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Journal of Alloys and Compounds 721 (2017) 615e621

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Journal of Alloys and Compounds


journal homepage: http://www.elsevier.com/locate/jalcom

Influences of 1.0 wt.% additives on the microstructures and


mechanical properties of gold
Juzi Li a, *, Zhiwu Yan b, Xiaoqing Wang c, Viola L. Acoff d
a
Gemmological Institute, China University of Geosciences, Wuhan, Hubei 430074, China
b
School of Economics and Management, China University of Geosciences, Wuhan, Hubei 430074, China
c
Mechanical Engineering Department, The University of Alabama, Tuscaloosa, AL 35487, USA
d
Department of Metallurgical and Materials Engineering, The University of Alabama, Tuscaloosa, AL 35487, USA

a r t i c l e i n f o a b s t r a c t

Article history: Gold is an ancient metal, it can be widely used in the electronics, dentistry and jewelry industry. It is also
Received 25 December 2016 well known that pure gold has good ductility and very lower Vickers Hardness. These mechanical
Received in revised form properties of pure gold definitely lead to easy deformation, scratch, abrasion and so on when pure gold is
15 May 2017
put into application. Therefore, it is necessary to strengthen pure gold by micro-alloying to avoid its
Accepted 30 May 2017
Available online 31 May 2017
obvious deficiencies and maintain its excellent properties such as yellow color, good thermal conduc-
tivity, and chemical stability. Zr, Ce and Si were chosen as the alloying elements to make “Chuk Kam”,
which are no more than 1.0 wt.%, to strengthen pure gold in this work. The investigations showed that Zr,
Keywords:
Gold
Ce and Si can strengthen pure gold significantly at as-cast gold from 30HV to 69HV, heat treatment state
Micro-alloying to 47.5HV and wrought state to 121HV. In this paper, we show how Zr, Ce and Si modify pure gold in
Strengthening structure, thermal characteristic, mechanical properties and what the distributions of different phases
Microstructure and elements are.
Vickers hardness © 2017 Published by Elsevier B.V.
Chuk Kam

1. Introduction many application fields. In electronic industry, micro-gold alloy


with 0.1 wt.% copper adding can not only increase gold wire
Gold, as an ancient metal, has been utilized over 8000 years by strength but also make stronger binding with the aluminum matrix
mankind. To some degree, gold is a symbol of human civilization. [11]. In dental industry, the gold micro alloy made by adding in-
Gold has beautiful yellow color which makes it full of charm and dium 0.2 wt.% and zinc 0.1 wt.% to pure gold has warm color and
high aesthetic value. Gold also has good electrical conductivity, good filling effect [12]. In jewelry industry, jewelers and jewelry
good thermal conductivity, chemical stability and good weldability designers attach importance to the hardness of gold because gold
[1]. These special properties make it widely used in the electronics with high hardness means precise works and low costs. For choices
industry [2,3], semiconductor industry [4], jewelry industry [5], of the elements to strengthen pure gold there are many suggestions
materials protection [6], dental industry [7], and so on. which were already presented [10,13e16]. Among them, Si and Ce
As we know, pure gold has low Vickers hardness (30), yield are thought to be effective in strengthening pure gold. From dia-
strength and Moh's hardness (2.5), these mechanical properties grams of Au-Si [17] and Au-Ce [18]we know Si has very low solu-
limit its application in specific industries and make pure gold bility in gold as well as Ce, but both Si and Ce can strengthen pure
products easily subjected to deformation, scratch and wear [8]. gold by precipitation of secondary phase and grain refinement, the
Micro alloying is the basic method to keep the good properties and microalloy of Au-0.045Si-0.048Ce with 56HV and good ductility
avoid the weak aspects of gold [9]. According to Dr. Corti [10], was proved to support this viewpoint [19], Zr is also a good
micro-alloying is usually seen as additions of less than 0.5 wt.%, candidate to strengthen pure gold [20]. In Oriental East, there is a
typically 0.3 wt.% in total. very popular gold alloy named “Chuk Kam”, it means the fineness of
Actually, gold based micro alloys have important significance in gold is no less than 99.0 wt.% [10], Based on the facts that Si, Ce and
Zr have good effects to strengthen pure gold our group took the
microalloy of Au-0.045Si-0.048Ce as a reference and adjusted Si
* Corresponding author. composition (from 0.045 wt.% to 0.1 wt.%, more than 0.1 wt.% Si
E-mail address: Jzlgems@126.com (J. Li).

