.2
6161D1 BASE, WINKER :BOTH FRONT ••••• 0.3
6 6161D2 BASE, WINKER :LEFT REAR •••••• 0.2
7 6161D3 BASE, WINKER :RIGHT REAR ••••• 0.2
6161D4 BASE, WINKER :BOTH REAR •••••• 0.3
12 (2)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
16 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
17 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
18 6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
19 6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
68
2008.09.01 E
F-24 TAILLIGHT F12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6111B4
CORD, TAILLIGHT •••••••••••••• 0.3
2 6161H2
TAILLIGHT ASSEMBLY ••••••••••• 0.2
4 6161E2
BASE, TAILLIGHT •••••••••••••• 0.2
5 6161E7
SOCKET, TAILLIGHT •••••••••••• 0.2
7 (3,6)
6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
8 4131K7 BRACKET, NUMBER PLATE •••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
69
2008.09.01 E
F-25 BATTERY F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
70
2008.09.01 E
F-26 WIRE HARNESS F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6141A1 IGNITION CONTROL MODULE •••••• 0.3
3 614105 COIL, IGNITION ••••••••••••••• 0.3
5 6131B2 RECTIFIER, REGULATE •••••••••• 0.5
6 611100 HARNESS, WIRE •••••••••••••••• 0.8
11 613140 RESISTOR(FRAME OR ENGINE) •••• 0.3
13 616169 HORN(S) •••••••••••••••••••••• 0.1
15 6111C3 RELAY, WINKER •••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
72
2008.09.01 E
F-27 FRAME BODY F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410100 BODY, FRAME •••••••••••••••••• 5.0
.INCLUDES: Engine removal and
installation
2 4101N0 PLATE, FRONT ENGINE HANGER ••• 0.1
3 4101R1 PLATE, ENGINE UPPER HANGER
:RIGHT •••••••••••••••••••••• 0.2
4 4101R0 PLATE, ENGINE UPPER HANGER
:LEFT ••••••••••••••••••••••• 0.2
4101R2 PLATE, ENGINE UPPER HANGER
:BOTH ••••••••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
73
2008.09.01 E
F-28 TOOLS G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410190 BOX OR BAG, TOOL ••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
74
2008.09.01 E
F-29 CAUTION LABEL G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
75
2008.09.01 E
F-30 MARK/STRIPE(TMX1553) G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
76
2008.09.01 E
F-30-1 MARK/STRIPE(TMX1555) G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
77
2008.09.01 E
F-30-2 MARK/STRIPE(TMX1557) G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
78
2008.09.01 E
F-30-3 MARK/STRIPE(TMX1559) G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description TMX155 Serial No. Parts catalogue code
No. 3 5 7 9
79
2008.09.01 E
PART NO. INDEX H 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
13031-KRC-921 D11 36 2 16016-KN4-L10 D16 41 5 17511-KB5-950ZA G6 79 1 23471-KCS-650 D12 37 9 32100-KB5-900 F14 71 6
13041-KB5-921 D11 36 2 16022-KB5-921 D16 41 6 17511-KB5-950ZB G6 79 1 23481-KB5-000 D12 37 10 32101-397-860 F12 69 1
