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Chapter 3

COMPARATIVE STUDY OF INTERLOCKING CONCRETE BLOCKS USING

STANDARD AGGREGATES AND CRUSHED GLASS

ABSTRACT

In this study, entitled “Comparative Study of Interlocking Concrete Blocks

Using Standard Aggregates and Crushed Glass,” two designs of interlocking

blocks will be presented, and in each design, there are two blocks with a

different mixture. The mixture will compose of sand, gravel, cement, and water,

and the other ratio will use crushed glass instead of gravel. Overall, four

interlocking blocks will undergo testing. Required amounts of sand, cement,

water, gravel, and crushed glass are measured to obtain the proper amounts of

material. Each block will undergo 7-28 days of curing before testing.

After several testing, the result in every sample will be determined which

mixture and design got the highest compressive strength will be recommended

soon for building constructions.

INTRODUCTION

The study focuses on comparing four interlocking blocks. It was to

show if crushed glass bottles can be a substitute to coarse aggregate as a

component of the interlocking block. The result of this study will not only benefit
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the construction industry but also the environment by reducing waste glass

bottle in the surrounding.

Concrete is a mixture of fine aggregate, coarse aggregate, cement, and

water. Mixing coarse aggregates within the mixture will provide a hard-skeletal

structure and to lessen the space of the cement. Both coarse aggregates and

fine aggregates are required, but the ratios of different sizes of coarse aggregate

will range depending on the appropriate mixture needed for each particular end-

use. The smaller the size of aggregate, the better its surface and the more

cement will be mixed to bind it all together will result in a higher cost. However,

the concrete will become stronger when using a higher quantity of cement.

Therefore, a balance needs to be made between the price willing to be paid and

the strength requirements of the end-use. [23]

Glass is an inorganic solid material that is commonly transparent or clear

as well as brittle, hard, and impenetrable to the natural elements. Since ancient

times, glass has been invented into efficient, functional, rational, and ornamental

objects, and it is still very essential in operations such as building construction,

telecommunications, and housewares. [28]

CONCEPTUAL FRAMEWORK

This part represents the actions required in the study. It gives an

overview of how the steps of the research will flow.

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Crushed Glass
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INPUT
Materials:
1. Cement
2. Sand
3. Coarse Aggregate
-Gravel
-Crushed Glass
4. Water

Figure 3.1 Conceptual Framework

The study aims to design and produce interlocking blocks that are more

economical and useful compared to the current blocks that are widely used

nowadays. Using these interlocking blocks is cheaper since plastering costs will

be reduced, including the number of workers, steel bars, cement, and other

construction materials. This kind of block can be used in weatherproof

construction, and nowadays, it is one of the key factors to finish work faster than

conventional construction.

The researchers came up with this research because they see a lot of

problems in the field of construction. One of these is the lack of materials

needed in the development of a construction project. Over the years, the supply

of materials here has diminished. Not all of us can afford to buy or build a home,

but with the help of this idea, we can now construct a house with a lesser

budget. Because using these interlocking blocks will save you a lot of money.

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Crushed Glass
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Also, with the use of these interlocking blocks can lessen the number of workers

needed in construction. These interlocking blocks are one of the solutions to the

shortage of workers here in our region. Not only the worker shortage can be

solved to this project, but also the lack of skill of a worker. Because these types

of blocks look like lego toys, and we all know that lego toy is a kind of block toy

that was easy to generate. In this study, the researchers also used recycled

bottle glass as a substitute to coarse aggregate to help our nature to eliminate

solid waste. Solid waste materials like glass bottles are one of the reasons of

pollution here in our country.

RESEARCH METHODOLOGY

This part of the chapter will determine the procedure of the study. It is

composed of research design, data gathering procedure, project procedure,

project testing, evaluation, and validation.

Project Identification. This part is where the researchers plan what the

study would be. This part includes problem identification, possible solutions to

the problem, and the actions that may be taken.

Project Assessment. It is the process by which the researchers planned

and evaluated the study. In this part, the researchers consider some

environmental issues and how to deal with it.

