Documente Academic
Documente Profesional
Documente Cultură
Adamsen 2019
Management Accounting
2 group work (50%) + the exam (50%): QCM and open questions.
Course topics:
● Cost calculation and cost management
○ Concepts and cost behavior
○ Activity-based costing (ABC) and time-driven ABC: it’s a crossing technique to
answer questions like “How to make sure producing this car is profitable ”
○ Target costing and kaizen costing
○ Cost and decision-making
● Budgeting
● Performance management
Picture of cars in a Ford factory. This is a manufacturing plan, and therefore, a set of expenses.
It represents a period of time where management accounting became more and more
important. Looking at this picture, the manager wants to know how much time it takes to
make a money.
At this time, what would be the most important questions I’d ask myself?
• How to reduce time / how long does it take to produce cars?
• How to reduce costs?
This picture could emphasize the cost side. There is a bunch of cost represented in it:
• Labor cost.
• Pieces and raw material.
• The accountant.
• The structure.
• The engines, etc.
At this time, Ford was more interested in cost by car. From the competition point of view,
they were the first industrial car producer. Car manufactures increased in competition
diversity, which means you want to know that the cost with expenses would not exceed
revenue if you still want to make profit So, if the competition increases, how to make sure
you’re still making money? Should I take the cost of factory, accountant, … into account? If
yes, how can I allocate it to one car, what proportion? Management accounting helps answer
those questions.
1
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
CBP Analysis, etc. This is done because it Income Statement (I/S), Balance Sheet (B/S),
can help the firm. Journal Entries (J/E), etc.
Internal use of the information and the External use (regulators, lenders,
accounting numbers that you are creating. shareholders, organization you owe money
This is typically not reported. too, etc.). Those constituents are all outside
the firm.
Does not have to follow the GAAP. GAAP (= Generally Accepted Accounting Principles).
Future-oriented. What are those number Past-oriented: what was the marketing
used for? To look at the future. Example: expense last year?
what will be the marketing expense for next
year.
Concerned with the relevance and the More concerned with objectivity and more
timing of the information (not at the end of precision. Without precision, you can be suit
the year). This is not precise to the dollar. by shareholders for fraud, etc.
Segment or divisions reporting. Example: by Consolidation reporting (At the firm level,
department, region. not division of the firm)
You have the form with three divisions: A, B and C. You will have an income statement for
each and you will report at each level. But with Fin. Acc you are putting together a
consolidated I/S, etc.
This presentation is accurate on how to describe the difference of the two fields.
Definition of Accounting
• ‘Debit’ and ‘credit’ are strange words, probably coming from latin. The predecessor is
Pacioli. He is the first leader of double book keeping. Accounting seems much more
like a language than something else.
• A new language is learned by practicing. If you want to learn a totally new language,
you could travel, etc. But first you should get familiar with some vocabulary and
2
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
grammar. Even though you know the accounting basics, there are some subtleties.
Examples:
o Added Value on an asset: it is when the book value is significantly different of
the value, depending on some conditions, you may book a new value of the
asset.
o A Cost of Opportunity: it is the cost of the alternative that is not picked.
Making a choice, you neglect other possibilities which induce a cost: the CO.
N.B.: declaring the revenues is mandatory. But some expenses are not taken into account
(NDA). In Belgium we have optimal tax basis. For Management Accounting, there is no rules.
Helps a company develop, implement and follow-up on its strategy. Through the ‘Plan-Do-
Check-Act’ (PDCA or Deming cycle = a continuous quality improvement and learning model consisting
out of a logical sequence of four repetitive steps ). American Engineer and Statistician, “The father of
quality management”. 1950: he proposed that the business processes are replaced byba
continuous loop, so managers can identified and change the parts that need improvement.
Therefore, he created a diagram called the PDCA. Simple and effective approach for problem
solving and change management.
Plan = design or revise business process to improve results. Mission statement, objectives
and strategies
• Take into account the external environment, the industry and the internal strengths
and weaknesses.
• Important to communicate the strategy (cf. strategy map and Balanced Scorecard).
• Cost-volume-profit (CVP) analysis.
• Budgets.
• Developing new products and services (cf. total life-cycle cost).
Do = implement the plan and tests its performance or implementation of the strategy. Use of
management accounting information in daily (operational) decisions and work activities.
Check = to assess the measurements and report the results to the decisions makers.
Measuring, evaluating and reporting
• Calculate cost and profitability of products and services.
• Calculate cost of serving customers and customer profitability.
• Analyzing and improving operational processes.
• Variance analysis.
Act = decide on changes needed to improve the process. Take actions based on the
information coming from the previous step. Examples:
• Lower corporate costs (ex: improve internal processes).
• Improve product quality.
• Change product mix.
3
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Picture of two weird Mexicans enjoying tequila while playing guitar. Link with the class?
Fixed cost = cost that does not depend (or vary) on (with) the quantity produced. From a
financial point of view, it is a cost not related to the project, that cannot be erased. From the
managerial point of view, it is totally different.
There is the academic perspective (based on definition) vs pragmatic perspective (should we
care about the definition, when you take decisions related to do the costs?). Combine both is
super nice.
B. Cost Categories
Costs should be assembled in different ways according to the requirement (“Different types
of cost for different purposes”).
• To assess the inventory value for internal and external profit measurement.
• To provide relevant information to help managers make better decisions.
• To provide information for planning, controlling and performance measurement.
Academic definition
4
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Example: is the light on? You have yes or no as possible answers. This is ME and both
answers are CE, together, they are sufficient to answer the question.
Example of profit: you have a profit problem: profit declines over time. You can either
look at the revenue or look at the expenses. Those two boxes are mutually exclusive,
there is no overlapping domain of being in one and in the other. They are also
exhaustive because it is a matter of revenue or expenses but nothing else.
In the revenue box, you could find the unit price (market aspects) or the sold quantities.
But you cannot neglect the fact that price has an impact on quantities and vice versa,
however it remains MECE.
If the profit is about 0 but the revenues grow 10% per year, the problem is in the
expenses box. Today, cost reduction is dangerous. Claiming this to the public scares
and all the skills vanish. In the expenses box, one way to deal with it are the ‘direct
versus indirect costs’. They are MECE. An example of a direct cost of a project could be
the salary of the person on the project tracked by the time he is working on it. You
can track it by time sheet or an IT system. But this Time Sheet system needs education
of the people using it. This takes time. You can also end up with materials, travels, etc.
But the main cost is probably the salary of the consultant. The other way is ‘variable
versus fixed costs’.
From an academic point of view, this is straightforward. But not always from a
pragmatic point of view.
i) Direct costs
Costs that can be specifically and exclusively identified with a given cost object. Identifying
the cost object is essential!
Example: Donane is a company that produces two types of product: A and B. The company
only recruits temporary workers for manufacturing product A (not for product B); other
workers are full-time employed.
Costs that cannot be specifically and exclusively identified with a given cost object. Also
called overheads (frais généraux).
Example: Mr. Dupont is the production manager of Donane. His role is to ensure a proper
manufacture of both types of product: A and B.
Example of a consultant salary (suite): the initial purpose of a travel is a project. Then, being
there you shake some hands of other customers. You have an expense for a flight back ticket.
Is this a direct or indirect cost? Allocating costs needs to be with quantitative factors
(numerical outcomes) and you cannot do 80-20%. Another solution: think about the initial
5
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
purpose. You need to travel for a project. Shaking hands was a side activity. You can base the
decision on the initial purpose.
Again, from a pragmatic perspective, even though you have a definition, it is not always
straightforward.
i) Variable costs
Variable costs (/!\ Warning: not variable cost are not necessarily fixed cost) are costs that
vary in direct proportion with activity of the firm. Will doubling the level of activity double
the total variable costs?
Example: energy to operate the machines.
The total variable cost is linear over wide ranges of activity. A unit variable cost is constant.
Example of a laboratory:
• If you make two experiments instead of one, you will consume more components. The
costs of chemicals vary in direct proportion with the number of experiments. It is a
variable cost.
• But the salary of the scientist, from a pragmatic point of view, is a fixed salary. If you
have a salary it is very likely to be a monthly salary, paid equally over time regardless
of the number of experiments.
• You pay a rent for 4 labs and it was very expensive. The CEO is a visionary, who likes
science fiction. He thinks he will grow 100% (8 labs). Thus, they will need to double
the size and the number of labs (from 12 000 rent to 24 000). Is rent a variable cost?
The second graph is 99% of the time when we talk about variables costs. Making different
requests for prices and playing with competition can be possible depending on one's position.
6
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Image of Magotteaux, in Liege. They have multiple facilities around the world. They also had a
production plant few miles from the headquarters. Professor had to audit to see how the
plant calculated the cost of production. They were too high compared to other plants. They
were some rumors of relocation were hand was cheaper. But the headquarters were
somehow attached to this plant, this was the start of the company. Closing this facility would
have involved closing a historical plant. They were tensions between headquarters managers
and the plant managers.
How would you tackle to find out the real cost of production and dig into the numbers? To
tackle a business problem, you have to make assumptions. For instance, « they are some
problems with the cost of materials ». Multiples assumptions are possible. Examples:
• Look at the material consumption.
• Electricity. Not one of the most important resources but still a big deal. The plant
considered it as a fixed cost, but at the headquarters, as a variable. Headquarters had
a more theoretical perspective. The classification of costs created a tension between
both entities.
• Cost of the steel, maintenance of the furnace, transport, supervisor, blue-collars,
depreciation of the machine, time of union, utilities (gaz, electricity), HSE (coat,
helmet, gloves), R&D, etc.
