1 66000 Cartagena Refinery Project

SUPPLIER DOCUMENT

COVER SHEET

Date: 4-Sep-201 2

By Sharaka Price at 3:58 pm, Sep 04, 2012

Supplier Name:

Sundyne Corporation

42166001-PO-0441131005

Purchase Offer No.:

Purchase Offer Title:

CARTAGENA REFINERY EXPANSION PROJECT

Equipment / Tag Number(s):

44-P-201 A/B

CB&I Document No.:

166000-044-11 31 005-SD-00043

Supplier Document Number

Rev.
Rev. Date
Main SDR Code

A1 936805-01 -02_MDB - 9-4-1 2 G05-P02

Enter any additional SDR Codes here:

Document Title: Manufacturer Data Book

GENERAL INSTRUCTIONS TO SUPPLIERS

Listed below is the current approval status of your documents. Refer to status code listed hereunder for further information. Revisions originated by

the Supplier shall be identified by revision triangles with revision numbers and by revision clouds which shall be removed after each approval cycle.

- CB&I Procurement representative must be advised immediately of any price or delivery change before proceeding.

- Correct and resubmit documents stamped '3' or '4' within 10 working days.

- Stamp documents "Certified" and resubmit within 10 working days for documents returned stamped '2'.

- For technical questions regarding the comments made, contact the CB&I Requisition Originator assigned to this P.O.

SUPPLIER DOCUMENT REVIEW

review
Purchaser’s
of
Supplier’s

documents does not relieve Supplier of the responsibility for correctness under the Purchase Offer. Permission to

proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected by the Supplier and does

not relieve the Supplier from full compliance with the Purchase Offer or any other obligations, nor detract from any of the Purchaser’s rights.

IMPORTANT

Should the Supplier consider that any comments made by the Purchaser change the Scope of Supply, the Supplier shall advise the price

and delivery implications of such changes within five working days of receipt. The Supplier must not incorporate such changes without

prior approval of the Purchaser of the revised price and/or delivery period. RETROSPECTIVE CLAIMS WILL NOT BE CONSIDERED.

© CBI Americas Ltd. 2008-2010. All rights reserved. Contains confidential information proprietary to CB&I, or its

affiliates, clients or suppliers and may not be used, reproduced or disclosed without CB&I's prior written permission.

CB&I Lummus
Cartagena Refinery Expansion Project No.166000
Engineering Review Status
3 - Comments as Noted
By:eartley
Proceed with fabrication in accordance
with comments. Resubmit documents
within two (2) weeks.
Date: 9/6/2012
These comments do not relieve the supplier of his responsibility to meet the requirements of the PO.

166000-000-PR-DM02-0002.03

Rev. 6

Issued for Information

16-Jul-2010

 166000Car
tagenaRef

i
neryPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:29-
Jun-
2011

ByShar
akaPr
iceat10:
08am,Jul01,2011

Suppl
ierName:

SundyneCor
por
ati
on

Pur f

erNo.
chaseOf
:
42166001-
PO-
0441131005

Pur
chaseOf

erTi
tle:

CARTAGENAREFI
NERYEXPANSI
ONPROJECT

Equi
pment/TagNumber
(s)
:
44-
P-201A/
B

CB&IDocumentNo.
:
166000-
044-
1131005-
SD-
00042

Suppl
ierDocumentNumber

Rev.

Rev.Dat
e
Mai
nSDRCode

A1936805-
01-
02_MDBI A 6-
29-
11 G05-
P01

Ent
eranyaddi
tionalSDRCodesher
e:

DocumentTi
tl act
e: Manuf
ur
erDat
aBookI
ndex

GENERALI
NSTRUCTI
ONSTOSUPPLI
ERS

Li
s t
edbel
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sthecur
rentappr
ovalst
atusofyourdocument
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atuscodel
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iershal
lbei
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ifi
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siont
riangl
eswi
thr
evi
sionnumber
sandbyr
evi
sioncl
oudswhi
c hshal
lber
emovedaf
tereachappr
ovalcycl
e.

-CB&I

Procur
ementr
epr
esent
ati
v emustbeadvi
s edi
mmedi
atel
yofanypr
iceordel
iver
ychangebef
orepr
oceedi
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Requi
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SUPPLI
ERDOCUMENTREVI
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Pur
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I
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dert
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smadebyt
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chaserchanget
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anddel
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atesuch changeswi
thout

pr
iorappr
ovaloft
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chaseroft
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evi
sedpr
iceand/
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yper
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TROSPE
CTI
VECLAI
MSWI
LLNOTBECONSI
DERE
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©CBIAmer
icasLt
d.2008-
2010. Al
lri
ght
sreser
ved. Cont
ainsconf
ident
iali
nfor
mat
ionpr
opr
iet
aryt
oCB&
I,ori
ts

af
fil
iat
es,cl
ient
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sandmaynotbeused,r
epr
oducedordi
scl
osedwi
thoutCB&
I'
spr
iorwr
itt
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missi
on.

CB&I
Lu
mmus

Car
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iner
yExpansi
o nPr
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1 66000

Engi
neer
ingRevi
ewSt
atus

By:

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1-Fi
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Proceedwithfabr
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Dat
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2 011

Thesecomment
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166000-
000-
PR-
DM02-
0002.
03

Rev.6

ssuedf
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nf
ormat
ion

16-
J ul
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14845West64t
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Pur
c haser

CB&I

Owner
/User

Car
tagenaRef
iner
yExpansi
o nPr
o j
e ct

P.
O.No.

42166001-
P O-
0 441131005

ModelType
LMV-
3 11

I
t
e
N
m o.

44-
P -
2 01A/
B

Ser
v i
ce
Char
g ePumps

Ser
ialNo.

A1936805-
0 1-
0 2

MANUFACTURERDATABOOKI
NDEX

1. SUNDYNEPUMPLMV-
3 11DATA

·SUNDYNESPE F
CII
C
A

TI
ON
SHEET

·I
NS
PECTI
ON
ANDTESTPLAN

·I
NS
PECTI
ON
RELEASE

·DECLARATI
ON
OFCOMPLI
AN
CE

·WELDERLS
IT
/QUALI
FI
C
A

TI
ON
S
Almost every page is
·PHOTOCOPYOFNAMEPLATE

unreadable, please
included clear copies
·PERFORMANCETESTDATA/CURVE

·MECHANCA
I
LRUNW/
F FT

·LI
QU
I
DP
ENETRANTI
NS
PECTI
ON

·POSI
TI
V
E

MATERI
AL
I
DE
NTI
FI
C
A

TI
ON

·I
MP
ELLERRUNNI
NG
CLEARANCE
tag for B pump
needs corrected,
·BALANCECERTI
FI
C
A

TI
ON

shows
44-P-201A
·MATE A
RIL
CERTI
FI
C
A

TI
ON

·SEALLEAKTEST

·WALLTHI
CK
NESSCERTI
FI
C
A

TE

·PAI
NT
DFT
Document is missing

·HYDROSTATCC
I
ERTI
FI
C
A

TI
ON

·CUSTOMERDATASHEETS

Documents are
·I
SA
DATASHEETS
missing
·RETI
EC
ERTI
FI
C
A

TI
ON
(
1 20VSWI
TC
H)

2. PARTSLI
S TS

·RECOMMENDEDSPAREPARTSLI
ST
-PUMP

·RECOMMENDEDSPAREPARTSLI
ST
-GEARBOX

·PARTSLI
ST
-PUMP

·PARTSLI
ST
-GEARBOX

Page 144 is a white empty sheet, replace with

sheet 1 of document

3. BULLETI
NS

·LONGTERMSTORAGERECOMMENDATI
ON
S

·GEARBOXLUBRI
CA
NTRECOMMENDATI
ON
S

·WELDPROCEDURE-CARBONSTEEL

·WELDPROCEDURE-STAI
NL
ESSSTEEL

Customer
CB&I

Owner/User
Cartagena Refinery Expansion Project

P.O. No.
42166001-PO-0441131005

Model Type
LMV-311

Item No.
44-P-201A/B

Service
Charge Pumps

Serial No.
A1936805-01-02
14845West64t
hAvenu A
e•
r
v ada,Col
o r
a do80007USA•

(
3 03)425-
0 800•

Fax(
3 03)425-
0 896•

www.
s undyne.
c om

Pur
c haser

CB&I

Owner
/User

Car
tagenaRef
iner
yExpansi
o nPr
o j
e ct

P.
O.No.

42166001-
P O-
0 441131005

ModelType
LMV-
3 11

I
t
e
N
m o.

44-
P -
2 01A/
B

Ser
v i
ce
Char
g ePumps

Ser
ialNo.

A1936805-
0 1-
0 2

MANUFACTURERDATABOOKI
NDEX

4. MOTORDATA

·MOTORDRAWI
NG

·MOTORCONNECTI
ON
DI
AG
RAM

·SPEEDVS.TORQUECURVE

·MOTORPARTS/SPARESLS
IT

·MOTORROUTI
NE
TESTDATA

·MOTORRETI
EC
ERTI
FI
C
A

TI
ON

Document is missing

5. I
NSTRUCTI
ONMANUALS

·SUNDYNEPUMPLMV-
3 11I
NS
TRUCTI
ON
MANUAL

·MOTORI
NS
TRUCTI
ON
MANUAL

6. DRAWI
NGS

·SUNDYNEPUMPLMV-
3 11CROSSSECTI
ON
DRAWI
NG
W/
PRELI
MIN

A

RYPARTSLI
ST

·SUNDYNESEALDRAWI
NG
S

·PLAN52DRAWI
NG

·MULTP
IL
EKI
TD
RAWI
NG
/KM13AC74

The following documents should be included :

1. ASME U stamp report for Plan 52 reservoir

2. Calibration Certificates for Instruments or

Certificate of Conformance for
instrumentation.

3. Explosion Certificates for Instruments

4. UL, FM, or CSA Certificate for the motors

5. Stall Time vs Current Curve

6. Utility Cosumption List

7. Siemens Motor Data Sheet

8. CB&I Seal Data Sheet

9. Sub-supplier List

10. Instrument IOM

 166000Car
tagenaRefner
i
yPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:16-
Jun-
2011

Suppl
i

erName:

SundyneCor
por
aton

Pur
chaseOf
ferNo.
:
42166001-
PO-
0441131005

Pur
chaseOf
ferTi

t
le:
CARTAGENAREFI
NERYEXPANSI
ONPROJECT

Equi

pment/TagNumber
(s)
:
44-
P-201A/
B

CB&IDocumentNo.
:
166000-
044-
1131005-
SD-
00012

SupplerDocumentNumber
i

Rev.

Rev.Dat
e
Mai

nSDRCode

A1936805-
01-
02_SPEC C 6-
16-
11 G05-
B02

Ent
eranyaddi

t
i

onalSDRCodesher
e:

t
le: SundynePumpSpeci

DocumentTi
f
i

cat
i

onSheet

GENERALI
NSTRUCTI
ONSTOSUPPLI
ERS

Li
s t
edbel
owi
sthecur
rentappr
ovalst
atusofyourdocument
s.Ref
ert
ost
atuscodel
ist
edher
eunderf
orf
urt
heri
nfor
mat
ion.Revi
s i
onsor
igi
nat
edby

t
heSuppl
iershal
lbei
dent
ifi
edbyr
evi
siont
riangl
eswi
thr
evi
sionnumber
sandbyr
evi
sioncl
oudswhi
c hshal
lber
emovedaf
tereachappr
ovalcycl
e.

-CB&I

Procur
ementr
epr
esent
ati
v emustbeadvi
s edi
mmedi
atel
yofanypr
iceordel
iver
ychangebef
orepr
oceedi
ng.

-Cor
rectandr
esubmi
tdocument
sst
amp

ped'
3'or'
4'wi
thi
n10wor
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n
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g

da

y
y

s.

-St
ampdocument
s"Cer
tif
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esubmi
twi
thi
n10wor
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ngdaysf
ordocument
sret
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-Fort
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c alquest
ionsr
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heCB&I

Requi
s i
tionOr
igi
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O.

SUPPLI
ERDOCUMENTREVI
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Pur
c haser
’sr
evi
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ier
’sdocument
sdoesnotr
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ieroft
her
esponsi
bil
ityf
orcor
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nessundert
hePur
c haseOf
fer
.Per
missi
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oceeddoesnotconst
itut
eaccept
anceofdesi
gn,det
ailandcal
cul
ati
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estmet
hodsormat
eri
alsdevel
opedorsel
ect
edbyt
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ieranddoes

notr
eli
evet
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ierf
romf
ullcompl
iancewi
tht
hePur
chaseOf
feroranyot
herobl
igat
ions,nordet
ractf
romanyoft
hePur
c haser
’sr
ight
s.

I
MPORTANT

Shoul
dtheSuppl
ierconsi
dert
hatanycomment
smadebyt
hePur
chaserchanget
heScopeofSuppl
y,t
heSuppl
iershal
ladvi
set
hepr
ice

anddel
iver
yimpl
icat
ionsofsuchchangeswi
thi
nfi
vewor
king daysofr
ecei
pt.TheSuppl
iermustnoti
ncor
por
atesuch changeswi
thout

pr
iorappr
ovaloft
hePur
chaseroft
her
evi
sedpr
iceand/
ordel
iver
yper
iod. RE
TROSPE
CTI
VECLAI
MSWI
LLNOTBECONSI
DERE
D.

©CBIAmer
icasLt
d.2008-
2010. Al
lri
ght
sreser
v ed. Cont
ainsconf
ident
iali
nfor
mat
ionpr
opr
iet
aryt
oCB&
I,ori
ts

af
fil
iat
es,cl
ient
sorsuppl
ier
sandmaynotbeused,r
epr
oducedordi
scl
osedwi
thoutCB&
I'
spr
iorwr
itt
enper
missi
on.

ByKGeor
geat5:
19pm,Jun16,2011

CB&ILu

mmus

Car
tagenaRef
iner
yExpansi
o nPr
o j
ectNo.
1 66000

Engi
n eer
ingRevi
e wSt
a t
u s

B y:

eart
ley

1-Fi
n al
/Cer
ti
fi
e d

Proceedw i
thfabr
icati
o n.Nof
u r
ther

submit
talr
e qui
red.

D at
e :

6/
2 8/
2011

Thesecomment
sdonotr
e l
ievet
h esuppl
ierofhi
sresponsi
b i
li
tyt
omeett
h er
e qui
rement
soft
h ePO.

166000-
000-
PR-
DM02-
0002.
03

Rev.6

ssuedf
orI

nf
ormat
ion

16-
J ul
-2010

 SUNDYNEPUMPSPECI
F I
CATI
ONSHEET Page1of2

Appl
icabl
eto Pur
c hase USCust
o mar
y

Pur
c haser CB&IHoust
o n Quot
eNo. 101492-
5 Rev. C Dat
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ialNo. A1936805-
0 1-
0 2

Owner
/User Ref
icar

JobNo. 166000 By Scot
tRea NumberRequi
red 2

Ser
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t
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No. 44-
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S pecNo. ModelNumber LMV-
3 11

Locat
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OPERATI
NG
CONDI
TI
O
N

S RATEDPERFORMANCE

Li
q ud H
i ydr
o car
b on Capaci
ty (
g pm) Nor
m 300.
1 Rat
e d 330.
1 NPSHR,Wat
e r@r
a t
e dcapaci
ty (
ft) 16.
3 St
a ges1 RPM 9083

Suct
.Temp (
F ) Nor
m 110 Max 110 Di
sch.
P r
e ss (
p si
) 528.
0 Rat
e dPower (
h p) 152.
0 Rat
e dPumpEf
fici
e ncy(
% ) 56.
7

Spec.
G r
a v@Suct
.Temp 0.
5 57 Suct
.Pr
e ss (
p si
) Max 185.
1 Rat
e d 79.
6 MaxPowerRat
e dI
mp
(
h p) 192.
4 MaxHeadRat
e dI
mp
. (
ft) 2113.
4

Vap.
P r
e ss@Suct
.Temp (
p si
a ) 89.
7 Di
ff.
P r
e ss (
p si
) 448.
4 Di
ff.
H ead (
ft)1857.
2 Mi
n i
mumCont
inuousSt
a bl
eFl
o w (
g pm) 115.
5

Vi
sc@Suct
.Temp (
cP) Nom0
r .
1 3 Max 0.
1 3 NPSHA (
ft) 21.
5 wi
thcont
rolval
vewi
thi
n 25.
0 (
ft)ofpumpdi
schar
g e.

Spec.
H eat (
B t
u /
(lb-
F ) 0
) .
6 0 Cor
r./
E r
o s.causedby Mot
o rRot
a t
ion(
viewedf
romt
o pofmot
o r
) CCW

Speci
fi
cSpeed 583 Suct
ionSpeci
fi
cSpeed 20390

CONSTRUCTI
ON
SealCavi
tyPr
e ss (
p si
) Rat
e d 102.
4 Max 238.
2

Casi
n gMount
ing Ver
tical

-
Inl
ine
Casi
n gSpl
it Radi
al
I
ndu

cerType Cyl
ind
r
ical

(02) Typi
calnoi
sel
e vel (
d b) 88 @ 3 (
ft) (
P umponl
y)

Di
ffuser Si
ng
l
eThr
o at Di
ff.Di
a (
in) 0.
7 81 St
y eZ
l -
S er
ies
I
mp
el
lerType Open

Mechani
calSealType DualUnpr
e ssur
ized

AUXI
LI
A
R

YPI
PI
N
G

REQUI
RE
MENTS

SealPar
tNo. Upper

Lower I
mp
.
Dia.

(
in) Rat
e d 7.
3 60 Gear
b oxCool
ingWat
e rPi
p i
n g Suppl
ied
bySundyne

APIS
a
e lCode Upper Lower Max 7.
5 42 SealFl
u shCool
ingWat
e rPi
p i
n g n/
a

APIF
s
l
u hPl
a ns 13,and52 Mi
n 7.
1 74 SealBuf
fer
/Bar
rierCool
ingWat
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p i
n g Suppl
ied
bySundyne

Buf
fer
/Bar
rierI
nt
e
r
c onnect
ingPi
p i
n g Suppl
ied
bycust
o mer

Nozzl
e Si
ze Rat
ing Faci
n g Fi
n i
sh Posi
ti
o n

CONNECTI
ON
S ANSI
ANSI
Mi
croi
n chAARH Cool
ingWat
e rRequi
rement
s (
g pm) @60(
F ) @100
F
( )

Suct
ion 3i
n
600l
b RF 125-
2 50 Si
de
Gear
b oxheatexchanger 2 7

Di
schar
g e 2i
n
600l
b RF 125-
2 50 Si
de
SealFl
u sh n/
a n/
a

SealBuf
fer
/Bar
rier 0 0

Pr
e ssur
eCasi
n g Si
ze Rat
ing Faci
n g Fi
n i
sh Connect
ionType Val
ve TOTAL 2 7

CONNECTI
ON
S ANSI
ANSI
Mi
croi
n chAARH

Dr
a i
n 1i
n
600l
b RF 125-
2 50 Fl
a nged/
S ocket
w el
d Gat
e TESTREQUI
RE
MENTS

Vent 1/
2in
600l
b RF 125-
2 50 Fl
a nged/
S ocket
w el
d Gat
e

ShopTest Req Obs Wi

t

MATERI
AL
S Hydr
o st
a t
ic Yes No No

SundynePumpBui
ldCode E SealRot
a t
.Face Tungst
e nCar
b i
de
-Cobal
t Per
for
mance Yes No No

Case/
S ealHsg 316SS SealSecondar
y Fl
u or
o car
b on NPSH Yes No No

Di
ffuser 316SS St
u ds ASTMA193-
B 7 Di
smant
le/
Insp

ect Yes No No

I
mp
el
ler 316SS I
ndu

cer 316SS Sur
faceI
nsp

ect Yes No Yes

Shaf
t 4140St
e el Shaf
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e eves 316SS 4-HourMechani
cal Yes No Yes

SealMet
a lPar
ts 316SS PumpO-
Rings Fl
u or
o car
b on

TestRPM 4553

GEARBOX XYes No BEARI

NG
BOX Yes XNo

GearRat
io 2.
5 38 Lubr
icat
ion Pr
e ssur
ized

oi
l-
fi
l
ter

ed WEI
GH
T (
lb)

HeatExchanger Wat
e r
-cool
e d Cool
ingLoad (
Btuh8
/ 263 Pump 490 Gear
b ox 270 Dr
iver 2035

Type Br
a ssshel
l,coppert
u bes,150psi
gM
AWP Base/
S t
a nd 950 Auxi
li
a r
ies 150 TOTAL 3895

MOTORDRI
VE
bySundyne XYes No TURBI
NE
DRI
VE
bySundyne Yes XNo

Rat
ing 200.
0HP RPM 3579 Vol
ts/
P hase/
H er
tz 460/
3 /
6 0 Qt
y 2 Rat
ing n/
a RPM n/
a Qt
y n/
a

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r Si
em
ens S.
F . 1.
1 5 Fr
a me 447TCV Mf
r n/
a

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tType Coupl
e d Coupl
ingMf
r/Type ThomasDBZSer
ies
-226DBZ St
e amPr
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p si
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nl
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t n/
a Out
let n/
a

F.
L .Amps L.
R.Amps I
nsu

l
a t
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e SEVEREDUTYTEFC St
e amTemp (
F ) I
nl
e
t n/
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let n/
a

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ty (
lb) n
f /
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a

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ings Bal
l Lubr
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e ase Shaf
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Speci
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ECer
tif
ica

t

i
on
10-
1 4997-
-1-
0 Coupl
ingMf
r/Type n/
a

REMARKS

API6109THEDI
T I
ONGOVERNS,EXCEPTASNOTEDONATTACHEDLI
S TOFEXCEPTI
ONS&CLARI
F I
CATI
ONS.

I
n l
e tcasemaxal
lowabl
ewor
k i
ng
pr
e ssur
eis9

82.
8psiga

ugeat110F. Di
sch

ar
g emaxal
lowabl
ewor
k i
ng
pr
e ssur
eis1

415.
3psiga

ugeat110F.

Segment
a lhydr
o st
a t
i
s
ct
e tr
e qui
red

. I
n l
e tt
e stpr
e ssur
eis1

500.
0psiga

uge. Di
sch

ar
g et
e stpr
e ssur
eis2

225.
0psiga

uge.

Bypassor
ifi
ce

,

600l
bRFf
lange,316SS,si
zed

t
ocar
ry____gpmat____f
tTDH.

Car
b onst
e el1/
4 "cover
swi
th
gasket
sforki
tf
l
anges.

Cust
o mer
CB&I

Owner
/User Car
tagenaRef
iner
yExpansi
o nPr
o j
e ct

P.
O.No. 42166001-
P O-
0 441131005

ModelType LMV-
3 11

I
temNo.

44-
P -
2 01A/
B

Ser
v i
ce
Char
g ePump

Ser
ia
o
lN . A

1936805-
0 1-
0 2

 SUNDYNEPUMPSPECI
F I
CATI
ONSHEET

Page2of2

Pur
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nqu

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REMARKS(
cont
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Nos
ie
abat
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tshel
lnoi
se
j
a cket
.

Dualunpr
e ssur
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rangement-
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buf
ferf
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ustbesuppl
ied
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r
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0gpm.

Vi
br
a
t
ion
r
e adi
ng
s,non-
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t
n e

ssed,dur
ing
non-
w i
t
n e

ssedper
for
mancet
e st
.

Ext
e ndedper
for
manceandmechani
ca
r
l unt
e stf
o r4hour
s ,non-
w i
t
n e

ssed.

Dyepenet
rentt
e st
sforpumpcasi
ng
,sealhousi
ng
.

Dyepenet
rentt
e stf
o rl
ift
in
g
l
u gsonbasepl
a t
e .

Cer
tif
ic
t
a
eofmat
e r
ialc

onf
o r
mance.

APIPl
a nK(
modi
fi
e
)
d
,cool
ing
wat
e rt
othegear
b oxheatexchanger
,wi
th
par
a l
lelf
lowt
oasealf
lushheatexchanger
.
 166000Car
tagenaRef

i
neryPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:21-
Jan-
2011

ByShar
akaPr
iceat1:
29pm,Jan24,2011

Suppl
i
SundyneCor
erName: por
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Pur
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erNo.
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0441131005

Pur
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erTi
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CARTAGENAREFI
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ONPROJECT

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P-201A/
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CB&IDocumentNo.
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166000-
044-
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SD-
00002

Suppl
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Rev.

Rev.Dat
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A1936805-
01-
02_I
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18-
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Ent
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DocumentTi
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Inspect
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GENERALI
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 SundyneCor
p or
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SUNY-
P 005

Q.
A .Pl
a n

Cus
tomer
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CB&I-Ref
ica
r
S/
N :

A1936805-
0 1-
02

P.
O .No.
:
42166001-
P O-
0 441131005
QUALI
T YCONTROLPLAN
Mode
l:
LMV-
311

Dat
e:
1/
18/
2011

I
temNo.
:
44-
P -
201A/
B
SUNDYNEPUMPS
Rev.
:
A

LEGEND

E=El
ect
roni
cDr
awi
ngTr
ans
fer V=Vi
sua
lExa
m i
nat
ion T=Tes

t H=Hol

R=Revi
ewo fDoc
u ment
ati
on MTR=Ma t
eri
alTes
tRepor
ts O=Obs
erve

D=Di
m ens
iona
lC he
ck P=Di
git
alPic
tur
es W=Witne
ss

Ac
cept
anc
e Ve
rif
ying

Ref
.No.

Ac
tiv
ity Cr
ite
ria Doc
u ment

I
n t
ernal CB&I Re
fic
a r

Comment
s

1
.0
SUBSUPPLI
E RS

1.
1
Cati
n

s
g

1.
1.1

Pu p

m
Hous

in

Pr
opr
iet
ary-Nor
ecor
dswi
llbe

Di
m e
n s
ions Cas
tingDr
awi
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V
a
v a
ila
b l
eforr
evi
e

Wa
llThi
ckne
ss Cas
tingDr
awi
ng I
S O2871For

m D,
V R

1.
1.2

Se
alHouin

s
g

Pr
opr
iet
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llbe

Di
m e
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ions Cas
tingDr
awi
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ila
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1.
2
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emensMai
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or

Rout
ineTes

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tRepor

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RETI
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P TOFMATERI
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V R

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alHous
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3
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Di
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er

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ME02AA01(
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8620HSt
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V R

Page1of4
 SundyneCor
p or
a t
ion
SUNY-
P 005

Q.
A .Pl
a n

Cus
tomer
:
CB&I-Ref
ica
r
S/
N :

A1936805-
0 1-
02

P.
O .No.
:
42166001-
P O-
0 441131005
QUALI
T YCONTROLPLAN
Mode
l:
LMV-
311

Dat
e:
1/
18/
2011

I
temNo.
:
44-
P -
201A/
B
SUNDYNEPUMPS
Rev.
:
A

LEGEND

E=El
ect
roni
cDr
awi
ngTr
ans
fer V=Vi
sua
lExa
m i
nat
ion T=Tes

t H=Hol

R=Revi
ewo fDoc
u ment
ati
on MTR=Ma t
eri
alTes
tRepor
ts O=Obs
erve

D=Di
m ens
iona
lC he
ck P=Di
git
alPic
tur
es W=Witne
ss

Ac
cept
anc
e Ve
rif
ying

Ref
.No.

Ac
tiv
ity Cr
ite
ria Doc
u ment

I
n t
ernal CB&I Re
fic
a r

Comment
s

ETD150St
eel(
A MS6378)

I
dle
rSha
f

t
ME02AA01(
B K) MTR R,
V R

ASTMA304Gr
ade8620H

I
d l
erSha
ftGea
rs
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V R

4140Ai
rcr
aftQua
lit
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eel

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f

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ME02AA01(
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ghSpe
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ME02AA01(
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lit
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eel

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eSt
uds(
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l)
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V R

3
.0
WELDI
N G

We
ldi
ngPr
oce
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es ASME&PN05.
29-
60&61 Rout
eCar

d R R

Qua
lif
ica
tion

We
ldrQ
e
r
ua
lif
ica
tions ASME

E&
&
PN05

5.

29
-

60

0&&

61
Rec
o r
d R R

Repa
irWe
ldi
ngi
fNec
ess
ar

y ASME&PN05.
29-
61 Rout
eCar

d W,
R ,
V ,
D H

4
.0
BALANCE

I
nputSha
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y API610(
4W/
N ) Bal
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r

t R R

I
dle
rSha
ftAs
sembl

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N ) Bal
anc
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r

t R R

Hi
ghSpe
edSha
ftAs
sembl

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N ) Bal
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r

t R R

I
m pe
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r API610(
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N ) Bal
anc
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r

t R R

I
nduc
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r API610(
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N ) Bal
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r

t R R

5
.0
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N G

5.
1
y

H
dro
s

ta
tic

PumpCas
e&Se
alHous
ing PN19.
10-
01 I
S O2819For

m R,
V ,
T R

5.
2
Pe
rfo
rmanc
e

5.
3.1

Pum

Pe
rfor
m a
n c
eTes

t API610&PN41.
25-
20 Tes
tFor

m W,
R ,
T R

Me
cha
n i
calRun(
4Hour
) API610&PN41.
25-
20 I
S O2843For

m W,
R ,
T R

PSH API610&PN41.
25-
20 I
S O2843For

m W,
R ,
T R

FFT API610&PN41.
25-
20 I
S O2843For

m W,
R ,
T R

Di
smant
lea
n dI
nspe
c

t API610&PN41.
25-
20 I
S O2843For

m W,
R ,
T R

Page2of4
 SundyneCor
p or
a t
ion
SUNY-
P 005

Q.
A .Pl
a n

Cus
tomer
:
CB&I-Ref
ica
r
S/
N :

A1936805-
0 1-
02

P.
O .No.
:
42166001-
P O-
0 441131005
QUALI
T YCONTROLPLAN
Mode
l:
LMV-
311

Dat
e:
1/
18/
2011

I
temNo.
:
44-
P -
201A/
B
SUNDYNEPUMPS
Rev.
:
A

LEGEND

E=El
ect
roni
cDr
awi
ngTr
ans
fer V=Vi
sua
lExa
m i
nat
ion T=Tes

t H=Hol

R=Revi
ewo fDoc
u ment
ati
on MTR=Ma t
eri
alTes
tRepor
ts O=Obs
erve

D=Di
m ens
iona
lC he
ck P=Di
git
alPic
tur
es W=Witne
ss

Ac
cept
anc
e Ve
rif
ying

Ref
.No.

Ac
tiv
ity Cr
ite
ria Doc
u ment

I
n t
ernal CB&I Re
fic
a r

Comment
s

Se
alLea
kChe
c

k PN41.
25-
4 7 I
S O2838For

m W,
R ,
T R

6
.0
NONDESTRUCTI
V ETESTI
N G

6.
1
Lq

u
i
i
dPe
n e
tra
n tI
n s

e
c t
ion

PumpCas
e PN16.
03-
02 I
S O2823For

m R,
V ,
T R

Se
alHous
ing PN16.
03-
02 I
S O2823For

m R,
V ,
T R

Bas
ePl
ateLi
fti
ngLugs ASTM&ASME I
nspe
cti
onRepor

t R,
V ,
T R Pe
rfor
m e
datVendo

100%Ki
tWe
lds PN16.
03-
02 I
S O2823For

m R,
V ,
T R

6.
2
Poit
i
s
veMat
eri
alI
d e
n t
ifi
cat
ion

PumpCas
e PN16.
07-
0 1 PMIFor

m R,
V ,
T R

Se
alHous
ing PN16.
07-
01 PMIFor

m R,
V ,
T R

Di
ffus
erI
n s
er

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 ISO2823 REV C

NDE INSPECTION DATA SHEET

(MPI, LPI, PMI Ultra Sonic, Nital Etch, X-RAY)

Customer
REFICAR

SN
A1936805-01

Model LMV-311
Signature

Work Order
Customer Witness

Number
3101607

NOTE: Add a row if same part number has repeat inspections at different operations. Call M.E. if you need help.