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Crushed Glass
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Figure 3.2 Scheme of Experimental Work

Materials and Data Gathering. In this study, the material that the

researchers used for the first block are cement, sand, and 3/8inch crushed stone,

and for the second block, the researchers used cement, sand, and crushed glass.

The researchers used portland cement because it is more economical among

others. For coarse aggregate in the second block, the researchers used a

crushed glass bottle, which provides a low cost but high quality. The process of

mixing the mixtures of the first and second blocks is just the same. The only

difference of the mixing process is the substitution of crushed glass bottles as

coarse aggregate.

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Crushed Glass
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Figure 3.3 Chart of the Materials

Research Design. The goal of this study was to determine the result of

the crushed glass as an aggregate type of improving the conventional

interlocking blocks. This part was to show that crushed glass bottles could also

be an alternative element for the mixture for interlocking blocks. It also provides

a benefit as a low-cost material. As an outcome of the study, crushed glass is

used to the concrete mix and compare the output to the usual interlocking blocks

mixture.

Project Development. In this part of the study, the samples of

interlocking blocks will be created and tested through compressive strength tests

and water absorption tests after the proper days of curing.

Project Testing. In this research, two different laboratory tests were

conducted to test the strength and durability of every block; these are the

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Crushed Glass
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compressive strength test and water absorption test. Before every test

performed, each block was subjected to a proper day of curing. And for the field

test of this study, the researchers constructed a study shed made up of

interlocking blocks with crushed glass.

Project Evaluation. In this part of the study, the laboratory test result

would determine if the crushed glass has the potential to replace gravel in

making interlocking blocks.

Project Presentation. In this part, the researchers needed to present

detailed information about their studies, such as the procedures, developments,

test results, and the evaluation of their project in front of their panels.

Figure 3.4 Gantt Chart of Activities with PERT-CPM

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Crushed Glass
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Figure 3.4 shows the schedule of activities with PERT-CPM.

Interlocking Blocks Design

The shape of the interlocking block was made by considering its hollow

arrangement and interlocking.

Interlocking Block-Design 1

The first design is a single block with a key on top and a groove on the

bottom. The dimensions of the block are 12inch by 6inch by 4inch. The diameter

of its hollow is 2 inches, while the thickness of the key is 5 mm. The key fits into

the groove, and this is how interlocking works since the interlock is in the top-

bottom, therefore, no mortar laying is needed. Design 1 is a load-bearing block.

Using this design, it can consume 34 pieces of blocks per square meter.

Figure 3.5 Top View

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


Crushed Glass
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Figure 3.6 Front View

Figure 3.7 3D View

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


Crushed Glass
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College of Engineering and Architecture Methodology | 20

Figure 3.8 Interlocking arrangement of blocks

Design 2 interlocking block

In this design, interlocking blocks fit on one another with keys pointing

upwards interlocking in one another. Every key of the top block is in direct

contact with the bottom groove of another block. The dimensions of the block

are 40cm by 10cm by 20 cm. Its thickness is 2 cm from all sides. The rectangular

hollow measures 15.5cm by 6cm. The keys are 10mm thick. It is a non-load

bearing block since its width is only 10 cm. This design of the interlocking block

can consume 13 pieces of blocks per square meter.

Figure 3.9 Top View

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Crushed Glass
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College of Engineering and Architecture Methodology | 21

Figure 3.10 Front View

Legend:

L=40.0cm B=6.0cm

W=10.0cm C=3.0cm

H=20.0cm D=8.0cm

A=15.5cm E=1.0cm

Figure 3.11 3D View

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Crushed Glass
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Figure 3.12 Interlocking arrangement of blocks

Components and Materials

In this part shows the list of components and materials needed for the

research. It also tells the descriptions of every material and where it came from.

Cement. The researchers used Portland cement because it is more

economical among the others. Portland cement is made by crushing a mixture of

limestone and shale. It is in the form of a finely ground powder. Also, Portland

cement is the most common type of general cement use around the world.