• Reallocating production, what costs would disappear, fixed or variable? Only variable
cost will disappear, fixed will remain. It is important to classify properly the costs.
Fixed costs
• Costs that do not vary in direct proportion with activity of the firm.
• Exist in the short term only. In the long term, all costs are variable.
• Depend on the amount of a resource acquired not used (capacity-related costs).
• Total fixed cost is constant over ranges of activity.
• Unit-Fixed cost decreases proportionally with the level of activity.
Example of the laboratory: on a monthly basis, a rent of 12 000€, tax value excluded. The
value was not impacted by the numbers of experiments.
N.B.: the first graph represents a total fixed cost. But some academic managers strongly
7
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
believe in ‘unit fixed cost’. The professor has never seen this on the field. This is mentioned
to challenge the existing ideas, but this concept does not exist in practice.
Unit fixed cost is a fixed cost divided by the volume. If the volume is 10 experiments, the
cost will be € 1,200. For 20 experiments, it will cost € 600 per experience, and so on. From a
𝑎
mathematical perspective, 𝑌 = 𝑥 , where a is the total fixed cost and x the number of
experiments.
The managerial implication is economies of scale, which means the more you produce, the
lower the unit cost. However, every single cost should be characterized by a maximum
capacity. Then, you can’t seek to go further. There is a limit, the capacity. At some point, if
you want to increase the capacity, the rent will increase as well because you will need more
labs.
In practice
• Classifying between variable and fixed costs is not necessarily evident. The limit
between fixed and variable is blurry. However, many textbooks don not consider this
blurry line.
• Examples: https://www.youtube.com/watch?v=28Odav4L8i8 (explanation of the
different costs).
c. Important observations
Semi-fixed cost is a cost with a fixed base that is repetitive and an additional variable cost.
8
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
N.B.: ‘absorption costing’ = a method of calculating the cost of a product by taking into
account indirect expenses (overheads) and direct costs.
The context and the decision have a lot of importance in the definition of the cost and to
understand the meaning of the cost. We will talk about this context with Pr. Adamsen.
• Mixed costs have both a fixed and a variable component. Typical examples: telephone
cost, electricity cost, salary cost of sales managers.
• Incremental cost or marginal cost is the cost of the next unit of production, it is a
semi-fixed cost. What is the cost of the next customer or the next order? It could
completely change your decision.
• Sunk costs are costs that result from a previous commitment and cannot be
recovered. A cost that your decision has no impact on. Typical examples: R&D costs,
depreciation costs, construction costs.
o The sunk cost phenomenon (point of no return)
o [?] Explain why it might sometimes be interesting to keep on producing/selling
(at first sight) non-profitable products.
• Avoidable costs are costs that can be avoided by undertaking some course of action.
It becomes relevant when deciding on the elimination of products. Avoidable costs
>< sunk costs.
9
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Opportunity cost is the maximum value forgone (lost) when a course of action is
chosen. When there are at least two options in combination with limited resources
which makes that you have to choose. Opportunity costs are often overlooked (not
noticed). May completely change your decision.
The criteria to distinguish both is « a cost that vary in direct proportion with the activity level
of the firm ». The implicit assumption is that the firm produces home theater systems.
10
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Tables (and chairs): fixed. This is an asset, thus depreciated over time. When we talk
about tables, we actually mean the depreciation of the asset and not the expenses.
N.B.: the more asset, the more administrative work. There are some benefits but for small
amounts it is more beneficial to not consider them as fixed but variable.
I $ 14 000 $ 21 000 Variable (because the unit variable cost is constant, i.e.
it’s equal to 14
𝑪𝒐𝒔𝒕𝟏 𝑪𝒐𝒔𝒕𝟐
=
𝑼𝒏𝒊𝒕𝒔𝟏 𝑼𝒏𝒊𝒕𝒔𝟐
14 000 21 000
=
1 000 1 500
II $ 22 000 $ 23 000 Semi-variable: $ 22 000 is the total cost. This includes
variable and fixed costs. If there was no fixed, then it
would have been purely variable and vice versa.
22 000 = 1 000 ∗ 𝑥 + 𝑌
23 000 = 1 500 ∗ 𝑥 + 𝑌
Therefore, 𝑥 = 2; 𝑌 = 20 000
Volume
< 2 = 𝑢𝑛𝑖𝑡 𝑣𝑎𝑟𝑖𝑎𝑏𝑙𝑒 𝑐𝑜𝑠𝑡
20 000 = 𝑡𝑜𝑡𝑎𝑙 𝑓𝑖𝑥𝑒𝑑 𝑐𝑜𝑠𝑡
11
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
III $ 24 000 $ 24 000 Fixed. The easiest answer is that the cost remains
constant and, by definition, is a fixed cost.
IV $ 7 600 $ 11 000 Variable: the assumption is to meet the condition that the
unit variable cost is constant.
1 600
= 7,6
1 000
11 400
= 7,6
1 500
10 500
=7
1 500
III $ 12 000 $ 12 000 Fixed. But this could actually also be semi-fixed.
3 800 5 700
= 3,8 =
1 000 1 500
12
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
i) What is the total cost of production and the cost per unit at each of the following
production level (units for a quarter):
1. 1 000 units?
2. 1 500 units?
3. 2 000 units?
13
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
ii) Explain why the cost per unit is different at each level of production
f. Flexible budgeting
Avocet Limited has produced an overhead budget for next year based on two levels of
activity: 10 000 units and 12 000 units. It needs to calculate budgeted figures based on an
activity level of 15 000 units. The budgeted figures for activity levels of 10 000 and 12 000
are shown below.
Avocet Limited - budgeted overheads for the year ending 31 December 20X2.
Production Type of cost 10 000 12 000 15 000
(units)
£ £ £
14
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Calculate the budgeted cost for each of the six types of overheads at an activity level of 15
000 units giving consideration to the fact that some overheads are fixed costs, some are
variable and some are semi-variable.
2 ∗ 15 000 = 30 000
12 000 14 400
• Indirect materials: 10 000 = 12 000 → 1,2 ∗ 15 000 = 18 000.
• Electricity: semi variable costs implies to make the equation to find the solution. We
have a variable and a unit variable component.
8 000 = 10 000 𝑥 + 𝑌
9 000 = 10 000 𝑥 + 𝑌
1 000 = 2 000 𝑥
𝑥 = 0,5 ; 𝑌 = 3 000
• Stock insurance
9 500 = 10 000 𝑥 + 𝑌
11 000 = 12 000 𝑥 + 𝑌
1 500 = 2 000 𝑥
𝑥 = 0,75 ; 𝑌 = 2 000
15
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
IV. Cost Assignment & Management - ABC and Time driven ABC
Such that there is no “in between”, there exists only those two cases. Mutually exclusive.
Example: a company that has two consulting projects:
• Project 1, financial and performance report.
• Project 2, financial and performance report.
The economic aspect is not important, neither are direct costs. We look into indirect costs
(which means that those cost are not specifically direct to the project). For example, we
allocate the € 12,000 of renting cost to the two different projects. How would we do that?
• Allocate rent based on the size of the project. This is a potential solution.
12 000
• If you are not interested in allocation process: .
2 (#𝑐𝑜𝑛𝑠𝑢𝑙𝑡𝑖𝑛𝑔 𝑝𝑟𝑜𝑗𝑒𝑐𝑡𝑠)
There are zillions of options going from simple to very sophisticated.
Importance of two ways to allocate indirect costs. There is a clear pattern of action for more
than a 100-years.
We assume ABC (Activity Based Costing) reflects a different system than traditional ones. A
lot of companies do not have the time to focus on this. A way to deal with this in an efficient
way needs to be found.
There comes the notion of cost center (which is not more than an account).
a. Common denominators
16
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• In financial accounting: a pool of costs sharing the same nature (the ‘what’).
• In management accounting: a pool of costs sharing the same destination (the ‘what
for’).
You may have an equity account, a liability account, etc. Here, the cost center is an account
for expenses.
A ‘T’ account (debit/credit): we accumulate all the invoices. The common denominator (or
characteristic) between all the expenses in one financial account is that when you have an
invoice, you need to look up for the ‘nature’ of the invoice. This is basically asking yourself
“what did you buy?” regardless of the why. In management accounting the “why” is not
interesting but the “what” very. It is easy for an accountant to make this estimation and
interpret the invoice. Sometimes, classifying an invoice is not that easy. The point of
17
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
attention is not one invoice but that they accumulate invoice. They are more interested in
how to allocate a set of invoices.
Moreover, they are all on the debit side.
There is a similar concept in management accounting, called cost center. It is more for the
“what for?”, “why did you buy the lab material?”. We wonder what the destination of the
expenses and do not care about the “What invoice?”. In the cost center, we have a list of
expenses sharing the characteristics about the information “for this department”.
So, how to allocate those € 12 000? We would focus on a set of invoices, asking “what
accounts?” And computing the total value of those expenses.
• In this context, the costs of the R&D department are pooled in the accounting center
called “610001 R&D department”.
18
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
c. ABC
Definition of Activities
The aggregation of many different tasks or units of work requiring the consumption of
resources to be performed.
The Activity Based Costing (ABC) is when a business process orientation of the firm is
adopted (→ looks horizontal).
19
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Moreover,
• Important challenge: find the right cost pools in terms of cost homogeneity.
o A cost pool represents a set of expenses driven by the same cost driver.
Example: all production unit driven expenses, all batch driven (par lot)
expenses.
o Costing distortions arise when cost pools include expenses that are driven by
different cost drivers
o This could lead to over- or underpricing of cost objects.