13051-KB5-921 D11 36 2 16025-KCN-751 D16 41 7 17511-KB5-950ZC G6 79 1 23491-KB5-000 D12 37 11 32113-107-000 F14 71 7
13101-KB5-920 D11 36 3 16028-KEH-900 D16 41 8 17512-KB5-920ZA G3 76 2 23520-KB5-000 D12 37 12 32114-230-003 F15 72 23
13102-KB5-920 D11 36 3 16045-399-014 D16 41 9 17512-KB5-920ZB G3 76 2 23531-KB5-000 D12 37 13 32161-404-000 E4 45 3
13103-KB5-920 D11 36 3 16100-KB5-921 D16 41 10 17512-KB5-920ZC G3 76 2 23801-107-760 D12 37 14 32173-369-000 F14 71 8
13104-KB5-920 D11 36 3 16119-440-004 D16 41 11 17512-KB5-930ZA G4 77 2 23811-KR3-600 D12 37 15 32412-KG8-000 F14 71 9
13105-KB5-920 D11 36 3 16144-KE5-004 D16 41 12 17512-KB5-930ZB G4 77 2 23911-KB5-000 D12 37 16 32906-107-000 F14 71 10
13111-414-000 D11 36 4 16148-KB1-921 D16 41 13 17512-KB5-930ZC G4 77 2 23912-KB5-000 D12 37 17 32983-028-000 F9 66 1
13201-446-770 D11 36 5 16155-397-971 D16 41 14 17512-KB5-940ZA G5 78 2 32985-KY0-980 F9 66 2
13311-KB5-720 D11 36 6 16165-KB5-004 D16 41 15 17512-KB5-940ZB G5 78 2 24000
13321-KB5-720 D11 36 7 16173-001-004 E15 56 1 17512-KB5-940ZC G5 78 2 33000
13381-KCS-650 D11 36 8 16199-KB5-921 D16 41 16 17512-KB5-950ZA G6 79 2 24211-107-000 D14 39 1
16210-KB5-720 D2 27 5 17512-KB5-950ZB G6 79 2 24231-107-010 D14 39 2 33100-KB5-920 E1 42 1
14000 16950-KB5-720 E15 56 2 17512-KB5-950ZC G6 79 2 24241-KCS-650 D14 39 3 33101-KCS-652 E1 42 2
16952-KE2-941 E15 56 3 17551-KB5-920 F2 59 15 24301-397-000 D14 39 4 33117-GBJ-013 E1 42 3
14100-KCS-650 D3 28 3 16958-397-771 E15 56 4 17611-397-000 E15 56 8 24411-397-003 D14 39 5 33120-KCS-652 E1 42 4
14311-397-310 D11 36 9 16959-HB3-005 E15 56 5 17613-051-010 E15 56 9 24430-KW1-900 D14 39 6 33130-KB5-900 E1 42 5
14400-KCS-650 D3 28 4 16967-GA6-671 E15 56 6 17620-384-902 E15 56 10 24435-383-010 D14 39 7 33400-KB5-930 F11 68 16
80
2008.09.01 E
PART NO. INDEX H 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
34908-MB9-871 E3 44 2 42650-KB5-315 E13 54 7 50100-KB5-920 F16 73 1 52147-028-300 F7 64 6
42711-108-673 E13 54 8 50135-KB5-900 E16 57 1 52400-402-013ZA F8 65 1 80000
35000 50301-041-010 E6 47 2 52400-402-013ZJ F8 65 1
43000 50324-300-000 F9 66 3 52400-402-013ZT F8 65 1 80100-KB5-710 F9 66 4
35010-KB5-900 E5 46 1 50351-330-010ZB F16 73 2 52400-402-013ZU F8 65 1 80100-KB5-930 F9 66 4
35100-KB5-900 E5 46 2 43100-399-752 E12 53 5 50353-KB5-000ZA F16 73 3 52486-056-000 F8 65 2 80101-383-770 F9 66 5
35104-KB5-930 E5 46 14 43141-KB4-000 E10 51 2 50354-KB5-710ZA F16 73 4 52488-331-003 F8 65 3 80108-028-000 F9 66 6
35105-KB5-000 E5 46 3 43141-KB4-003 E10 51 2 50356-KB5-920 F16 73 5 52489-399-601 F8 65 4 80108-061-010 F10 67 15
35121-402-811 E5 46 4 43141-ME4-000 E12 53 6 50357-KB5-920 F16 73 6 80110-107-780 F9 66 7
35122-402-811 E5 46 4 43141-ME4-003 E12 53 6 50410-KB5-900 E16 57 2 53000 80121-397-000 F9 66 8
35150-KB5-900 E4 45 4 43145-399-000 E10 51 3 50500-108-762 F6 63 1