http://dx.doi.org/10.1016/j.jallcom.2017.05.319
0925-8388/© 2017 Published by Elsevier B.V.
616 J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621

additions may lead to brittleness of gold alloy) and Ce composition Table 2


(from 0.048 wt.% to 0.06 wt.%) to achieve higher Vickers Hardness, Reduction In Area (RA) and corresponding HV value of Au-Zr-Ce-Si alloy.

we also added Zr (0.78 wt.%) to further strengthen gold. By oper- RA rate Original 40% 60% 70%
ations above we made “Chuk Kam” with Si, Ce and Zr totally less Thickness 1.2 mm 0.72 mm 0.48 mm 0.36 mm
than 1.wt% as additives. From the Au-Zr phase diagram [21] HV value 69HV 113HV 121HV 94HV

0.78 wt.% Zr additions may subsequently change the Hardness of


the alloy by heat treatment because secondary phase will precipi-
tate. Then we focused our attention on the aspects to investigate scanning (CLS) heating microscope (model Laser-
how these additions influence microstructures and mechanical tec1LM21SVF17SP). The heating and cooling rate was set at 1  C/s.
properties of pure gold. So the thermal characteristics of the gold-alloy can be revealed
statically and dynamically. In order to disclose the crystal struc-
ture of the alloy X-ray Diffraction (XRD, model X'Pert PRO DY2198)
2. Experimental procedures
testing was applied. Sample was milled by Focused Ion Beam(FIB)
and transmission electron microscope (TEM) was used to do more
As raw materials, gold purity is more than 99.99.wt%, Zr, Si, Ce
deeper investigation in the crystal structure.
are all high purity. After weighed Gold was pressed into one sheet.
Zr's shape is conglomeration and has good metallic luster. The
shape of monocrystalline silicon is also conglomeration. Zr and Si
were parted and weighted to proper grams. Laminated Ce pro- 3. Results
tected by vacuumed plastic bag was parted and weighed quickly
because it was very easy to be oxidized in the air. The original 3.1. Chemical analysis
weights of elements are shown in Table 1. After these preparations
Zr, Si and Ce were wrapped by gold sheet to avoid reactions be- Sometimes, because the difference of elemental vapor pressure
tween elements and crucible during melting. Wrapped elements chemical composition of each element may have obvious differ-
were put into an Al 2 O 3 crucible which was then put into a me- ences before and after melting, this will lead to the failure of
dium frequency vacuum induction furnace (VIF) to start vac- alloying. In order to make sure that the chemical composition
uuming process, Vacuuming process and injection of argon gas reach to our requirements and, at the same time, have objective
lasted for 20min to achieve a super vacuum state and then almost components of each elements we use ICP-MS and ICP-AES to do
pure argon atmosphere in the vacuum induction furnace (VIF). chemical analysis. The results of original composition, analyzed
Gold was alloyed with Zr, Si, Ce and cast under argon atmosphere. composition were shown in Table 1. Because analyzing results are
The melting temperatures were not tested because the whole different when the alloy was analyzed by ICP-MS and ICP-AES
melting process could be observed through a round transparent respectively, the results obtained by AES are in good agreement
glass. The melting process lasted about 10 min. In order to check with those original additions. We accepted the AES results as a
whether the alloy was successfully melted the chemical analysis rational composition. The basis of composition adjustment is
of the cast alloy was conducted by using inductively coupled which tested results are close to the original chemical composi-
plasma mass spectrometry (ICP-MS) and ICP-AES respectively. To tion. The analysis results indicated that the alloying was
evaluate the mechanical properties of the Au-Zr-Si-Ce alloy, successful.
Vickers hardness tests by High Quality Hardness Tester were
conducted on the condition of 100-g load and a 10-s holding time.
In order to know how heat treatment influence the mechanical 3.2. Vickers Hardness testing
properties of the Au-Zr-Si-Ce alloy, sample was made and put into
a furnace with 950  C to homogenize for 10 min and then 200  C As it known, The Vickers Hardness of pure gold is approximate
for 14 h to mainly have Zr precipitations. After quenched the 30HV. But the Vickers Hardness of the Au-Zr-Si-Ce alloy is 69HV.
sample was tested by High Quality Hardness Tester. Samples were The results show that the addition of Zr, Si and Ce (<1 wt.% totally)
also prepared for microstructural investigation using optical mi- can increase gold hardness significantly. In addition, three samples
croscopy (OM) and a Nov.400Nano scanning electron microscope were deformed by rolling mill, the deformation rates of Reduction
(SEM) with an energy dispersive X-ray spectrometer (EDS) for In Area (RA) are 40%, 60%, 70%, respectively, when deformation rate
element analysis. The mechanical properties of the alloy are reaches to RA70% fractures were found, this indicate that the Au-Zr-
closely related to the species and distribution of the internal Si-Ce alloy is brittle to some degree. The Vickers Hardness is shown
phases. Differential thermal analysis (DTA) test also applied to the in Table 2. From the results we can see that deformation can further
as-cast alloy using a Joint Analyzer STA449C-QMS403C. The TG- increase the Vickers hardness of the sample. The peak hardness
MG heating and cooling rate was 10  C/min degrees and, the 121HV was achieved when the sample was deformed to RA 60%.
selected maximum temperature was 1100  C. Before testing the Moreover, sample for heat treatment was conducted and then
Joint Analyzer was calibrated using pure gold in an Al 2 O 3 cru- applied to hardness testing, results showed that the Vickers
cible, sample was also tested in an Al 2 O 3 crucible. The heat Hardness of the Au-Zr-Si-Ce alloy decreased dramatically from
microscope observation were also conducted with a confocal laser 69HV to 47.5HV