• Sometimes it is better to split up cost pools into more homogeneous cost pools.
• A business process orientation minimizes the problem of resource heterogeneity
o Trad. - functions: you perform a large variety of different tasks → different
resources needed for different tasks → no homogeneity.
o ABC - processes: you perform a set of similar tasks → similar resources
needed for similar tasks.
The project manager will not accept a number allocated to him if he has no influence on it.
d. Allocation bases
Allocation bases is a quantitative measure used to allocate indirect costs to cost objects.
• Direct Labor Hours (DLH): the number of hours people work on a specific project or
product.
• Direct Machine Hours (DMH): the number of hours that manufacturing machines are
used to make a specific product.
• Proportion of cost: the percentage or proportion of another cost.
• Many others: floor area (m²), book value of machinery, number of employees,
volume, etc.
20
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Assign all indirect costs to cost centers. Example: 1 cost center = 1 department:
21
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• For each cost center, what is the total cost over a specific period of time?
• For each cost center, what is the nature of the allocation base? Examples: DLH, DMH,
volume, etc.
• For each cost center, what is the value of the allocation base over a specific period of
time?
• For each cost center, what is the value (total cost over a specific period of time) of
the overhead absorption rate? Value of the allocation base over the same specific
period of time.
𝑇𝑜𝑡𝑎𝑙 𝑐𝑜𝑠𝑡
𝑅𝑎𝑡𝑒 =
𝑉𝑎𝑙𝑢𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑎𝑙𝑙𝑜𝑐𝑎𝑡𝑖𝑜𝑛 𝑏𝑎𝑠𝑒
Example: imagine that the company that has 3 departments, called “A”, “B”, and “C”,
manufacturing 3 different types of product:
Questions:
• How many cost centers would you create? Why?
• What’s the probable name for these cost centers?
Indirect costs are directly assigned to the departments. Across the three separate
departments, costs and DLH (direct labor hours) are analyzed as follows:
Knowing that:
… the 3
departments are individual cost centers.
… all units of Z are manufactured in the department C only.
… manufacturing one unit of Z requires 20 DLH.
The DLH is used to allocate indirect costs to Z. In principal, it is possible to have one
potential factor per cost center. For a matter of simplicity, only one factor will be used here
to allocate (but not the same values).
22
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
N.B.: the factor (DHL = 20 000) is a management decision. Profitability could have been
different with another. This is called managerial discretion which lead to not having a
universal allocation.
Is it the traditional or ABC perspective adopted here? → Here it’s the traditional perspective
since the cost are allocated to each department.
Graph:
Questions:
• Calculate the plant-wide overhead rate charged per unit of Z.
• Calculate the separate departmental overhead rate charged per unit of Z.
22
Answers:
23
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
C. ABC
• Cost drivers: events or other influences which cause activities to be performed and
fluctuate. Example: a sales or work order is the trigger that causes an activity to utilize
resources to product output.
24
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Process view
o Cost driver = the unit of an activity that causes the change in activity's cost
o Cost reduction program: identifying the cost drivers and reducing the
consumption.
• Cost assignment view
o Bottom-up approach: what activities/resources are needed?
o Resource capacity.
• In theory, ABC could provide insight into capacity utilization. Example: distinguishing
actual from standard cost driver.
In practice, infeasible to obtain the information in context with many different
activities.
• In complex environments:
o Developing an ABC model demands a lot of time.
o The ABC model becomes too complex.
o The ABC model is not accurate enough. Example: with the insight into capacity
utilization.
25
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
However, ABC should not be abandoned because it allows to identify cost and profit
enhancement opportunities.
To implement and maintain ABC on a larger scale, simplification is needed.
• The cost per time unit of supplying resource capacity to activities (parameter 1).
Resource capacity expressed in terms of time availability. But depending on the
resource it can be m², Mb, machine hours availability, etc.
• The unit times of activities (parameter 2) which is the time it takes to carry out one
unit of each kind of activity. But also: m², Mb, machine hours, etc. taking for each
activity.
To derive from these estimations: the cost-driver rates for each kind of activity.
• With ABC: employees first make the estimation on how they spend their time
expressed usually in terms of percentage assigned to each activity.
• With TD ABC: managers first make the estimation on the practical (not theoretical)
capacity of the resources supplied expressed usually in terms of time availability (but
other capacity units).
• One resource.
• Representatives working on the front line of the firm.
• 29 reps, 8 hours per day, 63 business days for the next quarter.
• The practical capacity: about 80% of theoretical (due to breaks, arrival and departure,
communication, and training).
Knowing:
• Resource = Salary of reps = $560 000.
• Practical capacity = 700 000 minutes per quarter
26
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
560 000
700 000
= $0,80/𝑚𝑖𝑛𝑢𝑡𝑒.
With TD ABC: managers secondly make the estimation on the time it takes to carry out one
unit of each kind of activity on the basis of interviews with employees or direct observation.
Three activities:
• Process customer orders = 8 minutes to process one order.
• Handle customer inquiries = 44 minutes to handle one inquiry.
• Perform credit checks = 50 minutes to perform one credit check
Deriving the cost driver rate: multiplying the two input variables:
𝒄𝒐𝒔𝒕
∗ 𝒖𝒏𝒊𝒕 𝒕𝒊𝒎𝒆𝒔 𝒐𝒇 𝒂𝒄𝒕𝒊𝒗𝒊𝒕𝒚
𝒕𝒊𝒎𝒆 𝒖𝒏𝒊𝒕 𝒐𝒇 𝒓𝒆𝒔𝒐𝒖𝒓𝒄𝒆 𝒄𝒂𝒑𝒂𝒄𝒊𝒕𝒚
27
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
D. Exercises
a. Hinj Limited
• Calculate the production cost per unit for arms and brackets using the machine hour
overhead absorption rate.
• Calculate the production cost per unit for arms and brackets using the Activity Based
Costing system.
• Comment on your findings.
28
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The total value of indirect cost is 182 500£. If we adopt an ABC line of reasoning, we should
have 4 cost centers.
The potential numbers of cost objects are 4 as well. The question of the exercise is “what is
the cost of production of arms, brackets, etc.”. Therefore, we need to allocate the value of
indirect costs (182 500£) to those. Importance of understanding what cost centers and costs
objects we are interested in are. Then, we can start to allocate.
41 500 Total indirect costs for Arms= 45 225 (for 1 000 units).
𝑅𝑎𝑡𝑒 = = 41,5
1 000
182 500£ Such that the production cost per unit =
45 225
= 45,2/𝑢𝑛𝑖𝑡
(directly It is 41,5 per P.O. 1 000
assigned costs
to the 4 cost 2. Storing: 41 600£ for Total value for direct cost = 45 225 (𝑖𝑛𝑑𝑖𝑟𝑒𝑐𝑡) +
centers) 8 250 (𝑑𝑖𝑟𝑒𝑐𝑡) + 46 000 (𝑑𝑖𝑟𝑒𝑐𝑡) = 99 475/1 000 𝑢𝑛𝑖𝑡𝑠 =
650 Issue Notes (I.N.)
99,5 𝑝𝑒𝑟 𝑢𝑛𝑖𝑡.
Rate = 64
29
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Arms is the higher volume product. If volume driven allocate costs is used, then arms will be
more expensive. Arms consume less setups but more machine hours.
The following statements describe various aspects of overhead costs and the roles cost pools
and cost drivers in the allocation overhead. Which is true and false?
1. Overhead costs cause cost drivers. False
2. In traditional manufacturing environments, most overhead costs are directly related
to production activities. False.
3. Overhead rates are calculated by multiplying manufacturing overhead costs by the
volume of cost pool activity. False, because it is not “multiplied by” but “divided by”.
See exercise just before.
𝑪𝒐𝒔𝒕 𝒐𝒇 𝒕𝒉𝒆 𝑪𝒆𝒏𝒕𝒆𝒓
𝐶𝑜𝑠𝑡 𝐶𝑒𝑛𝑡𝑒𝑟 ′ 𝑠 𝑟𝑎𝑡𝑒 =
𝑽𝒐𝒍𝒖𝒎𝒆 𝒐𝒇 𝒕𝒉𝒆 𝑪𝒆𝒏𝒕𝒆𝒓
4. Companies that are labor intensive are likely to allocate overhead costs such as
utilities expense on the basis of direct labor hours. True, companies that are labor
intensive can be interpreted as the fact that labor costs are the more intensive, it
would be labor based costs. Therefore, cost driver would be labor hours.
5. More overhead costs in a just-in-time environment are direct in nature as opposed to
indirect. This would be true, but this is a little bit confusing because we need to use
our understanding of the just-in-time. The professor’s understanding is that just-in-
time means you do cost object after cost object in order to create a flow as efficient
as possible with the lowest possible level of stock. This still does not prevent the fact
that you have overhead cost. Therefore, this would be true.
6. A “good” allocation base is one that drives the incurrence (l’arrivée) of overhead costs.
There is a difference between a good and a bad allocation base. A good (best way of
doing, in the sense relevant) allocation base drives the costs and the incurrence of
overhead costs. True. There is no correlation between cost allocation. Allocation base
drives the cost and do not drive the cost (= arbitrary allocation base).
7. Companies generally allocate overhead equally to all products produced during a
given period. False. Two technics.
Blake and Roscoe are college friends planning a skiing trip to Aspen before the New Year.
They estimated the following costs for the trip.
(a) Blake suggests that the costs be shared equally. Calculate the amount each person would
pay.