35200-KB5-900 E4 45 5 43145-KC1-000 E12 53 7 50523-383-660 F6 63 2 53100-KB5-710 E5 46 5 83000
35340-437-661 E4 45 6 43151-329-000 E10 51 4 50524-397-000 F6 63 3 53140-397-840 E4 45 8
35350-MT8-003 F4 61 3 E12 53 8 50526-383-670 F6 63 4 53165-397-940 E4 45 9 83501-KB5-000 G1 74 1
35357-077-000 F4 61 4 43410-402-000 E12 53 9 50530-383-000 F6 63 5 53166-397-940 E4 45 10 83502-115-010 G1 74 2
35400-KY0-980 F14 71 11 43431-397-000 F7 64 4 50610-KB5-900 F5 62 1 53171-402-700 E4 45 11 83503-159-300 G1 74 4
35750-GS3-003 D8 33 3 43434-286-000 E12 53 10 50661-383-670 F5 62 2 53172-402-700 E4 45 12 83503-KB5-000 G1 74 3
35752-397-000 D8 33 4 43451-KB5-000 F4 61 5 50710-377-000 F5 62 3 53175-116-690 E4 45 13 83520-KB5-920ZD F1 58 2
35753-KG2-951 D14 39 12 50712-377-000 F5 62 4 53178-369-700 E4 45 14 83520-KB5-920ZE F1 58 2
81
2008.09.01 E
PART NO. INDEX H 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
83641-KB5-920ZC G3 76 5 88210-329-730 E4 45 16 90304-195-670 E5 46 9 91204-259-003 D5 30 7 E12 53 16
83641-KB5-930ZA G4 77 5 88220-329-730 E4 45 17 90304-438-000 F3 60 6 91206-286-013 D10 35 16 E13 54 18
83641-KB5-930ZB G4 77 5 90304-GE8-003 F6 63 7 91216-397-005 D9 34 7 94001-08000-0S E12 53 17
83641-KB5-930ZC G4 77 5 89000 90305-401-680 E11 52 10 91251-230-003 E10 51 12 F3 60 7
83641-KB5-940ZA G5 78 4 E13 54 14 91252-230-003 E11 52 11 F7 64 11
83641-KB5-940ZB G5 78 4 89010-KCS-850 G1 74 5 90306-397-000 D2 27 8 91254-464-003 E9 50 21 94001-10000-0S F8 65 7
83641-KB5-940ZC G5 78 4 89103-538-000 G1 74 12 90306-KF0-003 F7 64 9 91257-230-003 E13 54 17 94021-10020-0S E16 57 8
83641-KB5-950ZA G6 79 6 89210-GBJ-J00 G1 74 6 90307-GJ6-003 E1 42 14 91257-230-005 E13 54 17 F8 65 8
83641-KB5-950ZB G6 79 6 89210-GBJ-J10 G1 74 6 90308-382-670 E13 54 15 91301-200-000 D2 27 11 94030-10000 F16 73 9
83641-KB5-950ZC G6 79 6 89211-KGH-900 G1 74 8 90314-323-000 E4 45 19 91301-679-003 D9 34 8 94050-05000 F10 67 19
89212-KGH-900 G1 74 9 90321-315-670 E4 45 20 91303-KK3-830 D10 35 17 94050-06000 D2 27 14
84000 89213-HB3-000 G1 74 13 90355-369-000 E5 46 10 91304-HB3-003 D2 27 12 E10 51 14
89213-KGH-900 G1 74 6 90408-KW1-900 D14 39 14 91304-KK3-830 D7 32 14 94050-06080 F2 59 20
84701-397-890 F12 69 8 89214-KGH-900 G1 74 10 90417-KB5-930 E2 43 20 91307-035-000 D5 30 8 F12 69 15
84703-168-000 F12 69 9 89215-KGH-900 G1 74 11 90428-958-000 D3 28 21 91312-107-000 D8 33 5 G1 74 7
84705-292-000 F12 69 10 89219-KGH-900 G1 74 15 90437-611-000 D9 34 6 91318-590-000 D3 28 24 94050-08000 F16 73 10
84706-286-000 F12 69 11 90441-028-010 D1 26 3 91318-KRZ-901 D3 28 24 94050-10000 F16 73 11
84905-118-000 F9 66 9 90441-166-000 D2 27 9 91333-567-010 D3 28 25 94101-05000 F4 61 9
90442-028-000 D2 27 10 91335-567-000 D10 35 18 F9 66 13
82
2008.09.01 E
PART NO. INDEX H 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
95014-72102 F6 63 11
95014-73100 F4 61 13 99000
95015-32001 E10 51 16
F4 61 14 99001-10120 G1 74 8