STANDARD PART
SERIALIZED PART
RESULTS
Customer

METHOD SPECIFICATIONS
Op# INSPECTOR DATE

NO.
NO.
(P/F)
Witness

HO07AC21DB01L0G PCA1936805-01
LPI
PN 16-03.02
Passed 20 5/19/2011

HO08AP01DBC SHA1936805-01
LPI
PN 16-03.02
Passed 20 5/19/2011

J25NG360DB781MB JMA1936805-01
LPI
PN 16-03.02
Passed 600 20 5/3/2011

JN22KA02DB0 JNA1936805-01
LPI
PN 16-03.02
Passed 520 20 4/26/2011

D85NG36DB781ABJ DJA1936805-01
LPI
PN 16-03.02
Passed 520 20 4/28/2011

CV01NA02DB5736 CVA1936805-01
LPI
PN 16-03.02
Passed 520 23 5/9/2011

KM13AC74
LPI
PN 16-03.02
Passed 705 23 6/23/2011

HO07AC21DB01L0G PCA1936805 01

PCA1936805-01
PMI
PN.16.07.01 Passed 27 23 4/19/2011

44-697DHD2
PMI
PN.16.07.01 Passed 20 6/20/2011

44-299DHD2
PMI
PN.16.07.01 Passed 20 6/20/2011

YPS0050X160END8
PMI
PN.16.07.01 Passed 20 6/20/2011

YPS0100X160END8
PMI
PN.16.07.01 Passed 20 6/20/2011

HO08AP01DBC SHA1936805-01
PMI
PN.16.07.01 Passed 27 23 4/28/2011

44-299DHD2
PMI
PN.16.07.01 Passed 20 6/20/2011

44-527DHD2
PMI
PN.16.07.01 Passed 20 6/20/2011

15-087DHD2
PMI
PN.16.07.01 Passed
20
6/20/2011

YPS0050X160END8
PMI
PN.16.07.01 Passed
20
6/20/2011

YPS0050X080END8
PMI
PN.16.07.01 Passed
20
6/20/2011

J25NG360DB781MB JMA1936805-01
PMI
PN.16.07.01
Passed 27 23 4/19/2011

JN22KA02DB0 JNA1936805-01
PMI
PN.16.07.01
Passed 27 23 4/20/2011

D85NG36DB781ABJ DJA1936805-01
PMI
PN.16.07.01 Passed 27 23 4/21/2011

CV01NA02DB5736 CVA1936805-01
PMI
PN.16.07.01 Passed 27 23 5/9/2011

12-011BB STA1936805-01-02
PMI
PN.16.07.01 Passed 27 23 4/18/2011

HO08AP01DBC SHA1936805-01
LPI
PN 16-03.02
Passed 712.06 20 6/20/2011

Customer CB&I

HO08AP01DBC SHA1936805-01
PMI
PN.16.07.01 Passed 710.06 20 6/20/2011
Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

HO07AC21DB01L0G PCA1936805-01 KIT

PMI
PN.16.07.01 Passed 20 6/20/2011
Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2823 REV C

NDE INSPECTION DATA SHEET

(MPI, LPI, PMI Ultra Sonic, Nital Etch, X-RAY)

Customer
REFICAR

SN
A1936805-02

Model LMV-311
Signature

Customer Witness

Work Order Number

3101607

NOTE: Add a row if same part number has repeat inspections at different operations. Call M.E. if you need help.

STANDARD PART
SERIALIZED PART
RESULTS
Customer

METHOD SPECIFICATIONS
Op# INSPECTOR DATE

NO.
NO.
(P/F)
Witness

HO07AC21DB01L0G PCA1936805-02
LPI
PN 16-03.02 Passed 20 5/19/2011

HO08AP01DBC SHA1936805-02
LPI
PN 16-03.02 Passed 20 5/19/2011

J25NG360DB781MB JMA1936805-02
LPI
PN 16-03.02 Passed 600 20 5/3/2011

JN22KA02DB0 JNA1936805-02
LPI
PN 16-03.02 Passed 520 20 4/26/2011

D85NG36DB781ABJ DJA1936805-02
LPI
PN 16-03.02 Passed 520 20 4/28/2011

CV01NA02DB5736 CVA1936805-02
LPI
PN 16-03.02 Passed 520 23 5/9/2011

KM13AC74
LPI
PN 16-03.02 Passed 705 23 6/23/2011

HO07AC21DB01L0G PCA1936805-02
PMI
PN17-06-01 Passed 27 23 4/19/2011

PCA1936805-02

44-697DHD2
(replacement)
PMI
PN17-06-01 Passed 23 5/24/2011

44 299DHD2

44-299DHD2
PMI
PN17-06-01
PN17 06 01 Passed 20 6/20/2011

YPS0050X160END8
PMI
PN17-06-01 Passed 20 6/20/2011

YPS0100X160END8
PMI
PN17-06-01 Passed 20 6/20/2011

HO08AP01DBC SHA1936805-02
PMI
PN17-06-01 Passed 27 23 4/28/2011

44-299DHD2
PMI
PN17-06-01 Passed 20 6/20/2011

44-527DHD2
PMI
PN17-06-01 Passed 20 6/20/2011

15-087DHD2
PMI
PN17-06-01 Passed
20
6/20/2011

YPS0050X160END8
PMI
PN17-06-01 Passed
20
6/20/2011

YPS0050X080END8
PMI
PN17-06-01 Passed
20
6/20/2011

J25NG360DB781MB JMA1936805-02
PMI
PN17-06-01
Passed 27 23 4/19/2011

JN22KA02DB0 JNA1936805-02
PMI
PN17-06-01
Passed 27 23 4/20/2011

D85NG36DB781ABJ DJA1936805-02
PMI
PN17-06-01 Passed 27 23 4/21/2011

CV01NA02DB5736 CVA1936805-02
PMI
PN17-06-01 Passed 27 23 5/9/2011

12-011BB STA1936805-01-02
PMI
PN17-06-01 Passed 27 23 4/18/2011

HO07AC21DB01L0G PCA1936805-02
LPI
PN 16-03.02 Passed 500 20 5/26/2011

Replacement

HO08AP01DBC SHA1936805-02
LPI
PN 16-03.02 Passed 712.06 20 6/20/2011

HO08AP01DBC SHA1936805-02
PMI
PN17-06-01 Passed 710.06 20 6/20/2011

Customer CB&I

HO07AC21DB01L0G PCA1936805-02
PMI
PN17-06-01 Passed 20 6/20/2011
Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2845 REV A

IMPELLER RUNNING CLEARANCE

CUSTOMER:
REFICAR

TAG/ITEM NUMBER:
44-P-201A

WORK ORDER:
3101607

PART NUMBER:

SERVICE:
Charge Pumps

SERIAL NUMBER:
A1936805-01

“AS BUILT” RUNNING CLEARANCES ARE AS NOTED ON THE DIAGRAM BELOW.

TEST DATA / ASSEMBLY RESULTS:

0.057

CLEARANCE TOLERANCES

UPPER LIMIT – 0.090”

0.071

LOWER LIMIT – 0.025”

NOMINAL – 0.050” to 0.070”

n/a SHAFT LENGTH n/a NUMBER OF SHIMS

X NON-WITNESS WITNESS

SUNDYNE ASSEMBLY Eric Maulis 800463

DATE
5/23/2011

CUSTOMER WITNESS DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2845 REV A

IMPELLER RUNNING CLEARANCE

CUSTOMER:
REFICAR

TAG/ITEM NUMBER:
44-P-201A

WORK ORDER:
3101607

PART NUMBER:

SERVICE:
Charge Pump

SERIAL NUMBER:
A1936805-02

“AS BUILT” RUNNING CLEARANCES ARE AS NOTED ON THE DIAGRAM BELOW.

TEST DATA / ASSEMBLY RESULTS:

0.066

CLEARANCE TOLERANCES

UPPER LIMIT – 0.090”

0.072

LOWER LIMIT – 0.025”

NOMINAL – 0.050” to 0.070”

N/A SHAFT LENGTH N/A NUMBER OF SHIMS

X NON-WITNESS WITNESS

SUNDYNE ASSEMBLY Kevin Myers 607136

DATE
6/7/2011

CUSTOMER WITNESS DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Impeller - 02

8:12 AM
5/3/2011

Sundyne Corporation

Balancer Report

Customer
REFICAR 01-02

Description J25NG360DB781MB

5.5 in
5.5 in

Item number JMA1936805-01-02

W/O # 3163936

Tolerance: 0.010
oz.in

95.0

130.0

158.0

Rotor Name Serial #

Amount Angle
X Tol
RPM OK

Final static impeller 02

.0079 oz.in 230 0.79
1069
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Page 1

Serial No. A1936805-01-02

 Inducer - 01
8:45 AM
4/26/2011

Sundyne Corp

Customer
REFICAR

Description JN22KA02DB0

1.5 in
2.87 in

Item # JNA1936805-01-02

W/Order# 3163937

Left Tolerance
.0050
oz.in

Right Tolerance
.0050
oz.in
110.0

127.0

183.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Final INDUCER 01
.0007 oz.in 223 0.13
.0043 oz.in 248 0.85
1002
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Inducer - 02
8:54 AM
4/26/2011

Sundyne Corp

Customer
REFICAR

Description JN22KA02DB0

1.5 in
2.87 in

Item # JNA1936805-01-02

W/Order# 3163937

Left Tolerance
.0050
oz.in

Right Tolerance
.0050
oz.in
110.0

127.0

183.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Final INDUCER 02
.0015 oz.in 167 0.30
.0048 oz.in 17 0.96
1013
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Low Speed Shaft Assy - 01

2:38 PM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01CA06U

5.2 in
5.2 in

Item # A1936805-01-02

W/Order# 3163952

Tolerance: 0.036
oz.in

30.0

50.0

72.0

Rotor Name Serial #

Amount Angle
X Tol
RPM OK

Initial INPUT SHAFT 01

0.309 oz.in 162 8.60
942
NO

Final INPUT SHAFT 01

0.016 oz.in 305 0.43
919
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Low Speed Shaft Assy - 02

2:46 PM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01CA06U

5.2 in
5.2 in

Item # A1936805-01-02

W/Order# 3163952

Tolerance: 0.036
oz.in

30.0

50.0

72.0

Rotor Name Serial #

Amount Angle
X Tol
RPM OK

Initial INPUT SHAFT 02

0.306 oz.in 166 8.50
937
NO

Final INPUT SHAFT 02

0.021 oz.in 24 0.58
910
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 High Speed Shaft Assy - 01

8:37 AM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01BA018S

3.18 in
3.2 in

Item # A1936805-01-02

W/Order# 3163946

Left Tolerance
.0050
oz.in

Right Tolerance
.0050
oz.in
23.6

158.0

185.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Initial SH01BA01 01
0.114 oz.in 111 22.8
0.071 oz.in 86 14.2
1096
NO

Final SH01BA01 01
.0011 oz.in 112 0.21
.0018 oz.in 248 0.35
1094
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 High Speed Shaft Assy - 02

8:48 AM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01BA018S

3.18 in
3.2 in

Item # A1936805-01-02

W/Order# 3163946

Left Tolerance
.0050
oz.in

Right Tolerance
.0050
oz.in
23.6

158.0

185.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Initial SH01BA01 02
0.141 oz.in 183 28.2
0.060 oz.in 143 12.0
1096
NO

Final SH01BA01 02
.0019 oz.in 166 0.39
.0009 oz.in 119 0.19
1092
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Idler Shaft Assy - 01

10:03 AM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01AA03D

4.7 in
3.3 in

Item # A1936805-01-02

W/Order# 3163955

Left Tolerance
0.018
oz.in

Right Tolerance
0.018
oz.in
51.5

262.0

320.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Initial SH01AA03x IDL 01

0.162 oz.in 111 9.00
0.151 oz.in 70 8.40
906
NO

Final SH01AA03x IDL 01

.0068 oz.in 266 0.38
.0052 oz.in 109 0.29
895
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Idler Shaft Assy - 02

10:20 AM
4/28/2011

Sundyne Corp

Customer
REFICAR

Description SH01AA03D

4.7 in
3.3 in

Item # A1936805-01-02

W/Order# 3163955

Left Tolerance
0.018
oz.in

Right Tolerance
0.018
oz.in
51.5

262.0

320.0

Left
Right

Rotor Name
Serial #
Amount Angle
X Tol
Amount Angle X Tol
RPM OK

Initial SH01AA03x IDL 02

0.075 oz.in 55 4.18
0.095 oz.in 292 5.26
906
NO

Final SH01AA03x IDL 02

.0052 oz.in 284 0.29
.0085 oz.in 101 0.47
897
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 Impeller - 01

7:23 AM
5/3/2011

Sundyne Corporation

Balancer Report

Customer
REFICAR 01-02

Description J25NG360DB781MB

5.5 in
5.5 in

Item number JMA1936805-01-02

W/O # 3163936

Tolerance: 0.010
oz.in

95.0

130.0

158.0

Rotor Name Serial #

Amount Angle
X Tol
RPM OK

Final static impeller 01

.0046 oz.in 205 0.46
951
YES

Notes:

Operator:

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Pumps
1

ChargePage
Serial No. A1936805-01-02
 ByKGeor
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ModelType LMV-
3 11

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1936805-
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1936805-
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 ISO2838 REV A

SEAL LEAK CHECK FORM

Customer: REFICAR Date:

6/20/2011

Serial Number A1936805-01 Technician:

Eric Maulis 800463

X Non-Witnessed Customer Witness

Seal Configuration: Single Seal X Tandem Seals Double Seals

Stage Number:
Stage 1 Stage 2 Stage 3

(if applicable)

Isolation Bushing 2x Standard

Test Time Span: 5 minutes

Test Pressure: 25 psi (+10 psi, -0 psi)

Only use the sections that apply per the applicable process note (PN 41.25.47 & PN 41.25.55).

GEARBOX SIDE TANDEM (Dual Unpressurized) SEAL

Initial Buffer Cavity/Pump Case Pressure: 25

PSIG

Buffer Cavity/Pump Case Pressure After 5 Minutes: 24.96

PSIG

Buffer Cavity/Pump Case Pressure Drop: 0.04

PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

SINGLE SEAL / PUMP SIDE TANDEM (Dual Unpressurized) SEAL

Initial Case Pressure: 25

PSIG

Case Pressure After 5 Minutes: 24.99

PSIG

Pressure Drop: 0.01

PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

DOUBLE (Dual Pressurized) SEALS (with Pump Case)

Initial Buffer/Pump Case Pressure: PSIG

Buffer/Pump Case Pressure After 5 Minutes: PSIG

Buffer/Pump Case Pressure Drop: PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

DOUBLE (Dual Pressurized) SEALS (Buffer Only)

Initial Buffer Cavity Pressure: PSIG

Buffer Cavity Pressure After 5 Minutes (Case Unpressurized): PSIG

Buffer Cavity Pressure Drop: PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 4 PSIG.

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2838 REV A

SEAL LEAK CHECK FORM

Customer: REFICAR Date:

6/20/2011

Serial Number A1936805-02 Technician:

Eric Maulis 800463

X Non-Witnessed Customer Witness

Seal Configuration: Single Seal X Tandem Seals Double Seals

Stage Number:
Stage 1 Stage 2 Stage 3

(if applicable)

Isolation Bushing 2x Standard

Test Time Span: 5 minutes

Test Pressure: 25 psi (+10 psi, -0 psi)

Only use the sections that apply per the applicable process note (PN 41.25.47 & PN 41.25.55).

GEARBOX SIDE TANDEM (Dual Unpressurized) SEAL

Initial Buffer Cavity/Pump Case Pressure: 25

PSIG

Buffer Cavity/Pump Case Pressure After 5 Minutes: 25

PSIG

Buffer Cavity/Pump Case Pressure Drop: 0

PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

SINGLE SEAL / PUMP SIDE TANDEM (Dual Unpressurized) SEAL

Initial Case Pressure: 25

PSIG

Case Pressure After 5 Minutes: 24.97

PSIG

Pressure Drop: 0.03

PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

DOUBLE (Dual Pressurized) SEALS (with Pump Case)

Initial Buffer/Pump Case Pressure: PSIG

Buffer/Pump Case Pressure After 5 Minutes: PSIG

Buffer/Pump Case Pressure Drop: PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 2 PSIG.

DOUBLE (Dual Pressurized) SEALS (Buffer Only)

Initial Buffer Cavity Pressure: PSIG

Buffer Cavity Pressure After 5 Minutes (Case Unpressurized): PSIG

Buffer Cavity Pressure Drop: PSIG

Acceptance Criteria: Maximum allowable pressure drop over time span is 4 PSIG.

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2871, REV. A

Pump / Seal Housing Thickness Certificate

(LMV 311 / 331 / 801)

S/N A1936805-01
Witness
X
Non-Witness

Model LMV-311 Customer

REFICAR

Certified Thickness Typical Actual Measurement Required

X

Point
Actual

A
0.76

B
0.93

C
0.95

D
0.65

TEST PERFORMED:

SUNDYNE OPERATOR J.Bryant DATE

5/19/2011

WITNESSED BY DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2871, REV. A

Pump / Seal Housing Thickness Certificate

(LMV 311 / 331 / 801)

S/N A1936805-02
Witness
X
Non-Witness

Model LMV-311 Customer

REFICAR

Certified Thickness Typical Actual Measurement Required

X

Point
Actual

A
0.79

B
0.82

C
0.94

D
0.61

TEST PERFORMED:

SUNDYNE OPERATOR J.Bryant

DATE
5/26/2011

WITNESSED BY DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2819 REV A

HYDROSTATIC TEST DATA SHEET

REVISION

DATE 5/26/2011

X
NON-WITNESS WITNESS

S/N A1936805-01 CUSTOMER

REFICAR

MODEL NUMBER
LMV-311

TEST REQUIREMENTS (Select one)

X STANDARD PER 19.10

-01
PSIG
1500/2225 / X FOR 30 MINS.

*SPECIAL (Describe Below)

Notes/comments:
HO08AP01DBR SHA19366805 -01 -02 HO07AC21DB01L0G PCA1936805 -01 -02

1. HYDRO SEAL HOUSING WITH KIT TO FIRST BREAK AT 1500 PSIG FOR 30 MINUTES

2. HYDRO PUMP CASE WITH KIT TO FIRST BREAK AT 2225 PSIG FOR 30 MINUTES

*SPECIAL CATEGORY REQUIRES ENGINEERING APPROVAL

SUNDYNE ENGINEERING

PRESSURE AT INLET FLANGE 1. 1500

PSI

PRESSURE AT DISCHARGE FLANGE 2. 2225

PSI

PRESSURE HELD 30
MINUTES

REMARKS:

NO LEAKS

SUNDYNE OPERATOR LARRY FISCHER ,#20 MP

DATE 5/26/2011

CUSTOMER WITNESS DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 ISO2819 REV A

HYDROSTATIC TEST DATA SHEET

REVISION

DATE 5/20/2011

X
NON-WITNESS WITNESS

S/N A1936805-02 CUSTOMER

REFICAR

MODEL NUMBER
LMV-311

TEST REQUIREMENTS (Select one)

X STANDARD PER 19.10

-01
PSIG
1500/2225 / X FOR 30 MINS.

*SPECIAL (Describe Below)

Notes/comments:
HO08AP01DBR - SHA1936805-01-02A HO07AC21DB01L0G - PCA1936805-01-02A

1. HYDRO SEAL HOUSING W/KIT TO FIRST BREAK AT 1500 PSIG FOR 30 MINUTES.

2. HYDRO PUMP CASE W/KIT TO FIRST BREAK AT 2225 PSIG FOR 30 MINUTES.

*SPECIAL CATEGORY REQUIRES ENGINEERING APPROVAL

SUNDYNE ENGINEERING

PRESSURE AT INLET FLANGE 1. 1500

PSI

PRESSURE AT DISCHARGE FLANGE 2. 2225

PSI

PRESSURE HELD 30
MINUTES

REMARKS:

NO LEAKS

SUNDYNE OPERATOR DAN JESTER, #175

DATE 5/20/2011

CUSTOMER WITNESS DATE

Customer CB&I

Owner/User Cartagena Refinery Expansion Project

P.O. No. 42166001-PO-0441131005

Model Type LMV-311

Item No.
44-P-201A/B

Service Charge Pumps

Serial No. A1936805-01-02

 166000Car
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SUPPLI
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BySharakaPr
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DATE
June29,2011

5
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I
WP-
II

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F.
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9 I
nsu

l
a t
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a ss F
T

p
e Exp.
P r
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: Cl
a ss Gr
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10 Temp.Ri
se: 80°
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Cl ass
B
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ve
Syst
e m: Di
rectConnect
e d Coupl
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11 By: @ 1.
0 S.
F . Gear Ot
h er

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teD

at
a : Bear
ing
s Type:

13 Ar
e aCl
a ss: Cl
a ss 1 Gr
o u

pB
,
C,D Di
v 2 Non-
H azar
d ous Bal
l Thr
u st(
IfR
eq'
d )

14 I
EC
Cl
a ss Zone Gr
o up Non-
H azar
d ous Sl
e eve Ot
h er

15 At
mos.Mi
xtur
e TRat
ing T3
Lubr
icat

i
on
: Gr
e ase Ri
n gOi
l

16 A

mbi
e ntTemp: Mi
n /
Ma73/
1 04 °
F Al
ti
tud 40
f
t. Oi
lMi
st: Pur
e Pur
g e

17 Tr
o pi
cal
izat
ionRq'

d. Wi
n t
e r
izat
ionRq'
d Pr
e ssur
e(Sour
c e:psi
g )
:

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in

: Temp

: 40 °
C El
e vat
ion3300 f
t Ot
h er

19St
a r
ting
: Ful
lVol
tage ReducedVol
tage % Mount
ing
: Hor
izont
a l Assembl
y

20 Loaded Unl
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tical RoundFr
a me Rai
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21 Vol
tageDi
p 10% LoadI
ner

t
ia(
WK²
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b .
ft. Shaf
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tDown

22 LoadI
ner

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ia&SpeedTor
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ic

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Fl
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24 NEMADesi
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nc

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u m

25Speci
fi
ca

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i
on
s: NEMA MG1 I
EE
E841 NEMA Sub-
N EMA Ext
.NEMA For
mWound

26 Ot
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0-
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P-
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L56
6

-
-

0 008
8

0
011 Ef
fici
e ncyE

val
u at
ion: (
$ /
H P,
$/
kW)

27 Dut
y : Mi
ll&Chemi
cal Ot
h er
: Basi
s:

28 Codes&Regul
a t
ion
s:Col
o mbi
a nTechRegul
a t
ion(
RETI
E)
Rot
a t
ion
: (
V i
e wedf
romopposi
tedr
iveend.
)

29 UnusualSer
v i
ce
Condi
ti
o
n
s

Tr
o pi
calCoast
a lRef
iner
y
CW CCW Bi
-Di
rect
ional

30 ACCESSORY EQUI
P MENT

31 Wi
nd
i
ng
Temper
a t
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s : Wi
ret
oSepar
a t
eJ-
B ox Mot
o rAr
rangedForDi
ff
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e nt
ialP

r
o t
e ct
ion
:

32 RTD'

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p e/
MPLATI
NU
M
I
mp
ed. Ω 2Wi
reSyst
e m Sel
f-Bal
a ncePr
imar
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C ur
rentMet
h od

33 No.
/Phase: 2 No.Connect
e d/
P h. 3Wi
reSyst
e m C.
T .Descr
ipt
ion

34 Ther
mocoupl
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/Phase: Ext
e ndedLeadsFor
: Lengt
h i
n .

35 Ther
mist
o r
s : Pos.(
+ )Temp.Coef
f. No.
/Phase: Sur
g eCapaci
tor

s:

36 Neg.
(-)Temp.Coef
f. Li
gh
t
n i
ng
Arr
e st
o r
s :

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malTemp.Swi
tch

No.
/Phase: No.
Conn.
/Phase: Vi
br
a
t
ion
Devi
ces

: Pr
o bes Accel
e r
o met
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(s)

38 Cont
a ct
sAr
e : N.
O. N.
C. Pr
o vi
sions/Dr
il
li
n gOnl
y Pr
o be/
A ccel
.Inst

al
led

39 Sel
e ct
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tch&I
ndi

cat
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c haser Mot
o rMf
r. Make/
Model
:

40 Type Swi
tch: ManualReset El
e ct
ricReset

41 Max.St
a t
o rWi
n di
n gTemps:ForAl
a r
m, °
F/°
C Locat
ion/
N ot
e s:

42 ForShut
d own °
F/°
C Moni
tor
:

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Temp.Devi
ce

s

Pr
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sionOnl
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ret
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Box Mai
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ondui
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oxSi
zed

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Indi

cat
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ppl
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MPLATI
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M I
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S i
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Conn.
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g .
: 3Wi
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nsu

l
a t
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Insu

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a t
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mocoupl
e :Type No.
/Br
g : C.
T .
'

sForDi
ff.Pr
o t
e ct
ion(
Mount
e dBy )

47 Di
a lTypeTher
momet
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S i
ze: Sur
g eCapaci
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s(Mount
e dBy )

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mCont
a ct
sAr
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O. N.
C. Li
g ht
n i
n gAr
rest
o r
s(Mount
e dBy )

49 Locat
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T .ForAmmet
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Mount
e dBy )

50 Descr
ipt
ion SpaceForSt
ressCones

51 Set@ ForAl
a r
m, °
F/°
C Dr
a i
n (
s): Br
e at
h er
(s)

52 ForShut
d own °
F/°
C Ai
rF
i
l
ter

s Mf
r.

53 SpaceHeat
e r

s Wi
ret
oSepar
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eJ-
B ox Model
/Si
ze Type

54 120
Vol
ts 1 Phase
60 Her
tz Pr
o vi
sionsOnl
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P "Moni
tor

55 Rat
e d(
IfD
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): Vol
ts Phase Her
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56 Wat
ts/kW Dr
il
led&TappedHol
eInC

ondi
u tBox

57 Max.Sheat
hTemp. °
F/°
C Gr
o undLug Si
ze

58 Not
e s: Dr
a i
nP
l
u g

59 Not
e s:

THSD
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DOC.
#16
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 REVI
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A 0

CENTRI
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TAGNUMBER:

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PROCESSDATA

DATE:

08/
1 1/
1 0
1
9-No
v-1
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J
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SHEET 2 OF
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10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

©CBIAm

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lri
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sreser
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CENTRI
FUGALPUMPAPI6
101
0thEd.

TAGNUMBER:

4
4-P-
201
A /
B

SI
N GLESTAGEOVERHUNG(
TYPEOH)

DATE:

08/
1 1/
1 0
1
9-No
v-1
0
J
O BNUMBER:

1
660
00

DATASHEET

SPEC.BY: EJ
A EJ
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441
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D: SA SAA LOCATI
O N:

Car
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o mbi
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P&I
DNo.
:
1
660
00-
044
-DG-
PR0
5-5
096

E
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Cha
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OFFI
C E:

HOU
HOU
SERVI
C E: SHEET
3 OF
5

1 CONSTRUCTI
ON
SURFACEPREPARATI
ONANDPAI
NT

2 ROTATON:(
I V I
EW
EDFROMCOUPLI
NG
END)

CW CCW MANUFACTURER'

SS TANDARD OTHER(
SEEBELOW)

3PUMPTYPE:(
4 .
1 ) SPECI
FI
C
A

TI
ON
NO.

4 OH2 OH3 OH6 OTHER PUMP:

5CASI
NGMOUNTI
N G: PRI
ME
R

6 CENTERLI
NE
I
N-
L
I
NE
OTHER FI
NI
S
H

COAT

7 BASEPLATE:(
6 .
3 .
1 7)

8 CASI
NGTYPE: PRI
ME
R

9 SI
NG
LEVOLUTE MULTI
PL
EVOLUTE DI
FF
USER FI
NI
S
H

COAT

10 CASEPRESSURERATI
NG: DETAI
LS
OFLI
FT
I
NG
DEVI
CE
S(
6 .
3 .
2 0)

11 OH6PUMPSUCTI
ON
REGI
ON
DESI
GN
EDFORMAWP(
5 .
3 .
6 ) SHI
P MENT:(
7 .
4 .
1 )

0 12 MAXALLOWABLEWORKI
NG
PRESSURE ds
ich

ar
g e1415
(
P SI
G)
DOMESTI
C
EXPORT EXPORTBOXI
NG
REQUI
RE
D

13 @ 110
(
°F) OUTDOORSTORAGEMORETHAN6MONTHS

14 HYDROTESTPRESSURE (
P SI
G)
SPAREROTORASSEMBLYPACKAGEDFOR:

15 NOZZLECONNECTI
ONS:(
5 .
4 .
2 ) HORI
ZO
NTALSTORAGE VERTI
CA
LSTORAGE

16 SI
ZE
(
IN)
FLANGE FAC'
G
POSI
TI
O
N

TYPEOFSHI
PP
I
NG
PREPARATI
ON

17
RATN
IG
(
L BS)

0 18 SUCTI
ON
3"
600#
R.
F . SI
DE
HEATI
NGANDCOOLI
NG

0 19DI
SC
HARGE 2" 600#
R.
F .

SI
DE
HEATI
NG
JACKETREQ'
D.(
5 .
8 .
9 )

20 COOLI
NG
REQ'
D.

21 PRESSURECASI
N GAUX.CONNECTI
ONS:(
5 .
4 .
3 ) COOLI
NG
WATERPI
PI
N
G

PLAN(
6 .
5 .
3 .
1 )

22
NO. SI
ZE
(
N PS)

TYPE
C.
W.PI
PI
N
G

:

0 23 DRAI
N
1" 600#
FLG/SW
PI
PE
TUBI
NG
; FI
TT
I
NG
S

0 24 VENT 1/
2 "

600#
FLG/SW

C.
W.PI
PI
N
G

MATERI
AL
S:

25 WARM-
U P S.STEEL C.STEEL GALVANI
ZE
D

26 COOLI
NG
WATERREQUI
RE
MENTS:

27 MACHI
NE
DANDSTUDDEDCONNECTI
ON
S(
5 .
4 .
3 .
8 ) BEARI
NG
HOUSI
NG
(
G PM)

28 CYLI
ND
RI
CA
LTHREADSREQUI
RE
D(
5 .
4 .
3 .
3 ) HEATEXCHANGER 6.
6
(
G PM)

29 ROTOR: TOTALCOOLI
NG
WATER (
G PM)

30 COMPONENTBALANCETOI
SO
1940G1.
0(5.
9 .
4 .
4 ) HEATMEDI
UM
: STEAM OTHER

31 COUPLI
NGS:
(6.
2 .
2 ) HEATI
NG
PI
PI
N
G

: TUBI
NG
PI
PE

32 MANUFACTURER Thomas MODEL 226DBZ

BEARI
N GSANDLUBRI
CATI
ON

33 RATI
NG
(
H P/
1 00r
/mi
n ) BEARI
NG
(
T YPE/
N UMBER)(
5 .
1 0.
1 )
:

34 SPACERLENGTH (
IN)
SERVI
CE
FACT. RADI
AL
/

35 COUPLI
NG
BALANCEDTOI
SO
1940-
1G6.
3(6.
2 .
3 ) THRUST /

36 COUPLI
NG
WI
TH
PROPRI
ET
ARYCLAMPI
NG
DEVI
CE
(
6 .
2 .
1 1) LUBRI
CA
TI
ON
(
5 .
1 1.
3 ,5.
1 1.
4 )
:

37 COUPLI
NG
PERI
SO
14691(
6 .
2 .
4 ) GREASE OI
L

38 COUPLI
NG
PERI
SO
10441(
6 .
2 .
4 ) PURGEOI
LM
I
ST
PUREOI
LM
I
ST

39 COUPLI
NG
PERAPI67

1(
6 .
2 .
4 ) ASMEB15.
1 CONSTANTLEVELOI
LE
RPREFERENCE(
5 .
1 0.
2 .
2 )
:

40 NONSPARKCOUPLI
NG
GUARD(
6 .
2 .
1 4c) OI
LV
I
SC
.I
SO
GRADE

41 COUPLI
NG
GUARDSTANDARDPER (
6 .
2 .
1 4a)

I
N STRUMENTATI
ON

42 BASEPLATES: ACCELEROMETER(
6 .
4 .
2 .
1 )

43 APIBA

SEPLATENUMBER (
A NNEXD) PROVI
SI
O
N

FORMOUNTI
NG
ONLY(
5 .
1 0.
2 .
1 1)

44 NON-
G ROUTCONSTRUCTI
ON
(
6 .
3 .
1 3) FLATSURFACEREQ'
D(5.
1 0.
2 .
1 2)

45 OTHER TEMP.GAUGES(
WITH
THERMOWELLS)(
8 .
1 .
3 .
6 )

46 MECHANI
CALSEAL:
(5.
8 .
1 ) PRESSUREGAUGETYPE

47 SEEATTACHEDI
SO
21049/
A PI
68
2DATASHEET

48

49 REMARKS:

50

51
WEI
GHTS

52 WEI
GH
TOFPUMP(
L BS)

490

53 WEI
GH
TOFBASEPLATE(
L BS)

950

54 WEI
GH
TOFDRI
VE
R(
L BS)

2035

55 TOTALWEI
GH
T(
L BS)

3895

THI
SD
OCUMENTI
ST
HEPROPERTYOFCHI
CA
GOBRI
DG
E&I
RO
NCOMPANY(
"CB&I
")
.
I
TM
AYCONTAI
NI
NF
ORMATI
ON
DESCRI
BI
N
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TECHNOLOGYOWNEDBYCB&I
AN
DDEEMEDTOBECOMMERCI
AL
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TI
V
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. I
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I
NC
ONNECTI
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WI
TH
WORKPERFORMEDBYCB&I
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I
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ARTFORANYPURPOSEOTHERTHANWORKPERFORMEDBYCB&I
IS
F

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I
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OFCB&I
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I
S

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BESAFEGUARDEDAGAI
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BE
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NA
DVERTENTDI
SC
LOSURETOANYTHI
RD
PARTY.