30
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
(b) Roscoe does not like the idea because he plans to stay in the room rather than ski. Roscoe
suggests that each type of cost be allocated to each person based on the above listed cost
driver. Using the activity allocation for each person, calculate the amount that each person
would pay based on his own consumption of the activity.
TOTAL $1 210
i) Blake should pay the half which amounts to $605. Roscoe would pay the same.
This is a costing problem. But Blake consume much more resources than Roscoe.
$1 210 Blake
1. Skiing: $210 for 3. Rate = 1. 70 ∗ 3 = $ 210.
$70. 2. 12 ∗ 20 = $ 240.
3. 100 ∗ 2 = $ 200.
d. Calculate the production cost per unit using DMH (not seen in class)
Data:
31
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
𝑇𝑜𝑡𝑎𝑙 𝑜𝑣𝑒𝑟ℎ𝑒𝑎𝑑
𝑂𝑣𝑒𝑟ℎ𝑒𝑎𝑑𝑠 𝑎𝑙𝑙𝑜𝑐𝑎𝑡𝑖𝑜𝑛 𝑟𝑎𝑡𝑒 =
𝑇𝑜𝑡𝑎𝑙 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐻𝑜𝑢𝑟𝑠
182 500
= = £𝟐𝟓 𝑫𝑴𝑯
7 300
Q: calculate the production cost per unit using the ABC system.
Activity based-costing Cost pool (£) Activity level Cost driver rate
Purchasing 41,500 1,000 P.O. £41.50/order
Stores 41,600 650 I.N. £64.00/issue
Set-ups 26,400 200 S.U. £132.00/set-up
Machine running hours 73,000 7,300 M.H. £10.00/mh
32
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Q: prepare a statement showing the overhead cost for each department, showing the basis
of apportionment used. Also, calculate suitable overhead absorption rates.
Steps:
• Assign all manufacturing overheads to …:
o … production departments A, B and C.
o … service departments X and Y.
• Allocation bases:
o Rent and rates: Square meter.
o Machine insurance: Machine value.
o Telephone charges: Square meter.
o Depreciation: Machine value.
o Production supervisor’s salaries: DLH.
o Heating and lighting: Square meter.
33
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Q: if the firm quotes prices to customers that reflect a required profit of 25% on selling price,
calculate the quoted selling price (prix indiqué) for each job.
f. Lewington
Lewington Ltd makes a variety of kitchen fittings and equipment. It uses a three stages
process involving cutting, assembly and finishing. The following figures are extracted from its
budget for the current year:
Cutting Assembly Finishing
A batch of 300 ’DX’ workstations has just been produced using $3,300 of materials, $4,500
of direct labor and the following quantities of time:
Cutting Assembly Finishing
Direct machine hours 50 25 10
Direct labor hours 20 45 20
34
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Questions:
• Calculate the Overhead Absorption Rate (OAR) for each department based on:
o Direct machine hours.
o Direct labor hours.
• Calculate the unit cost and total production cost for a batch of 300 “DX” based on:
o Direct machine hour.
o Direct labor hours.
o Mixed OAR.
▪ Direct machine hours for Cutting department.
▪ Direct labor hours for Assembly and Finishing departments.
ii) Calculate the unit cost and total production cost (based on DMH)
iii) Calculate the unit cost and total production cost (based on DLH)
35
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
iv) Calculate the unit cost and total production cost (based on a mix)
36
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Relationship between cost, volume and profit in the organization of a company. Basically,
there are two types of costs: developing cost (varying with the volume) and fixed cost.
Example of a company with 4 products: A, B, C and D. The cost are only variable costs. All the
products have a positive contribution markup. When the contribution margin is positive, but
the others gives a loss, the results are positive. Should we keep it or close it? If you decide to
close product D with a loss, you only lose the “D loses”. And now, the C also gives a loss. Will
you also close it? Yes. The B is a loss. You close it. And finally, you close the company. Well
done! Lol.
Focusing on the turnover, variable costs, fixed costs altogether, etc. need to be done
before taking such decision.
CVP analysis helps managers understand the interrelationship between cost, volume and
profit in an organization by focusing on interactions between five variables:
• Prices of products.
• Volume or level of activity.
• Per unit variable costs.
• Total fixed costs.
• Mix of products sold.
CVP analysis is a vital tool in many business decisions (what products to manufacture or sell,
what pricing policy to follow etc.).
Example of Wind Bicyle Co.: contribution statement of profit or loss for the month of June:
37
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Contribution Margin (CM) is the amount remaining from sales revenue after variable
expenses have been deducted. After covering fixed costs, any remaining CM contributes to
profit.
Example suite: for each additional unit Wind sells, £200 more in contribution margin will help
to cover fixed expenses and profit. Meaning that for each bike we sell, we earn 200£.
Each month Wind must generate at least £80,000 in total CM to break-even. We have a
“need of contribution” of 80 000£.
If we are selling, what is the minimum needed? At least 400 bikes/month to perceive a profit.
Just by knowing contribution margin, etc. In this case, each time we sell one more bike than
400, the contribution will rise.
If Wind sells 400 units in a month, it will be operating at the break-even point, which is the
level of sales at which profit is zero.
If Wind sells one additional unit (401 bikes), profit will increase by £200.
If we are selling for 401 we will make profit of 200. With 402, we make 400 of profit. Etc.
𝑪𝒐𝒏𝒕𝒓𝒊𝒃𝒖𝒕𝒊𝒐𝒏 𝑴𝒂𝒓𝒈𝒊𝒏
𝑪𝑴 𝑹𝒂𝒕𝒊𝒐 =
𝑺𝒂𝒍𝒆𝒔
38
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Wind is currently selling 500 bikes per month. The company’s sales manager believes that an
increase of £10,000 in the monthly advertising budget would increase bike sales to 540 units.
Should the request be authorized of increasing the advertising budget?
If you can sell 540 bikes, with a contribution margin of 200, how much can you earn? This is a
very bad business. The reply is that it is a bad idea. To be a good idea, you should sell
minimum 50 bikes more than this. Could we do this if we allocated a larger amount of
money? Nope, it would be making too fast conclusions.
Wind is contemplating the use of higher-quality components, which would increase variable
costs by £20 per bike (and thereby reduce the contribution margin). However, the sales
manager predicts that the higher overall quality would increase sales from 500 to 550 bikes
per month. Should the higher-quality components be used?
39
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The shortcut solution: are the 50 plus sold bikes enough to compensate the loss in CM and
profit?
99 000
= 180 𝑝𝑟𝑜𝑓𝑖𝑡 𝑝𝑒𝑟 𝑏𝑖𝑘𝑒
550
180 ∗ 50 = 9 000 = 𝑖𝑛𝑐𝑟𝑒𝑎𝑠𝑒 𝑖𝑛 𝑝𝑟𝑜𝑓𝑖𝑡 𝑓𝑜𝑟 50 𝑏𝑖𝑘𝑒𝑠
e. Break-Even analysis
i) Equation method
We can use the first equation to compute the break-even point in sales.
𝑥 = 0.60𝑥 + £80,000 + £0
Where,
x = Total sales.
0.60 = Variable expenses as a percentage of sales.
£80,000 = Total fixed expenses.
0.40𝑥 = £80,000
𝑥 = £200,000
40
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
How much do I need to sell, in dollars or in units? The contribution margin method is a
variation of the equation method.
𝑭𝒊𝒙𝒆𝒅 𝒆𝒙𝒑𝒆𝒏𝒔𝒆𝒔
𝐵𝑟𝑒𝑎𝑘𝑒𝑣𝑒𝑛 𝑝𝑜𝑖𝑛𝑡 𝒊𝒏 𝒖𝒏𝒊𝒕𝒔 𝒔𝒐𝒍𝒅 =
𝑼𝒏𝒊𝒕 𝑪𝒐𝒏𝒕𝒓𝒊𝒃𝒖𝒕𝒊𝒐𝒏 𝒎𝒂𝒓𝒈𝒊𝒏
𝑭𝒊𝒙𝒆𝒅 𝒆𝒙𝒑𝒆𝒏𝒔𝒆𝒔
𝐵𝑟𝑒𝑎𝑘𝑒𝑣𝑒𝑛 𝑝𝑜𝑖𝑛𝑡 𝒊𝒏 𝒕𝒐𝒕𝒂𝒍 𝒔𝒂𝒍𝒆𝒔 =
𝑪𝑴 𝑹𝒂𝒕𝒊𝒐
Viewing CVP relationships in a graph gives managers a perspective that can be obtained in
no other way. Consider the following information for Wind Co.:
CVP graph
41
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Here is another method. Suppose Wind Co. wants to know how many bikes must be sold to
earn a profit of £100,000.
We can use the CVP formula to determine the sales volume needed to achieve a target
profit figure.
We can determine the number of bikes that must be sold to earn a profit of £100,000 using
the contribution margin approach.
£80,000 + £100,000
= 900 𝑏𝑖𝑘𝑒𝑠
£200
A margin of safety is an excess of budgeted (or actual) sales over the break-even volume of
sales. The amount by which sales can drop before losses begin to be incurred.
42
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
It is good to know how sensitive we are. When do you have to do something drastic? You
calculate beforehand when you need to close or open a new one. Those are important
decisions to take.
Wind has a break-even point of £200,000. If actual sales are £250,000, the margin of safety
is £50,000 or 100 bikes. The margin of safety can be expressed as 20 per cent of sales
£50,000
( ).
