Blucher Pipe PDF

INSTALLATION MANUAL
ISSUED 06 JULY 2015 VERIFIED BY LMGK
Jets™ 610687 / 451764

Vard Singapore Pte Ltd
838
Table of Contents
610687 Order Specification
.................................................................................................................................................................................................................
2
Frontpage ecomotive STP manual
.................................................................................................................................................................................................................
4
610687 01 Plant Specifiation ecomotive STP
.................................................................................................................................................................................................................
5
02 Drawings ecomotive STP
.................................................................................................................................................................................................................
6
1A112687 Lifting Arrangement
.................................................................................................................................................................................................................
7
1A116635 Maintenance Space
.................................................................................................................................................................................................................
8
1A112414 P & Id
.................................................................................................................................................................................................................
9
1A113176 General Arrangement
.................................................................................................................................................................................................................
10
1A2046 El Diagram
.................................................................................................................................................................................................................
11
1A112791 Grease Trap
.................................................................................................................................................................................................................
18
03 Installation ecomotive STP
.................................................................................................................................................................................................................
19
04 Functional Description ecomotive STP
.................................................................................................................................................................................................................
23
05 Operation ecomotive STP
.................................................................................................................................................................................................................
25
06 Troubleshooting
.................................................................................................................................................................................................................
33
07 Instructions Jets Grease Trap_optional
.................................................................................................................................................................................................................
34
08 Training Manual ecomotive STP
.................................................................................................................................................................................................................
35
09 Control Chart Start-up ecomotive STP
.................................................................................................................................................................................................................
36
10 Data Sheets_ Maintenance and Spare Parts
.................................................................................................................................................................................................................
40
900499861 UV unit RUV W1
.................................................................................................................................................................................................................
41
900499840 Level Switch w/brass connection 3mtr
.................................................................................................................................................................................................................
67
034512200 Biomedie BWT-S
.................................................................................................................................................................................................................
70
034512200 Filter Element
.................................................................................................................................................................................................................
71
034507420 Hose Clip 64-70mm
.................................................................................................................................................................................................................
72
028211001 JETS 10NT Feed Pump
.................................................................................................................................................................................................................
73
028211001 Appendix: Marine Segment Installation Information
.................................................................................................................................................................................................................
86
028211020 Vacuumarator Feed Pump
.................................................................................................................................................................................................................
87
031226205 Motor, 690V/60Hz
.................................................................................................................................................................................................................
94
028211101 JETS Discharge pump compl.
.................................................................................................................................................................................................................
101
900499905 Compressor, type KDT3.80
.................................................................................................................................................................................................................
109
023025002 Jets™ 25MBA Vacuumarator™ Pump
.................................................................................................................................................................................................................
117
023280010 Vacuumarator 25MBA
.................................................................................................................................................................................................................
131
023280060 Flap valve compl.
.................................................................................................................................................................................................................
139
020203100 Macerator
.................................................................................................................................................................................................................
141
031280050 Motor, 415/690-50 208/690-60
.................................................................................................................................................................................................................
143
032300100 Pressure switch
.................................................................................................................................................................................................................
150
032300202 Vacuum gauge
.................................................................................................................................................................................................................
154
035319200 Ball valve DN50
.................................................................................................................................................................................................................
155
11 Certificates ecomotive STP
.................................................................................................................................................................................................................
156
Backpage ecomotive STP manual
.................................................................................................................................................................................................................
157
TO611PO Jets™ Charm Toilet
.................................................................................................................................................................................................................
158
066607100 Toilet Bowl JETS Charm
.................................................................................................................................................................................................................
166
069503157 Flushing Nozzle Kit
.................................................................................................................................................................................................................
167
069606400 Fastening Kit, wall
.................................................................................................................................................................................................................
169
037609312 Coaming
.................................................................................................................................................................................................................
170
069608840 Seat & Cover, Soft Line QR
.................................................................................................................................................................................................................
171
054100960 VFD Valve, Complete
.................................................................................................................................................................................................................
173
050513000 D Valve
.................................................................................................................................................................................................................
179
101100010 VPC-V Controller
.................................................................................................................................................................................................................
184
037506420 Orifice set
.................................................................................................................................................................................................................
188
101101520 Valve Housing w/Cylinder
.................................................................................................................................................................................................................
190
101101810 Start Valve
.................................................................................................................................................................................................................
192
101100116 Distributor w/NR Valve
.................................................................................................................................................................................................................
194
100100030 Release Button
.................................................................................................................................................................................................................
196
034505550 Rubber Sleeve w/hose clip
.................................................................................................................................................................................................................
199
IDS0072 Vacuum Piping Guide - S & M, Ship and Offshore
.................................................................................................................................................................................................................
200
Vacuum Piping Guide 2010-2011 R2015 MD doc_E
.................................................................................................................................................................................................................
201
IDS0070 Vacuum Piping Guide - Certificates and Control Charts
.................................................................................................................................................................................................................
227
501 Control Chart Start-up Jets Vacuum Sanitary System_1
.................................................................................................................................................................................................................
228
Asbestos Free Certificate-Nov2014
.................................................................................................................................................................................................................
231
Order Specification
Order no. Article Description QTY
451764 STP900777 Sewage Treatment Plant, 1

451764 ecomotive 7.77
451764 3 x 690 V / 60 Hz
451764 Hydraulic load 12950 ltr/day
451764 Organic Load 7.77 kg/day
451764
451764 Ref. GA No. 1A113176
451764 Ref. PID No. 1A112414
451764 Ref. Tech Spec. No. T11263-15
451764 Acc. To IMO MEPC 159(55)
451764 Material AISI 316
451764
451764
451764
451764 012000906 Welded Main Tank 7.77-9.99 1
451764 011000964 Foundation, Compressor 7.77-8.88 1
451764 028211095 Discharge Line 7.77-9.99 1
451764 035314900 Flap valve DN50 1
451764 010000990 Orifice set 1
451764 900499925 Air Compressor System 7.77-8.88 1
451764 900499801 UV System 7.77-9.99 1
451764 034000905 Sludge Return System 7.77-9.99 1
451764 900399806 Level Indicator System 1
451764 900499840 Level Switch w/brass connection 3mtr 4
451764 034507526 Hose 0,5
451764 034506904 Hose Clip 84-90mm 2
451764 035315200 Ball valve 1/2" 2
451764 034512200 Biomedie BWT-S 980
451764 900399809 Graded cylinder 1
451764 800500007 Mounting STP 45
451764 012000926 Inlet Tank 7.77 1
451764 900499840 Level Switch w/brass connection 3mtr 3
451764 034507525 Hose 0,25
451764 034507420 Hose Clip 64-70mm 2
451764 034399238 Welding nipple w/flange DN50 2
451764 035504210 Ball valve 2" 2
451764 010000980 Conn. Pipe, main & inlet 7.77 1
451764 011000922 Foundation Welded Main Tank 7.77-9.99 1
451764 011000944 Foundation Inlet Tank 7.77 1
451764 028211090 Feed Pump System for STP installation 1
451764 028211001 JETS 10NT Feed Pump 1
451764 028211101 JETS Discharge pump compl. 2
451764 900499905 Compressor, type KDT3.80 1
451764 121802046 Control Cabinet 7.77-8.88 50MBA 1
451764
451764 Vacuum Unit 50MBA
451764 023025002 JETS 25MBA 2
451764 010000987 Connection Pipe Inlet Tank 8.88-9.99 1
451764 030303400 Vibration absorber 8
451764 032300100 Pressure switch 3
451764 032300202 Vacuum gauge 1
451764 035301300 Ball valve DN15 1
451764 035319200 Ball valve DN50 2
451764 035319300 Ball valve DN32 2
451764 034307500 Compensator, rubber, DN50 2
451764 034307400 Compensator, rubber, DN32 2
451764 012150144 Vacuumarator Tank 4,8L 2
2
Order Specification
Order no. Article Description QTY
451764 011000990 Foundation 30MB-D/50MBA 1

451764 013000901 Manifold 1
451764 034319793 Pipe Clamp, ø50mm 4
451764 036150017 Thread Rod 0,95
451764 81A112310 Mounting acc. to drwg.1A112310 8
451764
451764 J-GREASE Grease Trap 1
451764 012315300 Grease Trap 1
451764 ecomotive 150PE
451764 Acc. to spec.: 1A112791
451764
457838 TO611PO Toilet JETS Charm Wall 75
457838 066607100 Toilet Bowl JETS Charm 75
457838 069503157 Flushing Nozzle Kit 75
457838 053531720 Spring 75
457838 069606400 Fastening Kit, wall 75
457838 037609312 Coaming 75
457838 069606304 Cap 150
457838 814200206 Label, ''Don't throw'' 75
457838 069608840 Seat & Cover, Soft Line QR 75
457838 054100960 VFD Valve, Complete 75
457838 100100030 Release Button 75
457838 034505550 Rubber Sleeve w/hose clip 75
457838
3
User Manual
ecomotive Sewage Treatment Plant
Revised 05.12.2014
4
01 Plant Specification
Model: ecomotive Mod. 7.77
Hydraulic Load: 12 950 l/d
Organic Load: 7.77 kg BOD/d
Electrical: 3 x 690V, 60Hz
Dry Weight: See GA plan
Operational Weight: See GA plan
Dimensions: See GA Plan
Components:
Electrical Cabinet: Jets Mod.
Feeding Pump: Jets Mod. 10NT or 15 Feed Pump
Discharge Pump: Jets Mod. SP40
Sludge Pump: Jets Mod. SP40
Compressor: Becker Mod. DT 3.80
UV Sterilizer: Van Remmen Mod. W 1
Level Sensors: Pepperl+Fuchs Mod. LFL2
Bioreactor: Biowater BWT S
Revised 10.03.2015
5
02 Drawings
Lifting Instructions
Maintenance Space
Piping Diagram
General Arrangement
Electrical Diagram
Grease Trap (optional)
El.diagram/heating for Grease Trap (optional)
Revised 10.03.2015
6
6 5 4 3 2 1
D D
C C
7
B B
Lifting arrangement
provided by ship builders
A Original Drawing 22.02.13 HK
Rev. Description Date Sign.
Title: Designer: HK 22.02.13
ecomotive as Lifting Instruction Scale:
norway
ecomotive All models
A A
N-6096 RUNDE Project:
Tel. +47 70 03 91 00 - A3
Fax. +47 70 03 91 01
Part no.: Material: Weight: Drawing no.:
E.Mail post@ecomotive.no
WWW.ECOMOTIVE.NO - - 1A112687
Sheet issue
Not to be reproduced and/or made available to a third party, without our written consent. 2008A
6 5 4 3 2 1
8
9
8 7 6 5 4 3 2 1
Parts List
Item Title Description Drawing No Part No Qty
1 Sewage Treatment Plant 1A114560 1
3043 2675 2 Conn. Pipe main & Inlet 7.77 1A114515 010000980 1
3 Foundation 1A114522 011000904 1
614 996 72 1372 4 Vacuum Pump System 50MBA 1A112310 1
F 5 Inlet Tank 1A113287 1 F
2104
2259
2128
1834
E E
1359
COG 927 ` 10mm

419
50
254
120
377 384 338
D 881 5 D
GW Hospital
COG 1348 ` 10mm DN100
M 1
GW Inlet BW Inlet
DN100 Gravity
Ventilation
DN100
369 M-M ( 1:18 ) DN100
10
134 Overflow 2"
649 1386
134
369
Antifoam 1/4"
(Optional)
COG 1268 ` 10mm

C C
1064
55
Test Valve 1/2"
1430
UNP 120
Emergency
1630
120x55x55
By Pass
DN50
9
n1 Vacuum
2267
2292
Inlet
2 x DN50
Clean Water
Overboard
2 DN50
Sludge
1064
1146
Removal
B 4 DN50
B
104
3
Flush
Inlet
25
DN50
338
25 Weight Tank: 2424kg
676 Weight Tank + Liquid approx: 9233kg
786 B Upgraded Drawing 08.12.14 LO
220 278 1480 Rev. Description Date Sign.
Title: Designer:
2174 HK 30.04.13
2199
ecomotive as norway
Sewage Treatment Plant, Scale:
A Footprint N-6096 RUNDE
ecomotive 7.77 Project: A
Tel. +47 70 03 91 00 A2
Fax. +47 70 03 91 01
WWW.ECOMOTIVE.NO - - - 1A113176
Ref: Approved Drawing 1A111021 Not to be reproduced and/or made available to a third party, without our written consent. Sheet issue
2008A
8 7 6 5 4 3 2 1
11
12
13
14
15
16
17
6 5 4 3 2 1
Parts List
ITEM TITLE DESCRIPTION PART NUMBER STANDARD MATERIAL QTY
1 Gasket - - - Rubber 1
C Air outlet 2 Grease Trap 150PE 1A108510 - - Steel 1
Outlet 2" Inlet 3 Ball Valve 1" - - - - 2
DN80 DN80 4 Bolt M16 - - - Steel 20
5 Sleeve M16 - - - Steel 40
D 6 Nut M16 - - - Steel 20
D
81
606 7 Plug 2" - - - Steel 2

979
849
824
824
768
2'' Plug
370
For Heating
82
600 314
Greywater Drain 795
1"
C C
3
18
n
Drain Grease 705
1"
18
Foot
820
758
Print
1202
1152
B B
55
705
50 2
1355
1410
1438
649 3
699
7
C ( 1:2 )
4 C Change holes for boltscrews 11.09.14 LO
5 B Fixed Flange DN80 06.06.13 HK
1 Title: Designer: HK 08.03.13
ecomotive as Grease Trap 150 PE Scale:
norway
A A
N-6096 RUNDE Project:
5
Tel. +47 70 03 91 00 - A3
Fax. +47 70 03 91 01
6 WWW.ECOMOTIVE.NO - - 311 kg 1A112791
Sheet issue
Not to be reproduced and/or made available to a third party, without our written consent. 2008A
6 5 4 3 2 1
03 Installation
No special tools/equipment required for installation.
Take note of recommended maintenance space, with reference drawing No. 1A116635 model 1.11 to
16.65 and drawing No.1B001204 for model. 22.20, 33.30 and 44.40.
! NOTE: Special precautions must be taken where inlet tank is separated from the Sewage
Treatment Plant (STP).
Complete STP with integrated inlet tank is always recommended. This ensures the easiest installation
and operation, most of the settings come pre-set from the factory.
To get a reliable operating and effluent result, the STP is designed to have an optimal and constant flow,
this is done by controlling the run/stop time of the feed pump.
If the inlet tank is separated from the STP, the feed pump must be located close to the inlet tank. Settings
for this pump have to be done on board during commissioning.
Level switch for the feed pump must be fitted 50 mm above suction point.
If there are space limitations, the inlet tank can be separated from the plant and placed in another
location. However the tank and plant should be located as close as possible and at the same level.
If optimal setup is not possible there are other possibilities, but with limitations:
- Inlet tank below STP, max height difference inlet tank (feed pump)/plant 4,5 m.
- Inlet tank in double bottom, max suction height 2 m., and height as above.
- Inlet tank above STP, in such cases a motor controlled valve must be fitted for the feed pump,
controlled by feed pump start stop signal. Valve and control yard supply.
Where inlet tank is separated from the plant Jets Vacuum AS must be contacted to approve
location of such tank and feed pump.
Sludge; is produced in all biological sewage treatment plants and must be removed from the STP. The
sludge should be pumped to a sludge tank or to the vessels dirty black water (BW) holding tank.
It is not recommended to pump the sludge back to the inlet tank.
If this is done, the suction point of the feed pump must be located at a certain height above bottom of the
tank, consideration to vessels holding time of BW.
This tank must be emptied regularly in accordance with sludge concentration to avoid that sludge
reaches suction point for feed pump and goes back into the STP. Samples, reference to 05.3.1 point 4.
This tank must have a test valve, fitted 100 mm below suction point for feed pump.
03.1 Preparation.
Remove all protective packing, sealing and wrapping materials.
Check the plant for any damages prior to installation.
03.2 Lifting Procedures.
The plants 4 lifting points to be used, with reference to drawing No. 1A112687
Revised 10.03.2015
19
03 Installation
03.3 Foundation.
The STP comes with a foundation to be welded or bolted to the vessels deck.
The STP must be installed in an area which has sufficient support. Support is yard supply.
03.4 External Connections And Dimensions.
With reference to drawing No. 1A110339, 1A112414 or 1A115344.
Remove the temporary blind flanges on all external connections to be used.
C-1. DN100 - PN10, BW Inlet. (Gravity)
Connection for vessels BW gravity, if Vacuum see C-4.
C-2. DN100 – PN10, GW Inlet.
Connect vessels Grey Water (GW) line.
! Note if GW from galley is routed to the STP a Grease trap must be fitted in the galley GW line.
! NOTE: FOOD WASTE MUST NOT BE ROUTED TO THE SEWAGE TREATMENT PLANT.
C-3. DN50 – PN10, GW Inlet Hospital (Optional)
Ref. MARPOL, GW from hospital to be treated as BW, optional connection if vessel have hospital or sick
bay.
C-4. DN50 – PN10, BW Inlet Vacuum Unit.
Connection for Vacuum Unit. (If gravity, this connection is blinded)
C-5. DN50 - PN10, Flushing.
Flushing connection. Recommended fresh water (FW). If salt water (SW) is used, STP must be emptied
and refilled with FW before restart. NOTE: Maximum pressure 1BAR. Normally there is no use for
flushing on this type of STP, as bio-media is used and not matrix. Cleaning of the unit is done from the
top.
C-6. DN25 - PN10 Clean water discharge
Clean water discharge to overboard, holding tank or shore connection. Non return valve must be fitted
on this discharge line, NOT JETS SUPPLY.
Revised 10.03.2015
20
03 Installation
C-7. DN100 – PN10, Ventilation.
Main ventilation pipe connection; avoid any obstacles to avoid any restrictions in the pipe as well as any
downwards direction which can form a water lock due to condensation.
C-8. BSP 2’’, Emergency Overflow.
Emergency overflow, connected to open air or a suitable tank. The pipe should have a water trap to
avoid any odors, maximum height 1,5 m.
C-9. DN50, PN10, Internal Ventilation
Ventilation between compartments in the plant: If inlet tank is delivered loose, it must be connected to a
suitable vent pipe or to plant vent pipe.
C-10. ½ Inch, Emergency Air Supply, with regulator.
Emergency air supply; max 1-8 Bar. (Only to be used if compressor breaks down.)
C-11. DN50 - PN10 De-Sludge Discharge
De-sludge discharge connection to sludge tank should have a max discharge height 20 m. Sludge is
considered as untreated sewage so it can only be discharged overboard outside 12NM, or to shore. It is
recommended to use a dedicated tank for this, not back to inlet tank. Can be vessels dirty sewage tank.
Non return valve must be fitted on this discharge line, NOT JETS SUPPLY.
Make sure that the correct orifice delivered with the sludge removal pump is installed on the
discharge side.
C-12. ¼ ’’ Connection for anti-foam, optional.
If anti-foam used, this is optional.
Electrical.
Connect power and alarms according to the electrical diagram for your STP (project specific El.diagram).
Revised 10.03.2015
21
03 Installation
FOR GREASE TRAP (optional)
03.1.0 General.
The Grease Trap (GT) must be installed to the main grey water line from the galley, before the Sewage
Treatment Plant / Inlet Tank.
The Grease Trap should be horizontally fitted and fixed to an appropriate foundation, taking into
consideration a maintenance height above the trap of approx. 500mm.
The line from the galley should have a minimum 2% slope and be connected to C1.The outlet to
Sewage Treatment Plant / holding tank connection C2 should also have a slope of 2%.
Connection C3, grease drain can be connected to a tank, or a drum can be used to collect grease, same
as for connection C4.
For connection dimension, please refer to actual General Arrangement drawing (GA Plan) of the trap.
The Grease Trap can be considered as a part of the piping system and, therefore; not need any
ventilation pipe. It is not considered a pressure vessel.
The Grease Trap should have a connection for ventilation.
If the trap is installed where temperatures will be below 0ºC, the trap must be protected / insulated.
The trap can be delivered with a heating element as an option.
( Available only in 3 x 230V, Element 3000W )
! FOODWASTE / WASTE FROM POTATO PEELER OR GARBAGE MUST NOT BE LEAD TO THE
GREASE TRAP.
Revised 10.03.2015
22
04 Functional Description
04.1 General.
The ecomotive™ Sewage Treatment Plant (STP) is designed to handle all waste water onboard ships,
such as sewage both gravity and vacuum as well as grey waste water. For galley grey water, a Grease
Trap (GT) must be fitted before the STP, to stop any food waste and fat from entering the STP.
! The STP is not capable to handle food waste including waste from potato peeler. This waste
comes under different regulation in MARPOL as well.
The STP is design to meet the Regulation laid down in MARPOL 73/78 and is certified in accordance
with IMO MEPC 159(55).
With reference to drawing No. 1A110339, 1A112414 or 1A115344.
04.2 Main Components.
The STP consists of 5 chamber or tanks and following main components:
1. Inlet Tank. ( Integrated or External * )
2. Bio Tank No. 1.
3. Bio Tank No. 2.
4. Settling Tank.
5. Treated Water Tank.
6. Aeration System, including compressor and pipes.
7. Floating Media (Bio Media)
8. Feed & Macerating Pump
9. UV Sterilizer.
10. Sludge Return System.
11. Discharge Pump.
12. Sludge Removal Pump
13. Sludge Return Pump, ecomotive™ Mod.22.20 to 44.40 only
04.3 Function, with reference to drawing No. 1A110339, 1A112414 or 1A115344.
ecomotive™ is a secondary biological treatment process based on the Moving Bed Bio film Reactor
(MBBR) process followed by a settling tank and finally a disinfection stage based on UV before dis-
charge. Settled sludge from the settling tank is recycled to the biological tank to improve sludge settle
ability and increase the biological capacity. With the recirculation of sludge, the
ecomotive™ system is a so called Integrated Fixed Film Activated Sludge system (IFAS).
For secondary treatment of waste water, two (2) aerated bio-reactors are used in series.
Revised 10.03.2015
23
04 Functional Description
Vessels Grey & Black Water is routed to the inlet tank by gravity or vacuum. The tank is sized so it will
take the peak load onboard the vessel and ensure a constant feed through the rest of the plant.
* If an external tank is used, location of this tank and Feed Pump must be taken into consideration.
Height difference as well as distance.
The Feed Pump, controlled by the low level sensor and timers will ensure a constant feed to Bio Tank
No.1, which then overflow to Bio Tank No.2, then to Settling tank and trough UV Unit to the Clean Water
Tank. A Discharge Pump, controlled by level sensors, pumps the clean water overboard, to a holding
tank or to shore connection.
The Feed Pump also has a macerating function to ensure that the sewage is macerated before fed to the
Bio Tank.
The unit has an integrated Sludge Removal Pump for removal of excessive sludge. This has its own
connection to avoid contamination of the clean water piping system. We recommend that this connection
have its own pipe system overboard/shore. This pump is controlled by timer settings.
! NOTE: All Biological Treatment Plants will have production of sludge, which need to be re-
moved.
In addition to the above a Sludge Return System is fitted, this to return any active biomass from the Set-
tling Tank to the Bioreactor tank, this system is preset with an adjustable reduction valve, for the larger
plants 22.20, 33.30 and 44.40, a sludge return pump is used, controlled by timers. This is also preset.
Revised 10.03.2015
24
05 Operation
05.0 Precautions.
05.0.1 General.
The ecomotive Sewage Treatment Plant is designed and certified for treatment of a Vessels Black and
Grey Waste Water. Certified according to IMO MEPC 159(55)
It must be operated in accordance with ecomotive™ operational Instructions.
! Any alteration of design and / or any equipment should not be made, as this will temper the
validity of the certificate and ecomotive’s warranty.
05.0.2 Operational precautions.
ecomotive™ Sewage treatment Plant is based on a biological process for degradation of the Waste
Water, as this is a living organism it will be sensitive for any toxic and some other substances.
Re-circulated toilet paper is not recommended to be used as it can contain glue and plastic fibers. This is
not degradable in the biological process and will increase sludge production.
It’s recommended that it’s used environmental friendly cleaning agents, these are biodegradable and will
not temper the biological process in the plant.
The following substances must be avoided or minimized in the feed to the Sewage Treatment Plant:
Organic Solvents, Strong Acids & Alkalis, Biocides, any type of Medicines, Paint & Primers, Mineral and
Synthetic Oils, Petrol, Toxic Substances, Sea Water or Salt, un normal quantities of Detergents, Ammo-
nia and Sulphates.
The above substances will temper the biological process and should be avoided.
In addition, Food Waste is not degradable in a Sewage Treatment Plant and must not be fed to the plant.
Food Waste has different Regulations for discharge as well. With reference to MARPOL.
Galley Grey Water, from sinks, drains and dish washing machines should be led through a Grease Trap.
If any of the above substances have entered the system in a large quantity, the biological process has
stopped or severely reduced, a restart of the system must be done. ( See 05.1 Start Up.)
05.0.3 Safety Precautions.
Untreated Waste Water contains bacteria and viruses. Safety precautions must be taken when working
with Sewage Treatment Plants. Depending on the work, protective clothing must be used such as
Protective Clothes, Glasses, Gloves and Boots.
Untreated Waste Water can form CO and H2S gasses, so ensure good ventilation.
Detectors for Oxygen, CO and H2S is recommended to be used when maintenance is carried out to
ensure that the area is safe.
Revised 10.03.2015
25
05 Operation
05.1 Start Up Procedure. Ref. Draw. No. 1A110339, 1A112414 or 1A115344.
• Be careful not to dry run pumps to avoid damage of mechanical seal.
• Check that control timers for Feed Pump are set correctly in accordance with the STP
specifications.
• Feed Pump Settings, in units delivered complete with integrated inlet tank, settings for Feed
Pump is pre-set from factory. If vessel tank used as inlet tank these settings have to be set
on board, due to difference in height / distance pump / STP. The stop (pause) time set
to 5 minutes, the running time must be set so the feed to the plant are in accordance with
table 05.4.2. Measured physically at the STP. Reference made to table 05.4.2 and
Electrical Diagram. This setting is important for the STP’s operation.
Unit with integrated inlet tank, check that control timers for Feed Pump are set correctly in
accordance with the STP’s specifications. See Table 05.4.1.
• Set the main switch in control panel to ON and check that power on light is ignited. Check
correct rotation of pumps and compressor.
• (Set switch for Feed Pump to AUTO, the pump should NOT start as long low level switch
in inlet tank is not activated.)
• Open top cover of the inlet tank and fill with FW. C5 can be used.
• Open for valve V2, V3 and V20 and start to fill FW to the Inlet Tank.
• Check that Feed Pump starts when low level switch in Inlet Tank is activated.
• Set switch for Feed Pump to OFF.
• Check that Warning High Level (HL) Inlet Tank give alarm when water reaches the HL
switch.
• Check that High Level alarm Inlet Tank is activated when water reaches the HHL switch.
• Close the FW filling.
• Set switch Feed Pump in AUTO and check that the flow is in accordance with the specific
setting of the timers (start – stop interval). See Table 05.4.1 or 2.
• Set Feed Pump in RUN to fill Bio Tank No 1 with normal flow to Bio Tank No 2 and then
to Settling tank. Precaution to be taken so that Bio Media does not overflow into Bio
No. 2 and Settling tank. (Keep level in Inlet Tank above Low Level (LL) switch in Inlet Tank.)
• Open valves V10, inlet UV.
• When water starts to flow into the Clean Water Tank, stop the Feed Pump.
• Open valve V8, suction discharge pump, and the discharge valve.
• Set switch for Discharge Pump in AUTO, pump should NOT start as long low level switch
is not activated.
• Start Feed Pump again and check that Discharge Pump starts when level reaches HL
switch in Clean Water Tank and stops when reach LL switch.
• Stop Discharge Pump and check that High Level Alarm is activated when water reaches
Revised 10.03.2015
26
05 Operation
HHL switch in Clean Water Tank. Then set Discharge Pump and Feed Pump to AUTO. Both
pumps will start.
• Turn UV on and check UV light (Blue Light). Disconnect lamp to check that UV alarm is
activated.
• Turn Compressor ON, check that air is distributed to both Bio Tanks.
• Open valve V7 and check that sludge return is working. Pre-set according to specific setting
for the Plant, valve V13. For Model 22.20 to 44.40, open valve V21 and switch Sludge
Return Pump in Auto, Pre-set by timer. Flow should be in accordance with table 03.4.3.
IMPORTANT, settings of sludge removal pump.
To ensure a safe and reliable operation of the plant, it’s important that these setting are done
correctly. These cannot be pre-set from factory, but must be set for each unit in place, due
to different discharge heights and length of piping. Reference made to the Electrical
Diagram and instruction for timer used for this settings, to be found inside the Electrical
cabinet. The stop (pause) time should be between 30 to 60 minutes. 30 minutes is
recommended, adjust with a smaller orifice, set of 3 delivered. In addition to the timer, there
is a level switch for extra safety which will stop the pump if level in settling tank decreases
to a certain level. Open valves V7 and set the pump to AUTO, pump will start and run until
level switch is activated. Take the time between start and stop and set the timer so the
pump stops before level switch is activated. I.e. if running time is 10 sec before reach level
switch, the settings should be approx. 7-8 sec.
• Open for sewage and grey water to the STP.
• Plant is in normal operation condition.
05.2 Shut Down/Reactivating Of The Sewage Treatment Plant.
It is recommended that the STP is running constantly and only shut down for maintenance reasons.
However, the STP can be set ‘’IN STAND BY’’ for a period of 3-4 days with following procedure.
05.2.1 Stand By Shut Down, with reference to drawing No. 1A110339, 1A112414 or 1A115344.
1. Close Black & Grey Water inlet to STP, let Feed Pump run in Auto until Inlet Tank has
reached Low Level. Or use Sludge Removal Pump.
2. Close valve V13 for Sludge Return, note setting of the valve.
For Mod. 22.20 to 44.40, switch Sludge Return Pump ‘’OFF’’ and close valve V21.
3. Switch the Feed Pump ‘’OFF’’ and close Valve V2, V3 and V20.
4. Open cover on inlet tank, clean the tank and fill with FW.
5. Open cover settling tank, clean the tank and fill with FW.
6. Empty the Clean Water Tank to low level, using the Discharge Pump in “MAN”
7. Close Valve V7.
Revised 10.03.2015
27
05 Operation
8. Turn the UV ‘’OFF’’
9. Leave the Compressor running to supply oxygen to keep the biomass alive.
05.2.2 Reactivating After Stand By, with reference to drawing No. 110339, 1A112414 or 1A115344.
1. Open Valves V7, and set Discharge Pump to ‘’AUTO’’.
2. Open Valves V2, V3 and V20 and set Feed Pump to ‘’AUTO’’.
3. Switch UV ‘’ON’’.
4. Open valve V-13 for Sludge Return to the same setting as original.
For Mod. 22.20 to 44.40, open Valve V21 and set Sludge Return Pump in ‘’AUTO’’
5. Open Black & Grey Water inlet to STP.
6. STP is in operational condition.
05.2.3 Complete Shut Down, with reference to drawing No. 110339, 1A112414 or 1A115344
1. Close Black and Grey Water inlet to STP.
2. Switch UV ‘’OFF’’.
3. Close valve V13 for Sludge Return, note setting of the valve.
For Mod. 22.20 to 44.40, stop Sludge Return Pump and close Valve V21.
4. Switch Feed Pump ‘’OFF’’.
5. Switch Discharge Pump ‘’OFF’.
6. Switch Blower ‘’OFF’’.
7. Close Valve V20, open V22 and following Valves V2 then V4, V5, V6, and V7, one at the
time and use the Sludge Removal Pump in ‘’MANUAL’’ to empty all Chambers. Take pre-
caution so the Pump does not run dry which can damage the shaft seal.
! Please note that sludge from STP are considered as untreated sewage. This operation must be
done outside 12 NM, alternatively, sludge pump to vessels holding tank.
8. Remove the needed top covers.
9. Clean the tanks internally as well as the floating media in Bio Tank and Settling Tank with
pressurized FW.
10. Clean all internal piping, sludge return, Feed Pump, De Sludge and UV, by filling FW in the
unit and running Feed Pump, Sludge Return and Discharge Pump in ‘’MANUAL’’.
11. Fill FW in the Inlet Tank and Bioreactor Tank to approx. 300 mm above bottom, open Air
Valve V12 and start Blower to check that the air system is open.
12. Empty all Tanks using Sludge Removal Pump in ‘’MANUAL’’
13. Fill up with FW following procedures under 05.01.
Revised 10.03.2015
28
05 Operation
14. Put the top cover back.
15. Restart the STP following instruction in 05.1.
! NOTE: When running any of the pumps in MANUAL mode, make sure the pump is not DRY RUN-
NING as that will damage the shaft seal.
! NOTE: Valve V-9, cross connection between de-sludge valves and Discharge Pump can be used
in an emergency where there is need of a quick emptying of the STP with the Discharge Pump.
This should be avoided as Clean Water pipe system will be contaminated.
05.3 Normal Operation.
05.3.0 Daily Check:
1. Check that unit is operating normal and for any alarm.
2. Check Air Supply pressure normal 0,2 Bar, if above, check ventilation openings between
chambers inside unit are free and open, clean if needed.
3. Check sludge return flow.
4. Check for any leakages.
5. Check flow to UV and that light is in operation. ( Blue light )
05.3.1 Weekly Check:
1. Check airflow in Bioreactor Tanks.
2. Check for floating sludge in settling tank, if layer thicker that 3 cm, the settling tank must be
emptied completely.
3. Check bio-tank 1 for any foaming. If there is a foaming problem, dosing equipment should
be considered.
4. Check Biomass concentration, use one (1) liter test glass with gradient in ml, sample 1 liter
from test valve (V11) in BioTank 2, leave sample for 30-40 minutes. The Biomass level
should be between 200-400 ml.
If concentration is above 400 ml increase de-sludge cycle. If concentration is below 200 ml,
decrease the de-sludge cycle. Following instruction in 05.3.3
! NOTE: If the Inlet tank (Intregrated or vessels) is used for sludge from the plant, samples as
above have to be taken from this tank as well, and the tank should be emptied completely when
concentrations reach 600 ml. (Outside 12NM or to shore)
05.3.2 De Sludge:
Frequency of de-sludge is set at first time startup of unit. It is important that operator verify the
Revised 10.03.2015
29
05 Operation
concentration, take samples as described in 05.03.02 and make setting of Sludge Removal Pump
accordingly.
Also check for floating sludge in settling tank, if forming quick, settling tank must be emptied completely
more often.
The normal sludge removal is automatic, but any floating sludge in settling tank must be removed by
running Sludge Removal Pump in manual. This must be done at least weekly.
! Note: for full functionality of the plant, it is important that the Biomass concentration is within
these limits.
! Please note sludge from STP’s are considered as untreated sewage and therefore this operation
must be done outside 12 NM, alternatively, sludge pump to vessels holding tank.
05.3.3 Monthly Check, with reference to Maintenance Section for details:
1. Check filter for Compressor, clean, replace as needed.
2. Check running hours for UV, check UV Quarts, clean replace as needed.
3. Check alarms.
4. Check function Sludge return.
5. Check ventilation openings between chambers in unit is open, clean if needed
05.3.4 Quarterly Check, with reference to Maintenance Section for details:
1. Check Vanes in Compressor, replace if needed.
! NOTE: This requires a complete shutdown of the STP, please follow instruction under 05.2
05.3.5 Annual Check, with reference to Maintenance Section for details :
NOTE: This requires a complete shutdown of the STP, please follow instruction under 05.2
1. Shut down: follow procedures under 05.2.
2. Remove needed top covers, and clean the system internally with FW.
3. Check Filter and Vanes for the Compressor, clean or replace as needed.
4. Check function Sludge Return.
5. Check UV, running hours, clean or replace Lamp and Quarts according to manual.
6. Check / overhaul Feed Pump according to manual.
7. Check / Overhaul Discharge Pump according to manual.
8. Check / Overhaul Sludge Removal Pump.
9. Fill with FW and check aeration system before top cover are put back.
10. Put the top covers back.
Revised 10.03.2015
30
05 Operation
11. Restart follows procedure under 05.1.
12. If Mod. 22.20 to 44.40 check / overhaul Sludge return pump according to Manual.
TABLE 05.4.1 Feed Pump Timer Settings, Integrated Inlet Tank. 60 Hz .