95015-42000 E10 51 17 99001-14170 G1 74 9
F4 61 15 99003-10000 G1 74 10
95015-81000 F5 62 9 99003-30000 G1 74 11
95018-46250 F2 59 22 99003-50000 G1 74 12
95701-06012-00 F14 71 20 99004-18190 G1 74 13
95701-06014-07 E2 43 21 99006-24000 G1 74 14
F11 68 15 99008-01600 G1 74 15
95701-06018-00 E7 48 5 99101-393-1020 D16 41 20
95701-06022-00 E7 48 5 99103-KPT-0380 D16 41 21
95701-06025-00 D10 35 19
95701-06025-08 F2 59 23
95701-06028-00 D1 26 4
95701-06035-00 E10 51 18
E12 53 20
95701-08016-08 F3 60 9
83
2008.09.01 E
PART NAME INDEX I 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BOLT A, STOPPER ARM •••••••••• F7 64 10 BOLT, STUD, 8X135••••••••••••• D10 35 12 CLIP, BREATHER TUBE••••••••••• F2 59 14
BOLT B, CYLINDER STUD, 8X130 • D10 35 13 BOLT, WIRE ADJUSTING •••••••••• E4 45 15 CLIP, HIGH TENSION CORD••••••• F14 71 10
BOLT D1, FORK •••••••••••••••• E9 50 22 BOOT, HEADLIGHT BRACKET••••••• E2 43 16 CLIP, PISTON PIN, 15MM•••••••• D11 36 14
BOLT, ADJUSTING •••••••••••••• E1 42 11 BOX, TOOL ••••••••••••••••••••• G1 74 1 CLIP, TUBE•••••••••••••••••••• D16 41 19
BOLT, CAP, 8X75 •••••••••••••• E16 57 6 BRACKET, L. FR. WINKER•••••••• F11 68 4 E15 56 13
BOLT, DRIVEN SPROCKET FIXING • E13 54 12 BRACKET, L. RR. WINKER•••••••• F11 68 11 F2 59 21
BOLT, EARTH, 6X16 •••••••••••• F14 71 17 BRACKET, MUFFLER •••••••••••••• F3 60 5 COCK ASSY., FUEL•••••••••••••• E15 56 2
84
2008.09.01 E
PART NAME INDEX I 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
COIL COMP., IGNITION ••••••••• F14 71 3 CUSHION, FUEL TANK RR.•••••••• E15 56 9 GEAR, COUNTERSHAFT LOW•••••••• D12 37 3
COIL, PULSER ••••••••••••••••• D9 34 1 CYLINDER COMP. •••••••••••••••• D4 29 1 GEAR, COUNTERSHAFT SECOND••••• D12 37 7
COLLAR A, GEAR ••••••••••••••• D12 37 16 C.D.I. UNIT••••••••••••••••••• F14 71 2 GEAR, COUNTERSHAFT THIRD•••••• D12 37 9
COLLAR A, RR. FENDER ••••••••• F9 66 6 GEAR, MAINSHAFT FOURTH•••••••• D12 37 10
F10 67 15 [D ] GEAR, MAINSHAFT SECOND•••••••• D12 37 6
COLLAR B, GEAR ••••••••••••••• D12 37 17 GEAR, MAINSHAFT THIRD••••••••• D12 37 8
COLLAR, BATTERY BOX •••••••••• F9 66 3 DISK, CLUTCH FRICTION••••••••• D6 31 4 GEAR, OIL PUMP DRIVE•••••••••• D7 32 2
COLLAR, COUNTERSHAFT LOW GEAR D12 37 4 DOWEL PIN, 10X14•••••••••••••• D10 35 15 GEAR, PRIMARY DRIVE••••••••••• D7 32 11
COLLAR, ENGINE HANGER •••••••• F16 73 6 DOWEL PIN, 10X20•••••••••••••• D4 29 3 GEAR, TIMING DRIVE•••••••••••• D11 36 9
COLLAR, EX. PIPE JOINT ••••••• F3 60 2 DOWEL PIN, 8X14••••••••••••••• D5 30 9 GRIP•••••••••••••••••••••••••• G1 74 12
COLLAR, FR. AXLE DISTANCE •••• E11 52 3 DRIVER 1, PLUS SCREW •••••••••• G1 74 10 GRIP COMP., R.•••••••••••••••• E4 45 8
COLLAR, FR. FENDER ••••••••••• F2 59 17 DRIVER 3, MINUS SCREW••••••••• G1 74 11 GRIP, L. HANDLE••••••••••••••• E4 45 10
COLLAR, FR. FENDER SETTING ••• E7 48 3 DRUM, GEARSHIFT••••••••••••••• D14 39 4 GRIP, R. HANDLE••••••••••••••• E4 45 9
COLLAR, FR. WHEEL SIDE ••••••• E11 52 2 DUCT, AIR CLEANER CASE•••••••• F2 59 5 GRIP, SCREW DRIVER•••••••••••• G1 74 12
COLLAR, HEADLIGHT CASE ••••••• E1 42 8 DUST SEAL SET••••••••••••••••• E8 49 10 GROMMET A, AIR CLEANER CASE••• F1 58 1
COLLAR, IDLE STARTER GEAR •••• D12 37 5 DUST SEAL, 31X41X10 ••••••••••• E9 50 21 GROMMET, AIR CLEANER•••••••••• F2 59 8
COLLAR, KICK SPINDLE ••••••••• D15 40 8 DUST SEAL, BRAKE CAM •••••••••• E10 51 8 GROMMET, AIR CLEANER CASE••••• F1 58 3
COLLAR, NUMBER BRACKET SETTING F12 69 11 E12 53 11 GROMMET, WIRE CORD•••••••••••• F9 66 2
COLLAR, RR. AXLE DISTANCE •••• E13 54 5 DUST SEAL, STEERING HEAD •••••• E6 47 5 GROMMET, WIRE HARNESS••••••••• F9 66 1
COLLAR, RR. BRAKE PANEL SIDE • E12 53 4 GUIDE, EX. VALVE•••••••••••••• D2 27 2
COLLAR, RR. CUSHION RUBBER [E ] GUIDE, PUSH ROD••••••••••••••• D3 28 2
BUSH F8 65 2 GUIDE, VALVE•••••••••••••••••• D2 27 3
COLLAR, RR. PIPE ••••••••••••• E16 57 1 ELEMENT, AIR CLEANER •••••••••• F2 59 1
COLLAR, RR. WHEEL •••••••••••• E13 54 4 EMBLEM, PRODUCT••••••••••••••• E5 46 15 [H ]
COLLAR, WINKER ••••••••••••••• F11 68 10
CONTACT, NEUTRAL SWITCH •••••• D8 33 3 [F ] HARNESS, WIRE••••••••••••••••• F14 71 6
CORD COMP., TAILLIGHT •••••••• F12 69 5 HEADLIGHT ASSY.••••••••••••••• E1 42 1
COTTER, VALVE •••••••••••••••• D3 28 17 FENDER B •••••••••••••••••••••• F9 66 5 HEADLIGHT UNIT•••••••••••••••• E1 42 4
COUNTERSHAFT, TRANSMISSION ••• D12 37 2 FENDER COMP., FR. ••••••••••••• E7 48 1 HEAD COMP., CYLINDER•••••••••• D2 27 1
COVER COMP., R. CRANKCASE •••• D5 30 1 FENDER COMP., RR. ••••••••••••• F9 66 4 HOLDER B1, HANDLE PIPE UPPER•• E5 46 12
COVER SET, L. SIDE ••••••••••• F1 58 4 FILTER, CUP••••••••••••••••••• E15 56 5 HOLDER COMP., VALVE ROCKER ARM D3 28 4
COVER SET, R. SIDE ••••••••••• F1 58 2 FLAP, TIRE•••••••••••••••••••• E11 52 9 HOLDER, CLUTCH WIRE••••••••••• D10 35 10
COVER, AIR CLEANER ••••••••••• F2 59 6 E13 54 11 HOLDER, ELEMENT••••••••••••••• F2 59 2
COVER, BATTERY ••••••••••••••• F13 70 3 FLOAT SET ••••••••••••••••••••• D16 41 3 HOLDER, FUSE•••••••••••••••••• F14 71 7
COVER, BATTERY TERMINAL •••••• F14 71 9 FLYWHEEL COMP. •••••••••••••••• D9 34 2 HOLDER, NEEDLE JET•••••••••••• D16 41 15
COVER, BOTTOM CASE ••••••••••• E8 49 9 FOLLOWER, CAM••••••••••••••••• D3 28 5 HOLDER, PUSH PLUG••••••••••••• D10 35 5
COVER, COMBINATION SWITCH •••• E5 46 3 FORK ASSY., L. FR. •••••••••••• E8 49 11 HOLDER, SPEEDOMETER••••••••••• E3 44 4
14 FORK ASSY., RR.••••••••••••••• F7 64 5 HOOK, MAIN STAND SPRING••••••• F6 63 2
COVER, CYLINDER HEAD ••••••••• D1 26 1 FORK ASSY., R. FR. •••••••••••• E8 49 1 HORN COMP.•••••••••••••••••••• F14 71 13
COVER, FR. FORK UNDER •••••••• E8 49 14 FORK, CENTER GEARSHIFT•••••••• D14 39 2 HUB SUB ASSY., FR.•••••••••••• E11 52 4
E9 50 14 FORK, R. GEARSHIFT •••••••••••• D14 39 1 HUB SUB ASSY., RR.•••••••••••• E13 54 6
COVER, L. CRANKCASE •••••••••• D8 33 1 FUSE B•••••••••••••••••••••••• F15 72 22