1
660
00-
044
-DS-
M R0
3-0
004

 REVI
S I
O N:

A 0

CENTRI
FUGALPUMPAPI6
101
0thEd.

TAGNUMBER:

4
4-P-
201
A /
B

SI
N GLESTAGEOVERHUNG(
TYPEOH)

DATE:

08/
1 1/
1 0
1
9-No
v-1
0
J
O BNUMBER:

1
660
00

DATASHEET

SPEC.BY:

EJ
A EJ
A
U.
S.CUSTOMARYUNI
TS
REQUI
S I
TIONNO.
:
1
660
01-
M R-
044
-11
310
-05

CHECKED:

I
A R J
E H
CLI
E NT:

Ref
ica

r P.
O .NUMBER:

4
216
600
1PO04
411
310
05

APP'

D:

SA SAA

LOCATI
O N:

Car
tagena,Col
o mba
i

P&I
DNo.
:
1
660
00-
044
-DG-
P R0
5-5
096

E
O

Cha
rgePump

OFFI
C E:

HOU HOU
SERVI
C E:

SHEET 4

OF 5

1
SPAREPARTS(
T ABLE18) QAI
NSPECTI
ONANDTESTI
N G(
CONT.
)

2 START-
U P NORMALMAI
NT
ENANCE
TEST NON-
WIT

WI OBSERVE

3 2YEAROPERATI
ON
HYDROSTATI
C(
7.
3 .
2 )

4
OTHERPURCHASERREQUI
REMENTS
PERFORMANCE(
7 .
3 .
3 )

5 COORDI
NA
TI
ON
MEETI
NG
REQUI
RE
D(
9 .
1 .
3 ) RETESTONSEAL

6 MAXI
MU
MDI
SC
HARGEPRESSURETOI
NC
LUDE(
5 .
3 .
2 ) LEAKAGE(
7 .
3 .
3 .
2 d)

7 MAXRELATI
VE
DENSI
TY
NPSH(
7 .
3 .
4 .
2 )

8 MAXDI
A.
I
MP
ELLERSAND/
ORNOOFSTAGES TRUEPEAKVELOCI
TY

9 OPERATI
ON
TOTRI
PS
PEED DATA(
7 .
3 .
3 .
4 d)

10 OH3BEARI
NG
HS6LI
FT
ER(
8 .
1 .
2 .
6 ) COMPLETEUNI
TT
EST(
7 .
3 .
4 .
3 )

11 CONNECTI
ON
DESI
GN
APPROVAL(
5 .
1 2.
3 .
4 ) SOUNDLEVELTEST(
7 .
3 .
4 .
4 )

12 TORSI
ON
ALANALYSI
SR
EQUI
RE
D(
5 .
9 .
2 .
1 ) CLEANLI
NE
SSPRI
OR
TO

13 TORSI
ON
ALANALYSI
SR
EPORT(
5 .
9 .
2 .
6 ) FI
NA
LASSEMBLY(
7 .
2 .
2 .
2 )

14 PROGRESSREPORTS(
9 .
3 .
3 ) NOZZLELOADTEST(
6 .
3 .
6 )

15 OUTLI
NE
OFPROCEDURESFOROPTI
ON
ALTESTS(
9 .
2 .
5 ) CHECKFORCO-
P LANAR

16 ADDI
TI
O
N

ALDATAREQUI
RI
N
G

20YEARSRETENTI
ON
(
7 .
2 .
1 .
1 f
) MOUNTI
NG
PADSURFACES(
6 .
3 .
3 )

17
PI
P I
NGANDAPPURTENANCES
MECHANI
CA
LRUNUNTI
LO
I
L

18 MANI
FO
LDPI
PI
N
G

TOSI
NG
LECONNECTI
ON
(
6 .
5 .
1 .
6 ) TEMP.STABLE(
7 .
3 .
4 .
7 .
1 )

19 VENT DRAI
N
COOLI
NG
WATERasAPPl 4HR.MECHANI
CA
LRUNAFTER

20 MOUNTSEALRESERVOI
RO
FFBASEPLATE(
6 .
5 .
1 .
4 ) OI
LT
EMP.STABLE(
7 .
3 .
4 .
7 .
3 )

21 FLANGESREQ'
DINP

LACEOFSOCKETWELDUNI
ON
S (
6 .
5 .
2 .
8 ) 4HR.MECH.RUNTEST(
7 .
3 .
4 .
7 .
2 )

22 I
NS
TALLATI
ON
LI
ST
I
NP
ROPOSAL(
9 .
2 .
3 L) BRGHSGRESONANCE

23CONNECTI
ON
BOLTI
NG
TEST(
7 .
3 .
4 .
6 )

24 PTFE

EC OATI
NG
ASTMA

153G

ALVANI
ZE
D AUXI
LI
A
R

Y

YE QUI
PM
ENT

25 PAI
NT
ED SS TEST(
7 .
3 .
4 .
5 )

26
QAI
NSPECTI
ONANDTESTI
NG
I
MP
ACTTESTI
NG
(
5 .
1 2.
4 .
3 )

27 SHOPI
NS
PECTI
ON
(
7 .
1 .
4 ) PEREN13445

28 PERFORMANCECURVEAPPR. PERASMEVI
II

29 TESTWI
TH
SUBSTI
TU
TESEAL(
7 .
3 .
3 .
2 b)

RECORDFN
IA
LASSEMBLYRUNNI
NG
CLEARANCES

30 MATERI
AL
CERTI
FI
C
A

TI
ON
REQUI
RE
D(
5 .
1 2.
1 .
8 ) VENDORKEEPREPAI
RA
NDHTRECORDS(
7 .
2 .
1 .
1 c)

31 CASI
NG
I
MP
ELLER SHAFT VENDORSUBMI
TT
ESTPROCEDURES(
7 .
3 .
1 .
2/9.
2 .
5 )

32 OTHER VENDORSUBMI
TT
ESTDATAWI
TH
I
N2
4HOURS(
7 .
3 .
3 .
3 e)

33 CASTI
NG
REPAI
RP
ROCEDUREAPPROVALREQ'
D(5.
1 2.
2 .
5 ) I
NC
LUDEPLOTTEDVI
BR
ATI
ON
SPECTRA (
5 .
9 .
3 .
3 )

34 I
NS
PECTI
ON
REQUI
RE
DFORCONNECTI
ON
WELDS(
5 .
1 2.
3 .
4 e) SUBMI
TIN

S

PECTI
ON
CHECKLI
ST
(
7 .
1 .
6 )

35 MAGPARTI
CL
E
or

LQ
IU
I
DP
ENETRANT

36 RADI
OG
RAPHI
C
ULTRASONI
C

37 I
NS
PECTI
ON
REQUI
RE
DFORCASTI
NG
S(
7 .
2 .
1 .
3/5.
1 2.
1 .
5 )

38 MAGPARTI
CL
E
or

LQ
IU
I
DP
ENETRANT

39 RADI
OG
RAPHI
C
ULTRASONI
C

40 HARDNESSTESTREQUI
RE
D: (
7 .
2 .
2 .
3 )

41 ADDI
TI
O
N

ALSUBSURFACEEXAMI
NA
TI
ON
FOR7.
2 .
1 .
3

42 FOR

43 METHOD

45
REMARKS

461.Bal
a ncepr
o cedur
eandcer
tif
c at
e st
obesubmi
tted.

472.FFTAnal
ysi
stobepr
o vi
d ed.

48

49

50

51

52

53

54

55

56

THI
SD
OCUMENTI
ST
HEPROPERTYOFCHI
CA
GOBRI
DG
E&I
RO
NCOMPANY(
"CB&I
")
.
I
TM
AYCONTAI
NI
NF
ORMATI
ON
DESCRI
BI
N
G

TECHNOLOGYOWNEDBYCB&I
AN
DDEEMEDTOBECOMMERCI
AL
LYSENSI
TI
V
E

. I
TIS

T

OBE

USEDONLYI
NC
ONNECTI
ON
WI
TH
WORKPERFORMEDBYCB&I
.R
EPRODUCTI
ON
I
NW
HOLEORI
NP
ARTFORANYPURPOSEOTHERTHANWORKPERFORMEDBYCB&II
S
F

ORBI
DD
ENEXCEPTBYEXPRESSWRI
TT
EN

PERMI
SS
I
ON
OFCB&I
.IT

I
S

T

OBESAFEGUARDEDAGAI
NS
TBOTHDELI
BE
RATEANDI
NA
DVERTENTDI
SC
LOSURETOANYTHI
RD
PARTY.

1
660
00-
044
-DS-
M R0
3-0
004

 CENTRI
FUGALPUMPAPI6
101
0thEd.

REVI
S I
O N:

A 0

TAGNUMBER:

4
4-P-
201
A /
B

DESI
G NCODES

DATE:

08/
1 1/
1 0
1
9-No
v-1
0
J
O BNUMBER:

1
660
00

DATASHEET

SPEC.BY:

EJ
A EJ
A
U.
S.CUSTOMARYUNI
TS
REQUI
S I
TIONNO.
:
1
660
01-
M R-
044
-11
310
-05

CHECKED:

I
A R J
E H
CLI
E NT:

Ref
ica

r P.
O .NUMBER:

4
216
600
1PO04
411
310
05

APP'

D:

SA SAA

LOCATI
O N:

Car
tagena,Col
o mbi
a

P&I
DNo.
:
1
660
00-
044
-DG-
P R0
5-5
096

E
O

Cha
rgePump

OFFI
C E:

HOU
HOU
SERVI
C E:

SHEET
5

OF
5

1APPLI
CA
BLETO: PROPOSALS PURCHASE ASBUI
LT

2FOR REFI
C AR UNI
T
44ALK,HFALKYLATI
ON

3SI
TE
Car
tagena,Col
o mbi
a
SERVI
CE
Char
g ePumps

4NOTES: I
NF
ORMATI
ON
BELOWTOBECOMPLETED: BYPURCHASER BYMANUFACTURER BYMANUFACTURERORPURCHASER

5 PRESSUREDESI
GN
CODES WELDI
NG
REQUI
RE
MENTS PURCHASERDEFI
NE
DMATERI
AL
I
NS
PECTI
ON
S

5PRESSUREVESSELDESI
GNCODEREFERENCES.

6 THESEREFERENCESMUSTBELI
ST
EDBYTHEMANUFACTURER

7 CASTI
NG
FACTORSUSEDI
ND
ESI
GN
(5.
3 .
4 )(
T ABLE3)

8 SOURCEOFMATERI
AL
PROPERTI
ES

10WELDI
NGANDREPAI
R S(
5 .
1 2.
3 )

11 THESEREFERENCESMUSTBELI
ST
EDBYTHEPURCHASER.(
DEFAULTTOTABLE10I
FN
OPURCHASERPREFERENCEI
SS
TATED)

12 ALTERNATEWELDI
NG
CODESANDSTANDARDS(
5 .
1 2.
3 .
1 )

13 Wel
d i
ng
Requi
rem

ent(
A ppl
icab

l
eCodeorSt
a ndar
d ) Pur
c haserdef
ined

Def
a ul
tperTabl
e10

14 Wel
d er
/oper
a t
o rqual
if
icat
ion

15 Wel
d i
n gpr
o cedur
equal
if
icat
ion

16 Non-
p r
e ssur
eret
a i
n i
n gst
ruct
u r
a lwel
d i
n gsuchasbasepl
a t
e sorsuppor
ts

17 Magnet
icpar
ticl
eorl
iqui
dpenet
rantexami
n at
ionoft
h epl
a t
eedges

18 Post
wel
dheatt
reat
ment

19 Post
wel
dheatt
reat
mentofcasi
n gf
a br
icat
ionwel
d s

20

21MATERI
A LI
N SPECTI
ON(
7 .
2 .
2 .
1 )
(7.
2 .
1 .
3 )

22 THESEREFERENCESMUSTBELI
ST
EDBYTHEPURCHASER (
(

DE FAULTTOTABLE13I
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REMARKS

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

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52

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54

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SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:21-
Jan-
2011

ByShar
akaPr
iceat1:
24pm,Jan24,2011

Suppl

i
e
SundyneCor
rName: por
ati
on

Pur
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:
42166001-
PO-
0441131005

Pur
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CARTAGENAREFI
NERYEXPANSI
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Equi
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44-
P-201A/
B

CB&IDocumentNo.
:
166000-
044-
1131005-
SD-
00006

Suppl

i
erDocumentNumber

Rev.

Rev.Dat
e
Mai
nSDRCode

A1936805-
01-
02_Spar
es_Pump - 1/
6/11 G05-
A06

Ent
eranyaddi
ti SDRCodeshe
onal
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DocumentTi
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GENERALI
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Li
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166000-
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DM02-
0002.
03

Rev.6

ssuedf
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nf
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16-
J ul
-2010

01/06/2011 SundyneCorporation Page 1

14845West64thAve

Arvada,COLORADO80007

Phone:(303)425-0800 FAX:(303)425-0896

Customer: REFINERIADECARTAGENA CustPO:42166001-PO-0441131005

SundyneJob#: 3101607 CustItem:44-P-201A/B

SundyneModel: LMV-311 O
rder:1936805

SundyneSerial: A1936805-01-02 Units:2

RecommendedSparesListforPUMPModule

Class Del

Item QtyLoc# Description 1 2 3Wks

------------------------------------- -------------------------------------

14-004UC 1936B O
-RING 1 2 2 1

14-046UC 1936C O
-RING 1 2 2 1

GK01AA02 187A GASKET 1 2 2 1

KE01AA01BB25069 14 KEY,1/4SQ.X11/16 1 1 1 1

RJ09AA02RE 151A RINGMATING,SEAL 1 1 2 1

RJ09AD13RE 151C RINGMATINGCENTER 1 1 2 1

RK01SE05A 1*60B SEALREPAIRKIT 1 1 1 1

RK01SE16A 1*60A SEALREPAIRKIT 1 1 1 4

RKORP311UC12DB4 1* O
-RINGREPAIRKIT 1 2 2 1

SE04AA05A 160B SEAL,UPPER 1 1 2 1

SE04AA16A 160A SEAL,LOWER 1 1 2 1

SL01AA03DB1 150B SLEEVE,DOUBLEO

RTANDEM 0 1 1 3

SL01AD18DB1 150A SLEEVE,DOUBLEPUMP 0 1 1 3

ST06AA01BB3 110 STUD,INDUCER 0 1 1 2

WA02NA01DB 15 WASHER,TAB 1 1 2 1

*ItemLocationNumbersthatbeginwith*aresparepartitems.

Theseitemsareincludedinassemblies/kitsofpumpgearboxitemsor

arerepairkits.

Class1-MinimumrecommendedSparePartsnecessarytoperformastart-up

andinspectionofanewunit.

Class2-MinimumrecommendedSparePartsnecessarytocover1-2yearsof

normalservice.

Class3-MinimumrecommendedSparePartsnecessaryforcriticalservice

orunitsthatwillbeinstalledinremotelocations.

Terms:Net30Days-Pricessubjecttochangewithoutnotice.

F.O.B.Point:Arvada,ColoradoUSA

Cust
o me

r CB&I

Owner
/User Car
tagenaRef
iner
yExpansi
o nPr
o j
e ct

P.
O.No. 42166001-
P O-
0 44113100

ModelT
p
y e LMV-
3 11

I
temNo.

44-
P -
2 01A/
B

Ser
v i
c e Char
g ePumps

Ser
ial
.
No A

1936805-
0 1-
0
2
 166000Car
tagenaRef
iner
yPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:21-
Jan-
2011

ByShar
akaPr
iceat1:
23pm,Jan24,2011

Suppl

i
e
SundyneCor
rName: por
ati
on

Pur
chaseOf
ferNo.
:
42166001-
PO-
0441131005

Pur
chaseOf
ferTi
tl

e:

CARTAGENAREFI
NERYEXPANSI
ONPROJECT

Equi
pment/TagNumber
(s)
:
44-
P-201A/
B

CB&IDocumentNo.
:
166000-
044-
1131005-
SD-
00007

Suppl

i
erDocumentNumber

Rev.

Rev.Dat
e
Mai
nSDRCode

A1936805-
01-
02_Spar
es_GBX - 1/
6/11 G05-
A06

Ent
eranyaddi
ti SDRCodesher
onal
e:

DocumentTi
t e: Re
l
commendedSpar
es-Gear
box

GENERALI
NSTRUCTI
ONSTOSUPPLI
ERS

Li
s t
edbel
owi
sthecur
rentappr
ovalst
atusofyourdocument
s.Ref
ert
ost
atuscodel
ist
edher
eunderf
orf
urt
heri
nfor
mat
ion.Revi
s i
onsor
igi
nat
edby

t
heSuppl
iershal
lbei
dent
ifi
edbyr
evi
siont
riangl
eswi
thr
evi
sionnumber
sandbyr
evi
sioncl
oudswhi
c hshal
lber
emovedaf
tereachappr
ovalcycl
e.

-CB&I

Procur
ementr
epr
esent
ati
v emustbeadvi
s edi
mmedi
atel
yofanypr
iceordel
iver
ychangebef
orepr
oceedi
ng.

-Cor
rectandr
esubmi
tdocument
ssamped'
t 3'or'
4'wi
thi
n10wor
kingdays
.

-St
ampdocument
s"Cer
tif
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esubmi
twi
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smade,cont
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Requi
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ERDOCUMENTREVI
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Pur
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ier
’sdocument
sdoesnotr
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nessundert
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missi
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alsdevel
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tht
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chaseOf
feroranyot
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igat
ions,nordet
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romanyoft
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c haser
’sr
ight
s.

I
MPORTANT

Shoul
dtheSuppl
ierconsi
dert
hatanycomment
smadebyt
hePur
chaserchanget
heScopeofSuppl
y,t
heSuppl
iershal
ladvi
set
hepr
ice

anddel
iver
yimpl
icat
ionsofsuchchangeswi
thi
nfi
vewor
king daysofr
ecei
pt.TheSuppl
iermustnoti
ncor
por
atesuch changeswi
thout

pr
iorappr
ovaloft
hePur
chaseroft
her
evi
sedpr
iceand/
ordel
iver
yper
iod. RE
TROSPE
CTI
VECLAI
MSWI
LLNOTBECONSI
DERE
D.

©CBIAmer
icasLt
d.2008-
2010. Al
lri
ght
sreser
v ed. Cont
ainsconf
ident
iali
nfor
mat
ionpr
opr
iet
aryt
oCB&
I,ori
ts

af
fil
iat
es,cl
ient
sorsuppl
ier
sandmaynotbeused,r
epr
oducedordi
scl
osedwi
thoutCB&
I'
spr
iorwr
itt
enper
missi
on.

CB&ILu

mmus

Car
tagenaRef
iner
yExpansi
o nPr
o j
ectNo.
1 66000

Engi
n eer
ingRevi
e wSt
a t
u s

B y:

eart
ley

7-ForI
nf
o
r
mat
ionOnl
y

D at
e :

1/
2 5/
2 011

Thesecomment
sdonotr
e l
ievet
h esuppl
ierofhi
sresponsi
b i
li
tyt
omeett
h er
e qui
rement
soft
h ePO.

166000-
000-
PR-
DM02-
0002.
03

Rev.6

ssuedf
orI

nf
ormat
ion

16-
J ul
-2010

01/06/2011 SundyneCorporation Page 1

14845West64thAve

Arvada,COLORADO80007

Phone:(303)425-0800 FAX:(303)425-0896

Customer: REFINERIADECARTAGENA CustPO:42166001-PO-0441131005

SundyneJob#: 3101607 CustItem:44-P-201A/B

SundyneModel: LMV-311 O
rder:1936805

SundyneSerial: A1936805-01-02 Units:2

RecommendedSparesListforGEARBOX

Class Del

Item QtyLoc# Description 1 2 3Wks

------------------------------------- -------------------------------------

14-040UC 2936N O
-RING 2 4 4 1

14-040UC 2936T O
-RING 2 4 4 1

14-055UC 1936P O
-RING 2 4 4 1

14-076UC 2*115 O
-RING 2 2 2 1

14-223UC 2936AG O
-RING 2 4 4 1

21-008 1*125A LOWERBRG,IDLERSHAFT 0 1 1 1

21-008 1*125C UPPERBRG,INPUTSHAFT 0 1 1 1

21-008 1*125D LOWERBRG,INPUTSHAFT 0 1 1 1

21-133 1*125B UPPERBRG,IDLERSHAFT 0 1 1 1

22-362 1*185 FILTER,O

IL 2 5 5 1

BE09AA01688 1151B BEARING(UPPER) 0 0 1 1

BE09AG15 1151A BEARING(LOWER) 0 0 1 1

PU01AB02 1160 PUMP,LUBE,REVERSIBLE 0 1 1 1

RJ09AA33REA 151D SEALMATINGRING 0 1 1 1

RK01SE53G 1*60C SEALREPAIRKIT 1 1 1 1

SE03AA01 1115 BEARINGISOLATOR 1 1 1 1

SE04AA53G 160C GEARBOXO

ILSEAL 0 1 1 1

SH01BA018S 1A130 SHAFTASSYHIGHSPEED 0 1 1 2

WA05AA13B 1155A WASHER,THRUST,LOWER 0 0 1 2

WA05AA13B 1155B WASHER,THRUST,UPPER 0 0 1 2

*ItemLocationNumbersthatbeginwith*aresparepartitems.

Theseitemsareincludedinassemblies/kitsofpumpgearboxitemsor

arerepairkits.

Class1-MinimumrecommendedSparePartsnecessarytoperformastart-up

andinspectionofanewunit.

Class2-MinimumrecommendedSparePartsnecessarytocover1-2yearsof

normalservice.

Class3-MinimumrecommendedSparePartsnecessaryforcriticalservice

orunitsthatwillbeinstalledinremotelocations.

Terms:Net30Days-Pricessubjecttochangewithoutnotice.

F.O.B.Point:Arvada,ColoradoUS

Cust
o mer
CB&I

Owner
/User Car
tagenaRef
iner
yExpansi
o nPr
o j
e c

P.
O.No. 42166001-
P O-
0 441131005

ModelT
p
y e LMV-
3 11

I
temNo.

44-
P -
2 01A/
B

Ser
v i
c e Char
g ePump

Ser
ial
.
No A

1936805-
0 1-
0 2

 Sundyne Corporation - Part List

1 4845 West 64th Ave

Arvada, Colorado 80007

Phone (303) 425-0800 Fax: (303) 425-0896

Customer: CB&I
Cust PO:
42166001-PO-0441131005
Sundyne Model:
LMV-311
Cust Item:
44-P-201A/B

Serial Number:
A1936805-01-02

PARTS LIST - PUMP

Part Number Qty Loc # Part Description

02-018DG 3 905E SCREW HEX HEAD

02-018DG 3 905F SCREW HEX HEAD

02-391S2 4 905A SCREW - HEX HD

04-021AD 12 914A NUT - 3/4-10

07-010DJ 4 916S WASHER - LOCK - 3/8

07-015DJ 3 916B WASHER - LOCK 1/4

07-015DJ 3 916A WASHER - LOCK - 1/4

14-004UC 1 936B O-RING 936B

14-009UC 3 936J O-RING

14-046UC 1 936C O-RING 936C

14-047UC 1 936D O-RING

14-048UC 1 936E O-RING 936E P2-20

14-052UC 1 936F O-RING 59,P2-58,936F,Z

14-053UC 1 936K O-RING 936K

14-054UC 1 936G O-RING P2-18,936G,AG, 69

14-055UC 2 936H O-RING

14-128UC 1 936A O-RING

18-002DJ 4 904 NAIL - GRIP

26-039DB 7 924D PLUG,BULL,1/2"NPTX2-1/2"LG

26-040DB 1 924B PLUG,BULL,1"NPTX2-1/2"LG

GK01AA02 1 87A GASKET,THERMAL BARRIER ITEM

KE01AA01BB25069 1 4 KEY,SQUARE,CLEVTITE,P2-65

PJ01AA01DB 2 14B PIN,ALIGNMENT,INDUCER,ITEM 14B

PJ04AA01DB 2 14A PIN,DIFFUSER,LMV 3&8,ITEM 14A,

PL02AA03 1 0 PLATE,IDENTIFICATION,SUNDYNE

PL02AA22 2 0 PLATE,IDENTIFICATION,BLANK

PL02AA71 1 0 PLATE,IDENTIFICATION,DBL/TAND

RJ09AA02RE 1 51A ROTATING FACE,ITEM 51A

RJ09AD13RE 1 51C RING,MATING,UPPER ITEM 51C

SE04AA05A 1 60B SEAL,1-1/2 SH,JC,LIQUID

SE04AA16A 1 60A SEAL,1-1/4" SH,ITEM 60A

SL01AA03DB1 1 50B SLEEVE,SHAFT,UPPER,ITEM 50B

SL01AD18DB1 1 50A SLEEVE,SHAFT,LMV 322/311,

ST06AA01BB3 1 10 STUD,INDUCER

TA01AA06 4 0 TAG

WA02NA01DB 1 5 WASHER,IMPELLER TAB,Z SERIES

PCA1936805-01-02 1 HO07AC21DB01L0G W/DOM MTL, MTR

JNA1936805-01-02 1 JN22KA02DB0 W/DOM MTL, MTR,

DJA1936805-01-02 1 D85NG36DB781ABJ W/DOM MTL, MTR

CVA1936805-01-02 1 CV01NA02DB5736 W/DOM MTL, MTR

STA1936805-01-02 12 12-011BB W/MTR & PMI

SHA1936805-01-02A 1 HO08AP01DBR W/DOM MTL, MTR, NO

J25NG36JDB781MB 1 J25NG360DB781MB W/DOM MTL, MTR

 Sundyne Corporation - Part List

1 4845 West 64th Ave

Arvada, Colorado 80007

Phone (303) 425-0800 Fax: (303) 425-0896

Customer: CB&I
Cust PO:
42166001-PO-0441131005
Sundyne Model:
LMV-311
Cust Item:
44-P-201A/B

Serial Number:
A1936805-01-02

PARTS LIST - GEARBOX

Part Number Qty Loc # Part Description

02-411AF 4 909D . SCREW,HHC,5/8"-11-UNCX4-1/4"LG

02-426AF 8 904A SCREW,HEX WASHER HEAD,#10-24-U

03-002AF 4 906B SCREW - HEX - #8-32

04-001AF 7 914E NUT - HEX - 1/2-13

04-001AF 2 914F NUT - HEX - 1/2-13

04-004AF 4 914H NUT - HEX - 5/8-11

06-007AF 2 916J WASHER - PLAIN - 5/8

06-007AF 4 916R WASHER - FLAT - 5/8

06-008AF 14 916H WASHER - FLAT - 1/2

06-084 2 916F WASHER,FLAT,NAR,1/2" HARDENED

07-003AA 3 154D WASHER - LOCK - #10

07-003AA 3 154E WASHER - LOCK - #10

07-008AF 4 916AC WASHER - LOCK - 5/8"

07-010AF 2 916D WASHER -LOCK -3/8

07-015DJ 3 916K WASHER - LOCK - 1/4

08-013AF 1 918D PIN - SPIROL -1/4 X5/8

08-050 1 0 ROLLPIN - 3/16 X 1/2"

14-040UC 2 936N O-RING

14-040UC 2 936T O-RING

14-055UC 1 936P O-RING

14-223UC 2 936AG O-RING 936AG

18-002DJ 4 0 DRIVE SCREW

19-025 1 947P CONN,M,3/4"TX3/4"NPT

24-228 1 177 VALVE,NEEDLE,1/4"NPT,STD G/BOX

25-003 1 186 FITTING,FILL & VENT,311/331,

26-008AA 3 0 PIPE PLUG

26-009AA 1 924F PIPE PLUG - 1/4" NPT

26-036 1 66 PLUG,CAP/PIPE,HH/SQ,3/4"NPT,

26-037AA 1 924K PIPE PLUG -SQ 3/4 NPT

35-041AA 1 0 HEX BUSHING

35-041AA 1 924E ADAPTER - PIPE DRAIN

39-044 1 193C GAUGE,PRESS,2-1/2",PIC,DUAL

AT01AC02F 1 0 KIT,ATTACHING,COUPLED DRIVE

BE09AG15 1 151A BEARING,JRNL,LONG LAND

BO03AG01DJ100 2 909C BOLT,CLOSE TOLERANCE

FJ01AA05 1 947A FITTING,FILL PORT,GEARBOX,

GA01AA05 1 191 GAGE,EXTENDED SIGHT GLASS,

GA02AA03 1 193 GAUGE,TEMPERATURE,193

HO05AA031 1 101A HOUSING,GEARBOX, O-RING GROOVE

 Sundyne Corporation - Part List

1 4845 West 64th Ave

Arvada, Colorado 80007

Phone (303) 425-0800 Fax: (303) 425-0896

Customer: CB&I
Cust PO:
42166001-PO-0441131005

Sundyne Model:
LMV-311
Cust Item:
44-P-201A/B

Serial Number:
A1936805-01-02

PARTS LIST - GEARBOX

Part Number Qty Loc # Part Description

HO06AA05 1 A101B HOUSING,GEARBOX,UPPER,LMV-311,

KE01AA01BB38250 1 920F KEY

KT02AA30A 1 A180 KIT,HEAT EXCHANGER,GEARBOX

LU05AA01 1 174C LUBE JET,GB,LMV-XXX,ITEM

LU05AA01 1 174A LUBE JET,GB,LMV-XXX,ITEM

LU05AA01 1 174B LUBE JET,GB,LMV-XXX,ITEM

LU05AA01 1 174D LUBE JET,GB,LMV-XXX,ITEM

PL01AA05V1 1 A102 PLATE,BEARING,LMV-311

PL02AA09 1 195 PLATE,ID

PL03AA02 1 0 PLATE,ID

PU01AB02 1 160 LUBE PUMP,311/322,160,REPL

RJ09AA33REA 1 51D RING, MATING,MATTE FINISH,

SE03AA01 1 115 SEAL, INPUT SHAFT, SUNDYNE

SE04AA53G 1 60C SEAL, GEARBOX

SP01AA04A 1 158 SPACER,THRST BRG,COMPR (.005),

SP01AA04B 1 158 SPACER,THRST BRG,COMPR (.020),

SP01AA04C 1 158 SPACER,THRST BRG,COMPR (.030),

SP07AB01 1 23A SPRING,LUBE PUMP,P3-146,23A

TA01AA02 1 68 TAG,WARNING

TU03AA15 1 951V TUBE SUMP,200 HP GB 951V

WA05AA13B 1 155A WASHER, THRUST,LUBE CONTROL

WA05AA13B 1 155B WASHER, THRUST,LUBE CONTROL

02-018DG 3 905L SCREW - HEX - 1/4-20X1/2" LG

02-021AF 2 905H SCREW - HEX - 3/8-16X1

02-027DJ 3 905M SCREW -HEX HD. 10-24X1"LG

02-027DJ 3 905N SCREW -HEX HD.10-24 X 1" LG

02-200AF 7 909B BOLT - HEX - 1/2-13X4

BE09AA28A105000 1 BEARING,JOURNAL REMOVABLE CART

HSSAA1936805-01-02 1 SH01BA018S W/MTR, BAL CERT

ISAA1936805-01-02 1 SH01AA03D W/MTRS, BAL CERT

LSSAA1936805-01-02 1 SH01CA06U W/MTRS, BAL CERT &

 166000Car
tagenaRef
iner
yPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:21-
Jan-
2011

Suppl

i
e
SundyneCor
rName: por
ati
on

Pur
chaseOf
ferNo.
:
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PO-
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chaseOf
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tl

e:

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Rev.

