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AJTEC2011
March 13-17, 2011, Honolulu, Hawaii, USA
AJTEC2011-44
ABSTRACT p pressure, Pa
A mechanistic heat transfer correlation is proposed to q heat flux, W/m2
estimate heat transfer coefficient for non-boiling two-phase Re Reynolds number
flow in horizontal, slightly inclined, and vertical pipes using SL,eff effective wetted perimeter, m
the analogy between friction factor and heat transfer. Local heat T temperature, ºC
transfer coefficients, pressure drops and flow parameters were u velocity, m/s
measured for air-water flow in a 27.9 mm stainless steel pipe. uGM drift velocity for gas, m/s
The heat transfer and pressure drop data were collected by z axial coordinate, m
carefully coordinating the gas and liquid superficial Reynolds z element length of each thermocouple station, m
numbers. The proposed mechanistic correlation is validated by
using experimentally measured heat transfer data. Evaluation of Greek symbols
the mechanistic correlation with the measured heat transfer data void fraction
indicated that the analogy between friction factor and heat
pressure drop multiplier
transfer can be used with reasonable accuracy for heat transfer
dynamic viscosity, kg/(m s)
predictions in non-boiling two-phase pipe flow. Comparison
pipe inclination angle, deg.
with experimental results showed that the bulk of the data
points were predicted within ±30% by the mechanistic model. density, kg/m3
surface tension, N/m
NOMENCLATURE 0 wall shear stress, N/m2
A cross section area, m2
C leading coefficient Subscripts
C0 distribution coefficient atm atmospheric
c specific heat, J/(kg K) B bulk
cf Fanning friction coefficient CAL calculated
D pipe diameter, m EXP experimental
dp/dz pressure gradient, Pa/m f frictional
FP flow pattern factor G gas phase
FS shape factor k index of thermocouple station
g gravitational acceleration, m/s2 L liquid phase
h heat transfer coefficient, W/(m2 K) SG superficial gas
k thermal conductivity, W/(m K) SL superficial liquid
L length of test section, m sys system
m mass flow rate, kg/s TP two-phase
NST number of thermocouple stations W wall
Nu Nusselt number
Pr Prandtl number
C0
u SG
u SG u SL
1 (u SL / u SG ) (G / L )
0 .1
(13)
and
0.25
p atm / psys gD(1 cos )( L G ) (14)
u GM 2.9(1.22 1.22 sin )
2L
FIGURE 1. GAS-LIQUID INTERFACE AND WETTED- Note that the leading constant value of 2.9 in the above
PERIMETER equation for the drift flux velocity (uGM) carries a unit of m−0.25,
and Eqn. (12) should be used with SI units.
T-type thermocouple wires were cemented with used is conducive to the pressure being measured. To ensure a
Omegabond 101, an epoxy adhesive with high thermal uniform fluid bulk temperature at the inlet and exit of the test
conductivity and electrical resistivity, to the outside wall of the section, a mixing well of alternating polypropylene baffle type
stainless steel test section as shown in Fig. 3. Thermocouples static mixer for both gas and liquid phases was utilized.
were placed on the outer surface of the pipe wall at uniform The heat transfer measurements at uniform wall heat flux
intervals of 254 mm from the entrance to the exit of the test boundary condition were carried out by measuring the local
section. There were 10 thermocouple stations in the test section outside wall temperatures at 10 stations along the axis of the
(refer to Fig. 3). All the thermocouples were monitored with a pipe and the inlet and outlet bulk temperatures in addition to
National Instruments data acquisition system. The average other measurements such as the flow rates of gas and liquid,
system stabilization time period was from 30 to 60 minutes room temperature, voltage drop across the test section, and
after the system attained steady state. The inlet liquid and gas current carried by the test section. A National Instruments data
temperatures and the exit bulk temperature were measured by acquisition system was used to record and store the data
Omega TMQSS-125U-6 thermocouple probes. measured during these experiments. The computer interface
Calibration of thermocouples and thermocouple probes used to record the data is a LabVIEW Virtual Instrument (VI)
showed that they were accurate within ±0.5°C. The operating program written for this specific application. The peripheral
pressures inside the experimental setup were monitored with a heat transfer coefficient (local average) was calculated based
pressure transducer. Validyne model DP15 pressure transducer on the knowledge of the pipe inside wall surface temperature
with a series of interchangeable diaphragms (full scale and inside wall heat flux obtained from a data reduction
accuracy of ±0.25%) is used to measure pressure drop. Careful program developed exclusively for this type of experiments by
attention is given to ensure that the range of the diaphragm Ghajar and Kim [13].
pipes. The predicted results for the entire database of 639 data 103 104 105
points have an average error range of −16 to 19%, and a root 2
hTP, EXP [W/m K]
mean square error of 23%.
Using the form of the two-phase heat transfer relation of FIGURE 5. COMPARISON OF PREDICTIONS BY EQN. (10)
AND EXPERIMENTAL DATA BY SUJUMNONG [17] FOR
Fried [5], Vijay et al. [6] proposed a correlation that relates
VERTICAL PIPE
two-phase heat transfer coefficient with two-phase frictional
pressure drop:
105 = 0°
Air-water, = 0° = 2°
104 Air-water, = 2° = 5°
Air-water, = 5° = 7°
Air-water, = 7° = 90° [17]
104
hTP, CAL [W/m2K]
hTP, CAL [W/m2K]
103
103
+30%
+30%
-30%
ACKNOWLEDGMENTS
102 Generous contributions in equipment and software made
by National Instruments are greatly acknowledged. Sincere
102 103 104 105
thanks are offered to Micro Motion for generously donating
one of the Coriolis flow meters and providing a substantial
2
hTP, EXP [W/m K]
discount on the other one. Thanks are also due to Martin Mabry
FIGURE 7. COMPARISON OF PREDICTIONS BY EQN. (10), for his assistance in procuring these meters.
EQN. (16) AND EXPERIMENTAL DATA FOR HORIZONTAL,
INCLINED, AND VERTICAL PIPES REFERENCES
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