Intermediate Inspection Criteria, Well Control Equipment

Equipment Group: Mud Pump & High Pressure Lines

Drilling Contractor :
Rig Unit Number – Contractor :
Rig Unit Number – PDO :
Present Well Location :
Date :

Reset-able Mud Pump Relief Valves ( 3 monthly)

Make/Brand :
Type :
Serial Number :
Year of Manufacturing
When : Conducted by :
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. All repair work to be executed and certified by 3rd party.
3. 3rd party is required for NDT, US and pressure testing.
4. PTW is required for pressure tests in the field.
Relief Valve MP 1-2-3 Visual Correct / Comments
Serial Number : Inspection Done?
YES NO
1 Carry out visual inspection of valve
2 Remove the valve and clean
3 Remove bonnet assembly and take out its tip
cover including piston and springs
4 Inspect pressure setting mechanism and
seals. Replace as required
5 Assemble the valve
6 Replace 5/8"-bonnet and 1/2"- cover socket
head screws.
7 Grease valve assembly
8 Function test the pressure setting mechanism
9 Carry out pressure test of the valve on its test
stump by using manual pump to max WP.
10 Ensure that valve is set and operates at
operational desired set pressure.
11 Install the valve on Mud pump.
12 Pressure test connection
13 Confirm blow down line unblocked and
properly secure

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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 Mud Pump Shear Pin Relief Valves ( 3 monthly)
Make/Brand :
Type :
Serial Number :
Year of Manufacturing
When : Conducted by :
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. All repair work to be executed and certified by 3rd party.
3. 3rd party is required for NDT, US and pressure testing.
4. PTW is required for pressure tests in the field.
Relief Valve-1 Visual Correct / Comments
Serial Number : Inspect Done?
ion YES NO
1 Bleed of pressure from pump pressure line and
disconnect (Weco union) valve.
2 Carry out visual inspection of valve
3 Unscrew Safety cover and remove Shear pin(s).
4 Unseat Piston and unscrew Weco Sub from valve
body. Remove Sub o-ring. Unscrew the Bonnet
from valve body.
5 Pressure clean all disassembled parts including
Weco union.
6 Check for wear and tear all parts and threads
including Weco union. Replace all necessary seals
and parts.
7 Check hammer union, seals and sealing areas
8 Visual and dimensional check of male wing half
9 Visual and dimensional check of female union
thread half
10 Visual and dimensional check male hub
11 Visual and dimensional check of segment
12 Grease parts, reassembly valve with proper
Shear pin(s) for testing to set WP.
13 Carry out pressure test of the valve by manual
pump (to shear pin) verify & record shear pin
value
14 Install the valve on Mud pump pressure line and
reset with proper Shear pin(s). Replace Safety
cover.
15 Record Inspection and Test Report.

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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 Mud Pump fluid end ( 1-Yearly )
Make/Brand :
Type :
Serial Number :
Year of Manufacturing
When : Conducted by :
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. PTW is required for pressure tests in the field.
3. 3rd party is required for NDT, US and pressure testing.
MP 1-2-3 Visual Correct / Comments
Inspection Done?
YES NO
1 MPI inspect the thread connection of the top
plug and sealing area if required change the
seals.
2 Install valve and spring (check the spring
tension, change if required), install plug,
tight it properly. Remove all the tools.
3 Function test the fluid end and check for
leakage.

Pump Discharge Manifold ( 1-Yearly )

Make/Brand:
Type : Cast Iron/Steel
Serial Number :
Year of Manufacturing
When : Conducted by :
Last Major Maintenance
Last Intermediate Maintenance
Notes: Information from: manufacturer Visual Correct / Comments
ASTM E165 Inspection Done ?
ASTM E709 YES NO
1 Ultrasonic wall thickness check at 3 points and
compare with minimum requirement.
2 For cast iron discharge manifolds a visual bore
inspection is required
3 For welded discharge manifolds MPI of all
critical welds
4 Pressure test to max WP is done with the mud
pump and mud lines
5 Confirm torque on manifold stud bolts / nuts
after P-test.