COVER, L. FR. FORK UPPER ••••• E9 50 15 [I ]
COVER, L. HANDLE LEVER ••••••• E4 45 12 [G ]
COVER, NUMBER PLATE BRACKET •• F12 69 9 INDICATOR, RR. BRAKE•••••••••• E10 51 3
COVER, R. FR. FORK UPPER ••••• E8 49 13 GASKET SET•••••••••••••••••••• D16 41 1 E12 53 7
COVER, R. HANDLE LEVER ••••••• E4 45 11 GASKET, CRANKCASE••••••••••••• D10 35 2 INSULATOR COMP., CARBURETOR••• D2 27 5
COVER, WINKER STAY ••••••••••• F10 67 4 GASKET, CYLINDER•••••••••••••• D4 29 2
CRANKCASE COMP., L. •••••••••• D10 35 3 GASKET, CYLINDER HEAD••••••••• D2 27 4 [J ]
CRANKCASE COMP., R. •••••••••• D10 35 1 GASKET, EX. PIPE•••••••••••••• F3 60 3
CRANKSHAFT COMP. ••••••••••••• D11 36 1 GASKET, L. COVER•••••••••••••• D8 33 2 JET, MAIN,•••••••••••••••••••• D16 41 20
CRANKSHAFT, L. ••••••••••••••• D11 36 7 GASKET, OIL FILTER CAP•••••••• D7 32 10 JET, SLOW,•••••••••••••••••••• D16 41 21
5
CRANKSHAFT, R. ••••••••••••••• D11 36 6 GASKET, R. COVER•••••••••••••• D5 30 2 JOINT B, BRAKE ARM•••••••••••• E10 51 16
CUP, FUEL STRAINER ••••••••••• E15 56 6 GASKET, WINKER LENS ••••••••••• F10 67 3 F4 61 14
CUSHION ASSY., RR. ••••••••••• F8 65 1 GAUGE, OIL LEVEL•••••••••••••• D5 30 3 JOINT, DRIVE CHAIN•••••••••••• F7 64 3
CUSHION A, RR. FENDER •••••••• F9 66 7 GEAR COMP., SPEEDOMETER••••••• E10 51 5 JOINT, EX. PIPE••••••••••••••• F3 60 1
CUSHION, C.D.I. UNIT ••••••••• F14 71 1 GEAR COMP., STARTER ••••••••••• D12 37 12 JOINT, TOOL BOX••••••••••••••• G1 74 4
CUSHION, FR. FORK COVER LOWER E9 50 17 GEAR ONLY, IDLE STARTER••••••• D12 37 13
CUSHION, FUEL TANK FR. ••••••• E15 56 8 GEAR, COUNTERSHAFT FOURTH ••••• D12 37 11
85
2008.09.01 E
PART NAME INDEX I 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
F12 69 15 PANEL SUB COMP., FR. BRAKE •••• E10 51 7 ROD, CONNECTING••••••••••••••• D11 36 5
G1 74 7 PEDAL, BRAKE•••••••••••••••••• F4 61 6 ROD, PUSH••••••••••••••••••••• D3 28 9
NUT, FLANGE, 7MM ••••••••••••• E5 46 10 PEDAL, GEAR CHANGE•••••••••••• F4 61 1 ROD, RR. BRAKE•••••••••••••••• F4 61 5
NUT, FLANGE, 8MM ••••••••••••• F16 73 10 PIECE, OIL LOCKING•••••••••••• E8 49 6 ROLLER, 4X10•••••••••••••••••• D14 39 19
NUT, HEADLIGHT CASE •••••••••• E1 42 9 PINION, KICK STARTER •••••••••• D15 40 2 ROTOR COMP., OIL FILTER••••••• D7 32 5
10 PIN A, PILLION STEP ••••••••••• F5 62 9 ROTOR, NEUTRAL SWITCH••••••••• D14 39 12
NUT, HEX., 10MM •••••••••••••• F8 65 7 PIN, CRANK•••••••••••••••••••• D11 36 8 ROTOR, OIL PUMP INNER••••••••• D7 32 3
86
2008.09.01 E
PART NAME INDEX I 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
ROTOR, OIL PUMP OUTER •••••••• D7 32 4 SHOE SET, BRAKE••••••••••••••• E10 51 1 STRIPE B, R. FR. VISOR•••••••• G4 77 7
RUBBER B, JOINT •••••••••••••• F8 65 3 E12 53 1 G5 78 6
RUBBER B, KICK STARTER ••••••• F4 61 12 SOCKET COMP.•••••••••••••••••• E1 42 5 G6 79 8
RUBBER B, SEAT SETTING ••••••• E16 57 4 E3 44 5 STRIPE, L. FUEL TANK•••••••••• G3 76 2