Rev.Dat
e
Mai
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40.
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Ent
eranyaddi
tional

SDRCodesher
e:

LongTer
mSt
orageandPr
otect
ionof

DocumentTi
t e:
l

SundynePumps,Gear
boxesandCompr
essor
s

GENERALI
NSTRUCTI
ONSTOSUPPLI
ERS

Li
s t
edbel
owi
sthecur
rentappr
ovalst
atusofyourdocument
s.Ref
ert
ost
atuscodel
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edher
eunderf
orf
urt
heri
nfor
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riangl
eswi
thr
evi
sionnumber
sandbyr
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sioncl
oudswhi
c hshal
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tereachappr
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-CB&I

Procur
ementr
epr
esent
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v emustbeadvi
s edi
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atel
yofanypr
iceordel
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ychangebef
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©CBIAmer
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v ed. Cont
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ident
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nfor
mat
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opr
iet
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oCB&
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mmus

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o nPr
o j
ectNo.
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Engi
n eer
ingRevi
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B y:

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e :

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Thesecomment
sdonotr
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h esuppl
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sresponsi
b i
li
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166000-
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Rev.6

ssuedf
orI

nf
ormat
ion

16-
J ul
-2010

Fi
e l
dE
ngi
n eer
ingBul
let
i

n

Bul
let
inNo.40.
2 .
3 3

Long-
T er
mSt
o r
a geandProt
e ct
ionof

SundynePumps,Gear
b oxesandCompr
e ssor
s

EF
FECTI
V E:

FE
BRUARY2009 Rev: C

Page1of8

I
n t
roduct
ion

Longt
e r
mst
o r
a geandpr
o t
e ct
ionofequi
p menti
saver
ycompl
e xsubj
e ctt
h atmustbet
h or
o ughl
yeval
u at
e dpr
iort
o

t
a ki
n ganyact
ion. Ther
ear
e manyal
ter
n at
ives;t
h osedescr
ibedher
e i
nshoul
dnotbeconst
ruedast
h eonl
y

accept
a bl
emet
h ods.Fact
o r
ssuchascost
,faci
li
ti
e s,andcapabi
li
ti
e smustal
sobeconsi
d er
e d.

I
n i
tialI
n
p
s ect
ion

Uponr
e cei
p tofSundyneequi
p ment
,checkvi
s ual
lyf
o ranydamage,whi
c hmayhaveoccur
reddur
ingshi
p ment
.

Not
ifyt
h ecar
rierandSundynepr
o mpt
lyi
fdamagehasoccur
red. Cl
o sur
e sf
o rcr
iti
calopeni
n gshavebeeni
n st
a l
ledat

t
h ef
a ct
o r
y ;t
h esecl
o sur
e s,pl
u st
h est
a ndar
dint
e r
n alcomponentpr
e par
a t
ionf
o rshi
p mentpr
o cedur
e ,wi
llpr
o vi
d e

adequat
epr
o t
e ct
ionf
o rnor
malst
o r
a ge.I
fsh

i
p pi
n gcl
o sur
e sar
eremovedf
romanyopeni
n gsf
o ri
n spect
ion,t
h ey

mustber
e pl
a cedpr
iort
ost
o r
a ge.

L ong-
T er
mSt
o r
a ge

Cer
tai
nlong-
ter
mst
o r
a geconsi
d er
a t
ionsshoul
dbemetf
o ranySundyneuni
t,whi
c hwi
llnotbeoper
a t
ingf
o raper
iod

oft
imeexceedi
n gsi
xmont
h sf
romdat
eoff
a ct
o r
yshi
p ment
.Iff
o
l
lowedcompl
e t
e l
y ,t
h i
sact
ionwi
llensur
emi
n i
mum

cor
rosi
o ndamaget
othegear
b oxandf
lui
d -
e ndcomponent
s . Becauseofst
o r
a gel
o cat
ionandot
h erunknownsi
te

f
a ct
orsbeyondourcont
rol
,Sundynewi
llnotacceptanyl
iabi
li
tyf
o rdamaget
otheequi
p mentdur
ingt
h est
orage

per
iod,nordoesSundyneguar
a nt
e et
h equal
it
yoft
h eequi
p mentdur
ingandaf
tert
h est
o r
a geper
iod.

Toensur
etheor
igi
n alqual
ityoft
h eSundyneuni
tpr
iort
ocommi
s si
oni
n gaf
terst
o r
a ge,al
lcomponent
smustbe

i
n spect
e dbyanaut
h or
izedSundyneSer
v i
c eEngi
n eer
.Anycomponent
snotofSundyne’
smanuf
a ct
u r
e(except

mechani
calseal
s )mustbei
n spect
e dbyt
h atpar
ticul
a rsubmanuf
a ct
u r
e r
’saut
h or
izedser
v i
c eper
s onnel
.Thecostof

suchser
v i
ceper
s onnelandanycomponentr
e pl
a cementwi
llbeatt
h ePur
c haser
’sexpense.

Theonl
yfact
o r
sthataf
fectt
h equal
ityofanuni
n st
a l
ledSundyneuni
tar
ethehumi
d i
ty/
temper
a t
u r
echangesandt
h e

chemi
cal
sint
h eat
mospher
esur
roundi
n gt
h eequi
p ment
.Themet
h odempl
o yedf
o rl
o ng-
ter
mst
o r
a gei
stopr
e vent

t
h ehumi
d i
ty/
temper
a t
u r
echangesandai
rbor
n echemi
c al
sfr
o mmaki
n gcont
a ctwi
tht
h ei
n t
e r
n alcomponent
soft
h e

equi
p ment
.

Whent
h eequi
p menti
stobest
oredi
nast
rongchemi
c alenvi
ronmentornearsal
t-wat
e r
,pr
o t
ect
ionpr
o cedur
e s

shoul
dbeexecut
e di
mmedi
a t
e l
yuponr
e cei
p toft
h eequi
p ment
. Fort
h epur
p oseofeval
u at
ingt
h ei
mpactoft
h e

envi
ronment
,thef
o l
lowi
n gl
isti
temi
zest
h emat
e r
ial
s,whi
chwi
llnor
mal
lybef
o undi
n si
d eanySundynegear
b ox:

Car
b onSt
e el Si
lver

316St
a i
n l
e ssSt
e el Car
b onwi
thmi
n i
malbi
n dermat
e r
ial

Br
o nze Tungst
e nCar
b i
d e

Copper BUNA-
N

Lead-
T i
n Al
u mi
n um

t
h

14845West64
Avenue,Ar
v ada,Col
o r
a do80007USA ·Tel
:303-
4 25-
0 800·Fax:303-
4 25-
0 896· www.
s undyne.
c om

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page2of8

Thef
lui
dendoft
h epumporcompr
e ssormaycont
ainanyoft
h eabovel
ist
e dmat
e r
ial
s . Ot
h ermat
e r
ial
smaybe

f
o undsuchasHast
e l
loy,Ti
tani
u m,304St
a i
n l
e ssSt
e el
,andI
con

el
.

1 . I
n er
tGasPur
g i
n g

Anyi
n er
tenvi
ronmentpr
o vi
d esexcel
lentpr
o t
e ct
ionoft
h eequi
p mentf
o rani
n def
ini
teper
iodoft
ime.Ni
trogeni
s

onei
n er
tgasusual
lyavai
labl
eatanyr
e f
iner
yorchemi
calpl
a nt
.Ni
trogenal
soabsor
b shumi
d i
tywheni
tisdr
yand

wi
ll
,ther
e f
o r
e ,car
ryi
tawaywhenper
mit
tedt
ofl
o w.

a) I
nst

al
lni
trogensuppl
yli
n est
othef
o l
lowi
n gl
o cat
ions:

1) Pumporcompr
e ssorcasi
n gdr
a i
npor
t.

2) Por
t#1sealdr
a i
nandal
soPor
t#2i
fmor
ethanonemechani
calseali
sused.

3) Gear
b oxf
il
lvent
ing.

b n
) Ist

al
lbl
indf
langesonsuct
ionanddi
schar
g ef
langeconnect
ioni
ftheuni
tisi
n st
a l
ledorsealt
h ef
langes

i
funi
n st
a l
led.

c) I
ns
a
t l
la3/
4 ”NPTpl
u gi
nthesecondf
il
l/
ventf
itt
ingi
nthegear
b ox.Thi
spl
u gmusthavea1/
8 ”di
a met
e r

hol
edr
il
ledt
h r
o ught
oal
lowci
rcul
a t
ionoft
h egas.

d) Dr
a i
nthegear
b oxsumpofal
loi
l. Oi
lmaybel
e f
tint
h eext
e r
n all
u beoi
lpi
p i
n g.

e) Gr
e aset
h ei
n putshaf
tandcoupl
ingar
e aswi
thr
u stpr
e vent
a t
ivegr
e ase. Fi
llt
h el
ipsealcavi
tywi
th

gr
e aseandwr
a pt
h egr
e asedar
e awi
thwat
e r
p r
o ofbar
rierpaper
.

f
) Pr
e ssur
izet
h egaspur
g esyst
e m. NOTE:Thepr
e ssur
eint
h egear
b oxmustnotexceed5psi
g .

g) Al
lowt
h egast
ofl
o wt
h r
o ughf
o rsever
a lmi
n ut
e sbyopeni
n gt
h ef
langeconnect
ionandl
o oseni
n gt
h e

pl
u gonSealPor
t#7.

h) Compl
e t
e l
yencl
o set
h eent
ireSundyneuni
twi
thaheavypl
a st
ic,t
a r
p aul
in,orsi
mil
a rt
y peofpr
o t
e ct
ive

cl
o t
h .Al
lowt
h eni
trogent
oleakoutf
romunder
n eat
hthecover
ing. Pl
a cedesi
c cantbagsi
n si
d et
h e

cover
ing. St
o r
eonanel
e vat
e dsur
face. Donotal
lowt
h ewei
g htoft
h ecover
ingt
obecar
riedbyany

i
n st
rument
a t
ion.

i
) Ensur
ethatami
n i
mumof1cubi
cfootperhourgasci
rcul
a t
ion(
u sage)i
smai
n t
a i
n edatal
lti
mes.See

Appendi
x1f
o rschemat
icar
rangementdr
a wi
n gs.

2 . Oi
l F
o
l
o
di
n g

Fi
ll
ingt
h egear
b oxcompl
e t
e l
y wi
thoi
landt
h enseal
ingi
tof
fpr
o vi
d esexcel
lentpr
o t
e ct
ionagai
n stt
h e

envi
ronment
. Usi
n ganI
SO
Vi
scosi
tyGr
a de32gener
a lpur
p oseorsynt
h et
icoi
l(r
e f
e rt
oSundyneFi
e l
d

Engi
n eer
ingBul
let
in40.
2 .
0 4)wi
llal
lowst
a r
tingt
h eequi
p mentwi
thoutcl
e ani
n gt
h ei
n t
e r
n alcomponent
soft
h e

gear
b oxbydi
sassembl
y.Thesamemet
h odcanbeusedwi
thoutf
irstcl
e ani
n gt
h ecomponent
sint
h ef
lui
dend

ofpumps. Forcompr
e ssor
showever
,thei
n t
e r
n alcomponent
soft
h ef
lui
dendmustbecl
e anedt
h or
o ughl
y

bef
o r
ethecompr
e ssori
sused.Gasseal
swi
llr
e qui
respeci
a lcl
e ani
n gorr
e pl
a cementaf
terst
o r
a ge.Forbot
h

pumpsandcompr
e ssor
swi
tht
h ef
lui
dendbui
lti
nacor
rosi
v er
e si
s t
a ntmat
e r
ial
,iti
snotnecessar
ytof
u r
ther

pr
o t
e ctt
h ef
lui
dendf
romt
h eenvi
ronment
.Topr
otectt
h euni
tswi
tht
hismet
h od,t
hef
oll
o wi
n gpr
ocedur
e

shoul
dbef
o l
lowed:

a) I
nst

al
lst
a ndpi
p eson:

1) Thegear
b oxf
il
lopeni
n g(
3 /
4 ”NPT)
.

2) SealPor
t#1(
1 /
2 ”NPT)

NOTE:t
hest
andpi
pesmustext
endabovet
heext
remet
opoft
hegear
boxhousi
ng. Fort
he

LMV-
3 22and801pr
o ductl
ines,t
h est
a ndpi
p eshoul
dbeasshor
taspossi
b l
e .

b) Removet
h egear
b oxpr
e ssur
egageandr
e movet
h e1/
4 ”NPTpl
u gont
o poft
h egear
b ox.

c) Sealof
fthepump/
compr
e ssorpr
o cessf
langes.

 Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page3of8

d) Removet
h ebul
lpl
u gsf
romSealPor
ts#5and#6.

e) Fi
lloi
lthr
o ughPor
t#6. Whenoi
lseepsoutofPor
t#5,r
e i
n st
a l
lbot
hpl
u gsonbot
hPor
ts#5and#6.

f
) Fi
llt
h est
a ndpi
p et
oSealPor
t#1compl
e t
e l
ywi
thoi
l.

g) Fi
llt
h egear
b oxt
h r
o ught
h egear
b oxst
a ndpi
p ecompl
e t
e l
ywi
thoi
l.

NOTE:Fi
ll
ingt
h egear
b oxi
sasl
o wpr
o cess,whi
chwi
llt
a keal
o ngt
ime.

h) Whenoi
lseepsoutoft
h epr
e ssur
egagef
itt
ing,t
h egear
b oxi
sful
l. Rei
n st
a l
lthepr
e ssur
egageorpi
p e

pl
u gandt
o pof
fthest
a ndpi
p e.

i
) Packt
h el
ipsealcavi
tywi
thgr
e aseandgr
e aset
h ei
n putshaf
tandcoupl
inghal
f. Wr
a pt
h i
sgr
e ased

ar
e awi
thwat
e r
p r
o ofbar
rierpaper
.

j
) Covert
h eent
ireuni
twi
thheavypl
a st
icorat
a r
p aul
in. Pl
a cedesi
c cantbagsi
n si
d et
h ecover
ingand

st
o r
euni
tonanel
e vat
e dsur
face. Ensur
ethatt
h e wei
g htoft
h ecover
ingi
snotcar
riedbyany

i
n st
rument
a t
ion.SeeAppendi
x2f
o rar
rangementdr
a wi
n g.

3 . Desi
c cantBags

Wher
erustpr
e vent
a t
iveoi
lcannotbet
o l
e r
a t
e di
nthef
lui
dendofpumpsandcompr
e ssor
s ,desi
c cantbags

maybeut
ili
z edt
opr
eventr
ust
. Suchbagsshoul
dbechangedever
ysi
x t
ydaysorast
heenvi
ronment
al

humi
d i
tydi
c t
a t
e s.Thegear
b oxshoul
dbef
il
ledwi
thoi
lasdescr
ibedi
nthepr
e vi
o uspr
o cedur
e .Fort
h ef
lui
d

end,t
h ef
o l
lowi
n gpr
o cedur
eshoul
dbef
o l
lowed:

a) Pl
a ceadr
a i
npi
p eonPor
t#1. Oi
lwi
llseept
h r
o ught
h egear
b oxmechani
calsealandmustbeal
lowed

t
odr
a i
n .

b) Pl
a cedesi
ccantbagsi
nthepumporcompr
e ssorcaseasnecessar
y .

c) Sealt
h ef
langesandensur
ethatal
loft
h esealpor
tsar
ecl
o sedwi
thast
e elpl
u g.

d) Packt
h el
ipsealcavi
tywi
thgr
e aseandgr
e aset
h ei
n putshaf
tandcoupl
inghal
f. Wr
a pwi
thwat
e r
p r
o of

bar
rierpaper
.

e) Covert
h eent
ireuni
twi
thheavypl
a st
icort
a r
p aul
in. Pl
a cedesi
c cantbagsi
n si
d et
h ecover
ing. St
o r
e

onanel
e vat
e dsur
face.Ensur
ethatt
h ewei
g htoft
h ecover
ingi
snotcar
riedbyanyi
n st
rument
a t
ion.

f
) Makecer
tai
ndesi
ccantbagsar
eremovedpr
iort
ost
a r
tup.

I
n st
a l
l
ed

Equi
p mentandI
n st
a l
l
ed

Spar
eUni
ts

nt
I h

eeventt
h ati
n st
a l
ledequi
p mentwi
llnotbeut
il
izedf
o rmor
ethansi
xmont
h s,pr
o t
e ct
ionshoul
dbepr
o vi
d ed.

Anyoft
h epr
e vi
o usl
ydescr
ibedmet
h odsmaybeut
il
ized.I
nth

eeventt
h egear
b oxi
sequi
p pedwi
thanauxi
li
a r
y

l
u beoi
lpr
imi
n gki
t,t
h egear
b oxcanbeadequat
e l
ypr
o t
e ct
e dbyr
u nni
n gt
h i
slubeoi
lpumpcont
inuousl
ywi
thonl
y

nor
mall
u beoi
lleveli
nthegear
b ox.Thef
lui
dendwi
llneedpr
o t
e ct
ionsepar
a t
e l
yfr
o mt
h egear
b ox.Thei
n putshaf
t

shoul
dal
sobet
u r
n edt
woort
h r
e et
imesever
ytwoweekst
opr
o t
e ctagai
n stbr
inel
li
n goft
h ebal
lbear
ings.I
ns
a
t l
led

spar
euni
tsshoul
dbeoper
a t
ional
lyr
o t
a t
e dbyt
h emai
ndr
iverever
ysi
xtoei
g htweekst
oensur
ethatt
h egear
b ox

i
n t
e r
n alpar
tsar
eoi
ledadequat
e l
ytopr
o t
e ctt
h emf
romt
h eenvi
ronment
.Nof
u r
therpr
o t
e ct
ioni
sneededi
nnor
mal

i
n st
a l
lat
ions.

P r
o t
e ct
ionofOper
a t
ingUni
tsAgai
n stChemi
c alA
t
ta cks

Att
imesi
tmaybenecessar
ytopr
o t
e ctt
h ei
n t
e r
n algear
b oxpar
tsagai
n stcor
rosi
o nat
tackf
romt
h eenvi
ronmenton

aper
manentbasi
s.Suchpr
o t
e ct
ionmaybeconsi
d er
e di
n ,f
o rexampl
e ,st
rongH
2S

orammoni
aat
mospher
e sorf
o r

st
e amt
u r
b i
n edr
iver
swhent
h et
u r
b i
n ei
sleaki
n gexcessi
veamount
sofst
e amont
othegear
b ox.I
ns
uchcases,

i
n st
rumentai
rorni
trogenmaybeappl
iedt
othegear
b oxandal
lowedt
oescapeoutt
h r
o ugha“
U ”shapedpi
p e,

whi
chi
sfi
ll
e dwi
thl
u br
icat
ingoi
l.Seeappendi
x3f
o rspeci
fi
cdet
a i
ls. Byadj
u st
ingt
h eai
rorni
trogenf
lowsucht
h at

t
h er
eisasl
ightbubbl
eact
ivi
tyi
nthel
u beoi
l,t
h egear
b oxwi
llbeadequat
e l
ypur
g edt
opr
e ventanyent
ranceof

cor
rosi
veagent
s .

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page4of8

Mai
nDr
iver
sandSub-
ComponentSt
o r
a ge

Thel
o ng-
ter
mst
o r
a geofmot
o r
s ,st
e amt
u r
b i
n es,et
c .andot
h ersub-
c omponent
soft
h ei
n st
a l
lat
ionshoul
dbeper

t
h eappl
icabl
emanuf
a ct
u r
e r
’sr
e commendat
ions.

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page5of8

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page6of8

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page7of8

Ti
tl
e :Long-
T er
mSt
o r
a geandPr
o t
e ct
ionofSundynePumpsandCompr
e ssor
s RevC

Bul
let
inNo.40.
2 .
3 3 Page8of8

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GENERALI
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©CBIAmer
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af
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mmus

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ectNo.
1 66000

Engi
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eart
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166000-
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16-
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Fi
e l
dEngi
n eer
ingBul
let
in

Bul
let
inNo.40.
2 .
0 4

Sundyne&Sunf
lo&

HMPGear
b oxLubr
icantRecommendat
ions

EF
FECTI
V :
F
E
E
BRUARY2009
Rev: G

Foryear
sthepr
e f
e r
redgear
b oxl
u br
icantf
o rSundynepumpsandcompr
e ssor
shasbeenaut
o mot
iveaut
o mat
ic

t
ransmi
ssi
o nf
lui
d(ATF)
.However
,overt
imet
h eaddi
ti
vesi
naut
o mat
ict
ransmi
ssi
o nf
lui
dhavechangedt
ocoi
n ci
d ewi
th

t
h et
e chni
c ali
mpr
o vement
sinaut
o mobi
let
ransmi
s si
o ns.Theaddi
tivesi
nthenewf
o r
mul
a t
ionsofATF,suchasDexr
o n

I
I
I,
h

avebeenf
o undt
ohavenegat
iveef
fect
sonSundynegear
b oxesandcoul
dcompr
o mi
s emechani
c ali
n t
e gr
ityand

r
e l
iabi
li
tyoft
h eequi
p ment
.

I
SO
Vi
scosi
tyGr
a de32or46gener
a lpur
p oseorsynt
h et
icoi
lsar
ether
e commendedl
u br
icant
sforSundynegear
b oxes

asshowni
nTabl
e1bel
o w.I
SO
VG46l
u br
icant
sar
enowr
e commendedf
o rhi
g hhor
s epowergear
b oxmodel
s33Xand

34Xwi
thspher
icalr
o l
lerbear
ingsandhi
g hambi
e ntt
e mper
a t
u r
einst
a l
lat
ions.Gear
b oxl
u beoi
lshoul
dbechangedt
wice

year
lyormor
efr
e quent
lyi
nsever
eenvi
ronment
swhi
c hmaybedet
riment
a lt
othel
u br
icant
. Oxi
d i
z edoi
lisf
requent
ly

char
a ct
e r
izedbyadar
k eni
n gand/
o rt
h i
c keni
n goft
h eoi
l. Oper
a t
ingofgear
b oxeswi
thoxi
d i
z edl
u br
icantshoul
dbe

avoi
d ed.

Synt
h et
icoi
lspossessdi
ffer
e ntchar
a ct
e r
ist
icst
h anconvent
ionalmi
n er
a loi
lswhi
c hmaket
h emdesi
rabl
eforvar
ious

ext
reme condi
ti
o nssuchashi
g handl
o wt
e mper
a t
u r
eoper
a t
ion. Synt
h et
icoi
lsof
ferver
ylowpourpoi
n t
s ,hi
g h

t
e mper
a t
u r
eoxi
d at
ionst
a bi
li
tyandahi
g hervi
scosi
tyi
n dex.

Theoper
a t
ionofSundyneequi
p menti
nhi
g horl
o wambi
e ntcondi
tionsmayr
e qui
respeci
a lconsi
d er
a t
ionofgear
b ox

l
u br
icantand/
o rsuppl
e ment
a lpr
o t
e ct
iveequi
p mentsuchasheatexchanger
sorgear
b oxheat
e r
s .

Thel
u br
icantchosenmustbecompat
ibl
ewi
thgear
b oxel
a st
o mer
s ,Vi
tonandBunaN.Anyoi
lthatcont
a i
n sani
ner
t

addi
tivesuchasPTFE,mol
y bdenumdi
s ul
fideorsi
li
c onshoul
dnotbeusedi
nSundynegear
b oxes. Useofl
u
br
icant
s

cont
a i
n i
n gi
n er
taddi
tiveswi
llvoi
dthepr
o ductwar
rant
y .

T abl
e1:

UseI
SO
Vi
scosi
tyGr
a de32Lubr
icant*
* UseI
SO
Vi
scosi
tyGr
a de46Lubr
icant

Model
s:LMV/
B MP-
3 1X*
Model
s:LMV/
B MP-
3 3X*

LMC/
B MC-
3 1XF*

LMC/
B MC-
3 3XF*

LMC-
BMC-
3 1X*

LMC/
B MC-
3 3XP*

LMV-
3 2X*

LMC/
B MC-
3 3X*

Al
lSunf
loGear
b oxes
LMV/
B MP-
3 4X*

HMP-
3 000
LMC/
B MC-
3 4XF*

HMP-
5 000
LMC/
B MC-
3 4XP*

LF-
2 000Pi
n nacl
eCompr
e ssor
s
LMC/
B MC-
3 4X*

LMG-
3 10L
BMP-
3 3X*

BMP-
3 4X*

LMG-
3 30L*
**

LMG-
4**
*

*
**I
SO
VG32oi
lmaybesubst
itut
e df
o rI
SO
VG46onnot
e duni
tspr
o vi
d edt
h esumpt
e mper
a t
u r
edoesnotexceed60°

(
1 40°

F)
.

*
*UseI
SO
VG46l
u br
icantf
o rhi
g hambi
e ntt
e mper
a t
u r
e sabove40°

C(100°

F)
.

*“
X ”t
h i
snumberdef
inest
h epump/
compr
e ssorcase

t
h

14845West64
Avenue,Ar
v ada,Col
o r
a do80007USA ·Tel
:303-
4 25-
0 800·Fax:303-
4 25-
0 896· www.
s undyne.
c om

 t
h

14845West64
Avenue,Ar
v ada,Col
o r
a do80007USA ·Tel
:303-
4 25-
0 800·Fax:303-
4 25-
0 896· www.
s undyne.
c om

Ti
tl
e :Sundyne&Sunf
loGear
b oxLubr
icantRecommendat
ions RevG

Bul
let
inNo.40.
2 .
0 4 Page2of2

RecommendedI
S OVG32gear
b oxl
u beoi
lspeci
fic
t
aions:

Gr
a vi
ty,API
28-37

PourPoi
n t
,°

C(

F
°
)

-
7(20)max.

Fl
a shPoi
n t
,°

C(

F
°
)

204(
4 00)mi
n .

Vi
scosi
ty,

cStat40C

°
28.
8to35.
2

cStat100C

°
5.
2mi
n .

SUSat100F

°
150t
o180

SUSat210F

°
44mi
n .

Vi
scosi
tyI
nd
x
e 95mi
n .

I
SO
Vi
scosi
tyGr
a de 32

Col
o r
,ASTMD1500 1.
5

Neut
ral
izat
ionNumber
,Maxi
mum 0.
2 0

RustPr
o t
e ct
ion,ASTMD665,A&B Pass

Demul
sibi
li
ty,ASTMD1401

Ti
met
o0mlemul
sion

at54C(
°
130F)a
°
f
ter30mi
n .

Pass

at82C(
°
180F)a
°
f
ter60mi
n .

Pass

FoamLi
mit
s ,ASTMD892

Sequence1
25/
0max.

Sequence2
50/
0max.

Sequence3
25/
0max.

Not
e :
Noot
h eraddi
tivesar
erecommended.

RecommendedI
S OVG46gear
b oxl
u beoi
lspeci
fic
t
aions:

Gr
a vi
ty,API
28-37

PourPoi
n t
,°

C(

F
°
)

-
7(20)max.

Fl
a shPoi
n t
,°

C(

F
°
)

204(
4 00)mi
n .

Vi
scosi
ty,

cStat40C

°
41.
4to50.
6

cStat100C

°
6.
5mi
n .

SUSat100F

°
217t
o260

SUSat210F

°
48.
8mi
n .

Vi
scosi
tyI
nde

x 95mi
n .

I
SO
Vi
scosi
tyGr
a de 46

Col
o r
,ASTMD1500 2.
0

Neut
ral
izat
ionNumber
,Maxi
mum 0.
2 5

RustPr
o t
e ct
ion,ASTMD665,A&B Pass

Demul
sibi
li
ty,ASTMD1401

Ti
met
o0mlemul
sion

at54C(
°
130F)a
°
f
ter30mi
n .

Pass

at82C(
°
180F)a
°
f
ter60mi
n .

Pass

FoamLi
mit
s ,ASTMD892

Sequence1
25/
0max.

Sequence2
50/
0max.

Sequence3
25/
0max.

Not
e :
Noot
h eraddi
tivesar
erecommended.

 166000Car
tagenaRef

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neryPr
oject

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-2011

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Pur
chaseOf

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O N

1
484
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29-
61

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O N

NEI
T HERRECEI
P TNORPOSSESSI
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DATEI
S SUED 1
0/0
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4 SHEET1OF1
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USEORDI
S CLOSEI
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FABRI
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GTAW)

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igi
nat
or

Eng
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eri
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g
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act
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in

g
Mf
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r

.
Qua
lit
y

D.
C .
C

J
oeBohe

Ke
rryKr
aml
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Sc
ottAl
len

Ba
rryHi
cks

Ca
m e
ronFr
eib
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s

J
ohnSi
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11/
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edt
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s

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
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a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET2of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

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PURPOSE-Thepur
p oseoft
h i
spr
o cedur
eist
oensur
ecompl
ianceofbot
hthepr
o cessandt
h ewel
d ert
o

ASMESect
ionVI
II
a
n

dASMESect
ionI
X.

SCOPE-Thescopei
stoaddr
e sst
h evar
iabl
e susedwhenGasTungst
e nAr
cWel
d i
n gCar
b onSt
e el
sfoundi
n

P-
1ofASMESect
ionI
X.
I
na
ddi
ti
o n,i
tgi
vest
h ebasi
cgui
d el
inest
obef
o l
lowedwhenr
e pai
rwel
d i
n gt
h esame

mat
e r
ial
s.

SECTI
ON"
A "
:

1.
0 BASEMETAL

Thebasemet
a lshal
lconf
o r
mtot
h especi
fi
cat
ionsf
o rmat
e r
ial
sgr
o upP-
1ofASMESect
ionI
X.

2.
0 FI
L LERMETAL

Bar
erodf
il
ler met
a lshal
lconf
o r
mtoASME Sect
ionI
I
,P

ar
tC,Speci
fi
cat
ionSFA5.
1 8,

Cl
a ssi
fi
cat
ionER70S-
2 .Thewel
dmet
a lanal
ysi
sshal
lconf
o r
mtoASMESect
ionI
X,
A-
N o,A1,

andF-
N oF6.

3.
0 POSI
T I
ON

Thi
spr
o cedur
eisf
o rwel
d i
n gi
nal
lposi
ti
o ns.Pr
o cedur
equal
if
icat
ionswi
llbei
nthe1Gposi
ti
o n.

4.
0 PREHEAT

Wel
d i
n gshal
lnotbeper
for
medwhent
h et
e mper
a t
u r
eoft
h ebasemet
a li
slesst
h an60°F.

Maxi
mumi
n t
e r
p asst
e mper
a t
u r
ewi
llbe500°
F .

A) "
T emp.St
icker
"orsi
mil
a rdevi
cewi
llbeusedt
omoni
tori
n t
e r
p asst
e mper
a t
u r
e .

5.
0 POSTWELDHEATTREAT

A) St
ressr
e l
iefi
srequi
redundert
h ef
o l
lowi
n gcondi
ti
o ns:

1) Wel
dthi
cknessover3/
4 "
.

2) Anymaj
orwel
drepai
r(seePar
a gr
a ph10.
0 )
.

B) St
ressRel
ievi
n gwi
llbeaccompl
ishedby:

1) Loadi
n gt
h epar
tat800°
Fandheat
ingatar
a t
eof400°
F /
h ourdi
videdby

t
h emaxi
mummat
e r
ialt
h i
ckness,butnotexceedi
n g400°
Fperhour
.