Figure 3.13 Cement

Sand. In this study, the researchers used sand from the quarry. Sand is

made up of mineral particles and finely divided rock. It is needed to use a sand

screen to obtain uniform particles so that the quality of the product will not be

affected.

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Crushed Glass
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Figure 3.14 Sand

Gravel. Gravel is a loose collection of rock particles. In this study, 3/8inch

crushed gravel was used. The crushed gravel is commonly available in many

hardware here in Pangasinan.

Figure 3.15 Gravel

Crushed Glass. Glass recycling is the processing of waste glass into

usable products. The glass bottles used in this research came from different

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Crushed Glass
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junkshops here in Pangasinan. The crushed obtained the same proportion of

gravel.

Figure 3.16 Crushed Glass

Water. The water is required for the preparation of the mixing of cement

concrete and for curing. Water has many effects on the strength of cement

concrete in construction work by the quality and quantity of it. The water was

taken from a nearby deep well source, since it is free and always available.

Figure 3.17 Water

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Crushed Glass
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Molder. In design 1, the researchers used a hydraulic block machine,

while in design two, they used a molder made up of plastic. PHILIN Builders,

located at Calasiao, Pangasinan, provided both molders.

Figure 3.18 Hydraulic Block Machine

Figure 3.19 Plastic Molder

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Crushed Glass
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Table 3.1 List of Materials, Ratio and Price of One Interlocking Block-Design 1
(with gravel)

NO. MATERIALS UNIT UNIT QUANTITY PRICE


PRICE(PHP (PHP)
)
1 Cement Bag/40klg. 225.00 1.00 5.625
2 Sand m.3
1,500.00 2.3625x10 -3
3.54
3 3/8inch Gravel m.3 2,200.00 1.35x10-3 2.97
4 Water m.3
--- ---
TOTAL COST(PHP) 12.135
Table 3.1 shows the list of materials and their prices. The prices listed in

this table were based on the cost of materials around Urdaneta City, Pangasinan.

The given quantities of products listed above were computed based on a single

block only.

Table 3.2 List of Materials, Ratio and Price of One Interlocking Block-Design 1
(with glass)

NO MATERIALS UNIT UNIT QUANTITY PRICE


. PRICE(PHP (PHP)
)
1 Cement Bag/40klg. 225.00 1.00 5.625
2 Sand m.3 1,500.00 2.3625x10-3 3.54
3 Crushed glass m.3 1,500.00 1.35x10-3 2.025
4 Water m.3 --- ---
TOTAL COST(PHP) 11.19

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Crushed Glass
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Table 3.2 shows the list of materials, but instead of gravel, crushed glass

was used. The researchers bought recycled glass bottles from nearby junk

shops, and since there is no available crushing machine around Urdaneta City,

the researchers did the crushing. In the given price of the crushed glass listed

above was computed based on the cost of the glass bottles bought in junkshops

and the labor of the person.

The researchers used a ratio of 1:3.5:2 for their raw materials in

interlocking block-design 1. They used a box with a dimension of 0.3 m by 0.3 m

by 0.3 m to get the exact amount of materials. The amount of crushed glass

used has the same quantity as crushed stone. With that ratio, 40 blocks will be

produced. The prices listed above were based on the latest prices in hardware

stores around the Pangasinan area.

Table 3.3 List of Materials, Ratio and Price of One Interlocking Block-Design 2
(with gravel)

NO MATERIALS UNIT UNIT QUANTITY PRICE


. PRICE(PHP (PHP)
)
1 Cement Bag/40klg. 225.00 1.428571429 8.03571
2 Sand m.3 1,500.00 1.9286x10-3 2.8929
3 3/8inch Gravel m.3 2,200.00 1.4464x10-3 3.1821
4 Water m.3
--- ---
TOTAL COST(PHP) 14.11

Table 3.3 shows the number of materials required for one block. The

prices were based around hardware stores in Urdaneta City.

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Crushed Glass
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Table 3.4 List of Materials, Ratio and Price of One Interlocking Block-Design 2
(with glass)

NO MATERIALS UNIT UNIT QUANTITY PRICE


. PRICE(PHP (PHP)
)
1 Cement Bag/40klg. 225.00 1.428571429 8.03571
2 Sand m.3 1,500.00 1.9286x10-3 2.8929
3 Crushed glass m.3 1,500.00 1.4464x10-3 2.1696
5 Water m.3
--- ---
TOTAL COST(PHP) 13.098

Table 3.4 shows the list of materials and corresponding prices. Instead of

gravel, crushed glass was used. The computation of the cost of crushed glass

was the same as the process in table 3.2.

In interlocking block-design 2, the researchers used a ratio of 1:2:1.5. The

way of measuring material is just like the same as in design 1. Also, the amount

of crushed glass is the same as the amount of gravel. The researchers produced

28 pieces of blocks in this ratio.

TEST RESULTS AND DISCUSSION

Compressive strength of individual block (Laboratory test)

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Crushed Glass
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To know the suitability of concrete masonry units or concrete blocks, a

compressive strength test is required. Concrete blocks are made of an

aggregate, cement, and water. It is used in the construction of the masonry

structure and usually rectangular. Concrete blocks are available in hollow and

solid forms. [26]

1MPa=145Psi

Figure 3.20 Formula of Compressive Strength and its Conversion to Psi

Design 1 interlocking block (with gravel)

Loading Bearing Area =45,750 mm2

Maximum Load (9 days of curing) =127.5 KN

9-days compressive strength =127500 N/45,750 mm2

=2.8 MPa

=406 psi

Design 1 interlocking block (with glass)

Loading Bearing Area =45,750 mm2

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Crushed Glass
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College of Engineering and Architecture Methodology | 30

Maximum Load (9 days of curing) =210.0 KN

9-days compressive strength =210000 N/45,750 mm2

=4.6 MPa

=667 psi

Design 1 interlocking block (with gravel)

Loading Bearing Area =45,750 mm2

Maximum Load (14 days of curing) =185 KN

14-days compressive strength =185000 N/45,750 mm2

=4.0 MPa

=580 psi

Interlocking block- Design 1 (with glass)

Loading Bearing Area =45,750 mm2

Maximum Load (14 days of curing) =265.0 KN

14-days compressive strength =265000 N/45,750 mm2

=5.8 MPa

=841 psi

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Crushed Glass
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College of Engineering and Architecture Methodology | 31

Design 1 interlocking block (with gravel)

Loading Bearing Area =45,750 mm2

Maximum Load (21 days of curing) =210.0 KN

21-days compressive strength =210000 N/45,750 mm2

=4.6 MPa

=667 psi

Design 1 interlocking block (with glass)

Loading Bearing Area =45,750 mm2

Maximum Load (21 days of curing) =300 KN

21-days compressive strength =300000 N/45,750 mm2

=6.5 MPa

=943 psi

Design 1 interlocking block (with gravel)

Loading Bearing Area =45,750 mm2

Maximum Load (28 days of curing) =290 KN

28-days compressive strength =290000 N/45,750 mm2

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Crushed Glass
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College of Engineering and Architecture Methodology | 32

=6.3 MPa

=914 psi

Design 1 interlocking block (with glass)

Loading Bearing Area =45,750 mm2

Maximum Load (28 days of curing) =340 KN

28-days compressive strength =340000 N/45,750 mm2

=7.4 MPa

=1,073 psi

Table 3.5 Summary of test results of Interlocking Block-Design 1

(Compressive Strength Test)

SAMPLE DAYS OF CURING REMARKS


9 days 14 days 21 days 28 days
With Gravel 406 psi 580 psi 667 psi 914 psi Passed
With Glass 667 psi 841 psi 943 psi 1,073 psi Passed
Note: Each block must be at least 800 psi (NSCP standard) strength in 28 days
to obtained passed remark.