RUBBER, AIR CLEANER CASE SPANNER, 10X12 •••••••••••••••• G1 74 8 G4 77 2
MOUNTING F2 59 10 SPANNER, 14X17 •••••••••••••••• G1 74 9 G5 78 2
RUBBER, BATTERY BOX •••••••••• F2 59 18 SPEEDOMETER ASSY.••••••••••••• E3 44 3 G6 79 2
RUBBER, BATTERY CUSHION •••••• F2 59 16 SPINDLE COMP., GEARSHIFT •••••• D14 39 8 STRIPE, L. SIDE COVER••••••••• G3 76 5
RUBBER, CHANGE PEDAL ••••••••• F4 61 11 SPINDLE, KICK STARTER ••••••••• D15 40 4 G4 77 5
RUBBER, ELEMENT SEAL ••••••••• F2 59 3 SPOKE SET A, 10X147.5••••••••• E11 52 15 G5 78 4
RUBBER, FR. FENDER SETTING ••• E7 48 2 SPOKE SET A, 10X148 ••••••••••• E11 52 14 G6 79 6
RUBBER, METER SETTING •••••••• E3 44 6 SPOKE SET BS, 8X150 ••••••••••• E14 55 22 STRIPE, R. FUEL TANK•••••••••• G3 76 1
RUBBER, NEUTRAL SWITCH ••••••• D8 33 4 SPOKE SET BS, 8X150.5 ••••••••• E14 55 21 G4 77 1
RUBBER, NUMBER BRACKET CUSHION F12 69 10 SPRING A, BRAKE ROD ••••••••••• F4 61 13 G5 78 1
RUBBER, NUMBER PLATE BRACKET SPRING A, SIDE STAND •••••••••• F6 63 11 G6 79 1
CUSHION F9 66 9 SPRING B, MAIN STAND •••••••••• F6 63 10 STRIPE, R. SIDE COVER••••••••• G3 76 3
RUBBER, PILLION STEP ••••••••• F5 62 3 SPRING, BEARING PUSH •••••••••• D10 35 7 G4 77 3
RUBBER, RR. WINKER MOUNTING •• F10 67 10 SPRING, BRAKE PEDAL ••••••••••• F4 61 7 G5 78 3
RUBBER, SPEEDOMETER CABLE •••• E3 44 9 SPRING, BRAKE SHOE •••••••••••• E10 51 4 G6 79 5
RUBBER, STAND STOPPER •••••••• F6 63 3 E12 53 8 SUB CORD, TAILLIGHT••••••••••• F12 69 1
RUBBER, STEP ••••••••••••••••• F5 62 2 SPRING, CAMSHAFT•••••••••••••• D3 28 8 SUSPENSION, WINKER RELAY•••••• F14 71 16
RUBBER, STOPPER ARM CUSHION •• E12 53 10 SPRING, CLUTCH •••••••••••••••• D6 31 9 SWITCH ASSY., COMBINATION••••• E5 46 2
RUBBER, WINKER ••••••••••••••• F11 68 9 SPRING, CLUTCH LEVER •••••••••• D5 30 5 SWITCH ASSY., FR. STOP•••••••• E4 45 6
SPRING, ELEMENT SETTING••••••• F2 59 4 SWITCH ASSY., LIGHTING•••••••• E4 45 4
[S ] SPRING, FR. BRAKE ARM RETURN•• E10 51 10 SWITCH ASSY., RR. STOP•••••••• F4 61 3
SPRING, FR. CUSHION REBOUND ••• E8 49 4 SWITCH ASSY., WINKER•••••••••• E4 45 5
SCREEN, FUEL STRAINER •••••••• E15 56 3 SPRING, FR. FORK•••••••••••••• E8 49 2
SCREEN, OIL FILTER ••••••••••• D10 35 8 SPRING, GEARSHIFT PLATE••••••• D14 39 10 [T ]
SCREW-WASHER, 4X16 ••••••••••• D16 41 17 SPRING, GEARSHIFT RETURN•••••• D14 39 11
SCREW-WASHER, 5X12 ••••••••••• D16 41 18 SPRING, KICK STARTER •••••••••• D15 40 7 TAILLIGHT UNIT•••••••••••••••• F12 69 2
F9 66 11 SPRING, KICK STARTER RATCHET•• D15 40 5 TANK SET, FUEL•••••••••••••••• E15 56 7
SCREW SET A •••••••••••••••••• D16 41 5 SPRING, OIL FILTER SCREEN ••••• D10 35 9 TANK, STORAGE••••••••••••••••• F2 59 15
SCREW SET B •••••••••••••••••• D16 41 8 SPRING, OIL THROUGH ••••••••••• D7 32 8 THREAD COMP., STEERING HEAD
SCREW, FLAT, 4X12 •••••••••••• D7 32 16 SPRING, SHIFT DRUM STOPPER •••• D14 39 7 TOP E6 47 8
SCREW, FLAT, 6X30 •••••••••••• D7 32 12 SPRING, STOP SWITCH ••••••••••• F4 61 4 THROUGH, OIL•••••••••••••••••• D7 32 7
