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62.1:DVC6000f
D103199X012
February 2010 DVC6000f Digital Valve Controllers
W9132−1
W8115−FF
Figure 1. FIELDVUE DVC6010f Digital Valve Controller Figure 2. Rotary Control Valve with FIELDVUE DVC6020f
Mounted on Fisher 585C Piston Actuator Digital Valve Controller
www.Fisher.com
Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
Specifications
Available Configurations 511—Low−power signaling, bus−powered, FISCO
DVC6010f: Sliding−stem applications I.S.
DVC6020f: Rotary and long−stroke sliding−stem
applications [over 102 mm (4 inch) travel] Fieldbus Device Capabilities
DVC6030f: Quarter−turn rotary applications
Backup Link Master capable
Remote−Mounted Instrument(1)
DVC6005f: Base unit for 2 inch pipestand or wall Output Signal(2)
mounting
Pneumatic signal as required by the actuator, up
DVC6015: Feedback unit for sliding−stem
to full supply pressure.
applications
Minimum Span: 0.4 bar (6 psig)
DVC6025: Feedback unit for rotary or long−stroke
Maximum Span: 9.5 bar (140 psig)
sliding−stem applications
Action: Double, Single direct, and Single reverse
DVC6035: Feedback unit for quarter−turn rotary
applications
DVC6000f digital valve controllers can be Supply Pressure(2)(6)
mounted on Fisher and other manufacturers’
rotary and sliding−stem actuators. Recommended: 0.3 bar (5 psi) higher than
maximum actuator requirements, up to maximum
supply pressure
Control Level
Maximum: 10 bar (145 psig) or maximum
J Standard Control (throttling control) pressure rating of the actuator, whichever is lower
Includes AO, PID, ISEL, OS, AI, MAI, DO, and
four DI function blocks Medium: Air or Natural Gas(7)
J Fieldbus Control (throttling control) Air Quality: Supply pressure must be clean, dry
AO function block air that meets the requirements of ISA Standard
J Fieldbus Logic [discrete (on/off) connectivity] 7.0.01. A maximum 40 micrometer particle size in
Includes DO, and four DI function blocks the air system is acceptable. Further filtration
down to 5 micrometer particle size is
Block Execution Times recommended. Lubricant content is not to exceed
AO Block: 15 ms AI Block: 15 ms 1 ppm weight (w/w) or volume (v/v) basis.
PID Block: 20 ms MAI BLock: 35 ms Condensation in the air supply should be
ISEL Block: 20 ms DO Block: 15 ms minimized
OS Block: 20 ms DI Block: 15 ms
Natural Gas: Natural gas must be clean, dry,
oil−free, and noncorrosive. H2S content should
Electrical Input not exceed 20 ppm.
Voltage Level: 9 to 32 volts
Maximum Current: 18 mA
Reverse Polarity Protection: Unit is not polarity Steady−State Air Consumption(2)(3)(4)
sensitive
Termination: Bus must be properly terminated Standard Relay: At 1.4 bar (20 psig) supply
per ISA SP50 guidelines pressure: Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure: Less than
Digital Communication Protocol 1.3 normal m3/hr (49 scfh)
FOUNDATION fieldbus registered device Low Bleed Relay: At 1.4 bar (20 psig) supply
pressure: Average value 0.056 normal m3/hr
Physical Layer Type(s): (2.1 scfh)
121—Low−power signaling, bus−powered, Entity At 5.5 bar (80 psig) supply pressure: Average
Model I.S. value 0.184 normal m3/hr (6.9 scfh)
−continued−
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
Specifications (continued)
Maximum Output Capacity(3)(4) ATEX—Intrinsically Safe and FISCO, Flameproof,
At 1.4 bar (20 psig) supply pressure: Type n
10.0 normal m3/hr (375 scfh) IECEx—Intrinsically Safe and FISCO,
At 5.5 bar (80 psig) supply pressure: Flameproof, Type n
29.5 normal m3/hr (1100 scfh) NEPSI—Intrinsically Safe, Flameproof
Independent Linearity(2)(5) Refer to tables 4, 5, 6, 7, and 8 for specific
approval information
±0.50% of output span
Electrical Housing.
