Sheet2

TUBE PRODUCTS OF INDIA

Avadi, Chennai-54
15.05.2012
Connected Load Summary

SL.NO. EQUIPMENTS HP

1 TUBE MILL NO.1 362.32

2 3 TON / HR ANNEALING FURNACE 58.00
3 AUTO WET PROCESS 128.25
4 600 KW FURNACE NO.2& AUXILLARY 128.25
5 40 TON DRAW BENCH 253.25
6 30 TON DRAW BENCH 123.25
7 6 HIGH MILL 6446.26
8 50 TON DRAW BENCH 324.00
9 WWCRM BELL FURNACE 742.00
10 CDW ANICILLARIES 208.36
11 10 ROLL STRIGHTENING M/C 60.00
12 HYDRAULIC PRESSURE TESTING M//C 65.00
13 AQUARITHERM BOILER (NEW WET PROCESS) 14.50
14 FUME EXAHUST BLOWER (NEW WET PROCESS) 123.00
15 TUBE PICKLING (NEW WET PROCESS) 10.00
16 PUSH POINTER-1 66.25
17 PUSH POINTER-2 66.25
18 CDW FINISHING FRONT FORK SECTION 64.50
19 EXO GAS PLANT NO.6 102.00
20 TOOLROOM EQUIPMENTS 187.47
21 3 TON / HR FURNANCE COOLING TOWER 60.00
22 E - CHAIN 84.27
23 C- CHAIN 84.27
24 D - CHAIN 84.27
25 C - CHAIN 84.27
26 E - CHAIN 84.27
27 D - CHAIN 84.27
28 EXO GAS PLANT NO.1,4 & 5 209.26
29 SWAGING M/C 79.41
30 AUTO COLD SWAGING 79.41
31 SMALL BRONX STRAIGHTENING M/C 30.40
32 MEDIAM BRONX STRAIGHTENING M/C 30.40
33 BIG BRONX STRAIGHTENING M/C 30.40
34 COBRA SAW (F-BAY) 3.00
35 COBRA SAW (F-BAY) 3.00
36 COBRA SAW (F-BAY) 3.00
37 COBRA SAW (F-BAY) 3.00
38 COBRA SAW (F-BAY) 3.00
39 COBRA SAW (F-BAY) 3.00
40 FRAZING M/C (E-BAY) 3.00
41 FRAZING M/C (E-BAY) 3.00
42 PNUEMATIC TESTER (E-BAY) 5.00
43 EDDY CURRENT TESTER (E-BAY) 5.00
44 TUBE MILL - 1 & 2 COOLING TOWER 10.00
45 CDW TOOLING EQUIPMENT 10.00
48 1800MM SLITTER 456.50
49 PUSHPULL PICKLING 798.69
50 E BAY CRANE NO.18 43.50
51 E BAY CRANE NO. 48 38.60
52 E BAY CRANE NO. 23 43.50
53 E BAY CRANE NO.1 43.50

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 Sheet2
54 F BAY CRANE NO.22 39.50
55 F BAY CRANE NO.2 39.50
56 G BAY CRANE NO.3 50.00
57 G BAY CRANE NO.31 50.00
58 4 HI MILL - 3 1360.00
60 PSA GAS PLANT NO.1 244.75
61 PSA GAS PLANT WWCRM 189.00
62 PSA GAS PLANT NO.3 172.15
63 2 HI MILL NO.1 259.50
64 2 HI MILL NO.2 490.65
65 15" SLITTER 33.25
66 10" SLITTER 62.65
67 BLUE STAR SLITTER 125.75
68 CUT TO LENGTH LINE NO.1 107.77
69 CUT TO LENGTH LINE NO.2 107.76
70 ROLL GRIANDING (CHURCHIL) 33.00
71 ROLL GRIANDING (HMT) 24.50
72 LAR MUTH WRAPPING M/C NO.1 3.00
73 LAR MUTH WRAPPING M/C NO.2 3.00
74 ALL AIR COMPRESSORS 778.00
75 ADMINISTRATIVE BLOCK & CANTEEN 95.00
76 575 KW FURANACE &AUXILLARIES 100.00
77 SECURITY 5.00
78 TUBE MILL NO.3 530.05
79 TUBE MILL NO.4 1701.67
80 TUBE MILL NO.5 946.69
81 600 KW FURNANCE NO.1& AUXILLARY 150.50
82 600 KW FURNANCE NO.1 EXO GAS PLANT 90.75
83 1500 MM SLITTER 365.41
84 EDDY CURRENT TESTER 3.50
85 HYDRAULIC TESTER 28.50
86 FINISHING A - BAY 48.50
87 OVER HEAD WATER TANK 35.00
88 A - BAY CRANE 33.50
89 A - BAY CRANE 33.50
90 A - BAY CRANE 33.50
91 B - BAY CRANE 42.80
92 B - BAY CRANE 42.80
93 1500 MM SLITTER BAY CRANE NO.17 100.00
94 NEUTRALISING PLANT 75.00
95 FRONT FORK CELL EQUIPMENTS 3321.41
96 LIGHTING LOADS 200.00
97 COOLING TOWER NO.9 7.50
98 COOLING TOWER NO.12 5.00
99 COOLING TOWER NO.13 5.00
100 SINICO CUTTING M/C NO :1 45.00
101 SINICO CUTTING M/C NO :2 45.00
102 SINICO CUTTING MACHINE : 3 45.00
103 AUTO WET PROCESS 120.00
104 CORPORATE R & D 225.00
108 COMPRESSOR 40.00