2) Hol
d i
n gat1,
1 00-
1 ,
2 00°Ff
o ronehourperi
n chofwel
d(notcast
ing

t
h i
ckness

mini
mum1hour
.

FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET3of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

3) Cool
ingatamaxi
mumr
a t
eof500°Fperhourdi
v i
d edbyt
h emaxi
mum

mat
e r
ialt
h i
cknessbutnott
oexceed500°
Fperhourdownt
o800°
Fand

t
h enai
rcool
ingt
oroomt
e mper
a t
u r
e .

C) Addi
ti
o nalst
ressr
e l
iefr
e qui
rement
s:

1) I
fca

st
inghasbeenmachi
n ed,anat
mospher
econt
rol
ledf
u r
n acemaybe

usedt
oavoi
dmat
e r
ialdi
stor
tion.

2) I
fno

tpl
a nni
n gt
oremachi
n e,measur
e ssuchaswr
a ppi
n gshoul
dbet
a ken

t
oavoi
dmat
e r
ialdi
scol
o r
a t
ion.

6. BACKI
N GSTRI
P

Noner
e qui
red.

7. WELDI
N GPROCESS

Thewel
d i
n gshal
lbedonebyt
h egast
u ngst
e nar
cwel
d i
n gpr
o cess,usi
n gdi
rectcur
rentst
rai
g ht

pol
a r
it
yandanAr
g onshi
e l
d .

8 . BASEMETALTHI
C KNESS

TestPi
e ceSi
zeQual
ifi
c a

t
ionRange

WP S# Thi
c kness Thi
c kness

612 .438" .188"-

.87 5"

613 3/4" .188"-

1 .
5 "

9. PREPARATI
ONOFBASEMETAL:

A) ForJoi
n i
n g:

1) Theedgesorsur
facesoft
h epar
tst
obej
oinedbywel
d i
n gwi
llbe

pr
e par
e dbymachi
n i
n ganappr
o pr
iat
egr
o oveperASMESect
ionI
X.

B) Forr
e pai
rbywel
d i
n gonl
y:

1) Def
e ct
swi
llber
e movedbyar
cai
r,gougi
n g,chi
p pi
n g,gr
indi
n g,machi
n i
n g
FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET4of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

oranycombi
n at
ionoft
h esemet
h ods.

2) Whent
h er
malcut
tingi
sused,cutedgesmustbegr
o undatl
e ast1/
1 6"

beyondbur
n edsur
face.

3) I
fm
achi
n edsur
facedef
e ct
sar
evi
s ual
lydet
e ct
e d,usebypenet
rantper

SUNDYNECORPORATI
ON
PN16.
0 3-
0 2.

4) I
nsu

r
e a mi
n i
mumi
n cl
u dedangl
eof30°andar
o otr
a di
u sof3/
1 6"

mi
n i
mumt
oal
lowf
u l
laccess.

1 0. MAJORWELDREPAI
R SARETOBEDEFI
N EDAS

· Anyr
e pai
rexceedi
n g20%oft
h ewal
lthi
ckness.

· Anyr
e pai
rexceedi
n gappr
o x
imat
e l
y10squar
einches.

· Anywel
dmadet
ocor
rectahydr
o st
a t
icl
e ak.

· Al
lot
h err
e pai
rswi
llbeconsi
d er
e dmi
n orandr
e qui
renopostwel
dheatt
reat
.

·
Thi
sisanASTM r
e qui
rementandwi
llbeappl
iedonl
ywhen mor
est
ringentt
h an

ASMESect
ionVI
I

I
.

Not
e :Anyr
e pai
rtocor
recthydr
o -
leakshal
lrequi
recompl
e t
eremovaloft
h
edef
ect

pr
iort
o

r
e pai
r

1 1. CLEANI
N G

Sur
facest
obewel
d edmustbef
reeofal
loi
l,gr
e ase,moi
stur
e ,scal
eorr
u st
.

12. WE LDI
N GT ECHNIQ UE

Thenon-consumabl
eT un gst
e nel
e ct
rodewi
llconf
o r
mtoAWS5.
1 2EWTH-
2andgascupsr
a ngi
n g

f
rom3/
8 "t
o5/
8 "usedont
h et
o r
c h.Ei
therst
ringerbeadsorweavebeadsmaybeused.The

wi
d t
hoft
h eweaveshoul
dbel
imi
tedt
oappr
o xi
mat
e l
y3t
imest
h eel
e ct
rodedi
a met
e r
.Each

compl
e t
e dwel
dbeadshal
lbecl
e anedanddef
e ct
sremovedbef
o r
elayi
n gdownt
h enext

successi
v ebead.Nopeeni
n gi
stobeused. Adr
yai
rbl
a stmaybeusedt
ocont
roli
n t
e r
p ass

t
e mper
a t
u r
e .

1 3.

SHI
E LDI
N GGAS

Theshi
e l
d i
n ggaswi
llbewel
dgr
a deAr
g on.Tor
c hf
lowr
a t
ewi
llbe18-
2 2CFH.

1 4. ELECTRI
C ALCHARACTERI
S TI
C S

Wel
d i
n gi
stobedonewi
thdi
rectcur
rentst
rai
g htpol
a r
it
y(DCSP,el
e ct
rodenegat
ive)
.
FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET5of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

El
e ct
ricalr
e qui
rement
sar
egi
venbel
o w:(
B asedon3/
32"el
e ct
rode.
)

FI
L LER RECOMMENDED

METAL WELDI
N G CURRENT TRAVELSPEED PASS

DI
A .I
N . AMPS VOLTS I
NPE RMI
N .
NUMBER

.
0 35 50-
1 10 11-
2 2
2TO3 1

.
0 62 50-
1 50 11-
2 2
2TO3 1-
5

.
0 94 125-
2 00 11-
2 2 2TO3 2-
5

.
1 25 175-
2 50 18-
2 4 2TO3 OVER5

1 5.
0 FI
L LETWELDS

I
na
ddi
ti
o nt
ogr
o ovewel
d s,but
tjoi
n t
s,wel
dbui
ld-
u p,andwel
drepai
rs,t
h i
spr
o cedur
eal
soqual
if
ies

al
lGTAWf
il
letwel
d sofP1-
P 1mat
e r
ial
s:

A) SealWel
d s:

· Al
lexposedt
h r
e adsar
etobecover
e d.

· Si
zer
e qui
rement
sar
edef
inedi
nAppendi
xI.

B) SocketWel
d s:

· Al
lsocketwel
d swi
llbegapedf
rom.
0 60t
o.125"pr
iort
owel
d i
n g.Gap-
O-Let
s(or

si
mil
a rdevi
cesmaybeusedt
oachi
e vet
h i
s.

· Si
zer
e qui
rement
sar
edef
inedi
nAppendi
xI.

16.
0 TABLEOFCONTENTSFORWP'
S(ALLVEEGROOVECOUPONS

Sect
ionB-WPS#612 -3"Pi
p e/
.438"Wal
lThi
ckness:

· Pr
o cedur
eQual
if
icat
ionLi
mit
s:

- Thi
ckness =.
1 88-
.876

- Al
lFi
ll
e tWel
dSi
zes

- Wi
thoutPWHT

·Per
for
manceQual
if
icat
ionLi
mit
s:

- Di
a met
e r=3"Pi
p e&Lar
g er

FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET6of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

- Thi
ckness =Upt
o.876

- Al
lFi
ll
e tWel
dSi
zes

· Suppor
tPQR=612

Sect
ionC-WPS#613 -3/
4"Thi
ckPl
a t
e :

· Pr
o cedur
eQual
if
icat
ionLi
mit
s:

- Thi
ckness =.
1 88-
1 .
5

- Al
lFi
ll
e tWel
dSi
zes

- PostWel
dHeatTr
e at

· Per
for
manceQual
if
icat
ionLi
mit
s:

- Thi
ckness =.
1 88-
1 .
5

- Al
lFi
ll
e tWel
dSi
zes

· Suppor
tingPQR=613

17.
0 REQUALI
F I
C ATI
ONFORADDI
T I
ONALTESTI
N G:

PQR614wasqual
ifi
e df
o raddi
tionalchemi
c alanal
y si
sandt
other
e -
a f
fir
mal
lexi
s t
ingPQRdat
a .

Chemi
calanal
ysi
sisl
o cat
e donpage3of3ofPQR614.

FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET7of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

SECTIONA

CARBONSTEELG TAW

PN05.29.61

SECTIONB SECTIONC

3”PIPE 3/4”PLATE

WPS612 WPS613

PQR612 PQR613

FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSNO. PN05
.29
-61

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80004

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCE
DATEI
S SUED 10/
0 5/
9 4 SHEET8of19

ORUSEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUT

WRI
T TENAUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED 11/
1 3/
0 9 REVI
S I
O N

:G

APPENDIX I

FORMI
S O2532,REV:
B
PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

SHEET9of16

WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–612

Page1of2

COMPANYNAME SUNDYNECORPORATON
I
BY PaulCamer
o n

WELDI
NG
PROCEDURESPECI
FI
C
A

TI
ON
NO. 612 DATE 3/
7 /
94

SUPPORTPQRNO.
(S)612 REVI
SI
O
N

NO. B DATE N/
A

WELDI
NG
PROCESS(
E S)GTAW TYPE(
S )Manual

JOI
N TS(
Q W-
4 02)

JOI
NT
DESI
GN
GROOVES

BACKI
NG
(
Y ES) (
N O) X

BACKI
NG
MATERI
AL
(
T YPE)N/
A

DETAI
LS

oPLATE

oPI
PE
:SI
ZE
3"
37

SCH160

O.
D .3.
5 "

WALLTHI
CK
NESS.
4 38

o OVERLAY____________________
.
0 6

.
0 6

DESI
GN

BASEMETALS(
Q W-
4 03

P-
N O. 1 GROUPNO. TOP-
N O. 1 GROUPNO.

OR

SPECI
FI
C
A

TI
ON
TYPEANDGRADE

TOSPECI
FI
C
A

TI
ON
TYPE&GRADE

OR

CHEM.ANALYSI
SA
NDMECH.PROP.

TOCHEM.ANALYSSA
I
NDMECH.PROP.

THI
CK
NESSRANGE:

BASEMETAL: GROOVE.
1 88-
.875 FI
LLE

T Al
l

DEPOSI
TE
DWELDMETAL .
4 38

PI
PE
DI
A.R

ANGE: GROOVE AsQual
if
iedbyWel
d er FI
LLE

TAl
l

OTHER:

FI
L LERMETALS(
Q W-
4 04

F-
N O. 6 OTHER

A-
N O. 1 OTHER

SPEC.NO.(
S FA) 5.
1 8

AWSNO.(
C LASS) ER70S-
2

SI
ZE
OFFI
LLE

RMETALS .
0 35-
.125

(
E LECTRODE,COLDWI
RE
,HOTWI
RE
,ETC.
)

ELECTRODE-
F LUX(
C LASS)N/
A

FLUXTRADENAME N/
A

CONSUMABLEI
NS
ERT N/
A

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

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WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–612

Page2of2

POSI
T I
ONS(
Q W-
4 05

)
POSTWELDHEATTREATMENT(
Q W-
4 07)

Posi
ti
o n(
s)ofGr
o ove Al
l(AsQual
if
iedbyWel
d er
)
Temper
a t
u r
eRange None

Wel
d i
n gPr
o gr
e ssi
o n:Up X Down
Ti
meRangeNone

Posi
ti
o n(
s)ofFi
ll
e t Al
l

PREHEAT(
Q W-
4 06

)
GAS(
Q W-
4 08

Pr
e heatTemp. Mi
n .60°
F
Shi
e l
d i
n gGas(
es) Ar
g on

I
nt
e
r
p assTemp.Max. 500°
F
Per
centComposi
ti
o n(
Mix
tur
e s)Wel
dGr
a de

Pr
e heatMai
n t
e nance N/
A

Fl
o wRat
e18-
2 2CFH

GasBacki
n gWel
dGr
a deAr
g on

Tr
a i
li
n gShi
e l
d i
n gGasComposi
ti
o n None

ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Cur
rentACorDC DC Pol
a r
it
yEl
e ct
rodeNegat
ive

Amps(
R ange)50-
2 50 Vol
ts(
R ange)17-
2

Tungst
e nEl
e ct
rodeSi
ze&Type(

ureTungst
P e n,2%Thor
iat
e d,Et
c.)3/
3 2"Di
a met
e r
/2%Thor
iat
e d

ModeofMet
a lTr
a nsf
e rf
o rGMAW

(
S pr
a yAr
c ,Shor
tCi
rcui
ti
n gAr
c ,Et
c.)N/
A

El
e ct
rodeWi
reFeedSpeedRange N/
A

TECHNI
Q UE(
Q W-
4 10

St
ringorWeaveBeadSt
ringwi
thsl
ightweave(
seePN05.
2 9-
6 1Sect
ionA,I
t
e m

12)

Or
if
iceorGasCupSi
zeI
.
D
3
. /
8-1/
2"

I
ni
t
a
i landI
nt
e
r
p assCl
e ani
n g(
B r
u shi
n g,Gr
indi
n g,Et
c.)Cl
e anf
reeofoi
lwi
thal
cohol
,useS.
S .br
u shbet
w eenpasses

Met
h odofBackGougi
n g Gr
ind,chi
p ,ar
cormachi
n e

Osci
ll
a t
ionNone

Cont
a ctTubet
oWor
kDi
stanceN/
A

Mul
ti
p l
eorSi
n gl
ePass(
P erSi
d e)Mul
ti
p l
e

Mul
ti
p l
eorSi
n gl
eEl
e ct
rodes Si
n gl
e

Tr
a velSpeed(
R ange)2-
3IPM

Peeni
n gNotAl
lowed

Ot
h er

FI
LLE

R
METAL
CURRENT
CURRENT

TRAVEL

WELD



TYPE
AMP
VOLT
SPEED

LAYER(
S )

PROCESS
CLASS
DI
A.

POLAR.

RANGE
RANGE
RANGE
OTHER/
C OMMENTS

1 GTAW ER70S-
2 .
0 35” DCEN 50-
1 10 11-
2 2 2-
3IPM
BASEDON3/
3 2"DI
A.
ELECTRODE

1-
5 GTAW ER70S-
2 1/
1 6 DCEN 50-
1 50 11-
2 2 2-
3IPM
BASEDON3/
3 2"DI
A.
ELECTRODE

2-
5 GTAW ER70S-
2 3/
3 2 DCEN 125-
2 00 11-
2 2 2-
3IPM
BASEDON3/
3 2"DI
A.
ELECTRODE

OVER5 GTAW ER70S-

2 1/
8 DCEN 175-
2 50 18-
2 4 2-
3IPM
BASEDON3/
3 2"DI
A.
ELECTRODE

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

SHEET11of16

PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–612

Page1of2

CompanyName SUNDYNECORPORATI
ON

Pr
o cedur
eQual
if
icat
ionRecor
dNo. 612 Dat
e 3/
7/94

WPSNo. 612

Wel
d i
n gPr
o cess(
es)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )Manual

JOI
N TS(
Q W-
4 02

DETAI
LS
:

oPLATE
37

oPI
PE
:SI
ZE
3"Pi
p e

SCH160

O.
D .3.
5

.
0 6

WALLTHC
IK
NESS.
4 38

oOVERLAY

.
0 6

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA106
Temper
a t
u r
eN/
A

TypeorGr
a de Gr
a deB
Ti
meN/
A

P-
N o. 1 t
oP-
N o. 1
Ot
h er

Thi
ckness .
4 38

Di
a met
e r 3"Pi
p e

Ot
h er

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.1
Per
c entComposi
ti
o n

Gas(
e s) (
Mix
tur
e ) Fl
o wRat
e

Si
zeofEl
e ct
rode 3/
32"Di
a met
e r
Shi
e l
d i
n g Ar
g on 99.
9 98% 20CFH

Fi
ll
e rMet
a lF-
N o.6
Tr
a i
li
n g N/
A N/
A N/
A

Backi
n g Ar
g on 99.
9 98% 7-
1 0CFH

SFASpeci
fi
cat
ion 5.
1 8

AWSCl
a ssi
fi
cat
ionER70S-
2

Ot
h er____________________________________________________

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove1GRot
a t
e d
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)N/
A
Pol
a r
it
yEl
e ct
rodeNegat
ive

Ot
h er

Amps50-
1 50 Vol
ts 17-
2

Ot
h er

PREHEAT(
Q W-
4 06

)
TECHNI
Q UE(
Q W-
4 10

Pr
e heatTemp.60°
F
Tr
a velSpeed2-
3IPM

I
nt
e
r
p assTemp.350°
F
St
ringorWeaveBeadBot
h

Ot
h er

Osci
ll
a t
ionNone

Mul
ti
p assorSi
n gl
ePass(
P erSi
d e)Mul
ti
p ass

Si
n gl
eofMul
ti
p l
eEl
e ct
rodesSi
n gl
e

Ot
h er

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

SHEET12of16

PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–612

Page2of2

TENSI
L ETEST(
Q W-
1 50)

ULTI
MA
TE
ULTI
MA
TE
CHARACTEROF

SPECI
ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

WI
DT
H

THI
CK
NESS

AREA

LB.

PSI


LOCATON

DP612-
1
.
8 205
.
4 400
.
3 61
27,
5 50
76,
1 73
BASEMETAL

DP612-
2
.
8 260
.
4 195
.
3 47
26,
9 50
77,
7 76
BASEMETAL

Gui
d edBendTest
s(QW-
1 60

TypeandFi
g ur
eNo. Resul
t

SD
IE
BEND SATI
SF
ACTORY

SI
DE
BEND SATI
SF
ACTORY

SI
DE
BEND SATI
SF
ACTORY

SD
IE
BEND SATI
SF
ACTORY

ToughnessTest
s(QW-
1 70

SPECI
ME
N
NOTCH
NOTCH
TEST
I
MP
ACT
LATERAL
EXP.

DROP
WEI
GH
T

NO.

LOCATI
ON

TYPE
TEMP.

VALUES
%SHEAR
MI
LS
BREAK
NOBREAK

Fi
lletWel
dTest(
Q W-
1 80

Resul
t-Sat
isf
a ct
o r
y:Yes No Penet
rat
ionI
nt
o
Par
e ntMet
a l
:Yes No

Macr
o -
-Resul
ts

Ot
h erTest
s

Vi
sual Sat
isf
a ct
o r
y

TypeofTest

Deposi
tAnal
ysi
s

Ot
h er

Wel
d er
'

sName Davi
dPar
ker Cl
o ckNo. 4036 St
a mpNo. N/
A

Test
sConduct
e dBy:I
nt
e
r
mount
a i
nTest
ingCompany Labor
a t
o r
yTestNo. 669-
9 4

Wecer
tif
ythatt
h est
a t
e ment
sint
h i
srecor
dar
ecor
rectandt
h att
h et
e stwel
d swer
epr
e par
e d,wel
d edandt
e st
e di
naccor
d ancewi
tht
h er
e qui
rement
sof

Sect
ionI
Xo
ft
h eASMECode.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON

Dat
e 9/
30/
94 By PaulW.Camer
o n

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

SHEET13of16

WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–613

Page1of2

COMPANYNAME SUNDYNECORPORATON
I
BY PaulCamer
o n

WELDI
NG
PROCEDURESPECI
FI
C
A

TI
ON
NO. 613 DATE 3/
2 6/
9 4

S UPPORTPQRNO.
(S)613

REVI
SI
O
N

NO.B DATE N/
A

WELDN
IG
PROCESS(
E S)GTAW TYPE(
S )Manual

JOI
N TS(
Q W-
4 02)

JOI
NT
DESI
GN
GROOVES

BACKI
NG
(
Y ES) (
N O) X

BACKI
NG
MATERI
AL
(
T YPE)N/
A

DETAI
LS

oPLATE3/
4"

oPP
IE
:SI
ZE
37

SCH

O.
D .

WALLTHC
IK
NESS

o OVERLAY
.
0 6

.
0 6

DESI
GN

BASEMETALS(
Q W-
4 03

P-
N O. 1 GROUPNO. 1 TOP-
N O. 1 GROUPNO. 1

OR

SPECI
FI
C
A

TI
ON
TYPEANDGRADE

TOSPECF
II
C
A

TI
ON
TYPE&GRADE

OR

CHEM.ANALYSI
SA
NDMECH.PROP.

TOCHEM.ANALYSSA
I
NDMECH.PROP.

THI
CK
NESSRANGE:

BASEMETAL: GROOVE.
1 88-
1 .
5 " FI
LLE

T Al
l

DEPOSI
TE
DWELDMETAL .
7 50

PI
PE
DI
A.
RANGE: GROOVE AsQual
if
iedByWel
d er FI
LLE

T Al
l

OTHER:

FI
L LERMETALS(
Q W-
4 04

F-
N O. 6 OTHER

A-
N O. 1 OTHER

SPEC.NO.(
S FA)5.
1 8

AWSNO.(
C LASS) ER70S-
2

SI
ZE
OFFI
LLE

RMETALS.
0 35-
.125

(
E LECTRODE,COLDWI
RE
,HOTWI
RE
,ETC.
)

ELECTRODE-
F LUX(
C LASS)N/
A

FLUXTRADENAME N/
A

CONSUMABLEI
NS
ERT N/
A

FORMI
S O2532,REV:
B PN05.
2 9-
6 1,Rev.G–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-61

SHEET14of16

WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–613

Page2of2

POSI
T I
ONS(
Q W-
4 05

)
POSTWELDHEATTREATMENT(
Q W-
4 07)

Posi
ti
o n(
s)ofGr
o ove Al
l(AsQual
if
iedbyWel
d er
)
Temper
a t
u r
eRange 1150-
1 200°
F

Wel
d i
n gPr
o gr
e ssi
o n:Up X Down
Ti
meRange 1HourPe n
rIch

ofThi
ckness

Posi
ti
o n(
s)ofFi
ll
e tAl
l
SeePage2-
3forSpeci
a lHeat
ingI
ns
r
tu ct
ions

PREHEAT(
Q W-
4 06

)
GAS(
Q W-
4 08

Pr
e heatTemp. Mi
n .60°
F
Shi
e l
d i
n gGas(
es)Ar
g on

n
It
e
r
p assTemp.Max. 500°
F
Per
centComposi
ti
o n(
Mix
tur
e s)Wel
dGr
a de

Pr
e heatMai
n t
e nance N/
A

Fl
o wRat
e18-
2 2CFM

GasBacki
n gN/
A

Tr
a i
li
n gShi
e l
d i
n gGasComposi
ti
o n N/
A

ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Cur
rentACorDC DC Pol
a r
it
y El
e ct
rodeNegat
ive

Amps(
R ange)50-
2 50 Vol
ts(
R ange)17-
2

Tungst
e nEl
e ct
rodeSi
ze&Type(

ureTungsten,2%Thori
P a t
e d,Et
c.)3/
3 2"di
a met
e r
/2%Thor
iat
e d

ModeofMet
a lTr
a nsf
e rf
o rGMAW

(
S pr
a yAr
c ,Shor
tCi
rcui
ti
n gAr
c ,Et
c.)N/
A

El
e ct
rodeWi
reFeedSpeedRangeN/
A

TECHNI
Q UE(
Q W-
4 10

St
ringorWeaveBeadSt
ringwi
thsl
ightweaver(
seePN05.
2 9-
6 1Sect
.A t
e
,I m

12)

Or
if
iceorGasCupSi
ze I
.
D
3
. /
8-1/
2"

I
ni
t
a
i landI
nt
e
r
p assCl
e ani
n g(
B r
u shi
n g,Gr
indi
n g,Et
c.)Cl
e anf
reeofoi
lwi
thal
choluseS.
S .br
u shbet
w eenpasses

Met
h odofBackGougi
n gGr
ind,chi
p ,ar
c,ormachi
n e

Osci
ll
a t
ionNone

Cont
a ctTubet
oWor
kDi
stanceN/
A

Mul
ti
p l
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PROCEDUREQUALI
F I
C ATI
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P QR)–613

Page1of2

CompanyName SUNDYNECORPORATI
ON

Pr
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if
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e9/
20/
94

WPSNo.613

Wel
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 STANDARDSNO PN05
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SHEET16of19

PROCEDUREQUALI
F I
C ATI
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P QR)–613

Page2of2

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 STANDARDSNO PN05
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PROCEDUREQUALI
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C ATI
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P QR)–614

Page1of3

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Pr
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FOMI
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2 2/
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 STANDARDSNO PN05
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F I
C ATI
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P QR)–614

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TENSI
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 STANDARDSNO PN05
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PROCEDUREQUALI
F I
C ATI
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Page3of3

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6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET2of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

PURPOSE- Thepur
p oseoft
h i
spr
o cedur
eist
oensur
ecompl
ianceofbot
hthepr
o cessandt
h e

wel
d ert
oASMESect
ionVI
II
a
n

dASMESect
ionI
X.

SCOPE- Thescopei
stoaddr
e sst
h evar
iabl
e susedwhenGasTungst
e nAr
cWel
d i
n gSt
a i
n l
e ss

St
e el
sfoundi
nP-
8ofASMESect
ionI
X.
I
na
ddi
ti
o n,i
tgi
vest
h ebasi
cgui
d el
inest
obe

f
o l
lowedwhenr
e pai
rwel
d i
n gt
h esamemat
e r
ial
s.

SECTI
ONA:

1.
0 BASEMETAL

Thebasemet
a lshal
lconf
o r
mtot
h especi
fi
cat
ionsf
o rst
a i
n l
e ssst
e elwhi
char
efoundi
n

t
h eMat
e r
ial
sGr
o upP-
8ofASMESect
ionI
X.

2.
0 FI
L LERMETAL

Bar
efi
ll
e r met
a lshal
lconf
o r
mtoASME Sect
ionI
I
,P

ar
tC,Speci
fi
cat
ionSFA5.
9 ,

cl
a ssi
fi
cat
ionshowni
nthet
a bl
ebel
o w.

Thewel
dm
et
a lanal
ysi
sshal
lconf
o r
mtoASMESect
ionI
XC
l
a ssi
fi
cat
ionA8andGr
o up

F6.

Fi
ll
e rmet
a l
sforwel
d i
n gst
a i
n l
e ssst
e el
:

Wel
dMet
a l
BaseMet
a l
SUNDYNE

CORPORATI
ON

Mat
'lCode

ER308L 304 DA

ER308L 304L EF

ER316L 316 DB

ER316L 316L DH

3.
0 POSI
T I
ON

Thi
spr
o cedur
eisf
o rwel
d i
n gsi
nal
lposi
ti
o ns.Pr
o cedur
eandper
for
mancequal
if
icat
ion

wi
llbei
nthe6Gposi
ti
o nf
o rWPS601and1Gf
o rWPS602&WPS603.

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET3of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

4.
0 PREHEAT

Wel
d i
n gshal
lnotbeper
for
medwhent
h et
e mper
a t
u r
eoft
h ebasemet
a li
slesst
h an

60°F. I
nt
e
r
p asst
e mper
a t
u r
ewi
llbel
imi
tedt
o350°Fmaxi
mum. A"
T emp.St
ick"or

si
mil
a rdevi
sewi
llbeusedt
omoni
tori
n t
e r
p asst
e mper
a t
u r
e .

5.
0 POSTWE L DHE ATT REAT

Noner
e qui
redf
o rcont
rolorr el
iefofst
resses.Thecont
rolheati
n putandt
e mper
a t
u r
e

gr
a di
e ntdur
ingwel
d i
n gwi
llbecont
rol
ledt
oavoi
dthel
o ssofcor
rosi
o nr
e si
stance.

Maj
or wel
drepai
rs(
p ar
a gr
a ph10)r
e qui
repostwel
dsol
u t
ionanneal
ing. Sol
u t
ion

annealat2,
0 00°
Fforonehourperi
n chofwel
dthi
cknessf
o l
lowedbyawat
e rquench.

Mi
n orwel
drepai
rwi
llnotr
e qui
repostwel
dheatt
reat
.

6.
0 BACKI
N GSTRI
P

Noner
e qui
red.

7.
0 WELDI
N GPROCESS

Thewel
d i
n gshal
lbedonebyt
h egast
u ngst
e nar
cwel
d i
n gpr
o cessusi
n gdi
rectcur
rent

el
e ct
rodenegat
iveandanAr
g onshi
e l
d .

8.
0 BASEMETALTHI
C KNESSANDDI
A METERS

WPS
TestPi
ece

Si
ze

Qual
ifi
ca

t

i
on
Rang

No

.
Thc
ikn

es

s
Thc
ikn

ess

601 .
2 90" 1/
1 6-
.580"

602 .
4 38" .
1 88-
.875"

603 1" .
1 88-
1 .
1 "

9.
0 PREPARATI
ONOFBASEMETAL

A) Forj
oini
n g:

1. Theedgesorsur
facesoft
h epar
tst
obej
o i
n t
e dbywel
d i
n gwi
llbepr
e par
e d

bymachi
n i
n gt
oanappr
o pr
iat
egr
o oveperASMESect
ionI
X.

B) Forr
e pai
rbywel
d i
n gonl
y:
FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET4of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

1. Def
e ct
swi
llber
e movedbygougi
n g,chi
p pi
n g,gr
indi
n g,machi
n i
n gorany

combi
n at
ion.

2. I
fm
achi
n ed sur
facedef
e ct
sar
e vi
sual
lydet
e ct
e d,usedyepenet
rant

i
n spect
ionperPN16.
0 3-
0 2.

3. I
nsu

r
eami
n i
mumi
n cl
u dedangl
eof30°andar
o otr
a di
u sof3/
1 6mi
n i
mum

t
oal
lowf
u l
laccess.

10. MAJORWELDREPAI
R SARETOBEDEFI
N EDAS:

· Wel
drepai
rscont
aini
nganyr
epai
rwel
dthatexceeds20% oft
hewal
lthi
cknessor

1i
nch,whi
cheveri
ssmal
ler
.

· Anyr
e pai
rexceedi
n gappr
o xi
mat
e l
y10squar
einches.

· Anywel
dmadet
ocor
rectahydr
o st
a t
icl
e ak.

Not
e : Anyr
e pai
rt
o
cor
recthydr
o st
a t
icl
e

ak,t
h edef
e ct
,shal
lbecompl
e t
e l
y

r
e movedpr
ior
t
orepai
r

· Al
lot
h err
e pai
rswi
llbeconsi
d er
e dmi
n orandr
e qui
renopostwel
dheatt
reat
.

11. CLEANI
N G

Thesur
facest
obej
oinedshal
lbef
reeofal
loxi
d es,oi
l,gr
e ase,scal
eandot
h erf
o r
e i
g n

mat
e r
ial
s.Thesur
facesshal
lbewi
p edcl
e anwi
thal
cohol
.

12. WELDI
N GTECHNI
Q UE

Thenon-
c onsumabl
eTungst
e nel
e ct
rodewi
llconf
o r
mtoAWS5.
1 2EWTH-
2andgas

cupsr
a ngi
n gf
rom3/
8 "t
h r
o ugh5/
8 "

usedont
h et
o r
c h.Wel
dlayer
sshal
lbecomposed

ofst
ringerbeadorweavebead. Eachcompl
e t
e dwel
dbeadshal
lbecl
e anedand

def
e ct
sremovedbef
o r
elayi
n gdownt
h enextsuccessi
vebead.Al
lwi
rebr
u shi
n gshal
l

beper
for
medusi
n gast
a i
n l
e ssst
e elbr
u sh.Nopeeni
n gi
stobeused. Adr
yai
rbl
a st

maybeusedt
ocont
roli
n t
e r
p asst
e mper
a t
u r
e .Consumabl
einser
tsandr
e t
a i
n esw
r i
ll

notbeused

13. SHI
E LDGAS

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET5of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

Theshi
e l
d i
n ggaswi
llbewel
dgr
a deAr
g on.Tor
c hf
lowr
a t
ewi
llbe18-
2 2CFH.