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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 Pulsation Dampener (Yearly)
Make/Brand:
Type:
Serial Number:
Year of Manufacturing
When: Conducted by:
Last Major Maintenance
Last Intermediate Maintenance
Note:
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. All repair work to be executed and certified by 3rd party.
3. 3rd party is required for NDT, US and pressure testing.
4. PTW is required for pressure tests in the field.
Notes: Information from: manufacturer Visual Correct / Comments
Inspection Done?
YES NO
1 Check integrity of Element (holds correct
nitrogen pressure) and needle valve, using
charging assy. gauges.
2 Check calibration of pressure gauge against
gauge on charging assy.
3 Check Nitrogen pre-charge pressure.1/3 of
max. Pump discharge pressure expected to use
only if manufacturer recommends
5 Pressure test to max WP is done with mud
pump and mud lines
6 Confirm torque on stud bolt post pressure test

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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 Stand Pipe Manifold / High Pressure Lines ( 1-Yearly )
Make/Brand:
Type:
Serial Number:
Year of Manufacturing
When: Conducted by:
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. Welding repair work to be certified by 3rd party.
3. 3rd party is required for NDT, US and pressure testing.
4. PTW is required for pressure tests in the field.
5. Hammer unions to be inspected as per EP 2006-5393
Visual Done / Comments
Inspection Correct?
YES NO
1 Remove, degrease and pressure clean inside
and out side of pipes and manifold.
2 Dismantle hammer type connection manifold
3 Pressure clean all hammer unions.
4 Carry out visual inspection for any wear,
corrosion and wash out.
5 Visual and dimensional check of male wing
half
6 Visual and dimensional check of female
union thread half
7 Visual and dimensional check male hub
8 Visual and dimensional check of segment
9 Measure wall thickness on full length of pipes
and manifold at interval of 1mtr. (US Test
compare with original) The test points must
cover the pipes 360º of circumference.
(minimum of 1 measure point between 2
valves)
10 Measure wall thickness on inside and outside
curves of Tees and elbows.
11 Check pressure gauges against calibrated test
gauge.
9 Check to ensure that all valves are moving
freely and stem packing is in good
condition.(if not change with the OEM
spares) and handles are secured
10 Valve No-1 Ser No:
11 Valve No-2 Ser No:
12 Valve No-3 Ser No:
13 Valve No-4 Ser No:
14 Valve No-5 Ser No:
15 Valve No-6 Ser No:
16 Valve No-7 Ser No:
17 Valve No-8 Ser No:
18 Valve No-9 Ser No:
19 Valve No-10 Ser No:
20 Assemble all pipes and manifold. Grease all
valves.
21 Pressure test to working pressure, complete
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 assembly from Mud pump with manifold, up
to goose neck
22 Isolation valve between SP 1 & SP 2 to be
tested both directions
23 Individually pressure test each valve on
manifold to working pressure.

HP Hoses ( 1-Yearly )
Make/Brand:
Type:
Serial Number:
Year of Manufacturing
When: Conducted by:
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. PTW is required for pressure tests in the field.
3. Hoses to be inspected as per EP 2006-5393
Visual Done / Comments
Inspection Correct?
YES NO
1 Remove, degrease and pressure clean lines
and hoses.
2 Check for any damage, deformity on lines
and the hose body.
3 Visually check outside for wear, damage,
corrosion and blisters etc.
Check hammer union, seals and sealing areas
4 Visual and dimensional check of male wing
half
5 Visual and dimensional check of female
union thread half
6 Visual and dimensional check male hub
7 Visual and dimensional check of segment
8 Check flanges and ring grooves for wear and
corrosion.
9 Inspect the lifting and safety clamps.
10 Install hoses in place and carry out pressure
test to maximum Working pressure along
with valves.
11 Record pressure test on chart recorder.

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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All above Name : Company : Date : Signature :
Inspections &
Tests conducted
by :
(Authorized Third
Party Inspection
Company)
Agreed by :
(Contractor Rig
Manager)
Verified by :
(PDO Site
Representative)
Authorized by :
(Contractor DS)
Seen by :
(PDO SWE)

Well Control Equipment Intermediate Inspection: Mud Pump & HP lines Generated by: WCF
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