TPI – IBP HP DETAILS 0

SLNO DESCRIPTION

1 wetprocess soap route-1 7.50

2 Hot air blower motor -1 10.00
3 Hot air blower motor -2 10.00

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 Sheet2
4 Hot air blower heater 66.67
5 Fume exhaust motor -1 60.00
6 Fume exhaust motor -2 60.00
7 Interbay trolley -1 5.00
8 Interbay trolley - 2 5.00
9 Interbay trolley -3 5.00
10 ATH -10 ( Aqua therm heater) 20.00
11 ATH -06 Aquatherm heater 20.00
12 ASMAG DRAW BENCH 1061.01
13 Fujioka draw bench-20ton-4 114.40
14 15 TON DRAW BENCH 109.85
15 20 TON-1 DRAW BENCH 129.20
16 20 TON-2 DRAW BENCH 129.20
17 20 TON-2 DRAW BENCH 80.00
18 50 TON-1 DRAW BENCH 298.40
19 20 TON-3 DRAW BENCH 129.20
20 SWAGGING MACHINE -1 79.41
21 SWAGGING MACHINE -2 79.41
22 SWAGGING MACHINE -3 79.41
23 PUSH POINTING MACHINE-1 62.75
24 PUSH POINTING MACHINE-2 62.75
25 PUSH POINTING MACHINE-3 62.75
26 HYDRAULIC CUTTING MACHINES 28.70
27 middling cutting -1 16.00
28 middling cutting -2 16.00
29 middling cutting -3 16.00
30 middling cutting -4 16.00
31 sample cutting -1( Asmag) 16.00
32 finishing cutting machine -1 17.60
33 finishing cutting machine -2 18.60
34 finishing cutting machine -3 12.60
35 vac 31/2” cutting machine -1 13.30
36 3 ½ “ hydraulic cutting machine - ( 15 ton integration) 28.70
37 3 ½ “ hydraulic cutting machine - ( fujioka integration) 28.70
38 frazing machine 18.60
39 ECT – fujioka 77.00
40 ECT – (15 ton integration) 77.00
41 CRANE_A 22.00
42 CRANE_B 22.00
43 CRANE-C 22.00
44 CRANE-D 22.00
45 DEMAG CRANE 6.50
46 3.2 ton DK hoist-2 10.00
47 3.2 ton DK hoist-3 10.00
48 3.2 ton DR hoist-1 10.00
49 3.2 ton DR hoist-2 10.00
50 sinico-1 48.00
51 sinico-2 48.00
52 sinico-3 48.00
53 sinico-4 48.00
54 sinico-5 48.00
55 auto cutting-1 18.60
56 auto cutting-2 18.60
57 auto cutting-3 18.60
58 auto frazing -1 0.75
59 auto frazing -2 0.75