14. ELECTRI
C ALCHARACTERI
S TI
C S

Wel
d i
n gi
stobedonewi
thel
e ct
rodenegat
ive(
DCEN)
. Pul
s edcurr
e ntwi
llnotbe

used.El
e ct
ricalr
e qui
rement
sar
egi
venbel
o wf
o r3/
3 2"di
a met
e rel
e ct
rode:

Tr
a vel

Fi
ll
e
Wi
r r
e

Wel
d i
ng
Cur
rent

Speed
Recommended

Di
a.I

n

.
Amps

Vol
ts

I
n /
Min

.
PassNumbe

.
0 35 50-
1 10 11-
2 2 2-
3 1

1/
16 80-
1 50 11-
2 2 2-
3 1-
5

1/
8 130-
2 00 18-
2 4 2-
3 Over5

Thei
n putshoul
dbel
imi
tedi
nsof
a raspossi
b l
eto50KJoul
e s/
inchmaxi
mum.

1 5. FI
L LETWELDS

I
na
ddi
ti
o nt
ogr
o ovewel
d sbut
tjoi
n t
sandwel
drepai
rs,t
h i
spr
o cedur
eal
soqual
if
iesal
l

GTAWf
il
letwel
d sofP8-
P 8mat
e r
ial
s:

A) SealWel
d s:

· Al
lexposedt
h r
e adsar
etobecover
e d.

· Si
zer
e qui
rement
sar
edef
inedi
nAppendi
xI.

B) SocketWel
d s:

· Al
lsocketwel
d swi
llbegapedf
rom.
0 60t
o.125"pr
iort
owel
d i
n g.Gap-

O-
L et
s(orsi
mil
a rdevi
ces)maybeusedt
oachi
e vet
h i
s.

· Si
zer
e qui
rement
sar
edef
inedi
nAppendi
xI.

16. TABLEOFCONTENTSFORWPS'
s(ALLVEEGROOVECOUPONS)

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET6of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

Sect
ionB-WPS#601-1/
2"Pi
p e/
.290Wal
lThi
ckness:

· Pr
o cedur
eQual
if
icat
ionLi
mit
s:

- Thi
ckness=.
0 62-.
5 80

- Al
lFi
ll
e tWel
dSi
zes

· Per
for
manceQual
if
icat
ionLi
mit
s:

- Di
a met
e r=1/
2"Pi
p e&Lar
g er

- Thi
ckness=Upt
o.580

- Al
lFi
ll
e tWel
dSi
zes

· Suppor
tingPQR'

s=601A,f
o r316SS,601Bf
o r304SS

Sect
ionC-WPS#602-3"Pi
p e/
.438"Wal
lThi
ckness:

· Pr
o cedur
eQual
if
icat
ionLi
mit
s:

- Thi
ckness=.
1 88-.
8 76

- Al
lFi
ll
e tWel
dSi
zes

· Per
for
manceQual
if
icat
ionLi
mit
s:

- Di
a met
e r=3"Pi
p e&Lar
g er

- Thi
ckness =UpTo.
8 76

- Al
lFi
ll
e tWel
dSi
zes

· Suppor
tingPQR'

s6 02Af
o r316SS&602Bf
o r304SS

· WPS#602wasr
e af
fi
rmedf
romexi
sti
n gpr
o cedur
e s(
P N05.
2 9-
0 6&

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET7of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

PN05.
2 9-
3 1)andoper
a t
o rqual
if
icat
ionst
otheexi
sti
n gpr
o cedur
e swer
etr
a nsf
e r
red

t
oWPS#602.

Sect
ionD-WPS#603-1"Thi
ckPl
a t
e :

· Pr
o cedur
eQual
if
icat
ionLi
mit
s:

- Thi
ckness=.
1 88-1.
1

- Al
lFi
ll
e tWel
dSi
zes

- PostWel
dHeatTr
e at

· Per
for
manceQual
if
icat
ionLi
mit
s:

- Thi
ckness=Al
lThi
cknesses

- Al
lFi
ll
e tWel
dSi
zes

· Suppor
tingPQR'

s=603Af
o r316SS,603Bf
o r304SS.

17.
0 RE
QUALI
F I
CATI
ONFORADDI
T I
ONALTESTI
NG:

PQR604wasqual
if
iedf
o raddi
ti
o nalchemi
calanal
y si
s ,f
e r
rit
eanal
y si
sandt
other
e -
a f
fir
mal
lexi
s t
ing

PQRdat
a .Chemi
calandf
e r
rit
eanal
ysi
sisl
o cat
e donpage3of3ofPQR604.

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET8of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

SECTIONA

300STAINLESSSTEELTIG

PN05.29.60

SECTIO

N B

SECTIONC

SECTIOND

1/2"PIP

E

3"PIPE

1"PLAT

WPS60

1

WPS602

WPS603W/PWT

316SS
304SS
316SS 304SS 316SS
304SS

PQR601A
PQR601B
PQR602A PQR602B PQR603A
PQR603B

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

SUNDYNECORPORATI
ON

STANDARDSN
O.PN05.
29-
60

14845W.64t
hAvenue

Ar
v ada,Col
o r
a do80007

THI
SDOCUMENTCONTAI
N SPROPRI
E TARYI
N FORMATI
ONOFSUNDYNECORPORATI
ON

NEI
T HERRECEI
P TNORPOSSESSI
ONTHEREOFCONFERSANYRI
GHTTOREPRODUCEOR
DATEI
S SUED 09/
1 6/
9 3 SHEET9of30

USEORDI
S CLOSEI
NWHOLEORI
NPARTANYSUCHI
N FORMATI
ONWI
T HOUTWRI
T TEN

AUTHORI
Z ATI
ONFROMSUNDYNECORPORATI
ON

DATEREVI
S ED11/
1 3/
0 9 REVI
S I
O N

:I

APPENDI
X I

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

SHEET10of30

WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–601

Page1of2

COMPANYNAME SUNDYNECORPORATON
I
BY JOEBOHE

WELDI
NG
PROCEDURESPECI
FI
C
A

TI
ON
NO.601 DATE 9/
23/
93

SUPPORTPQRNO.
(S)601A,
6 01B REVI
SI
O
N

NO."
A " DATE 5/
03/
94

WELDN
IG
PROCESS(
E S)GTAW TYPE(
S ) MANUAL

JOI
N TS(
Q W-
4 02)

JOI
NT
DESI
GN
GROOVE

BACKI
NG
(
Y ES) (
N O) X

BACKI
NG
MATERI
AL
(
T YPE)N/
A

37

DETAI
LS

P
†
LATE

XPP
IE
:SI
ZE
1/
2"
.
0 6

SCHXXH

O.
D ..
8 40
.
0 6

WALLTHI
CK
NESS.
2 90

OV
†
ERLAY

DESI
GN

BASEMETALS(
Q W-
4 03

P-
N O.8 GROUPNO. 1 TOP-
N O.8 GROUPNO. 1

OR

SPECI
FI
C
A

TI
ON
TYPEANDGRADE

TOSPECI
FI
C
A

TI
ON
TYPE&GRADE

OR

CHEM.ANALYSI
SA
NDMECH.PROP.

TOCHEM.ANALYSSA
I
NDMECH.PROP.

THI
CK
NESSRANGE:

BASEMETAL: GROOVE .
0 62-
.580 FI
LLE

T ALL

DEPOSI
TE
DWELDMETAL .

58 0”Max

PI
PE
DI
A.
RANGE: GROOVEASQUALI
FI
E
D

BYWELDER FI
LLE

T ALL

OTHER:

FI
L LERMETALS(
Q W-
4 04

F-
N O. 6 OTHER

A-
N O. 8 OTHER

SPEC.NO.(
S FA) 5.
9

AWSNO.(
C LASS) ER308L,ER316LASAPPLI
CA
BLE

SI
ZE
OFFI
LLE

RMETALS .
0 35-
.125

(
E LECTRODE,COLDWI
RE
,HOTWI
RE
,ETC.
)

ELECTRODE-
F LUX(
C LASS)

FLUXTRADENAME Fl
u xnotused

CONSUMABLEI
NS
ERTNONE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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N GPROCEDURESPECI
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POSI
T I
ONS(
Q W-
4 05

)
POSTWELDHEATTREATMENT(
Q W-
4 07)

Posi
ti
o n(
s)ofGr
o oveALL
Temper
a t
u r
eRangeNone

Wel
d i
n gPr
o gr
e ssi
o n:Up X Down
Ti
meRange

Posi
ti
o n(
s)ofFi
ll
e tALL

PREHEAT(
Q W-
4 06

)
GAS(
Q W-
4 08

Pr
e heatTemp. Mi
n .60F
°

Shi
e l
d i
n gGas(
es)Ar
g on

I
nt
e
r
p assTemp.Max.350F
°

Per
c entComposi
ti
o n(
Mix
tur
e s)WELDGRADE

Pr
e heatMai
n t
e nanceCONTI
NU
OUS

Fl
o wRat
e18-
2 2CFH

GasBacki
n g3-
7 CFH

Tr
a i
li
n gShi
e l
d i
n gGasComposi
ti
o n NONE

ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Cur
rentACorDC DC(
P ul
secur
renti
snott
obeused) Pol
a r
it
y ELECTRODENEGATI
VE

Amps(
R ange) SEEBELOW Vol
ts(
R ange)SEEBELOW

Tungst
e nEl
e ct
rodeSi
ze&Type(

ureTungsten,2%Thori
P a t
e d,Et
c )
3
. /
32;2%THORI
AT
ED

ModeofMet
a lTr
a nsf
e rf
o rGMAW

(
S pr
a yAr
c ,Shor
tCi
rcui
ti
n gAr
c ,Et
c.)

El
e ct
rodeWi
reFeedSpeedRange

TECHNI
Q UE(
Q W-
4 10

St
ringorWeaveBeadSTRN
IG
ROOTWI
TH
STRI
NG
ORWEAVEFI
LL

Or
if
iceorGasCupSi
ze3/
8-5/
8"

I
ni
t
a
i landI
nt
e
r
p assCl
e ani
n g(
B r
u shi
n g,Gr
indi
n g,Et
c.)CLEANFREEOFOI
LW
I
TH
ALCOHOL,USES.
S .BRUSHBETWEENPASSES

Met
h odofBackGougi
n gGRI
ND
,CHI
P,
ARC,ORMACHI
NE

Osci
ll
a t
ion NONE

Cont
a ctTubet
oWor
kDi
stance

Mul
ti
p l
eorSi
n gl
ePass(
P erSi
d e)MULTP
ILE

Mul
ti
p l
eorSi
n gl
eEl
e ct
rodes SI
NG
LE

Tr
a velSpeed(
R ange)2-
3 I
PM

Peeni
n g NONEALLOWED

Ot
h er

FI
LLE

R
METAL
CURRENT
CURRENT

TRAVEL

WELD



TYPE
AMP
VOLT
SPEED

LAYER(
S )

PROCESS
CLASS
DI
A

. POLAR.

RANGE
RANGE
RANGE
OTHER/
C OMMENTS

1 GTAW .
0 35 DCEN 50-110 11-
2 2 2-
3IPM

1-
5 GTAW 1/
1 6 DCEN 80-150 11-
2 2 2-
3IPM

OVER5 GTAW 1/
8 DCEN 130-200 18-
2 4 2-
3IPM

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
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F I
C ATI
ONRECORD(
P QR)–601A

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CompanyName SUNDYNECORPORATO
IN

Pr
o cedur
eQual
if
icat
ionRecor
dNo.601A Dat
e 11/
22/
93

WPSNo.601

Wel
d i
n gPr
o cess(
es)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )MANUAL

JOI
N TS(
Q W-
4 02

DETAI
LS
:

P
†
LATE

XPI
PE
:SI
ZE
1/
2"
37

SCHXXH

O.
D ..
8 40

.
0 6

WALLTHI
CK
NESS.
2 90

O
†
VERLAY

.
0 6

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA312-
8 1a
Temper
a t
u r
e NONE

TypeorGr
a deTP316
Ti
m e

P-
N o.8 t
oP-
N o.8
Ot
h er

Thi
ckness.
2 90

Di
a met
e r .
8 40(
1/2"PI
PE
)

Ot
h er________________________________________________

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.8
TypeofGasorGases ARGON

Si
zeofEl
e ct
rode3/
32
Composi
ti
o nofGasMi
xtur
eWELDGRADE

Fi
ll
e rMet
a lF-
N o.6
Ot
h erARGONBACKI
NG
GAS

SFASpeci
fi
cat
ion5.
9

AWSCl
a ssi
fi
cat
ionER316L

Ot
h er Fl
u xnotused

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove6G
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)UPHI
LL

Pol
a r
it
ySTRAI
GH
T

Ot
h er

Amps60-
1 30 Vol
ts10-
1 3

Ot
h er

PREHEAT(
Q W-
4 06

)
TECHNI
Q UE(
Q W-
4 10

Pr
e heatTemp.7 F
5

°

Tr
a velSpeed2-
3IPM

I
nt
e
r
p assTemp.LESSTHAN350

F
°

St
ringorWeaveBeadSTRI
NG
W/
S LI
GH
TWEAVE

Ot
h er

Osci
ll
a t
ionNONE Mul
ti
p assor

Si
n gl
ePass(
P erSi
d e)MULTI
PL
E Si
n gl
eofMul
ti
p l
e

El
e ct
rodesSI
NG
LE Ot
h er

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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C ATI
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TENSI
L ETEST(
Q W-
1 50)(
C al
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTMA
I
TE
CHARACTEROF

SPECI
ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

O.
D .

I
.
D .

AREA

LB.

PSI


LOCATI

ON

601AT1 .
8 41 .
2 66 .
4 997 43,
700 *
8 7,
452/
8 7,
500 I
NPARENT

601AT2 .
8 40 .
2 66 .
4 987 43,
500 *
8 7,
227/
8 7,
200 I
NPARENT

Gui
ded

BendTest
s(QW-
1 60

TypeandFi
g ur
eNo. Resul
t

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ToughnessTest
s(QW-
1 70

SPECI
ME
N
NOTCH
NOTCH
TEST
I
MP
ACT
LATERAL
EXP.

DROP
WEI
GH
T

NO.

LOCATI
ON

TYPE
TEMP.

VALUES
%SHEAR
MI
LS
BREAK
NOBREAK

Fi
ll
e t

Wel
dTest(
Q W-
1 80

Resul
t-Sat
isf
a ct
o r
y:Yes No Penet
rat
ionI
nt
o
Par
e ntMet
a l
:Yes No

Macr
o -
-Resul
ts

Ot
h erTest
s

TypeofTest X-
R AYSATI
SF
ACTORY

Deposi
tAnal
ysi
s

Ot
h er VI
SU
ALACCEPTABLE

Wel
d er
'

sNameBROOKS,
C AMERON,
Z ANETELL,
C WI
K
Cl
o ckNo. St
a mpNo.

Test
sConduct
e dBy:I
NT
ERMOUNTAI
NT
ESTI
NG
CO. Labor
a t
o r
yTestNo.1090-
9 3t
h r
u1093-
9 3

Wecer
tif
ythatt
h est
a t
e ment
sint
h i
srecor
dar
ecor
rectandt
h att
h et
e stwel
d swer
epr
e par
e d,wel
d edandt
e st
e di
naccor
d ancewi
tht
h er
e qui
rement
sof

Sect
ionI
Xo
ft
h eASMECode.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON

Dat
e 11/
24/
93 By JOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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F I
C ATI
ONRECORD(
P QR)–601B

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CompanyName SUNDYNECORPORATO
IN
Pr
o cedur
eQual
if
icat
ion

Recor
dNo.601B Dat
e 11/
22/
93 WPSNo.601

Wel
d i
n gPr
o cess(
e s)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )MANUAL

JOI
N TS(
Q W-
4 02

)
37

DETAI
LS
:

.
0 6

P
†
LATE

XPI
PE
:SI
ZE
1.
2 "
.
0 6

SCHXXH

O.
D ..
8 40

WALLTHI
CK
NESS.
2 90

O
†
VERLAY

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA312-
8 1a
Temper
a t
u r
e NONE

TypeorGr
a deTP304
Ti
m e

P-
N o.8 t
oP-
N o.8
Ot
h er

Thi
ckness.
2 90

Di
a met
e r.
8 40(
1/2"PI
PE
)

Ot
h er

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.
8
TypeofGasorGases ARGON

Si
zeofEl
e ct
rode3/
32
Composi
ti
o nofGasMi
xtur
eWELDGRADE

Fi
ll
e rMet
a lF-
N o.6
Ot
h erARGONBACKI
NG
GAS

SFASpeci
fi
cat
ion5.
9

AWSCl
a ssi
fi
cat
ionER308L

Ot
h erFl
u xnotused

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove6G
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)UPHI
LL

Pol
a r
it
ySTRAI
GH
T

Ot
h er

Amps60-
1 30 Vol
ts 10-
1 3

Ot
h er

PREHEAT(
Q W-
4 06

)
TECHNI
Q UE(
Q W-
4 10

Pr
e heatTemp.75

F
°

Tr
a velSpeed2-
3IPM

I
nt
e
r
p assTemp.LESSTHAN35 F
0

°

St
ringorWeaveBeadSTRI
NG
W/
S LI
GH
TWEAVE

Ot
h er

Osci
ll
a t
ionNONE

Mul
ti
p assorSi
n gl
ePass(
P erSi
d e)MULTI
PL
E

Si
n gl
eofMul
ti
p l
eEl
e ct
rodesSI
NG
LE

Ot
h er

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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Page2of2

TENSI
L ETEST(
Q W-
1 50)(
*Cal
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTMA
I
TE
CHARACTEROF

SPECI
ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

O.
D .

I
.
D .

AREA

LB.

PSI


LOCATI

ON

601BT1 .
8 40 .
2 70 .
4 970 45,
400 *
9 1,
348/
9 1,
400 I
NWELD

601BT2 .
8 40 .
2 70 .
4 970 44,
200 *
8 8,
934/
8 8,
900 I
NWELD

Gui
ded

BendTest
s(QW-
1 60

TypeandFi
g ur
eNo. Resul
t

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ToughnessTest
s(QW-
1 70

SPECI
ME
N
NOTCH
NOTCH
TEST
I
MP
ACT
LATERAL
EXP.

DROP
WEI
GH
T

NO.

LOCATI
ON

TYPE
TEMP.

VALUES
%SHEAR
MI
LS
BREAK
NOBREAK

Fi
ll
e t

Wel
dTest(
Q W-
1 80

Resul
t-Sat
isf
a ct
o r
y:Yes No Penet
rat
ionI
nt
o
Par
e ntMet
a l
:Yes No

Macr
o -
-Resul
ts

Ot
h erTest
s

TypeofTestX-
RAY-
-SATI
SF
ACTORY Deposi
tAnal
ysi
s

Ot
h er VI
SU
AL ACCEPTABLE

Wel
d er
'sNameBROOKS,
CAMERON,
Z ANETELL,
CWI
K
Cl
o ckNo. St
ampNo. Test
s

Conduct
e dBy:I
NT
ERMOUNTAI
NT
ESTI
NG
CO. Labor
a t
o r
yTestNo.1094-
9 3t
h r
u1097-
9 3Wecer
tif
ythatt
h e

st
a t
e ment
sint
h i
srecor
dar
ecor
rectandt
h att
h et
e stwel
d swer
epr
e par
e d,wel
d edandt
e st
e di
naccor
d ancewi
tht
h er
e qui
rement
sofSect
ionI
Xo
ft
h eASME

Code.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON
Dat
e 11/
24/
93

By JOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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N GPROCEDURESPECI
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C ATI
ON(
WPS)–602

Page1of2

COMPANYNAME SUNDYNECORPORATI
ON
BY JOEBOHE

WELDN
IG
PROCEDURESPECI
FI
C
A

TI
ON
NO. 602 DATE9/
2 3/
93

SUPPORTPQRNO.
(S)602A,
6 02B REVI
SI
O
N

NO. "
A " DATE5/
03/
94

WELDI
NG
PROCESS(
E S)GTAW TYPE(
S )MANUAL

JOI
N TS(
Q W-
4 02)

JOI
NT
DESI
GN
GROOVE

BACKN
IG
(
Y ES) (
N O) X

BACKI
NG
MATERI
AL
(
T YPE)N/
A

DETAL
IS

P
†
LATE
37

XPI
PE
:SI
ZE
3"

SCH160

O.
D .3.
5

WALLTHI
CK
NESS.
4 38
.
0 6

OV
†
ERLAY

.
0 6

DESI
GN

BASEMETALS(
Q W-
4 03

P-
N O.8 GROUPNO. 1 TOP-
N O.8 GROUPNO. 1

OR

SPECI
FI
C
A

TI
ON
TYPEANDGRADE

TOSPECI
FI
C
A

TI
ON
TYPE&GRADE

OR

CHEM.ANALYSI
SA
NDMECH.PROP.

TOCHEM.ANALYSI
SA
NDMECH.PROP.

THC
IK
NESSRANGE:

BASEMETAL: GROOVE.
1 88-
.875 FI
LLE

T ALL

DEPOSI
TE
DWELDMETAL .

87 5”Max

PI
PE
DI
A.R

ANGE: GROOVEASQUALI
FI
E
D

BYOPERATOR FI
LLE

T ALL

OTHER:

FI
L LERMETALS(
Q W-
4 04

F-
N O.6 OTHER

A-
N O.8 OTHER

SPEC.NO.(
S FA)5.
9

AWSNO.(
C LASS)ER308L,ER316LASAPPLI
CA
BLE

SI
ZE
OFFI
LLE

RMETALS .
0 35-
.125

(
E LECTRODE,COLDWI
RE
,HOTWI
RE
,ETC.
)

ELECTRODE-
F LUX(
C LASS)

FLUXTRADENAME Notused

CONSUMABLEI
NS
ERT NONE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

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.29
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WELDI
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POSI
T I
ONS(
Q W-
4 05

)
POSTWELDHEATTREATMENT(
Q W-
4 07)

Posi
ti
o n(
s)ofGr
o ove ALL
Temper
a t
u r
eRange NONE

Wel
d i
n gPr
o gr
e ssi
o n:Up X Down
Ti
meRange

Posi
ti
o n(
s)ofFi
ll
e tALL

PREHEAT(
Q W-
4 06

)
GAS(
Q W-
4 08

Pr
e heatTemp. Mi
n . 60F
°

Shi
e l
d i
n gGas(
es)ARGON

I
nt
e
r
p assTemp.Max. 350

F
°

Per
centComposi
ti
o n(
Mix
tur
e s)WELDGRADE

Pr
e heatMai
n t
e nance CONTI
NU
OUS

Fl
o wRat
e 18-
2 2CFH

GasBacki
n g3-
7CFH

Tr
a i
li
n gShi
e l
d i
n gGasComposi
ti
o n NONE

ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Cur
rentACorDC DC(
P ul
sedcur
rneti
snott
obeused) Pol
a r
ityELECTRODENEGATI
VE

Amps(
R ange)SEEBELOW Vol
ts(
R ange) SEEBELOW

Tungst
e nEl
e ct
rodeSi
ze&Type(

ureTungsten,2%Thori
P a t
e d,Et
c .
)
3/
32;2%THORI
AT
ED

ModeofMet
a lTr
a nsf
e rf
o rGMAW

(
S pr
a yAr
c,Shor
tCi
rcui
ti
n gAr
c ,Et
c.)

El
e ct
rodeWi
reFeedSpeedRange

TECHNI
Q UE(
Q W-
4 10

St
ringorWeaveBead STRN
IG
ROOTWI
TH
STRI
NG
ORWEAVEFI
LL

Or
if
iceorGasCupSi
ze 3/
8-5/
8"

I
ni
t
a
i landI
nt
e
r
p assCl
e ani
n g(
B r
u shi
n g,Gr
indi
n g,Et
c.)CLEANFREEOFOI
LW
I
TH
ALCOHOL,USES.
S .BRUSHBETWEENPASSES

Met
h odofBackGougi
n gGRI
ND
,CHI
P,
ARCORMACHI
NE

Osci
ll
a t
ionNONE

Cont
a ctTubet
oWor
kDi
stance

Mul
ti
p l
eorSi
n gl
ePass(
P erSi
d e)MULTI
PL

Mul
ti
p l
eorSi
n gl
eEl
e ct
rodesSN
IG
LE

Tr
a velSpeed(
R ange)2-
3IPM

Peeni
n gNONEALLOWED

Ot
h er

FI
LLE

R
METAL
CURRENT
CURRENT

TRAVEL

WELD



TYPE
AMP
VOLT
SPEED

LAYER(
S )

PROCESS
CLASS
DI
A.

POLAR.

RANGE
RANGE
RANGE
OTHER/
C OMMENTS

1 GTAW .
0 35 DCEN 50-110 11-
2 2 2-
3IPM

1-
5 GTAW 1/
1 6 DCEN 80-150 11-
2 2 2-
3IPM

OVER5 GTAW 1/
8 DCEN 130-200 18-
2 4 2-
3IPM

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
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F I
C ATI
ONRECORD(
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Page1of2

CompanyName SUNDYNECORPORATO
IN

Pr
o cedur
eQual
if
icat
ionRecor
dNo.602A Dat
e 11/
22/
93

WPSNo.602

Wel
d i
n gPr
o cess(
es)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )MANUAL

JOI
N TS(
Q W-
4 02

37

DETAI
LS
:

P
†
LATE

.
0 6

XPI
PE
:SI
ZE
3"

SCH160

.
0 6

O.
D .3.
5

WALLTHC
IK
NESS.
4 38

O
†
VERLAY

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA312-
8 1a
Temper
a t
u r
e NONE

TypeorGr
a deTP316
Ti
m e

P-
N o.8 t
oP-
N o.8
Ot
h er

Thi
ckness.
4 38

Di
a met
e r3.
5(3"PI
PE
)

Ot
h er________________________________________________

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.8
TypeofGasorGasesARGON

Si
zeofEl
e ct
rode3/
32
Composi
ti
o nofGasMi
xtur
eWELDGRADE

Fi
ll
e rMet
a lF-
N o.6
Ot
h erARGONBACKI
NG
GAS

SFASpeci
fi
cat
ion5.
9

AWSCl
a ssi
fi
cat
ionER316L

Ot
h er

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove1G
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)
Pol
a r
it
ySTRAI
GH
T

Ot
h er

Amps60-
1 30 Vol
ts10-
1 3

Ot
h er

PREHEAT(
Q W-
4 06

)
TECHNI
Q UE(
Q W-
4 10

Pr
e heatTemp.75F
°

Tr
a velSpeed2-
3IPM

I
nt
e
r
p assTemp.LESSTHAN350F
°

St
ringorWeaveBeadSTRI
NG
W/
S LI
GH
TWEAVE

Ot
h er

Osci
ll
a t
ionNONE

Mul
ti
p assorSi
n gl
ePass(
P erSi
d e)MULTI
PL
E

Si
n gl
eofMul
ti
p l
eEl
e ct
rodesSI
NG
LE

Ot
h er

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

SHEET19of30

PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–602A

Page2of2

TENSI
L ETEST(
Q W-
1 50)(
*Cal
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTMA
I
TE
CHARACTEROF

SPECI
ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

WI
DT
H

THI
CK
NESS

AREA

LB.

PSI


LOCATI

ON

SUNDYNE
.
6 87 .
3 92 .
2 693 22,
975 *
8 5,
314/
8 5,
500 I
NPARENT

CORPORATI
ON3

16T1

SUNDYNE
.
6 90 .
4 01 .
2 767 24,
700 *
8 9,
266/
8 9,
300 I
NPARENT

CORPORATI
ON3

16T2

Gui
ded

BendTest
s(QW-
1 60

TypeandFi
g ur
eNo. Resul
t

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ToughnessTest
s(QW-
1 70

SPECI
ME
N
NOTCH
NOTCH
TEST
MP
I
ACT
LATERAL
EXP.

DROP
WEG
IH
T

NO.

LOCATI
ON

TYPE
TEMP.

VALUES
%SHEAR
MI
LS
BREAK
NOBREAK

Fi
ll
e t

Wel
dTest(
Q W-
1 80

Resul
t-Sat
isf
a ct
o r
y:Yes No Penet
rat
ionI
nt
o
Par
e ntMet
a l
:Yes No

Macr
o -
-Resul
ts

Ot
h erTest
s

TypeofTestX-
R AY-
-SATI
SF
ACTORY

Deposi
tAnal
ysi
s

Ot
h er VI
SU
ALACCEPTABLE

Wel
d er
'

sName DAVI
DP
ARKER Cl
o ckNo.4036 St
a mpNo

Test
sConduct
e dBy:I
NT
ERMOUNTAI
NT
ESTI
NG
CO. Labor
a t
o r
yTestNo.1088-
9 3

Wecer
tif
ythatt
h est
a t
e ment
sint
h i
srecor
dar
ecor
rectandt
h att
h et
e stwel
d swer
epr
e par
e d,wel
d edandt
e st
e di
naccor
d ancewi
tht
h er
e qui
rement
sof

Sect
ionI
Xo
ft
h eASMECode.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON

Dat
e 11/
24/
93 ByJOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
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PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–602B

Page1OF2

CompanyName SUNDYNECORPORATO
IN

Pr
o cedur
eQual
if
icat
ionRecor
dNo.602B Dat
e11/
22/
93 WPSNo.602

Wel
d i
n gPr
o cess(
e s)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )MANUAL

JOI
N TS(
Q W-
4 02

DETAI
LS
:

37

P
†
LATE

XPP
IE
:SI
ZE
3"

SCH160
.
0 6

O.
D .3.
5

WALLTHI
CK
NESS.
4 38
.
0 6

O
†
VERLAY

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA312-
8 1a
Temper
a t
u r
e NONE

TypeorGr
a deTP304
Ti
m e

P-
N o.8 t
oP-
N o.8
Ot
h er

Thi
ckness.
4 38

Di
a met
e r3.
5(3"PI
PE
)

Ot
h er

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.8
TypeofGasorGasesARGON

Si
zeofEl
e ct
rode3/
32
Composi
ti
o nofGasMi
xtur
eWELDGRADE

Fi
ll
e rMet
a lF-
N o.6
Ot
h erARGONBACKI
NG
GAS

SFASpeci
fi
cat
ion5.
9

AWSCl
a ssi
fi
cat
ionER308L

Ot
h er

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove1G
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)
Pol
a r
it
ySTRAI
GH
T

Ot
h er

Amps60-
1 30 Vol
ts10-
1 3

Ot
h er

PREHEAT(
Q W-
4 06

)
TECHNI
Q UE(
Q W-
4 10

Pr
e heatTemp.75F
°

Tr
a velSpeed2-
3IPM

I
nt
e
r
p assTemp.LESSTHAN350F
°

St
ringorWeaveBeadSTRN
IG
W/
S LI
GH
TWEAVE

Ot
h er

Osci
ll
a t
ionNONE

Mul
ti
p assorSi
n gl
ePass(
P erSi
d e)MULTI
PL
E

Si
n gl
eofMul
ti
p l
eEl
e ct
rodesSI
NG
LE

Ot
h er

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

SHEET21of30

PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–602B

Page2OF2

TENSI
L ETEST(
Q W-
1 50)(
*Cal
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTMA
I
TE
CHARACTEROF

SPECI
ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

WI
DT
H

THI
CK
NESS

AREA

LB.

PSI


LOCATI

ON

SUNDYNE
.
7 25 .
4 04 .
2 929 25,
750 *
8 7,
914/
8 7,
900 I
NPARENT

CORPORATI
ON

304T1

SUNDYNE
.
6 02 .
3 98 .
2 396 21,
600 *
9 0,
150/
9 1,
600 I
NPARENT

CORPORATI
ON

304T2

Gui
ded

BendTest
s(QW-
1 60

TypeandFi
g ur
eNo. Resul
t

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ROOTBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

FACEBEND/
Q W-
4 63.
1 (
d ) SATI
SF
ACTORY

ToughnessTest
s(QW-
1 70

SPECI
ME
N
NOTCH
NOTCH
TEST
MP
I
ACT
LATERAL
EXP.

DROP
WEG
IH
T

NO.

LOCATI
ON

TYPE
TEMP.

VALUES
%SHEAR
MI
LS
BREAK
NOBREAK

Fi
ll
e t

Wel
dTest(
Q W-
1 80

Resul
t-Sat
isf
a ct
o r
y:Yes No Penet
rat
ionI
nt
o
Par
e ntMet
a l
:Yes No

Macr
o -
-Resul
ts

Ot
h erTest
s

TypeofTest X-
R AY-
-SATI
SF
ACTORY

Deposi
tAnal
ysi
s

Ot
h er VI
SU
ALACCEPTABLE

Wel
d er
'

sName BOBBUCK Cl
o ckNo.4004 St
a mpNo.