Design 2 interlocking block (with gravel)

Loading Bearing Area =13,168 mm2

Maximum Load (9 days of curing) =25.0 KN

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Crushed Glass
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9-days compressive strength =25000 N/13,168 mm2

=1.9 MPa

=276 psi

Design 2 interlocking block (with glass)

Loading Bearing Area =13,168 mm2

Maximum Load (9 days of curing) =33.5 KN

9-days compressive strength =33500 N/13,168 mm2

=2.5 MPa

=363 psi

Design 2 interlocking block (with gravel)

Loading Bearing Area =13,168 mm2

Maximum Load (14 days of curing) =31.5 KN

14-days compressive strength =31500 N/13,168 mm2

=2.4 MPa

=348 psi

Design 2 interlocking block (with glass)

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Loading Bearing Area =13,168 mm2

Maximum Load (14 days of curing) =40.0KN

14-days compressive strength =40000 N/13,168 mm2

=3.0 MPa

=435 psi

Design 2 interlocking block (with gravel)

Loading Bearing Area =13,168 mm2

Maximum Load (21 days of curing) =38.5 KN

21-days compressive strength =38500 N/13,168 mm2

=2.9 MPa

=421 psi

Design 2 interlocking block (with glass)

Loading Bearing Area =13,168 mm2

Maximum Load (21 days of curing) =46.5 KN

21-days compressive strength =46500 N/13,168 mm2

=3.5 MPa

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


Crushed Glass
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=508 psi

Design 2 interlocking block (with gravel)

Loading Bearing Area =13,168 mm2

Maximum Load (28 days of curing) =48 KN

28-days compressive strength =48000 N/13,168 mm2

=3.3 MPa

=479 psi

Design 2 interlocking block (with glass)

Loading Bearing Area =13,168 mm2

Maximum Load (28 days of curing) =59.0 KN

28-days compressive strength =59000 N/13,168 mm2

=4.1 MPa

=595 psi

Table 3.6 Summary of test results of Interlocking Block-Design 2

(Compressive Strength Test)

SAMPLE DAYS OF CURING REMARKS


9 days 14 days 21 days 28 days
With Gravel 276 psi 348 psi 421 psi 479 psi Failed
With Glass 363 psi 435 psi 508 psi 595 psi Passed

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


Crushed Glass
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Note: Each block must be at least 550 psi (DPWH standard) strength in 28 days
to obtained passed remark.

Conclusion

Table 3.5 and Table 3.6 shows the results of the interlocking block with

a different mixture of each design at different curing age. At day 9, the design

2(with gravel) got the lowest compressive strength, while the design 2(with

glass) and design 1(with gravel) failed to meet the required compressive

strength of 550 psi. Design 1(with glass) got the highest compressive strength of

667 psi. Hence it passed the required strength.

On day 14, only design 1 with glass and without glass got the

necessary compressive strength to pass the required compressive strength. And

design 2, failed the test.

On day 21, design 2 failed to meet the required strength. But design 1,

continuously rising its strength.

On day 28, only design 2(with gravel) failed to meet the required

compressive strength. Maybe one of the reasons why interlocking block design

2(with gravel) does not achieve the needed strength is because of the ratio of

materials used. Design 1(with glass) got the highest compressive strength of

1,073 psi, while design 1(with gravel) got 914 psi.

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Crushed Glass
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Based on the above observations, the interlocking blocks with glass is

stronger in terms of compressive strength than those with gravel.

