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ABSTRACT
blocks will be presented, and in each design, there are two blocks with a
different mixture. The mixture will compose of sand, gravel, cement, and water,
and the other ratio will use crushed glass instead of gravel. Overall, four
water, gravel, and crushed glass are measured to obtain the proper amounts of
material. Each block will undergo 7-28 days of curing before testing.
After several testing, the result in every sample will be determined which
mixture and design got the highest compressive strength will be recommended
INTRODUCTION
component of the interlocking block. The result of this study will not only benefit
Urdaneta City University Research
College of Engineering and Architecture Methodology | 12
the construction industry but also the environment by reducing waste glass
water. Mixing coarse aggregates within the mixture will provide a hard-skeletal
structure and to lessen the space of the cement. Both coarse aggregates and
fine aggregates are required, but the ratios of different sizes of coarse aggregate
will range depending on the appropriate mixture needed for each particular end-
use. The smaller the size of aggregate, the better its surface and the more
cement will be mixed to bind it all together will result in a higher cost. However,
the concrete will become stronger when using a higher quantity of cement.
Therefore, a balance needs to be made between the price willing to be paid and
as well as brittle, hard, and impenetrable to the natural elements. Since ancient
times, glass has been invented into efficient, functional, rational, and ornamental
CONCEPTUAL FRAMEWORK
INPUT
Materials:
1. Cement
2. Sand
3. Coarse Aggregate
-Gravel
-Crushed Glass
4. Water
The study aims to design and produce interlocking blocks that are more
economical and useful compared to the current blocks that are widely used
nowadays. Using these interlocking blocks is cheaper since plastering costs will
be reduced, including the number of workers, steel bars, cement, and other
construction, and nowadays, it is one of the key factors to finish work faster than
conventional construction.
The researchers came up with this research because they see a lot of
needed in the development of a construction project. Over the years, the supply
of materials here has diminished. Not all of us can afford to buy or build a home,
but with the help of this idea, we can now construct a house with a lesser
budget. Because using these interlocking blocks will save you a lot of money.
Also, with the use of these interlocking blocks can lessen the number of workers
needed in construction. These interlocking blocks are one of the solutions to the
shortage of workers here in our region. Not only the worker shortage can be
solved to this project, but also the lack of skill of a worker. Because these types
of blocks look like lego toys, and we all know that lego toy is a kind of block toy
that was easy to generate. In this study, the researchers also used recycled
solid waste. Solid waste materials like glass bottles are one of the reasons of
RESEARCH METHODOLOGY
This part of the chapter will determine the procedure of the study. It is
Project Identification. This part is where the researchers plan what the
study would be. This part includes problem identification, possible solutions to
and evaluated the study. In this part, the researchers consider some
Materials and Data Gathering. In this study, the material that the
researchers used for the first block are cement, sand, and 3/8inch crushed stone,
and for the second block, the researchers used cement, sand, and crushed glass.
others. For coarse aggregate in the second block, the researchers used a
crushed glass bottle, which provides a low cost but high quality. The process of
mixing the mixtures of the first and second blocks is just the same. The only
coarse aggregate.
Research Design. The goal of this study was to determine the result of
interlocking blocks. This part was to show that crushed glass bottles could also
be an alternative element for the mixture for interlocking blocks. It also provides
used to the concrete mix and compare the output to the usual interlocking blocks
mixture.
interlocking blocks will be created and tested through compressive strength tests
conducted to test the strength and durability of every block; these are the
compressive strength test and water absorption test. Before every test
performed, each block was subjected to a proper day of curing. And for the field
Project Evaluation. In this part of the study, the laboratory test result
would determine if the crushed glass has the potential to replace gravel in
test results, and the evaluation of their project in front of their panels.
The shape of the interlocking block was made by considering its hollow
Interlocking Block-Design 1
The first design is a single block with a key on top and a groove on the
bottom. The dimensions of the block are 12inch by 6inch by 4inch. The diameter
of its hollow is 2 inches, while the thickness of the key is 5 mm. The key fits into
the groove, and this is how interlocking works since the interlock is in the top-
Using this design, it can consume 34 pieces of blocks per square meter.
In this design, interlocking blocks fit on one another with keys pointing
upwards interlocking in one another. Every key of the top block is in direct
contact with the bottom groove of another block. The dimensions of the block
are 40cm by 10cm by 20 cm. Its thickness is 2 cm from all sides. The rectangular
hollow measures 15.5cm by 6cm. The keys are 10mm thick. It is a non-load
bearing block since its width is only 10 cm. This design of the interlocking block
Legend:
L=40.0cm B=6.0cm
W=10.0cm C=3.0cm
H=20.0cm D=8.0cm
A=15.5cm E=1.0cm
In this part shows the list of components and materials needed for the
research. It also tells the descriptions of every material and where it came from.
limestone and shale. It is in the form of a finely ground powder. Also, Portland
cement is the most common type of general cement use around the world.
Sand. In this study, the researchers used sand from the quarry. Sand is
made up of mineral particles and finely divided rock. It is needed to use a sand
screen to obtain uniform particles so that the quality of the product will not be
affected.
crushed gravel was used. The crushed gravel is commonly available in many
usable products. The glass bottles used in this research came from different
gravel.
Water. The water is required for the preparation of the mixing of cement
concrete and for curing. Water has many effects on the strength of cement
concrete in construction work by the quality and quantity of it. The water was
taken from a nearby deep well source, since it is free and always available.
while in design two, they used a molder made up of plastic. PHILIN Builders,
Table 3.1 List of Materials, Ratio and Price of One Interlocking Block-Design 1
(with gravel)
this table were based on the cost of materials around Urdaneta City, Pangasinan.
The given quantities of products listed above were computed based on a single
block only.
Table 3.2 List of Materials, Ratio and Price of One Interlocking Block-Design 1
(with glass)
Table 3.2 shows the list of materials, but instead of gravel, crushed glass
was used. The researchers bought recycled glass bottles from nearby junk
shops, and since there is no available crushing machine around Urdaneta City,
the researchers did the crushing. In the given price of the crushed glass listed
above was computed based on the cost of the glass bottles bought in junkshops
by 0.3 m to get the exact amount of materials. The amount of crushed glass
used has the same quantity as crushed stone. With that ratio, 40 blocks will be
produced. The prices listed above were based on the latest prices in hardware
Table 3.3 List of Materials, Ratio and Price of One Interlocking Block-Design 2
(with gravel)
Table 3.3 shows the number of materials required for one block. The
Table 3.4 List of Materials, Ratio and Price of One Interlocking Block-Design 2
(with glass)
Table 3.4 shows the list of materials and corresponding prices. Instead of
gravel, crushed glass was used. The computation of the cost of crushed glass
way of measuring material is just like the same as in design 1. Also, the amount
of crushed glass is the same as the amount of gravel. The researchers produced
structure and usually rectangular. Concrete blocks are available in hollow and
1MPa=145Psi
=2.8 MPa
=406 psi
=4.6 MPa
=667 psi
=4.0 MPa
=580 psi
=5.8 MPa
=841 psi
=4.6 MPa
=667 psi
=6.5 MPa
=943 psi
=6.3 MPa
=914 psi
=7.4 MPa
=1,073 psi
=1.9 MPa
=276 psi
=2.5 MPa
=363 psi
=2.4 MPa
=348 psi
=3.0 MPa
=435 psi
=2.9 MPa
=421 psi
=3.5 MPa
=508 psi
=3.3 MPa
=479 psi
=4.1 MPa
=595 psi
Note: Each block must be at least 550 psi (DPWH standard) strength in 28 days
to obtained passed remark.