Model 1.11 2.22 3.33 4.44 5.55 6.66 7.77
Hydraulic Load Ltr/day 1 850 3 700 5 550 7 400 9 250 11 100 12 950
Stop (Pause) Time Sec. 293 292 284 271 270 257 253
Run (Pulse) Time Sec. 7 13 18 26 31 39 44
Model 8.88 9.99 13.32 16.65 22.20 33.30 44.40

Run (Pulse) Time Sec. 53 62 77 93
TABLE 05.4.2 Feed Pump Timer Settings, Integrated Inlet Tank. 50 Hz.
Model 1.11 2.22 3.33 4.44 5.55 6.66 7.77
Run (Pulse) Time Sec. 7 15 22 31 36 45 52
Model 8.88 9.99 13.32 16.65 22.20 33.30 44.40

Stop (Pause) Time Sec. 238 230 214 187
Run (Pulse) Time Sec. 61 73 91 110
TABLE 05.4.3 Feed Pump Settings.

Model 1.11 2.22 3.33 4.44 5.55 6.66 7.77
Feed Pump Setting
Litre per Interval 6,4 12,8 19,3 25,7 32,1 38,5 45,0
Model 8.88 9.99 13.32 16.65 22.20 33.30 44.40

Feed Pump Setting
Litre per Interval 51,4 57,8 77,1 96,4 128,5 192,7 256,9
Feed Pump Stop (Pause) Time = 5 Minutes
Revised 10.03.2015
31
05 Operation
05.5.1 Preservation/protection for low temperatures. Winter layup.
To avoid frost damage to equipment on the plant when ambient temperatures are below 5 Dgr. C following pro-
cedure must be followed.
1. Shut down the plant completely following procedure in section 05.2.3, point 1 to 12 in the manual.
2. Drain the level gauge.
3. Close all valve between plants body and manifold, valves no. V2, V5, V6, V7, and V8. In addition close
discharge valves for discharge pump and sludge removal pump.
4. Open valves no. V9, V22 and V21 for models with sludge return pump, model 22.20, 33.30 and 44.40.
5. Dismantle any connection to C5, flushing connection, so can be used for drainage.
6. Dismantle the UV, unscrew the 2 unions, drain for liquid and remove lamp and quartz and store those
in a safe place. Fit the UV body back in place.
7. Open the drain plug on the discharge pump and sludge removal pump and drain water through C5.
Check pumps free from water and put drain plugs back.
8. If plant fitted with sludge return pump, model 22.20, 33.30 and 44.40, close valve V21, and fill anti
freeze through plug on side of this pump until completely filled.
9. Close valve no V20, suction feed pump, and fill Antifreeze through plug on top of the feed pump until
completely filled.
310. If plant fitted with2 vacuum unit, open drain
1 plug in bottom and plexi-glass on the vacuum pumps and
drain water out.
11. Fit drain plug and plexi-glass back, open plug on the side and fill Antifreeze until completely filled.
D
12. Close all valves to prevent Antifreeze to vaporize.
Plant are now protected against frost.

327
05.6.1 Putting back to service after Winter layup.

RevNo Revision note Date Sign.
A Original Drawing 27.09.2011 ØFB
1. Install quartz and lamp back to the UV and install UV back in place. B Added table 06.10.2014 SSH
114
O 32
2. Start up the plant following procedure 05.1 in the Cmanual.
184
214
Plug 10NT
240
219
O 50
B
89
Plug 15MB-D/25MBA
73 190 10014.06.2012 124
E Revised compensator / Height adjustment rhu
D Revise Title Field 02.09.2008 ab 163
C Rev. Part no 09.10.2007 mg
B Revised Table 11.06.2007 rhu Revised 10.03.2015
D Original Drawing 24.04.2007 rhu
Title: Designer: rhu 24.04.2007
®
R1/2" Jets 15 MB-D Scale:
32
15MBD With Flap
A
N-6060 HAREID Project:
51100
Tel. +47 70 03 91 00 A3
51120 Fax. +47 70 03 91 01
Dimension Drawing
51110 Part no.: Material: Weight: Drawing no.:
E.Mail post@jets.no
51140 WWW.JETS.NO See Table 41,25 kg 32993-029
06 Troubleshooting
06.1 Attached Equipment, Pumps, Blower Etc.
For troubleshooting of these components please refer to Product Specific Data Sheets under Section
No. 05.
06.2 Bilogical Process.
Odor from STP.
This indicates that the biological process has slowed down or stopped.
1. Check that air valves are open and both Bio Tanks get air flow.
2. Check that sludge return is open and in function.
3. Take sludge sample from Bio Tank, if color dark brown, the biological
process is to slow. It’s recommended to empty all tanks and start process
again, with reference to section No. 03 Operation.
06.3 Sludge Sample.
High concentrate sludge sample, above 400-500ml/l.
1. Adjust interval between de-sludge until you get a stabile value below
400ml/l.
06.4 High Air Pressure.
If air pressure is rising, this indicates that ventilation between chambers inside unit is starting to get
blocked, inspect and clean as needed.
06.5 Reduced Flow.
This indicates starting of blockage inside unit, check and clean gratings between Bio reactor 1 and 2,
between Bio reactor 2 and settling tank, and also pipe from grating to center pipe settling tank. Check
and clean UV inlet pipe.
Revised 10.03.2015
33
07 Instruction Jets™ Grease Trap (optional)
07.1 General.
The Grease Trap is used to separate Grease and Fat from the Galley Grey Water before entering the
Sewage Treatment Plant or Sewage/Grey Water Holding Tank.
07.2 Description.
The construction of the Grease trap is so that the grease/fat in the Galley Grey water will be separated
by means of gravity. The grease/fat will float on the top and can be drain of by drain valve V1. Any heavy
particles will sink to the bottom and can be drain of by valve V2. Ref. Draw. 114437.
07.3 Installation.
The Grease Trap must be installed to the main grey water line from the galley, before the Sewage
Treatment Plant / Inlet Tank.
The Grease Trap should be horizontally fitted and fixed to an appropriate foundation, taking into
consideration a maintenance height above the trap of approx. 500mm.
The line from the galley should have a minimum 2% slope and be connected to C1.The outlet to
Sewage Treatment Plant / holding tank connection C2 should also have a slope of 2%.
Connection C3, grease drain can be connected to a tank, or a drum can be used to collect grease, same
for connection C4.
For connection dimension, please refer to actual General Arrangement drawing (GA Plan) of the trap.
The Grease Trap can be considered as a part of the piping system and, therefore; not need any
ventilation pipe. It is not considered a pressure vessel.
The Grease Trap should have a connection for ventilation.
If the trap is installed where temperatures will be below 0ºC, the trap must be protected / insulated.
The trap can be delivered with a heating element as an option.
( Available only in 3 x 230V, Element 3000W )
! FOODWASTE / WASTE FROM POTATO PEELER OR GARBAGE MUST NOT BE LEAD TO THE
GREASE TRAP.
07.4 Maintenance.
The cleaning interval is depending of routines cleanliness in the Galley, less fat and food waste in the
Galley drain thus longer interval.
We suggest to check the trap monthly in the beginning and adjust interval accordingly.
The grease / fat is drained using valve V1.
Every 3rd month the trap should be emptied completely and cleaned using valve V2.
Optional heating; switch on the heating and wait for temperature in the trap to raise to 85ºC, switch off
the heating and drain the fat.
Revised 10.03.2015
34
08 Training Manual for Operators
It’s a IMO requirement that operators of the Sewage Treatment Plant must be familiar with all sections of
this manual and trained to operate the plant.
08.1 Training General.
Refer to section 05.0 in this manual.
Revised 10.03.2015
35
09 Control Charts
Certificates/ Control Charts-Jets Vacuum AS
Dokumentnavn: Dok.nr Rev: Dato:

Control Chart - Start-up - Ecomotive 575 5 26.11.14
Utarbeidet av: Godkjent av: Godkjent Dato: Side av:
Systemkoordinator Systemkoordinator 26.11.14 1 4
575 CONTROL CHART – START-UP - ECOMOTIVE
Information
Vessel’s Name & IMO No:
Constructor: Constructor’s
representative:
Construction No: Reference Name:
Jets Unit No: Jets representative:
Scheduled delivery:
Equipment installed
Type: No. Off: Power supply (V):
Vacuum unit:
Discharge pump:
Sludge pump:
Toilet:
Toilet:
Grey water tanks:
Urinals:
Other:
Other:
Sewage Treatment Plant

STP type: Serial No:
Is STP delivered by Jets: Yes No
Is STP commissioned by Yes No
Jets:
For Ecomotive ref. P&ID or relevant.

Make sure that main switch in control cabinet are OFF, and switches for Feed and Discharge
Pump, Compressor and UV is in OFF position.
Check that the current setting of each motor protection relay is set in accordance with the relevant
value.
Check that ventilation pipe is free.
Make sure all valve to and on the plant is CLOSED.
Open the top covers on bio, settling and inlet tank.
Connect FW to connection C5, alternative use hose trough opening on top of inlet tank.
Care to be taken not to dry run pumps to avoid damage of mechanical seal.
Revised 10.03.2015
36
09 Control Chart

Check that control timers for Feed Pump are set correctly in accordance with the plants
specifications.
Set the main switch in control panel to ON and check that power on light is ignited.
Set switch for Feed Pump to AUTO, the pump should NOT start as long low level switch in inlet
tank not activated.
Open for FW connection C5 and open valve V1, V2 and V3 to start filling of Inlet Tank.
Check correct rotation of Feed pump, switch in RUN.
Check that Feed Pump starts when low level switch in Inlet Tank is activated.
Set switch for Feed Pump to OFF.
Check that Warning High Level Inlet Tank give alarm when water reaches the HL switch.
Check that High Level alarm Inlet Tank is activated when water reaches the HHL switch.
Close the FW connection C5.
Set switch Feed Pump in AUTO and check that the flow is in accordance with the specific setting
of the timers (start – stop interval).
Set Feed Pump in RUN to fill Bio Tank No 1 with normal flow to Bio Tank No 2 and then to
Settling tank. Precaution to be taken so that Bio Media not overflow into Bio No. 2 and Settling
tank. (Keep level in Inlet Tank above LL switch in Inlet Tank.)
Open valve V10.
When water start to flow into the Clean Water Tank, stop the Feed Pump.
Open valve V8 and the discharge valve.
Set switch for Discharge Pump in AUTO, pump should NOT start as long low level switch and
high level switch not activated.
Start Feed Pump again and check that Discharge Pump starts when level reach HL switch in
Clean Water Tank and stops when reach LL switch.
Stop Discharge Pump and check that High Level Alarm is activated when water reach HHL
switch in Clean Water Tank. Then set Discharge Pump and Feed Pump in AUTO.
Turn UV on and check UV light (Blue Light). Disconnect lamp to check that UV alarm is
activated.
Turn Compressor ON, check correct rotation and check that air is distributed to both Bio Tanks.
Open valve V13 and check that sludge return is working. Pre-set according to specific setting for
the Plant.
Check sludge pump function as well as stop level. Settings to be adjusted on board according to
instructions given in user manual.
Open for sewage and grey water to the plant.
Plant is in normal operation condition.
All functions specified in contract to be tested

No. of toilets tested:
Comments:
No. of grey water tanks tested:

Comments:
Revised 10.03.2015
37
09 Control Chart

No. of urinals tested:

Comments:
Test of vacuum unit & STP No. of

Serial No. No. 1 No. 3
Vacuumarator TM
pump No. 2 No. 4
Vacuumarator TM
pump No. 1 Start Bar Stop Bar
Vacuum VacuumaratorTM pump No. 2 Start Bar Stop Bar
switch
Vacuumarator TM
adjusted
Vacuumarator TM
VacuumaratorTM pump No. 1 Amp
Current with VacuumaratorTM pump No. 2 Amp
50% vacuum Vacuumarator TM
pump No. 3 Amp
VacuumaratorTM pump No. 4 Amp
Current Pump No. 1 Amp
discharge Pump No. 2 Amp
pump
For Ecomotive STP
Feed pump Amp
Blower Amp
Discharge pump Amp
Sludge pump
Functions in control cabinet
Pump Failure Alarm Installed Approved
Low Vacuum Alarm Installed Approved Adjusted:
High Level Alarm Installed Approved Delayed:
High High Level Alarm Installed Approved Delayed:
Low Level Indication Installed Approved
Running Time Alarm Installed Approved Time adjusted to:
Auto Discharge Installed Approved
Intermittent Discharge Installed Approved
Running Signals Installed Approved
Installed Approved
Additional functions Installed Approved
Installed Approved
Revised 10.03.2015
38
09 Control Chart

For Ecomotive
Pre-warning HL Inlet Tank Installed Approved
High High Level Inlet Tank Installed Approved
High level Clean Water Tank Installed Approved
Motor tripped Installed Approved
UV Alarm Installed Approved
Comments:
Signatures
For Constructor:
Date: Sign.:
Name in block letters:
For Jets Vacuum AS:

Date: Sign.:
Revised 10.03.2015
39
10 Data Sheets, Maintenance and Spare Parts
See following product specific data sheets.
Revised 10.03.2015
40
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66
Float Switch LFL2-**-U
Features Assembly
Switch element: Micro switch, mercury-free

Limit value detection for fluids
Sleeve design: small diameter, mounting through G1 tap
hole possible
Ball design: high buoyancy
Function ïíë
Hîçòî
The microswitch (change-over contact) is integrated in a PP
float and is activated in the event of deviations from the
horizontal position. The switching ball in the float, which
Í´»»ª» ¼»·¹² ÔÚÔîóÝÕóË
moves along an axis, activates the microswitch.
èê
´´ H
Þ¿
Þ¿´´ ¼»·¹² ÔÚÔîóÞÕóË
Connection
t3018_eng.xml
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¾´¿½µó¾®±©² ã ½±²¬¿½¬ ±°»²
¾´¿½µó¾´«» ã ½±²¬¿½¬ ½´±»¼
Date of issue 2013-06-27
Release date 2013-06-26 17:20
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1
67
Technical data LFL2-**-U
Application
Description microswitch with switching ball, change-over contact
Function and system design
Equipment architecture This device may be used with any sequential circuit, as long as the circuit can support the electrical circuit
values of the switching elements.
Auxiliary energy
Supply voltage max. 250 V AC, 150 V DC
Current consumption max. 3 (1) A
Operating conditions
Installation conditions
Installation instructions range of application and minimum length between mounting and float:
- PVC version: 50 mm (2 in), preferred for water
- PUR version: 100 mm (4 in), preferred for fuels, heating oils, oily fluids
- CSM/CM version: 100 mm (4 in), preferred for many acids and lyes
mounting:
- The float switch is mounted either from sidewards through a cable gland G1A into the vessel or
- by means of a counter weight or rods (e. g. float switch assembly) from the top.
The pivot of the cable should always be horizontal.
Process conditions
Process temperature PVC version: 5 ... 70 °C (278 ... 343 K)
PUR version: 5 ... 70 °C (278 ... 343 K)
CSM/CM version: -20 ... 90 °C (253 ... 363 K)
Process pressure (static pressure) sleeve design: 3 bar at 20 °C (68 °F)
ball design: 2 bar at 20 °C (68 °F)
Density sleeve design: 0.8 g/cm3
ball design: 0.6 g/cm3
Mechanical specifications
Protection degree IP68
Mechanical construction
Versions sleeve design: LFL2-CK-U-PVC3, LFL2-CK-U-PUR3, LFL2-CK-U-CSM3
ball design: LFL2-BK-U-PVC3, LFL2-BK-U-PUR3, LFL2-BK-U-CSM3
Material float: PP (Polypropylene)
cable:
- PVC version: PVC cable, highly flexible (3 x 0.75 mm2)
- PUR version: PUR cable, highly flexible (3 x 0.50 mm2)
- CSM/CM version: CSM/CM cable (chlorinated polyethylene, (3 x 0.75 mm2))
Switching point switch angle: upper switching point +25° (±10°), lower switching point -14° (±16°), measured against the
horizontal
General information
Directive conformity
Directive 73/23/EEC EN 50178
(Low Voltage Directive)
Directive 89/336/EEC (EMC) EN 60947-5-2, EN 60947-5-2 A1
Conformity
Protection degree EN 60529
Supplementary information Statement of Conformity, Declaration of Conformity, Attestation of Conformity and instructions have to be
observed where applicable. For information see www.pepperl-fuchs.com.
t3018_eng.xml
Release date 2013-06-26 17:20
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°¿ó·²º±à¹ò°»°°»®´óº«½¸ò½±³
2
68
Technical data LFL2-**-U
Accessories
LFL-Z231, counter nut, G1A, PVC
LFL-Z32, counter weight, grey cast iron with plastic coating (Polycarbonate)
LFL-Z33, counter weight, grey cast iron with ECTFE coating (Halar)
LFL-Z131, cable gland G1A, PVC

LFL-Z132, cable gland G1A, brass
LFL-Z161, cable gland G2A, PVC
LFL-Z431, cable gland 1 NPT, PVC
LFL-Z432, cable gland 1 NPT, brass
LFL-Z461, cable gland 2 NPT, PVC
Users should take appropriate precautions when using accessories in potentially hazardous areas.
The counter weights LFL-Z32 and LFL-Z33 must not be used in hazardous area.
Type code/model number
L F L 2 K U
Cable length
3 3 m (10 ft)
5 5 m (16.5 ft)
10 10 m (33 ft)
Cable material
PVC PVC cable
PUR PUR cable
CSM CSM cable
Electrical output
U change-over contact 250 V AC, 150 V DC
Float material
K plastic PP
Float form
C sleeve
B ball
Switching element
t3018_eng.xml
2 microswitch with switching ball

Release date 2013-06-26 17:20
Î»º»® ¬± þÙ»²»®¿´ Ò±¬» Î»´¿¬·²¹ ¬± Ð»°°»®´õÚ«½¸ Ð®±¼«½¬ ×²º±®³¿¬·±²þò

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3
69
BioWater Biofilm carrier
HS Code 8421.99.00
Product Name: BWT S
Prepared by: TA Approved by: TA Trade mark/design registration

Rev.no: 001 Date: 27.06.2011
Application: The BWT S biofilm carrier element is used in biological treatment processes for both water-
and wastewater treatment plants.
Design: The BWT S elements consists of 9 cells is angled and have the following dimensions;.
Width/hight : 15 mm (±0,5mm)
Length : 9 mm (+0,2/-0,5mm)
Perimeter outside : 56 mm
Perimeter inside : 197 mm
Tolerances according to : DIN 16941/3
Wall thicknesses : 0,35 mm (±0,1mm)
Material: Polyethylene, high density (HDPE).

