Documente Academic
Documente Profesional
Documente Cultură
isl d@s mr
abrF cnr rr. .\ ,€soonsih irv rnl
manur*tum !, ! .!.qu pmeri & @ ER r
b Phrhad e4mH 0 d.eedpehrBE:i
,F & @tr0r.1e8 ot Lio 6q!@[
trA
tr3. 2471
t{tr tr
eIf+Fd
RECOMMENDED APPROVFD o., 1.1cu?
(i)\'r
,$t-Y ..i' '
si
ii/
+y
GE Renewable Energy
HEMANT BALBIR
A KALYAN NAG 07-JAN-19 FIRST ISSUE GFE
PANCHAL SINGH
HEMANT BALBIR ANURAJ
B 22-JULY-19 MEASUREMENT REPORT No. 19 REVISED GFE
PANCHAL SINGH SHARMA
H-215700MKE00-003FQM Rev.B 2 of 32
POWER STATION MEASUREMENT REPORT No 1 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.7
SUBJECT :
HORIZONTALITY
OF THE STATOR FRAME LOWER FLANGE
TOLERANCES :
Comments :
Check level with respect to horizontal line mark on the Stator as per drawing.
Tools: Optical Level, Centering Device, Dial Gauge, Scale & Measuring Tape
H-215700MKE00-003FQM Rev.B 3 of 32
POWER STATION MEASUREMENT REPORT No 2 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 20.3
SUBJECT :
STATOR FRAME ROUNDNESS
BEFORE WELDING
X (mm)
DRAWING PARAMETERS : N° block Flange 1 Flange 2 Flange 3 Flange 4 Flange 5 Flange 6
1
- AM : Upstream 2
- AV : Downstream 3
- RD : Right bank 4
- RG : Left bank 5
6
-n= 8 measuremen 7
8
- 45˚
TOLERANCES :
H-215700MKE00-003FQM Rev.B 4 of 32
POWER STATION MEASUREMENT REPORT No 3 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.4
SUBJECT :
ADJUSTMENT OF KEY BARS
BEFORE WELDING
TOLERANCES
Theoritical radius taking
g
shrinkageshrinkage:
TR 4276.15 mm
Tolerance : 0 to 0.3 mm
MR = Measured Radius
TR = Theoretical Radius
Radius variation / theoritical radius taking shrinkage into account : X (0.01mm)
N Points measure N Flange Points N Points measure
TOP TOP TOP
1 MIDDLE 11 MIDDLE 21 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
2 MIDDLE 12 MIDDLE 22 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
3 MIDDLE 13 MIDDLE 23 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
4 MIDDLE 14 MIDDLE 24 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
5 MIDDLE 15 MIDDLE 25 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
6 MIDDLE 16 MIDDLE 26 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
7 MIDDLE 17 MIDDLE 27 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
8 MIDDLE 18 MIDDLE 28 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
9 MIDDLE 19 MIDDLE 29 MIDDLE
BOTTOM BOTTOM BOTTOM
TOP TOP TOP
10 MIDDLE 20 MIDDLE 30 MIDDLE
BOTTOM BOTTOM BOTTOM
H-215700MKE00-003FQM Rev.B 5 of 32
Radius variation / theoritical radius taking shrinkage into account : X (0.01mm)
N Points measure N Points measure N Points measure
TOP TOP
31 MIDDLE 49 MIDDLE
BOTTOM BOTTOM
TOP TOP
32 MIDDLE 50 MIDDLE
BOTTOM BOTTOM
TOP TOP
33 MIDDLE 51 MIDDLE
BOTTOM BOTTOM
TOP TOP
34 MIDDLE 52 MIDDLE
BOTTOM BOTTOM
TOP
35 MIDDLE
BOTTOM
TOP
36 MIDDLE
BOTTOM
TOP
37 MIDDLE
BOTTOM
TOP
38 MIDDLE
BOTTOM
TOP
39 MIDDLE
BOTTOM
TOP
40 MIDDLE
BOTTOM
TOP
41 MIDDLE
BOTTOM
TOP
42 MIDDLE
BOTTOM
TOP
43 MIDDLE
BOTTOM
TOP
44 MIDDLE
BOTTOM
TOP
45 MIDDLE
BOTTOM
TOP
46 MIDDLE
BOTTOM
TOP
47 MIDDLE
BOTTOM
TOP
48 MIDDLE
BOTTOM
H-215700MKE00-003FQM Rev.B 6 of 32
POWER STATION MEASUREMENT REPORT No 4 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.4
SUBJECT :
ADJUSTMENT OF KEY BARS
AFTER WELDING
TOLERANCES
Tolerance : 0 to 0.3 mm
MR = measured radius