£250,000
C. Operating leverage
𝑪𝒐𝒏𝒕𝒓𝒊𝒃𝒖𝒕𝒊𝒐𝒏 𝑴𝒂𝒓𝒈𝒊𝒏
𝑫𝒆𝒈𝒓𝒆𝒆 𝒐𝒇 𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝑳𝒆𝒗𝒆𝒓𝒂𝒈𝒆 =
𝑷𝒓𝒐𝒇𝒊𝒕
£100,000
£20,000
=5
With a measure of operating leverage of 5, if Wind increases its sales by 10%, profit would
increase by 50%.
Proof:
43
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
10% increase in sales (from £250,000 to £275,000) results in a 50% increase in profit
(from £20,000 to £30,000).
Sales mix is the relative proportions in which a company’s products are sold. Different
products have different selling prices, cost structures, and contribution margins. Changes in
the sales mix can cause interesting (and sometimes confusing) variations in a company’s
profits. “Sales mix” are all the possible combinations.
44
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Exhibit 7.4
Verification:
60,000 = 100%
4 1
𝑜𝑓 60,000 = 48,000 ; 𝑜𝑓 60,000 = 12,000
5 5
Exhibit 7.5
45
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Some traps we need to be aware of: for example, we make the assumption that cost is linear
(not necessarily the case), which could influence the CM and, therefore, the decision.
• Selling price is constant throughout the entire relevant range.
• Costs are linear throughout the entire relevant range.
• In multi-product companies, the sales mix is constant.
• In manufacturing companies, inventories do not change (units produced = units sold).
G. E6-1 (EXAM)
Menlo Company manufactures and sells a single product. The company’s revenue and
expenses for the last quarter follow:
Alternative solution:
46
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
𝐹𝑖𝑥𝑒𝑑 𝑒𝑥𝑝𝑒𝑛𝑠𝑒𝑠
𝐵𝑟𝑒𝑎𝑘𝑒𝑣𝑒𝑛 𝑝𝑜𝑖𝑛𝑡 =
𝑈𝑛𝑖𝑡 𝐶𝑜𝑛𝑡𝑟𝑖𝑏𝑢𝑡𝑖𝑜𝑛 𝑀𝑎𝑟𝑔𝑖𝑛
£216,000
= 12,000 𝑢𝑛𝑖𝑡𝑠
£18
The contribution margin is £216,000 since the contribution margin equals the fixed expenses
at the break-even point.
iii) How many units would have to be sold each quarter to earn a target profit of
£90,000? Use the unit contribution method. Verify your answer by preparing a
contribution statement of profit or loss at the target level of revenue.
£216,000 + £90,000
= 17,000 𝑢𝑛𝑖𝑡𝑠
£18
iv) Referring to the original data, compute the company’s margin of safety in both
percentage and pound terms.
47
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
v) What is the company’s CM ratio? If revenue increase by £50,000 per quarter and
there is no change in fixed expenses, by how much would you expect quarterly
profit to increase? Do not prepare a statement of profit or loss, use the CM ratio
to compute your answer. [?]
CM Ratio is 60%.
Alternative solution:
48
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Overiew:
How should we treat the car payment and the insurance? Let’s put some numbers on the
issue and see if it will sharpen our understanding.
Harvey Co. produces a single product with the following information available:
49
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Selling and administrative expenses are always treated as period expenses and deducted
from revenue. They do not appear in costing methods.
Harvey Co. had no beginning inventory, produced 25,000 units and sold 20,000 units this
year. Absorption costing:
50
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Reconciliation
We can reconcile the difference between absorption and variable profit as follows:
Let’s look at the second year of operations for Harvey Company. In its second year of
operations, Harvey Co. started with an inventory of 5,000 units, produced 25,000 units and
sold 30,000 units.
51
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Between the two years, we try to make fixed costs variable. Then, they are putted in stock,
which increase.
52
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Summary:
Absorption costing: all manufacturing costs must be assigned to products to properly match
revenues and costs. Depreciation, taxes, insurance and salaries are just as essential to
products as variable costs.
Variable costing: fixed costs are not really the costs of any particular product. DTI&S are
capacity costs and will be incurred if nothing is produced.
• A basic problem with absorption costing is that fixed manufacturing overhead costs
appear to be variable with respect to the number of units sold.
53
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• A company that attempts to use variable costing on its external financial reports runs
the risk that its auditors may not accept the financial statements as conforming to
internationally accepted accounting principles.
• The issue of performance evaluation.
54
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Cost Concepts for Decision Making: a relevant cost is a cost that differs between
alternatives. If you compare two alternative it is relevant but if there is no link between the
two costs it is not relevant.
Costs that can be eliminated (in whole or in part) by choosing one alternative over another
are avoidable costs. Avoidable costs are relevant costs.
The White Company example: a manager at White Co. wants to replace an old machine with a
new, more efficient machine.
White’s sales are £200,000 per year. Fixed expenses, other than depreciation, are £70,000
per year. Should the manager purchase the new machine?
Correct analysis
Look at the comparative cost and revenue for the next five years.
55
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Where,
• First column: 60 000 = the remaining book value of the old machine.
• Second column:
o 400,000 = £80,000 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟 ∗ 5 𝑦𝑒𝑎𝑟𝑠.
o The total cost (90 000) will be depreciated over the five-years period.
• Last column: the remaining book value of the old machine (60 000) is a sunk cost and
is not relevant to the decision, since it is the same in both cases. We have to remove it
from the decision.
Would you recommend purchasing the new machine even though we will show a £45,000
loss on the old machine?
a. Adding/Dropping segments
One of the most important decisions managers make is whether to add or drop a business
segment such as a product or a store. Let’s see how relevant costs should be used in this
decision.
Example of Lovell Co.: due to the declining popularity of digital watches, Lovell Company’s
digital watch line has not reported a profit for several years. A statement of profit or loss for
last year:
56
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• If the digital watch line is dropped, the fixed general factory overhead and general
administrative expenses will be allocated to other product lines because they are not
avoidable.
• The equipment used to manufacture digital watches has no resale value or alternative
use.
Decision rule: Lovell should drop the digital watch segment only if its fixed cost savings
exceed lost contribution margin. Let’s look at this solution.
Remember, depreciation on equipment with no resale value is not relevant to the decision
since it is a sunk cost and is not avoidable.
The Lovell solution can also be obtained by preparing comparative statements of profit or
loss showing results with and without the digital watch segment.
57
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Why should we keep the digital watch segment when it’s showing a loss? Part of the answer
lies in the way we allocate common fixed costs to our products. Our allocations can make a
segment look less profitable than it really is.
• The special equipment has no resale value and is a sunk cost. Therefore, ‘depreciation
of equipment’ is not relevant and not taken into account.
58
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• General factory overheads are not avoidable and is irrelevant. If the product is
dropped, it will be reallocated to other products.
Decision rule in deciding whether to accept the outside supplier’s offer, Essex isolated the
relevant costs of making the part by eliminating the sunk costs and the future costs that will
not differ between making or buying the parts.
Beside sunk cost, dropping or selling, making or buying, there is the matter of Opportunity
Cost.
The Matter of Opportunity Cost : the economic benefits that are foregone (renoncer) as a
result of pursuing some course of action. Opportunity costs are not actual monetary outlays
and are not recorded in the accounts of an organization.
c. Special orders
• Jet plc. receives a one-time order that is not considered part of its normal ongoing
business.
• Jet plc. makes a single product with a unit variable cost of £8. Normal selling price is
£20 per unit.
• A foreign distributor offers to purchase 3,000 units for £10 per unit.
• Annual capacity is 10,000 units, and annual fixed costs total £48,000, but Jet plc. is
currently producing and selling only 5,000 units.
In some industries, a number of end products are produced from a single raw material input.
Two or more products produced from a common input are called joint products. The point in
the manufacturing process where each joint product can be recognized as a separate
product is called the split-off point.
59
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The Pitfalls of Allocation: joint costs are common costs incurred to simultaneously produce a
variety of end products. Joint costs are often allocated to end products on the basis of the
relative sales value of each product or on some other basis.
Sell or Process Further: it will always be profitable to continue processing a joint product
after the split-off point as long as the incremental revenue (revenu marginal) exceeds the
incremental processing costs incurred after the split-off point.
• Sawmill plc. cuts logs (bûches) from which unfinished lumber (bois) and sawdust
(sciure) are the immediate joint products.
• Unfinished lumber is sold ‘as is’ or processed further into finished lumber.
• Sawdust can also be sold ‘as is’ to gardening wholesalers or processed further into
‘presto-logs’.
60
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Should we process the lumber further and sell the sawdust ‘as is?’
C. E10-10
The Regal Cycle Company manufactures three types of bicycle: a dirt bike, a mountain bike
and a racing bike. Data on revenue and expenses for the past quarter follow:
Management is concerned about the continued losses shown by the racing bikes and wants a
recommendation as to whether or not the line should be discontinued. The special equipment
used to produce a racing bike has no resale value and does not wear out.
No, production and sale of the racing bikes should not be discontinued. If the racing bikes are
discontinued, then the net profit for the company as a whole will decrease by £11,000 each
quarter: contribution margin lost £ (27,000).
• Fixed costs which can be avoided:
o Advertising, traceable £ 6,000.
o Salary of the product line manager 10,000 - 16,000.
61
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Why do we keep the racing bikes? If we stop producing them, we will lose £ 20,000 but if we
keep producing them, we only lose £ 9,000. In fact, you will always keep your products since
if you dropped it, it will make another product come down and you will finally close your firm.