Table 1
Original composition, Composition detected by AES and ICP-MS.

Element Original Element Weighs(g) wt.% original composition wt.% by AES wt.% by ICP-MS wt.%adjusted composition

Au 14.931 99.05 99.091 99.2828 99.0836


Zr 0.1175 0.78 0.75 0.63 0.75
Ce 0.0095 0.06 0.063 0.072 0.063
Si 0.0156 0.10 0.096 0.0078 0.096
others 0.0074 0.0074
J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621 617

Fig. 1. Light Optical microscope image of the Au-Zr-Ce-Si alloy after etching(a) and the Au-Ce-Si alloy after etching(b).

3.3. Microstructure features formation of secondary phase in the Au-Zr-Ce-Si alloy. Fig. 3(a)
shows the DTA trace during heating and subsequent cooling. Based
3.3.1. Metallographic characteristics on the measurement, melting and solidification temperatures are
After polished and etched by aqua regia, the sample was applied 1053.5  C and 1042.5  C, respectively, the melting temperature is
to Optical Microscopy (OM) observation. Under OM we can see that little bit lower to the melting point of pure gold (1064  C). However,
the grains are equiaxed, the average grain size is 20 mm (Fig. 1(a)). an additional phase transition occurs upon heating at temperature
Compared to the Au-0.048Ce-0.045Si micro alloy with an average as low as 365.4  C. Although most of the alloy solidifies at 1042,5  C
grain size approximately 150 mm (Fig. 1(b)) and hardness of 57HV the actual solidus temperature is 365,4  C.
the grains of our sample are well refined, which indicates that Zr
has further effect in refining grain sizes and in improving the 3.4.2. Heating microscope features
Vickers Hardness of gold to 69HV. Using in situ heat microscopy can reveal dynamic changes in the
structure, kinetics of phase transformation, and thermal stability
3.3.2. SEM testing more visually compared to DTA. Representative images collected at
In order to further reveal the distribution of the elements in the different temperatures during heating and cooling are shown in
sample, SEM with EDS was used to analyze the samples. From Fig. 2 Fig. 3. The surface is identical when the alloy is heated to105.9  C
we can see chemical composition segregates at the grain boundary (Fig. 3(b)), When the temperatures is at 368.6  C (Fig. 3(c)) several
and in the grains. EDS results are shown in Table 3. Au, Si and Ce all small dots can be observed to emerge, which is an indication of
can be detected except Zr, in order to avoid instrument problem we phase transition beginning, the temperature is well consistent with
did EDS analysis in other two analytic centers, there was still no Zr the DTA measurement. Then more dots suddenly disembogue at
to be found neither in the indendritic regions nor inside the grains. 398.9  C, with increasing temperature, liquid phase transferred
This could be an effect of the measurement accuracy of EDS. From from dots which often pour out from the grain boundaries cover the
testing results shown in Fig. 2 (aeb) Si contents are 0.26 wt.% and surface partly at 621.2  C (Fig. 3(d)) and then the surface melted
0.24 wt.% in bright region while Si content are 2.52 wt.%, 2.78 wt.% completely when the alloy was heated to 854.7  C (Fig. 3(e)).