Water absorption test (Laboratory test)

Water absorption tests on blocks are used to determine the durability of

blocks such as the degree of burning, quality, and behavior of blocks in

weathering. A block with water absorption of less than 7% provides better

resistance to damage by freezing. The degree of compactness of block can be

obtained by water absorption test, as water absorbed by pores in blocks. The

water absorption by blocks increases with the increase in pores. [16]

Table 3.7 Summary of test results of Interlocking Block-Design 1

(Water Absorption Test)

SAMPLE AGE SSD IMMERSE OVEN- ABSORP- ABSORP-


(days) WEIGHT D (grams) DRIED TION TION
(grams) (grams) (kg/m.3) (%)
With 14 5720 3620 5382 160.95 6.28
Glass
With 14 5858 3520 5453 173.05 7.42
Gravel

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Table 3.8 Summary of test results of Interlocking Block-Design 2

(Water Absorption Test)

SAMPLE AGE SSD IMMERSE OVEN- ABSORP- ABSORP-


(days) WEIGHT D (grams) DRIED TION TION
(grams) (grams) (kg/m.3) (%)
With 14 6747 4813 6420 168.86 5.09
Glass
With 14 6716 5016 6348 216.24 5.79
Gravel

Conclusion

Table 3.7 and Table 3.8 shows the result of the water absorption test

of two designs of interlocking blocks. It shows that the interlocking blocks with

crushed glass got lesser absorption percentages than the interlocking block with

gravel. Therefore, the interlocking block with crushed glass is more durable.

Comparing Interlocking Blocks Design 1 to a Load Bearing Hollow

Blocks

To prove that using interlocking blocks can reduce other construction

materials, the researchers estimated the materials to be in a 4-meter-long and 3-

meter-high wall by using a load-bearing hollow block and then using interlocking

blocks design 1. We used the book “Simplified Estimate” by Max Fajardo as the

reference. [12]

Using 6” Concrete Hollow Blocks

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A. Footing

1. Find the volume of the footing

V = t x w x L = 0.15 x 0.25 x 4.0 = 0.15m.3

2. Using class “A” concrete 40 kg. cement

Cement = 0.15 x 9.0 = 1.35 bags

Sand = 0.15 x 0.5 = 0.075m.3

Gravel = 0.15 x 1 = 0.15m.3

B. Concrete Hollow Blocks

1. Divide the height of the wall by the height of one block.

3m. / 0.20m. = 15pcs.

2. Divide the total length of the wall by the length of one block.

4m. / 0.40m. = 10pcs.

3. Multiply the result of 1 and 2.

15 x 10 = 150pcs.

C. Mortar for Block Laying: Average thickness at .0125

1. Find the volume of the mortar (one layer)

V = 0.0125 x 0.15 x 4.0 = 7.5x10-3 m.3

2. Multiply by the number of layers to get the total volume. (15 layers)

Total V = 15 x 7.5x10-3 = 0.1125m.3

3. Using class “B” mixture 40 kg. cement

Cement = 0.1125 x 12 = 1.35 bags

Sand = 0.1125 x 1.0 = 0.1125m.3

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D. Mortar filler for hollow cell

1. Find the volume of one cell

V = 0.10m. x 0.075m. x 0.20m. = 0.0015m.3

2. Volume of 4 cells per block

V = 0.0015m.3 x 4 = 0.006m.3

3. Total volume of cells for 150 hollow blocks

V = 0.006m.3 x 150 = 0.90m.3

4. Using class “B” mixture 40 kg. cement

Cement = 0.90 x 12 = 10.8 bags

Sand = 0.90 x 1.0 = 0.90m.3

E. Metal reinforcement of concrete hollow blocks

1. Area of the wall.

A = 4.0m. x 3.0m. = 12.0m.2

2. Vertical reinforcement @ 0.60cm. o.c.

12 x 2.13 = 25.56m.

Select: 5pcs. 10mm. x 6.0m. long steel bar

3. Horizontal bars at every after 3 layers

12 x 2.15 = 25.80m.

Select: 5pcs. 10mm. x 6.0m. long steel bar

F. Plastering at an average of 16 mm (0.016 m.) thick

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1. Find the total area of the wall.

A = (4.0m. x 3.0m.) x 2 = 24.0m2

2. Solve for the volume

V = 24.0m2 x 0.016m. = 0.384m.3

3. Using class “A” mixture of 40 kg.

Cement: 0.384 x 18 = 6.912 bags

Sand: 0.384 x 1 = 0.384m.3

Table 3.9 Summary of Materials using 6” Concrete Hollow Blocks and its Price

NO MATERIALS UNIT UNIT QUANTITY PRICE(PHP)


. PRICE(PHP
)
1 6” CHB Pc. 16.00 150 2,400.00
2 Cement Bag/40klg. 225.00 21 4,725.00
3 Sand m.3 1,500.00 1.47 2,205.00
4 Gravel m.3 2,200.00 0.15 330.00
5 Steel Bar Pc. 148.00 10 1,480.00
10mm.ø
TOTAL COST 11,140.00

Using Interlocking Blocks Design 1

A. Footing

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


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1. Find the volume of the footing

V = t x w x L = 0.15 x 0.25 x 4.0 = 0.15m.3

2. Using class “A” concrete 40 kg. cement

Cement = 0.15 x 9.0 = 1.35 bags

Sand = 0.15 x 0.5 = 0.075m.3

Gravel = 0.15 x 1 = 0.15m.3

B. Interlocking Blocks Design 1

1. Divide the height of the wall by the height of one block.

3m. / 0.10m. = 30pcs.

2. Divide the total length of the wall by the length of one block.

4m. / 0.30m. = 13.33pcs.

3. Multiply the result of 1 and 2.

30 x 13.33 = 400pcs.

(1 layer must be deducted for the space of lintel)

C. Mortar filler for hollow cell

1. Find the volume of one cell

V = (pi(0.25)(0.05)2) x 0.10m. = 1.96x10-4 m.3

2. Volume of 2 cells per block

V = 1.96x10-4 m.3 x 2 = 3.93x10-4 m.3

3. Total volume of cells for 387 hollow blocks

V = 3.93x10-4m.3 x 387 = 0.1520m.3

4. Using class “B” mixture 40 kg. cement

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


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Urdaneta City University Research
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Cement = 0.1520 x 12 = 1.82 bags

Sand = 0.1520 x 1.0 = 0.1520m.3

D. Metal reinforcement of interlocking blocks

1. Area of the wall.

A = 4.0m. x 3.0m. = 12.0m.2

2. Vertical reinforcement @ 0.60cm. o.c.

13 x 2.13 = 25.56m.

Select: 5pcs. 10mm. x 6.0m. long steel bar

E. Lintel

1. Find the volume of the lintel

V = t x w x L = (0.05 x 0.15 x 4.0) x 2 = 0.06m.3

2. Using class “A” concrete 40 kg. cement

Cement = 0.06 x 9.0 = 0.54 bags

Sand = 0.06 x 0.5 = 0.03m.3

Gravel = 0.06 x 1 = 0.06m.3

Select: 2pcs. 10mm. x 6.0m. long steel bar

Table 3.10 Summary of Materials using Interlocking Bocks Design 1 and its Price

NO MATERIALS UNIT UNIT QUANTITY PRICE(PHP)


. PRICE(PHP
)
1 Interlocking Pc. 15.00 387 5,805.00
Block-Design

Comparative Study of Interlocking Concrete Blocks Using Standard Aggregates and


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Urdaneta City University Research
College of Engineering and Architecture Methodology | 44

1
2 Cement Bag/40klg. 225.00 4 900.00
3 Sand m.3 1,500.00 0.257 385.00
4 Gravel m.3 2,200.00 0.21 462.00
5 Steel Bar Pc. 148.00 7 1,036.00
10mm.ø
TOTAL COST 8,588.00

Conclusion

Table 3.9 and Table 3.10 shows the summary of materials and their

prices. Maybe the price of individual interlocking blocks is higher than the

conventional hollow blocks; it still proves that using interlocking blocks can

reduce the primary material that we usually used in construction. And by using

interlocking blocks, it can also minimize the cost of construction.

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REFERENCES

Journals

[1] A. Al-Fakih, B. Mohammed, F. Nuruddin, and E. Nikbakht, Development of

Interlocking Masonry Bricks and its’ Structural Behaviour: Vol 140. IOP Publishing

Ltd April 01, 2018.

