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Touareg Current Flow Diagram No.  72 / 1

Edition 04.2006

3.0 l/165 kW TDI, engine code BKS

from November 2004
3.0 l/155 kW TDI, engine code BUN
from March 2006
Notes:
For information concerning
 Position of relays and fuses
 Multi-pin connections
 Control units and relays
 Earth connections
→ List of Fitting Locations!
For information concerning
 Fault Finding Programs
→ guided fault finding
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Touareg Current Flow Diagram No.  72 / 2

Starter, alternator, terminal 50 voltage supply relay, terminal 30
wiring junction
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
J518 - Entry and start authorisation control unit
J682 - Terminal 50 voltage supply relay
T6ma - 6-pin connector, white, on electronics box engine
compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T81 - 81-pin connector
TV2 - Terminal 30 wiring junction
U6 - Slave start socket
- Positive connection (30), in engine compartment wiring
D50
harness
- Positive connection 2 (30), in engine compartment wiring
D75
harness
- Connection 6, in engine compartment wiring harness
D108

ws = white * - from May 2005

sw = black ** - up May 2005
ro = red
br = brown *** - up to November 2005
gn = green **** - from November 2005
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 3

Terminal 30 voltage supply relay, fuses
J317 - Terminal 30 voltage supply relay
S1 - Fuse in relay plate fuse holder, in engine compartment
S2 - Fuse in relay plate fuse holder, in engine compartment
S3 - Fuse in relay plate fuse holder, in engine compartment
S7 - Fuse in relay plate fuse holder, in engine compartment
S9 - Fuse in relay plate fuse holder, in engine compartment
S10 - Fuse in relay plate fuse holder, in engine compartment
S11 - Fuse in relay plate fuse holder, in engine compartment
S12 - Fuse in relay plate fuse holder, in engine compartment
S13 - Fuse in relay plate fuse holder, in engine compartment
S15 - Fuse in relay plate fuse holder, in engine compartment
S17 - Fuse in relay plate fuse holder, in engine compartment
T10c - 10-pin connector, pink, electronics box engine compartment
- Positive connection 2 (30), in engine compartment wiring
D75
harness
- Connection (87a), in engine wiring harness
E30

* - up to November 2005
** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 4

Automatic glow period control unit, diesel direct injection system
control unit, glow plugs
J179 - Automatic glow period control unit
J248 - Diesel direct injection system control unit
Q10 - Glow plug 1
Q11 - Glow plug 2
Q12 - Glow plug 3
Q13 - Glow plug 4
Q14 - Glow plug 5
Q15 - Glow plug 6
T6bk - 6-pin connector, on holder coupling point glow plugs, on
motor right
T10ma - 10-pin connector, black, electronics box engine compartment
T94aa - 94-pin connector
132
- Earth connection 3, in engine compartment wiring harness

646
- Earth point 2, on bulkhead

- Positive connection 2 (30a), in engine compartment wiring

D104
harness
- Connection 19, in engine compartment wiring harness
D121

ws = white * - from May 2005

sw = black
ro = red
** - up to November 2005
br = brown *** - from November 2005
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 5

Diesel direct injection system control unit, radiator fan control
unit, radiator fan control unit 2
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J293 - Radiator fan control unit
J301 - Air conditioning system control unit
J671 - Radiator fan control unit 2
T10d - 10-pin connector, blue, electronics box engine compartment
T17 - 17-pin connector, on heater
T94aa - 94-pin connector
V7 - Radiator fan
V177 - Radiator fan 2
- Earth point, on left in engine compartment
12

- Connection 19, in engine compartment wiring harness

D121

* - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 6

Fuel pump relay, diesel direct injection system control unit, tank
circuit pressurisation relay
J17 - Fuel pump relay
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J301 - Air conditioning system control unit
J519 - Onboard supply control unit
J715 - Tank circuit pressurisation relay
N280 - Air conditioning system compressor regulating valve
T6k - 6-pin connector, electronics box engine compartment
T6ma - 6-pin connector, electronics box engine compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T10i - 10-pin connector, on heater
T17 - 17-pin connector, on heater
T18 - 18-pin connector
T94aa - 94-pin connector
D103
- Connection 3, in engine compartment wiring harness