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 Sheet2
60 auto frazing -3 0.75
61 hydraulic press – sx -63 32.00
62 hydraulic press- 100 ton 32.00
63 CNC machine – hyundai -kia 28.00
64 CNC turning centre 21.00
65 CNC vertical machine 28.00
66 ECT /UT 77.00
67 3 TON FURNACE 60.00
68 6 ROLL STRAIGHTENING MACHINE 54.70
69 10 ROLL STRAIGHTENING MACHINE 32.70
70 16 roll straightening machine-1 52.35
71 16 roll straightening machine-2 52.35
72 EXPANSION BAY 380.00
73 New wetprocess 118.50
74 OTO MILL 320.00
75 31/2” sample cutting machine 15.00
76 VAI MILL 410.00
77 jib crane- 2TON 8.00
78 SOTTRI FURNACE 1061.01
79 5 TON FURNACE 62.00
80 8 ton demag crane -1 12.00
81 8 ton demag crane -2 12.00
82 5 ton demag crane -1 9.50
83 3.2 ton DK hoist-4 10.00

TOTAL 32443

PROPOSED LOADS IN HP

1 ERW ELECTRICAL FURNACE 795.76

2 BASE 12 1061.01
3 TCD – HARDENING 535.00
4 TCD – TEMPERING I 268.00
5 TCD BOX FURNACE 103.00
6 TCD - ANCILIARY EQUIPMENTS 106.10
7 RANE – VAC EQUIPMENTS 160.00
8 STAINLESS STEEL - PLANT 769.23

TOTAL 3798

ESTIMATED REQUIREMENT APPLIED

1 DUAL PHASE FURNACE 332

2 BASE 13 STRIP ANNEALING FURNACE 1326
3 ADMIN BLOCK CHILLER 199
4 TCD TEMPERING II 212
5 LDC 20T DRAW BENCH 199
6 IBP CDW EQUIPMENTS 329
7 PILGER MILL 133
8 TCD DRAGLINK MACHINE 531
9 FFC TEMPERING II 133
10 MAIN PLANT TEMPERING FURNACE 663

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 Sheet2
TOTAL 4056

GRAND TOTAL 40297

Page 5
 TUBE PRODUCTS OF INDIA
Avadi, Chennai-54

Connected Load Summary

SL.NO. EQUIPMENTS

1 TUBE MILL NO.1

2 DUAL PHASE TEMPERING FURNACE
3 3 TON / HR ANNEALING FURNACE
4 AUTO WET PROCESS
5 600 KW FURNACE NO.2& AUXILLARY
6 40 TON DRAW BENCH
7 30 TON DRAW BENCH
8 6 HIGH MILL
9 50 TON DRAW BENCH
10 WWCRM BELL FURNACE
11 CDW ANICILLARIES
12 10 ROLL STRIGHTENING M/C
13 HYDRAULIC PRESSURE TESTING M//C
14 AQUARITHERM BOILER (NEW WET PROCESS)
15 FUME EXAHUST BLOWER (NEW WET PROCESS)
16 TUBE PICKLING (NEW WET PROCESS)
17 PUSH POINTER-1
18 PUSH POINTER-2
19 CDW FINISHING FRONT FORK SECTION
20 EXO GAS PLANT NO.6
21 TOOLROOM EQUIPMENTS
22 3 TON / HR FURNANCE COOLING TOWER
23 E - CHAIN
24 C- CHAIN
25 D - CHAIN
26 C - CHAIN
27 E - CHAIN
28 D - CHAIN
29 EXO GAS PLANT NO.1,4 & 5
30 SWAGING M/C
31 AUTO COLD SWAGING
32 SMALL BRONX STRAIGHTENING M/C
33 MEDIAM BRONX STRAIGHTENING M/C
34 BIG BRONX STRAIGHTENING M/C
35 COBRA SAW (F-BAY)