Electromagnetic Compatibility CSA—Type 4X, IP66
Meets EN 61326−1 (First Edition) FM—NEMA 4X
Immunity—Industrial locations per Table 2 of
the EN 61326−1 standard. Performance is ATEX—IP66
shown in table 3 below IECEx—NEMA 4X, IP66
Emissions—Class A NEPSI—IP66
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of Other Classifications/Certifications
immunity to lightning is specified as Surge TIIS—Japan
immunity in table 3. For additional surge
protection commercially available transient GOST−R—Russian GOST−R
protection devices can be used. FSETAN—Russian − Federal Service of
Technological, Ecological and Nuclear
Vibration Testing Method Inspectorate
Tested per ANSI/ISA−75.13.01 Section 5.3.5. A INMETRO—Brazil
resonant frequency search is performed on all Contact your Emerson Process Management
three axes. The instrument is subjected to the ISA sales office for classification/certification specific
specified 1/2 hour endurance test at each major information
resonance, plus an additional two million cycles.
Connections
Humidity Limits
Supply Pressure: 1/4 NPT internal and integral
Tested per IEC 61514−2 pad for mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Operating Ambient Temperature Limits(6) Tubing: 3/8−inch recommended
Vent: 3/8 NPT internal
−40 to 80_C (−40 to 176_F) for most approved
Electrical: 1/2 NPT internal, M20 adapter
valve−mounted instruments
optional
−60 to 125_C (−76 to 257_F) for remote−mounted
feedback units Construction Materials
−52 to 80_C (−62 to 176_F) for valve−mounted
instruments utilizing the Extreme Temperature Housing, module base and terminal box:
option (fluorosilicone elastomers) ASTM B85 A03600 low copper aluminum alloy
(standard)
Electrical Classification CF8M (cast 316 stainless steel) (optional for
valve−mounted instruments only)
CSA—Intrinsically Safe and FISCO, Explosion Cover: Thermoplastic polyester
proof, Division 2, Dust−Ignition proof Elastomers
FM—Intrinsically Safe and FISCO, Explosion Standard: Nitrile
proof, Non−incendive, Dust−Ignition proof Optional: Fluorosilicone
−continued−
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
Specifications (continued)
Stem/Shaft Travel Weight
Valve−Mounted Instruments
Linear Actuators with rated travel between 6.35
mm (0.25 inch) and 606 mm (23.375 inches) Aluminum: 3.5 Kg (7.7 lbs)
Stainless Steel: 7.7 Kg (17 lbs)
Remote−Mounted Instruments
Rotary Actuators with rated travel between 50 DVC6005f Base Unit: 4.1 Kg (9 lbs)
degrees and 180 degrees DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs)
DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs)
DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)
Mounting Options
J Supply and output pressure gauges or J Tire
Designed for direct actuator mounting or remote valves, J Integral mounted filter regulator,
pipestand or wall mounting. Mounting the J Stainless steel housing, module base and
instrument vertically, with the vent at the bottom terminal box (valve−mounted instruments only)
of the assembly, or horizontally, with the vent J Control Level: Standard Control, Fieldbus
pointing down, is recommended to allow drainage Control, or Fieldbus Logic
of moisture that may be introduced via the J Diagnostic Level: Performance Diagnostics,
instrument air supply. Advanced Diagnostics, or Fieldbus Diagnostics
1. 3−conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and
actuator has been tested to 15 meters (50 feet) maximum without performance degradation.
2. Defined in ISA Standard S51.1.
3. Normal m3/hour − Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60_F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single−acting direct relay; values at 5.5 bar (80 psig) based on double−acting relay.
5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to DVC6020f digital valve controllers in long−stroke
applications.
6. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.
7. Gas Certified DVC6000 digital valve controllers are FM and CSA Single Seal approved for use with natural gas as the supply medium.
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
If a problem with the valve position feedback is Instrument Blocks
detected, the instrument will automatically disable
the travel sensor, send an alert, and control it’s The digital valve controller is a block−based device.
output pressure much like a fieldbus−to−pressure All DVC6000f digital valve controllers include the
transducer. This allows the valve assembly to resource and transducer block:
continue to operate with reduced accuracy until
maintenance can be scheduled.
Resource Block—The resource block contains the
hardware specific characteristics associated with a
D Built to Survive—Field−tough DVC6000f device; it has no input or output parameters. The
digital valve controllers have fully encapsulated resource block monitors and controls the general
printed wiring boards that resist the effects of operation of other blocks within the device. For
vibration, temperature, and corrosive atmospheres. example, when the mode of the resource block is
A separate weather−tight field wiring terminal box Out of Service, it impacts all function blocks.
isolates field−wiring connections from other areas of
the instrument. Optional stainless steel, remote
mount, and extreme temperature constructions Transducer Block—The transducer block connects
provide added durability to any application need. the analog output function block to the I/P converter,
relay, and travel sensor hardware within the digital
valve controller.
D Increased Uptime—With the self−diagnostic
capability of DVC6000f digital valve controllers, you
can answer questions about a valve’s performance,
without pulling the valve from the line. Diagnostics Control Function Blocks
that evaluate the health of the valve assembly, such
as instrument supply pressure droop, valve stuck, In addition to the resource and transducer block, the
damaged feedback, friction, deadband analysis and digital valve controller, depending on control and
trending, run continuously while the valve is in diagnostic capability, may contain the following
service and operating. You can also compare the control function blocks. See table 1 for control level
present valve/actuator signature (bench set, seat details.
load, friction, etc.) against previously stored
signatures to discover performance changes, before
they impact process control.
Note
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
The OS function block accepts the output The DI function block processes a single
from another function block (such as a PID discrete input from a field device and
block) and creates two outputs that are makes it available to other function blocks.
scaled or split, according to the user In the digital valve controller, the discrete
configuration. This block is typically used for split input function block can provide limit switch
ranging of two control valves. functionality and valve position proximity detection.
The AI function block monitors device The DO and DI function blocks in a DVC6000f
measurements from a DVC6000f and instrument can also provide dribble control using 5%
provides it as an output to another block. positioning. In a batch environment, vessels are
filled through on−off valves for speed, but there can
be a problem at shutoff. The amount of material may
The MAI function block has the ability to not be “close enough” for the recipe and additional
process up to eight device measurements material may have to be added. This addition can be
from a DVC6000f and make them available tricky and/or time consuming for the operator. The
to other function blocks. capability of being able to “crack” the valve to 5 to
10% and “dribble” in the correct amount either
The DO function block processes a manually or automatically through recipe control can
discrete set point and sends it to a provide significant reduction in variability, and
specified output channel. In the digital reduction in “FDA−like” reporting and certification. In
valve controller, the discrete output block addition, it can eliminate the need for a second
provides both normal open/closed control and the smaller on−off valve or the operator climbing up and
ability to position the valve in 5% increments for dumping in a pail of material to add “just the right
course throttling applications. amount.”
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
W9210−1
Table 2. FIELDVUE DVC6000f Diagnostic Level Capabilities Additional Performance Diagnostic testing that can
DIAGNOSTIC LEVEL be scheduled or run manually during on−line
CAPABILITY operation include:
FD AD PD
Auto Calibration n n n
Custom Characterization n n n
Alerts n n n
D On−Line Friction and Deadband Analysis
Step Response, Drive Signal Test & (see figure 4)
Dynamic Error Band, Valve n n
Signature
Travel Control—Pressure Fallback n n D Friction and Deadband Trending
Performance Diagnostics n
Performance Diagnostics
Advanced Diagnostics
The latest generation of Fisher FIELDVUE
diagnostics, Performance Diagnostics (PD), are now Advanced Diagnostics include the following dynamic
built right into the DVC6000f. These diagnostics scan tests:
allow the DVC6000f to continuously perform checks
on the valve assembly without disturbing or
interrupting the control valve while it is in the D Valve Signature (see figure 5)
process. Actuator/tubing leakage, air supply
availability, calibration shift, and other issues are
continuously reviewed and evaluated. The D Dynamic Error Band
DVC6000f can then automatically trigger PlantWeb
alerts, as shown in figure 3, that forewarn the user of
issues before they impact process operation. D Instrument Drive Signal
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
W7468/IL
Fieldbus Diagnostics
Figure 4. Valve Friction and Deadband Analysis Fieldbus Diagnostics capabilities include the
following diagnostics:
These diagnostics are run while the control valve is The key valve parameters allow you to monitor the
blocked out and not controlling the process. The total valve stem travel (travel accumulation) and the
diagnostic scans vary the positioner set point at a number of stem travel reversals (cycles).
controlled rate and plot valve operation to determine
valve dynamic performance. The valve signature test D Instrument Health Parameters
allows you to determine the valve/actuator friction,
bench set, spring rate, and seat load. The Dynamic The instrument health parameters alert you if there
Error Band test is a combination of hysteresis and are any problems with the instrument memory,
deadband plus “slewing.” Hysteresis and deadband processor, or sensors. Should a problem occur, you
are static measurements. However, because the can define how the instrument will react to the
valve is moving, a dynamic error, or “slewing” error problem. You can also select which problems will
is introduced. cause the instrument to shutdown. These indicators
may be reported as alerts. Monitoring these alerts
can give you an instant indication of any problems
with the instrument or the valve assembly.
Dynamic scan tests give a better indication of how
the valve will operate under process conditions
which are dynamic, not static. PlantWeb Alerts
The DVC6000f provides two levels of alerts;
Instrument alerts and PlantWeb alerts.
The Step Response Test checks the valve Instrument alerts, when enabled, detect many
assembly’s response to a changing input signal and operational and performance issues that may be of
plots travel versus time. The end results of this test interest. To view these alerts, the user must open
allow you to evaluate the dynamic performance of the appropriate status screen for a specific device
the valve. The Performance Step Test provides a host such as DeltaV, ValveLink software or a Field
standardized step test with which to evaluate your Communicator.
valve performance. It utilizes small, medium and
Some instrument alerts can also be used to trigger
large changes.
PlantWeb alerts that will be reported in Failed,
Maintenance or Advisory categories, as configured
by the user (refer to figure 3). PlantWeb alerts, when
Advanced Diagnostics are performed with ValveLink enabled, are visible through the DeltaV alarm
software. The valve must be out of service for interface tools, such as the alarm banner and the
Advanced Diagnostics to be performed. alarm summary object.
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
When a PlantWeb alert occurs, the DVC6000f sends
an event notification and waits a specified period of
time for an acknowledgment to be received. This
occurs even if the condition that caused the alert no
longer exists. If the acknowledgment is not received
within the pre−specified time−out period, the event
notification is retransmitted. This reduces the
possibility of alert messages getting lost.
ValveLink Software
W9128
Using ValveLink software, you can monitor the
performance characteristics of the valve and obtain
Figure 6. 375 Field Communicator
vital information without having to pull the valve from
the line. Performance Diagnostic tests, including
On−Line Friction, Deadband Analysis and Trending
can be run while the valve is in service and
operating. Valve Signature, Dynamic Error Band,
and Step Response are displayed in an intuitive Installation
user−friendly environment that allows easy
The DVC6010f digital valve controller is designed for
interpretation of data.
yoke mounting to sliding stem actuators. DVC6020f
digital valve controllers are designed for mounting to
rotary actuators or long stroke sliding stem actuators
Diagnostic graphs can be superimposed over those
(over 4 inches travel). DVC6030f digital valve
previously stored to view areas of valve degradation.
controllers are designed for mounting on virtually
This allows plant personnel to concentrate efforts on
any quarter−turn actuator.
equipment that needs repair, avoiding unnecessary
maintenance. This diagnostic capability is readily
accessible and available to you either in the control The DVC6005f digital valve controller base unit may
room or on the plant floor. In addition to the be remote mounted on a 2 inch pipestand or a wall.
diagnostic features, ValveLink software contains an The remote−mounted DVC6005f base unit connects
Audit Trail, Batch Runner for automating repetitive to the DVC6015, DVC6025, or DVC6035 feedback
tasks, and Trending to view valve performance. unit mounted on the actuator. Feedback wiring and
pneumatic tubing to the control valve assembly must
be connected in the field.
ValveLink software provides integration into AMSt
and DeltaV systems, with HARTt and fieldbus Refer to Fisher bulletin 62.1:DVC6000(S1)
communications. (D103308X012) for DVC6000f digital valve controller
dimensional information
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
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Product Bulletin
62.1:DVC6000f
February 2010 DVC6000f Digital Valve Controller
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Product Bulletin
62.1:DVC6000f
DVC6000f Digital Valve Controller February 2010
Fisher, FIELDVUE, DeltaV, ValveLink, HotLink, and AMS are marks owned by one of the companies in the Emerson Process Management
business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of
Emerson Electric Co. FOUNDATION and the Fieldbus Foundation logo are marks owned by Fieldbus Foundation. HART is a mark owned by HART
Communication Foundation. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they
are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the
designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated
entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of
any product remains solely with the purchaser and end user.
EFisher
16 Controls International LLC 2005, 2010; All Rights Reserved