Test
sConduct
e dBy:I
NT
ERMOUNTAI
NT
ESTI
NG
CO. Labor
a t
o r
yTestNo.1089-
9 3

Wecer
tif
ythatt
h est
a t
e ment
sint
h i
srecor
dar
ecor
rectandt
h att
h et
e stwel
d swer
epr
e par
e d,wel
d edandt
e st
e di
naccor
d ancewi
tht
h er
e qui
rement
sof

Sect
ionI
Xo
ft
h eASMECode.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON

Dat
e 11/
24/
93 By JOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

SHEET22of30

WELDI
N GPROCEDURESPECI
F I
C ATI
ON(
WPS)–603

Page1OF2

COMPANYNAME SUNDYNECORPORATI
ON
BY JOEBOHE

WELDI
NG
PROCEDURESPECI
FI
C
A

TI
ON
NO.603 DATE 9/
23/
93

SUPPORTPQRNO.
(S)603A,603B REVI
SI
O
N

NO."
A " DATE5/
03/
94

WELDI
NG
PROCESS(
E S) GTAW TYPE(
S ) MANUAL

JOI
N TS(
Q W-
4 02)

JOI
NT
DESI
GN
GROOVE

BACKI
NG
(
Y ES) (
N O) X

37

BACKI
NG
MATERI
AL
(
T YPE)N/
A

DETAI
LS

.
0 6

XPLATE1"

P
†
I
PE
:SI
ZE

SCH
.
0 6

O.
D .

WALLTHI
CK
NESS

OV
†
ERLAY

DESI
GN

BASEMETALS(
Q W-
4 03

P-
N O.8 GROUPNO. 1 TOP-
N O.8 GROUPNO. 1

OR

SPECI
FI
C
A

TI
ON
TYPEANDGRADE

TOSPECI
FI
C
A

TI
ON
TYPE&GRADE

OR

CHEM.ANALYSI
SA
NDMECH.PROP.

TOCHEM.ANALYSSA
I
NDMECH.PROP.

THI
CK
NESSRANGE:

BASEMETAL: GROOVE .
1 88-
1 .
1 FI
LLE

T ALL

DEPOSI
TE
DWELDMETAL.
2 .
0 ”Max

PI
PE
DI
A.R

ANGE: GROOVEN/
A FI
LLE

T ALL

OTHER:ALL

FI
L LERMETALS(
Q W-
4 04

F-
N O. 6 OTHER

A-
N O. 8 OTHER

SPEC.NO.(
S FA)5.
9

AWSNO.(
C LASS)ER308L,ER316LASAPPLI
CA
BLE

SI
ZE
OFFI
LLE

RMETALS.
0 35-
.125

(
E LECTRODE,COLDWI
RE
,HOTWI
RE
,ETC.
)

ELECTRODE-
F LUX(
C LASS)

FLUXTRADENAME Notused

CONSUMABL N
EIS
ERT NONE

FORMI
S O2532,REV:
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6 0,Rev.I–11/
1 3/
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WELDI
N GPROCEDURESPECI
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ON(
WPS)–603

Page2OF2

POSI
T I
ONS(
Q W-
4 05

POSTWELDHEATTREATMENT(
Q W-
4 07)

Posi
ti
o n(
s)ofGr
o ove ALL Wel
d i
n g

Temper
a t
u r
eRange 2,
0 00F±2
°
5°
Ti
me

Pr
o gr
e ssi
o n:Up X Down Posi
ti
o n(
s)of

Range 1HOURPERI
NC
HOFTHI
CK
NESS

Fi
ll
e tALL

PREHEAT(
Q W-
4 06

Pr
e heatTemp.Mi
n .60F

GAS(
Q W-
4 08

I
nt
e
r
p assTemp.Max.350F
°
Pr
e heat

Shi
e l
d i
n gGas(
es) ARGON Per
c ent

Mai
n t
e nance CONTI
NU
OUS

Composi
ti
o n(
Mix
tur
e s) WELDGRADE

Fl
o wRat
e 18-
2 2CFH

GasBacki
n g3-
7CFH

Tr
a i
li
n gShi
e l
d i
n gGasComposi
ti
o n NONE

ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Cur
rentACorDCDC(
P ul
sedcur
renti
snott
obeused) Pol
a r
ity ELECTRODENEGATI
VE

Amps(
R ange)SEEBELOW Vol
ts(
R ange) SEEBELOW

Tungst
e nEl
e ct
rodeSi
ze&Type(

ureTungsten,2%Thori
P a t
e d,Et
c .
) 3/
32;2%THORI
NA
TED ModeofMet
a l

Tr
a nsf
e rf
o rGMAW

(
S pr
a yAr
c,Shor
tCi
rcui
ti
n gAr
c ,Et
c.)

El
e ct
rodeWi
reFeedSpeedRange

TECHNI
Q UE(
Q W-
4 10

St
ringorWeaveBeadSTRN
IG
ROOTWI
TH
STRI
NG
ORWEAVEFI
LL
Or
ifi
ceorGas

CupSi
ze 3/
8-5/
8" I
ni
ti

alandI
nt
e
r
p assCl
e ani
n g(
B r
u shi
n g,

Gr
indi
n g,Et
c.)CLEANFREEOFOI
LW
I
TH
ALCOHOL,USES.
S .BRUSHBETWEENPASSES

Met
h odofBackGougi
n g GRI
ND
,CHI
P,
ARCORMACHI
NE

Osci
ll
a t
ion NONE

Cont
a ctTubet
oWor
kDi
stance

Mul
ti
p l
eorSi
n gl
ePass(
P erSi
d e) MULTI
PL

Mul
ti
p l
eorSi
n gl
eEl
e ct
rodes SI
NG
LE Tr
a velSpeed(
R ange)2-

3I
PM
Peeni
n g NONE-
A LLOWED

Ot
h er

FI
LL
R
E
METAL
CURRENT
CURRENT

TRAVEL

WELD



TYPE
AMP
VOLT
SPEED

LAYER(
S )

PROCESS
CLASS
DI
A

. POLAR.

RANGE
RANGE
RANGE
OTHER/
C OMMENTS

1
GTAW .
0 35 DCEN 50-110 11-
2 2 2-
3IPM

1-
5 GTAW 1/
1 6 DCEN 80-150 11-
2 2 2-
3IPM

OVER GTAW 1/
8 DCEN 130-200 18-
2 4 2-
3IPM

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

SHEET24of30

PROCEDUREQUALI
F I
C ATI
ONRECORD(
P QR)–603A

Page1of2

CompanyName SUNDYNECORPORATO
IN

Pr
o cedur
eQual
if
icat
ionRecor
dNo.603A Dat
e1/
21/
94

WPSNo.603

Wel
d i
n gPr
o cess(
e s)GTAW

Types(
manual
,Aut
o mat
ic,Semi
-Aut
o )MANUAL

JOI
N TS(
Q W-
4 02

DETAI
LS
:

37

XPLATE1"

P
†
I
PE
:SI
ZE

SCH
.
0 6

O.
D .

WALLTHI
CK
NESS

.
0 6

O
†
VERLAY

BASEMETAL(
Q W-
4 03

)
POSTWELDHEATTREATMENT(
Q W-
4 07

Mat
e r
ialSpec.ASTMA240-
9 1a
Temper
a t
u r
e 2000F
°

TypeorGr
a de 316L
Ti
me 1HOUR

P-
N o. 8 t
oP-
N o. 8 T
Ot
h er

Thi
ckness 1"

Di
a met
e r

Ot
h er________________________________________________

FI
L LERMETALS(
Q W-
4 04

)
GAS(
Q W-
4 08

Wel
dMet
a lAnal
ysi
sA-
N o.8
TypeofGasorGases ARGON

Si
zeofEl
e ct
rode 3/
32
Composi
ti
o nofGasMi
xtur
e WELDGRADE

Fi
ll
e rMet
a lF-
N o. 6
Ot
h er20CFH

SFASpeci
fi
cat
ion 5.
9

AWSCl
a ssi
fi
cat
ionER316L

Ot
h er

POSI
T I
ON(
Q W-
4 05

)
ELECTRI
C ALCHARACTERI
S TI
C S(
Q W-
4 09

Posi
ti
o nofGr
o ove 1G
Cur
rentDC

Wel
dPr
o gr
e ssi
o n(
U phi
ll
,Downhi
ll
)
Pol
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Amps 120-
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PREHEAT(
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TECHNI
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Osci
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Si
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Ot
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FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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F I
C ATI
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TENSI
L ETEST(
Q W-
1 50)(
*Cal
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTI
MA
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CHARACTEROF

SPECI
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N

TOTALLOAD
UNI
TS
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LU
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NO.

WI
DT
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LOCATON

T#1 .
6 88 .
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BendTest
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TypeandFi
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SI
DE
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Q W-
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1 (
b )

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ACTORY

SI
DE
BEND/
Q W-
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1 (
b ) SATI
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ACTORY

SD
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BEND/
Q W-
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b ) SATI
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ACTORY

SI
DE
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b ) SATI
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ToughnessTest
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SPECI
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N
NOTCH
NOTCH
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MP
ACT
LATERAL
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DROP
WEI
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NO.

LOCATI
ON

TYPE
TEMP.

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TypeofTest

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Wel
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Test
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NT
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NG
CO. Labor
a t
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Wecer
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ON

Dat
e 1/
25/
94 By JOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
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-60

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F I
C ATI
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CompanyName SUNDYNECORPORATI
ON

Pr
o cedur
eQual
if
icat
ionRecor
dNo.603B Dat
e 1/
21/
94

WPSNo.603

Wel
d i
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es)GTAW

Types(
manual
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FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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F I
C ATI
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TENSI
L ETEST(
Q W-
1 50)(
*Cal
c ul
a t
e d/
Measur
e d)

ULTMA
I
TE
ULTI
MA
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CHARACTEROF

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ME
N

TOTALLOAD
UNI
TS
TRESS
FAI
LU
RE&

NO.

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DT
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Wel
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sName PAULCAMERON Cl
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a mpNo.

Test
sConduct
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NT
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CO. Labor
a t
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yTestNo.060-
9 4

Wecer
tif
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h eASMECode.

Per Car
lE.Fox Manuf
a ct
u r
e r SUNDYNECORPORATI
ON

Dat
e 1/
25/
94 By JOEBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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PROCEDUREQUALI
F I
C ATI
O NRECORD(
P QR)–604

Page1of3

CompanyName SUNDYNECORPORON

Pr
o cedur
eQual
if
icat
ionRecor
dNo.604 Dat
e 11/
13/
2009

WPSNo.

Wel
d i
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Types(
manual
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JOI
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DETAL
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FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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TENSI
L ETEST(
Q W-
1 50)(
C al
c ul
a t
e d/
Measur
e d)

SPECI
ME
N

ULTI
MA
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ULTI
MA
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CHARACTEROF

WD
IT
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IN)

THI
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NESS(
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AREA

TOTALLOAD
UNI
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FAI
LU
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NO.

LB.

PSI


LOCATON

1 0.
7 510 0.
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sNameBROOKS,TI
M
Cl
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Test
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Manuf
a ct
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Dat
e 11/
13/
2009 By JOEGBOHE

FORMI
S O2532,REV:
B PN05.
2 9-
6 0,Rev.I–11/
1 3/
0 9

 STANDARDSNO PN05
.29
-60

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F I
C ATI
O NRECORD(
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Page3of3

CHEMI
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Sampl
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FORMI
S O2532,REV:
B PN05.
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 166000Car
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-22
2-0
01-
001 136
4
44-
445TS(2
,

8POLE) R
GZE
ESD 3
M SP
-75
0-0
48-
201 866 3
M SP-
700-
019-
701 865

2
10 R
GZE
SDX-2
001 3
M SP
-22
2-0
00-
901 123 3
M SP
-25
2-0
21-
701 136
4
44-
445TS(2
,

8POLE) R
GZE
ESDX 3
M SP
-75
0-0
48-
301 866 3
M SP-
700-
019-
701 865

2
10(2
,

8PO
LE)R
GZE
ESD(X
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M SP
-22
2-0
00-
901 123 3
M SP
-25
2-0
21-
701 136
4
44-
445T(4,

6PO L
E) R
GZE
SDX-2
001 5
1-90
5-8
99-
005 866 3
M SP-
750-
074-
001 865

2
10(4
,

6PO
LE)R
GZE
ESD(X
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M SP
-22
2-0
45-
801 123 3
M SP
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2-0
45-
902 136
4
44-
445T(4,

6PO L
E) R
GZE
ESD 5
1-90
5-8
99-
003 866 3
M SP-
750-
074-
001 865

2
10 R
GZZ
(E)
SD 3
M SP
-21
2-0
00-
701 134 3
M SP
-21
2-0
00-
801 155

4
44-
445T(4,

6PO L
E) R
GZE
ESDX 5
1-90
5-8
99-
005 866 3
M SP-
750-
074-
001 865

2
50 R
GZP 3
M SP
-23
3-0
00-
801 125 3
M SP
-23
3-0
01-
101 133
B
444-
B445T(4
,

6POLE) R
GZE
ESD 5
1-90
5-8
99-
003 866 3
M SP-
700-
019-
701 865

2
50 R
GZP
SD 3
M SP
-22
3-0
00-
902 265 3
M SP
-22
3-0
01-
002 271

B
444-
B445T(4
,

6POLE) R
GZE
ESDX 5
1-90
5-8
99-
005 866 3
M SP-
700-
019-
701 865

2
50 R
GZE
SD 3
M SP
-22
3-0
00-
901 265 3
M SP
-22
3-0
01-
001 271

4
44-
445 R
GZZ
(E)
SD 5
1-90
5-8
99-
501 104
5 51
-905-
898-
502 921

2
50 R
GZE
SDX-2
001 3
M SP
-22
3-0
00-
901 265 3
M SP
-25
3-0
21-
501 271

B
440T R
GZP
,

RGZPSD
,

RGZ
ESD 5
1-90
5-8
99-
003 866 51
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898-
006 110
6

2
50(2
,

8PO
LE)R
GZE
ESD(X
) 3
M SP
-22
3-0
00-
901 265 3
M SP
-25
3-0
21-
501 271

4
47-
449T R
GZP
,

RGZPSD
,

RGZ
ESD 5
1-90
5-9
38-
003 134
1 51
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898-
010 110
6

2
50(4
,

6PO
LE)R
GZE
ESD(X
) 3
M SP
-22
3-0
45-
801 265 3
M SP
-22
3-0
45-
902 271

4
47-
449TS R
GZP
,

RGZPSD
,

RGZ
ESD 5
1-90
5-8
98-
013 866 51
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898-
006 865

2
50 R
GZZ
(E)
SD 3
M SP
-21
3-0
00-
701 206 3
M SP
-21
3-0
00-
801 200
4
47-
449TS(2,

8POLE) R
GZE
SDX-2
001 3
M SP
-75
0-0
48-
301 866 3
M SP-
700-
019-
701 865

2
80 R
GZP
,

RGZPSD 5
1-90
5-9
67-
005 166 5
1-90
6-0
37-
001 151

4
47-
449TS(2,

8POLE) R
GZE
ESD(X
) 3
M SP
-75
0-0
48-
301 866 3
M SP-
700-
019-
701 865

2
80 R
GZE
SD 5
1-90
5-9
67-
003 166 5
1-90
5-9
67-
004 151

4
47-
449T(4,

6PO L
E) R
GZE
SDX-2
001 5
1-90
5-9
38-
003 134
1 3
M SP-
750-
074-
001 865

2
80 R
GZE
SDX-2
001 3
M SP
-71
0-0
92-
001 166 3
M SP
-71
0-0
42-
101 151

4
47-
449T(4,

6PO L
E) R
GZE
ESD(X
) 5
1-90
5-9
38-
003 134
1 3
M SP-
750-
074-
001 865

2
80(2
,

8PO
LE)R
GZE
ESD(X
) 3
M SP
-71
0-0
92-
001 166 3
M SP
-71
0-0
42-
101 151

B
447-
B449T(4
,

6POLE) R
GZE
ESD(X
) 5
1-90
5-8
99-
005 866 3
M SP-
700-
019-
701 865

2
80(4
,

6PO
LE)R
GZE
ESD(X
) 3
M SP
-71
0-1
10-
801 166 3
M SP
-71
0-1
10-
902 151

4
47-
449 R
GZZ
(E)
SD 5
1-90
5-8
99-
506 146
5 51
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898-
515 134
1

2
80 R
GZZ
(E)
SD 5
1-90
5-9
67-
001 244 5
1-90
5-9
67-
002 244
S
449L
S R
GZE
SD 5
1-90
6-0
88-
001 113
6 51
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098-
003 164
3

3
20 R
GZP
,

RGZPSD 5
1-90
5-9
68-
005 284 5
1-90
6-0
39-
001 245
S
449SS R
GZE
SD 5
1-90
6-0
98-
001 139
3 51
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098-
002 164
3

3
20 R
GZE
SD 5
1-90
5-9
68-
003 555 5
1-90
5-9
68-
004 245

B
444
T-B 4
4 9
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di

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3
20(2
,

8PO
LE)R
GZE
SDX-2
001 3
M SP
-72
0-0
95-
101 555 3
M SP
-77
0-0
09-
601 245

b
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20(4
,

6PO
LE)R
GZE
SDX-2
001 3
M SP
-72
0-0
94-
901 555 3
M SP
-77
0-0
09-
601 245

3
20(2
,

8PO
LE)R
GZE
ESD 3
M SP
-72
0-0
94-
901 555 3
M SP
-77
0-0
09-
601 245

3
20(2
,

8PO
LE)R
GZE
ESDX 3
M SP
-72
0-0
95-
101 555 3
M SP
-77
0-0
09-
601 245

3
20(4
,

6PO
LE)R
GZE
ESD(X
) 3
M SP
-72
0-1
10-
801 355 3
M SP
-72
0-1
10-
902 355

3
20 R
GZZ
(E)
SD 5
1-90
5-9
68-
001 602 5
1-90
5-9
68-
002 474

B
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 REPLACEMENTS HAF
TSEAL
S

ENDCAPS
140
-40
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EMENSP ART# L
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F
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1
40T R
GZE
SD 3
M SP
-22
0-0
01-
901 1
5 3
M SP
-22
0-00
2-10
1 1
1
1
40 R
GZP
SD,

RGZE
SD,

RGZZ
(E)
SD 4
M SP-
220-
002-
301 17 4
M SP
-22
0-00
2-30
1 1
7

1
40T R
GZE
SDX-2
001 3
M SP
-22
0-0
01-
901 1
5 3
M SP
-22
0-04
7-30
1 3
8

1
40 R
GZE
SDX-2
001 V
RI

NGV25S-
NBR CF VRI

N
GV 2
5S-NBR CF

1
40T R
GZE
ESD(X
) 3
M SP
-22
0-0
01-
901 1
5 3
M SP
-22
0-04
7-30
1 3
8

1
40T R
GZZ
(E)
SD 3
M SP
-21
0-0
01-
401 3
5 3
M SP
-21
0-00
1-50
1 3
3
1
40 R
GZE
ESD 3
M SP-
220-
002-
301 17 3
M SP
-22
0-00
2-30
1 1
7

1
80T/

U R
GZE
SD 3
M SP
-22
1-0
01-
901 1
5 3
M SP
-22
1-00
2-10
1 1
3
1
40 R
GZE
ESDX 5
1-39
6-796
-02
4 363 5
1-39
6-7
96-0
24 363

1
80T R
GZE
SDX-2
001 3
M SP
-22
1-0
01-
901 1
5 3
M SP
-22
1-00
2-10
1 1
3
1
80 R
GZP
SD,

RGZE
SD,

RGZZ
(E)
SD 4
M SP-
220-
002-
302 18 4
M SP
-22
0-00
2-30
2 1
8

1
80T(2
,

8POLE) R
GZE
ESD(X
) 3
M SP
-22
1-0
01-
901 1
5 3
M SP
-22
1-00
2-10
1 1
3
1
80 R
GZE
SDX-2
001 V
RI

NGV30S-
NBR CF VRI

N
GV 3
0S-NBR CF

1
80T(4
,

6POLE) R
GZE
ESD(X
) 3
M SP
-22
1-0
47-
201 3
8 3
M SP
-22
1-04
7-20
1 3
8
1
80 R
GZE
ESD 3
M SP-
220-
002-
302 18 3
M SP
-22
0-00
2-30
2 1
8

1
80T R
GZZ
(E)
SD 3
M SP
-21
1-0
01-
401 4
0 3
M SP
-21
1-00
1-50
1 3
6

1
80 R
GZE
ESDX 5
1-39
6-796
-02
5 363 5
1-39
6-7
96-0
25 363

2
10T/

U R
GZE
SD 3
M SP
-22
2-0
01-
901 2
0 3
M SP
-22
2-00
2-10
1 1
9

2
10T R
GZE
SDX-2
001 3
M SP
-22
2-0
01-
901 2
0 3
M SP
-22
2-00
2-10
1 1
9
2
10 R
GZP
SD,

RGZE
SD,

RGZZ
(E)
SD 4
M SP-
220-
002-
303 21 4
M SP
-22
0-00
2-30
3 2
1

2
10T(28P
,
OLE) R
GZE
ESD(X
) 3
M SP
-22
2-0
01-
901 2
0 3
M SP
-22
2-00
2-10
1 1
9
2
10 R
GZE
SDX-2
001 V
RI

NGV40S-
NBR CF VRI

N
GV 4
0S-NBR CF

2
10T(4
,

6POLE) R
GZE
ESD(X
) 3
M SP
-22
2-0
47-
201 2
0 3
M SP
-22
2-04
7-20
1 1
9
2
10 R
GZE
ESD 3
M SP-
220-
002-
303 22 3
M SP
-22
0-00
2-30
3 2
1

2
10T R
GZZ
(E)
SD 3
M SP
-21
2-0
01-
401 5
7 3
M SP
-21
2-00
1-50
1 5
5
2
10 R
GZE
ESDX 5
1-39
6-796
-02
6 379 5
1-39
6-7
96-0
26 379

2
50T/

U R
GZE
SD 3
M SP
-22
3-0
01-
901 3
5 3
M SP
-22
3-00
2-10
1 3
4

2
50 R
GZP
SD,

RGZE
SD,

RGZZ
(E)
SD 4
M SP-
220-
002-
304 22 4
M SP
-22
0-00
2-30
4 2
2

2
50T R
GZE
SDX-2
001 3
M SP
-22
3-0
01-
901 3
5 3
M SP
-22
3-00
2-10
1 3
4

2
50T(2
,

8POLE) R
GZE
ESD(X
) 3
M SP
-22
3-0
01-
901 3
5 3
M SP
-22
3-00
2-10
1 3
4
2
50 R
GZE
SDX-2
001 V
RI

NGV45S-
NBR CF VRI

N
GV 4
5S-NBR CF

2
50T(4
,

6POLE) R
GZE
ESD(X
) 3
M SP
-22
3-0
47-
201 3
5 3
M SP
-22
3-04
7-20
1 3
4
2
50 R
GZE
ESD 3
M SP-
220-
002-
304 22 3
M SP
-22
0-00
2-30
4 2
2

2
50T R
GZZ
(E)
SD 3
M SP
-21
3-0
01-
401 7
0 3
M SP
-21
3-00
1-50
1 6
7
2
50 R
GZE
ESDX 5
1-39
6-796
-02
7 442 5
1-39
6-7
96-0
27 442

2
80T/

TS/

U R
GZE
SD 5
1-77
1-2
34-
001 2
0 5
1-77
1-2
34-0
01 2
0
2
80T/

TS R
GZP
,

RGZPSD
,

RGZESD
,

RGZZ
(E)
SD 5
1-39
6-537
-00
9 24 5
1-39
6-5
37-0
09 2
4

2
80T/

TS R
GZE
SDX-2
001 5
1-77
1-2
34-
001 2
0 5
1-77
1-2
34-0
01 2
0
2
80T/

TS R
GZE
SDX-2
001,

RG Z
EES
D V
RI

NGV50S-
NBR CF VRI

N
GV 5
0S-NBR CF

2
80TS(2
,

8POLE) R
GZE
ESD(X
) 5
1-77
1-2
34-
001 2
0 5
1-77
1-2
34-0
01 2
0

2
80TS(
2PO L
E) R
GZE
ESDX 5
1-39
6-796
-01
6 458 5
1-39
6-7
96-0
21 458

2
80T(4
,

6POLE) R
GZE
ESD(X
) 3
M SP
-71
0-1
11-
901 2
0 3
M SP
-71
0-11
1-90
1 2
0

2
80T/

TS R
GZZ
(E)
SD 5
1-77
1-2
30-
001 8
2 5
1-77
1-2
30-0
01 8
2
2
80T/

TS(4
,

6POL
E) R
GZE
ESDX 5
1-39
6-796
-01
5 458 5
1-39
6-7
96-0
21 458

3
20TTS
/
/

U R
GZE
SD 5
1-77
1-2
36-
001 2
8 5
1-77
1-2
36-0
01 2
8
3
20TTS
/
R
GZP
,

RGZPSD
,

RGZESD
,

RGZZ
(E)
SD 5
1-39
6-537
-00
6 25 5
1-39
6-5
37-0
06 2
5

3
20T/

TS R
GZE
SDX-2
001 5
1-77
1-2
36-
001 2
8 5
1-77
1-2
36-0
01 2
8
3
20TS(
2PO L
E) R
GZE
SDX-2
001 5
1-39
6-796
-01
8 482 VRI

N
GV 6
0S-NBR CF

3
20TS(28P
,
OLE) R
GZE
ESD(X
) 5
1-77
1-2
36-
001 2
8 5
1-77
1-2
36-0
01 2
8
3
20T/

TS(4
,

6POL
E) R
GZE
SDX-2
001 5
1-39
6-796
-01
7 482 VRI

N
GV 6
0S-NBR CF

3
20T(4
,

6POLE) R
GZE
ESD(X
) 3
M SP
-72
0-1
11-
901 2
8 3
M SP
-72
0-11
1-90
1 5
3

3
20T/

TS R
GZE
ESD V
RI

NGV60S-
NBR CF VRI

N
GV 6
0S-NBR CF

3
20T/

TS R
GZZ
(E)
SD 5
1-77
1-2
35-
001 9
6 5
1-77
1-2
35-0
01 9
6

3
60TTS
/
/

U R
GZE
SD 5
1-77
1-2
98-
001 5
3 5
1-77
1-2
98-0
01 5
3
3
20TS(
2PO L
E) R
GZE
ESDX 5
1-39
6-796
-01
8 482 5
1-52
1-1
10-0
05 482

3
60T/

TS R
GZE
SDX-2
001 5
1-77
1-2
98-
001 5
3 5
1-77
1-2
98-0
01 5
3
3
20T/

TS(4
,

6POL
E) R
GZE
ESDX 5
1-39
6-796
-01
7 482 5
1-52
1-1
10-0
05 482

3
60TS(2
,

8POLE) R
GZE
ESD(X
) 5
1-77
1-2
98-
001 5
3 5
1-77
1-2
98-0
01 5
3
3
60T/

TS R
GZP
,

RGZPSD
,

RGZESD 5
1-39
6-537
-01
2 27 5
1-39
6-5
37-0
12 2
7

3
60T(46P
,
OLE) R
GZE
ESD(X
) 3
M SP
-73
0-1
11-
901 5
3 3
M SP
-73
0-11
1-90
1 5
3
3
60TS(
2PO L
E) R
GZE
SDX-2
001 5
1-39
6-796
-02
0 553 VRI

N
GV 7
0S-NBR CF

3
60T/

TS R
GZZ
(E)
SD 5
1-77
1-2
97-
001 271 5
1-77
1-2
97-0
01 271

3
60T/

TS(4
,

6POLE
) R
GZE
SDX-2
001 5
1-39
6-796
-01
9 553 VRI

N
GV 7
0S-NBR CF

4
00T/

TS/

U R
GZP
SD,

RGZE
SD 5
1-77
1-1
30-
001 9
3 5
1-77
1-1
30-0
02 100

3
60T/

TS R
GZE
ESD V
RI

NGV70S-
NBR CF VRI

N
GV 7
0S-NBR CF

4
00T/

TS R
GZE
SDX-2
001,

RG Z
EES
D(X
) 5
1-77
1-1
30-
001 9
3 5
1-77
1-1
30-0
02 100

4
00T/

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Sund yn eC o r
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s undyne.com

SA-
0 7-
1 1-
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..
..
..
..
..
..
..6
9

Bear
ingandShaf
tC
l
e ar
a nces.

.
...
..
..
.32

ThomasSNSpacerTypeVer
tical&

Reassembl
yoft
h
eLMV-
3 11.

.
...
..
..
..
..
.33

Hor
izont
a lCoupl
ingSpeci
fic
t
aions7

0

Gear
b oxSealAssembl
y.
.
...
..
..
..
..
..
..
..
..41

Met
a st
reamCoupl
ingSpeci
fic
t
aions

St
e psf
or
Si
n gl
eSealOnl
y.
.
...
..
..
..
..
..
..42

.
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..7
0

St
e psf
or
DualPr
e ssur
ized(
Doubl
e
Gear
b oxLubeOi
lSpeci
fica

t
ions.

.
...71

Seal
)Onl
y.
.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..44

Gear
b oxPar
tsLi
s t

.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
.73

St
e psf
or
DualUnpr
e ssur
ized

Gear
b oxRepl
a cementPar
ts.

.
...
..
..
..
..7
4

(
T andem)SealOnl
y.
.
...
..
..
..
..
..
..
..
..
..
..
..
..47

Tor
q ueSpeci
fica

t
ions.

.
...
..
..
..
..
..
..
..
..
..
..7
5

St
e psf
or
Si
n gl
eSealwi
thI
s ol
a t
ion

Bushi
n gOnl
y .
.
.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
.50

Mechani
c alSeal
s.
.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..7
6

St
e psf
or
Si
n gl
eSealwi
thSt
e am

PumpDi
s assembl
yRepl
a cement

Bushi
n gOnl
y .
.
.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
.53

Par
ts.
.
.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
.78

Thr
o atBushi
n gOpt
ionf
or
Si
n gl
e

PumpsPar
tsLi
s t

.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..7
9

SealandTandemSealOnl
y.
.
...
..
..
..
..
.56

Si
n gl
eSealAr
rangementandPar
ts8

0

Cont
inuat
ionf
or
Si
n gl
e ,Dual

Pr
e ssur
ized(
Doubl
e )
,Tandem,and
Do ubleS ealAr r
a ng eme nta ndP art
s

.
..
..
..
..
..
..
..
..
..
..
...
..
..
..
...
..
..
..
..
..
..
..
...
..
..
..
..
..
..
..
..
.8 1

Sund yn eC o r
p orati
o n i
ii
ht
tp:
/ /www.
s undyne.com

SA-
0 7-
1 1-
2 5,RevOrig Mar2009

TandemSealAr
rangementandPar
ts
PumpCasi
ngandSealHousi
ng

.
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..8
2

(
Expl
odedVi
ew)

.
...
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..86

Separ
a t
o rAr
rangement
s.
.
...
..
..
..
..
..
..
..
.83

Gasket
s
.
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..87

PumpandGear
b oxCr
o ssSect
ion

I
NDEX.
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
..88

(
S i
n gl
eSealAr
rangement
)

..
..
..
..
..
..
..
..
.84

LMV-
3 11Gear
b ox(
E xpl
o dedVi
e w)

.85

Sund yn eC o r
p orati
o n i
v

ht
tp:
/ /www.
s undyne.com

SA-
0 7-
1 1-
2 5,RevOrig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
N TRODUCTI
O N

Sundy
n eCe
n t
rif
uga
lPumps

SundyneAPIp
mp
u spr
o vi
d ehi
g h-
e ner
g y
Thi
smanualpr
e sent
sinst
a l
lat
ion,ser
v i
cing,

per
for
manceandcompet
iti
veef
fici
e nci
e si
na
t
roubl
e shoot
ing,mai
n t
e nanceandspar
epar
ts

compactuni
tthati
seasyt
omai
n t
a i
n .Sundyne
i
n f
o r
mat
ionf
o rt
h el
a t
e stconf
igur
a t
ionof

pumpsar
esi
n gl
est
a get
h atut
il
izeani
n t
e gr
a l

Sundynecent
rif
u galpumps.

gear
b ox.Desi
g nedt
oincr
e aset
h epr
e ssur
eofa

Not
e :
Par
e nt
h et
icalnumber
sincl
u dedi
nthe

cont
inuousf
lowoff
lui
dbyappl
yingcent
rif
u gal

t
e xtcor
respondt
oit
e mnumber
sont
h e

act
ion,Sundynepumpsar
emostcommonl
y

i
ll
u st
rat
e df
igur
e s.Thecor
rectspar
e

usedi
nHPI
,C
PI
,an

dBoi
lerFeedappl
icat
ions.

par
tcanbeor
d er
e df
o ranygener
a t
ion

Commonl
yappl
iedi
nref
iner
ies,pet
rochemi
cal

pumpbyr
e f
e r
e nci
n gt
h ei
temandser
ial

pl
a nt
s ,andpowergener
a t
ionpl
a nt
s ,Sundyne

number
s .

pumpsar
eusedi
nhi
g h-
h ead,l
o w-
to-
medi
u m

f
lowpr
o cesses.

