TESCO MODEL EMI 400 TOP DRIVE

LUBRICATION SCHEDULE
Grease Lubrication Schedule
Lubricate Number of Points Daily Type

upper quill bearing retainer 1 s 1

lower quill bearing retainer
upper input shaft retainer
lower input shaft retainer
motor top bearing
motor bottom bearing
slew drive grease nipple
slewing bearing
worm drive bearings
load collar grease port
tilt cylinders
extend cylinders
elevator handle pins
elevator hinge pin
mud valve actuator*
swivel pins
yoke pins
wash pipe
1 s 1
1 s 1
1 s 1
1 every 6 months 7
1 every 6 months 7
2 s 6
1 every 6 months 1
4 every 6 months 1
1 s 1
4 s 1
4 s 1
2 s 1
1 s 1
1 3/day, as required 2 (Hot Climate)
(see illustration) 3 (Cold Climate)
6 s 1 Yoke Pins (2)
2 s 1 (1 per Pin, each side)
1 s 1

* Note: when high rpm is encountered, grease must be applied more frequently, such that the
indicator registers 'full'. Inspect frequently during high rpm operations.

Lubrication Schedule
Description Frequency Type Extend
Cylinders (4)
Gearbox Oil Level Daily 8 (2 per Cylinder,
Auxiliary System Oil Level Daily 4 (Hot climate) Each side)
Daily 5 (Cold climate) Motor
Top Bearing (1)
Swivel Pin (6)
(3 per Pin,
each side)
Wash Pipe (1)
Recommended Lubricants
Lubricant Type Tesco P/N Description Lower Quill
Upper Quill
Grease Type 1 #2646 Esso Unirex EP2 Bearing Retainer
Bearing
Type 2 #731141 TESCO ULTREX Synthetic Blend Grease NLGI #2 Retainer (1)
Type 3 #731142 TESCO ULTREX Synthetic Blend Grease NLGI #1
Type 6 #1410104 Mystik,OG-5
Type 7 #1130062-16kg Shell Cyprina RA

Gear Oil Type 8 #731136 TESCO ULTREX Synthetic Multi-Grade Gear Oil 75W-90 Upper Input
Shaft Retainer
Hydraulic Type 4 #731143 TESCO ULTREX Hydraulic Oil ISO 68
Oil Type 5 #6044 Amsol ATF Lower Input
Motor Shaft Retainer
Bottom Bearing (1)
Worm Drive
Slewing Bearing (1)
Bearing (4)
Slew Drive (2)
(center fitting each side)

Load Collar (1)

Indicator Pins
Tilt Cylinders (4)
(Grease sufficiently
(2 per Cylinder,
to ensure the indicator
Each side)
pins are fully extended)

FRONT

Alternate
Mud valve Fitting (1)
Actuator (1)

Elevator Handle Pins (2)

Elevator Hinge Pin (1)
(One Each End of Pin)
TM
The Drilling Innovation Company
Tel: 1- 877-TESCO-77
Intl: 713-359-7295
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