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3/4/2020 C9.

3 Marine Generator Set C9300001-UP(M0069296 - 15) - Documentation

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Product: GENERATOR SET


Model: C9.3 GENERATOR SET C93
Configuration: C9.3 Marine Generator Set C9300001-UP

Troubleshooting
C9.3 Marine Auxiliary and Generator Set Engine
Media Number -UENR4349-03 Publication Date -01/05/2015 Date Updated -23/01/2018

i07035316

Data Link - Test


SMCS - 1900-038

Use this procedure if a fault is suspected in the CAN data link. This procedure also covers the following
diagnostic codes:

Table 1
Diagnostic Trouble Codes for the CAN Data Link
J1939 Code
and Notes
Description
639-9
Another controller has incorrectly stopped transmitting a J1939 speed request (TSC1) or
J1939
another controller has incorrectly started transmitting a J1939 speed request.
Network #1 :
The ECM will log the diagnostic code.
Abnormal
The engine will not start.
Update Rate
639-14
Communication has not been lost to one or more devices on the datalink, however the
J1939
affected Electronic Control Module (ECM) is missing expected parameters. If no
Network #1 :
programming issues exist, there is likely a problem with the data link wiring, power, or
Special
ground circuits.
Instruction

The following background information is related to this procedure:

The CAN data link is also known as J1939 data link. The data link is an industry standard for sending data
between different devices in the same application.

High-speed data is transferred via the data link. The data link cannot be accurately tested without complicated
equipment. The data link requires a resistance of 60 Ohms between the two wires in order to transmit the data
correctly. This resistance is made up of two 120 Ohm resistors. The two resistors are known as "Terminating
Resistors". The terminating resistors should be at opposite ends of a data link circuit. If this resistance is not
present, then the data will be intermittent or unreadable.

Note: The wiring for the J1939 data link is a shielded twisted-pair cable. If the wiring is damaged, the
replacement type must be shielded twisted-pair cable.

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Illustration 1 g06203933
Typical example of the schematic for the CAN data link

Table 2
Troubleshooting Test Steps Values Results

1. Check for Codes Result: An associated code is active.

Repair: Troubleshoot any associated codes before


A. Connect Cat® Electronic Technician continuing with this test.
(ET) to the service tool connector.
Codes
Result: An associated diagnostic trouble code is not
B. Look for active codes that are active or logged.
associated with the system for the
diagnostic code. Proceed to Test Step 2.

2. Use the "System Communication Result: A -9 code is active. Refer to the above -9
Status" to Determine the detected problems for additional information.
Communication Issue
Proceed to Test Step 5.
A. In Cat ET, click the "Diagnostics" tab Component
on the tool bar. Identified Result: A -14 code is active. Refer to the above -14
detected problems for additional information.
B. Select the "System Communication
Status" option from the drop-down list. Proceed to Test Step 3.

3. Check for Incorrect Configuration Parameters Result: The parameters are correct.
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Parameters
Proceed to Test Step 4.
A. Connect Cat ET.
Result: The parameters are not correct.
B. Use Cat ET to verify that the correct
parameters are being used. Repair: Input the correct parameters. Refer to
Troubleshooting, "Configuration Parameters" for
additional information.

If the problem is not resolved, proceed to Test Step


4.

Result: The latest flash file is installed.

Proceed to Test Step 9.

Result: The latest flash file is not installed.


4. Ensure that the latest Flash File
Software is Installed in the ECM
Repair: Perform the following procedure:
A. Connect Cat ET.
Flash File 1. Download the latest flash file from SIS web.
B. Use Cat ET to verify that the correct
2. Install the software into the ECM.
flash file is being used.
Refer to Troubleshooting, "ECM Software - Install"
for additional information.

Proceed to Test Step 9.

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Illustration 2 g03846524
Device 1 present
(1) Column 1

Illustration 3 g03846007
Device 1 and Device 2 present
(1) Column 1
(2) Multiple Device 1 and Device 2 can be displayed
(3) Device 2 is the affected ECM/device that cannot be recognized by Device 1. Device 2 is the ECM/device with the problem.

Table 3
Troubleshooting Test Steps Values Results

Result: Device 1 and Device 2 are both present.

Record the devices identified as Device 1 and


5. Use the System Communication Device 2 in column 1. Refer to Illustration 3.
Status to Determine the Cause
Proceed to Test Step 6.
A. Determine if both Device 1 and Device Component
2 are present in the "ECM's" column (1) Identified Result: Only Device 1 is present.
within the "System Communication Status"
screen. Refer to Illustration 3. Record the device identified as Device 1 in
column 1. Refer to Illustration 2.

Proceed to Test Step 8.

6. Check the Resistance of the Data link 60+/-10 Result: The resistance is less than 50 Ohms.

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Ohms
A. Turn the breaker to the OFF position. Repair: There are more than 2 terminating
resistors installed in the wiring harness or a short
B. Measure the resistance of the data link circuit has been detected. Repair or replace
between the following Device 2 wiring damaged components.
harness connector terminals:
Proceed to Test Step 9.
- +Data link and -Data link
Result: The resistance is 120 ±10 Ohms.

Repair: There is a problem with a terminating


resistor. Check the resistance on each terminating
resistor. Replace the failed terminating resistor.

Proceed to Test Step 9.

Result: The resistance is greater than 130 Ohms.

Repair: There is a problem with both terminating


resistors or an open circuit has been detected.

Determine the cause of the problem. Repair or


replace damaged components.

Proceed to Test Step 9.

Result: The resistance is 60 ±10 Ohms. The


terminating resistors are OK.

Proceed to Test Step 7.

Result: The voltage is not equal to battery


voltage.
7. Check the Power and Ground to
Repair: There is an open or short in the wiring
Device 2
circuit. Repair or replace the wiring circuit. Refer
to the schematic for wiring information.
A. Turn the breaker to the ON position.
Battery Proceed to Test Step 9.
B. Measure the voltage between the
Voltage
following Device 2 wiring harness
Result: The voltage is equal to battery voltage.
connector terminals:
Repair: Replace the component identified as
- +Battery and -Battery
Device 2.

Proceed to Test Step 9.

8. Check the Resistance of the Data Link 60+/-10 Result: The resistance is less than 50 Ohms.
Ohms
A. Turn the breaker to the OFF position. Repair: There are more than 2 terminating

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resistors installed in the wiring harness or a short


B. Measure the resistance of the data link circuit has been detected. Repair or replace
between the following Device 1 wiring damaged components.
harness connector terminals:
Proceed to Test Step 9.
- +Data link and -Data link
Result: The resistance is 60 ±10 Ohms. The
terminating resistors are OK.

Repair: Check the power, ground, and keyswitch


(if applicable) supply to each module on the
affected data link. Refer to the appropriate wiring
diagram. Repair the power or ground supply to the
modules.

Note: The breaker must be in the ON position


when checking the power supply.

Proceed to Test Step 9.

Result: The resistance is 120 ±10 Ohms.

Repair: There is a problem with a terminating


resistor. Check the resistance on each terminating
resistor. Replace the failed terminating resistor.

Proceed to Test Step 9.

Result: The resistance is greater than 130 Ohms.

Repair: There is a problem with the wiring


harness between ECM 1 and the splice point into
the data link wiring. Refer to the appropriate
wiring diagram.

Determine the cause of the problem. Repair or


replace damaged components.

Proceed to Test Step 10.

9. Use the "Systems Communication Component Result: The "Systems Communication Status"
Status" to Determine the Identified does not show any communication issues.
Communication Issue
Return to service.
A. In Cat ET, click the "Diagnostics" tab
on the tool bar.

B. Select the "System Communication


Status" option from the drop-down list.

C. Click the "Load from ECM" button to


determine if any devices are not
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communicating.

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further
assistance, your TC can confer with the Dealer Solutions Network (DSN).

Copyright 1993 - 2020 Caterpillar Inc. Wed Mar 04 2020 07:24:58 GMT+0400 (Gulf Standard Time)
All Rights Reserved.
Private Network For SIS Licensees.

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