[2] B. Qu, B. Stirling, D. Jansen, D. Bland, and P. Laursen, Testing of flexure-

Dominated Interlocking Compressed Earth Block Walls. Vol. 83. May 15, 2015.

[3] H. Ayed, O. Limam, M. Aidi, and A. Jelidi, Experimental and Numerical Study

of Interlocking Stabilized Earth Blocks Mechanical Behavior. Vol. 07. June 01,

2016.

[4] H. Du and K. Tan, Concrete with Recycled Glass as Fine Aggregates. Vol.

111. January 01, 2014.

[5] L. Fay, P. Cooper, and H. Morais, Innovative Interlocked Soil–Cement Block

for the Construction of Masonry to Eliminate the Settling Mortar. Vol. 52. Elsevier

Ltd. February 01, 2014.

[6] M. Aizuddin and B. Kamar, The Water Resistance of Interlocking Block Wall.

Malaysia: July 2015.

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Urdaneta City University Research
College of Engineering and Architecture Methodology | 46

[7] S. Ahmad, S. Hussain, M. Awais, M. Asif, H. Muzamil, R. Ahmad And S.

Ahmad, Study of the Behavior of Interlocking of Masonry Units/Blocks. Vol. 04.

Issue 03. March. 2014.

[8] S. Assiamah, H. Abeka, and S. Agyeman, Comparative Study of Interlocking

and Sandcrete Blocks for Building Walling Systems. Vol. 05, Issue 01. Ghana:

January 2016.

[9] T. Ganiron Jr, N. Ucol-Ganiron, and Tommy Ganiron III, Recycling of Waste

Coconut Shells as Substitute for Aggregates in Mix Proportioning of Concrete

Hollow Blocks. Vol. 77. January 06, 2017.

[10] Tomas Ucol Ganiron Jr, Pelletized Cut Rubber: An Alternative Coarse

Aggregate for Concrete Mixture. Vol. 64. March 31, 2014.

[11] Vinay Raj, Cement Stabilized Masonry Interlocking Blocks. August 05, 2019.

Books

[12] Max B. Fajardo Jr., Simplified Construction Estimate

Internet

[13] Better Home and Gardens, How to Build and Interlocking Retaining Wall

www.bhg.com

[14] Garry Steck, How to Mix Brick Mortar, www.doityourself.com

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Urdaneta City University Research
College of Engineering and Architecture Methodology | 47

[15] Gopal Mishra, Mortarless Interlocking Masonry System,

www.theconstructor.org

[16] Gopal Mishra, Water Absorption Test on Bricks-Values and Procedures,

www.theconstructor.org

[17] Home Building and E Improvement, The Benefits of Compressed Earth

Blocks for the Environment, www.treeliving.com

[18] Hydraform India Private Limited, Rectangular Interlocking Block for Walls,

www.indiamart.com

[19] Interlocking Brick Malaysia, What is Eco Clay Bricks?, www.ecoclaybrick.com

[20] Jerod Gerken, Self-locking Precast Concrete Block, www.pinterest.com

[21] Jonathan Balbuena, Aerated, Concrete, Lightweight Concrete, and Foamed

Concrete, www.pinterest.com

[22] Little Precast Concrete, Vee Interlocking Precast Concrete Blocks for

Temporary Works and Cofferdams, www.pinterest.com

[23] Mineral Industry Research, Aggregate www.designingbuildings.co.uk

[24] Putra JAYA, Ramadhansya, www.researchgate.net

[25] Raqifa Rahman Chowdhury, What is Concrete?, Composition and Types of

Concrete, www.civiltoday.com

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College of Engineering and Architecture Methodology | 48

[26] Sadanandam Anupoju, Testing of Concrete Masonry Blocks for Compressive

Strength and Density, www.theconstructor.org

[27] Sri Nakshathra Creations, Rectangular Interlocking Concrete Block,

www.indiamart.com

[28] The Editors of Encyclopedia Brittanica, Glass, www.britannica.com

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