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VS
NATURAL RUBBER
This report was written in order to demonstrate that elastomeric bearings made of
polychloroprene (CR) have some advantages against natural rubber (NR). First of all, I
am going to explain what polychloroprene and natural rubber are.
Natural rubber is an elastomer that was originally derived from latex, a milky colloid
produced by some plants. It has a long fatigue life and high strength; it can be used to
approximately 100ºC and sometimes above. It has good creep and stress relaxation.
Its chief disadvantage is its poor oil resistance and its lack of resistance to oxygen and
ozone. To protect this rubber it is necessary to add some chemicals.
AASHTO and EN1337-3 allow the use of NR and CR for the elastomeric bearings
because of their physical properties, but natural rubber is more vulnerable to ozone
attack. Ozonolysis, the reaction of ozone with the olefinic double bonds in the molecule,
causes the scission of these bonds. Minute concentrations of ozone can cause cracking within
a few weeks if rubber is unprotected and a minimum tensile strain occurs. The critical
extension in NR for cracking to occur (regardless of ozone concentration) is less than 10%
extension. When exposed to weather conditions in an extended mode, vulcanizates with
double bonds crack perpendicular to the direction of applied stress. With increased extension,
the number of cracks formed per unit area and time increases rapidly.
But rubber products are easily protected from ozone attack. Ozone protection is provided by
petroleum waxes, flexible coatings, chemical antiozonants and blending with ozone-inert
rubbers. These products can bloom in the surface and create serious problems that I am going
to explain.
Elastomeric bearings in polychloroprene VS natural rubber
Next to natural rubber, chloroprene rubber is the most commonly used basic material
for rubber
ubber bearings in the World (raw material or raw polymer). This synthetic rubber
offers excellent resistance against outsider influences and time-dependent
dependent molecular
changes. In countries with long tradition in natural rubber _primarily England and the
Netherlands,
erlands, but also Canada_
Canada natural rubber is usually used for bearings in
structures. Besides cost advantages, it is perhaps experience in production and being
accustomed to the material, rather than any real technical arguments, that speak for
this Choice. In spite of that fact remains that natural rubber has a lower aging stability
than chloroprene rubber, even when the former can be greatly increased by adding
aggregates to prevent aging. The 1961 AASHTO rules therefore expect from natural
rubber 1/8 the ozone stability of chloroprene.
20
15
10
5
0
In addition, some engineers may choose to design elastomeric bearings to sit on the
piers without a connection. The bearing is held in place by frictional resistance only.
Paraffin used in natural rubber would bleed out and result in significant decrease in
friction. As such, elastomeric bearings would slip away and walk out from their
original locations. To solve this problem, neoprene, instead of natural rubber, is used
as elastomeric because paraffin is absent in neoprene bearings.
Sliding
ing can cause some bearings to move from their original position, as seen in the
picture.
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Elastomeric bearings in polychloroprene VS natural rubber
Walking _the
the phenomena explained as significant elastomeric bearing movement in
one direction caused by the accumulation of small movements
ovements during shear cycling_
cycling
can cause some elastomeric bearings to slip completely out from under the girders.
girders
Because most elastomeric bearings are not physically restrained in the
the structure, only
friction created between the pad and the bridge keeps the bearing from moving. It has
been the impression of several sources that the cause of slipping may be a film of wax-
like material which appears on the surface of the bearing SEAT and the concrete
girders and onn the pad that have walked out. The wax layer reduces the coefficient of
friction at the contact points between the bridge and the bearing, decreasing the th
forcee necessary to induce sliding of the bearing.
If the bearings were designed to be placed with no connection, like in the bridges you
are going to construct, they will be held in place by friction created by the structure’s
dead weight.
I would like to finish with an example of bridge built with neoprene elastomeric
bearings. It is an Australian bridge.
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Elastomeric bearings in polychloroprene VS natural rubber