- Connection 19, in engine compartment wiring harness

D121

- Connection 20, in engine compartment wiring harness

D122
ws = white
sw = black * - only auxiliary coolant heater with can operated independently
ro = red
br = brown ** - only models with Climatronic
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 7

Charge air pressure sender, intake air temperature sender,
exhaust gas pressure sensor 1, diesel direct injection system
control unit
G31 - Charge air pressure sender
G42 - Intake air temperature sender
G65 - High pressure sender
G450 - Exhaust gas pressure sensor 1
J248 - Diesel direct injection system control unit
J255 - Climatronic control unit
J301 - Air conditioning system control unit
J496 - Additional coolant pump relay
T6k - 6-pin connector, brown, electronics box engine compartment
T6ma - 6-pin connector, white, on electronics box engine
compartment
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T10i - 10-pin connector, on heater
T17 - 17-pin connector, on heater
T60aa - 60-pin connector
T94aa - 94-pin connector
- Earth point 3, on bulkhead
647

- Connection 1, in engine compartment wiring harness

ws = white D101
sw = black
ro = red - Positive connection 5 (30), in engine compartment wiring
br = brown D144
gn = green
harness
bl = blue - Connection 2 (87a), in engine compartment wiring harness
gr = grey D181
li = purple
ge = yellow * - only models with Climatronic
or = orange ** - up to November 2005
rs = pink
*** - from November 2005
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Touareg Current Flow Diagram No.  72 / 8

Hall sender, diesel direct injection system control unit, fuel
pressure regulating valve, fuel metering valve, throttle valve
module, residual heat relay
G40 - Hall sender
J160 - Circulation pump relay
J255 - Climatronic control unit
J248 - Diesel direct injection system control unit
J301 - Air conditioning system control unit
J338 - Throttle valve module
J445 - Fuel cooling pump relay
J708 - Residual heat relay
N276 - Fuel pressure regulating valve
N290 - Fuel metering valve
SB2 - Fuse 2 on fuse holder B
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
V55 - Circulation pump
V166 - Fuel cooling pump
- Earth point, on left behind dash panel insert
32

- Earth connection 8, in main wiring harness

373
ws = white
sw = black - Earth connection 9, in main wiring harness
ro = red 374
br = brown
gn = green
D110
- Connection 8, in engine compartment wiring harness
bl = blue
gr = grey
li = purple * - from May 2005
ge = yellow ** - from November 2005, see also page 72/9
or = orange
rs = pink
*** - only models with Climatronic
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Touareg Current Flow Diagram No.  72 / 9

Diesel direct injection system control unit, throttle valve module,
turbocharger 1 control unit, exhaust gas recirculation valve
J248 - Diesel direct injection system control unit
J338 - Throttle valve module
J724 - Turbocharger 1 control unit
N18 - Exhaust gas recirculation valve
N345 - Exhaust gas recirculation cooler change-over valve
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
- Earth connection 1, in engine harness
281

- Connection 7, in engine compartment wiring harness

D109

* - up to November 2005, see also 72/8

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 10

Engine speed sender, diesel direct injection system control unit,
intake manifold flap motor, intake manifold flap 2 motor
G28 - Engine speed sender
J248 - Diesel direct injection system control unit
T3g - 3-pin connector, in engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
V157 - Intake manifold flap motor
V275 - Intake manifold flap 2 motor
- Earth connection 1, in engine harness
281

- Earth point 4, on bulkhead

648

- Connection 7, in engine compartment wiring harness

D109

* - models with automatic gearbox only

** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 11

Lambda probe, bank 1 exhaust gas temperature sender 2, diesel
direct injection system control unit, exhaust gas temperature
sender 1
G39 - Lambda probe
G182 - Gearbox input speed sender
G235 - Exhaust gas temperature sender 1
G448 - Bank 1 exhaust gas temperature sender 2
J248 - Diesel direct injection system control unit
T6mb - 6-pin connector, in engine compartment
T8u - 8-connector, black, coupling point gearbox
T10e - 10-pin connector, green, electronics box engine compartment
T94aa - 94-pin connector
Z19 - Lambda probe heater
250
- Earth connection, in diesel engine wiring harness