Colour: Natural
The raw material has a specific weight of 0,96 (± 0,02) kg/ltr, while the material after extruding has a
specific weight of about 0,95 (± 0,02) kg/ltr.
Add-Max® 104 is added to the material to improve stabilization for the extruding process.
The biofilm carrier elements are produced from a material and with a procedure that ensures that the
material will have a long aging time giving a proper operation for its service life, provided:
- stored and packed as from the producer

- applied in the reactors according to normal procedures
The shape of the biomedia might be in some cases uneven, this has no negative effect on the total
surface area guaranteed.
Main data: The weight of the BWT S is : 122kg/m³ (in bulk, at production)
2
Efficient surface : 4,94 m /kg
Content of a big bag : Dependent on the preferred bag size

2 3
Protected surface area pr. bag : 600 m pr. m in bag (randomly packed)
Quality The producer is instructed to take visual inspections/regular tests to control form, dimensions and
assurance density (kg/m³ in bulk), in order to ensure conformity to the specification.
BioWater reserves the right to change the specification without any further notice.
Page 1 of 1
70
BioWater Biofilm carrier
HS Code 8421.99.00
Product Name: BWT S
Prepared by: TA Approved by: TA Trade mark/design registration

Rev.no: 001 Date: 27.06.2011
Application: The BWT S biofilm carrier element is used in biological treatment processes for both water-
and wastewater treatment plants.
Design: The BWT S elements consists of 9 cells is angled and have the following dimensions;.
Width/hight : 15 mm (±0,5mm)
Length : 9 mm (+0,2/-0,5mm)
Perimeter outside : 56 mm
Perimeter inside : 197 mm
Tolerances according to : DIN 16941/3
Wall thicknesses : 0,35 mm (±0,1mm)
Material: Polyethylene, high density (HDPE).

Colour: Natural
The raw material has a specific weight of 0,96 (± 0,02) kg/ltr, while the material after extruding has a
specific weight of about 0,95 (± 0,02) kg/ltr.
Add-Max® 104 is added to the material to improve stabilization for the extruding process.
The biofilm carrier elements are produced from a material and with a procedure that ensures that the
material will have a long aging time giving a proper operation for its service life, provided:
- stored and packed as from the producer

- applied in the reactors according to normal procedures
The shape of the biomedia might be in some cases uneven, this has no negative effect on the total
surface area guaranteed.
Main data: The weight of the BWT S is : 122kg/m³ (in bulk, at production)
2
Efficient surface : 4,94 m /kg
Content of a big bag : Dependent on the preferred bag size

2 3
Protected surface area pr. bag : 600 m pr. m in bag (randomly packed)
Quality The producer is instructed to take visual inspections/regular tests to control form, dimensions and
assurance density (kg/m³ in bulk), in order to ensure conformity to the specification.
BioWater reserves the right to change the specification without any further notice.
Page 1 of 1
71
Hose Clip 64-70mm Tel. +47 70 03 91 00
www.jetsgroup.com
Product No. 034507420 Issued 2014-01-14 Rev 1.0
Technical Data
Outside Dimensions............................................................................................
22mm x 76mm x 85mm (LxWxH)
Weight.................................................................................................................
0.12 kg
Material Type.......................................................................................................
AISI 316
General Tolerance...............................................................................................
ISO 2768-M
Connection Diameter...........................................................................................
Ø 64-70mm
Steel hose clamps/clips are used for tightening and securing various
plumbing fittings.
Patents and Trademarks

Jets™, Vacuumarator™, Helivac™, VC™, VOD™, CVS™ and
Softsound™ are trademarks and/or registered trademarks of Jets. ©
Copyright 2011, Jets AS.
Disclaimer
Product color reproduction is as near to actual color as product
methods allow. All rights reserved. Jets Vacuum AS has a policy of
continuous improvement on its products and reserves the right to
change materials and specifications without notice. Information
herein is current at the time of printing and is subject to change
without notice. No part of this document may be reproduced in any
form by any means without prior written approval of Jets Vacuum AS.
Warranty
All products of the company are sold and all services of the company
are offered subject to Jets Vacuum AS General Sales Conditions
detailing warranty and terms and conditions of sale, copies of which
will be furnished upon request. The information provided herein is for
guidance only; it does not constitute a guarantee of the performance
or specification of any individual product or component.
The information contained herein is subject to 1 838

change without notice. 72 2015-07-06 610687 / 451764
JETS 10NT Feed Pump Tel. +47 70 03 91 00
www.jetsgroup.com
Product No. 028211001 Issued Rev 2015-02-17 18:04:26
Technical Data
Capacity..............................................................................................................
2.34 m³/hr / Head 1.8m 50Hz
3.00 m³/hr / Head 1.8m 60Hz
448 x 163 x 240 mm (LxWxH)
Weight.................................................................................................................
20.2 kg
Generic Material..................................................................................................
NS 16530
Connection Inlet..................................................................................................
Ø 50 mm
Connection Outlet................................................................................................
Ø 32 mm
Protection Class..................................................................................................
IP 55
Insulation Class...................................................................................................
F
Duty.....................................................................................................................
S1-100%
Ambient Temperature..........................................................................................
45 °C
Ambient Temperature Range..............................................................................
Min ÷20 °C - Max +55 °C
Humidity..............................................................................................................
Class F / 95%
Conformity...........................................................................................................
Efficiency class IE1 in
accordance with expectations
given in IEC60034-30
Vacuumarator™ pumps are the most compact, efficient and reliable

Operating Data
vacuum generators available for vacuum sanitary systems. The
pump creates vacuum, macerates sewage and discharges in one Frequency...........................................................................................................
// 60 Hz
single–pass operation. Voltage................................................................................................................
Y N/A /∆ N/A // Y690/∆ N/A V
Features: Nominal Current..................................................................................................

N/A / N/A // 1.6/ N/A A
● Highly efficient in transporting any combination of black and grey Speed..................................................................................................................

C-CW // 3450 rpm
water under vacuum. Power Output......................................................................................................
// 1.27 kW
● Small footprint and low weight allows unique installation Power Factor.......................................................................................................
N/A // 0.88 cos ɸ
flexibility.
Efficiency.............................................................................................................
N/A // 77.3%
● In line installation – direct discharge to sewer, STP (Sewage
Treatment Plant) or collecting tank. Patents and Trademarks
● High vacuum generating capacity. Jets™, Vacuumarator™, Helivac™, VC™, VOD™, CVS™ and
● Multiphase design pumps any combination of air and black/grey Softsound™ are trademarks and/or registered trademarks of Jets. ©
water. Copyright 2011, Jets AS.
● Low energy consumption. Disclaimer
● High quality – low life cycle cost. Product color reproduction is as near to actual color as product
Warranty continuous improvement on its products and reserves the right to
Components
Construction Characteristics
1 Vacuumarator Feed Pump...........................................................................

Not available complete. Components available individually.
028211020*
2 Motor,
M7
690V/60Hz........................................................................................
// 60 Hz Y N/A /∆ N/A // Y690/∆ N/A V
031226205*
* Component/s avaliable as replacement parts.

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Technical Dimensions
Mode of Operation
A Vacuumarator™ pump is a helical screw pump with an integrated macerator.
Designed as a mono-block pump, the Vacuumarator™ consists of a helical screw/impeller centrically located in a cylindrical rotor housing with two
end plates. A macerator, located in front of the impeller, consists of one rotating part and one stationary part. The rotating part is connected to the
end of the shaft. Ball bearings inside the electric motor support the shaft on the drive side. In operation, the liquid (consisting of black water or grey
water or a combination), forms a seal between the impeller and the cylindrical housing. Transport of air and water takes place in cavities created
by this seal, traveling from the suction to the pressure side of the rotor housing.
Design Advantages
Vacuumarator™ pumps are specially designed for use in vacuum sanitary systems. The pumps are also used for any kind of liquid transportation.
Manufactured to the highest standards this unique technology gives a highly reliable pump with few moving components and large tolerances
between rotating parts.
A highly efficient vacuum generator, this pump can transport any combination of air, sewage and liquid.
Small footprint, and in–line design allows for easy and a highly flexible installation configurations.
Renowned for lasting quality and low life cycle cost, Vacuumarator™ pumps come with a solid track record spanning decades, from all types of
vacuum sanitary systems and land and marine applications worldwide.
The monoblock design with motor, screw and macerator on the same shaft provides a safe and simple construction and with few moving parts,
ensures operational stability. In-line design allows easy installation and a flexible pipe layout. Sewage is collected, macerated and discharged in a
single-pass operation. No recirculation means no foaming and lower energy consumption. Continuous flow instead of recirculation enhances any
downstream treatment process. The temperature of the sewage stays low, providing better treatment efficiency. The Vacuumarator™ pump is a
highly self-contained unit independent of a separate water supply.
Precision engineering ensures perfect fit of all pump components. The result is a pump that works effectively with a lengthy life span.

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Function and Principle - Jets™ Feed Pump
Explanation of Feed Pump Function

① Inlet ④ Motor
② Macerator ⑤ Outlet
③ Helical Screw ⑥ Fan
Normal Position - Pump Inactive
● Motor ④ - INACTIVE
Fan ⑥ - INACTIVE
● Helical Screw ③ - INACTIVE
Macerator ② - INACTIVE
Running Conditions - Activated Sequence
1. Motor ④ - ACTIVATED
Fan ⑥ - ACTIVATED
2. Helical Screw ③ - ACTIVATED
Macerator ② - ACTIVATED
3. Inlet ① - FLOWS
4. Outlet ⑤ - FLOWS
Running Conditions - Deactivation Sequence
1. Motor ④ - DEACTIVATED
Fan ⑥ - DEACTIVATED
2. Helical Screw ③ - DEACTIVATED
Macerator ② - DEACTIVATED
3. Inlet ① - FLOW STOPS
Outlet ⑤ - FLOW STOPS
Description
Macerator: The macerator grinds waste to a fine pulp.
Helical Screw: The helical screw uses liquid to create a seal facilitating vacuum in the pump housing.
Shaft: The shaft is the connecting factor between the macerator, helical screw and motor. It supports and rotates the helical screw and macerator.
Motor: Supplies power to support pump function.
Inlet: Flow inlet from the source into the pump.
Outlet: Flow outlet from the pump to the pipe connection/discharge.
Fan: The fan provides cooling for the motor.
Capacity and Power Consumption Curves
Capacity curves represent performance under ideal conditions.

For further information and test perameters, please refer to the Standard Performance Test.

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Capacity 60 Hz
(A) Vertical axis [m3/h]

Actual cubic meters per hour
(B) Horizontal axis [m]

Total head (meters)
Power Consumption 60 Hz


Total head (meters)
Capacity 50 Hz


Total head (meters)

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Total head (meters)

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Important Health and Safety Information

Installation, operation and maintenance must be carried out in strict accordance with this guide and with all applicable regulations. For your own
protection and the protection of others, it is necessary to familiarize yourself with, and always follow, the contained safety and environmental
precautions for our products.
This manual is an integral part of the product/delivery. Always keep it in a safe place for future reference. It is entirely the owner’s responsibility to
ensure that all safety and environmental measures, in accordance with local, state and federal laws are followed. Jets Vacuum AS assumes no
responsibility for equipment damage, personal injury or death and/or delays that result from a lack of respect for the instructions for installation
and/or use as stated in this documentation. Disregarding these instructions may invalidate all warranties.
Safety information references are in accordance with Jets Vacuum AS documentation system. If you do not understand the warnings, stop work
immediately and contact Jets Vacuum AS (citing the safety reference number) for further clarification.
For further information about the included warnings or any other safety concerns please contact Jets Vacuum AS.
Safety Warning Symbols

Warns of risk of electrical shock which may cause significant physical injury or equipment WARNING: Indicates a potentially hazardous situation which, if not avoided could
damage. result in death or serious injury or equipment damage.
General information to all users. Symbol denotes required personal protective equipment is required.
Symbol denotes required personal protective equipment is required. Symbol denotes required personal protective equipment is required.
Warns of biological materials that carry a significant health risk. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury or equipment damage.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in NOTICE: Indicates important information, which if not followed, may cause damage to
minor or moderate injury or equipment damage. equipment.
Important Health and Safety Warnings

1.4 Warning 1.5 Personal Protective Equipment - Goggles
Safety equipment (PPE) necessary for the prevention of accidents at the installation Wear safety glasses with side shields at all times when working with equipment.
and operating site must be provided in accordance with local regulations.
1.10 Warning 2.1 Warning

Failure to properly lift and support equipment can result in serious physical injury and/ The safety of the equipment is guaranteed only if it is used in compliance with
or equipment damage. the instructions provided by the supplier. The limits indicated must never be
exceeded in any given situation.
2.6 Notice 2.11 Warning

Place the equipment in an area that is easily accessible for maintenance. Beware of sharp surfaces.

All wiring should be performed by a licensed or certified electrician. Ensure that the line voltage and frequency of electrical current supply agrees
with the equipment specifications

Risk of electric shock. Never connect the green (or green and yellow) wire to a live Do not use plugs or connectors that are damaged.
terminal.

Never work on the equipment when power is applied. To reduce the risk of electrical shock, the pump should be plugged directly into a
properly installed and grounded 3-prong grounding type receptacle. The green
(or green and yellow) conductor in the cord is the grounding wire. The motor
must be securely and adequately grounded for protection against shock.
7.2 Warning 7.3 Danger

Do not touch an operating motor. Do not work on the equipment when the rotor is in Keep fingers and foreign objects away from ventilation and other openings. Do
operation. Before installation and maintenance work on equipment, stop the motor. Be not insert any objects into the motor.
aware of rotating parts of the motor.

Never place objects on top of the vacuum system. Restricting the vacuum system Never operate the vacuum system with the cover removed.
ventilation openings can cause overheating.

Never install, use or service any component of this device in an atmosphere with Do not handle the pump or pump motor with wet hands when standing on a wet
potentially flammable or explosive vapors. or damp surface or when standing in water. Fatal electric shock may occur.

Pump motor is equipped with an automatic resetting thermal protector and may restart Operation of any pumping system with a blocked suction and discharge must be
unexpectedly. Protector tripping is an indication of motor overloading because of avoided in all cases. Operation, even for a brief period under these conditions,
operating pump at low heads (low discharge restriction), excessively high or low can cause superheating of enclosed pump and result in a violent explosion. All
voltage, inadequate wiring, incorrect motor connections or defective motor or pump. necessary measures must be taken by the end user to ensure this condition is
avoided.

DO NOT obstruct the openings and slits provided for ventilation and heat dispersal. Reverse operation will cause extenxsive damage to the pump.

www.jetsgroup.com

Do not run the pump dry. Running the pump without sufficient water will result in Disease Hazards: Effluent is a common mode of transmission for parasitic
damage to equipment. Ensure that a sufficient water level is maintained. organisms. Some of these may be pathogenic, meaning that they may
have the capability of causing serious communicable disease. Good
personal hygiene, use of disinfectant soap and avoidance of hand to
mouth transfer are necessary for all working in contact with the
equipment. Skin abrasions, punctures or wounds of any other nature
require immediate and proper medical attention.
12.2 Notice 12.5 Notice

Additional and replacement parts should only be obtained from the manufacturer or Use this equipment only in the manner intended by Jets Vacuum AS. If you have
distributor questions after reading these instructions contact Jets Vacuum AS directly.
12.6 Notice
DO NOT use the Jets™ sanitary system if any component is damaged or missing.
Delivery, Receipt of Goods and Transportation

Goods to be protected against shock, dust, humidity and moisture. Suitable adequately dimensioned transporting equipment is to be used. Note
that the equipment may contain components that are easily damaged as a result of inappropriate handling. Jets Vacuum AS is not responsible for
or liable for delivery delays resulting from occurrences outside of Jets Vacuum AS' immediate control. On receipt of goods, check for visual
damage. Any damage detected after dispatch should be reported immediately to Jets Vacuum AS. Damages and/or discrepancies must be
reported in writing no later than eight (8) days after receipt of goods. Commissioning must be postponed until the equipment has been inspected.
Do not dispose of damaged items. Your direct supplier will advise you of the procedure to follow.
Storage
Unless otherwise specified, goods are to be stored in a dry environment between -30°C and +40°C prior to installation. The storage location must
be dust free, low humidity (≤95%) and be free from moisture. Keep clear of foreign objects.
Installation to End Use

The Vacuumarator™ pump has been designed to operate at peak performance under the following climatic conditions: Site to be a dry
environment between +0°C and +45°C at altitudes ≤3000m above sea level. Operation above this altitude will result in de-rated values. Operation
in temperatures above 45°C will result in reduced pump capacity. Use in environments below 0°C requires use of antifreeze. The site location is to
be low vibration (Vrms ≤0.2 mm/s) with vibration resistance to acceleration up to 0.7g. The site is to be dust free, free from moisture, free from
condensation and have an average relative humidity of maximum 95%.

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Installation
1.10 Warning
Failure to properly lift and support equipment can result in serious physical injury and/or equipment damage.
The pump is always to be lifted, moved and transported in a horizontal position. Prior to moving the pump, ensure that the following information
has been considered.
● Total weight.
● Center of gravity.
● Maximum outside dimensions.
Drain the pump of all liquid. Rinse and plug any openings to prevent spillage.
Installation Site Considerations

1. Information required to determine floor spaces/installation space requirements can be determined from dimension drawings. Consider pipe
installations and other installations, such as mounting plates.
2. The location of the installation should have sufficient clearance around the pump to allow ventillation and heat dispersal.
3. Installation must comply with all local, state and federal safety codes and practices.
4. Select a mounting plate/surface, which will minimize vibration and/or torsion of the baseplate. A solid and sturdy base is necessary.
5. It is recommended that the pump be installed at the same level or lower than the lowest waste water source in the system.
Installation
1. To avoid foreign matter entering the pump, do not remove the protective covering on the pumps inlet/outlet until pipes are to be connected.
2. Flush the piping system and/or any connections to the pump to ensure that all particles have been removed prior to connection.
3. Check any piping to be connected for leakage prior to connection.
4. Ensure that all safety information has been read and precautions have been taken.
5. Check that the pump direction is correct in relation to connecting pipes. Ensure that the pump inlet is aligned with the inlet pipe and the pump
outlet is aligned with the outlet pipe.
6. Securely connect the inlet pipe.
7. Securely connect the outlet pipe.
8. Unscrew the fan cover and remove it. Manually rotate the shaft by hand turning the fan. Thoroughly check and ensure that all moving parts
rotate freely without obstruction. Re-fit the fan cover and secure it.
9. Ensure that the pump is placed on a flat surface and that all four fundament flanges are in contact with the surface.
10. Secure the pump to the base plate/in position at the installation site.

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Electrical Installation
Prior to connecting any electrical wiring, ensure that all electrical safety warnings are read and understood. Take the necessary precautions to
prevent accident, injury or damage to equipment.
Electrical connection details are located on the motor nameplate. Read the information with care prior to connecting the electrical wiring.
3.1 Warning
All wiring should be performed by a licensed or certified electrician.
3.28 Warning
Never work on the equipment when power is applied.
Electrical Connection:
1. It is recommended that the pump be protected against overload by means of a circuit breaker and/or fuse. Circuit breakers and fuses are to
be sized in accordance with the full load amperage as given on the motor name plate.
2. It is recommended that a stop/emergency switch be located in the near vicinity of the pump for use in an emergency.
3. When connecting the pump, be sure to ground the motor.
4. Ensure that all local, state and federal electrical codes are observed.
5. Check the rotation direction of the shaft is correct in relation to the rotation direction on the serial number label. Note that incorrect rotation
may result in damage to the pump.
6. Connect the electrical wiring as per the connection details on the products nameplate.
Startup Procedures
Following installation, the following standard startup procedures are to be carried out to ensure pump function.
7.16 Warning
Do not run the pump dry. Running the pump without sufficient water will result in damage to equipment. Ensure that a sufficient water level is maintained.
Startup:
1. Ensure that the complete manual has been read and understood.
2. Ensure that all obstructions have been removed.
3. Carry out a visual inspection of the pump ensuring no damage has occurred under installation.
4. Check that all safety guards/precautions are in place.
5. Ensure that the inlet and outlet pipes are securely attached.
6. Ensure that the electrical connections are correct and as per the information provided on the motor name plate.
7. Fill water into the pump.
9. Turn on the power supply to the pump.
10. Check the rotation direction is in accordance with the serial number label (i.e. clockwise when observing the rotation on the fan side from the
motor end of the pump).
11. Check that the pump builds/generates vacuum.
12. If unusual vibration and/or noise is experienced, turn the pump off immediately. Refer to the troubleshooting guidelines.
13. If abnormal operation is experienced, turn the pump off immediately. Refer to the troubleshooting guidelines.

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Shutting Down the Pump
3.28 Warning
When taking a pump out of service, the following must be observed.
1. Run freshwater through the pump before shutting down the pump in order to reduce the risk of transmission of parasitic organisms.
2. Disconnect power to the pump.
3. Ensure the proper personal protective equipment (PPE) is worn.
4. Ensure that protective equipment/gloves/goggles are used to prevent contact with hazardous wastes.
5. Drain the pump of any liquid. If necessary, rinse with a neutral liquid.
6. Disconnect the pump inlet connection from the inlet pipe.
7. Disconnect the pump outlet connection from the outlet pipe.
8. Unscrew the pump from the baseplate/unscrew any installed vibration dampers.
9. If it is necessary to move/transport the pump, follow the lifting instruction guidelines.
Draining the Pump
A suitably dimensioned container with low edges is required.
1. Position the container under the pumps suction chamber.

2. Unscrew the nuts holding the cover in place.
3. Carefully drain any liquid into the container. Note that it is not possible to drain all liquid.
4. Position the container under the pumps pressure chamber.
5. Unscrew the plug in the pressure chamber.
6. Carefully drain any liquid into the container.
In Case of Emergency
In the event of pump breakdown or loss of liquid in the pump, immediately disconnect power to the pump. It is recommended that an emergency
switch be located nearby the pump. Contact the responsible person in charge of pump operation. When handling the pump in the case of
emergency, ensure that all safety precautions are taken and that service personnel are aware of the risks of transmission of of parasitic organisms
from effluent. Once resolved, follow start up procedures as outlined in this document.
Service and Maintenance

Intended Use
The pump is intended for pumping effluent and/or other liquids (100% liquid with content including particles such as dirt). To maintain the expected
operational lifetime, the following should be observed.
1. Do not pump liquids containing cleaners that create foam.

2. Minimize pumping of liquids containing caustic cleaners (such as drain cleaner) or bleach.
3. Minimize pumping of abrasive, chlorine or corrosive cleaners.
Mild soap or biological cleaners are recommended. See Jets Vacuum AS product range for suitable cleaning solutions.
Scale Build Up
Pumps used for pumping effluent are subject to scale build up. Regular follow up during maintenance intervals is recommended based on pump
usage. Scale build up, if left untreated, may affect the long term running condition of the pump and may lead to low vacuum.
To treat scale buildup, it is necessary to flush a suitable descale solution through the pump. For scale build up, we recommend use of Jets Vacuum
AS descale products. Contact your Jets Vacuum AS supplier for information.

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Out of Use - Not in Regular Use

If the pump is to stand unused over longer periods, the following precautions are to be taken.
1. Disconnect the power.

2. Drain the pump of liquid. See instructions under "Shutting Down the Pump".
3. Flush the pump with a neutral liquid.
4. Wipe out the interior of the pump with a soft dry cloth.
2.11 Warning
Beware of sharp surfaces.
5. Fill the pump with rust inhibitor that is compatible with all pump components. Rotate the shaft by hand to preserve all internal surfaces. Drain
the excess liquid from the pump.
6. Plug/seal the inlet and outlet and any other openings that allow atmosphere into the pump.
7. Protect the exterior surfaces with an anti-rust material such as grease, oil etc.
8. Cover the pump with plastic or a similar protective material.
9. Rotate the shaft at regular intervals (approx. every 3 months) to prevent seizing.
10. Ensure that the pump is stored in a location where it will not be damaged. See storage information in this document.
11. The pump must be stored in a dry location free from moisture and vibration.
Frost and Freezing Conditions
For locations/installations where frost/freezing may occur, frost protection measures must be taken. For further information contact Jets Vacuum
AS or your nearest supplier for a copy of technical information regarding frost protection measures.
The following procedures are to be observed when the pump is to be subjected to frost/freezing conditions.
1. IN USE: Liquid fed into the inlet pipe is to be dosed with appropriate quantities of a suitable antifreeze solution.
2. STORAGE: Drain the pump of liquid. See instructions under "Shutting Down the Pump".
CAUTION: Never use automotive antifreeze (ethylene glycol) in the toilet system.
NOTE: Failure to adequately protect the pump from damages may result in void of your warranty coverage.
NOTE: Jets Vacuum AS reserves the right to deny any warranty claim submitted if the claim is caused by frost/freezing damage.
Spare Parts and Accessories

Available spare parts are indicated in the component list for the pump. Spare parts and accessories can be ordered via your local Jets Vacuum AS
supplier. For multi-pump installations, a complete recommendation for spare parts is available. Contact your Jets Vacuum AS supplier for details.
● Disassembly of components may void the warranty.

● Refer to the technical data sheets for specific product information. Refer to the products troubleshooting information for general maintenance.
● It is recommended that service and maintenance routines be carried out in accordance with the information in this document.
● Note that spare parts may be available for sub-assembly products. See the individual product data sheets for spare part listings.
Cleaning/Flushing the Pump
Fresh water supply may be connected to the suction chamber on the pump to flush and clean, when necessary, and to fill the pump with water
after service.

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Service and Maintenance Assistance
Jets Vacuum AS provides all customers with 24 hour worldwide technical assistance. For urgent matters, please contact Jets Vacuum AS Service
Department at +47 70 03 91 00. For other matters, please contact your nearest authorized supplier.
When making enquiries, please have the following information available.
● Order Number
● Pump model number.
● Pump serial number (the serial number identification is located on the label applied to the pump).
● Part number, description, quantity (see the product component list for details).
Assembly Instructions
● All parts must be clean.
● Use water when assembling the shaft seals.
● Always use new O-rings. Carefully ensure that all O-rings are in the correct position.
● Before tightening the bolts, the pump should be placed on a flat surface.
● Tighten bolts in a cross formation.
● Lubricant is not to be used during assembly of the pump unless stated.
● Control check all parts for wear and tear or damage and clean/replace parts as necessary.
● Ensure that Loctite® or an equal type and quality locking compound is applied at the points indicated in the assembly procedure.
● 2.11 Warning
Locking Compound
The use of a thread locking compound (liquid anaerobic adhesive) such as Loctite® is recommended at marked assembly points. Loctite® may be
exchanged for any suitable equal type and quality locking compound. This recommendation is made to increase the reliability of threaded
assemblies.
Using a suitable thread locking compound:
● Reduces movement due to vibration and thermal expansion.