Difference: Net
Keep Racing Bikes Drop Racing Bikes Profit Increase or
(Decrease)
i) Recast the above data in a format that would be more usable to management in
assessing the long-run profitability of the various product lines
62
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
ii) Recast the above data in a format that would be more usable to management in
assessing the long-run profitability of the various product lines
63
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
IV. Budgeting
The objective is to know what to do next. For instance, we know maybe what we will
do tonight or next week but not next year.
c. Planning cycle
64
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
d. Characteristics of a budget
• Results control: budgeting involves setting targets that are commonly used as
standards against which to evaluate performance.
• Action controls: planning and budgeting processes involve formal reviews of plans
and include the actions that are felt to be good for the organization to take.
• Personnel controls: planning and budgeting processes provide the needed
information for decision-making to the relevant managers.
The budgeting process takes about 4 months in most firms since meetings with the board
occurs usually each quarter.
Here, process for big companies like GSK, implying a lot of employee, makes it important to
issues/draft guidelines. Then, you schedule meetings with every business manager to
negotiate and discuss. When you finally have every needed information, you draft the budget
with the updates.
65
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Fixed / flexible: should managers be held accountable for achieving their plans regardless of
the business conditions they face? Relative performance targets.
h. Budget participation
66
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Very important to have both. It is important to be involved, to have a link to power and
distance. Make sure that every department’s employees are involved and motivated.
67
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Target should be after-the-fact (après coup) assessment of what could have been
accomplished, not any of the three choices listed (be aware of that)
Some “principles”:
• Goals: set relative goals for continuous improvement; not fixed performance
contracts.
• Rewards: reward success based on relative performance; not on meeting fixed
targets.
• Planning: make planning a continuous and inclusive process; not a top-down annual
event.
• Coordination: coordinate interactions dynamically; not through annual planning
cycles.
• Resources: make resources available as needed; not through annual budget
allocations.
• Controls: base controls on relative indicators and trends; not on variances against
plan.
68
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• “Execution should be driven from the top”. Who is the most important? The
management or the 45 000 employees to do things? Of course, the 45 000. It is
important to consider their advice and what they want. In fact, execution should be
driven by the bottom. The starting point is a fundamental redefinition of execution -
as executions should be driven from the middle and guided from the top.
Because of those myth companies do not stick to the plan or fulfill it.
What is disruption? And why are people talking about disruption? Even if we make a plan,
the world is going faster, and a plan is quickly unusable. In fact, it is necessary to follow
the plan but faster. If you have a plan for 1 year, do it faster because of the environment.
69
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Why planning is important? To know where we are going and why we are going in that
direction. People know what to do to go in that direction. Just to make the plan and get it
approved by the board it takes time (the less the professor has done is 3 months and it is
the average minimum). After, to implement it take even more time. We cannot do the
budget if the plan is not done. What is a budget? It is about what are our incomes and
expenses.
a. Definitions
A budget is a detailed plan for the acquisition and use of financial and other resources over a
specified time period.
70
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Control involves the steps taken by management that attempt to ensure the
objectives are attained. Thanks to that we have the possibilities to see if the
objectives are fulfilled.
d. Advantages of budgeting
e. Responsibility accounting
Managers should be held responsible for those items — and only those items — that the
manager can actually control to a significant extent.
Most of the companies choose one year. Why? Because there are variations during the
year. Example: Carlsberg sells more beer during the Easter holiday (special beer period),
the summer and in December because of the Christmas beer and this structure of selling
beer is repetitive each year.
The annual operating budget may be divided into quarterly or monthly budgets.
This budget is usually a twelve-month budget that rolls forward one month as the current
month is completed.
71
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
g. Types of budget
The flow of data is coming from the bottom and goes to the top.
Advantages:
• Individuals at all levels of the organization are recognized as members of the team
whose views and judgements are valued.
• The person in direct contact with an activity is in the best position to make
budget estimates.
• People are more likely to work at fulfilling a budget that they have participated in
setting.
• A self-imposed budget contains its own unique system of control.
72
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
If we put every department budget together we have the final P&L statement.
The Sales Budget is the starting point in preparing the master budget, a detailed schedule
showing expected sales for the coming periods expressed in units and pounds.
Example: a new producer of wine will not know how many he will sell and even how
many he will produce. To express this budget, we need to have the number of units and
pounds.
Royal Company is preparing budgets for the quarter ending June 30. Budgeted sales for
the next five months are:
• April: 20,000 units.
• May: 50,000 units.
• June: 30,000 units.
• July: 25,000 units.
• August: 15,000 units.
The selling price is £10 per unit.
73
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Production must be adequate to meet budgeted sales and provide sufficient ending
inventory.
Royal Company wants ending inventory to be equal to 20% of the following month’s
budgeted sales in units. On March 31, 4,000 units were on hand (à disposition).
You take 20% of May: 50,000 = 10,000. Etc. 26,000 necessary in April since you need
20,000 units for April sales + 10,000 to answer 20% request for May – the beginning
inventory.
74
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
In July, 25,000 units for Sales (see data given). For the quarter, the production needs to
be 101.000 pounds. You take 5,000 since you calculate for the quarter and it is the
Desired Ending Inventory. Same goes for the Beginning Inventory.
We have all the data to calculate, we just have to understand what to do with it.
The direct materials budget details the raw materials that must be purchased to fulfil the
production budget and to provide for adequate inventories.
75
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Management wants materials on hand at the end of each month equal to 10% of
the following month’s production.
• On March 31, 13,000 pounds of material are on hand.
10% of April = 13,000, therefore, 130,000 = Production needed for April. Or, 5 ∗ 26,000 =
130,000. You add the desired ending inventory which equals (46,000 ∗ 5) ∗ 0.10 =
23,000. After, you deduce the beginning inventory (- 13,000).
76
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
You need to compute the production budget for July in order to get the desired
inventory needed in June (10% of July’s production).
77
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The direct labor budget is also developed from the production budget. Direct labor
requirements must be computed so that the company will know whether sufficient labor
time is available to meet production needs.
78
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Now that we have sales, materials and labor costs, we can do:
The manufacturing overhead budget provides a schedule of all costs of production other
than direct materials and direct labor.
• Royal Company uses a variable manufacturing overhead rate of £1 per unit
produced.
• Fixed manufacturing overhead is £50,000 per month and includes £20,000 of
noncash costs (primarily depreciation of plant assets).
This budget determines the Cost Of Goods Sold (COGS) on the budgeted statement of
profit or loss and allows to know what amount to put on the balance sheet inventory
account for unsold units.
79
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
80
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The selling and administrative expense budget lists the budgeted expenses for areas
other than manufacturing.
• At Royal, variable selling and administrative expenses are £0.50 per unit sold.
• Fixed selling and administrative expenses are £70,000 per month.
• The fixed selling and administrative expenses include £10,000 in costs – primarily
depreciation – that are noncash outflows of the current month.
81
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
You take back all what you calculated before to do it. There will be a fluctuation of the
cash over time and it will not specifically be the same as the production fluctuation
(example of Carlsberg with the summer peak).
N.B.: disbursement = décaissement.
Royal:
• Maintains a 16% (interest) open line of credit for £75,000 (maximum loan amount).
• Maintains a minimum cash balance of £30,000.
• Borrows on the first day of the month and repays loans on the last day of the
month.
• Pays a cash dividend of £49,000 in April.
• Purchases £143,700 of equipment in May and £48,300 in June paid in cash.
• Has an April 1 cash balance of £40,000.
82
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
At the end of June, Royal has enough cash to repay the 50,000£ loan plus interest at 16%.
83
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Ending cash balance for April is the beginning May balance. In May, because the ending
cash balance is exactly £30,000, Royal will not repay the loan this month.
After we complete the cash budget, we can prepare the budgeted statement of profit or
loss for Royal. It shows the company’s planned profit for the upcoming budget period.
It stands as a benchmark against which subsequent company performance can be
measured. It allows companies to compare their figures, growth margin, etc.
The budgeted balance sheet is developed by beginning with the current balance sheet
and adjusting it for the data contained in the other budgets.
Royal reported the following account balances on June 30 prior to preparing its budgeted
financial statements:
• Land: £50,000.
• Building (net): £175,000.
• Common inventory: £200,000.
• Retained earnings: £146,150.
84
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
C. E11-8 (EXAM)
85
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
D. E11-9
86
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
We take the breakdown products of different segments to compare them. This chapter
is about how can the organization make people more concerned about the results.
A segment is any part or activity of an organization about which a manager seeks cost,
revenue, or profit data. A segment can be:
• An Individual Shop. Example: Marks & Spencer’s.
• A Sales Territory.
• A Service Centre.
There are sales centers that are responsible for the revenues.
Cost center is a segment whose manager has control over costs, but
not over revenues or investment funds. They only control costs.
Investment center is a segment whose manager has control over costs, revenues and
investments in operating assets. They control all the sales, the costs and investments.
They are responsible for the balance sheet. Example: corporate headquarters.
87
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
There are always some fixed costs. And if we have three division we should only
allocated those one that are traceable to each division.
Example: common cost could be for the finance department, but I cannot allocate it
directly to a division. Therefore, we do not allocate common costs!
We have to find out how to identify the fixed costs: traceable costs would disappear
over time if the segment itself disappeared (quite fast). Example: no computer division
means, no computer division manager.
Common costs arise because of overall operation of the company and are not due to the
existence of a particular segment. Example: no computer division but we still have a
company chairman. If a segment is dropped, the cost will remain.
88
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Common costs arise because of overall operating activities. ABC may be helpful in
identifying whether a cost should be classified as traceable or common.