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SL.NO. EQUIPMENTS
36 COBRA SAW (F-BAY)
37 COBRA SAW (F-BAY)
38 COBRA SAW (F-BAY)
39 COBRA SAW (F-BAY)
40 COBRA SAW (F-BAY)
41 FRAZING M/C (E-BAY)
42 FRAZING M/C (E-BAY)
43 PNUEMATIC TESTER (E-BAY)
44 EDDY CURRENT TESTER (E-BAY)
45 TUBE MILL - 1 & 2 COOLENT &COOLING TOWER
46 CDW TOOLING EQUIPMENT
47 1800MM SLITTER
48 PUSHPULL PICKLING
49 E BAY CRANE NO.18
50 E BAY CRANE NO. 48
51 E BAY CRANE NO. 23
52 E BAY CRANE NO.1
53 F BAY CRANE NO.22
54 F BAY CRANE NO.2
55 G BAY CRANE NO.3
56 G BAY CRANE NO.31
57 4 HI MILL - 3
58 BASE 12
59 PSA GAS PLANT NO.1
60 PSA GAS PLANT WWCRM
61 PSA GAS PLANT NO.3
62 2 HI MILL NO.1
63 2 HI MILL NO.2
64 15" SLITTER
65 10" SLITTER
66 ADMIN BLOCK VAM A/C SYSTEM
67 BLUE STAR SLITTER
68 CUT TO LENGTH LINE NO.1
69 CUT TO LENGTH LINE NO.2
70 ROLL GRIANDING (CHURCHIL)
71 ROLL GRIANDING (HMT)
72 LAR MUTH WRAPPING M/C NO.1
73 LAR MUTH WRAPPING M/C NO.2
74 CENTRALISED AIR COMPRESSOR
75 ADMINISTRATIVE BLOCK & CANTEEN
76 575 KW FURANACE &AUXILLARIES

Page 7 of 12
SL.NO. EQUIPMENTS
77 SECURITY
78 TUBE MILL NO.3
79 TUBE MILL NO.4
80 TUBE MILL NO.5
81 600 KW FURNANCE NO.1& AUXILLARY
82 600 KW FURNANCE NO.1 EXO GAS PLANT
83 1500 MM SLITTER
84 EDDY CURRENT TESTER
85 HYDRAULIC TESTER
86 FINISHING A - BAY
87 OVER HEAD WATER TANK
88 A - BAY CRANE
89 A - BAY CRANE
90 A - BAY CRANE
91 B - BAY CRANE
92 B - BAY CRANE
93 1500 MM SLITTER BAY CRANE NO.17
94 NEUTRALISING PLANT
95 FRONT FORK CELL EQUIPMENTS
96 LIGHTING LOADS
97 COOLING TOWER NO.9
98 COOLING TOWER NO.12
99 COOLING TOWER NO.13
100 SINICO CUTTING M/C NO :1
101 SINICO CUTTING M/C NO :2
102 SINICO CUTTING MACHINE : 3
103 AUTO WET PROCESS
104 CORPORATE R & D
105 TCD – HARDENING
106 TCD – TEMPERING
107 TCD BOX FURNACE
108 COMPRESSOR
109 RANE – VAC EQUIPMENTS
110 STAINLESS STEEL - PLANT
111 ADMIN BLOCK CHILLER PLANTS (1 & 2)
TOTAL

for TUBE PRODUCTS OF INDIA

Page 8 of 12
SL.NO. EQUIPMENTS

M.UMAPATHY
SR.MANAGER (ELECTRICAL MAINTENANCE)

Page 9 of 12
F INDIA

13.02.2012
mmary

HP

362.32
400.00
58.00
128.25
128.25
253.25
123.25
6446.26
324.00
742.00
208.36
60.00
65.00
14.50
123.00
10.00
66.25
66.25
64.50
102.00
187.47
60.00
84.27
84.27
84.27
84.27
84.27
84.27
209.26
79.41
79.41
30.40
30.40
30.40
3.00

Page 10 of 12
HP
3.00
3.00
3.00
3.00
3.00
3.00
3.00
5.00
5.00
10.00
10.00
456.50
798.69
43.50
38.60
43.50
43.50
39.50
39.50
50.00
50.00
1360.00
805.00
244.75
189.00
172.15
259.50
490.65
33.25
62.65
28.50
125.75
107.77
107.76
33.00
24.50
3.00
3.00
778.00
71.00
100.00

Page 11 of 12
HP
5.00
530.05
1701.67
946.69
150.50
90.75
365.41
3.50
28.50
48.50
35.00
33.50
33.50
33.50
42.80
42.80
100.00
75.00
3321.41
200.00
7.50
5.00
5.00
45.00
45.00
45.00
120.00
225.00
536.00
268.00
67.00
40.00
120.00
800.00
187.00
29162.41

Page 12 of 12