Conclusion
Table 3.5 and Table 3.6 shows the results of the interlocking block with
a different mixture of each design at different curing age. At day 9, the design
2(with gravel) got the lowest compressive strength, while the design 2(with
glass) and design 1(with gravel) failed to meet the required compressive
strength of 550 psi. Design 1(with glass) got the highest compressive strength of
On day 14, only design 1 with glass and without glass got the
On day 21, design 2 failed to meet the required strength. But design 1,
On day 28, only design 2(with gravel) failed to meet the required
compressive strength. Maybe one of the reasons why interlocking block design
2(with gravel) does not achieve the needed strength is because of the ratio of
materials used. Design 1(with glass) got the highest compressive strength of
Conclusion
Table 3.7 and Table 3.8 shows the result of the water absorption test
of two designs of interlocking blocks. It shows that the interlocking blocks with
crushed glass got lesser absorption percentages than the interlocking block with
gravel. Therefore, the interlocking block with crushed glass is more durable.
Blocks
meter-high wall by using a load-bearing hollow block and then using interlocking
blocks design 1. We used the book “Simplified Estimate” by Max Fajardo as the
reference. [12]
A. Footing
2. Divide the total length of the wall by the length of one block.
15 x 10 = 150pcs.
2. Multiply by the number of layers to get the total volume. (15 layers)
V = 0.0015m.3 x 4 = 0.006m.3
12 x 2.13 = 25.56m.
12 x 2.15 = 25.80m.
Table 3.9 Summary of Materials using 6” Concrete Hollow Blocks and its Price
A. Footing
2. Divide the total length of the wall by the length of one block.
30 x 13.33 = 400pcs.
13 x 2.13 = 25.56m.
E. Lintel
Table 3.10 Summary of Materials using Interlocking Bocks Design 1 and its Price
1
2 Cement Bag/40klg. 225.00 4 900.00
3 Sand m.3 1,500.00 0.257 385.00
4 Gravel m.3 2,200.00 0.21 462.00
5 Steel Bar Pc. 148.00 7 1,036.00
10mm.ø
TOTAL COST 8,588.00
Conclusion
Table 3.9 and Table 3.10 shows the summary of materials and their
prices. Maybe the price of individual interlocking blocks is higher than the
conventional hollow blocks; it still proves that using interlocking blocks can
reduce the primary material that we usually used in construction. And by using
REFERENCES
Journals
Interlocking Masonry Bricks and its’ Structural Behaviour: Vol 140. IOP Publishing
Dominated Interlocking Compressed Earth Block Walls. Vol. 83. May 15, 2015.
[3] H. Ayed, O. Limam, M. Aidi, and A. Jelidi, Experimental and Numerical Study
of Interlocking Stabilized Earth Blocks Mechanical Behavior. Vol. 07. June 01,
2016.
[4] H. Du and K. Tan, Concrete with Recycled Glass as Fine Aggregates. Vol.
for the Construction of Masonry to Eliminate the Settling Mortar. Vol. 52. Elsevier
[6] M. Aizuddin and B. Kamar, The Water Resistance of Interlocking Block Wall.
and Sandcrete Blocks for Building Walling Systems. Vol. 05, Issue 01. Ghana:
January 2016.
[9] T. Ganiron Jr, N. Ucol-Ganiron, and Tommy Ganiron III, Recycling of Waste
[10] Tomas Ucol Ganiron Jr, Pelletized Cut Rubber: An Alternative Coarse
[11] Vinay Raj, Cement Stabilized Masonry Interlocking Blocks. August 05, 2019.
Books
Internet
[13] Better Home and Gardens, How to Build and Interlocking Retaining Wall
www.bhg.com
www.theconstructor.org
www.theconstructor.org
[18] Hydraform India Private Limited, Rectangular Interlocking Block for Walls,
www.indiamart.com
Concrete, www.pinterest.com
[22] Little Precast Concrete, Vee Interlocking Precast Concrete Blocks for
Concrete, www.civiltoday.com
www.indiamart.com