* - only models with manual gearbox

** - from November 2005

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 12

Accelerator position sender, accelerator position sender 2, fuel
pressure sender, diesel direct injection system control unit,
injector, cylinder 1
G79 - Accelerator position sender
G185 - Accelerator position sender 2
G247 - Fuel pressure sender
J248 - Diesel direct injection system control unit
N30 - Injector, cylinder 1
T10e - 10-pin connector, green, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 13

Diesel direct injection system control unit, injectors
J248 - Diesel direct injection system control unit
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
N83 - Injector, cylinder 5
N84 - Injector, cylinder 6
T60aa - 60-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 14

Coolant temperature sender, air mass meter, fuel temperature
sender, adiator outlet coolant temperature sender, diesel direct
injection system control unit
G62 - Coolant temperature sender
G70 - Air mass meter
G81 - Fuel temperature sender
G83 - Radiator outlet coolant temperature sender
J248 - Diesel direct injection system control unit
T10d - 10-pin connector, blue, electronics box engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T60aa - 60-pin connector
T94aa - 94-pin connector
- Positive connection 2 (15a), in main wiring harness
B278

D52
- Positive connection (15a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 15

Brake light switch, clutch pedal switch, brake pedal switch, diesel
direct injection system control unit
F - Brake light switch
F36 - Clutch pedal switch
F47 - Brake pedal switch
J104 - ABS control unit
J248 - Diesel direct injection system control unit
J527 - Steering column electronics control unit
SB26 - Fuse 26 on fuse holder left
SB38 - Fuse 38 on fuse holder left
T10c - 10-pin connector, pink, electronics box engine compartment
T10d - 10-pin connector, blue, electronics box engine compartment
T16a - 16-pin connector
T47b - 47-pin connector
T94aa - 94-pin connector
- Positive connection 2 (15a), in main wiring harness
B278

- Positive connection 13 (15a), in main wiring harness

B289

- Connection 1 (54), in main wiring harness

B335

* - up to November 2005
ws = white ** - from November 2005
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Touareg Current Flow Diagram No.  72 / 16

Oil pressure switch, diesel direct injection system control unit,
control unit in dash panel insert, diagnosis connection
F1 - Oil pressure switch
J248 - Diesel direct injection system control unit
J285 - Control unit in dash panel insert
J533 - Data bus diagnostic interface
T10d - 10-pin connector, blue, electronics box engine compartment
T10f - 10-pin connector, red, electronics box engine compartment
T16 - 10-pin connector, diagnosis connection, under left dash panel
T32a - 32-pin connector, blue
T32b - 32-pin connector, green
T94aa - 94-pin connector
- Connection 1 (61), in main wiring harness
B344

- Connection 3 (drive train CAN bus, high), in main wiring

B385
harness
- Connection 3 (drive train CAN bus, low), in main wiring
B392
harness
- Connection 1 (diagnosis), in main wiring harness
B444

- Connection 3 (diagnosis), in main wiring harness

B509

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Fuel system pressurisation pump, fuel pump, coolant shortage
indicator sender, fuel gauge sender 3, oil level and oil temperature
sender
G - Fuel gauge sender
G6 - Fuel system pressurisation pump
G23 - Fuel pump
G32 - Coolant shortage indicator sender
G237 - Fuel gauge sender 3
G266 - Oil level and oil temperature sender
J285 - Control unit in dash panel insert
T4af - 4-pin connector, near tank
T5k - 5-pin connector, near tank
T10f - 10-pin connector, red, electronics box engine compartment
T10ma - 10-pin connector, black, electronics box engine compartment
T32a - 32-pin connector, blue
T32b - 32-pin connector, green
- Earth point, under rear left seat
39

- Earth connection 1 (sender earth), in main wiring harness

410

- Connection (EFPR), in main wiring harness

B429

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink