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3.

0 Scraper bar attachments


HEKO scraper bar attachments HEKO offers a wide spectrum of chains can be supplied as individual
cost effective and safe scraper bar components are pre-assembled to
■ The right solution for every attachments. HEKO's attachments form an endless chain.
application are suitable for single or multi-strand Generally there are two categories of
■ Several options to suit indivi- conveyors. attachments, those which connect
dual requirements Heat treatment of the attachments the chain links and those which are
■ Tempered and case hardened is tailored to suit individual require- inserted into the chain strands.
■ Finish self-colour, galvanised ments. We recommend the use of We will be pleased to assist you in
or other surface finishes tempered HEKO qualities for high selecting the optimum attachment
strength requirements, and case for your application.
hardened HEKO qualities for wear
resistant requirements. The conveyor

3.1 Technical data for attachments

Table 3: Technical data for HEKO qualities

tempered qualities hardened contact area qualities case hardened qualities


heat-treatable steel CrNi-/CrMo-steel heat-treatable steel CrMo-steel CrNi-steel CrMo-steel

HEKO 31 HEKO 32 HEKO 4/1 HEKO 4/2 HEKO 5 HEKO 6

proof stress 250 300 125 240 150 240


N/mm2

breaking stress 500 600 280 400 3704) 450


N/mm2

contact surface hardness 300 330 600 600 750 600


min. joint HV 1

hardening depth d - min. - - 0,11) 0,11) 0,11) 0,14 1)


after etching

hardening depth d min. - - 0,06 0,06 0,06 0,09


Eht2) Rht3) 550 HV 1

1) tolerance …d 0,01 d 2) Eht = case hardening depth


3) Rht = effective hardening depth 4) tolerance - 10% ≥ t =105 = -20%

Figure 8: Figure 9:
Hardness curves for attachments Automatic hardness tester (Protocolling
of hardness values and hardness curve)

7 H E KO
3.2 Special scraper attachment type SP
c

f
b

e
t
a
h i j

g
k l
Figure 10: HEKO Special scraper
attachment type SP

HEKO special scraper HEKO special scraper attachments can be shortened by unbolting one
attachments type SP are are suitable for use with single- and scraper and removal of one (set)
supplied to suit chain to twin-strand conveyors. They can be chain length and attachment.
DIN or other standards. fitted to conveyors with wheels Individual chain links can be removed
having projecting teeth, pocket by cold cutting of the link. Both
■ suitable for horizontal and teeth or toothless wheels. tempered and case hardened attach-
inclined conveyors Scraper centres can be varied by ments are part of HEKO's standard
■ conveying in upper or lower means of the number of chain links manufacturing programme.
trough fitted. Supply can be either loose or The quality of the attachments is
■ simple and economic scraper pre-assembled with the attachments matched with the chain quality. All
attachment and scraper bars. necessary fittings as well as suitable
We recommend the use of high scraper bars, standard or bespoke,
tensile bolts for attaching the scraper, can be furnished by HEKO.
grade 8.8 minimum. Chains which
have lengthened as a result of wear

Table 4: HEKO special scraper bar attachments for chains to DIN or works standard

to suit chain, chain HEKO dimensions/mm bolts/nuts weight HEKO qualities *), MBK (kN)
nominal DIN drawing kg/each tempered hardened
diameter number contact areas
x pitch, HEKO HEKO HEKO HEKO HEKO
d x t/mm a b c e f g h i j k l 31 32 41 5 42

10 x 35 764 1765 82 55 14 12 10 22 40 30 12 30 8,5 M 8 x 45 0,25 78 94 44 58 63


13 x 45 764 1765 100 71 18 15 12 28 50 35 15 34 12,5 M 12 x 55 0,50 132 159 74 98 106
14 x 50 WN 21641 104 78 17 16 13 33 58 30 16 36 13 M 12 x 60 0,60 154 185 77 114 123
16 x 56 764 1765 130 88 18 20 16 32 70 40 20 50 17 M 16 x 75 0,90 201 241 112 148 160
16 x 64 WN 4282 130 96 20 20 16 32 70 40 20 50 13 M 12 x 70 1,00 201 241 100 148 160
18 x 63 764 1765 125 99 24 19 20 35 65 40 20 45 17 M 16 x 80 1,15 254 305 127 188 203
18 x 64 WN 1081 B 125 100 24 19 20 35 65 40 20 45 17 M 16 x 80 1,15 254 305 127 188 203
19 x 75 WN 3169 A 125 113 23 20 20 35 65 40 20 45 17 M 16 x 80 1,20 283 340 141 210 227
20 x 56 766 1765 145 96 25 22 20 30 85 40 20 65 17 M 16 x 90 1,25 314 376 157 232 251
20 x 70 764 1765 145 110 27 22 20 35 85 40 20 65 17 M 16 x 90 1,30 314 376 157 232 251
20 x 80 WN 3167 A 124 120 23 22 20 40 68 35 21 54 18 M 16 x 90 1,50 314 376 157 232 251
22 x 86 WN 3983 140 132 26 25 20 50 80 40 20 62 18 M 16 x 90 1,90 380 456 190 281 304
23 x 80 764 1765 164 126 31 24 20 42 89 50 25 63 21 M 20 x 90 2,00 415 498 232 307 332
23 x100 WN 2151 137 146 30 24 20 48 78 40 19 60 18 M 16 x 90 2,15 415 498 207 307 332
26 x 91 764 1765 170 143 35 31 22 45 95 50 25 65 21 M 20 x 100 2,90 530 637 297 392 424

*) stated values refer to use of bolts and nuts grade 8.8, WN = works standard, MBK = min. breaking load, tolerance: table 1

H E KO 8
3.3 Chain shackle type TS and DIN 5699

HEKO shackles are fastened to the We recommend our shackle type TS TS-shackles can be used with wheels
scraper bar by two nuts and a for higher demands as the lip on the having projecting teeth and pocket
securing element. Shackle and distance plate provides support on teeth. Plain wheels can be used as
scraper bar form a stable, simple the wheel rim. return idlers.
form of connection. A wide range of In addition the TS-shackle permits
sizes and qualities is available to suit a much higher breaking load
most applications. compared to the DIN-shackle.

t d2 D
HEKO shackle type TS

■ Supplied also pre-assembled HEKO

with the chain to endless b2 h


chain strands h1 L
■ Highest services achieved
d3 l
through the reliability of the
secured TS-distance plate d1
Figure 11: HEKO shackle type TS

Table 5: Dimensions and qualities of HEKO shackle type TS

pitch to suit chain, weight dimensions/mm HEKO qualities


t/mm nominal kg/each tempered hardened
diameter x complete contact areas
pitch/DIN HEKO 32 HEKO 6
b2 d2 d3 d1 h h1 D L l MBK (kN) MBK (kN)

45 13 x 45 / 764 0,53 14 14 5 M 12 64,5 40,5 37 75 26 159 119


56 16 x 56 / 764 0,70 16 16 5 M 14 68 40 45 95 28 241 180
63 18 x 63 / 764 1,00 18 18 5 M 16 74 43 50 110 34 305 228
70 20 x 70 / 764 1,45 20 20 5 M 20 83 48 55 120 37 376 280
80 23 x 80 / 764 1,85 23 23 5 M 20 92 53 60 130 37 498 360
91 26 x 91 / 764 2,70 26 26 6 M 24 104 60 70 155 42 636 477
105 30 x 105 / 764 3,90 30 30 6 M 24 118 68 80 165 42 847 635
126 36 x 126 / 764 6,10 35 35 8 M 30 139 81 85 200 66 1220 915
136 39 x 136 / 764 7,60 39 38 8 M 36 152 88 90 220 79 1432 1074
147 42 x 147 / 764 9,00 40 40 8 M 36 162 93 95 230 79 1661 1188
tolerance: table 1, MBK = min. breaking load

HEKO shackle to DIN 5699 d2 t


D
HEKO
■ Simple to fit b2 h
■ Dimensions to suit chain to a
L
DIN 764

S l

B Figure 12: Scraper connected by shackle


d1
to DIN 5699

Table 6: Dimensions and qualities of HEKO shackles to DIN 5699

pitch to suit chain, weight chain shackle distance plate HEKO-qualities hardened
t/mm nominal kg/each dimensions/mm dimensions in mm tempered contact areas
diameter x complete b2 d2 d1 h a l L D S B HEKO 31 HEKO 32 HEKO 41 HEKO 5
pitch/DIN MBK (kN) MBK (kN)

35 10 x 35 / 764 0,21 10 12 M 10 43 23 13 65 30 12 10 ,5 78 94 54 68
45 13 x 45 / 764 0,34 13 15 M 12 53 28 18 75 30 12 13 132 159 88 110
56 16 x 56 / 764 0,59 16 18 M 14 64 34 23 95 40 12 15 201 241 129 162
63 18 x 63 / 764 0,85 18 21 M 16 71 37 25 110 40 15 17 254 305 170 213
70 20 x 70 / 764 1,25 20 23 M 20 80 42 30 120 50 15 21 314 376 207 259
80 23 x 80 / 764 1,50 23 26 M 20 89 47 30 130 50 15 21 415 498 269 337
91 26 x 91 / 764 2,36 26 29 M 24 99 52 35 150 60 20 25 530 637 339 424
105 30 x 105 / 764 3,06 30 34 M 24 114 60 35 165 60 20 25 706 848 458 574
126 36 x 126 / 764 5,40 36 40 M 30 134 71 45 200 70 20 31 1017 1221 646 810
136 39 x 136 / 764 7,81 39 44 M 36 146 76 50 220 80 25 37 1194 1433 771 950
147 42 x 147 / 764 8,83 42 47 M 36 157 81 50 230 80 25 37 1385 1662 887 1110

Other shackles to DIN 745 or out of DIN available, tolerance: table 1, MBK = min. breaking load

9 H E KO
3.4 Split scraper attachment type BG 22

HEKO attachments are drop forged,


tempered and chain contact surfaces
are case hardened to minimise wear.
Figure 13: Arrangement for pocket
toothed chain wheels They are employed for single and
multi-strand applications for securing
the scraper bar in the middle und
thus provide additional strength and
Figure 14: Arrangement for wheels with security. These attachments can run
projecting teeth or toothless wheels over pocket toothed wheels with
single or twin strand conveyors and
a with special scraper bar designs also
i
over wheels with projecting teeth.
The two attachment halves each
g

have two holes and a pair will be


connected with the scraper bar by
two bolts and nuts grade 8.8. or
d

12.9.
e f
t

Figure 15: Split scraper bar attachments Figure 16: Split scraper bar attachment
for triple strand chain

Table 7: HEKO split scraper attachments type BG 22

to suit chain, DIN weight bolts/nuts dimensions/mm case hardened HEKO qualities
nominal diameter chain kg/each HEKO 41 HEKO 42
x pitch, d x t/mm a e f g i k MBK kN MBK kN

10 x 35 764 0,30 M 10 x 45 95 12 10 22 70 45 29 47
10 x 50 762 0,35 M 10 x 60 95 27 10 22 70 45 29 47
13 x 45 764 0,40 M 12 x 55 120 12 13 28 85 60 50 80
13 x 65 762 0,45 M 12 x 75 120 32 13 28 85 60 50 80
16 x 56 764 0,70 M 16 x 65 140 12 16 32 100 70 75 120
16 x 64 WN 0,80 M 16 x 75 140 20 16 32 100 70 75 120
18 x 63 764 0,80 M 16 x 70 145 15 18 35 105 75 95 153
18 x 64 764 0,90 M 16 x 75 145 16 18 35 105 75 95 153
20 x 70 764 1,00 M 16 x 75 150 15 20 35 110 80 118 188
20 x100 762 1,10 M 16 x 110 150 45 20 35 110 80 118 188
23 x 80 764 1,60 M 20 x 90 175 20 23 40 130 85 155 249

Other dimensions and qualities on request, WN = works standard, tolerance: table 1, MBK = min. breaking load

3.5 Lift-in scraper bars type EFS


c
e

bmin a
f
d

Figure 17:
Lift-in scraper bars type EFS
Table 8: Lift-in HEKO scraper bars type EFS

to suit chain, DIN dimensions/mm


■ Their use is limited to wheels nominal diameter chain
x pitch, d x t/mm a bmin c e f d
with pocket teeth
14 x 50 WN 20 50 25 13 50 70
■ Suitable scraper bars can be 16 x 64 WN 30 55 28 17 70 90
19 x 75 WN 35 65 32 17 75 95
supplied 22 x 86 WN 40 75 37 21 85 105
26 x 91 764 35 95 47 21 90 110
■ Single piece or for bolted 30 x 105 764 40 110 55 21 95 120

attachment Other dimensions and qualities on request, WN = works standard

H E K O 10
3.6 Plug-in scraper bar attachments
type SMG and SMO
HEKO plug-in attachment The attachments are manufactured
from manganese-chrome-alloy steel
■ Fast connection to endless chain strands and are case hardened.
■ Different scraper bar centres possible The connectors can easily be welded
■ Reversible conveying possible to mild steel and low alloy steel. The
■ High service life even under extreme conditions following are suitable welding alloys:
■ Fitted to loose chain MAG: DIN 8559/SG3, E: DIN 1913 E
5154 B10 or equal.

HEKO plug-in attachments SMG are


drop forged in one-piece with the
h
e

base plate.
c

The attachments are manufactured


f m
from manganese-chrome-alloy steel
and are completely case hardened.
Connection of the attachment with
b

the scraper is by use of bolts grade


a 8.8.
Figure 18:
HEKO plug-in attachment SMG

HEKO plug-in attachments SMO are


drop forged and are used without
base plate. They are suitable for
h
e

welding directly to the scraper bar.


c

The attachments are manufactured


a b from manganese-chrome-alloy steel
welding area and are completely case hardened.

Figure 19:
Plug-in attachment SMO

Table 9:
HEKO Plug-in attachment type SMG , forged with base plate
HEKO Plug-in attachment type SMO, forged without base plate

Plug-in to suit chain, nominal weight dimensions/mm


attachment type Diameter x Pitch, d x t/mm kg/each a b c e f m h

SMG 14 x 50 0,7 112 40 12 38 45 (M 12) 57


SMO 0,5 110 16 25 50 73
SMG 16 x 64 1,2 145 50 15 48 52 (M 16) 76
SMO 0,8 135 19 30 59 83
SMG 19 x 75 2,0 170 60 20 58 65 (M 20) 85
SMO 1,2 156 21 36 69 100
SMG 22 x 86 3,0 195 70 20 68 71 (M 20) 100
SMO 2,0 182 25 40 80 115
SMG 26 x 100 4,5 230 80 20 72 85 (M 20) 110
SMO 3,3 214 30 45 92 135
SMG 30 x 120 6,7 270 90 25 85 98 (M 24) 130
SMO 5,3 252 35 55 110 160
SMG 34 x 136 10,0 310 100 30 98 110 (M 27) 150
SMO 7,2 282 38 60 122 177

Other dimensions and qualities on request. Dimensions ( ) apply only for attachments with threads

11 H E K O
3.7 Sliding block type GL

a c
t e

b f
d
Figure 20:
HEKO sliding block type GL

■ Suitable for horizontal and HEKO slide blocks prevent the chain
inclined conveyors wearing in unwanted areas, resulting
in increased service for the chain.
■ Provide support for the The sliding blocks are available in
scraper bar different material qualities such as
chrome molybdenum steel or cast
■ Guide for chain and scraper
iron.
bar

Table 10: HEKO Sliding Blocks

to suit chain shackle, sliding block dimensions/mm weight


pitch t/mm Pitch t/mm a b c d e f kg/each

70 70 130 85 20 21 14 55 1,5
80 80 140 95 25 21 19 55 2,1
91 91 160 100 25 25 17 65 2,3
105 105 180 110 40 25 17 73 3,2
126 126 210 120 45 32 20 83 4,9

Other dimensions and qualities on request

3.8 Attachment type BGQ


f e i
HEKO attachments BGQ are fitted to include two holes each for fitting to
g
a
single and multi-strand conveyors. the scraper bar. The attachments
l They are suitable for pocket toothed BGQ are available in different
and projected teeth wheels. material qualities and are also
d t Attachments type BGQ are available available to different dimensions.
as fabricated as well as drop forged
Figure 21: units. The chain contact surfaces are
HEKO attachment type BGQ case hardened. The angled flanges

Table 11: HEKO attachment BGQ

to suit chain, DIN weight bolts/nuts dimensions/mm hardened contact area qualities
nominal diameter chain kg/each HEKO 21 HEKO 42
x pitch, d x t/mm a e f g i l MBK (kN) (MBK kN)

13 x 65 762 0,3 M 12 x 60 26 25 10 18 30 12 ,5 66 77
16 x 80 762 0,5 M 16 x 70 31 30 10 20 40 14 ,5 100 120
20 x100 762 0,85 M 16 x 80 30 ,5 40 14 25 50 14 ,5 157 142
23 x120 WN 1,3 M 20 x 90 34 ,5 50 15 30 54 17 207 240

Other dimensions and qualities on request, WN = works standard, MBK = min. breaking load, tolerance: table 1

H E K O 12
3.9 Scraper attachments for endless chain

Arrangements of replaceable, to be used. In addition the transport


bolted and welded attachments unit can be tailored to individual
for endless chain. applications.
Below are some examples of
In addition to using chain ends and attachments for use with endless
special attachments for conveyors, chain strands. Other, bespoke
endless chain can also be used. Such attachments can be provided to
an arrangement has the advantage of suit the users’ application.
allowing different scraper bar centres

Figure 22: Individually welded Figure 23: Lift-in scraper bars for use Figure 24: Plug-in attachments type EFL
attachments for use with wheels with with pocket toothed wheels with security pin
projecting teeth, forged and case
hardened.

Figure 25: Welded attachments type AFS Figure 26: Welded attachment for use Figure 27: Welded attachment for
for pocket and projected toothed in abattoir different transport units
wheels for bolting scraper and use in
single and twin strand conveyors

Figure 28: Transport unit for loose Figure 29: Transport unit for forestry Figure 30: Lower trough transport
products, i.e. household waste. products medium for wagons

Figure 31: Plate conveyor used as open Figure 32: Plate belt conveyor Figure 33: Reversible transport catch.
assembly conveyor for tools, etc.

13 H E K O

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