● Seals against corrosion and leakage.
● Acts as a thread lubricant.
● Reduces the need for on-torque adjustment.
Scheduled Maintenance
Interval Action Note
Weekly. Carry out a visual inspection of the Remove any foreign matter that may interfere with function/
unit. operation of the Vacuumarator™ pump.
Once per year (annually). Check the Vacuumarator™ pump for Carry out descaling of the Vacuumarator™ pump.
scale build-up.
2 years or 6000 hours, whichever Change the bearings on the electrical

occurs first. motor.
Inspect and, if necessary, replace the

shaft seal, Vacuumarator™ and
electrical motor.
Troubleshooting
Jets Vacuum AS provides the following troubleshooting information to assist in resolving issues that may arise with your installation. For more
detailed information or assistance, please contact Jets Vacuum AS.

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Problem Cause Action
The pump does not start. The macerator has become clogged. Remove the blockage from the macerator.
Power connection failure. Disconnect the power supply. Clean and dry the connection
and reconnect the power supply.
Check for a tripped fuse and replace/reconnect if

necessary.
Low Vacuum. Lack of liquid to the Vacuumarator™ Check that the water supply to the Vacuumarator™ pump is
pump. sufficient during operation and correct if insufficient.
Leakage in the vacuum pipes. Check for leakage in the pipes and repair.
The macerator has become clogged. Remove the blockage.
Build up of urine scale in the pipes Carry out descaling of the Vacuumarator™ pump.
and/or pump.
Foaming in the pump (may occur with Remove the foam by running freshwater through the pump.
too much soap or incorrect antifreeze).
Water is leaking from the Defective shaft seals. Check and replace the shaft seals.
Vacuumarator™ pump.
Overload of the electric motor. The motor protection relay has tripped. Investigate the cause for the overload and repair.

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Appendix: Marine Segment Installation Information

Marine Segment Installation Information
When designing the installation, it is important to provide sufficient space for inspection and maintenance. It is recommended that vibration
dampers be used. Flexible joints must be used when connecting the pumps suction and pressure sides.
The pump must be located so as to avoid head loss on the outlet pipe. The height of the outlet pipe should be kept at a minimum, preferably less
than 2 meters, as increased height of the outlet pipe will reduce vacuum capacity of the pump. If increased height is needed, please contact Jets
Vacuum AS Service Department.
Rotation of the Vacuumarator™ Pump

The correct rotation is indicated with an arrow on the pump housing. The rotation of the pump is always counter clockwise as seen from the
Vacuumarator™ end of the pump (or clockwise when observing the rotation from the fan side on the motor end of the pump). Prior to checking the
rotation, make sure that the pump is filled with liquid. Starting the pump without liquid will damage the shaft seals.
Vented Connection
All connections are to be vented to allow exhaust air to dissipate (i.e. vented sewage treatment plant/vented holding tank etc.).
Connection to a Sewage Treatment Plant

If connected to a sewage treatment plant, the discharge pipe from the pump is connected to the plant. See the Sewage Treatment Plant
instructions for further information.
Integrated Holding Tank

If the pump is to be connected to an integrated holding tank, connections for pumps must be made according to the Technical Manual.
Fresh Water Supply

Fresh water supply may be connected to the suction chamber on each pump to flush and clean, when necessary, and to fill the pump with water
after service. See cleaning/flushing the pump in the products technical data.

Vacuumarator Feed Pump Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
234 x 163 x 240 mm (LxWxH)
Weight.................................................................................................................
9.46 kg
NS 16530
Ø 50 mm
Ø 32 mm
Note:
* NOT AVAILABLE AS A COMPLETE ITEM.
* COMPONENTS AVAILABLE INDIVIDUALLY AS LISTED.
Jets™ Vacuumarator™ Feed Pump is designed for integration with
an industrial standard motor from Jets™ electric motor range. The
purpose of the Vacuumarator™ Feed Pump is to pump and macerate
effluent and other liquids.

Disclaimer
Warranty

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Components 17 Pressure Chamber............................................................................................

02B101028*
18 Screw, M6x16...................................................................................................
036305000*
1 Pipe, ø50mm.......................................................................................................................................................................................................................
02B101011* * Component/s avaliable as replacement parts.
2 Macerator............................................................................................................................................................................................................................
02B101025*
3 Washer, M6.........................................................................................................................................................................................................................
036304901*
4 Flange.................................................................................................................................................................................................................................
028211030*
5 O-ring..................................................................................................................................................................................................................................
037219276*
6 Screw, M6x150....................................................................................................................................................................................................................
036230805*
7 Suction Chamber................................................................................................................................................................................................................
02B101026*
8 Plug.....................................................................................................................................................................................................................................
020202900*
9 Pipe Outlet, ø32mm............................................................................................................................................................................................................

02B101016*
10 Plug.....................................................................................................................................................................................................................................
028211031*
11 Key......................................................................................................................................................................................................................................
02B101020*
12 Rotor...................................................................................................................................................................................................................................
02B101014*
13 Shaft seal............................................................................................................................................................................................................................
038201550*
14 Spacer Sleeve.....................................................................................................................................................................................................................
02B101017*
15 O-ring..................................................................................................................................................................................................................................
037219262*
16 O-ring..................................................................................................................................................................................................................................
037219275*

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WARNING: Indicates a potentially hazardous situation which, if not avoided could result in General information to all users.
death or serious injury or equipment damage.
Symbol denotes required personal protective equipment is required. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
NOTICE: Indicates important information, which if not followed, may cause damage to
equipment.




7.9 Warning 7.10 Notice

Operation of any pumping system with a blocked suction and discharge must be DO NOT obstruct the openings and slits provided for ventilation and heat
avoided in all cases. Operation, even for a brief period under these conditions, can dispersal.
cause superheating of enclosed pump and result in a violent explosion. All necessary
measures must be taken by the end user to ensure this condition is avoided.


12.6 Notice

Storage
The Vacuumarator™ has been designed to operate at peak performance under the following climatic conditions: Site to be a dry environment
between 0°C and +45°C at altitudes ≤3000m above sea level. Operation above this altitude will result in de-rated values. Operation in
temperatures above 45oC will result in reduced pump capacity. Use in environments below 0°C requires use of antifreeze. The site location is to

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Disassembly Instructions
1 2
Turn off and disconnect the power to the pump. Always disassemble from the
3.2 Warning suction side of the
Never work on the equipment when mains power is applied. Vacuumarator™ pump. Start the
For equipment fitted with a frequency converter: After disconnecting the input power, disassembly in an upright
always wait for 5 min to let the intermediate circuit capacitors discharge before you
start working on the equipment.
position, motor placed down.
3 4
Remove the suction chamber by Pull to remove the Flange
loosening the 6 hex screws (Screw, assembly.
M6x16) ⑱ and Washers ③ between
the suction chamber and the flange.
5 6
Remove the Pipe, ø50mm ① and the Screw out and remove the four
O-ring ⑤ from the Flange ④. stay bolts (Screw, M6x150) ⑥.
7 8
Lift off the Suction Chamber Remove the Adapter ⑩ and Plug
assembly. ⑧.
9 10
Unscrew the four bolts (B) holding Unscrew the center hex screw
the Stationary Knife (A) from the (A) on the Rotating Knife (B)
Macerator assembly. (center of the Macerator).
11 12
Remove the Rotor ⑫. Remove the Key ⑪.

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13 14
Remove the Shaft seal ⑬. Remove the O-ring ⑯.
15 16
Remove the Pressure chamber Remove the O-ring ⑮ from the
assembly and Spacer sleeve. Spacer sleeve ⑭.
17
Remove the Pipe Outlet, ø32mm ⑨
from the Pressure chamber ⑰.
● 2.11 Warning
Locking Compound
assemblies.


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Silicon Compound
The use of a silicone compound such as the CHEMPLEX® Silicone Compounds is recommended at marked assembly points.
Silicone compounds are:
● resistant to oxidation.
● resistant to thermal degradation.
● resistant to a broad range of chemicals.
● able to maintain these properties over a wide temperature range.
1 2
Fit the Pipe Outlet, ø32mm ⑨ on the Fit the O-ring ⑮ and the Spacer
Pressure chamber ⑰ using Loctite® sleeve ⑭. During maintenance,
542 or an equal quality locking replace the O-ring.
compound.
3 4
Position the Pressure chamber Position the O-ring ⑯ on the
assembly and the Spacer sleeve on Pressure chamber using
the shaft. Chemplex® 750 or an equal
quality viscous, silicone paste.
During maintenance, replace the
O-ring. Ensure that the O-ring is
correctly positioned.
5 6
Slide the Shaft seal ⑬ into position Insert the Key ⑪.
on the shaft. Use care to ensure that
the position is correct (i.e. fully
inserted).
7 8
Position the Rotor ⑫ on the shaft. Insert the Adapter ⑩ in the
Suction Chamber using Loctite®
542 or an equal quality locking
compound.
Insert the Plug ⑧ and Adapter ⑩

in the Suction Chamber using
Loctite® 577 or an equal quality
locking compound.
9 10
Position the Suction Chamber on the Loosely screw in the four stay
assembly. bolts (Screw, M6x150) using
Loctite® 222 or an equal quality
locking compound.

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11 12
Insert the Stationary Knife from the Insert the Macerators rotating
Macerator. Secure the Stationary knife and hex screw in the
Knife using the four bolts from the assembly using Loctite®222 or
Macerator assembly using an equal quality locking
Loctite®222 or an equal quality compound on the hex screw (A).
locking compound.
It is highly recommended to use
an alignment tool when
assembling the macerator in the
pump. Contact Jets Vacuum AS
or your local approved supplier
for alignment tool details.
13 14
Tighten the four stay bolts (Screw, Turn the center hex bolt on the
M6x150) ⑥ in a cross formation. Macerator to ensure that all parts
rotate freely without obstruction.
15 16
Visually check that there is a Screw the Pipe, ø50mm into the
clearance between the Rotating Flange securely. Position the O-
Knife and the Stationary Knife (A). ring on the assembly using
Chemplex® 750 or an equal
quality lubricant. During
maintenance, replace the O-ring.
17 18
Position the Flange on the assembly. Secure the Flange to the Suction
Chamber by inserting and
tightening the 6 hex screws
(Screw, M6x16) ⑱ and Washers
③ in a cross formation using
Loctitite® 222 or an equal quality
locking compound.
19
Complete.

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Motor Type..........................................................................................................
7AA80M02
IP 55
F
Duty.....................................................................................................................
S1-100%
45 °C
Weight.................................................................................................................
10.8 kg
Cast Iron
Conformity...........................................................................................................
IE1
CE
NEN/ISO 2373-1974 class "N"
Marine Classification...........................................................................................
According to DNV
Min ÷20 °C - Max +55 °C
Humidity..............................................................................................................
Class F / 95%
Starting Torque d.o.l............................................................................................
N/A // 260 %
Starting Current d.o.l...........................................................................................
N/A // 610 %
No Load Current..................................................................................................
N/A/N/A // 1/ N/A A
Dimensions.........................................................................................................
A - 330 mm
B - 160 mm
The precision engineered industrial motor is designed to provide C - 200 mm
optimal performance and reliability over an extended lifetime.
Operating Data
Patents and Trademarks Frequency...........................................................................................................
// 60 Hz
Jets™, Vacuumarator™, Helivac™, VC™, VOD™, CVS™ and Power Output......................................................................................................
// 1.27 kW
Copyright 2011, Jets AS. Speed..................................................................................................................
C-CW // 3450 rpm
Voltage................................................................................................................
Y N/A /∆ N/A // Y690/∆ N/A V
Disclaimer
Nominal Current..................................................................................................
N/A / N/A // 1.6/ N/A A
methods allow. All rights reserved. Jets Vacuum AS has a policy of Power Factor.......................................................................................................
N/A // 0.88 cos ɸ
continuous improvement on its products and reserves the right to Efficiency.............................................................................................................
N/A // 77.3%
herein is current at the time of printing and is subject to change Temp. Rise Windings...........................................................................................
N/A // 86.9 K
without notice. No part of this document may be reproduced in any Temp. Rise Surface.............................................................................................
N/A // 25.8 K
Warranty

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com
Components
1 Sealing Ring...........................................................................................................................................................................................................................
037260701*
2 Screw, M6x20.........................................................................................................................................................................................................................
036230802*
3 Motorflange............................................................................................................................................................................................................................
031234901*
4 Ball Bearing............................................................................................................................................................................................................................
038201720*
5 Shaft with Rotor......................................................................................................................................................................................................................

031151306*
6 Spacer Sleeve........................................................................................................................................................................................................................
036291501*
7 Stator, 690-60.........................................................................................................................................................................................................................
// 60 Hz Y N/A /∆ N/A // Y690/∆ N/A V
031150113*
8 End Cover..............................................................................................................................................................................................................................
031151313*
9 Screw, M6x18.........................................................................................................................................................................................................................
036305013*
10 Fan.........................................................................................................................................................................................................................................
031151308*
11 Fan cover...............................................................................................................................................................................................................................
031151309*

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com






terminal.





avoided.

DO NOT obstruct the openings and slits provided for ventilation and heat dispersal. A pump is a pressure vessel. Any pressure vessel can explode, rupture, or
discharge its contents if sufficiently over pressurized causing death, personal
injury, property damage, and/or damage to the environment. All necessary
measures must be taken to ensure over pressurization does not occur.


12.6 Notice

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com

Storage

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com
Installation
Electrical Connections
U – Red 20 – Grey 3.1 Warning

V – Orange E2 – Grey All wiring should be performed by a licensed or certified electrician.
W – Black
Before beginning any electrical installation, read the motor name plate and connection information on the pump carefully. If the information is not
clear, stop work immediately and contact your local distributor or Jets Vacuum AS Service Department.
3.1 Warning
1 2
Unscrew the 4 screws (Screw, Pull the Sealing Ring ① and the
M6x20) ② holding the Motorflange. Motorflange ③ off of the Shaft
w/rotor.
3 4
Unscrew the screws (A) holding the Remove the Fan cover ⑪ and
Fan cover in place. Fan ⑩.
5 6
Unscrew the screws (Screw, M6x18) Remove the End Cover ⑧.
⑨ attaching the End Cover to the
Stator.
7 8
Remove the Spacer Sleeve ⑥ from Pull the Shaft w/rotor out of the
the End Cover ⑧. Stator ⑦.
9
Remove the Ball Bearing ④ on the
motor end and the Ball Bearing ④ on
the Vacuumarator™ pump end of the
Shaft w/rotor ⑤.

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com
● 2.11 Warning
Locking Compound
assemblies.

1 2
Position the Ball Bearing ④ on the Insert the Shaft w/rotor into the
motor end and the Ball Bearing ④ on Stator ⑦.
Shaft w/rotor ⑤.
3 4
Position the Spacer Sleeve ⑥ in the Position the End Cover ⑧ on the
End Cover ⑧. Shaft w/rotor.
5 6
Screw in the three screws (Screw, Mount the Fan ⑩ and Fan cover
M6x18) ⑨ securing the End Cover to ⑪.
the Stator.

Motor, 690V/60Hz Tel. +47 70 03 91 00
www.jetsgroup.com
7 8
Secure the Fan cover with the two Position the Sealing Ring ① and
screws (A). the Motorflange ③ on the Shaft
w/rotor.
9 10
Screw in the three screws (Screw, Completed.
M6x20) ② securing the Motorflange
using Loctite® 222 or an equal
quality locking compound.

c
Discharge Pump, Complete Technical Data
DATA SHEET NO. 028211101 - 07.02.2014 Page 1 of 8
* Illustration photo only.
JetsTM Discharge Pump is a compact, system-integrated, non-clogging, centrifugal pump designed to pump
Discharge Pump
Part No.: ................................................................................................................................028211101
Outside dimensions: ...............................................................................534 x 218 x 320 mm (LxWxH)
Total weight: .....................................................................................................................Approx. 55 kg
Connection inlet: ............................................................................................................. DN 50, PN 10
Connection outlet: ............................................................................................................DN 50, PN 10
Humidity..............................................................................................................................................95%
Conformity:.............................................................................................................................
Operating Data:
Power Connection: ................................................... 690V/50Hz ........................................ 690V/60Hz
Power output (Pnom): .........................................................3 kW ..............................................3.45 kW
Speed (min-1.): ..................................................C-CW 2890 rpm .................................C-CW 3490 rpm
............................................690/347 ..............................................690/400
Nominal current: .............................................................4,1/7,0 A .............................................3,9/6,8 A
Power factor (cos. phi.):........................................... 4/4 load 0.85 ...................................... 4/4 load 0.86
.......................................................... 4/4 load 83,5% ................................... 4/4 load 85.4%
Note: Changes without prior notice.
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Myravegen 1, N-6060 Hareid, Norway. Tel. + 47 70 03 91 00. Fax + 47 70 03 91 01. E-mail: post@jets.no
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Operating Data
Motor Data:
Electric Motor ....................................................................................................................... 7BA100L02
Start current (Ia/In) ........................................................................................................................720%
Enclosure: .......................................................................................................................................IP 55
Mounting ..................................................................................................................................... IM3001
Insulation Class ....................................................................................................................................F
Ambient Temperature .............................................................................................................45 oC VDE
Data is based on continuous rating - S1
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Discharge Pump, Complete Installation
Important Safety Information
this guide. For your own protection and the protection of others, it is necessary to familiarize yourself with,
with local, state and federal laws are followed. Jets AS assumes no responsibility for equipment damage,
Safety information references are in accordance with Jets AS documentation system. If you do not
understand the warnings, stop work immediately and contact Jets AS (citing the safety reference number) for
For further information about the included warnings or any other safety concerns please contact Jets AS.
WARNING 3.4.1 Wear safety glasses with side shields at all times when working with equipment.
CAUTION 3.4.4
WARNING 5.1 The safety of the equipment is guaranteed only if it is used in compliance with the
WARNING 5.9
tradesman.
WARNING 5.10 . See

product documentation for details.
WARNING 9.1 To reduce the risk of electrical shock, the pump should be plugged directly into a
properly installed and grounded 3-prong grounding type receptacle. The green (or
green and yellow) conductor in the cord is the grounding wire. The motor must be
securely and adequately grounded for protection against shock.
WARNING 9.2 Do not touch an operating motor. Do not work on the equipment when the rotor is in
operation. Before installation and maintenance work on equipment, stop the motor.
Þ» ¿©¿®» ±º ®±¬¿¬·²¹ °¿®¬ ±º ¬¸» ³±¬±®ò
DANGER 9.3
WARNING 9.4
WARNING 9.5
WARNING 9.6
DANGER 9.7 Do not handle the pump or pump motor with wet hands when standing on a wet or
damp surface or when standing in water. Fatal electric shock may occur.
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Discharge Pump, Complete Installation
WARNING 9.9 Ì¸» ³¿¨·³«³ ±°»®¿¬·²¹ ¬»³°»®¿¬«®» ±º ¬¸» ¹®»¿» ¿²¼ ¾»¿®·²¹ô õïïðpÝô ³«¬ ²±¬ ¾»
»¨½»»¼»¼ò Ô«¾®·½¿²¬ ½±²¬¿·²·²¹ ÛÐ ¿¼³·¨¬«®» ¿®» ²±¬ ®»½±³³»²¼»¼ ·² ¸·¹¸ ¾»¿®·²¹
¬»³°»®¿¬«®» ·² º®¿³» ·¦» îèð ¬± ìëðò
WARNING 9.10 -
WARNING 9.11 Operation of any pumping system with a blocked suction and discharge must be
NOTICE 9.12
WARNING 9.13
BIO HAZZARD 11.2 -
of causing serious communicable disease. Good personal hygiene, use of disinfec-
in contact with the equipment. Skin abrasions, punctures or wounds of any other
nature require immediate and proper medical attention.
BIO HAZZARD 11.3 -

ing serious communicable disease. Release of discharge into nature must comply
with all local and international regulations.
Standards and Operating Conditions
a) During Transport/Prior to Installation

Goods to be protected against shock, dust, grinding, welding, humidity and moisture. Suitable, adequately
be reported immediately to Jets AS and commissioning must be postponed until equipment has been
inspected.
b) Storage
°C and +
c) Installation to End Use

o
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105
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Discharge Pump, Complete

Maintenance
ITEM PART NO TITLE DWG NO QTY ITEM PART NO TITLE DWG NO QTY
1 028211121 Pump housing SP40-01 1 17 031225310 Terminal box 1
2 036207618 Screw 4 18 038213500 Ball B earing 1
3 036207611 Screw 1 19 036291510 Space r sleeve 1
4 028211122 Pressure Cylinder SP40-02 1 20 031261030 End Cover 1
5 028211123 Impeller SP40-03 1 21 036312704 Screw 4
6 038201551 Shaft Seal 1 22 021201810 Key 1
7 037219270 O-ring 1 23 031261110 Fan 1
8 028211124 Base flange SP40-04 1 24 037227020 Circlip 1
9 036207617 Screw 4 25 031261040 Fan Cover 1
10 036304300 W asher 8 26 034232950 Plug 2
11 037260700 Sealing ring 1 27 028211128 Key 1
12 036503410 Screw 4 28 036531801 Scre w 2
13 028211125 Motor Flange SP40-05 1 29 028211127 Bearing flange SP40-07 1
14 038223700 Ball Bearing 1 30 Fundament spacer SP40-04-01 1
15 028211126 Shaft with Rotor SP40-06 1 31 Screw 2
16 See table Stator 1
Available Parts
Discharge Pump ...............................................................................................................028211120

Motor ............................................................................................................................... 031280055
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Maintenance
The following procedures may only be carried out by an authorised professional.
All parts must be marked before disassembly to ensure reassembly in the correct order and angle position.
The disassembly process shall always be carried out from the suction side of the pump (i.e. opposite the
motor). Dismount the pump from the bed plate.
1.
2. Turn off and disconnect the power to the pump.
WARNING 4.2.1
min to let the intermediate circuit capacitors discharge before you start working on the equipment.
WARNING 5.3 Beware of hot surfaces. Some parts remain hot for a period after disconnection of the electrical supply.
WARNING 9.2 Do not touch an operating motor. Do not work on the equipment when the rotor is in operation. Before
installation and maintenance work on equipment, stop the motor. Þ» ¿©¿®» ±º ®±¬¿¬·²¹ °¿®¬ ±º ¬¸» ³±¬±®ò
3.
BIO HAZZARD 11.2
-
ance of hand to mouth transfer are necessary for all working in contact with the equipment.
Skin abrasions, punctures or wounds of any other nature require immediate and proper
medical attention.
4.
WARNING 5.11 Beware of sharp surfaces.

5.
6. -
ing.
7.
8.
9.
10.
The following procedures may only be carried out by an authorised professional.
www.jetsgroup.com
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107
Maintenance
1. Control check all parts for wear and tear/damage. Clean all parts prior to reassembly.
2. Replace the sealing ring. Carefully ensure that the sealing ring is in the correct position.
3. Replace the mechanical seal.
WARNING 5.11 Beware of sharp surfaces.
4. Reinsert the key to the correct position in the slot.

5. Return the spacer and impeller to the correct position.
6. Screw in the hex screw to secure the impeller. Use of a locking compound (i.e. Loctite ®) on the screw is
recommended. Tighten the bolts to 30Nm torque.
7.
obstruction.
8.
9. Screw in the four bolts connecting the pump housing. Prior to tightening the bolts, ensure that the pump is
10. Tighten the nuts to the four bolts in a cross formation.

11.
12. Reconnect the inlet/outlet pipes.
13. Reconnect the power to the pump and turn on the power supply.
DESCRIPTION INTERVAL
Control check and replace the
(or if a water leakage should occur during
necessary. running.
Control check and change the
bearings on the electrical motor
if necessary.
Troubleshooting
PROBLEM CAUSE ACTION
Water is leaking from the Check and replace the shaft

Discharge Pump. seals.
The motor protection relay has
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108
Betriebsanleitung
Operating Instructions
Kezelési útmutató
Návod k obsluze
KDT 3.80
Instructions de service Navodilo za uporabo
Istruzioni d’uso Návod na obsluhu
Handleiding Upute za rad
Instrucciones para el manejo Manual de operatii
Manual de instruções Treoracha Oibriúcháin
Naudojimosi instrukcija
Kasutusjuhend El Kitabi
2006/42/EG
Lietošanas instrukcija
Driftsinstruks
Driftsinstruktioner
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116
Jets™ 25MBA Vacuumarator™ Pump Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Capacity..............................................................................................................
13.9 m³/h ACMH at 500 mbar abs. (50% vacuum) 50 Hz
22.4 m³/h ACMH at 500 mbar abs. (50% vacuum) 60 Hz
690 x 204 x 278 mm (LxWxH)
Weight.................................................................................................................
63.5 kg
Stainless Steel
Ø 55 mm
Ø 32 mm
IP 55
F
Duty.....................................................................................................................
S1-100%
Min +0 °C - Max +50 °C
Humidity..............................................................................................................
Class F / 95%
Conformity...........................................................................................................
Efficiency class IE1 in
accordance with exceptions
given in IEC60034-30
Operating Data
Vacuumarator™ pumps are the most compact, efficient and reliable Frequency...........................................................................................................
50 // 60 Hz
vacuum generators available for vacuum sanitary systems. The
pump creates vacuum, macerates sewage and discharges in one Voltage................................................................................................................
∆380-420/∆∆190-210 // ∆440-480/∆∆220-240 V
single–pass operation. Y660-720/YY330-360 // Y760-835/YY380-420 V
∆380-420/∆∆190-210 // ∆380-420/∆∆190-210 V
Features: Y660-720/YY330-360 // Y660-720/YY330-360 V
● Highly efficient in transporting any combination of black and grey Nominal Current..................................................................................................
6.1/12.2 // 5.9/11.8 A
water under vacuum. 3.5/7.0 // 3.4/6.8 A
6.1/12.2 // 6.1/12.2 A
● Small footprint and low weight allows unique installation 3.5/7.0 // 3.5/7.0 A
flexibility.
Speed..................................................................................................................
C-CW 2910 // 3490 rpm
● In line installation – direct discharge to sewer, STP (Sewage
Treatment Plant) or collecting tank. Power Output......................................................................................................
3 // 3.45 kW
3 // 3.45 kW
● High vacuum generating capacity.
3 // 3 kW
● Multiphase design pumps any combination of air and black/grey 3 // 3 kW
water.
Power Factor.......................................................................................................
0.85 // 0.87 cos ɸ
● Low energy consumption. 0.85 // 0.87 cos ɸ
● High quality – low life cycle cost. 0.85 // 0.86 cos ɸ
0.85 // 0.85 cos ɸ
Warranty Efficiency.............................................................................................................
84 // 84%
All products of the company are sold and all services of the company Patents and Trademarks
detailing warranty and terms and conditions of sale, copies of which Jets™, Vacuumarator™, Helivac™, VC™, VOD™, CVS™ and
will be furnished upon request. The information provided herein is for Softsound™ are trademarks and/or registered trademarks of Jets. ©
guidance only; it does not constitute a guarantee of the performance Copyright 2011, Jets AS.
Components
1 Vacuumarator 25MBA..................................................................................
023280010
2 Motor, 415/690-50 208/690-60....................................................................

M29 50 // 60 Hz
031280050*

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Mode of Operation
A Vacuumarator™ pump is a helical screw pump with an integrated macerator.
Designed as a mono-block pump, the Vacuumarator™ consists of a helical screw/impeller centrically located in a cylindrical rotor housing with two
end plates. A macerator, located in front of the impeller, consists of one rotating part and one stationary part. The rotating part is connected to the
end of the shaft. Ball bearings inside the electric motor support the shaft on the drive side. In operation, the liquid (consisting of black water or grey
water or a combination), forms a seal between the impeller and the cylindrical housing. Transport of air and water takes place in cavities created
by this seal, traveling from the suction to the pressure side of the rotor housing.
Design Advantages
Vacuumarator™ pumps are specially designed for use in vacuum sanitary systems. The pumps are also used for any kind of liquid transportation.
Manufactured to the highest standards this unique technology gives a highly reliable pump with few moving components and large tolerances
between rotating parts.
A highly efficient vacuum generator, this pump can transport any combination of air, sewage and liquid.
Small footprint, and in–line design allows for easy and a highly flexible installation configurations.
Renowned for lasting quality and low life cycle cost, Vacuumarator™ pumps come with a solid track record spanning decades, from all types of
vacuum sanitary systems and land and marine applications worldwide.
Multiphase pumps can accommodate all fluid stream properties up to 100 percent liquid and air, and all combinations in between. The flow stream
can also contain abrasives such as dirt or particles. The multiphase pump is designed to operate under changing/fluctuating process conditions,
changing process fluid composition, temperature variations, high and low operating pressures and exposure to abrasive/erosive media.
Multiphase pumping also helps eliminate emissions of greenhouse gases.

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The monoblock design with motor, screw and macerator on the same shaft provides a safe and simple construction and with few moving parts,
ensures operational stability. In-line design allows easy installation and a flexible pipe layout. Sewage is collected, macerated and discharged in a
single-pass operation. No recirculation means no foaming and lower energy consumption. Continuous flow instead of recirculation enhances any
downstream treatment process. The temperature of the sewage stays low, providing better treatment efficiency. The Vacuumarator™ pump is a
highly self-contained unit independent of a separate water supply.
Precision engineering ensures perfect fit of all pump components. The result is a pump that works effectively with a lengthy life span.
Function and Principle - 25 MBA Vacuumarator™ Pump

Explanation of the 25MBA Vacuumarator™ Function
① Inlet ⑤ Motor
② Flap Valve ⑥ Outlet
③ Macerator ⑦ Fan
④ Helical Screw
Normal Position - Pump Inactive
● Motor ⑤ - INACTIVE
Fan ⑦ - INACTIVE
● Helical Screw ④ - INACTIVE
Macerator ③ - INACTIVE
● Flap Valve ② - CLOSED
Running Conditions - Activated Sequence
1. Motor ⑤ - ACTIVATED
Fan ⑦ - ACTIVATED
2. Helical Screw ④ - ACTIVATED
Macerator ③ - ACTIVATED
3. Inlet ① - FLOWS
4. Flap Valve ② - OPENS
5. Outlet ⑥ - FLOWS
Running Conditions - Deactivation Sequence

1. Motor ⑤ - DEACTIVATED
Fan ⑦ - DEACTIVATED
2. Helical Screw ④ - DEACTIVATED
Macerator ③ - DEACTIVATED
3. Flap Valve ② - CLOSES
4. Inlet ① - FLOW STOPS
Outlet ⑥ - FLOW STOPS
Description
Flap Valve: Facilitates flow into the pump, seals vacuum in the pipes and prevents backflow.
Macerator: The macerator grinds waste to a fine pulp.
Helical Screw: The helical screw uses liquid to create a seal facilitating vacuum in the pump housing.
Shaft: The shaft is the connecting factor between the macerator, helical screw and motor. It supports and rotates the helical screw and macerator.

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Motor: Supplies power to support pump function.

Inlet: Flow inlet from the source into the pump.
Outlet: Flow outlet from the pump to the pipe connection/discharge.
Fan: The fan provides cooling for the motor.
Capacity and Power Consumption Curves
Capacity curves represent performance under ideal conditions. The test method is modelled on the standard throughput method, as described in
ISO21360-1.
For further information and test parameters, please refer to the Standard Performance Test.
Capacity 60 Hz

(B) Horizontal axis [mbar]

Absolute pressure
(Relative % below atmospheric pressure)
(C) - (D) Interval

Normal workload
(A) Vertical axis [kW]

Power consumption

Absolute pressure
(C) - (D) Interval

Normal workload

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Capacity 50 Hz


Absolute pressure
(C) - (D) Interval

Normal workload
(A) Vertical axis [kW]

Power consumption

Absolute pressure
(C) - (D) Interval

Normal workload

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Warns of risk of electrical shock which may cause significant physical injury or equipment WARNING: Indicates a potentially hazardous situation which, if not avoided could
damage. result in death or serious injury or equipment damage.
Symbol denotes required personal protective equipment is required. Symbol denotes required personal protective equipment is required.
Warns of biological materials that carry a significant health risk. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result





terminal.





avoided.

DO NOT obstruct the openings and slits provided for ventilation and heat dispersal. Reverse operation will cause extenxsive damage to the pump.

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12.6 Notice

Storage

The Vacuumarator™ pump has been designed to operate at peak performance under the following climatic conditions: Site to be a dry
environment between +0°C and +45°C at altitudes ≤3000m above sea level. Operation above this altitude will result in de-rated values. Operation
in temperatures above 45°C will result in reduced pump capacity. Use in environments below 0°C requires use of antifreeze. The site location is to

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Installation
1.10 Warning
The pump is always to be lifted, moved and transported in a horizontal position. Prior to moving the pump, ensure that the following information
● Total weight.
Drain the pump of all liquid. Rinse and plug any openings to prevent spillage.
Handling
Generally it is recommended that the pump be lifted on a pallet or similar using a forklift vehicle or with appropriate lifting equipment and straps/
slings/belts (see Jets Vacuum AS recommendation below).
For safe lifting with a winch, it is recommended to use appropriately dimensioned and certified straps/slings/belts. Check straps for signs of wear
and tear or damage prior to use. Do not used damaged belts or lifting equipment. Check the safe working load and working load limits of the lifting
equipment and straps/slings/belts.
● When lifting maintain the object in perpendicular position. ● Take all precautions to avoid swinging the object.
● Avoid lifts whereby straps/belts form a triangle with a top angle of ● Equipment is to be operated by qualified personnel.
more than 60º.
Correct Vacuumarator™ Pump Lifting Method

The following is Jets Vacuum AS recommended lifting method. The
following method has been fully tested and adopted as the most
suitable means of lifting the pump.
Lifting equipment: Fiber Straps

Sling/strap type: Endless round sling
Method: Choker
Color code: Purple or higher.
Position the straps as indicated in the accompanying drawing. Using

appropriately dimensioned lifting equipment, slowly raise the pump
from the surface.
6.10 Warning
• Do not stand under or pass beneath an elevated load.
• Do not stand within the swing radius of the lifting equipment.
• Never leave the lifting equipment unattended with an elevated load.
• Wear proper PPE (hardhat, safety shoes and gloves should be worn as a
precaution when lifting the load).
• Keep bystanders at a safe distance.
• Never use two lifting devices in tandem to lift the load.
• If the person receiving this technical information will not be the user of the lifting
equipment, forward these instructions to the operator.
• If there is any doubt as to the operation or safety of the equipment, do not lift
the load.
• Failure to follow these instructions could result in damage to equipment, injury
or death.
Installation Site Considerations

1. Information required to determine floor spaces/installation space requirements can be determined from dimension drawings. Consider pipe
installations and other installations, such as mounting plates.
2. The location of the installation should have sufficient clearance around the pump to allow ventillation and heat dispersal.
3. Installation must comply with all local, state and federal safety codes and practices.
4. Select a mounting plate/surface, which will minimize vibration and/or torsion of the baseplate. A solid and sturdy base is necessary.
5. It is recommended that the pump be installed at the same level or lower than the lowest waste water source in the system.

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Installation
1. To avoid foreign matter entering the pump, do not remove the protective covering on the pumps inlet/outlet until pipes are to be connected.
2. Flush the piping system and/or any connections to the pump to ensure that all particles have been removed prior to connection.
3. Check any piping to be connected for leakage prior to connection.
4. Ensure that all safety information has been read and precautions have been taken.
5. Check that the pump direction is correct in relation to connecting pipes. Ensure that the pump inlet is aligned with the inlet pipe and the pump
outlet is aligned with the outlet pipe.
6. Securely connect the inlet pipe.
7. Securely connect the outlet pipe.
9. Ensure that the pump is placed on a flat surface and that all four fundament flanges are in contact with the surface.
10. Secure the pump to the base plate/in position at the installation site.
Electrical Installation
Prior to connecting any electrical wiring, ensure that all electrical safety warnings are read and understood. Take the necessary precautions to
prevent accident, injury or damage to equipment.
Electrical connection details are located on the motor nameplate. Read the information with care prior to connecting the electrical wiring.
3.1 Warning
3.28 Warning
1. It is recommended that the pump be protected against overload by means of a circuit breaker and/or fuse. Circuit breakers and fuses are to
be sized in accordance with the full load amperage as given on the motor name plate.
2. It is recommended that a stop/emergency switch be located in the near vicinity of the pump for use in an emergency.
3. When connecting the pump, be sure to ground the motor.
4. Ensure that all local, state and federal electrical codes are observed.
5. Check the rotation direction of the shaft is correct in relation to the rotation direction on the serial number label. Note that incorrect rotation
may result in damage to the pump.
6. Connect the electrical wiring as per the connection details on the products nameplate.

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Startup Procedures
Following installation, the following standard startup procedures are to be carried out to ensure pump function.
7.16 Warning
Do not run the pump dry. Running the pump without sufficient water will result in damage to equipment. Ensure that a sufficient water level is maintained.
Startup:
1. Ensure that the complete manual has been read and understood.
2. Ensure that all obstructions have been removed.
3. Carry out a visual inspection of the pump ensuring no damage has occurred under installation.
4. Visually inspect the plexiglass cover of the pump to ensure there are no obstructions.
5. Check that all safety guards/precautions are in place.
6. Ensure that the inlet and outlet pipes are securely attached.
7. Ensure that the electrical connections are correct and as per the information provided on the motor name plate.
9. Fill water into the pump.
10. Turn on the power supply to the pump.
11. Check the rotation direction is in accordance with the serial number label (i.e. clockwise when observing the rotation on the fan side from the
motor end of the pump).
12. Check that the pump builds/generates vacuum.
13. If unusual vibration and/or noise is experienced, turn the pump off immediately. Refer to the troubleshooting guidelines.
14. If abnormal operation is experienced, turn the pump off immediately. Refer to the troubleshooting guidelines.
Shutting Down the Pump
3.28 Warning
When taking a pump out of service, the following must be observed.
1. Run freshwater through the pump before shutting down the pump in order to reduce the risk of transmission of parasitic organisms.
2. Disconnect power to the pump.
3. Ensure the proper personal protective equipment (PPE) is worn.
4. Ensure that protective equipment/gloves/goggles are used to prevent contact with hazardous wastes.
5. Drain the pump of any liquid. If necessary, rinse with a neutral liquid.
6. Disconnect the pump inlet connection from the inlet pipe.
7. Disconnect the pump outlet connection from the outlet pipe.
8. Unscrew the pump from the baseplate/unscrew any installed vibration dampers.
9. If it is necessary to move/transport the pump, follow the lifting instruction guidelines.
Draining the Pump
A suitably dimensioned container with low edges is required.
1. Position the container under the pumps suction chamber.

2. Unscrew the nuts holding the cover in place.
3. Carefully drain any liquid into the container. Note that it is not possible to drain all liquid.
4. Position the container under the pumps pressure chamber.
5. Unscrew the plug in the pressure chamber.
6. Carefully drain any liquid into the container.

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In Case of Emergency
In the event of pump breakdown or loss of liquid in the pump, immediately disconnect power to the pump. It is recommended that an emergency
switch be located nearby the pump. Contact the responsible person in charge of pump operation. When handling the pump in the case of
emergency, ensure that all safety precautions are taken and that service personnel are aware of the risks of transmission of of parasitic organisms
from effluent. Once resolved, follow start up procedures as outlined in this document.

Intended Use
The pump is intended for pumping effluent and/or other liquids (100% or combinations of air and liquid with content including other particles such
as dirt). To maintain the expected operational lifetime, the following should be observed.
1. Do not pump liquids containing cleaners that create foam.

2. Minimize pumping of liquids containing caustic cleaners (such as drain cleaner) or bleach.
3. Minimize pumping of abrasive, chlorine or corrosive cleaners.
Mild soap or biological cleaners are recommended. See Jets Vacuum AS product range for suitable cleaning solutions.
Scale Build Up
Pumps used for pumping effluent are subject to scale build up. Regular follow up during maintenance intervals is recommended based on pump
usage. Scale build up, if left untreated, may affect the long term running condition of the pump and may lead to low vacuum.
To treat scale buildup, it is necessary to flush a suitable descale solution through the pump. For scale build up, we recommend use of Jets Vacuum
AS descale products. Contact your Jets Vacuum AS supplier for information.

If the pump is to stand unused over longer periods, the following precautions are to be taken.
1. Disconnect the power.

2. Drain the pump of liquid. See instructions under "Shutting Down the Pump".
3. Flush the pump with a neutral liquid.
4. Wipe out the interior of the pump with a soft dry cloth.
2.11 Warning
5. Fill the pump with rust inhibitor that is compatible with all pump components. Rotate the shaft by hand to preserve all internal surfaces. Drain
the excess liquid from the pump.
6. Plug/seal the inlet and outlet and any other openings that allow atmosphere into the pump.
7. Protect the exterior surfaces with an anti-rust material such as grease, oil etc.
8. Cover the pump with plastic or a similar protective material.
9. Rotate the shaft at regular intervals (approx. every 3 months) to prevent seizing.
10. Ensure that the pump is stored in a location where it will not be damaged. See storage information in this document.
11. The pump must be stored in a dry location free from moisture and vibration.

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Frost and Freezing Conditions
For locations/installations where frost/freezing may occur, frost protection measures must be taken. For further information contact Jets Vacuum
AS or your nearest supplier for a copy of technical information regarding frost protection measures.
The following procedures are to be observed when the pump is to be subjected to frost/freezing conditions.
1. IN USE: Liquid fed into the inlet pipe is to be dosed with appropriate quantities of a suitable antifreeze solution.
2. STORAGE: Drain the pump of liquid. See instructions under "Shutting Down the Pump".
CAUTION: Never use automotive antifreeze (ethylene glycol) in the toilet system.
NOTE: Failure to adequately protect the pump from damages may result in void of your warranty coverage.

Available spare parts are indicated in the component list for the pump. Spare parts and accessories can be ordered via your local Jets Vacuum AS
supplier. For multi-pump installations, a complete recommendation for spare parts is available. Contact your Jets Vacuum AS supplier for details.
● Disassembly of components may void the warranty.

● Refer to the technical data sheets for specific product information. Refer to the products troubleshooting information for general maintenance.
● It is recommended that service and maintenance routines be carried out in accordance with the information in this document.
● Note that spare parts may be available for sub-assembly products. See the individual product data sheets for spare part listings.
Cleaning/Flushing the Pump
Fresh water supply may be connected to the suction chamber on the pump to flush and clean, when necessary, and to fill the pump with water
after service.
Service and Maintenance Assistance
Jets Vacuum AS provides all customers with 24 hour worldwide technical assistance. For urgent matters, please contact Jets Vacuum AS Service
Department at +47 70 03 91 00. For other matters, please contact your nearest authorized supplier.
● Order Number
● Pump model number.
● Pump serial number (the serial number identification is located on the label applied to the pump).
● Part number, description, quantity (see the product component list for details).
● 2.11 Warning

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Locking Compound
assemblies.

Weekly. Carry out a visual inspection of the Remove any foreign matter that may interfere with function/
unit. operation of the Vacuumarator™ pump.
Once per year (annually). Check the Vacuumarator™ pump for Carry out descaling of the Vacuumarator™ pump.
scale build-up.
2 years or 6000 hours, whichever Change the bearings on the electrical

occurs first. motor.
Inspect and, if necessary, replace the

shaft seal, Vacuumarator™ and
electrical motor.
Troubleshooting
The pump does not start. The macerator has become clogged. Remove the blockage from the macerator.
Power connection failure. Disconnect the power supply. Clean and dry the connection
and reconnect the power supply.
Check for a tripped fuse and replace/reconnect if

necessary.
Low Vacuum. Lack of liquid to the Vacuumarator™ Check that the water supply to the Vacuumarator™ pump is
pump. sufficient during operation and correct if insufficient.
The macerator has become clogged. Remove the blockage.
Build up of urine scale in the pipes Carry out descaling of the Vacuumarator™ pump.
and/or pump.
Foaming in the pump (may occur with Remove the foam by running freshwater through the pump.
too much soap or incorrect antifreeze).
Water is leaking from the Defective shaft seals. Check and replace the shaft seals.
Vacuumarator™ pump.
Frequent start and stop of the Leakage caused by insufficient closing Check and clean the surfaces of the Non-return Valve.
Vacuumarator™ pump. of the Flap Valve (the Vacuumarator™
pump's Non-return Valve).

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Overload of the electric motor. The motor protection relay has tripped. Investigate the cause for the overload and repair.

Vacuumarator 25MBA Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
398 x 185 x 278 mm (LxWxH)
Weight.................................................................................................................
31 kg
Stainless Steel
Ø 55 mm
Ø 32 mm
Note:...................................................................................................................
Note:
* NOT AVAILABLE AS A COMPLETE ITEM.
* COMPONENTS AVAILABLE INDIVIDUALLY AS LISTED.
Jets™ Vacuumarator™ pump is designed for integration with an
industrial standard motor from Jets™ electric motor range. The
purpose of the Vacuumarator™ is to pump and macerate effluent and
other liquids.

Disclaimer
Warranty

www.jetsgroup.com
Components 17 Rotor.................................................................................................................
021265401*
18 O-ring................................................................................................................
037219200*
1 Cover...................................................................................................................................................................................................................................
023280050* 19 Rotor Housing...................................................................................................
023219000*
2 O-ring..................................................................................................................................................................................................................................
037219260* 20 Pressure Chamber............................................................................................
023219100*
3 Flap valve compl.................................................................................................................................................................................................................
023280060* 21 Key...................................................................................................................
021201800*
4 Suction Chamber, Complete...............................................................................................................................................................................................
023280041* 22 Spacer Sleeve..................................................................................................
023260400*
5 Nut for flap valve.................................................................................................................................................................................................................
023280070* 23 Shaft seal..........................................................................................................
038218900*
6 Flange.................................................................................................................................................................................................................................
023280080* 24 Flange for shaft seal.........................................................................................
023280030*
7 O-ring..................................................................................................................................................................................................................................
037219280* 25 Set screw..........................................................................................................
036202400*
8 Screw, M10x20....................................................................................................................................................................................................................
036207621* * Component/s avaliable as replacement parts.
9 Screw, M8x35......................................................................................................................................................................................................................
036280101*
10 Macerator............................................................................................................................................................................................................................
020203100*
11 Stationary Knife Holder.......................................................................................................................................................................................................

021201000*
12 Washer, M8.........................................................................................................................................................................................................................
036202300*
13 Screw, M12x220..................................................................................................................................................................................................................
036202010*
14 O-ring..................................................................................................................................................................................................................................
037219220*
15 End plate.............................................................................................................................................................................................................................
023200210*
16 Sleeve.................................................................................................................................................................................................................................
023280111*

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WARNING: Indicates a potentially hazardous situation which, if not avoided could result in General information to all users.
death or serious injury or equipment damage.
NOTICE: Indicates important information, which if not followed, may cause damage to
equipment.





Operation of any pumping system with a blocked suction and discharge must be DO NOT obstruct the openings and slits provided for ventilation and heat
avoided in all cases. Operation, even for a brief period under these conditions, can dispersal.
cause superheating of enclosed pump and result in a violent explosion. All necessary
measures must be taken by the end user to ensure this condition is avoided.


12.6 Notice

Storage

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1 2
Turn off and disconnect the power to the pump. Disconnect the pipes from the
3.2 Warning pipe inlet and outlet. Remove
Never work on the equipment when mains power is applied. the hose compensators and
For equipment fitted with a frequency converter: After disconnecting the input power, empty the pump of effluent/water.
always wait for 5 min to let the intermediate circuit capacitors discharge before you
start working on the equipment. Always disassemble from the
suction side of the
Vacuumarator™ pump. Start the
disassembly in an upright
position, motor placed down.
3 4
Remove the suction chamber by Pull to remove the Suction
loosening the 4 hex screws ⑧ Chamber, Complete. Gentle use
between the Suction Chamber, of a rubber mallet may be
Complete and the Cover. required. Remove the O-ring ⑭.
5 6
Unscrew the center hex screw on the Pull out and remove the rotating
rotating knife (center of the knife.
Stationary knife)
7 8
Unscrew and remove the four bolts Remove the rotating knife from
holding the Rotating Knife in the the Macerator.
Macerator.
9 10
Unscrew and remove the four bolts Unscrew and remove the four
(Screw, M8x35) ⑨ and Washer, M8s screws (Set screw) (25).
⑫.
11 12
Remove the Stationary knifeholder Screw out and remove the four
⑪. stay bolts (Screw, M12x220) ⑬

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13 14
Remove the End plate ⑮ and the O- Remove the Rotor housing ⑲.
ring ⑱.
15 16
Remove the Rotor ⑰. Remove the O-ring ⑱.
17 18
Remove the Pressure Chamber, Remove the Key (21) .
Complete ⑳. A rubber mallet may be
required.
19 20
Remove the Spacer Sleeve (22). Remove the Shaft seal (23) from
the shaft.
21 22
Remove the O-ring (24). Remove the Flange for shaft seal
(25).
23 24
Unscrew and remove the Cover ① Remove the Nut for flap valve ⑤,
and O-ring ②. Flange ⑥ and O-ring ⑦.

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25
Remove the Flap valve compl. ③
from the Suction Chamber, Complete
④.
● 2.11 Warning
Locking Compound
assemblies.

1 2
Position the Flap valve compl. ③ in Secure the O-ring ⑦ on the
the Suction Chamber, Complete ④. Suction Chamber, Complete
Lubricate the threads using Gleitmo using Chemplex® 750 or an
805 or an equal quality grease paste. equal quality lubricant. Position
and secure the Flange ⑥ and
Nut for flap valve ⑤. During
3 4
Insert the O-ring ② using sing Place the Flange for shaft seal
Chemplex® 750 or an equal quality (24) on the shaft.
lubricant. During maintenance,
replace the O-ring. Position the
Cover ① on the Suction Chamber,
Complete. Secure the Cover.

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5 6
Position the O-ring ⑱ on the Flange Slide the Shaft seal (23) into
for shaft seal. position on the shaft. Use care to
ensure that the position is correct
(i.e. fully inserted).
7 8
Slide the Spacer Sleeve (22) into Insert the Key (21).
position on the shaft.
9 10
Position the Pressure Chamber, Position the O-ring ⑱ on the
Complete ⑳ on the assembly. Pressure Chamber, Complete
using Chemplex® 750 or an
equal quality lubricant. During
Ensure that the O-ring is
correctly positioned.
11 12
Position the Rotor ⑰ on the shaft. Fit the Rotor housing ⑲.
13 14
Place the O-ring ⑱ on the Rotor Place the four stay bolts (Screw,
housing using Chemplex® 750 or an M12x220) ⑬ through the four
equal quality lubricant. During Sleeves ⑯. Screw in and loosely
maintenance, replace the O-ring. secure (1/2 tighten) the stay bolts
Ensure that the O-ring is correctly into the End plate using Loctite®
positioned. Place the End plate ⑮ on 222 or an equal quality locking
the Rotor housing. compound.
15 16
Position the Stationary knifeholder Insert the four Set screws (25)
⑪. using Gleitmo 805 or an equal
quality grease paste.

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17 18
Secure the Stationary knifeholder Insert the Stationary Knife from
with the four screws (Screw, M8x35) the Macerator in the assembly.
⑨ and Washer, M8s ⑫ using
Gleitmo 805 or an equal quality
grease paste.
19 20
Secure the four screws in the Insert the Rotating knife from the
Stationary knife using Loctite® 222 Macerator in the assembly.
or an equal quality locking
compound. It is highly recommended to use
an alignment tool when
assembling the macerator in the
pump. Contact Jets Vacuum AS
or your local approved supplier
for alignment tool details.
21 22
Using a wrench, grip the deflector on Position the hex bolt in the center
the rotating knife to prevent of the Macerator. The hex bolt is
movement while tightening the hex to have a locking compound
bolt. applied (use Loctite® 222 or an
equal quality locking compound).
23 24
Secure the Macerator by screwing in Tighten the four stay bolts
the hex bolt and tightened to 22Nm (Screw, M12x220) ⑬.
torque.
25 26
Turn the center hex screw on the Visually check that there is
rotating knife to ensure that all parts clearance between the rotating
rotate freely without obstruction. knife and the stationary knife (A).
27 28
Position the O-ring ⑭ using Secure the Suction Chamber,
Chemplex® 750 or an equal quality Complete by tightening the 4 hex
lubricant, and the Suction Chamber, screws (Screw, M10x20) ⑧ in a
Complete on the assembly. cross formation using Loctite®
compound.

Flap valve compl. Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
70.6 x 93.2 x 121.6 mm (LxWxH)
Weight.................................................................................................................
0.66 kg
AISI 316

Disclaimer
The flap valve is designed to facilitate flow, seal vacuum and prevent
backflow.
Warranty
Components
1 Flap valve, housing......................................................................................

023280061*
2 Rubber Flap.................................................................................................
037302100*
3 Plate for flap valve.......................................................................................

023280091*
4 Lock nut, M6................................................................................................

036232920*

Flap valve compl. Tel. +47 70 03 91 00
www.jetsgroup.com
1 2
Remove the Flap valve compl. if it is Unscrew the two nuts (Lock nut,
installed in an assembly. M6) ④.
3 4
Lift and remove the Plate for flap Lift and remove the Rubber Flap
valve ③. ② from the Flap valve, housing.
Grease Paste
The use of a grease paste such as a Gleitmo® grease paste is recommended at marked assembly points. Gleitmo® grease paste may be
exchanged for any suitable equal type and quality grease paste.
1 2
Place the Rubber Flap ② on the Flap Place the Plate for flap valve ③
valve, housing ①. on the bolts.
3 4
Tighten the two nuts (Lock nut, M6) Completed.
④ using Gleitmo® 805 or an equal
quality high-grade grease paste.

Macerator Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
0.54 kg
SIS 2303

Disclaimer
The macerator is designed to grind waste to a fine pulp.
Warranty
Components
1 Screw, M8x35..............................................................................................
036280101
2 Rotating Knife..............................................................................................
020207700
3 Split Sleeve..................................................................................................
020207800
4 Screw, M5x12..............................................................................................
036207400
5 Stationary Knife...........................................................................................
020207500
Only available for sale as a complete item.

Macerator Tel. +47 70 03 91 00
www.jetsgroup.com
1 2
Unscrew the center hex screw Pull out and remove the Rotating
(Screw, M8x35) ① on the rotating knife ② and Split Sleeve ③.
knife (center of the Macerator).
3 4
Screw out and remove the four bolts Remove the Stationary knife ⑤.
(Screw, M5x12) ④ holding the
Stationary knife.
1 2
Position the Stationary knife ⑤. Screw in the four bolts (Screw,
M5x12) ④ securing the
Stationary knife. using Loctite®
compound.
3 4
Insert the Rotating knife ② and Split Position the hex bolt (Screw,
Sleeve ③ in the assembly. M8x35 in the center of the
Macerator. The hex bolt is to
It is highly recommended to use an have a locking compound applied
alignment tool when assembling the (use Loctite® 222 or an equal
macerator in the pump. Contact Jets quality locking compound).
Vacuum AS or your local approved
supplier for alignment tool details.

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Motor Type..........................................................................................................
7BA100L02
IP 55
F
Duty.....................................................................................................................
S1-100%
45 °C
N/A x N/A x N/A mm (LxWxH)
Weight.................................................................................................................
32.5 kg
Conformity...........................................................................................................
CE, NEN/ISO 2373-1974 class "N"
Marine Classification...........................................................................................
According to DNV
Min ÷20 °C - Max +55 °C
Humidity..............................................................................................................
Class F / 95%
Special Feature...................................................................................................
N/A
Dimensions.........................................................................................................
A - 527 mm
B - 204 mm
C - 275 mm
Operating Data
Frequency...........................................................................................................
50 // 60 Hz
The precision engineered industrial motor is designed to provide Power Output......................................................................................................
3 // 3.45 kW
optimal performance and reliability over an extended lifetime. 3 // 3.45 kW
3 // 3 kW
Patents and Trademarks 3 // 3 kW
Jets™, Vacuumarator™, Helivac™, VC™, VOD™, CVS™ and Speed..................................................................................................................
C-CW 2910 // 3490 rpm
Softsound™ are trademarks and/or registered trademarks of Jets. © Voltage................................................................................................................
∆380-420/∆∆190-210 // ∆440-480/∆∆220-240 V
Copyright 2011, Jets AS. Y660-720/YY330-360 // Y760-835/YY380-420 V
∆380-420/∆∆190-210 // ∆380-420/∆∆190-210 V
Disclaimer Y660-720/YY330-360 // Y660-720/YY330-360 V
Nominal Current..................................................................................................
6.1/12.2 // 5.9/11.8 A
3.5/7.0 // 3.4/6.8 A
6.1/12.2 // 6.1/12.2 A
3.5/7.0 // 3.5/7.0 A
without notice. No part of this document may be reproduced in any Power Factor.......................................................................................................
0.85 // 0.87 cos ɸ
form by any means without prior written approval of Jets Vacuum AS. 0.85 // 0.87 cos ɸ
0.85 // 0.86 cos ɸ
Warranty 0.85 // 0.85 cos ɸ
All products of the company are sold and all services of the company Efficiency.............................................................................................................
84 // 84%
Starting Torque d.o.l............................................................................................
280 // 280 %
will be furnished upon request. The information provided herein is for Starting Current d.o.l...........................................................................................
720 // 720 %
No Load Current..................................................................................................
2.99/5.98 // 2.59/5.18 A
1.73/3.45 // 1.5/2.99 A
2.99/2.99 // 5.98/5.98 A
1.73/3.45 // 1.5/2.99 A
Temp. Rise Windings...........................................................................................
86.4 // 81.7 K
Temp. Rise Surface.............................................................................................
29.3 // 27.4 K

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
Components
1 Sealing Ring...........................................................................................................................................................................................................................
037260700*
2 Screw, M8x45.........................................................................................................................................................................................................................
036503412*
3 Split Sleeve............................................................................................................................................................................................................................
020207800*
4 Motorflange............................................................................................................................................................................................................................
023280020*
5 Ball Bearing............................................................................................................................................................................................................................
038223700*
6 Shaft with Rotor......................................................................................................................................................................................................................

023280100*
7 Terminal Box...........................................................................................................................................................................................................................
031225310*
8 Stator, 415/690-50, 208/690-60..............................................................................................................................................................................................

50 // 60 Hz
031260911*
9 Ball Bearing............................................................................................................................................................................................................................
038213500*
10 Spacer Sleeve........................................................................................................................................................................................................................
036291510*
11 End Cover..............................................................................................................................................................................................................................
031261030*
12 Key.........................................................................................................................................................................................................................................
021201810*
13 Fan.........................................................................................................................................................................................................................................
031261110*
14 Circlip.....................................................................................................................................................................................................................................
037227020*
15 Fan cover...............................................................................................................................................................................................................................
031261040*

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com






terminal.





avoided.

DO NOT obstruct the openings and slits provided for ventilation and heat dispersal. Do not run the pump dry. Running the pump without sufficient water will result in
damage to equipment. Ensure that a sufficient water level is maintained.

12.6 Notice

Storage

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
Installation
Electrical Connections
Before beginning any electrical installation, read the motor name plate and connection information on the pump carefully. If the information is not
clear, stop work immediately and contact your local distributor or Jets Vacuum AS Service Department.
3.1 Warning
Electrical Connection Diagram
M 4 = 0.8 - 1.2 Nm
M 5 = 1.8 - 2.5 Nm
M 6 = 2.7 - 4.0 Nm
M 8 = 5.5 - 8.0 Nm
M10 = 9.0 - 13.0 Nm
1.10 Warning
The motor is always to be lifted, moved and transported in a horizontal position. Prior to moving the pump, ensure that the following information
● Total weight.
Handling
Generally it is recommended that the motor be lifted on a pallet or similar using a forklift vehicle or with appropriate lifting equipment and straps/
slings/belts (see Jets Vacuum AS recommendation below).
For safe lifting with a winch, it is recommended to use appropriately dimensioned and certified straps/slings/belts. Check straps for signs of wear
and tear or damage prior to use. Do not used damaged belts or lifting equipment. Check the safe working load and working load limits of the lifting
equipment and straps/slings/belts.
● When lifting maintain the object in perpendicular position. ● Take all precautions to avoid swinging the object.
● Avoid lifts whereby straps/belts form a triangle with a top angle of ● Equipment is to be operated by qualified personnel.
more than 60º.

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
Correct Motor Lifting Methods
The following is Jets Vacuum AS recommended lifting method. The

following method has been fully tested and adopted as the most
suitable means of lifting the motor.
Lifting equipment: Fiber Straps

Sling/strap type: Endless round sling
Method: Choker
Color code: Purple or higher.
6.10 Warning
• Do not stand under or pass beneath an elevated load.
• Do not stand within the swing radius of the lifting equipment.
• Never leave the lifting equipment unattended with an elevated load.
• Wear proper PPE (hardhat, safety shoes and gloves should be worn as a
precaution when lifting the load).
• Keep bystanders at a safe distance.
• Never use two lifting devices in tandem to lift the load.
• If the person receiving this technical information will not be the user of the lifting
equipment, forward these instructions to the operator.
• If there is any doubt as to the operation or safety of the equipment, do not lift
the load.
• Failure to follow these instructions could result in damage to equipment, injury
or death.
1 2
Unscrew the 4 screws (Screw, Pull the Sealing Ring ① and the
M6x40) ② holding the Motorflange. Motorflange ④ off the Shaft with
Rotor.
3 4
Unscrew the screws (A) holding the Remove the Fan cover ⑮.
Fan cover in place.
5 6
Remove the Circlip ⑭ and Fan ⑬. Remove the Key ⑫.
7 8
Unscrew the screws (B) attaching the Remove the End Cover ⑪.
End Cover to the Stator, 415/690-50,
208/690-60.

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
9 10
Remove the Spacer Sleeve ⑩ from Pull the Shaft with Rotor out of
the End Cover ⑪. the Stator, 415/690-50,
208/690-60 ⑧.
11
Remove the Ball Bearing ⑨ on the
motor end and the Ball Bearing ⑤ on
Shaft with Rotor.
● 2.11 Warning
Locking Compound
assemblies.

1 2
Position the Ball Bearing ⑨ on the Insert the Shaft with Rotor into
motor end and the Ball Bearing ⑤ on the Stator, 415/690-50,
the Vacuumarator™ pump end of the 208/690-60 ⑧.
Shaft with Rotor.

Motor, 415/690-50 208/690-60 Tel. +47 70 03 91 00
www.jetsgroup.com
3 4
Position the Spacer Sleeve ⑩ in the Position the End Cover ⑪ on the
End Cover ⑪. Shaft with Rotor.
5 6
Screw in the four screws (A) securing Insert the Key ⑫.
the End Cover to the Stator,
415/690-50, 208/690-60.
7 8
Mount the Fan ⑬ and the Circlip on Mount the Fan cover ⑮.
the shaft.
9 10
Secure the Fan cover with the three Position the Sealing Ring ① and
screws (A). the Motorflange ④ on the Shaft
with Rotor.
11
Screw in the four screws (Screw,
M8x45) ② securing the Motorflange

Pressure switch Technical Data
* Illustration photo only.
Pressure switch:
Part No.: ............................................................................................................................... 032300100
Type: .......................................................................................................... Danfoss RT121 (-1 to 0 bar)
Ambient Temperature: ........................................................................................................-40 to +70°C
Pressure Connection Temperature: ..................................................................................... Max. 150°C
Enclosure: .................................................................................... IP 66 acc. to IEC 529 and DIN 40050
Cable Entry: .................................................. Two Pg 13,5 entries for cable diameters from 5 to 14 mm
Pipe Connection: ....................................................................................................................... 3/8” RG
Note: Changes without prior notice.
www.jets.no
www.jetsgroup.com
150
Pressure switch Technical Data
Operating Data:
Switch, Contact Load and Alternating Current:

AC1 (ohmic): ........................................................................................................................ 10 A, 380 V
AC3 (motor): .......................................................................................................................... 4 A, 380 V
AC11 (coils): .......................................................................................................................... 3 A, 380 V
Direct Current: .................................................................................................................... 12 W, 220 V
Start and Stop: ............................................................................................................. Terminal 1 and 4
Low Vacuum Alarm: ..................................................................................................... Terminal 1 and 2
110
BSP 3/8"
68
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151
Pressure switch Installation
Installation
Setting
The pressure switches shall be adjusted to
recommended set points, see table below.
1. Regulator
2. Differential setting disc
Set points:
Start of Pump: - 40 kPa (% vacuum)

Stop of Pump: - 55 kPa (% vacuum)
Low Vacuum Alarm: - 25 kPa (% vacuum)
Attention:
Please note that the minus kPa mentioned in this
instruction is related only to the marked scale value
plate on the Danfoss RT121 Pressure Switch and not
to a kPa standard in general.
Alarm:
Wiring for low vacuum is to be “open” at alarm.
www.jets.no
www.jetsgroup.com
152
Pressure switch Installation
Adjustments
Pressure switch for Start/Stop
1. Remove the front cover.

2. Adjust the “regulator” (1) to - 40 kPa (scale value).
3. Adjust the “rotating differential disc “(2) to 2.5 (scale value).
4. Start the Vacuumarator TM and observe the vacuum gauge.
5. Set the switch in AUTO position.
6. Drain air slowly into the pipe system by opening the ball valve on the pipe manifold. Close the
valve at – 40 kPa (% vacuum).
7. Slowly adjust the “regulator” (1) until the Vacuumarator TM starts.
Increase: Clockwise
Decrease: Counter clockwise
8. Adjust the “rotating differential disc” (2) so that the Vacuumarator TM stops at – 55 kPa.
Increase: Clockwise
9. Repeat steps 6 to 8 until the recommended set points are achieved.
For Multiple Vacuumarators:

No. 1: Start - 42 kPa Stop - 55 kPa
Pressure switch for alarm:
1. Remove the Front cover

2. Adjust the “regulator” (1) to – 25 kPa (scale value).
3. Adjust the “rotating differential disc” (2) to 1 (scale value).
4. Start the Vacuumarator TM and observe the vacuum gauge.
5. At approximately - 25 kPa (% vacuum) stop the Vacuumarator TM.
6. Drain air slowly into the pipe system by opening the ball valve on the pipe manifold.
7. Check if the contact shifts at the recommended set point.
8. If necessary adjust the “regulator” (1)
Increase: Clockwise
9. Repeat steps 4 to 8 until the recommended set point is achieved.
www.jets.no
www.jetsgroup.com
153
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Ð®±¼òµ±¼» ìïîòòò Ð®±¼òµ±¼» ìïìòòò
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óï ñ ð êí ìïîððð óï ñ ð êí ìïìððð
óï ñ õïôë êí ìïîððï óï ñ õïôë êí ìïìððï
óï ñ õë êí ìïîððî óï ñ õë êí ìïìððî
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(êí³³ ó Þ®¿µ»¬¬
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Hïðð ó ïñî ÞÍÐ ¬·´´«¬²·²¹ ²»¼ò Hïðð ó ïñî ÞÍÐ ¬·´´«¬²·²¹ »²¬®·µ ¾¿µò
Ð®±¼òµ±¼» ìïéòòò Ð®±¼òµ±¼» ìïèòòò
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óï ñ ð ïðð ìïéððð óï ñ ð ïðð ìîðððð

óï ñ õïôë ïðð ìïéððï óï ñ õïôë ïðð ìîðððï
óï ñ õë ïðð ìïéððî óï ñ õë ïðð ìîðððî
Ú®±²¬°´¿¬» ó Í»®·» ÔÈ Þ®¿µ»¬¬ ó Í»®·» ÔÈ

(ïðð³³ ó Þ»¬ò²®ò ìïìððï (ïðð³³ ó Þ®¿µ»¬¬
Þ»¬ò²®ò ìïìððé
Ú®±²¬°´¿¬» º±® ¾®¿µ»¬¬³±²¬¿¶»

(ïðð³³ ó Ú®±²¬°´¿¬» ó Þ»¬ò²®ò ìïìððë
îèî
154
Ball valve DN50 Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
6.5 kg
Cast Iron
Coating................................................................................................................
Laquered
Color Range........................................................................................................
Grey
Dimensions.........................................................................................................
DN 50
A - 210 mm
B - 80 mm
C - 210 mm
Standard.............................................................................................................
Flange Connection : DIN 2632/2633 PN16
/ UNI-EN 1092/03
ISO 5211 TOP - F05
Operating Data
Temperature Range.............................................................................................
Minimum -10°C
to Maximum +150°C
Working Pressure................................................................................................
PN16

Warranty Disclaimer
All products of the company are sold and all services of the company Product color reproduction is as near to actual color as product
are offered subject to Jets Vacuum AS General Sales Conditions methods allow. All rights reserved. Jets Vacuum AS has a policy of
detailing warranty and terms and conditions of sale, copies of which continuous improvement on its products and reserves the right to
will be furnished upon request. The information provided herein is for change materials and specifications without notice. Information
guidance only; it does not constitute a guarantee of the performance herein is current at the time of printing and is subject to change
or specification of any individual product or component. without notice. No part of this document may be reproduced in any

11 Certificates
All certificates is to be delivered with final documentation.
- EC-Mod.B Certificate
- IMO Certificate
- IMO Appendix
- EC- Module F Certificate
Revised 10.03.2015
156
Редакция 22.01.2015
157
Jets™ Charm Toilet Tel. +47 70 03 91 00
www.jetsgroup.com
Product No. TO611PO Issued 2013-10-28 Rev 3.0
Technical Data
540 x 370 x 400 mm (LxWxH)
Weight.................................................................................................................
22.5 kg
Bowl dimensions ±2%
Discharge Valve Outlet........................................................................................
Outside diameter Ø 50 mm
Water Connection................................................................................................
½" male BSP
Porcelain
Operating Data
Flushing Time......................................................................................................
5 seconds
Discharge Time...................................................................................................
2 seconds
Water Pressure...................................................................................................
2-7 bar
Operating Vacuum...............................................................................................
Recommended 30-55 % Vacuum
Air Consumption..................................................................................................
Approx. 48 liters at 50% Vacuum
Water Consumption.............................................................................................
1 liter/s (3 bar)
Minimum 1°C
to Maximum 60°C
(unless frost protection measures are taken)
Note:...................................................................................................................
Values are dependent on product selection.
With a focus on elegant contemporary design and comfort, the wall
mounted porcelain toilet complements any installation.
● Low water consumption with reliable flush and discharge.
● Easy to clean with no inside edge. Designed for easy
maintenance.
● High quality vitreous china bowl with hygienic nozzle flushing.
Options
Warranty Optional functions compatible with this product.
VFD: Vacuum Flush and Discharge
CFD: Central Flush and Discharge
LFD: Local Flush and Discharge
guidance only; it does not constitute a guarantee of the performance Components
or specification of any individual product or component. Construction Characteristics
Disclaimer 1 Toilet Bowl JETS Charm..............................................................................

066607100*
methods allow. All rights reserved. Information is subject to change 2 Flushing Nozzle Kit......................................................................................
069503157*
3 Spring..........................................................................................................
053531720*
form by any means without prior written approval.
4 Fastening Kit, wall........................................................................................
069606400*
5 Seat & Cover...............................................................................................

See product selection
6 Valve............................................................................................................
See options listed above
7 Cap..............................................................................................................
069606304*
8 Coaming......................................................................................................
037609312*
9 Release Mechanism....................................................................................
See product selection
Accessories
Vacuum Breaker Kit.............................................................................................

034507320
Rubber Elbow w/hose clip...................................................................................
034505450
Rubber Sleeve w/hose clip..................................................................................
034505550
Rag Hook w/support............................................................................................
034102902
Bracket, retrofit toilet...........................................................................................
069000300
Bracket, retrofit toilet...........................................................................................
069000303
Fastening Kit, wall - Land....................................................................................
069606302
Pipe Packet.........................................................................................................
034399300

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CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or equipment damage.

Jets Vacuum AS recommend qualified person(s) in accordance with all applicable Be thoroughly familiar with the controls and the proper use of the equipment prior
codes and standards to carry out all installation work, electrical wiring, plumbing and to installing, starting or using the equipment. Know the equipment application,
operate this product. Equipment damage, injury to personnel or death could result limitations and potential hazards.
from improper installation/use.

Failure to properly lift and support equipment can result in serious physical injury and/ Safety equipment (PPE) necessary for the prevention of accidents at the
or equipment damage. Lift equipment only at specifically identified lifting points or as installation and operating site must be provided in accordance with local
instructed in the current IOM. Note: Lifting devices (eyebolts, slings, spreaders, etc.) regulations.
must be rated, selected, and used for the entire load being lifted.
1.5 Personal Protective Equipment - Goggles 1.6 Warning

Wear safety glasses with side shields at all times when working with equipment. Keep work area clean, uncluttered and ensure adequate lighting.
1.7 Warning 1.9 Personal Protective Equipment - Gloves

Keep other persons at a safe distance from work area. Wear suitable protective gloves at all times when working with equipment.

The safety of the equipment is guaranteed only if it is used in compliance with the Use this equipment only in the manner intended by Jets Vacuum AS. If you have
instructions provided by the supplier. The limits indicated must never be exceeded in questions after reading these instructions contact Jets Vacuum AS directly.
any given situation.

Storage
Site to be a dry environment between +0°C and +45°C. Use in environments below 0°C requires use of antifreeze in liquids. The site location is to
be low vibration Vrms ˂0.2 mm/s) with vibration resistance to acceleration up to 0.7g. The site is to be dust free and protected from grinding and
welding. During installation, the site is to be protected from water, frost, moisture and humidity. Goods are to be stored as per the instructions for
delivery, storage and transport. A visual inspection is to be carried out on receipt of goods as well as at the time of installation to ensure that
storage and transport conditions after receipt have not compromised the quality of the product/s.

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Installation
Standards and Regulations

To install a Jets™ toilet it is first required that the room be prepared according to all local, state and federal standards and requirements. Industry
specific standards must also be met. Considerations that must be made include but are not limited to:
● Appropriate proportioned drain pipes.
● Water barriers/membrane.
Installations required to meet AS/NZS 3500 series of Standards must adhere to the following:
(Ref: Australian and New Zealand Standards: AS/NZS 3500 - AS3500 Part 2 Sanitary Plumbing and Drainage )
● Discharge by a vacuum toilet system shall be regarded as "pumped discharge" and shall be pumped according to AS/NZ3500 "Pumped
Discharge" requirements.
● Installation of the vacuum toilet system shall be according to the requirements of AS/NZ 3500.2 Sanitary Plumbing and Drainage.
Tools and Training

No special tools other than those used in standard plumbing installations are required. No special training is required to install this product.
Water Barrier
Note that in some countries, and as per the majority of standards and regulations, it is prohibited to mount toilets directly onto the wall if mounting
requires that the water barrier be compromised. Wall mounted toilets, in these circumstances, are therefore required to be mounted on internally
constructed walls within the water barrier. Check requirements according to local codes and standards before beginning any installation work.
General Disclaimer
Drawings provided in the following examples are for illustration purposes only. Product details may vary from your individual purchase.
Pre-Installation Considerations
It is recommended that items such as wall mounted release buttons, false boxed walls, drainage and piping etc. be installed/constructed, prior to
installation of the toilet.
Connection with Pressurized/Mains Water

To connect pressurized water (i.e. mains water) to the toilet, the water pipe must be installed. The connection required is a 1/2" BSP standard
connection. The water pressure must be a minimum of 1.8kp/2 bar and must not exceed 7 bar.
Connection without Pressurized/Mains Water

The toilet may be connected to a local water supply such as a container/tank/can. To connect the toilet to a local water supply, connect the
electrical female connection from the toilet to the electrical male connection on the water supply (i.e. a water pump). See the products technical
information for further instructions regarding connections.
Backflow Prevention
Backflow Prevention
Please refer to local, state, federal and/or international regulations regarding the extent of backflow requirements for your specific installation.
For installations whereby the valve is to be connected to a drinking water supply, it is recommended that the water connection is installed with a
backflow prevention device. Please refer to the local regulations in your area. If backflow prevention is required in Australia, refer to AS/NZ3500.1
Backflow Prevention.
Installation Instructions
Toilet installation requires the following procedures to be carried out. For more specific technical details, refer to the component products individual
technical data sheet. For documentation that is delivered as a part of a manual or compiled technical document, the contents list contains a listing
of all enclosed documentation. For further information on any of the instructions supplied, any questions regarding installation and or the products,
please contact your local supplier or Jets™ Service Department.

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Pre-Installation Wall Preparation

The toilet is a wall mounted model which can be installed in locations where
● a service hatch at the rear is available (see Service Access).

● the toilet bowl is to be removed from the wall for service (see Standard Installation).
For retrofit installations, contact your local approved supplier or Jets Vacuum AS for further information.
Pipe Connection Toilet Pipe Connection Wall
(A) Toilet The Ø50 pipe sleeve must be mounted flush to the exterior wall to
(B) Outlet from toilet valve allow the toilet to be even and aligned with the wall surface, and to
(C) 25mm ensure a proper sealed connection between the toilet valve and the
(D) Ø50mm piping.
Service Access
Optional Service Access:
If service access from the rear is available, a cutout in the wall

surface will allow for maintenance to be carried out without removing
the toilet from the wall.

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Standard Installation
The toilet is delivered with a fastening kit aimed at installation on existing wall mounted bolts. Note that the fastening kit with the mounting bolts is
not included in the Jets™ Charm Toilet delivery. The fastening kit may be purchased through your Jets Vacuum AS supplier.
Bolts should be installed on adequately dimensioned weight bearing

studs or a suitable mounting frame. Ensure that mounting bolts are
positioned horizontally 300mm apart.
(A) Water Connection/Vacuum Breaker/Release Button (Optional)
Maintenance Access and Installation Height
* 300mm Cavity
If maintenance is to occur without removing the bowl from the wall

fixture, a 300mm cavity is required.
If maintenance is to occur by removing the bowl from the wall fixture,

no maintenance cavity is required behind the wall.
** Approx. 410mm Toilet Height
Seat height is variable. It is recommended that the top of the toilet

bowl be installed at a height of approx. 410mm from the floor surface
for standard installations.
1 2
Install the valve as per the
Prepare the Wall Mounting products installation instructions
found in the products technical
Prepare the wall mounting as per the instructions above. Note that the data. Note: only for deliveries
toilet may be mounted on appropriately positioned pre-existing mounting supplied without a pre-installed
bolts, bolts installed for the purpose of mounting this toilet or an valve.
appropriately dimensioned mounting frame.
3 4
Connect the ball valve from the valve Connect the release button/
to the water main. mechanism hose to the toilet
valve.
Note: Do not over tighten. For connection information see
the installation description
provided in the Release Button's
technical data sheet.

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5 6
The toilet is to be positioned with the When lowering the toilet bowl
mounting bolts through the mounting into position on the bolts, ensure
holes in the porcelain bowl. that the valve outlet is securely
fitted in the outlet pipe in the wall.
7 8
Press the toilet firmly into the outlet The bowl should be even and
pipe to secure the connection. aligned with the wall surface.
9 10
Fit the Fastening Kit, wall to secure Note that an M12 nut is required
the toilet to the mounting bolts. to secure the toilet (not supplied
in the standard delivery). Secure
the nut firmly without over
tightening.
11 12
Apply the Cap's over the nuts. Apply the Coaming between the
finished wall surface and toilet
bowl for a fine finish.
13 14
Completed.
Function Check to be Completed Prior to Use
1. Clean the bottom of the bowl.

2. Ensure that the discharge valve has been securely connected to
the outlet pipe.
3. Check that the water supply is connected and water pressure is
adequate.
4. Turn on the water supply.
5. Press the release mechanism to activate the valve.
6. Check that the bowl fills with water.
7. Check that sufficient vacuum is created when activating the
release mechanism to release the contents of the bowl.
8. Check that the water level in the bowl is restored.
9. Check that water is dispersed on the bowl surface by the
flushing mechanism.
10. Check that there are no water or air leaks.

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The following procedures are to be followed if a toilet is to be out of use over a longer period of time (i.e for cabins and recreational houses).
1. Close the water supply valve.

2. Run a flush cycle by activating the release mechanism.
3. Close the toilet seat cover.
4. CAUTION: This toilet is not intended for use in temperatures below freezing without appropriate antifreeze measures being taken. For
locations where frost/freezing may occur, frost protection measures must be taken. For further information contact Jets Vacuum AS or your
nearest supplier for a copy of technical information regarding frost protection measures.
5. CAUTION: Never use automotive antifreeze (ethylene glycol) in the toilet system.
6. Turn off the power.
NOTE: Failure to adequately protect the toilet system from damages may result in void of your warranty coverage.
Cleaning Instructions
1. Mild soap or biological cleaners are recommended for cleaning the toilet. See Jets Vacuum AS product range for suitable cleaning solutions.
2. Do not use cleaners that create foam.
3. The toilet is to be cleaned regularly to maintain hygiene.
4. Do not use caustic cleaners (such as drain cleaner) or bleach. These products may damage components in the toilet system.
5. If using abrasive, chlorine or corrosive cleaners, avoid contact with the seat and cover/hinges.
6. For scale buildup, we recommend use of Jets Vacuum AS biological descale products. Contact your Jets Vacuum AS supplier for information.
7. Note that maintaining water in the toilet bowl will prevent odors.
Available spare parts are indicated in the component list for the toilet. Spare parts and accessories can be ordered via your local Jets Vacuum AS
supplier. For multi-toilet installations, a complete recommendation for spare parts is available. Contact your Jets Vacuum AS supplier for details.

Jets Vacuum AS provides all customers with 24 hour worldwide technical assistance. For urgent matters please contact Jets Vacuum AS service
department directly at +47 70039100. For other matters, please contact your nearest Jets Vacuum AS supplier.
1. Disassembly of the toilet must be carried out by a licensed professional.

2. All local, state and fedral regulations regarding water barriers and plumbing must be adhered to.
3. Disassembly of components may void the warranty.
4. Refer to the technical data sheets for specific product information. Refer to the products troubleshooting information for general maintenance.
5. It is recommended that service and maintenance routines be carried out in accordance with the information in this document.
1. Toilet model number.

2. For valve enquiries: Valve serial number (the serial number identification is located on the label applied to the valve).
3. Part number, description, quantity (see the product component list for details).
Locating a Water Leak

To locate the source of a water leak, first thoroughly dry all surfaces. Leaks at room temperature can make it difficult to feel wetness. Using a piece
of soft tissue pat the surface. When the tissue comes in contact with water it will immediately change texture.

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Regularly - dependent on frequency of Clean the toilet. Clean the toilet as per instructions provided in the products
use. technical information.
As required. Check for damage to equipment. Note that frost and/or freezing may damage sanitary
Replace or repair damaged equipment systems if precautions have not been taken. Contact your
and take measures to prevent future nearest Jets™ supplier for information on Jets™ range of
damage to the system. frost protection products for installations in cold climate
locations.
Troubleshooting
Water is refilled in the Loss of vacuum in the toilet/pipe Check the vacuum level to ensure that it is adequate.
toilet, but the content is not system.
discharged
Check the pipes and any connected equipment including

the valve, pump etc. for foreign objects. Remove any
blockages in the system.
Check the pipe system to ensure there is no air entering the

pipes/damage to the pipe system.
The normal water level in the toilet Low water pressure. Increase the water pressure.
bowl is reducing/low.
Check the filter in the water connection/ball valve to ensure

that it is not blocked. Replace the filter if required.
The toilet bowl is slow to empty. The pump/pipes are blocked. Check for foreign objects and remove the blockage.
Build up of urine scale in the pipes Check for urine scale build-up and descale the affected
and/or pump. areas. See Jets™ selection of cleaning products for this
purpose.
Air bubbles in the toilet bowl. Blocked pipe outlet. Check for blockages and remove. Correct any
environmental causes. Note blockages may be caused by
frost etc.
Backflow in the installation. Check the pipes have been correctly installed.
The Non-return Valve on the discharge Clean the Non-return Valve.

line is malfunctioning.
If connected to a tank, the tank is full. Empty the tank.
Mist forms from the flushing nozzles. The water pressure/flow needs to be Reduce the water pressure/flow by partially closing the ball
reduced. valve on the water connection.
Flushing results in water from the

nozzles spraying outside of the toilet
bowl.

Toilet Bowl JETS Charm Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
530 x 360 x 370 mm (LxWxH)
Bowl Weight........................................................................................................
Approx. 19.4 kg
Material Type.......................................................................................................
Porcelain
Bowl dimensions ±2%
Color Range........................................................................................................
White
General Finish.....................................................................................................
Semigloss
Jets™ Charm wall mounted porcelain toilet bowl has an elegant

contemporary design that would complement any installation.

Disclaimer
Warranty

Flushing Nozzle Kit Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
85 g
ABS

Disclaimer
The Flushing Nozzle Kit is designed to disperse water in a sanitary

fitting.
Warranty
Components
1 Flushing Nozzle, left & right.........................................................................

069503156
2 Flushing Nozzle Fastening Kit.....................................................................

069503164
3 Hose Clip.....................................................................................................
034233403
4 Hose............................................................................................................
034501004
5 Water Split, Complete..................................................................................

101100120

Flushing Nozzle Kit Tel. +47 70 03 91 00
www.jetsgroup.com
Installation
1 2
Adjust the width of the bracket ② by Press the bracket into the holes
sliding it, until it fits the holes in the from the back of the toilet bowl.
toilet bowl.
Use a rubber hammer to secure
the bracket in the holes.
3 4
Insert one of the hoses into the hole Press the nozzle firmly into the
in the porcelain from the front of the bracket until it clicks into position.
toilet bowl. Ensure that the nozzle ①
is positioned with the pointed end Insert the second hose and
towards the outside of the bowl. The nozzle into the remaining hole in
water slits in the nozzle must point the porcelain and secure.
downwards.
5 6
Slide a Hose Clip ③ onto each Hose. Slide the Hose Clip ③ to the end
of each hose and secure the
hose to the nozzle.
7 8
Slide the remaining Hose Clips ③ Press the hoses onto the Water
onto each Hose. Split, Complete ⑤. Secure each
connection with a Hose Clip ③.
9 10
Connect the Water Split, Complete
⑤. Press on securely.
To replace the Water Split, Complete
To replace the Water Split, Complete on the valve (if required): Pull to
remove the old water splitter and push the new Water Split,
Complete provided onto the valve. Lubricant may be required.
Note: If it is necessary to remove the hose/s from the nozzle

following installation, the hose should be removed by holding the
nozzle firmly and pulling the hose. In order to re-use the same hose
again, cut a length off of the hose and use the newly cut end to press
onto the nozzle.

Fastening Kit, wall Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
20 g
PP

Disclaimer
The Fastening Kit, wall is used to secure a range of Jets™ toilets to

mounting bolts.
Warranty
Components
1 Spacer Sleeve.............................................................................................
069600700
2 Washer, M12................................................................................................
036601400

Coaming Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
0.030 g per meter
Material Type.......................................................................................................
Silicone
Color Range........................................................................................................
White
Adhesive Type.....................................................................................................
Self Adhesive
Operating Data
Application..........................................................................................................
Dust, Sound, Smoke and Drafts
For a fine finish, apply Coaming between a finished wall or floor

surface and Jets™ products.

Disclaimer
Warranty

Seat & Cover, Soft Line QR Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
450 x 370 x 60 mm (LxWxH)
Weight.................................................................................................................
1.7 kg
ABS
Color Range........................................................................................................
White

Disclaimer
The Seat & Cover, Soft Line QR is easy to install, durable and will
complement any installation.
Warranty
Components
1 Fastening, Soft Line QR..............................................................................

069608607*
2 .....................................................................................................................
Seat & Cover

Seat & Cover, Soft Line QR Tel. +47 70 03 91 00
www.jetsgroup.com
Installation
1 2
Insert the Plugs into the holes in the Press the Plugs into the
porcelain from the rear of the toilet. porcelain hole securely.
3 4
Position the Mounting Bracket on the Insert the screws into the
porcelain. fastening brackets and position in
the Mounting Bracket.
5 6
Secure the Mounting Bracket by Slide the toilet seat into place on
tightening the screws into the Plugs. the bracket.
7
Complete.

VFD Valve, Complete Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Type ..................................................................................................................
Vacuum Operated
235 x 195 x 300 mm (LxWxH)
Weight.................................................................................................................
1.9 kg
PP
½" male BSP
Operating Data
Water Pressure...................................................................................................
2-7 bar
Air Consumption..................................................................................................
Approx. 48 liters at 50% Vacuum
Water Consumption.............................................................................................
1 liter/s (3 bar)
Minimum 1°C
to Maximum 60°C

Jets™ VFD valve is a vacuum operated flush and discharge valve. Softsound™ are trademarks and/or registered trademarks of Jets. ©
Features: Copyright 2011, Jets AS.
● Low water consumption.
● Design optimized for easy maintenance.
Disclaimer
● Ideal for retrofit of existing installations. Product color reproduction is as near to actual color as product
Warranty change materials and specifications without notice. Information
All products of the company are sold and all services of the company without notice. No part of this document may be reproduced in any
are offered subject to Jets Vacuum AS General Sales Conditions form by any means without prior written approval of Jets Vacuum AS.
Components
1 Hose............................................................................................................
034509000*
2 D Valve........................................................................................................
050513000*
3 VPC-V Controller.........................................................................................
101100010*
4 Hose w/ball valve.........................................................................................

034509620*
5 Gasket.........................................................................................................
037504200*
6 Screw, M5x10..............................................................................................
036531600*
7 Bracket BR1.................................................................................................
054110030*
8 Hose............................................................................................................
034509010*
9 Distributor w/NR Valve.................................................................................

101100116*

www.jetsgroup.com
Explanation of VFD Valve Function

① Ball Valve Water Inlet (A) Water Supply
② VPC-V Controller (B) Water Inlet to the Source
③ Release Mechanism (C) Outlet from the Source
④ Non-return Valve (D) Air Inlet
⑤ D Valve (E) D Valve Outlet
⑥ Source (toilet, urinal, etc.)
(*) Vacuum in the piping as indicated.
Normal Position: Closed Valve

● VPC-V Controller ② - CLOSED
● D Valve ⑤ - CLOSED
Emptying Sequence
1. Release Mechanism ③ - OPEN
2. VPC-V Controller ② - OPEN
3. D Valve ⑤ - OPEN
Closing Sequence
1. Release Mechanism ③ - CLOSED
2. Air is sucked into the VPC Controller ②
deciding the controller's timing.
3. VPC-V Controller ② - CLOSED
4. D Valve ⑤ - CLOSED
Result: Effluent is sucked by vacuum from the source. Water flows to the
source.

www.jetsgroup.com


Indicates recyclable material/recycling information. WARNING: Indicates a potentially hazardous situation which, if not avoided could
result in death or serious injury or equipment damage.

Be thoroughly familiar with the controls and the proper use of the equipment prior to Safety equipment (PPE) necessary for the prevention of accidents at the
installing, starting or using the equipment. Know the equipment application, limitations installation and operating site must be provided in accordance with local
and potential hazards. regulations.
1.9 Personal Protective Equipment - Gloves 2.1 Warning

Wear suitable protective gloves at all times when working with equipment. The safety of the equipment is guaranteed only if it is used in compliance with
the instructions provided by the supplier. The limits indicated must never be

It is the responsibility of the client to ensure compliance when installing, servicing and Do not disassemble, repair or modify the product without contacting a qualified
maintaining the equipment. All extra maintenance work must be carried out by a tradesman.
qualified technician.
2.13 Caution 11.1 Notice

Installation, service and maintenance are to be carried out with due care. Shock, Jets AS supports responsible recycling and disposal of all packaging materials
innapropriate handling, incorrect use of tools and general mishandling of the product and refuse.
may result in damage to components.

Never leave packaging residues unattended in the home. Separate the various Discarded products should not be disposed of together with household waste.
packaging materials by type and consign them to the nearest disposal centre. Deliver this product at the nearest depot for safe treatment.

12.6 Notice

Storage
welding. Goods are to be stored as per the instructions for delivery, storage and transport. A visual inspection is to carried out on receipt of goods
as well as at the time of installation to ensure that storage and transport conditions after receipt have not compromised the quality of the product/s.

www.jetsgroup.com
Installation
1 2
Push the valve onto the pipe sleeve/ Connect the flushing device to
stud connection. the valve.
3 4
Connect the release mechanism. Connect the water supply.
Note: Do not over tighten.
In tight locations, note that it is possible to slide the controller off first to allow more space for removal of the valve.
1 2
Close the ball valve for the water Pull the release mechanism hose
supply to the valve. Release any from the controller.
liquid in the water source (i.e. toilet,
urinal etc.). Disconnect the flexible
water supply hose from the ball
valve.
3 4
Pull to remove the flushing device. If a transport spring is installed,
release the spring (connecting
the lower housing of the valve to
the bowl) and remove it.
5 6
Pull the VFD Valve, Complete to Remove the Hose (175 mm) ①
release it. between the D Valve and the
Distributor w/NR Valve.
7 8
Remove the remaining Hose (155 Pull the VPC-V Controller
mm) ① between the D Valve and the backwards to release it from the
Distributor w/NR Valve. D Valve ②.

www.jetsgroup.com
9 10
Unscrew and remove the Hose w/ball Remove the Gasket ⑤.
valve ④ from the VPC-V Controller.
11 12
Remove the Hose (140 mm) ⑧ from Remove the Distributor w/NR
the VPC-V Controller. Valve ⑨.
NOTE: If the Distributor w/NR

Valve is to be reassembled/
replaced, it is not recommended
to remove the Distributor Clamp
(unless it is damaged) from the
assembly.
For Distributor Clamp removal

details, see disassembly
information described in the
technical data for the Distributor
w/NR Valve.
13 14
Remove the two screws (Screw, Remove the Bracket BR1 ⑦ from
M5x10) ⑥. the VPC-V Controller.
Assembly is to be performed in the reverse order of the disassembly procedure.
Troubleshooting
No reaction or insufficient flushing No vacuum in the discharge pipe line. Check the vacuum.
when pressing the release button.
The release button does not open. Replace the release button.
Dirt/blockage in the Non-return Valve. Clean the Non-return Valve.
Only flushing and no discharge is The vacuum is below 25%. Check the vacuum level and take action to increase the
taking place. vacuum.
Leakage in the lifting membrane. Replace the lifting membrane.
The toilet bowl slowly fills up with The water valve is leaking. Replace the sealing flap.
water.
Flushing and discharge do not stop. The valve in the release button does Replace the release mechanism.
not close.
The signal hose between the release Check the signal hose and connections for air leakages.
button and the start cylinder is leaking. Replace if required.

www.jetsgroup.com
The normal water level in the toilet Low pressure on the water supply. Increase pressure on the water supply.
bowl is reducing/low.
Impurities prevent the shut-off Lower housing to be cleaned.

membrane from closing.
Dirt in the water supply filter. Clean or replace the filter.
Shut-off membrane is damaged. Replace the shut-off membrane.
Flushing and discharge cycles are The air orifice is dirty. Clean the orifice.
incorrect.
A sealing flap in the VPC-V Controller Replace the sealing flap.

is leaking.

D Valve Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Type ..................................................................................................................
Vacuum Operated
235mm x 170mm x 215mm (LxWxH)
Weight.................................................................................................................
0.8 kg
PP
Discharge Valve Inlet...........................................................................................
Inside diameter Ø 60 mm
Operating Data
Minimum 0°C
to Maximum 60°C

Disclaimer
Jets™ D Valve effectively controls discharge flow in a range of change materials and specifications without notice. Information
pneumatically operated vacuum discharge valves. herein is current at the time of printing and is subject to change
Warranty form by any means without prior written approval of Jets Vacuum AS.
Components
1 Top Housing TH2.........................................................................................

054110012*
2 Lifting Membrane.........................................................................................
050500800*
3 Spring..........................................................................................................
050500700*
4 Screw, M6x12..............................................................................................
036500100*
5 Center Housing CH2....................................................................................

051511601*
6 Membrane Guide.........................................................................................
051501000*
7 Shut-off Membrane......................................................................................
050501200*
8 Membrane Lifter...........................................................................................
051501100*
9 Screw, M5x40..............................................................................................
036531800*
10 Lower Housing.............................................................................................
054110020*
11 Seal.............................................................................................................
037531100*
12 Flange..........................................................................................................
053531200*
13 Screw, M5x16..............................................................................................
036531700*
14 Nut, M5........................................................................................................
036304802*

D Valve Tel. +47 70 03 91 00
www.jetsgroup.com
Explanation of D Valve Function
Normal Position: Closed

Function description is based on the following operating conditions.
(A) Effluent Inlet

(B) Vacuum Supply/Effluent Outlet
(C) Air Outlet
(D) Vacuum Connection
Operating Position: Open

(A) Effluent Inlet
(B) Vacuum Supply/Effluent Outlet
(C) Air Outlet
(D) Vacuum Connection

D Valve Tel. +47 70 03 91 00
www.jetsgroup.com


Storage
welding. During installation, the site is to be protected from water, frost, moisture and humidity. Goods are to be stored as per the instructions for
delivery, storage and transport. A visual inspection is to be carried out on receipt of goods as well as at the time of installation to ensure that
storage and transport conditions after receipt have not compromised the quality of the product/s.

D Valve Tel. +47 70 03 91 00
www.jetsgroup.com
1 2
Disconnect the D Valve from other Pull out the Top Housing TH2 ①.
parts if it is part of an assembly.
Unscrew and remove the four screws
(Screw, M5x16) ⑬ securing the Top
Housing TH2 to the Center Housing
CH2.
Warning: The Top Housing TH2 will
pop up from the force of the spring
once the screws are removed.
3 4
Remove the Spring ③. Pull out and remove the Lifting
Membrane ② from the Center
Housing CH2.
2.13 Caution
Installation, service and
maintenance are to be carried
out with due care. Shock,
innapropriate handling,
incorrect use of tools and
general mishandling of the
product may result in damage
to components.
5 6
Unscrew and remove the four screws Pull upwards and remove the
(Screw, M6x12) ④ holding the Center Housing CH2 ⑤.
Center Housing CH2 to the Lower
Housing.
7 8
Lift the Shut-off Membrane and Lift out and remove the
Membrane Guide out of the Lower Membrane Guide ⑥.
Housing.
9 10
Remove the two Membrane Lifters ⑧ Unscrew and pull to remove the
from the Shut-off Membrane ⑦. four screws (Screw, M5x40) ⑨
holding the Flange and Seal on
the Lower Housing.
11 12
Pull to remove the Flange from the Pull to remove the Seal ⑪ from
Lower Housing ⑩. the Flange ⑫.

D Valve Tel. +47 70 03 91 00
www.jetsgroup.com

VPC-V Controller Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
165 x 100 x 150 mm (LxWxH)
Weight.................................................................................................................
0.7 kg
POM
1/2" male BSP
Operating Data
Water Pressure...................................................................................................
2-7 bar

Disclaimer
Jets™ VPC-V Controller is designed to control water consumption,
flushing and discharge cycles for a valve.
Warranty
Components
1 Valve Housing w/Cylinder............................................................................

101101520*
2 Start Valve....................................................................................................
101101810*
3 Yoke.............................................................................................................
101100500*
4 Spring..........................................................................................................
101100600*
5 Control Valve Top.........................................................................................

101100700*
6 Screw, M5x16..............................................................................................
036531700*
7 Yoke.............................................................................................................
101100550*
8 Water Valve Top...........................................................................................

101101700*
9 Screw, M5x35..............................................................................................
036531801*
10 Water Valve Bottom.....................................................................................

101101600*
11 Sealing Flap.................................................................................................
101101000*
12 Hose............................................................................................................
034509000*
13 Spring Guide................................................................................................
101100800*
14 Spring..........................................................................................................
101100900*
15 Orifice set....................................................................................................
037506420*

www.jetsgroup.com
Explanation of VPC-V Controller Function

① Start Cylinder
② Start Valve
③ Control Valve
④ Orifice (adjusts the sequence timing)
⑤ Water Valve
⑥ Main Cylinder
Function description is based on the following operating conditions:
(A) Suction
(B) Vacuum Supply
(C) From Release Mechanism
(D) Air Inlet
(E) Water Supply
(F) Water Outlet
Deactivated Position
● Release Mechanism (C) - CLOSED
● Start Valve ② - CLOSED
● Control Valve ③ - CLOSED
● Water Valve ⑤ - CLOSED
Activation Sequence
● Release Mechanism (C) - OPENS/
VACUUM IS PUNCTURED
● Start Cylinder ① - ACTIVATED
● Start Valve ② - OPENS
● Main Cylinder ⑥ - ACTIVATED
● Water Valve ⑤ - OPENS
● Control Valve ③ - OPENS
Deactivation Sequence
● Release Mechanism (C) - CLOSES
● Start Cylinder ① - returns to
DEACTIVATED position
● Start Valve ② - CLOSES
● Main Cylinder ⑥ - returns to
DEACTIVATED position
● Control Valve ③ - CLOSES
● Water Valve ⑤ - CLOSES

www.jetsgroup.com

No regular maintenance intervals are required for the VPC-V Controller. Malfunctions are normally related to wear and tear of sealing flaps. The
three internal valves are fitted with identical sealing flaps.
Adjustment of water level (i.e. toilet, urinal bowl) - VPC Controller / VPC-V Controller
● If there is too much water, the orifice is too narrow. Change to a larger orifice.
● If there is too little water, the orifice is too wide. Change to a smaller orifice.
The orifice plug (A) is made of rubber and is positioned as shown.
1 2
Remove the VPC-V Controller from Unscrew and remove the four
the complete assembly if required. screws (Screw, M5x35) ⑨.
3 4
Pull to remove the Water Valve Top Remove the Sealing Flap ⑪, the
⑧. Yoke ⑦ and the Spring ④.
5 6
Remove the Water Valve Bottom ⑩. Unscrew and removed the four
screws (Screw, M5x16) ⑥.
7 8
Pull to remove the Control Valve Top Remove the Sealing Flap ⑪, the
⑤. Yoke ③ and the Spring ④.

www.jetsgroup.com
9 10
Remove the Hose ⑫. Remove the orifice ⑮ (supplied
in the Orifice set).
11 12
Unscrew and remove the four screws Remove the Start Valve ②.
(Screw, M5 X 16) ⑥.
13
Remove the Sealing Flap ⑪, Spring
Guide ⑬ and the Spring ⑭ from the
Valve Housing w/Cylinder ①.

Orifice set Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
5g
Material Type.......................................................................................................
TPE
Hardness.............................................................................................................
55 Shore

Disclaimer
Warranty

Orifice set Tel. +47 70 03 91 00
www.jetsgroup.com

Adjustment of water level (i.e. toilet, urinal bowl) - VPC Controller / VPC-V Controller
● If there is too much water, the orifice is too narrow. Change to a larger orifice.
● If there is too little water, the orifice is too wide. Change to a smaller orifice.
Adjustment of the discharge time - VPG Controller
● If the discharge time is too long, the orifice is too narrow. Change to a larger orifice.
● If the discharge time is too short, the orifice is too wide. Change to a smaller orifice.
Note: Adjust to be open max. 2 seconds after the source is empty.
The orifice plug (A) is made of rubber and is positioned as shown.

Valve Housing w/Cylinder Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
161 x 88 x 88 mm (LxWxH)
Weight.................................................................................................................
0.375 kg
POM

Disclaimer
Warranty
Components
1 Valve Housing..............................................................................................
101101500
2 Cylinder.......................................................................................................
101100105
3 Spring..........................................................................................................
101100200
4 Piston Ring..................................................................................................
037201200
5 O-ring...........................................................................................................
037532100
6 Piston...........................................................................................................
101100300
7 Cam C2.......................................................................................................
101100402

Valve Housing w/Cylinder Tel. +47 70 03 91 00
www.jetsgroup.com
1 2
Remove the Valve Housing w/ Remove the Cylinder ②.
Cylinder from the complete assembly
if required.
3 4
Remove the Spring ③. Remove the Piston ⑥ from the
Valve Housing ①.
5 6
Remove the Piston Ring ④. Remove the O-ring ⑤.
7
Remove the Cam C2 ⑦ from the
Piston ⑥.

Start Valve Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
112 x 59 x 54 mm (LxWxH)
Weight.................................................................................................................
0.105 kg
POM

Disclaimer
Warranty
Components
1 Start Cylinder...............................................................................................
101101111
2 Piston Ring..................................................................................................
037201100
3 O-ring...........................................................................................................
037532200
4 Start Piston..................................................................................................
101101211
5 Spring..........................................................................................................
101101301
6 Membrane Support......................................................................................
101101280
7 Membrane....................................................................................................
037305301
8 Main Fastener..............................................................................................
101101401
9 Start Valve Top.............................................................................................

101101400

Start Valve Tel. +47 70 03 91 00
www.jetsgroup.com
1 2
Remove the Start Valve from the Turn to remove the Start Cylinder
complete assembly if required. ①.
3 4
Remove the Piston Ring ②, O-ring Remove the Spring ⑤.
③ and the Start Piston ④.
5 6
Remove the Membrane Support ⑥. Remove the Membrane ⑦.
7
Remove the Main Fastener from the
Start Valve Top ⑨.

Distributor w/NR Valve Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Weight.................................................................................................................
35 g
POM
Dimensions.........................................................................................................
A - 130 mm
B - 37 mm
C - 42 mm
D - Ø8.5 mm
E - Ø10 mm
F - Ø4 mm
G - Ø10 mm
Ref. Dimensions Drawing

Disclaimer
The distributor is a pipe/hose connector with an integrated non-return form by any means without prior written approval of Jets Vacuum AS.
valve.
Warranty
Components
1 Distributor....................................................................................................
101100110
2 Seal.............................................................................................................
037506112
3 Plunger........................................................................................................
035506404
4 Spring..........................................................................................................
036303600
5 O-ring...........................................................................................................
037219268
6 L-Coupling, Non-return Valve......................................................................

034532204
7 Distributor Clamp.........................................................................................
101100117

Distributor w/NR Valve Tel. +47 70 03 91 00
www.jetsgroup.com
Installation
Dimensions Drawing
1 2
Remove the distributor from the Pull to remove the distributor.
Distributor Clamp. Lift the clamp
fastenings (A) holding the distributor
in place.
3 4
If it is necessary to remove the Pull to remove the Coupling,
Distributor Clamp from the assembly, Non-return Valve ⑥.
remove the two locking plugs holding
the Distributor Clamp in place.
Carefully pull the Distributor Clamp to
remove it.
5 6
Remove the O-ring ⑤ from the Remove the Spring ④.
Coupling, Non-return Valve ⑥.
7 8
Remove the Plunger and Seal from Remove the Seal ② from the
the Distributor ①. Plunger ③.

Release Button Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
Type....................................................................................................................
Vacuum Operated
47 x 47 x 66 mm (LxWxH)
Weight.................................................................................................................
0.08 kg
ABS
Drill Diameter......................................................................................................
Ø 35 mm

Disclaimer
A quality sanitary fitting with an in built release mechanism that

supports Jets™ vacuum systems.
The vacuum operated release button punctures vacuum to activate
the flush cycle.
Features
• Reliable discharge activation.
• Suitable for demanding applications.
Warranty
Components
1 Cover...........................................................................................................
100100104
2 Push Button.................................................................................................
100100204
3 Spring..........................................................................................................
100100601
4 Hose, 1200mm............................................................................................
034501020*
5 Nut...............................................................................................................
100100455
6 Nipple..........................................................................................................
034505610
7 Membrane....................................................................................................
037305300
8 Valve Body...................................................................................................
100100450
9 O-ring...........................................................................................................
037201301
10 Valve Housing..............................................................................................
100100402
11 Housing, threaded.......................................................................................
100100405

www.jetsgroup.com
Installation
Normal - Installation height: 670mm.
Public toilet - Installation height: 950mm.
DO NOT pull the hose during assembly of the release mechanism. This may result in disassembly of the release mechanism.
Note that the hose must hang freely to maintain free air flow through the hose.
1 2
If a shorter release button is Drill a suitable dimensioned hole
required, cut the threaded housing. in the wall at the position of the
Note that it is necessary to use one release button.
of the three marked cutting grooves
(A) if a cut is to be made. Place the release button in the
hole in the wall and mount the
nut on the back.
Do not pull on the hose.
3 4
Secure the Release Button. If unable to fit the nut from
behind the wall, screws can be
used as shown in the illustration.
5 6
Attach the release mechanism to the
controller.
Disassembly of the Release Button from the Wall
Disassembly is to be performed in the reverse order of the
installation procedure.
1 2
When disassembling the Release Pull the hose (Hose, 1200mm) ④
Button, mark all components in order from the Nipple.
that they may be re-assembled in the
reverse order.
3 4
Unscrew and remove the Nut ⑤. Pull to remove the Cover ①.

www.jetsgroup.com
5 6
Remove the Push Button ②. Remove the Spring ③.
7 8
Separate the Housing, threaded ⑪ Unscrew the Nipple ⑥.
from the Valve Housing.
9 10
Remove the Membrane ⑦. Separate the Valve Housing ⑩
from the Valve Body.
11
Remove the O-ring ⑨ from the Valve
Body ⑧.
Troubleshooting
No reaction or insufficient flushing No vacuum in the discharge pipe line. Check the vacuum.
when pressing the release button.
The release button does not open. Replace the release button.
Dirt/blockage in the Non-return Valve. Clean the Non-return Valve.
Flushing and discharge do not stop. The valve in the release button does Replace the release mechanism.
not close.
The signal hose between the release Check the signal hose and connections for air leakages.
button and the start cylinder is leaking. Replace if required.

Rubber Sleeve w/hose clip Tel. +47 70 03 91 00
www.jetsgroup.com
Technical Data
100 x 68 x 68 mm (LxWxH)
Weight.................................................................................................................
0.17 kg
EPDM
Connection Diameter...........................................................................................
Ø 50mm

Disclaimer
The Rubber Sleeve w/hose clip can be used in a variety of plumbing

installations.
Warranty
Components
1 Rubber Sleeve Ø50.....................................................................................

034505500*
2 Hose Clip 50-70mm.....................................................................................

034506900*

Technical Information Tel. +47 70 03 91 00
www.jetsgroup.com
Information Data Sheet No. IDS0072
Vacuum Piping Guide - S & M, Ship and Offshore

Vacuum Piping Guide
TM
Sanitary Systems
– made to please
201
Table of Contents
Table of Contents
Dictionary
1 INTRODUCTION
1.1 Terms and Conditions
1.2 Introduction
1.3 Standard and Regulations
1.4 Support
2 SYSTEM DESCRIPTION
2.1 Vacuum Toilet System
3 TEST PROCEDURE AND ACCEPTANCE CRETERIAS

3.1 Vacuum Pipes Only
3.2 Complete Vacuum System
4 DESIGN AND INSTALLATION GUIDELINES - DOWNWARD PIPE CONFIGURATION

4.1 Vacuum System Layout, Downward
4.2 The Optimal Vacuum System Layout
4.3 Choice of Piping Layout
4.3.1 Location of Vacuum Unit in Different Types of Ships
4.3.2 Vacuum Reservoir Calculationt
4.3.3 Vacuum Reservoir Balance
4.3.4 Choice of Branches
4.3.5 Sectioning and Shut-Off of Valves for Service
4.4 Horizontal Pipes
4.4.1 Transport in Horizontal Pipes
4.4.2 Transport Pockets
4.5 Pipe Connections
4.5.1 Rodding Points
4.5.2 Bends
4.5.3 Branches
5 DESIGN AND INSTALLATION GUIDELINES - UPWARD PIPE CONFIGURATION

5.1 System with Lift From Toilets
5.2 Vacuum System Layout, Upward
5.2.1 Mounting of Vacuum Pipes in Ceilings
5.3 Connection to Vacuum Main Branch
5.3.1 Rising Pipes from Toilets
5.3.2 Gooseneck
5.3.3 Connection to Horizontal Branch Pipe
5.3.4 Mounting of Horizontal Branch Pipes in Paneled Ceilings
5.3.5 Joining of Pipes With Different Dimensions
202
Table of Contents
6 GENERAL PIPING INSTALLATION GUIDELINES

6.1 Toilet Connections
6.1.1 Alignment of Pipe to Toilet Valve
6.1.2 Connection to Toilet Valve
6.1.3 Flexible Hose
6.2 Pipe Clamps
6.3 Vacuum Accumulating Tank
6.4 Grey Water
6.4.1 Grey Water in Vacuum Sewage Systems
6.4.2 Grey Water Interface Unit
6.5 Pipe Tables
Table 1 - Materials
Table 2 - Number of Vacuum Toilets
203
Dictionary
For small systems with short distance piping, a vacuum accumulating tank
Accumulating tank may be needed. An accumulating tank is recommended if the total pipe
volume is less than 160 litres ( approx. 85 metres of DN50 pipe ).
Atmospheric pressure Air pressure at sea level
toilet.
Branches are connected to main pipes. We recommend system design with

Branches short horizontal branches. In larger systems we recommend shut-off valves
for each branch.
Industry name for sewage, normally from toilets and urinals. The name is used
to distinguish from grey water.
Tank for collecting black water, and sometimes grey water, from a vacuum
Collecting tank
system.
Discharge pumps are mainly used for overboard discharge of content from
Discharge pumps
collecting tanks. They can be supplied in different types and capacities.
Gooseneck
Also known as a grey water interface tank. A tank used to interface grey
water outlets from showers, wash basins etc. with a vacuum system.
Fitted with a CD or ED valve and level sensor for valve activation and tank
discharge. Normal sizes are 8, 12 and 16 liters..
Holding tank Tank for holding (storing) blackwater, and greywater, from a vacuum system.
Rodding point
stretches of pipes install in connection with transport pockets.
Plant for treatment of black water, and grey water, prior to overboard
STP discharge ( from ships ) or release back into the ecosystem ( on land ).
Slope Horizontal pipe with a downward angle.
Slug
Transport pocket the pressure difference in front of and at the back of the pocket will push the
slug on to the next pocket.
Any air pressure below atmospheric pressure, often described in percentages

Vacuum of total vacuum. Our CVS™ systems generally operate between 40 - 55%
vacuum.
A complete system consisting of vacuum pipes, vacuum unit, vacuum toilets
Vacuum system
and in some cases also interface units for grey water and urinals.
A vacuum generator developed by Jets™. Generates vacuum and macerates
Vacuumarator™ pump and transports sewage in a single-pass operation. The Vacuumarator™ pump
is a purpose-built design based on the Helivac™ pump principle.
204
1. Introduction
1.1 Terms and Conditions

The Jets™ vacuum piping guide is considered a guideline only, and is intended to
assist pipeline designers to avoid design errors. It is not to be used as a complete
instruction. Pipelines are the building yard/installer`s responsibility, and Jets Vacuum
cruise-ships.
1.2 Introduction
This vacuum piping guide provides information on piping for vacuum sewage as well as waste water
pipes connected to such systems. The vacuum piping must be in accordance with vacuum sewage
system transportation principles. During transport through the piping system, the slug is affected by
gravity and will level out when the toilet valve closes. For this reason it is necessary to have transport
pockets in the pipe system where the slug can re-form. Pipes are to be secured by clamps, and rodding
points are to be made where convenient.
1.3 Standards and Regulations

See national shipyard standards for vacuum toilet systems. This manual is our recommendation
for pipe installations. Each country follows its own national standards and regulations.
1.4 Support
Please contact:
Jets Vacuum AS
Myravegen 1
N-6060 Hareid
Tel.: +47 700 39 100
Fax.: +47 700 39 101
E-mail: post@jets.no
205
2. System Description
2.1 Vacuum Toilet System
1. A vacuum generating unit for producing vacuum.

2. A piping system for transport of sewage.
3. Toilets, urinals, grey water interface units etc. to let the sewage into the piping system.
Difference in air pressure is used to transport will move to the next transport pocket
sewage from toilets to a vacuum unit. In idle simultaneous with emptying of the toilet, until
position there is 40 - 55% vacuum in the reaching the vacuum generating unit. As a
piping system. When flushing a toilet, air is result of each toilet flushing, the vacuum
let into the system. The content in the bowl level in the pipe system will decrease,
is sucked into the piping together with 40-50 and the vacuum generating unit will start
liters of air. Water and effluent will form a slug. and maintain the vacuum level in the pipe
This slug will be sucked about 5 to 15 meter system.
into the pipeline. The exact distance depends When a toilet is flushed, 1 - 1,2 liters of
on the level of vacuum, dimension of the pipe, sewage and 40-50 liters of air are sucked
direction of flow, bends and other restrictions into the pipe. A perfectly installed pipe
in the piping. When the toilet valve closes, system will allow sewage to form slug in
the movement of the slug will stop, and the the transport pockets. The remaining part of
sewage will flow by gravity to the lowest point the pipe will be empty and act as a vacuum
in the pipe. In order to have further transport, reservoir.
the slug must be re-formed. During running, the Vacuumarator™ pump
By building transport pockets in the pipelines, will macerate the sewage, generate vacuum
the sewage will flow into the closest transport and pump the sewage to the sewage
pocket. When next flushing of the toilet takes treatment plant, collecting tank or elsewhere,
place, the sewage from one transport pocket all in one process.
206
3. Test Procedure Acceptance Criteria
3.1 Vacuum Pipes Only

Leakage test to be carried out of complete vacuum pipes, without any component, ( toilets,
grey water interfaces, vacuum unit etc. ) connected.
All pipe ends to be blinded.
The maximum accepted leakage is: Vacuum drop from -0.55 bar to -0.45 bar during one hour.
3.2 Complete Vacuum System

Leakage test to be carried out of complete vacuum system, with all components ( toilets, grey
water interfaces, vacuum unit etc. ) connected.
The maximum accepted leakage is: Vacuum drop from -0.55 bar to -0.4 bar over 20 minutes.
207
Outlet pipes from toilets should point downwards i.e. collecting pipes and branches should
mounted ) is installed, the outlet should be connected to a horizontal branch beneath the
deck.
outlet pipe from toilets to the collecting pipe branch will, in resting position, contain only air
under vacuum and thereby ensure safe operation of the toilets. Sewage aggregated in the
horizontal pipes due to change in trim or list, will not give any impact regarding the function
of the toilet valves.
As a general rule however, each horizontal pipe should be as short as possible and connect
to as few toilets as possible on each branch to maximize reliable function.
NOTE
Trim of the ship.

Total length of the pipe branch.
Slope.
208
4.2 The Optimal Vacuum System Layout
Reference Name Chapter

1 Toilet Connection 6.1
2 Transport Pocket 4.4.2
3 Grey Water Interface Unit 4.4.2
4 Pipelines Passing Obstructions (Transport Pocket) 4.4.2
5 Bends 4.5.2
209
As a main rule the vacuum generating unit should always be located at the absolutely lowest point of
the vacuum system. In addition, it should be located in such a way that main pipes and branches are
as short as possible. Branch pipes from toilets should be routed in a downward direction towards the
vacuum generating unit. In addition, the following must be considered when installing a vacuum piping
system:
The size of the ship.

The risk of varying trim and list of the ship.
210
4.3.2 Vacuum Reservoir Calculation
The total vacuum reservoir is a result of the total
liters of air is let into the pipes. When the vacuum
generating unit will start to rebuild the vacuum.
How far the vacuum level will drop and how often
the vacuum generating unit will start is dependent
on the total pipe volume.
To rebuild the vacuum will take anywhere from a few
seconds to several minutes, depending on the pipe
volume and capacity of the vacuum generating unit.
toilets (i.e. peak load on passenger vessels,

ferries, etc.) the total pipe volume must be large
enough support the systems function.
In vessels with a total pipe volume of less than
160 litres, we recommend increasing the vacuum
reservoir by installing an accumulatingtank.
4.3.3 Vacuum Reservoir Balance

When a toilet is flushed, air is sucked into the pipe by the vacuum in the pipe system. From a
toilet at the end of the pipe, the effluent will move towards the vacuum generator. However,
when a toilet in the middle of the pipe is flushed, the vacuum reservoir towards the end of the
pipe will cause some of the effluent to be sucked in the “wrong” direction. To minimize such
problems, we recommend designing the system with short horizontal branches and reducing
the number of toilets connected to each branch.
An optimally constructed piping system is designed to contain as little water as possible during
ordinary operation. This is obtained by making horizontal pipes as short as possible and with
as few bends as possible. Horizontal collecting pipes/main pipes should be located in a way
that branches will be as short as possible.
211
When deciding the number of main pipes
from the vacuum generating unit to the branch
points, the number of toilets, number of decks
and the need for shutting-off service should
be considered. If blockage or leakage in the
vacuum pipes should occur, it is important to
ensure that the remaining part of the system
can still be utilized.
We recommend to install a minimum of two

branch pipes from the vacuum unit manifold
to the toilets. Each branch pipe should be
installed with a shut-off valve for isolation in
case of failure.
212
For passenger ships with public toilets, separate pipes should be installed to both the ladies’ and
gentlemen’s toilets. The purpose is to maintain operation (of ladies’ or gentlemen’s toilets) in case of
blocking or leakage in one line.
4.4 Horizontal Pipes

4.4.1 Transport in Horizontal Pipes
The pipes may be mounted horizontally between the transport pockets, provided that the outlet
4.4.2 Transport Pocket
Transport pockets are made to re-form

slugs. When a toilet on the same pipeline is
and at the back of the pocket will “push” the

slug on to the next pocket.
213
When passing obstructions ( ie. crossing ventilation ducts, crossing pipes and etc. ), it is advantageous
to construct the passing as a transport pocket.
The distance between transport pockets should be decided considering the risk of change in trim
and list of the vessel, and the ship’s movement due to sea conditions.
Vessel type Distance

Fishing vessels 5 meters
Other vessels: cargo ships, container vessels and the like 10 meters
Large passenger vessels 15 meters
For systems with downward directed outlet pipes from toilets to horizontal pipe branches, the distance
between transport pockets should not exceed 25 meters.
If the vacuum pipe must to be placed

above obstructions, it is important to
place a transport pocket in front of the
rising pipe. In this way maximum speed
of the transported sewage is obtained in
the rising pipe.
If the horizontal pipe at the higher
level exceeds 2000mm a gooseneck
214
4.5 Pipe Connections
The number of toilets connected to

branches and collecting pipes will
decide the pipe dimensions. The most
commonly used dimension for pipes
from toilets, and also from branches is
DN50 for multiple of toilets (up to 20-25
toilets ). For collecting pipes exceeding
25 toilet connections, DN65 is to be used.
Connection of horizontal branches to
downward carried out collecting pipes
should always be done with a downward
45º bend connection. In larger systems
we recommend shut-off valves for each
access to shut-off valves.
4.5.1 Rodding Points
of pipe, installation of the rodding points can occur in connection with transport pockets.
215
4.5.2 Bends
Bends are to be made with a large radius of curvature.
minimum radius is to be 2 x D, or a 90 o bend

made of two 45o bend pieces.
For welded steel pipes, the minimum bend radius
is to be smooth and without obstructions to avoid

clogging.
4.5.3 Branches
Connecting of pipes is to be made at a maximum be connected to horizontal main pipes from
angle of 45º in the direction of transport. T-pipes above. Branch pipes are always to be connected
are not to be used. Branch pipes are always to to vertical main pipes at an angle of 45º.
216
Our general recommendation is ( as stated in 4.1 ) is that toilets should be installed above pipework
in the toilet system. On occasion this is not possible. One of the advantages with a vacuum system, is
vacuum waste upward ( one deck ) from a toilet to a from a toilet to a horizontal pipe located below
the deck above. When installing in this manner correct pipe installation layout are vital. This is due
strain on the system in general.
NOTE
Trim of the ship.

Total length of the pipe branch.
Slope.
217
Reference Name Chapter
1 Toilet Connection 6.1
2 Gooseneck 5.3.2
3 Transport Pocket 4.4.2
4 Grey Water Interface Unit 6.4.2
5 Pipelines Passing Obstructions (Transport Pockets) 4.4.2
6 Bends 4.5.2
218
If a downward layout of outlet pipes from the toilets is not possible, each toilet may be connected
to horizontal pipes in the ceiling. If this solution is chosen, correct layout of the vacuum piping is
vital.
1. Horizontal pipes are to be installed with a minimum number of bends, and the number of
transport pockets as recommended for the type of ship.
2. Horizontal branch pipes are to be as short as possible.
3. Vertical collection pipes must be installed so as to avoid undesired waterlocks
towards the vacuum generating unit.
4. The vacuum generating unit is to be located at the lowest point of the vacuum
system, and also in a central position in relation to the piping system.
It is preferable that vacuum pipes be mounted with a slope between the transport pockets in the
At transverse sections of vacuum piping, transport pocket just after such a bend to collect
distance between transport pockets should be
considered separately. Even for large vessels, speed at the next straight section. When several
length of transverse sections may require bends are located close to each other, a trans-
reduced distance between transport pockets. port pocket should be located just after the last
Bends in pipe lines will always obstruct the
to install transport pockets just after branch
accumulation of sewage just after the bend. .
It is therefore recommended to install a
219
In many installations the horizontal branch pipes are
mounted in the ceiling between the overlaying deck and
the paneled ceiling. As a consequence, toilet outlets are
connected to a vertical pipe, which in turn is connected
to a horizontal branch pipe in the ceiling.
discharge function, and in the worst case, cause sewage
5.3 Connection to Vacuum Main Branch
NOTE
Bends are not allowed on rising pipes.
Vertical pipe connections are to be straight running with no

bends, to obtain the best possible transport out from the toilet.
If there is an obstruction behind the toilet, the rising pipe can be a maximum of 1500mm from the toilet.
A transport pocket must be located just before the rising pipe.
220
5.3.2 Gooseneck
The rising pipe is to be connected to the

upper side of the horizontal branch pipe with a
gooseneck at an angle of 45° in the direction
minimum height of 3 x the diameter of the pipe.
5.3.3 Connection to the Horizontal Branch Pipe
The rising pipe from a toilet must never be connected to a point on a horizontal branch pipe that may
The reason for this is that in case of low vacuum in the horizontal branch pipes, water may be sucked
In corridors where rising pipes from toilets on both sides are connected to a common branch pipe,
the rising pipe should go as high up as possible and then point downwards towards the branch pipe.
26
221
Horizontal branch pipes between overlaying decks and paneleds ceiling are to be placed as close
to the paneled ceiling as possible, i.e. transport pockets are to form lower boundary layers towards
the ceiling. In this way, maximum space for the gooseneck in the joint between the rising pipe from
toilet to the horizontal pipe is obtained.
The number of toilets connected to branches and toilets, DN50 should be used and for branching
collecting pipes will decide the pipe dimension. exceeding 25 toilet connections, DN 65 should
The pipe most commonly used from the toilet to be used. Important note: rising pipes with vacuum
the branch is DN40 (50mm). This may also be transport from lower to higher levels must never
used as branch line for systems with 1-3 toilets. be installed with transitions to larger dimensions of
For systems with branching for up to 20-25 pipe.
Correct
Incorrect
The reason for this is that larger dimensions of pipe create less speed of air and consequently
slower transport and shorter distances of transport. The consequences of this are increased risk of
222
6. General Piping Installation Guidelines
6.1 Toilet Connections
To avoid leakage between the toilet valve and the

toilet bowl, it is important that the pipe is properly
aligned.
6.1.2 Connection to the Toilet Valve

The rubber sleeve and elbow are to be secured with hose clamps.
should be as short as possible.

The distance between the toilet outlet
and the pipe system must not exceed
70% of the total length of the hose.
hose clamps.
223
6.2 Pipe Clamps
The following pipes are to be

secured with clamps according to
recommendations from the pipe
supplier:
Change of direction
Vertical piping
After connection of a toilet or
other equipment
Every 1,5 m or every 2nd. frame
for plastic pipes.
Every 2,0 m for DN 40 steel pipe
6.3 Vacuum Accumulating Tank

For small vacuum systems ( up to approx.10 toilets ), a vacuum accumulating tank must be considered.
An accumulating tank is recommended if the total pipe

volume is less than 160 L
( equal to approx.85 m pipe length DN50 ).
224
6.4 Grey Water
system. This is because the volume of grey water is normally much higher than black water, and it is
treated separately or collected in separate collecting tanks. However, in special situations, it might
be desired that grey water be fed into the black water system.
Reasons may include
circumstances where
it is impossible to
install gravity pipes in a
water volume is so limited

that feeding into the black
water system is accepted.
When grey water fed into
the black water system
is considered, the risk
of negative aspects of
cleaning detergents must
be acknowledged.
The GWT may be placed on the Soapy water may create
same deck or on the deck below. foaming in vacuum pumps
and disinfection detergents
such as chlorine etc. may
harm the sewage treatment
process. To feed grey water
into a vacuum system, a
grey water interface unit must be installed. The grey water interface unit ( typical size 8,16 liter ) includes
an interface valve (ED valve) built on the tank. The valve is automatically operated by a level sensor in the
tank which activates the ED valve to feed the grey water into the vacuum pipe. Grey water pipes must be
separated from black water, especially when discharging upwards, as shown in drawing at point 5.1
Normally, grey water is be led in separate gravity pipe lines to a sewage treatment plant
or collecting tank.
However, in cases where the grey water must be connected to the ship’s vacuum system, this can
be done by installing a grey water unit with interface (ED valve) to the vacuum system.
225
6.5 Pipe tables
Table 1 - Materials
Material: PEH PVC Steel Stainless steel

Use: Accomodation Accomodation In engine room In accomodation
up to 75 mm up to 75 mm or other heat - and
(DN 65) (DN 65) producing areas. engine room
Sizes above DN
65/80 to be used*
Minimum Pressure PN 10 PN 10 PN 10 PN 10
Rating:
PEH = High Density Polyethylene. PVC = Polyvinylchlorine, e.g. DIN 86013.
NOTE
Plastic pipes do not resist temperatures above 60 o C under vacuum conditions.

Steel pipes are to be galvanized.
Minimum pipe size

Number
of vacuum Connection PEH PVC Steel Stainless
toilets steel
DN d x s (mm) d x s (mm) d x s (mm)
d x s (mm)
0-3 40 50 x 3.0 50 x 2.4 48.3 x 2.6 50 x 1.0
4 - 25 50 63 x 5.8 63 x 3.0 60.3 x 2.9 50 x 1.0
26 - 100 65 75 x 6.9 75 x 3.6 76.1 x 2.9 75 x 1
For installations exceeding 100 toilets, Jets Vacuum AS is to be contacted.
d = outside diameter. s = wall thickness.
226
Certificates/ Control Charts-Jets Vacuum AS
Document name: Doc. No: Rev: Date:

Control chart - Start-up Jets vacuum sanitary system 501 8 26.02.14
Written by: Approved by: Date of approval: Page of:
501 CONTROL CHART - START-UP JETS VACUUM SANITARY SYSTEM
Information
ID/IMO No.:
Constructor’s
Constructor:
representative:
Construction No.: Reference name:
Jets unit No.: Jets representative:
Scheduled delivery:
Equipment installed
Type: No. off: Power supply (V)
Vacuum unit:
Discharge pump:
Toilet:
Toilet:
Grey water tanks:
Urinals:
Other:
Other:
Sewage Treatment Plant
STP type: Serial No.
Is STP delivered by Jets: Yes No
Is STP commissioned by Jets: Yes No
All functions specified in contract to be tested
No. of toilets tested:
Comments:
No. of grey water tanks tested:

Comments:
No. of urinals tested:

Comments:
228
Document name: Doc.No Rev: Date:
Test of vacuum unit No. of

Snr. Vacuumarator™pump: No.1 No.2
No.3 No.4
Vacuum Vacuumarator™ pump No.1. Start Bar Stop Bar
switch
Vacuumarator™ pump No.2. Start Bar Stop Bar
adjusted
Current Vacuumarator™ pump No.1. Amp
with 50% Vacuumarator™ pump No.2. Amp
vacuum
Vacuumarator™ pump No.3. Amp
Vacuumarator™ pump No.4. Amp
Current Pump 1. Amp
Discharge Pump 2. Amp
Pump
Function in control cabinet
Pump Failure Alarm Installed Approved
Low Vacuum Alarm Installed Approved Adjusted:
High Level Alarm Installed Approved Delayed:
High High Level Alarm Installed Approved Delayed:
Low Level Indication Installed Approved
Running Time Alarm Installed Approved Time adjusted to:
Auto Discharge Installed Approved Delayed:
Intermittent Discharge Installed Approved Time adjusted to:
Running Signals Installed Approved
Additional Installed Approved
functions Installed Approved
Installed Approved
Comments:
229
Document name: Doc.No Rev: Date:
Comments:
Signatures
For constructor:
Date: Sign.:
For Jets Vacuum AS:
Dato: Sign.:
230
231

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INSTALLATION MANUAL

ISSUED 06 JULY 2015 VERIFIED BY LMGK

Jets™ 610687 / 451764

Order no. Article Description QTY

451764 STP900777 Sewage Treatment Plant, 1

Order no. Article Description QTY

451764 011000990 Foundation 30MB-D/50MBA 1

Model: ecomotive Mod. 7.77

Hydraulic Load: 12 950 l/d

Organic Load: 7.77 kg BOD/d

Electrical: 3 x 690V, 60Hz

Dry Weight: See GA plan

Operational Weight: See GA plan

Dimensions: See GA Plan

Electrical Cabinet: Jets Mod.

Feeding Pump: Jets Mod. 10NT or 15 Feed Pump

Discharge Pump: Jets Mod. SP40

Sludge Pump: Jets Mod. SP40

Compressor: Becker Mod. DT 3.80

UV Sterilizer: Van Remmen Mod. W 1

Level Sensors: Pepperl+Fuchs Mod. LFL2

Bioreactor: Biowater BWT S

Grease Trap (optional)

El.diagram/heating for Grease Trap (optional)

COG 927 ` 10mm

COG 1268 ` 10mm

606 7 Plug 2" - - - Steel 2

No special tools/equipment required for installation.

It is not recommended to pump the sludge back to the inlet tank.

Remove all protective packing, sealing and wrapping materials.

Check the plant for any damages prior to installation.

03.2 Lifting Procedures.

03.4 External Connections And Dimensions.

With reference to drawing No. 1A110339, 1A112414 or 1A115344.

Remove the temporary blind ﬂanges on all external connections to be used.

C-1. DN100 - PN10, BW Inlet. (Gravity)

Connection for vessels BW gravity, if Vacuum see C-4.

C-2. DN100 – PN10, GW Inlet.

Connect vessels Grey Water (GW) line.

C-3. DN50 – PN10, GW Inlet Hospital (Optional)

C-4. DN50 – PN10, BW Inlet Vacuum Unit.

Connection for Vacuum Unit. (If gravity, this connection is blinded)

C-5. DN50 - PN10, Flushing.

C-6. DN25 - PN10 Clean water discharge

C-7. DN100 – PN10, Ventilation.

C-8. BSP 2’’, Emergency Overﬂow.

C-9. DN50, PN10, Internal Ventilation

C-10. ½ Inch, Emergency Air Supply, with regulator.

C-11. DN50 - PN10 De-Sludge Discharge

C-12. ¼ ’’ Connection for anti-foam, optional.

If anti-foam used, this is optional.

FOR GREASE TRAP (optional)

The Grease Trap should have a connection for ventilation.

The trap can be delivered with a heating element as an option.

( Available only in 3 x 230V, Element 3000W )

With reference to drawing No. 1A110339, 1A112414 or 1A115344.

04.2 Main Components.

The STP consists of 5 chamber or tanks and following main components:

1. Inlet Tank. ( Integrated or External * )

2. Bio Tank No. 1.

3. Bio Tank No. 2.

5. Treated Water Tank.

6. Aeration System, including compressor and pipes.