and 3.11 wt.% shown in Fig. 2(cee) in the dark region, Si content in During the course of cooling solidification can be seen until the
bright region are significantly lower than that of the dark domain; surface is stable at 271.6  C (Fig. 3(f)). Although the grain sizes grow
Ce content in bright region are 0.03 wt.% and 0.31 wt.% shown in slightly large when they are subjected to a heating-cooling cycle, it
Fig. 2(aeb) while Ce content in dark field are 0.02 wt.%, 0.10 wt.% seems that the additions of trace Zr, Si and Ce can restrain growth of
and 3.18 wt.% (Fig. 2(cee)). crystal grains to some degree. This suggests that the Au-Zr-Ce-Si
On the average, Ce concentration in bright region are also lower alloy has good thermal stability.
than that of in dark region. In order to further discover the mi-
crostructures of Au-Zr-Si-Ce micro-alloy by SEM and how the mi- 3.5. XRD and TEM analysis
crostructures change after Reduction In Area (RA), we chose
Fig. 2(f) before RA and Fig. 2(g) after RA 60% to do some comparison. The mechanical properties have close relationship with its
We can find from Fig. 2(g) that each grain is prolonged to certain phase types and phase distributions of the Au-Zr-Si-Ce alloy. There
direction and tends to be parallel each other as well as the pro- is no doubt that XRD and TEM analysis can provide scientific data to
longed grain boundaries. It can be seen that not only the grains but settle this problem. Sample preparations for XRD testing were that
also the grain boundaries no cracks appear, which indicates that part cast ingot of the alloy was reduced to 0.8 mm by rolling mill
Au-Zr-Si-Ce alloy can keep its ductility before Reduction In Area and then was fixed to XRD machine, the results are shown in Fig. 4.
(RA) reaches to 60%. On the other hand, deformation increases the From the results we know that Au and Si phases are detected.
dislocation density of the alloy, therefore, give rise to the hardness Our group also chose Ion Mill (FEI QUANTA 200 3D) to do sample
improvement of the micro-alloy. preparations of TEM, when samples were thinned to certain
thickness most of them are easy to curl, therefore, Ion Mill is not
3.4. DTA analysis and heating microscope features appropriate to do sample preparations of gold based alloy. Then
Focused Ion Beam(FIB) was applied to get small sample slice from
3.4.1. DTA testing sample surface by FIB, then the thickness of the alloy is thinned by
DTA is a very useful method to detect thermal characteristics of FIB to approximate 110 nm, Samples thickness of gold based alloy
materials, The as cast sample was prepared and then DTA was more than 140 nm often incur bad penetrability for TEM testing.
conducted to find what the thermal changes were caused by the TEM was used to get phase types, the results are shown in Fig. 5.
trace additives of Zr, Si and Ce. This can further confirm the The diffraction patterns in Fig. 5(c) and (d) are gotten from Fig. 5(a)
618 J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621

Fig. 2. (aeg). SEM images of the Au-Zr-Ce-Si alloy.

where bright region exists and Fig. 5(b) respectively. Fig. 5(a) in 4. Discussion
bright region exhibits 〈001〉FCC phase, Fig. 5(b) exhibits 〈110〉FCC
phase. The lattice constant of FCC phase is large than the lattice From the literature we know that whichever of trace Zr, Si or Ce
constant because of Zr additions. It seems that sample is uniform is effective to strengthen fine gold. If we put three elements
and consists of a FCC solid solution phase, which is different to the (<1 wt.%) together as additions to make gold based alloy they
XRD results, this may much to do with the small sample slice milled should work to improve the hardness of fine gold. The process of
almost inside one crystal grain. alloying is proved successfully because the chemical composition

Table 3
EDS results for the bright and dark phases shown in Fig. 2(aee).

Elements Bright Region in Fig. 2(a) Bright Region in Fig. 2(b) Dark Region in Fig. 2(c) Dark Region In Fig. 2(d) Dark Region In Fig. 2(e)

Si 0.26 (wt %) 0.24 (wt %) 2.52 (wt %) 2.78 (wt %) 3.11 (wt %)
Ce 0.03 (wt %) 0.31 (wt %) 0.02 (wt %) 0.10 (wt %) 3.18 (wt %)
Au 99.71 (wt %) 99.45 (wt %) 97.46 (wt %) 97.12 (wt %) 93.71 (wt %)
total 100.00 100.00 100.00 100.00 100.00
J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621 619

Fig. 3. DTA curve of Au-Zr-Ce-Si alloy(a), and the microstructure change upon heating to(b) 105.9  C,(c) 398.9  C, (d) 621.2  C, and (e) 854.7  C. (f) Shows microstructures upon
cooling to and 271.6  C.

Fig. 4. The XRD testing results of the Au-Zr-Ce-Si alloy.


620 J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621

Fig. 5. TEM images (a-b) of the Au-Zr-Ce-Si alloy and their diffraction pattern (c-d).

after alloying is almost the same to the chemical composition especially by Fig. 2(f), the BSE image display dark regions
before alloying which are shown in Table 1. The success to make the embedded in bright matrix, suggesting the formation of secondary
Au-Zr-Si-Ce alloy is the firm foundation to do deep investigation on phase. The formation of secondary phase is further confirmed by
how the trace additives influence the microstructures and me- thermal analysis. Fig. 3(a) shows the DTA trace during heating and
chanical properties of fine gold. In order to better understand these subsequent cooling. When the temperature is as low as additional
influences we should make it clear firstly what the distributions of phase transition occurs. The phase transition temperature 365.4  C
elements and phases are. is consistent to the testing results by In Situ Heat Microscopy which
For the distributions of elements, it can be seen in Fig. 2 clearly indicated phase transition beginning at 368.6  C (Fig. 3(c)) when
that the analysis by EDS indicates that the dark regions are rich several small dots can be observed to emerge. If we put three
both in Ce and Si and bright regions are poor in Ce and Si after Zr, Ce number 365.4  C (DTA testing result), 368.6  C(In Situ Heat Mi-
and Si additions. No finding of Zr via EDS has much to do with the croscopy testing result) and 363.3  C (the eutectic transition tem-
EDS accuracy, as for the distributions of Zr in Au-Zr-Si-Ce micro- perature of Au-Si system) we find that they are almost the same.
alloy we infer that it is uniform, this conclusion is supported that These testing results give firm evidence that Zr and Ce additions
the solubility of Zr in Au reaches to 2 wt.% at 800  C [13]. With rapid had no influence on the phase transition of the gold based alloy
cooling the even distribution of Zr in sample could be achieved. initially. Connecting the crystallization process of eutectic Au-Si
XRD testing detected the existence of Au(FCC) phase (with the with XRD testing results they can infer that Si phase exists in the
lattice parameter change of gold) and Si phase which also gave type of Beta which segregate to interdendritic spaces and grain
supports that Zr is distributed uniformly. boundaries, when it is heated to eutectic temperature 363.3  C Si
As we know, elements often form certain phases to influence the and Au form eutectic phase then become liquid which were
characteristics of materials. Based on the even distribution of Zr in confirmed by DTA and Heat Microscopy, these are why liquid phase
sample and TEM testing results which confirmed the existence of flew out from interdendritic spaces and grain boundaries firstly, but
solid solution FCC phase we know FCC phase is consisted of Au as the appearance of liquid phase at 363.3  C does not mean that the
solvent and few Zr as main solute. XRD testing confirmed the ex- sample can not keep its form, its melting point is 1053.5  C ac-
istence of Au and Si phases, but no Ce phase was detected, it may cording to the DTA testing. As for application, the thermal charac-
attribute to its minute quantity. According to Au-Si(Au-Si system is teristic of the sample may make it be used easily in diffusion
eutectic and the eutectic transition temperature is 363.3  C) [17] welding in Mokume Gane and should not cause some problems in
and Au-Ce [18] phase diagram, solubility of Si and Ce in Au is soldering or laser welding. On the bases of Ref. [10] and Au-Ce, Au-
nearly zero. Therefore, Si and Ce should have been completely Si, and Ce-Si phase diagrams and tests above, it is highly possible
depleted to form secondary phases and segregated to interden- that Zr as solute evenly distribute in Au to form alpha Au phase,
dritic spaces and grain boundaries, this result were proved beta Si and beta Ce which form mixtures segregate to interdendritic
J. Li et al. / Journal of Alloys and Compounds 721 (2017) 615e621 621