SCREW, GLOVE BOX ••••••••••••• E5 46 7 SPRING, VALVE INNER ••••••••••• D3 28 13 TIRE, FR.••••••••••••••••••••• E11 52 7
SCREW, OVAL, 5X12 •••••••••••• D7 32 17 SPRING, VALVE OUTER ••••••••••• D3 28 12 TIRE, RR. WHEEL••••••••••••••• E13 54 8
SCREW, OVAL, 5X16 •••••••••••• E10 51 13 SPROCKET, DRIVE••••••••••••••• D12 37 14 TOOL SET•••••••••••••••••••••• G1 74 5
SCREW, OVAL, 6X20 •••••••••••• F10 67 16 SPROCKET, FINAL DRIVEN•••••••• E13 54 2 TOP SET••••••••••••••••••••••• D16 41 4
SCREW, OVAL, 6X32 •••••••••••• F10 67 17 STAND COMP., MAIN••••••••••••• F6 63 1 TUBE•••••••••••••••••••••••••• D16 41 12
SCREW, PAN, 4X28 ••••••••••••• F11 68 14 STAND COMP., SIDE••••••••••••• F6 63 5 TUBE A, BREATHER•••••••••••••• F2 59 12
SCREW, PAN, 5X13 ••••••••••••• E1 42 12 STATOR BASE••••••••••••••••••• D9 34 4 TUBE B, BREATHER•••••••••••••• F2 59 13
SCREW, PAN, 5X25 ••••••••••••• E4 45 21 STATOR COMP.•••••••••••••••••• D9 34 3 TUBE, AIR CLEANER CONNECTING•• F2 59 11
SCREW, SIDE STAND PIVOT •••••• F6 63 6 STAY, FR. WINKER•••••••••••••• F10 67 5 TUBE, AIR VENT•••••••••••••••• D16 41 16
SCREW, TAPPET ADJUSTING •••••• D3 28 18 STAY, HORN•••••••••••••••••••• F14 71 12 TUBE, BATTERY BREATHER•••••••• F13 70 2
SCREW, TAPPING, 3X14 ••••••••• F11 68 13 STAY, L. VISOR •••••••••••••••• E2 43 18 TUBE, FUEL•••••••••••••••••••• E15 56 11
SCREW, TAPPING, 4X16 ••••••••• F10 67 18 STAY, RR. WINKER•••••••••••••• F10 67 11 TUBE, TIRE•••••••••••••••••••• E11 52 8
SCREW, TAPPING, 4X30 ••••••••• F12 69 14 STAY, R. VISOR •••••••••••••••• E2 43 17 E13 54 10
SCREW, U-LOCK FLAT, 6X12 ••••• E6 47 10 STAY, VISOR••••••••••••••••••• E2 43 19
SEAL, AIR CLEANER COVER •••••• F2 59 9 STEM SUB ASSY., STEERING•••••• E6 47 7 [V ]
SEAL, VALVE STEM ••••••••••••• D3 28 1 STOPPER COMP., GEARSHIFT DRUM• D14 39 6
SEAT ASSY., DOUBLE ••••••••••• E16 57 3 STOPPER, L. RR. WINKER•••••••• F10 67 9 VALVE COMP., FLOAT•••••••••••• D16 41 14
5
SEAT, RATCHET SPRING ••••••••• D15 40 6 STOPPER, R. RR. WINKER•••••••• F10 67 8 VALVE SET, THROTTLE••••••••••• D16 41 6
SEAT, VALVE SPRING INNER ••••• D3 28 16 STRIPE A, FR. VISOR ••••••••••• G4 77 6 VALVE, EX.•••••••••••••••••••• D3 28 11
SEAT, VALVE SPRING OUTER ••••• D3 28 15 G5 78 5 VALVE, IN.•••••••••••••••••••• D3 28 10
SET RING, 20MM ••••••••••••••• D13 38 25 G6 79 7 VISOR SET, FR.•••••••••••••••• E1 42 15
SHAFT, CAM FOLLOWER •••••••••• D3 28 6 STRIPE B, L. FR. VISOR•••••••• G4 77 8
SHAFT, CAM GEAR •••••••••••••• D3 28 7 G5 78 7
SHAFT, GEARSHIFT FORK GUIDE •• D14 39 3 G6 79 9
87
2008.09.01 E
PART NAME INDEX I 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
WASHER, WAVE, 12MM ••••••••••• D3 28 23
WHEEL SUB ASSY., FR. ••••••••• E11 52 5
WHEEL SUB ASSY., RR. ••••••••• E13 54 7
WINKER ASSY., L. FR. ••••••••• F10 67 6
F11 68 17
19
WINKER ASSY., L. RR. ••••••••• F10 67 13
88
2008.09.01 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP