En Hartox Remote Control RM 90GO! RM 70GO! Manual

Operating Manual
Mounting instruction
for the radio control system of the company
Serial numbers:
(Please fill in the serial numbers here:)
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 1 of 21
Table of contents;
Chapter content
0 Extent of supply
1 Safety instructions
2 General information
3 Safety features in the Hatox system
4 Hatox-specific function buttons
5 Frequency changing
6 Battery changing
7 Functioning recheck
8 Optical check
9 Initial operation
10 Maintenance
11 Warranty
12 Safety
13 Source of danger
14 Safety measures in working area
15 Protective devices
16 Behavior in case of danger
17 Trouble shooting
18 Mounting instruction
19 Maintenance
20 Disposal
21 Technical data
22 Configuration menu
23 Teach function
A Wiring plan
B Transmitter layout
C CAN protocol
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0. Extent of supply
● Portable joystick transmitting console

● 1 stationary transceiver
1. Safety instructions:
Even if you have worked with radio remote controls before, please read this operating
manual before initial operation carefully! Only this one contains the latest information for
your Hatox system!
Please note in any case the respective working safety and protective precaution
instructions! Only instructed and authorized personnel may operate the Hatox system! The
safety features integrated in the Hatox system have to be checked on a regular basis.
In case of any failures the Hatox radio control has to be turned off at once. The transmitter
has to be deactivated via the stop button and the batteries have to be taken out. The
connecting cable has be disconnected from the stationary transceiver of the unit to be
controlled. The repair of the radio control may only be done by Hatox or by qualified
personnel authorized by Hatox!
Never operate a defective Hatox system!
Never repair a Hatox system! Contact you distributor or Hatox directly!
Always stay in range of sight with the unit to be controlled!
Never trust the LCD display. The shown information may be wrong.
By neglecting this advice you jeopardize yourself or other persons! Hatox declines any
warranty or liability in this case! The radio system is only suitable for the control of
construction machinery and industrial equipment. Only there the applied safety measures
(STOP, zero position) are fully effective. A different use is not allowed and absolves Hatox
from any responsibility!
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2. General information
The power supply of the radio control is provided in most of the case via the connecting
cable.
For machines that have never been operated with a radio control before, generally a
ground wire (neutral) has to be added. Otherwise the power supply to the Hatox
electronics cannot be set up!
Please mind that the operating voltage of the radio systems complies with the connecting
values of the unit to be controlled. The valid operating voltage is written down in the
enclosure.
Never expose the Hatox components to the harsh water jet of a high pressure cleaner!
The same applies for the transmitter!
The stationary transceiver may only be installed in an upright position to the outer wall of
the switching cabinet (the antenna shall always overlap the wall). It is important that the
antenna is not shielded by metal parts, neither partly nor totally.
The stationary transceiver shall always be installed in that manner that the antenna
remains visible with every position change of the transmitter.
When operating never disconnect the antenna from the stationary transceiver. This
worsens the quality of reception.
In case of service and maintenance work please disconnect the Hatox control completely
from the machine (including possibly an external antenna).
3. Safety features in the Hatox system

In the portable console this are basically: stop button
In the stationary transceiver: stop output
In order to grant a fault-free operation please adhere exactly to the following rules for
operation: The machine can only be turned on (provided that the transmitter is ready for
operation) if no buttons and joysticks are operated. The necessary command for that is
activated by the push button „Horn“.
If the Hatox radio is not used for a longer period of time, it is strongly advised to charge the
batteries from time to time (approx. every 4 weeks). This avoids the deep discharging of
the batteries and improves their life span. If the Hatox control is shut down for a longer
period of time, we recommend to take the batteries out of the transmitter!
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4. Hatox-specific function buttons:
=Frequency changing
D i s pl ay
2* 8 c har
In order to change the frequency

please push the button „Frequency
changing“. When the receiver locks
into a new frequency, you can see
that via the signal strength indicator
D IS P L A Y
on the display. With every 2 2 2 *1 6 C H A R
restarting of the control it locks into

the best frequency.
=On/Horn D i s pl ay
2* 8 c har
By pushing the On/Horn button the

radio system is initialized. After
pushing this button all functions are
active. This is shown on the display
D IS P L A Y
by „RUN“. The non-active status is 2
2 *1 6 C H A R
indicated by „STOP“ or „SCAN“.
5. Frequency changing
In case of a frequency interference during operation the push button „Frequency changing“
has to be activated for finding a new channel.
Please note the country specific regulations for an application. The Hatox system uses 69
channels from 433,075 Mhz – 434,775 MHz (the channel number is shown on the display).
6. BatterY CHANGING:
Change the batteries if the display shows the „battery empty“ sign.
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7. Functioning recheck:
For keeping up the operating safety a regular functioning recheck of the Hatox radio
control is necessary. For daily one-shift operation we recommend this check at least once
per day or after every change of shifts. The check can be done by help of the LEDs on the
stationary unit/units. For that the transmitter has to be put in a ready-to-operate status.
8. OPTIcal check:
Before starting to operate please check if the transmitter shows any damages!
Please check if all protective devices are provided and in working order!
Check the unit for fractures!
Check all rubber sealings for cracks!
Never work with a unit that shows damages like that!
Have those defects fixed immediately!
9. Initial operation:
● First only connect the stationary transceiver – and - if included in the extent of
supply - the I/O-controller. The portable console remains switched off!
● Turn on the portable console!
● Activate the On-button on the transmitter!
● Check now the commands and the correct reaction of the unit to be controlled.
Please note carefully that persons keep out of the hazard area.
.
! RISk of accident !
STOP-control: Press the stop push button on the transmitter. Afterwards please check if
the machine is in stop status, i.e. if it is turned off. (Switch-off time depending on
application. Please check the time in the operating manual of the machine).
Additionally, please effect the testing procedures which are described in the manual
of the machine!
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Function of the LEDs at the stationary transceiver:
LED1: POWER ON. Operating voltage

LED2: CAN activity between controller and
stationary transceiver. Permanent
alluminating when the system is turned on.
LED3: Error
LED 4: Radio: Irregular flashing shows that the
connection is not best.
10. Maintenance:
Your Hatox radio remote control is more or less maintenance-free. Please be aware of
some aspects anyway:
● Clean your control from any concrete remainders or other dirt!

● When doing electric welding at the machine to be controlled, the receiver has to be
disconnected from the power supply! Otherwise the receiver electronics is
endangered to be damaged!
● Wear and tear parts, such as rubber caps and bellows have to be checked on a
regular basis!
11. Warranty:
We grant a warranty of 6 months on all Hatox radio remote controls (transmitter, receiver,
battery charger) from the date of sale on. In case of despatch to the manufacturer of the
machine please negotiate the warranty with the seller of the complete system. Special
conditions may exist.
Labor and material expenses are included in the warranty. Freight has to be taken over by
the buyer. Excluded from warranty are: Wear and tear parts, relays and batteries. The
warranty of functioning is not valid by damage, accident damage, neglect, incorrect use,
disobeying the operating instructions, not-adhering to the operating-, test- and service
advices as well as repairs or device changes not authorized by Hatox.
Hatox is not liable for indirect damages and reserves the right to decide for repair or
exchange.
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12. Safety of this system:
This system is equipped with electronical and mechanical safety features.
Interferences by other radio remote controls are excluded by an individual code for
each system.
WE THINK OF YOUR SAFETY !
Beware of incorrect operation or abuse. This can have consequences for your life, for
the machine or other material values.
The following persons may operate the Hatox control:
They have to be qualified and instructed acc. to the rules and regulations.
They have to obey this manual and also the manual of the machine to be controlled.
(SEE MANUAL OF THE MACHINE TO BE CONTROLLED)
The operator has to see to it that no unauthorized personnel gets hold of the radio control
once he has put it down (for a break etc.), e.g.:
● by locking away the transmitter

● by taking out the batteries
● by taking out the stop key cap (if it exists)
The operator has to take care that
● the user of the radio control has access to the operating manual
● that the user has read and understood it
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13. Source of danger
This system enables the wireless operation of machines. The transmission of control
commands is effected, however also outside the range of vision and through or around
obstacles.
THEREFORE YOU SHOULD:
Put the transmitter always at a safe and dry (locked) place which is not accessible to other
persons.
Always turn off the transmitter when it is not in use.
Before installation, repair or maintenance power supply has to be disconnected.
When welding please be sure that both the power supply and every antenna connection
(e.g. to a separate antenna) is disconnected.
14. Safety measures in working area

− Ensure a stable position
− Make sure that nobody stands in the slewing or working area during (initial) operation
− Always use the waist belt / hand strap of the transmitter as far as it is provided
15. Protective Devices

The radio control turns in idle position
● by pressing the red stop button in the control panel of the transmitter
● when leaving the range
● by an error of the transmitter or the stationary receiving or controlling unit
● by taking out the batteries
● when the capacity of the batteries is too low
These protective devices are provided for the safety of persons and material assets and
must in no way be removed or bypassed !!!
Additional protective devices are depending on design:

− protective collar / safety bar
− lower positioned control elements
These devices protect the control elements from unwanted operation and therefore from
unintended commands.
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16. Behavior in case of danger
In case of an emergency immediately press the red stop button in the control panel of
the transmitter. For the further procedure adhere to the operating manual of the
machine to be controlled.
D isp la y
2*8 char
D IS P L A Y
2
2 *1 6 C H A R
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17. Trouble shooting:
Appearing Error Possible causes Trouble shooting

System cannot be put into System is not locked in yet (is After turning on wait up to 5 sec.,
operation shown by „SCAN“ on the display) until „STOP“ is shown on the
display. Then activate On/Horn. As
soon as „RUN“ is shown in the
display, the system is activated.
System cannot be put into batteries empty Insert new or recharged batteries
operation, no display indication
Battery or battery shaft is defect, Check if the same effect happens
e.g. with a different pair of batteries. If
not, dispose the batteries in a
proper manner and replace them
● contact corrosion by new ones.
● battery leaked In case that the contacts are
corroded, have them cleaned by a
person skilled in this.
Period of operating is too short. Wrong or discharged batteries Check if the power supply of the
were inserted. battery charger was disconnected
or if the connection was not
properly made.
The transmission of control No radio connection Check the function of the LEDs at
commands to the machine is the stationary transceiver (see
disturbed. above).
Check the installation of the Install the stationary tranceiver as
stationary transceiver. There described above!
should be intervisibility to the
antenna.
Stationary transceiver resp. the Install the stationary tranceiver as
antenna of the transceiver is built in described above!
a metal cabinet, a vehicle or in the
machine to be controlled.
Individual functions cannot be Interruption of the control cable Check the plug for tight
controlled. resp. individual cables between the connection, good contact etc.
machine to be controlled and the Check the wiring in the switch
stationary transceiver or the cabinet, connector, etc.
stationary controller.
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18. Mounting instruction
Connecting instructions and initial operation.
The connection to the machine may only be done by an authorized expert who is
familiar with the machine!
There are following additional installation instructions:

For any work at the machine and at the Hatox system the stationary unit/s have to be
switched off the power.
The VDE-specifications as well as the local EVU-regulations and the accident

prevention guidelines (UVV) strictly have to be observed.
Hatox does not takes over any responsibility, liability and warranty for any possible
personal injury, damage to property and consequential loss which result from inproper
or reckless use of this system or which contravene the regulations, which this operating
instruction, the operating instruction and the general regulations of the machine to be
controlled are base on.
It has to be seen to it that the stationary transceiver unit is installed at a well accessible
position and not in the object to be controlled.
Generally switch the machine to be contolled off the power before you connect the
Hatox system.
Installation of the transceiver:
Only install the stationary transceiver keine Metallfläche in diesem Bereich

vertically on a outer wall of the object to
be controlled (The antenna should
always rise up over the wall). It has to be
ensured that the antenna is not shielded
by metal parts, neither partly nor totally.
Installationsfläche
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19. Maintenance:
The operator has to take care that the devices of the wireless control are checked on a
regular basis – at least however once per year by an authorized person (specialist).
A specialist is a person who has sufficient knowledge in wireless controls and machine
controls in general as well as in the area of the individual machine to be controlled due
to his special education and experience. He has to be familiar with the relevant
governmental labor protection laws, accident prevention regulations, regulations and
general accepted rules of technics (such as DIN-standards, VDE-regulations,
regulations of the mutual indemnity society, EU-standards, technical regulations of
other member countries of the European Union or other states of the agreement of the
European Economic Area).
He has to be familiar with the work-safe state of the devices for the wireless
transmission of control commands.
20. Disposal
Avoid pollution.
Electronic pieces and parts of it are hazardous waste!

This applies especially for rechargeable batteries.
Instruct a specialist with the material processing and disposal.
Save the environment! Use rechargeable batteries only. Avoid the use of standard
batteries (non-rechargeable) !
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21. Technical data:
Storage temperature: -40° C to + 80° C

Operating temperature: -20° C + 70° C
Protection class (not valid for battery charger): IP 65
Frequency range 424,7000-424,9500 MHz, 10 mW FM
447,8625-447,9875 Mhz, 20 mW FM
The use of the individual frequencies has to be aligned with the
respective national standard!
Baud rate: 2400 baud (bits per sec.)

Range: 50 up to 500 meters (depending on installation and
environment)
Power supply of the portable unit: 2 * 1,2 V NiMh- battery (AA)
Power supply of the stationary unit: 6 – 36 V DC
Outputs: Max. 36 V DC / 1,2 A
Battery and battery charger: Please refer to the operating manual of the
individually used battery and battery charger!
Housing portable unit: Aluminum and PA6.0,GF35%
Housing stationary unit: Aluminum and ABS
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22. Configuration menu:
In order to activate the menu function hold the 4 push buttons under the Joysticks for at
least 2 sec. while pushing the „ON“ button. The functions listed in the table are shown on
the display. Not necessarily all functions are shown in your application (depending on the
specification of the manufacturer and the machine to be controlled).
How to swap in the menu:
with the button air on you can swap from point to point
[MENU] in the menu. If the button air off is pushed you get in to
the menupoint.To change something in the menupoint
you have to push the button turtle to increase and you
have to push the button rabbit to decrease the
changes.
Information about software status, date, etc.
[Firmware]
JTX V.x.x.x [date,time]
[Serialnumber]
01234567 Serial number
[Battery level] Indication of battery voltage for 2AA-batteries for

2,779 V analysis
Period of time – after last operation of any function –

[Light time] after which the backlight has to turn off
68:15 (m:s)
Backlight control
[Light level] lev: value where the backlight shall turn on
lev:200 act:253 act: shows the actual value of the light sensor
[Teach] Teach function

press enter
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Autopowerdown function: defines a period of time after
which the control shuts down if no function was
[Autopowerdown] operated.
30 minutes 00 minutes = powerdown deactivated
The administrator function can be

activated by a code input.
For reasons of product liability the administrator code

[Code] must not be given at all to non-authorized persons.
When the code input is correct, then it appears an
enter code 0000 exclamation mark (!) in the right upper corner. This
enables authorized service personnel to carry out
administrative changes.
Administrator function:
[Address] Please never set two systems to the same address!
0x000 (0x001000) !!! Risk of accident !!!
[Save] All changes – except for the teach functions – have to

be saved by the save function. To save in the
press enter savepoint you have to push the turtle button.
Adjusting values in the menu at the example of the autopowerdown function:
By pressing the enter toggle the both figures of the time span can be selected. By
adjusting the value to 00, the autopowerdown function is deactivated
[Autopwerdown]
30 minutes
Important: save the values
[Save]
press enter
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23. THE teach function
With the teach function the minimum value and the two maximum values are adjusted:
1 When starting the configuration menu the left

button under the Joysticks are for the Scroll [MENU]
function, and the right button under the joysticks
for the Select function .
2 Scroll with the select left button until the following

menu point appears. [Teach]
press enter
3 Activate the right button. The following menu

appears. Select one of the three values (min., max. max50 max100
50% or max. 100%) Please select ...
4 Move the joystick of the function you intend to

program. The currently activated value appears in min max50 max100
per cent (%). Arm2.down = 32%
5 Once you have reached the requested value,

press the right button. max50 max100
value saved
6 Carry out steps 2 - 5 as many times as all values are programmed.

7 For checking all functions activate the left button.
Te s t
Te a c h v a lu e s
8
By reactivating the left button you return to the max50 max100
teach menu.
Please select ...
9 After having programmed all values correctly, turn the unit off and on again.
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eNCLOSURE A
layout
A B C D E
1 1
2 2
LCD-Display
Grafik 128*64
white/black
backlight
3 3
4 4
5 5
ma x- sp e e d
0-speed
6 6
+
7 Drawer: Date: Drawing No.: 7

V. Bossert 18.06.2014 HTX-00001123
A B C D E
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Enclosure B
Connecting Plan
Output Signal Function Wire Plug

LIYCY AmphenolC
8x0,25mm² 016
130mm 30H006
110 12
+ UB UB Powersupply 6-36V Red 3
Controller
GND GND Ground Brown PE
Controller
Notaus UB Power for E-Stop White/ 4
Eingang Gray
Notaus SW Output E-Stop Blue/ 5
Ausgang Pink
Can High C-H Can High Green 1
Can Low C-L Can Low Yellow 2
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Enclosure C
Can Protocoll
HTX-00001123 Can-Protocol
Generally:
Baudrate: 125kBaud
Node-No.: 0x5F (95dez) Can TRX
Mode: Can 2.0A 11 bit
Cycletime: 100ms
Node Guard: 500ms
Lifetime factor: 3
PDO’s:
Msg: Id: Data: Function:
TPDO1 0x1DF Dat0 | Dat1 | Dat2 | Dat3 | Dat4 | Dat5 | Dat6 | Dat7 Analog
TPDO2 0x2DF Dat0 | Dat1 | Dat2 | Dat3 | 0x00 | 0x00 | 0x00 | Dat7 Digital
RPDO1 0x25F Dat0 | Dat1 | Dat2 | Dat3 | Dat4 | Dat5 | Dat6 | Dat7 Display Letters
Transmit PDO1 (Analog):

Dat0 = ANA1 – ( 0x81 – 0x00 – 0x7F) - left Joystick FWD/BWD (BWD=0x81,FWD=0x7F)
Dat1 = ANA2 – ( 0x81 – 0x00 – 0x7F) - right Joystick FWD/BWD (BWD=0x81,FWD=0x7F)
Dat2 = ANA3 – ( 0x00 – 0xFF) - Poti (0x00 - 0x64)
Transmit PDO2 (Digital):

Dat0 => Bit0: Stop Button (push = 1,pull = 0)
Bit1: Horn
Bit2: not used
Bit3: not used
Bit4: max-speed after 2 sec.
Bit5:
Bit6: ON/OFF
Bit7: ON
Dat1 => Bit0: ON/OFF
Bit1: release within 2 seconds

0-speed
Bit2:
Bit3:
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Bit4: release within 3 seconds . after 3sec. turn the cicle.
Bit5: release within 3 seconds . after 3sec. turn the cicle.
Bit6: ON/OFF
Bit7: Stop (push = 0,pull = 1)
Dat2 => Bit0: not used

Bit1: not used
Bit2: not used
Bit3: not used
Bit4: not used
Bit5: radio online
Bit6: Handheld
Bit7: not used
Dat3 Bit0-3 “0000” no joystick error

“0001” joystick error ANA1 (no Poti)
“0010” joystick error ANA2 ( no Poti)
“1111” more Errors
Receive PDO1 (Text Display):

Dat0 xx – Field
Dat1 yy – Signs
Dat2-7 6 Signs in ascii code
4 Field with 8 Signs
Example:
ID: Data: Describtion:
0x25F 0x01 | 0x01 | 0x48 | 0x41 | 0x54 | 0x4F | 0x58 | 0x20 „HATOX“
0x25F 0x02 | 0x01 | 0x52 | 0x61 | 0x64 | 0x69 | 0x6F | 0x20 „Radio“
0x25F 0x03 | 0x01 | 0x48 | 0x41 | 0x54 | 0x4F | 0x58 | 0x20 „HATOX“
0x25F 0x04 | 0x01 | 0x52 | 0x61 | 0x64 | 0x69 | 0x6F | 0x20 „Radio“
Manufacturer Specific Error
Index: 0x2001
Subindex: 0x00
Type: uint16
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Operating Manual

for the radio control system of the company

(Please fill in the serial numbers here:)

● Portable joystick transmitting console

Never repair a Hatox system! Contact you distributor or Hatox directly!

Always stay in range of sight with the unit to be controlled!

3. Safety features in the Hatox system

In order to change the frequency

restarting of the control it locks into

By pushing the On/Horn button the

indicated by „STOP“ or „SCAN“.

Check the unit for fractures!

Check all rubber sealings for cracks!

Never work with a unit that shows damages like that!

Have those defects fixed immediately!

LED1: POWER ON. Operating voltage

● Clean your control from any concrete remainders or other dirt!

This system is equipped with electronical and mechanical safety features.

WE THINK OF YOUR SAFETY !

The following persons may operate the Hatox control:

(SEE MANUAL OF THE MACHINE TO BE CONTROLLED)

● by locking away the transmitter

The operator has to take care that

THEREFORE YOU SHOULD:

Always turn off the transmitter when it is not in use.

Before installation, repair or maintenance power supply has to be disconnected.

14. Safety measures in working area

15. Protective Devices

Additional protective devices are depending on design:

Appearing Error Possible causes Trouble shooting

There are following additional installation instructions:

The VDE-specifications as well as the local EVU-regulations and the accident

Installation of the transceiver:

Only install the stationary transceiver keine Metallfläche in diesem Bereich

Electronic pieces and parts of it are hazardous waste!

Storage temperature: -40° C to + 80° C

Baud rate: 2400 baud (bits per sec.)

[Battery level] Indication of battery voltage for 2AA-batteries for

Period of time – after last operation of any function –

[Teach] Teach function

The administrator function can be

For reasons of product liability the administrator code

0x000 (0x001000) !!! Risk of accident !!!

[Save] All changes – except for the teach functions – have to

Adjusting values in the menu at the example of the autopowerdown function:

1 When starting the configuration menu the left

2 Scroll with the select left button until the following

3 Activate the right button. The following menu

4 Move the joystick of the function you intend to

5 Once you have reached the requested value,

6 Carry out steps 2 - 5 as many times as all values are programmed.

7 Drawer: Date: Drawing No.: 7

Output Signal Function Wire Plug

Transmit PDO1 (Analog):

Transmit PDO2 (Digital):

Dat1 => Bit0: ON/OFF

Bit1: release within 2 seconds

Bit5: release within 3 seconds . after 3sec. turn the cicle.

Bit7: Stop (push = 0,pull = 1)

Dat2 => Bit0: not used

Dat3 Bit0-3 “0000” no joystick error

Receive PDO1 (Text Display):

4 Field with 8 Signs

Manufacturer Specific Error