We see that the pool of common cost is not traceable, it is common to both and we
cannot allocate them.
All the segment’s manager will make plans to get their employees feel responsible and we
find this plan in the final plan of the company.
Fixed costs that are traceable on one segmented statement can become common if the
company is divided into smaller segments. You have your division, and you will divide
them in smaller segments.
We obtained the following information from the Regular and Big Screen segments.
89
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Of the £90,000 costs directly traced to the Television Division, £45,000 is traceable to
the product lines Regular and £35,000 to Big Screen. The remaining £10,000 (Common
costs) cannot be traced to either the Regular or Big Screen product lines.
F. Segment Margin
The Segment Margin is the best gauge of the long-run profitability of a segment. It
represents the margin available after a segment has covered all of its own costs.
Example: Valandre Corporation sells different products (sleeping bags, jackets, etc.). This
means they have different segments. The margin of each segment can be calculated.
There are a lot of ways to segment. Here are some examples: you can do it by product
lines, by country, etc. There is no one good way to do it, it has to fit with the company
purposes and way of working.
90
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
H. Omission of costs
Costs assigned to a segment should include all costs attributable to that segment from
the company’s entire value chain.
91
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
a. Formula
𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑃𝑟𝑜𝑓𝑖𝑡
𝑅𝑂𝐼 =
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝐴𝑠𝑠𝑒𝑡𝑠
Who’s going to calculate the ROI? The investment center because it requires to work
with the profit and the investments.
£30,000
𝑅𝑂𝐼 = = 15%
£200,000
Example of Regal’s: manager was able to increase sales to £600,000 which increased
operating profit to £42,000. There was no change in the average operating assets of the
segment.
To calculate the new ROI, we can modify our original formula slightly:
𝑴𝒂𝒓𝒈𝒊𝒏 ∗ 𝑻𝒖𝒓𝒏𝒐𝒗𝒆𝒓
£42,000 £600,000
𝑅𝑂𝐼 = ∗ = 21%
£600,000 £200,000
92
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
We increased ROI from 15% to 21%. You need to be aware of how it is calculated and
how your choices are going to influence it.
c. Criticisms of ROI
Example of Nespresso: they are able to give the machine for free, so people will buy the
capsules. But they continue to ask a fee and it is just there to increase the turnover.
Example of Mobile phone: you can buy it for half a euro (huge loss for companies). It is
because they have the possibility to get money elsewhere by selling data.
Example 3: the biggest cost for a bank is the banker but they continue to provide us with
them, so we will stay in the bank for the service aspect and make loans.
Residual Income is the operating profit that an investment center earns above the
minimum required return on its operating assets. Usually the WACC is asked and it is
what you can use from the capital to pay costs.
Economic Value Added (EVA) is a similar concept that differs in some details from
residual income. Example: R&D are treated as investments rather than as expenses.
a. Residual income
𝑹𝒆𝒔𝒊𝒅𝒖𝒂𝒍 𝑰𝒏𝒄𝒐𝒎𝒆
= 𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝑷𝒓𝒐𝒇𝒊𝒕 − (𝑨𝒗𝒆𝒓𝒂𝒈𝒆 𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝑨𝒔𝒔𝒆𝒕𝒔
∗ 𝑴𝒊𝒏𝒊𝒎𝒖𝒎 𝑹𝒆𝒒𝒖𝒊𝒓𝒆𝒅 𝑹𝒂𝒕𝒆 𝒐𝒇 𝑹𝒆𝒕𝒖𝒓𝒏)
93
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The disadvantage of Residual Income: the residual income approach cannot be used to
compare the performance of divisions of different sizes.
Why? The problem of Single Period Metrics: ROI, RI and EVA are all single period
metrics. A one-period measure cannot capture the economic value of a division or
investment.
The bonus bank approach [?].
L. E8-12
94
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Part 3: G. Sarens
Those technics are different from ABC and time driven ABC methods.
Total-life-cycle costing is managing total cost of ownership. There are three stages that
correspond to the lifecycle of a product:
• Research, development and engineering cycle (development of the product).
o Market research.
o Product design.
o Product development.
o 80-85% committed costs! (most of the cost are decided in that stage).
o Target costing and value engineering.
o Break-even time.
• Manufacturing cycle (Production of the product)
o Traditional cost management systems, ABC, time-driven ABC.
o Kaizen costing.
• Post-sale service and disposal (you sell the product).
o Environmental costing (not discussed)
Today we are going backward: we will go to the first stage with target costing → we will
create a new product (there is no product yet).
When you are designing the product, you are already going to decide the cost (how,
where, what materials). This is the stage where you decide everything that has an impact
of the cost. This step is important because in the other stages you cannot change the
cost anymore.
If you want to change the cost in stage 3 you can do it only in small steps. In the second
stage it is possible with the kaizen costing.
Kaizen costing is used on markets where customers have a lot of power → context of the
price taking. Customers will go to another brand if you ask too much in terms of price
and have therefore power to decide which one they will buy. The market decides
because of competition and because the needs of the customers change a lot (which
means functionalities change regularly).
95
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
b. Target Costing
Short video introduction: target costing is a technique for establishing the maximum
cost we could make a product for, yet still make the required profit margin. It is an
increasingly common technique in manufacturing and engineering.
The modern marketplace is extremely competitive which means that manufacturers often
struggle to increase their prices as it will male them uncompetitive.
This means the focus is on making the product as cheaply as possible, without affecting
quality, to ensure the company males the required profit margin. If it cannot make the
product cheaply enough, it will not continue with, or start, production.
Example: imagine considering introducing a new chocolate bar ‘Target’. Now, the market
for chocolate bars is very competitive, there is lots of different brands, which all sell a
similar price. Therefore, you cannot expect to sell a bar for more than the market rate
especially as it is a new product. If the market research suggests the maximum selling
price would be 70p. there are also some costs you cannot change: direct labor cost per
bar is 5p and the fixed overhead cost per bar is 15p. But the company also has to make a
minimum profit of 30%. We need to know the maximum we can spend on raw materials
in order to meet the required profit without exceeding the market-acceptable price.
The maximum we can spend on raw materials is: 70p – 5p – 15p – 21p = 29p. At the
moment, our standard cost for raw materials for one bar of Target is 33p. But that will not
make the company to the required profit margin unless they put the price up and the market
is to competitive to do that.
You can either reduce the cost of the raw materials per unit of not make the
production.
How? You can use cheaper materials but that might affect the quality. Or you can use less of
the expensive ingredients in each bar (such as replacing coconuts by cheaper raisins),
negotiate better discounts, make the bars smaller, etc.
Target costing allows to ensure that the products are making required level of profit
without increasing prices. If you cannot get the material cost down, there is no
financial sense in manufacturing the product.
Target costing is used to calculate whether a product can be produced cheaply
enough to earn the required profit.
Origin: Japanese automobile industry. It comes initially from car manufacturing industry.
Japanese environment so it is more difficult to implement in a non-Japanese environment.
96
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Design (new) products that meet customers’ expectations and that can be manufactured at a
desired cost. Three important concepts: cost, functionality and quality. Balance between
those three elements is very important for the market and we need to listen to the market.
Customer driven (importance of market research). This type of companies invests a lot in
market research to understand what the market (customers, future ones, etc.) wants.
Example: if you produce a smartphone you do not want only to target the early adopters but
the majority of the market.
Basic principle: companies want to know what customers are willing to pay.
Example: they want to pay 300 € so you can sell it at higher price. You want a margin of
50€.
• 𝑇𝑎𝑟𝑔𝑒𝑡 𝑐𝑜𝑠𝑡 = 𝑡𝑎𝑟𝑔𝑒𝑡 𝑝𝑟𝑖𝑐𝑒 – 𝑡𝑎𝑟𝑔𝑒𝑡 𝑝𝑟𝑜𝑓𝑖𝑡 𝑚𝑎𝑟𝑔𝑖𝑛
250€ = 300€ − 50€
• Company = price taker. It means the market decides because of competition and
type of market (high tech industry).
Price setter versus price taker : video to determine if companies are price taker or price
setter (interesting for exam).
Price taker:
• Price not unique.
• Intense competition.
• Pricing approach emphasizes target costing. 𝑀𝑎𝑟𝑘𝑒𝑡 𝑝𝑟𝑖𝑐𝑒 − 𝐷𝑒𝑠𝑖𝑟𝑒𝑑 𝑝𝑟𝑜𝑓𝑖𝑡 =
𝑇𝑎𝑟𝑔𝑒𝑡 𝐹𝑢𝑙𝑙 𝑃𝑟𝑖𝑐𝑒.
Price-setters:
• Product is more unique.
• Less competition.
• Pricing approach emphasizes cost-plus pricing. 𝐹𝑢𝑙𝑙 𝑐𝑜𝑠𝑡 + 𝐷𝑒𝑠𝑖𝑟𝑒𝑑 𝑃𝑟𝑜𝑓𝑖𝑡 =
𝐶𝑜𝑠𝑡𝑝𝑙𝑢𝑠 𝑃𝑟𝑖𝑐𝑒. Which is the market price.
97
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The advantage is that the target margin is generally respected. It is important to have
reserve for the future. Example: if next year you try to develop a new smartphone but it is
not a success, you have reserve for that. The goal is not to diminish the margin (and
increase the target cost), but to respect the target price.
Concerns about target costing: the way they invest, they develop supplier’s relationship
is all based on this.
• Lack of understanding of the concept:
o Target costing is a philosophy! (more than just a technic, it is part of the
company’s culture).
o Target costing needs to be integrated in the corporate culture. If you
consider it only as a way to calculate cost, it will not work.
• Poor implementation of the teamwork.
• Employee burnout: it can cause stress for employee to also check every supplier
at the market, etc. Japanese companies implement bonus and help to ensure
having motivate people.
98
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Long development time: it takes a lot of time but sometimes there is no time
because of the pressure of the market (importance of speed). Choice between
going on the market directly or respecting the target price/cost. Example: you do
not have the time to have a cheaper supplier for the screen. If you go directly to
the market your product will be sell at higher price like 350€ but you prefer to be
the first one (so you decide to reduce the production time). However, once you
are on the market, the process does not end. You have to realize another 50€
reduction cost. This is where Kaizen costing intervenes.
You go to the market, you know that your product has a short lifecycle, so it has to be
very profitable.
Breakeven point = how many smartphones you need to sell to be profitable. But, what
we are concerns about is more time: how long does it take to be profitable? Because if it
is 3 years, it is too long for our short lifecycle product.
99
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Note: when you go to the market you are a little bit too expensive so it is slow on the
market (early adopters). If you go with the market price necessary the breakeven time will
be smaller. If you are still too expensive, the breakeven time will be longer.
When you go to the market, to diminish the price you sell your product you use
Kaizen Costing.
C. Kaizen Costing
Kaizen costing comes in the manufacturing stage of the lifecycle of your product.
Context: we have to reduce the target cost from 300€ to 250€. Pay attention to cost,
functionality and quality! In fact, we will do it step by step → reduce to 270€, 260€, etc.
Kaizen costing is a must, you have to do it or you are out of the market. In target costing
culture, it is a mindset to always try to reduce cost.
You need to make sure that everyone knows that the cost will diminish by 50€ within
the 3 months and everyone has to participate in this reduction. People at the operational
level (not the top level) are the ones that know the best how to proceed to reduce cost.
100
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
A lot of small steps together makes big steps. This is the concept of kaizen
costing.
If everything goes well, you will end up with 250€ target cost and reach the large
majority of the market.
101
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
This is a very important area in management, every manager has to deal with. How do
you make sure everyone make what it is supposed to do based on the agreed objectives?
The behavior of people needs to be managed (influences, not controlled). We have to be
sure that people do the right things and achieve the objectives.
Do we need just to ask them to do their best? No, it is more difficult than that. If you
have a big challenge, you can’t just expect people to do what they are supposed to. It is
very unlikely that just by this communication, things will happen the right way.
We need much more to influence their behaviours.
How to make sure you go all in the right and same direction? And that it is conscious that
people perform in this direction. Every (really) company deals with this.
= A set of measures (indicators) to know how to define the performance. This set of
indicators, communicated to the people, will hopefully be right to take the right effort,
action and to motivate people. What are the best ones?
A good performance measure one gives the right measures to the people in order to
trigger the right behavior and therefore, performance. It also has a lot of impact and is
crucial in a company.
• Different roles:
o Communication role: It’s a way to tell people what you expect from them,
it’s a way of communicating “indirectly”. A direct way would be to give the
exam copy beforehands. A PM System is a good way to communicate in a
sense. You can tell indirectly what you expect thanks to the measures that
reflects what you are expecting as a manager.
Giving measures is guiding in a certain direction (“in which direction should
I go?”). Even if a certain freedom remains of the way to achieve the
goal. But with no indication of which part to take, the result is more
difficult to achieve.
102
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
there is a way back. You expect someone to do something but you also
need to follow-up on the results. You need to evaluate, control and
monitor. Delegating without the right measures is not relevant because
you can be confronted with bad results too late, etc. This means there is
something wrong with the performance management. The green (+) and
the red (-) lights will guide a manager about the direction and whether the
objective is going to be achieved or not. Taking action is needed. Using a
dashboard is necessary (to see what happens and correcting what we have
to change). You should not wait until the crash. Without it you flight
without seeing. Dashboard = a tool to follow-up on the people and their
performances.
o Evaluation role.
o Allocation role: It’s thanks to my dashboard that I can I decide. The green
lights will tell you were to put your efforts and resources (investment of
time and resources) while the red lights means you are not using your
resources the appropriated way. Red light should trigger action. Without a
dashboard that tells you about what you are doing, you might continue
investing into the wrong things.
Balanced: The measures on the scorecard need to be balanced. With a balanced set of
measures.
• Meaning 1: balance between financial measures (1st category) and non-financial
measures (3 next categories).
103
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Kaplan and Norton (consulting firm in the USA, 1990) invented ABC and Time ABC. They
had a client struggling with the finance and they designed a model for their client.
• Meaning 2: the BSC measures performance across four perspectives derived from
the company’s mission, vision and strategy.
104
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Meaning 3: lagging versus leading indicators: the first performance measure is the
one leading to the final result of the action. Lagging indicator only measures the
final result of your actions. If you only measure this, you have only the lagging
indicator. Example: the revenues for online sales. If you don’t have any other
measure, you won’t have warnings and you cannot prevent a bad final result to
happen. Early warning signals are needed such as number of visitors or the time
people spent on the website. Those are leading indicators. Thanks to those, you
can take corrective actions which is the first purpose of the scorecard. If the
dashboard guide your decisions on a daily basis, you need leading and lagging
indicators.
• Cause-and-effect linkages
105
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
• Financial perspective
o Productivity improvements
▪ Cost reductions
▪ More efficient use of assets
o Revenue growth
▪ Enhance existing customer value
▪ Expand revenue opportunities
• Customer perspective
o The value proposition is based on a combination of price, quality, time,
function and service
o Three typical value propositions
▪ Low-total-cost value proposition
▪ Product leadership value proposition
▪ Customer solutions value proposition
• Process perspective
o Operations management processes
o Customer management processes
o Innovation processes
o Regulatory and social processes
• Top-down versus bottom-up. Don’t lower a bar without your employees. There is
a gap between managers (not sufficiently in touch with the reality to define the
right measure) and people who are working on this daily. They can give input and
talk about their professional experience. Same stands for targets, don’t put targets
you think about but ask your people (just make sure they don’t put the bar too
low). They know probably very well what is realistic and what is not and they have
the experience. A CEO has not done all the tasks his people do to get more
realistic. Moreover, imposing something in people will never motivate them. But if
the target is theirs and created in a dialogue, this will become their measure and
106
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
they will be more committed. You will have more by-in (commitment and
acceptance).
→ Always top-down in combination with bottom-up (from the operational
people).
• Linking incentive compensation to the BSC. Good behaviors should be rewarded,
bad behaviors should not be. Two months after the reward, the positive impact of
the bonus on the motivation has gone. It will be nice the day you gain the bonus
but there won’t be any impact 2 months later. Don’t exaggerate on the financial
bonus because the impact in the long term in limited. You can find alternatives
that will have longer lasting such as promotions, trainings, etc. But the best and
the cheapest is compliments (and not just once a year but on a day-to-day basis)
• Integrate concepts such as target costing, break-even time, kaizen costing into the
BSC. It’s good to include that in our performance measures. We have to integrate
that as much as possible in the scorecard in the way they influence your company.
• Using too few or too many measures. You don’t need hundreds measures (3 are
enough). Looking at those at the same will not work, as a manager or as a worker.
Attention can be given only to part of this. So, don’t exaggerate, don’t over-
design. This is a risk nowadays because we almost for free, collect data. There is a
seduction of including more but too many lines will turn it not into a management
tool anymore. Before, it was very expensive to collect even 1 data.
• Measures should reflect the strategy
• Employees are not committed. Bars lust be set sufficient high. Challenging the
people to make it sufficiently ambitious.
• Scorecard responsibilities do not filter down (ne parveniennet pas en bas). If it
does not filter down in the organization, it will not motivate people. Everyone
needs to know what are their measures. In bigger companies, you need sub-
balanced scorecards, per department.
• The BSC is over-designed (don’t fall in the trap of too many lights). Including new
performance measures means new data creation.
• The BSC is treated as a consulting project. The problem is that a consulting firm is
an external party that can help with the methodology, but they cannot never
design at your place a performance strategy, targets and the measures you will
use in your company. They give templates, examples and advice (the thinking
part), that are useful. But they cannot do everything. The target is our input.
107
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
The first thing to do is to define the critical success factors. 3 Critical Success Factors (=
permanent, that we always need).
• For each CSF, we have to find performances Indicators/Measures
• It is expected to define, for each PI, targets.
It is important to keep in mind this: if we give our objective tree to LSM members, would
they be motivated and involved?
Our examples:
Lessons Quality
• Teachers with exceptional experience (> 10 years)
• At least 25% ⇒ Leading indicator
• “Guest” professors
• At least one per course ⇒ Leading indicator
• Ranking
• Top 50 ⇒ Lagging indicator
• Students feedback
• At least 75% of positive feedback
• Student attendance in class
• > 60%
Campus Attractiveness
• Extra-Scholar activities (companies talk, seminars etc)
• Once a week
• Facilities/ accessibility
• Investments (500.000 € per year) ⇒ Leading indicator
• Students Surveys
• % satisfaction ⇒ Lagging indicator
External relations
• Partnerships
• # new per year
• Hiring of students (Lag?)
• > 90%
• Erasmus leaving/incoming
• 1/1 ratio (one leaving, one coming).
Good Teachers
• Number of trainings attempted per year
• At least 2
De Harlez
• 5 QCM (costing), doable (theory + very little exo) without neg points
108
Pr. G. Sarens, Y. De Harlez & K. Adamsen 2019
Kim
Gerit
109