H-215700MKE00-003FQM Rev.B 7 of 32
Radius variation / theoritical radius taking shrinkage into account : X (0.01mm)
N Points measure N Points measure N Points measure
TOP TOP
31 MIDDLE 49 MIDDLE
BOTTOM BOTTOM
TOP TOP
32 MIDDLE 50 MIDDLE
BOTTOM BOTTOM
TOP TOP
33 MIDDLE 51 MIDDLE
BOTTOM BOTTOM
TOP TOP
34 MIDDLE 52 MIDDLE
BOTTOM BOTTOM
TOP
35 MIDDLE
BOTTOM
TOP
36 MIDDLE
BOTTOM
TOP
37 MIDDLE
BOTTOM
TOP
38 MIDDLE
BOTTOM
TOP
39 MIDDLE
BOTTOM
TOP
40 MIDDLE
BOTTOM
TOP
41 MIDDLE
BOTTOM
TOP
42 MIDDLE
BOTTOM
TOP
43 MIDDLE
BOTTOM
TOP
44 MIDDLE
BOTTOM
TOP
45 MIDDLE
BOTTOM
TOP
46 MIDDLE
BOTTOM
TOP
47 MIDDLE
BOTTOM
TOP
48 MIDDLE
BOTTOM
H-215700MKE00-003FQM Rev.B 8 of 32
POWER STATION MEASUREMENT REPORT No 5 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.6
SUBJECT :
DRAWING PARAMETERS :
.
- Measurement accuracy : 0.5 mm - AM : Upstream
Finaly Tolerance accroding To report N˚ 9 - AV : Downstream
- RD : Right bank
- Hight measure before, during and after - RG : Left bank
clamping at 16 point on circumferance
Height - 376 MM
1˚ clamping (First)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
Height - 817 MM
2˚ clamping (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
Height - 1258 MM
3˚ clamping (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
Height - 1699 MM
4˚ clamping (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
H-215700MKE00-003FQM Rev.B 9 of 32
POWER STATION MEASUREMENT REPORT No 6 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.6
SUBJECT :
DRAWING PARAMETERS :
.
- Measurement accuracy : 0.5 mm - AM : Upstream
Finaly Tolerance accroding To report N˚ 9 - AV : Downstream
- RD : Right bank
- Hight measure before, during and after - RG : Left bank
clamping at 16 point on circumferance
Height - 2140 MM
5˚ clamping (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
Height - 2581 MM
6˚ clamping (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
Height - 2900 MM
Final (Intermediate)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
Before
B
A
During
B
A
After
B
H-215700MKE00-003FQM Rev.B 10 of 32
POWER STATION MEASUREMENT REPORT No 6 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.10
SUBJECT :
STATOR CORE ROUNDNESS
PRIOR TO CORE INDUCTION TEST
H-215700MKE00-003FQM Rev.B 11 of 32
POWER STATION MEASUREMENT REPORT No 7 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref N 2.12
SUBJECT :
STATOR CORE BOLTS ELONGATION
Hydraul
Hydraulic Residual Hydraulic Residual ic Residual
Stud No. Stud No. Stud No.
Pressure Elongation Pressure Elongation Pressur Elongation
e
1 28 55
2 29 56
3 30 57
4 31 58
5 32 59
6 33 60
7 34 61
8 35 62
9 36 63
10 37 64
11 38 65
12 39 66
13 40 67
14 41 68
15 42 69
16 43 70
17 44 71
18 45 72
19 46 73
20 47 74
21 48 75
22 49 76
23 50 77
24 51 78
25 52 79
26 53 80
27 54 81
Theoritical Elongation : 5 MM Tolerance : + / - 5 %
Tools: Dial Gauge, Scale & Micrometer
Refer Drg No. H-215700MKE12-000FTE
SUB - CONTRACTOR GE CUSTOMER REPRESENTATIVE
Name : Name : Name:
Date : Date : Date:
Signature : Signature : Signature
H-215700MKE00-003FQM Rev.B 12 of 32
POWER STATION MEASUREMENT REPORT No 8 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref N 2.12
SUBJECT :
STATOR CORE BOLTS ELONGATION
Hydraul
Hydraulic Residual Hydraulic Residual ic Residual
Stud No. Stud No. Stud No.
Pressure Elongation Pressure Elongation Pressur Elongation
e
82 125
83 126
84 127
85 128
86 129
87 130
88 131
89 132
90 133
91 134
92 135
93 136
94 137
95 138
96 139
97 140
98 141
99 142
100 143
101 144
102 145
103 146
104 147
105 148
106 149
107 150
108 151
109 152
110 153
111 154
112 155
113 156
114
115
116
117
118
119
120
121
122
123
124
H-215700MKE00-003FQM Rev.B 13 of 32
POWER STATION MEASUREMENT REPORT No 8 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.10
SUBJECT :
STATOR CORE HEIGHT
PRIOR TO INDUCTION TEST
N˚ A (mm)
1
2
DRAWING PARAMETERS : 3
4
- AM : Upstream 5
- AV : Downstream 6
- RD : Right bank 7
- RG : Left bank 8
9
-n= 16 measures 10
11
- 22.5˚ 12
Theortical value = 2900 MM 13
TOLERANCES : 14
15
- Measurement accuracy : 0.5 mm 16
- Average value 0 to +3 mm
H-215700MKE00-003FQM Rev.B 14 of 32
POWER STATION MEASUREMENT REPORT No 9 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.9
SUBJECT :
STATOR CORE INDUCTION TEST
1- CONSTANTS VALUES
Voltage
Flux
Voltage Intensity Frequenc in the
density Remarks
(V) (A) y (Hz) measure
(T)
ment turn
NON CONFORMANCE N°
Comments :
H-215700MKE00-003FQM Rev.B 15 of 32
POWER STATION MEASUREMENT REPORT No 10 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.10
SUBJECT :
STATOR CORE HEIGHT
AFTER CORE INDUCTION TEST
N˚ A (mm)
1
2
DRAWING PARAMETERS : 3
4
- AM : Upstream 5
- AV : Downstream 6
- RD : Right bank 7
- RG : Left bank 8
9
-n= 16 measures 10
11
- 22.5˚ 12
Theortical value = 2900 MM 13
TOLERANCES : 14
15
- Measurement accuracy : 0.5 mm 16
- Average value 0 to +3 mm
H-215700MKE00-003FQM Rev.B 16 of 32
POWER STATION MEASUREMENT REPORT No 11 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 20.10
SUBJECT :
STATOR CORE ROUNDNESS
AFTER CORE INDUCTION TEST
Comments :
H-215700MKE00-003FQM Rev.B 17 of 32
POWER STATION MEASUREMENT REPORT No 12 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.15
SUBJECT :
INSULATION RESISTANCE MEASUREMENT
STATOR CORE CLAMPING STUDS
.
ROOM TEMPERTURE : °C
RELATIVE HUMIDITY : %
DEVICE TO BE USED :
Comments :
H-215700MKE00-003FQM Rev.B 18 of 32
POWER STATION MEASUREMENT REPORT No 13 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.15
Comments :
H-215700MKE00-003FQM Rev.B 19 of 32
POWER STATION MEASUREMENT REPORT No 13 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.17
SUBJECT :
PARTIAL DIELECTRIC TEST
OF BOTTOM BAR AT 41.63 kV AC or 70.77 kV DC
Number of Measured
Voltage (kV) Test time Remarks
tested bar Current
Comments : Pls note that all partial dielectric tests are internal test.
H-215700MKE00-003FQM Rev.B 20 of 32
POWER STATION MEASUREMENT REPORT No 14 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.18
SUBJECT :
PARTIAL DIELECTRIC TEST
OF TOP BAR ALONG WITH BOTTOM BAR AT 36.32 kV AC or 61.74 kV DC
Number of Measured
Voltage (kV) Test time Remarks
tested bar Current
Comments : Pls note that all partial dielectric tests are internal test.
H-215700MKE00-003FQM Rev.B 21 of 32
POWER STATION MEASUREMENT REPORT No 15 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.19
SUBJECT :
FINAL DIELECTRIC TEST OF STATOR
AT 34.5 kV AC or 58.65 kV DC
.
Direct current measure
Device to be used :
Voltage Test
Phase Remarks
Applied Duration
R
Y
B
Comments : Pls note that all partial dielectric tests are internal test.
H-215700MKE00-003FQM Rev.B 22 of 32
POWER STATION MEASUREMENT REPORT No 16 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No.
SUBJECT :
CUSTOMER ACCEPTANCE TEST
AT 34.5 kV AC or 58.65 kV DC
.
Direct current measure
Device to be used :
Voltage Test
Phase Remarks
Applied Duration
R
Y
B
Comments :
H-215700MKE00-003FQM Rev.B 23 of 32
POWER STATION MEASUREMENT REPORT No 17 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.16
SUBJECT :
STATOR ELECTRIC CHECKS
BEFORE DIELECTRIC TESTS
TEST CONDITIONS :
.
ROOM TEMPERATURE : °C
WINDING TEMPERATURE : °C
RELATIVE HUMIDITY : %
VOLTAGE : 5000 V DC
PHASE R :
PHASE Y :
PHASE B :
PI2
Comments :
H-215700MKE00-003FQM Rev.B 24 of 32
POWER STATION MEASUREMENT REPORT No 18 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No 2.16
SUBJECT :
STATOR ELECTRIC CHECKS
AFTER DIELECTRIC TESTS
TEST CONDITIONS :
.
ROOM TEMPERATURE : °C
WINDING TEMPERATURE : °C
RELATIVE HUMIDITY : %
VOLTAGE : 5000 V DC
PHASE R :
PHASE Y :
PHASE B :
PI2
Comments :
H-215700MKE00-003FQM Rev.B 25 of 32
POWER STATION MEASUREMENT REPORT No 19 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.21
SUBJECT :
RTD TESTING
.
DEVICE TO BE USED :
AMBIENT T
Meggar & Multimeter
HV Test Kit
HTWT 600005
Dielectric test 1.5 kV - AC - 50 Hz
or
(AC)
1 minute HTWZ 23292
Remarks :
H-215700MKE00-003FQM Rev.B 26 of 32
POWER STATION MEASUREMENT REPORT No 20 Data medium
TEHRI PSP 4 x 250 MW Index : A
UNIT NUMBER : Date :
FQWP Ref No. 2.22
SUBJECT :
BAR/SLOT REFERENCE NUMBERING
Comments :
H-215700MKE00-003FQM Rev.B 27 of 32
SLOT BOTTOM BARS AIR GAP BARS
SLOT BARS REMARKS SLOT BARS REMARKS
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
61 61
62 62
63 63
64 64
65 65
66 66
67 67
68 68
69 69
70 70
71 71
72 72
73 73
74 74
75 75
76 76
77 77
78 78
79 79
80 80
81 81
82 82
83 83
84 84
85 85
86 86
87 87
88 88
89 89
90 90
91 91
92 92
93 93
94 94
95 95
96 96
97 97
98 98
99 99
100 100
101 101
102 102
103 103
104 104
105 105
106 106
107 107
H-215700MKE00-003FQM Rev.B 28 of 32
SLOT BOTTOM BARS AIR GAP BARS
SLOT BARS REMARKS SLOT BARS REMARKS
108 108
109 109
110 110
111 111
112 112
113 113
114 114
115 115
116 116
117 117
118 118
119 119
120 120
121 121
122 122
123 123
124 124
125 125
126 126
127 127
128 128
129 129
130 130
131 131
132 132
133 133
134 134
135 135
136 136
137 137
138 138
139 139
140 140
141 141
142 142
143 143
144 144
145 145
146 146
147 147
148 148
149 149
150 150
151 151
152 152
153 153
154 154
155 155
156 156
157 157
158 158
159 159
160 160
161 161
162 162
163 163
164 164
165 165
166 166
167 167
168 168
169 169
170 170
171 171
H-215700MKE00-003FQM Rev.B 29 of 32
SLOT BOTTOM BARS AIR GAP BARS
SLOT BARS REMARKS SLOT BARS REMARKS
172 172
173 173
174 174
175 175
176 176
177 177
178 178
179 179
180 180
181 181
182 182
183 183
184 184
185 185
186 186
187 187
188 188
189 189
190 190
191 191
192 192
193 193
194 194
195 195
196 196
197 197
198 198
199 199
200 200
201 201
203 203
204 204
205 205
206 206
207 207
208 208
209 209
210 210
211 211
212 212
213 213
214 214
215 215
216 216
217 217
218 218
219 219
220 220
221 221
222 222
223 223
224 224
225 225
226 226
227 227
228 228
229 229
230 230
231 231
232 232
233 233
234 234
235 235
H-215700MKE00-003FQM Rev.B 30 of 32
SLOT BOTTOM BARS AIR GAP BARS
SLOT BARS REMARKS SLOT BARS REMARKS
236 236
237 237
238 238
239 239
240 240
241 241
242 242
243 243
244 244
245 245
246 246
247 247
248 248
249 249
250 250
251 251
252 252
253 253
254 254
255 255
256 256
257 257
258 258
259 259
260 260
261 261
262 262
263 263
264 264
265 265
266 266
267 267
268 268
269 269
270 270
271 271
272 272
273 273
274 274
275 275
276 276
277 277
278 278
279 279
280 280
281 281
282 282
283 283
284 284
285 285
286 286
287 287
288 288
289 289
290 290
291 291
292 292
293 293
294 294
295 295
296 296
297 297
298 298
H-215700MKE00-003FQM Rev.B 31 of 32
SLOT BOTTOM BARS AIR GAP BARS
SLOT BARS REMARKS SLOT BARS REMARKS
299 299
300 300
301 301
302 302
303 303
304 304
305 305
306 306
307 307
308 308
309 309
310 310
311 311
312 312
H-215700MKE00-003FQM Rev.B 32 of 32