spaces and grain boundaries. (2) The additions of trace Zr and Ce can not change the phase
As shown in Fig. 1(a), the Au-Zr-Si-Ce alloy consists of equiaxed transition temperature of the gold alloy, but trace Si can lead
grains with an average grain size 20 mm. Compared to the Au- to the phase transition in 365  C because of the formation of
0.045Si-0.048Ce micro-alloy which has an average grain size AuSi eutectic phase.
approximately 150 mm in Fig. 1(b), our sample is further refined (3) Gold hardness can be improved from 30HV to 69HV by ad-
significantly and the hardness is improved from 57HV to 69HV ditions of 1 wt.% Zr, Si and Ce. After heat treatment the
because of Zr addition. Based on crystalline law of metallic mate- hardness of the gold alloy decreased from 69HV to 47.5HV.
rials, Zr solute forms many crystalline nuclei which prevent each The hardness can also be improved to 121HV by subsequent
grain from growing large, which naturally refines the grain size of RA 60% cold rolling. The gold alloy is brittle to some degree.
fine gold. Due to the very low solubility of Si and Ce, they tend to Compared to the gold-based micro-alloys and “Chuk Kam”
segregate and distribute in the grain space and to grain boundaries Au-1.0Ti we know our sample is a good and new “Chuk Kam”,
even the cooling speed is very high, this was proofed by heat mi- for its application the sample should not be deformed in
croscopy testing in Fig. 3 during the heating and cooling circle. The excess of RA60% to avoid the brittleness.
segregation of Si and Ce likely form many barrier layers to impede (4) Strengthening mechanisms of the Au-Zr-Si-Ce alloy are
growth of crystal grains. Therefore, 20 mm grain size of the Au-Zr-Si mainly FCC solid solution strengthening, second precipita-
-Ce alloy is attributed to the effectiveness of Zr, Si and Ce altogether tion strengthening and grain refinement strengthening.
in refining grain size. By the addition of Zr, Si and Ce the hardness of
pure gold is increased from 30HV to 69HV. When heat treatment
was conducted the hardness of the gold alloy decreased from 69HV Acknowledgments
to 47.5HV. It is obvious that heat treatment definitely causes beta Zr
precipitation and the decrease of dissolution quantities of Zr in This work was supported by Gemmological Institute, China
gold. In our heat treatment conditions beta Zr precipitation does University of Geosciences (No. CJHIXM-201606) for Study on the
not always increase the hardness of the sample, the hardness Thermal Stability of Gold Based Micro-Alloy Alloyed by Metals with
changes are mainly attributed to the effectiveness of the both in High Melting Point.
strengthening the alloy. Our sample may possess the potential for
age hardening at 300e500  C by the precipitation of the Au4Zr
phase just similar to the precipitation of intermetallic CoSb- and References
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