Te
xtSy
m bol
s

Thef
o l
lowi
n gsymbol
smaybef
o undi
nthet
e xt

RECOMMENDE T
D:
extaccompani
e dby

oft
h i
smanual
.

t
h i
ssymboli
n di
cat
e sr
e commended

Theyhavet
h ef
o l
lowi
n gmeani
n gs:

usage.

WARNI T
NG:
extaccompani
e dbyt
h i
s

symboli
n di
cat
e st
h atf
a i
lur
etof
o l
low

di
rect
ionscoul
dresul
tinbodi
lyhar
mor

REMI
NDE T
R:
extaccompani
e dbyt
h i
s

deat
h .

symboli
n di
cat
e sar
e mi
n dert
oper
for
m

anact
ion.

ELECTRI
CALHAZ T
ARD:
ext

EQUI
P MENTUSEALERT:Text

accompani
e dbyt
h i
ssymboli
n di
cat
e s
accompani
e dbyt
h i
ssymboli
n di
cat
e s

t
h atf
a i
lur
etof
o l
lowdi
rect
ionscoul
dresul
t
t
h atf
a i
lur
etof
o l
lowdi
rect
ionscoul
dresul
t

i
nel
e ct
ricaldamaget
oequi
p mentor

i
ndamaget
oequi
p ment
.

el
e ct
ricalshock.

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Equi
pmenta
n dSa
fet
yPr
eca
u t
ions

SundyneCor
p or
a t
ionmanuf
a ct
u r
e scent
rif
u gal

•
Heari
n gpr
o t
e ct
ioni
sst
rongl
y

pumpst
oe
xact
ingI
nt
e
r
n at
ionalQual
it
y
r
e commendedatal
lti
meswhennoi
se

ManagementSyst
e mSt
a ndar
d s(
ISO
9001)as
l
e vel
sexceed85dBdur
inganei
g ht(
8 .
0 )

cer
tif
iedandaudi
tedbyLl
o yd’
sRegi
sterQual
it
y
hourper
iod.

Assur
a nceLi
mit
e d.Genui
n epar
tsand

accessor
iesar
especi
fi
cal
lydesi
g nedandt
e st
e d
Not
e :
Chemi
calr
e si
stantgl
o vesmustbeused

f
o rusewi
tht
h esepr
o duct
stoensur
econt
inued
i
fchemi
cal
sar
eut
il
ized(
ref
e rt
oUsi
n g

pr
o ductqual
ityandper
for
mance.Sundyne
Chemi
c al
sforaddi
ti
o nali
n f
o r
mat
ion)
.

cannott
e stal
lpar
tsandaccessor
iessour
c ed

f
romot
h ervendor
s ;i
n cor
rectdesi
g nand/
o r

Not
e :
Adustmaskr
e spi
rat
o rmustbewor
nif

f
a br
icat
ionofsuchpar
tsandaccessor
iesmay
chemi
cal
shavewar
n i
n gl
a bel
s

adver
s el
yaf
fectt
h eper
for
manceandsaf
e t
y
r
e gar
d i
n gf
u mes,dust
,ormi
s t
s .

f
e at
u r
e soft
h esepr
o duct
s .Fai
lur
etopr
o per
ly

sel
e ct
,inst
a l
loruseaut
h or
izedSundynepump
Whenusi
n gmor
ethanonepi
e ceofpr
o t
e ct
ive

par
tsandaccessor
iesi
sconsi
d er
e dmi
suseand
equi
p ment
,consi
d ert
h ei
rcompat
ibi
li
ty.For

damageorf
a i
lur
ecausedbymi
susei
snot

exampl
e ,saf
e t
ygl
a sseswi
llnoti
n t
e r
fer
ewi
th

cover
e dbySundyne’
swar
rant
y .Addi
ti
o nal
ly,

hear
ingpr
o t
e ct
ionequi
p ment
.Besur
etocl
e an

modi
fi
cat
ionofSundynepr
o duct
sorr
e movalof

al
lpi
e cesofper
s onalpr
o t
e ct
iveequi
p ment

or
igi
n alcomponent
smayi
mpai
rthesaf
e t
yof

i
mmedi
a t
e l
yaf
tereachuse.

t
h esepr
o duct
sandt
h ei
ref
fect
iveoper
a t
ion.

Us
ingFor
kli
ft
s

CAUTI
ON
Anyper
s onsoper
a t
ingaf
o r
k l
if
tmusthavean

Sundynepumpsmayhandl
ehazar
d ous,

act
iver
e cogni
zedoper
a t
o rl
icense.

f
lammabl
e ,and/
o rt
o xi
cfl
u i
d s.Pr
o perper
s onal

Not
e :
Bef
o r
eini
ti
a l
izi
n gf
o r
k l
if
toper
a t
ion,

pr
o t
e ct
iveequi
p mentshoul
dbewor
n .

ver
ifyt
h att
h el
if
tisi
nasaf
eoper
a t
ing

Pr
e caut
ionsmustbet
a kent
opr
e ventphysi
cal

posi
ti
o n.

i
n j
u r
y .Pumpagemustbehandl
e danddi
sposed

ofi
naccor
d ancewi
thappl
icabl
eenvi
ronment
a l

r
e gul
a t
ions.

Ens
u r
ingEl
ect
ric
alSa
fet
y

Al
lel
e ct
ricalsour
c esmustbepower
e d-
o f
f

bef
o r
einst
a l
lat
ion,ser
v i
ce,orr
e pai
rof

Not
e
:Saf
e t
ypr
o cedur
e smustbeappl
ied
equi
p mentoccur
s .

pr
iort
oanyi
n st
a l
lat
ion,mai
n t
e nance,

orr
e pai
rofaSundynepump.Fai
lur
eto
Not
e :
Sundyner
e commendst
h ataLock-

f
o l
lowsaf
e t
ypr
e caut
ionsmayl
e adt
o
out
/Tag-
o utpr
o gr
a mbef
o l
lowedpr
ior

i
n j
u r
y !

t
oal
ter
ingt
h eequi
p ment
.Locksor

t
a gsmustbepr
o vi
d edt
owar
n

empl
o yeest
h atequi
p menti
s

Wea
ringPe
rsona
lPr
ote
cti
ve
t
e mpor
a r
il
yunavai
labl
e .

Equi
pment

Onceal
lwor
khasbeencompl
e t
e d,t
h eper
s on

Toensur
esaf
e t
y ,pr
o t
e ct
iveequi
p mentmustbe
i
n st
a l
li
n gt
h el
o ckort
a gmustr
e movei
t

wor
natal
lti
meswheni
n st
a l
li
n g,per
for
ming
accor
d i
n gt
ocompanypr
o cedur
e .

mai
n t
e nance,orr
e pai
ringequi
p ment
.The

f
o l
lowi
n gsaf
e t
yrecommendat
ionsmustbe

adher
e dt
oforopt
imumsaf
e t
y :

Te
sti
ngEqui
pment

Pr
iort
oper
for
mingat
e stonnewl
yinst
a l
led,

•
Saf
e t
ygl
a sses,wi
tht
h emi
n i
mum

mai
n t
a i
n ed,orr
e pai
redequi
p ment
;al
lper
s onnel

r
e qui
rementofsi
d eshi
e l
d s,mustbewor
n

i
nthei
mmedi
a t
ear
e amustbewar
n ed.

atal
lti
mes.

Not
e :
Fol
lowcompanypr
o cedur
e spr
iort
o

•
St
e el
-toedshoesmustbewor
nwhen

equi
p mentt
e st
ingatal
lti
mes.

l
if
tingequi
p mentgr
e at
e rt
h an15pounds

(
7kg)ori
fpal
letj
a cksorf
o r
k l
if
tsar
e

oper
a t
e d.

SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Us
ingChe
m i
cal
s
Pr
eve
n t
ati
veMac
h i
neGua
rds

Anychemi
cal
stobeusedmustbeaccompani
e d
Pr
e vent
a t
iveguar
d smustr
e mai
ninpl
a ceonal
l

byar
e l
e vantmat
e r
ialsaf
e t
ydat
asheet(
MSDS)
,
equi
p ment
.

i
naccor
d ancewi
thgover
n mentl
e gi
slat
ion.I
f

Not
e :
Onl
yremovet
h eguar
d swhi
le

appl
icabl
e ,usechemi
calpr
o ofgl
o ves.

per
for
mingmai
n t
e nanceorr
e pai
r.

Not
e
:Aneyewashst
a t
ion(
o requi
val
e nt
)

Repl
a cet
h eguar
d si
mmedi
a t
e l
yaf
terwor
k i
n g

shoul
dbeavai
labl
eint
h eeventof

ont
h eequi
p mentandpr
iort
ost
a r
tup.

i
n j
u r
y .I
fanyhazar
d ousorf
lammabl
e

chemi
cal
spasst
h r
o ught
h eequi
p ment
,

acompl
e t
edecont
a mi
n at
ionoft
h e

equi
p menti
srequi
red.

EXPLOSI
ON/
F I
REHAZARD

Not
e :
Neveruseanacet
y l
e net
o r
c h,open

Pr
ote
cti
onf
romFa
ll
ing

f
lame,orheatt
oat
temptt
oremove

Fal
lpr
o t
e ct
ionandassoci
a t
e dpr
e vent
a t
ive
par
tst
h athavesei
zedt
o get
h eri
n

measur
e sar
erequi
redwhenwor
k i
n gon
Sundyneequi
p ment
.Anyr
e si
d ual

equi
p mentl
o cat
e dsi
xfeetorhi
g herf
romt
h e
pr
o cessgasorl
iqui
dthati
sfl
a mmabl
e

gr
o und.

canr
e sul
tinanexpl
o si
o norf
irewi
th

pot
e nt
ialf
o rser
iousi
n j
u r
yordeat
h .

Not
e
:Fol
lowcompanyf
a l
lpr
e vent
ion

pr
o cedur
e spr
iort
owor
k i
n gon

equi
p ment

Pr
e-Commi
ssi
onChe
ckl
ist

Fa
m i
li
ari
zingYour
sel
fwi
tht
hePump
Ve
rif
yingAux
il
iar
ies

Bef
o r
eser
v i
cingandst
a r
tingupt
h eSundyne
Bef
o r
est
a r
tup,ver
ifyt
h att
h ef
o l
lowi
n g

pump,car
e f
u l
lyr
e vi
e wal
linf
o r
mat
ionont
h e
auxi
li
a r
iesar
emet
:

pr
o duct
,incl
u di
n g:

Ch
•
eckt
h eut
il
it
yconnect
ions

•
Speci
fi
cat
ionsheet
s

•
Veri
fyt
h att
h eauxi
li
a r
ypi
p i
n gconf
o r
ms

•
Outl
inedr
a wi
n gs
t
oSundynest
a ndar
d s,asi
n di
cat
e di
n

t
h edet
a i
ledspeci
fi
cat
ions

•
Performancecurves

•
Veri
fyal
lswi
tchandi
n st
rument

•
I
ns
r
tu ct
ionandr
e l
a t
e dmanual
s

connect
ions

•
Syst
e mP&I
D/
P
r
o cessFl
o wDi
a gr
a m

•
Veri
fyt
h atal
lswi
tchandi
n st
rument

(
Cli
e nt
sequi
p ment
)

set
tingsar
esett
onor
maloper
a t
ing

•
Controlsyst
e mandoper
a t
ional

st
a ndar
d s

phi
losophy/
n ar
rat
ive(
Cli
e nt
)

•
Cal
ibr
a t
eal
lmeasur
e mentequi
p ment
,

Fami
li
a r
izeyour
s el
fwi
tht
h epumpconf
igur
a t
ion
suchasf
lowmet
e r
s ,amper
emet
e r
s ,

bef
o r
est
a r
tingandoper
a t
ingt
h epump.

andpr
e ssur
emet
e r
s ,et
c .

Dr
ive
rIns
truc
tions

Car
e f
u l
lyf
o l
lowal
linst
a l
lat
ionandst
a r
ting

i
n st
ruct
ionspr
o vi
d edbyt
h edr
ivermanuf
a ct
u r
e r
.

Thi
sinf
o r
mat
ioni
sincl
u dedi
nthef
inaldat
a

package.

SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
nst
all
ingaSe
alEnv
ironment
alCont
rol

Pi
pingConne
cti
ons

Sy
ste
m
Ver
ifyt
h att
h ef
o l
lowi
n gbol
tedort
h r
e aded

connect
ionsar
eti
g ht
:

•
I
ns
a
t l
lasyst
e mt
ocont
rolt
h eseal

envi
ronment
.Seeout
li
n edr
a wi
n gandseal

•
Pumpf
langebol
ts

housi
n gpor
tident
ifi
cat
ionschemat
icf
o und

i
nthe"
S ealEnvi
ronment
a lCont
rolSyst
e m"

•
Sealenvi
ronmentpi
p i
n gandpor
t

sect
ionoft
h i
smanual
.
connect
ions

•
Veri
fyt
h atpor
t1i
spr
o per
lydr
a i
n ed.

•
Cool
ingwat
e rconnect
ionst
oheat

exchanger(
ifappl
icabl
e )

•
I
fr
e
qui
red,i
n st
a l
lventpi
p i
n gover
h eadt
o

ensur
ethatt
h eenvi
ronmentoper
a t
e sunder

•
Gearboxoi
ldr
a i
npl
u g

nor
malcondi
ti
o ns.Formor
einf
o r
mat
ion,

•
Pumpcasedrai
npl
u g

cont
a ctSundyneCor
p or
a t
ion.

•
Port1mustbeopent
odr
a i
n

Che
cki
ngDr
ive
rRot
ati
on
•
I
sa
checkval
vei
nthedi
schar
g el
ine?

I
ft
h
edr
iveri
scoupl
e d,un-
c oupl
e ;t
h enver
ify
•
Not
e :Ast
a r
t-upbypassl
ineupst
reamof

t
h att
h edi
rect
ionoft
h edr
iverr
o t
a t
e si
nthe
t
h echeckval
vei
srecommended

samedi
rect
ionast
h ear
rowst
a mpedorcaston

wheneverf
e asi
b l
e .
t
h epumpcasi
n g.

I
ft
h
edr
iveri
sspl
ined,checkt
h edi
rect
ionoft
h e

mot
o rf
a n.

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

St
art
-UpPr
oce
d ur
es

Re
vie
wst
art
-upc
h e
ckl
ist
.
Not
e :
Sundyner
e commendst
h atgear
b ox

l
u beoi
lbechangedatl
e astever
ysi
x

mont
h s.

Pr
ess
u r
izi
ngt
heFl
uidLoop

Pr
e ssur
izet
h edoubl
esealbuf
ferl
o opor

Forr
e qui
rementi
n f
o r
mat
ionaboutpr
imi
n gt
h e

ext
e r
n alsealf
lush,i
fappl
icabl
e ,pr
iort
o
l
u beoi
lsyst
e m,r
e f
e rt
othest
a r
t-upsect
ioni
n

admi
tti
n gf
lui
dint
othepumpcasi
n g.

t
h i
smanual
.

Se
rvi
cingt
heGea
rbox

Aux
il
iar
yLubePump

Fi
llt
h egear
b oxwi
thl
u beoi
lupt
oaquar
teri
n ch
I
fy
u
o rpumpi
n cl
u desanauxi
li
a r
ylubr
icat
ion

(
¼ )or6mmf
romt
h et
o poft
h eoi
llevelsi
g ht

pump,unl
o ckt
h eel
e ct
ricalci
rcui
tandmovei
tto

gl
a ss.

t
h e“
h and”posi
ti
o n.Checkf
o roi
lleaksand

r
e checkt
h eoi
llevel
.

Not
e
:Pr
iort
ousi
n gl
u beoi
l,ver
ifyt
h ati
t

conf
o r
mst
oaccept
a bl
elubeoi
l

Se
tti
ngt
heVa
lve
s

pe
s
c

if
icat
ionst
a ndar
d s.Ref
e rt
othe

SPECI
F I
CATI
O NSsect
ioni
nthi
s
Tosett
h epumpt
othedesi
g nat
e doper
a t
ing

manualf
o rmor
einf
o r
mat
ion.

poi
n t
,st
a r
tthepumpwi
tht
h esuct
ionval
vei
n

t
h eopenposi
ti
o nwhi
let
h r
o t
tli
n gt
h edi
schar
g e

Undernor
maloper
a t
ion,t
h el
u beoi
llevelwi
llbe
val
ve.

aboutaquar
teri
n chl
o wert
h anwhenof
f.Some

f
o ami
n gmayoccuratt
h et
o poft
h esi
tegl
a ss

dur
ingoper
a t
ion.

Cont
rolChe
ckl
ist

Ve
rif
yingOpe
rat
ingCondi
ti
ons

Thest
a t
u soft
h esecondi
ti
o nswi
llsi
g ni
fi
cant
ly

al
terper
for
manceoft
h epumpi
ftheyar
enoti
n

Ver
ifyt
h ef
o l
lowi
n gpar
a met
e r
sagai
n stt
h e

accor
d ancewi
tht
h especi
fi
cat
ionsheet
.

speci
fi
cat
ionsont
h especi
fi
cat
ionsheet
:

Checkwi
thyourSundyner
e pr
e sent
a t
ivei
fthe

•
Sucti
o npr
e ssur
e
oper
a t
ioncondi
ti
o nsofyourpumpmustr
u n

•
Sucti
o nt
e mper
a t
u r
e
underdi
ffer
e ntpar
a met
e r
sthani
n di
cat
e dbyt
h e

speci
fi
cat
ionsont
h especi
fi
cat
ionsheet
.

•
Di
schar
g epr
e ssur
e

•
Tot
a lhead
Adj
ust
ingt
heCool
ingFl
ow

I
fy
u
o rmodelpumpi
n cl
u desani
n st
a l
ledheat

•
Fl
o wr
a t
e

exchangerf
o rt
h egear
b ox,adj
u stt
h ecool
ing

•
Powerconsumpt
ion
f
lowt
okeept
h et
e mper
a t
u r
eoft
h egear
b ox

sumpat140°
-160°
F(60°
-71°
C).Maxi
mum

•
Speci
fi
cgr
a vi
ty

r
e commendedt
e mper
a t
u r
eis180°
F(82°
C).

•
Vi
scosi
ty

•
NetPosi
ti
veSuct
ionHead(
N PSH)

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
nst
all
ati
ona
n dSt
art
-UpChe
ckl
ist

Not
e
:Lockoutal
lswi
tchgear
s ,i
n cl
u di
n gmai
ndr
iver
,auxi
li
a r
ylubr
icat
ionsyst
e mandi
n st
rument
a t
ion

bef
o r
ewor
k i
n gont
h i
sequi
p ment
.

Thi
scheckl
isti
sNOTi

nt
e ndedt
obei
n cl
u si
ve.Youmustr
e adandf
o l
low:i
n st
ruct
ionmanual
s,out
li
n e

dr
a wi
n gs,speci
fi
cat
ionsheet
sandcur
v es

f
o rt
h i
sequi
p mentdur
ingi
n st
a l
lat
ion,commi
ssi
o ni
n g,and

oper
a t
ion.Pl
e asecal
lwi
thanyquest
ionsorcomment
s .Besur
etohavet
h euni
tser
ialnumbert
h ati
s

i
mpr
int
e dont
h egear
b oxnamepl
a t
e ,andr
e quest“
S undyneFi
e l
dSer
v i
ce”
.


I
sa
l
lthei
n f
o r
mat
ionunder
li
n edabover
e adi
lyavai
labl
e ?


Ar
ethef
o l
lowi
n gbol
ted/
thr
e adedconnect
ionst
ight
?

o
Pumpf
langebol
ts?

o
Sealenvi
ronmentpi
p i
n gandpor
tconnect
ions?

o
Cool
ingwat
e rconnect
ionst
oheatexchanger
(s)
(ifappl
icabl
e )
?

o
Gear
b oxoi
ldr
a i
npl
u g?

o
Pumpcasedr
a i
npl
u g?


Therea retwot y peso fco nnectionsb etwe ent hemo t
o ran dg ea r
b ox;as pli
n eds hafto ra

coupli
n g.Fors pli
n edc onn ect
ion s,thesp li
n eds haf
tmu stb elu bri
ca t
e dwi ththes upp l
ieds pl ine

greasea ndt het woo -ri

n gsinstall
e dpriortomo untingt hemo tor.Itis
r
e comme nd edt hatt hei np ut

shaftber ot
a t
e db yh andp riortomo unti
n gt hemo tor.Ifth
eun i
th asac o upli
n g,bes u reth e

coupli
n gga pisc orrecta ndb olt
ingb etwe enc oupl
ingh a l
v esistigh t
.T h i
sin st
ruc t
ionma nu al

contai
n scou pli
n gset-upi nfor
ma t
ion.Itis
no tnecessa ryt oali
g nth ec ou pl
ingf orrun -outo r

f
lat
n essa sthisisc ontroll
e db yther abbe tfit
so nth eg ear boxa ndc o uplinga da pt
o r
.


I
sa
checkval
vei
n st
a l
ledi
nthedi
schar
g el
ine?


I
sP
or
t1op entoat
mo s ph er
eorpi
p edt
osaf
e t
ydr
a i
norf
lar
eorventheader
?(Backpr
e ssur
e

mustnotexceed5p si
g )
.

Not
e
: Adr
ipl
e gmustbeusedi
fthePor
t1connect
ionr
isesf
romt
h esealhousi
n g.


Ar
eal
lot
h ersealsyst
e mpor
tsi
d ent
ifi
e dandconnect
e daccor
d i
n gt
otheout
li
n edr
a wi
n gs?


I
sg
ear
b oxfil
ledtowi thi
n¼ ”(
6 .
3 5mm)o ft
h et
o poft
h esi
g htgla sswi t
hth eap pr
o vedo i
lan dthe

br
e atherfi
tti
n ginst
a l
led?Oilcap aci
tyi
s7q uart
s(6.6li
ter
s )
.Isth
enee dl
ev al
veo ntheg ea r
b ox

pr
e ssureg au geop en?Re mova loftheventpl
u gbel
o wthefil
l/
ve ntf
itt
ingwil
ls peedfil
li
n g.


Hast
h eoi
lfi
lt
e r
,heatexchanger
,andr
e l
a t
e dpi
p i
n gbeenf
il
ledwi
thoi
l(pr
imed)
?


Dop rocessc o ndit
ions,su ct
ionp ressure,sucti
o ntemp erature,di
sc h ar
g ehe aderpre ssur
e ,an d

specif
icg r
a vi
tya greewi t
hs p eci
fi
cati
o ns heetinf
o r
ma ti
o n?DONOTt
estt
h epu mpo nwa t
e r

unl
e ssitisde si
g nedfo rwa ter
.Ch eckwi thyo urrepresentativeorS u ndyneCo r
p or
a t
ionify ou

mus ttestonad if
ferentfl
u i
dt hans howno nthes pecif
icati
o nshee t
.


I
fyo

uh aveau xi
li
a r
ylu b r
icat
ionpump ,unl
o ckthee l
e ct
ricalci
rcui
ta ndstarti
tinthe“ hand”

posi
tion.Che ckforo i
ll e aksa ndr
e che ckt
h eoill
e vel.I
fth
eprocesss uct
ionp r
e ssur
ee xceed s

460p sig(32.
3k g /
c m
g ),theauxi
li
a r
yl ubep umps ho uldb erunni
n gpriortoanda n yt
imethe

sucti
o nispr
e ssurized.


Pri
o rtos tart
ingt heu n i
t,havey ouo pen edth es uct
ionv alvefull
ya nddischargethrot
tledt
oa ll
o w

designf l
o w,typ i
ca l
ly4 0-50%o pen?Ch eckth ec ontr
o lvalvetob esureiti
sfunctional
.Insp

ectth e

cased r
a i
n ,ports,an dflange sforl
e aks.Ha sth ep umpb eenv entedthroughPo r
t6 ?Op enbo t
h

supp l
ya n dre t
u r
nv a l
ve ss uppl
yingc ooli
n gwa tertoth eg earboxh eatexchanger.Che cksuct
ion

pr
e ssu r
et ob es u r
ei ta gr
e eswiththes pe ci
fi
ca t
ions he et
.

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual


Un l
o ckthema ind ri
ve rcir
c ui
ta ndbumpt h emo t
o r.Ro tat
ioni sCCWa sviewe dfr
o mthet ope nd

ofthemo tor
.Isr
t
o ationc orrect?Oncer otati
o nisv erif
ied,ru nmo torfor1s econdo n,20s e co n d s

off
.Dot hi
ss everalti
me su nt
ilgearboxo i
lpre ssureg a uges ho wsp r
e ssur
e ,thenstar
tthema i
n

dri
v er.Oilpressur
ewi l
lb eb etween1 5-
6 0p sig(1 .
1 -
4 .
2k g /
cm
g )de pendingo nthetypeo f

bea r
in gsinthegea rbo x.Aft
e rpri
mingth elub eo i
lp ump ,b ump i ngthemo t
o ri
sn otrequi
red .


I
fp r

essurec ont
rolisbei
n gused,thrott
leth ed i
sc har
g evalveimme diat
e l
ya f
te rst
a r
t-up.Do est he

di
sc hargep ressur
ea gr
e ewit
hth es pecif
icati
o ns heet?Iff
lo

wco nt
rolisb ei
n gu sed,ad j
u stt
h e

val
v eun t
ilf
lowa greeswitht
h ede si
g nv al
u eli
s t
e dont hesp eci
fi
ca t
ions heet.


Oncet
h egear
b oxoi
ltemper
a t
u r
ehasst
a bi
li
zed,adj
u stcool
ingwat
e rsuppl
yunt
ilt
h eoi
l

t
e mper
a t
u r
eis140-
1 60F(
°
60-
7 1C)o
°
nuni
tsequi
p pedwi
thheatexchanger
s .Maxi
mum

r
e commendedt
e mper
a t
u r
eis180F(
°
82 C)
°
.


Li
stenf
o ranyunusualnoi
sesorpr
e ssur
efl
u ct
u at
ions.

Not
e :I
fyouhaveanyquest
ionsorconcer
n saboutt
h esepr
o cedur
e sort
h ei
n f
o r
mat
ionsuppl
ied,

pl
e asecal
lyourr
e pr
e sent
a t
iveorSundyneCor
p or
a t
ion.

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
N STALLATI
O N

I
nspe
cti
on

I
mm
edi
a t
e l
yinspectyourSundynepr
o ductupon
Not
e :
Thei
n putshaf
tont
h epumpmaynot

r
e cei
p toft
h eequi
p ment
. Checkf
o rany
t
u r
nfr
e el
yduet
osealdr
a gandspeed

damage,whi
chmayhaveoccur
reddur
ing
i
n cr
e asi
n ggearmeshes.I
fthei
n put

shi
p ment
.Not
ifyt
h ecar
rierandSundyne
shaf
tdoest
u r
nfr
e el
y,andi
frot
a t
ioni
s

i
mmedi
a t
e l
yifdamagei
sevi
d ent
.
“
n otsmoot
h ,
”damagemayhave

occur
reddur
ingshi
p pi
n g.

St
ori
ngYourPumpShor
t-Te
rm

I
fyo

urSundynepumpi
snott
obei
n st
a l
led
sealpor
ts.Ensur
ethatt
h eshi
p pi
n gcover
sbe

i
mmedi
a t
e l
y,pr
o t
e cti
tfr
o mexposur
eto
keptsecur
e l
yinpl
a ce.

moi
stur
eanddust
. Donotr
e movet
h ef
a ct
o r
y

Not
e :
Obser
v et
h est
o r
a gei
n st
ruct
ions

i
n st
a l
ledshi
p pi
n gcover
sforcasi
n gf
langesand

pr
o vi
d edbyt
h edr
ivermanuf
a ct
u r
e r
.

St
ori
ngYourPumpLong-
Ter
m

I
na
ddi
ti
o nt
othepr
e caut
ionsi
ntheshor
t-t
e r
m
Not
e :
Anyi
n spect
ionf
e esar
ethesol
e

sect
ionabove,addi
ti
o nalpr
e caut
ionsar
e
r
e sponsi
b i
li
tyoft
h epur
c haser
.

r
e qui
redf
o rl
o ng-
ter
mst
o r
a ge.

Fact
o r
swhi
chaf
fectt
h equal
it
yofaSundyne

I
fy
u
o rSundynepumpwi
llnotbeoper
a t
e df
o ra
pump,whenst
o r
e d,ar
e :

per
iodoft
imeexceedi
n gsi
xmont
h sf
romt
h e

dat
eofshi
p ment
,long-
ter
mst
o r
a gecondi
ti
o ns
•
Humi
d i
ty

mustbemett
oensur
emi
n i
mumcor
rosi
o n

•
Temperature

damaget
othegear
b oxandf
lui
d -
e nd

component
s .

•
Surroundi
n gchemi
cal
s

Not
e
:Sundynedoesnotacceptl
iabi
li
tyf
o r

Long-
ter
mst
o r
a gemet
h odsmustpr
e vent

equi
p mentdamageddur
ingt
h est
o r
a ge
damagi
n gcondi
ti
o nsf
rommaki
n gcont
a ctwi
th

per
iod.Sundynedoesnotguar
a nt
e e
t
h ei
n t
e r
n alcomponent
soft
h eequi
p ment
.When

t
h equal
it
yofequi
p mentdur
ingand
t
h eequi
p menti
sst
o r
e di
nst
rongchemi
cal

af
tert
h est
o r
a geper
iod.

envi
ronment
sornearsal
twat
e r
,pr
o t
e ct
ionmust

occuri
mmedi
a t
e l
yuponr
e cei
p toft
h e

Toensur
etheor
igi
n alqual
ityoft
h eSundyne
equi
p ment
.

pumpaf
terst
o r
a ge,al
lcomponent
smustbe

i
n spect
e dbyanaut
h or
izedSundyneser
v i
ce
Recomme nd edLong-
T er
mSt
o r
a ge

engi
n eer
. Component
sthatar
enot

Pr
o cedur
e s

manuf
a ct
u r
e dbySundyne(
e xceptmechani
cal

Sundyner
e commendst
h atyoudot
h ef
o l
lowi
n g

seal
s)mustbei
n spect
e dbyi
tsown
t
opr
e ventdamaget
oyourpumpdur
ingl
o ng-

manuf
a ct
u r
e r
.
t
e r
mst
o r
a ge:

8
SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

1. St
o r
eyourpumponl
yinani
n door
,cl
imat
e
4. Usedesi
ccantbags.

cont
rol
ledbui
ldi
n g.Thesecondi
ti
o nswi
ll

Not
e :
Becausel
o ng-
ter
mst
o r
a geof

mai
n t
a i
nconst
a ntt
e mper
a t
u r
eandhumi
d i
ty.

equi
p menti
sofahi
g hl
ycr
iti
calnat
u r
e ,

2. Per
for
miner
tgaspur
g i
n gofcomponent

i
tisr
e commendedt
h atSundynebe

i
n t
e r
n al
s.
cont
a ct
e dt
opr
o vi
d emor
edet
a i
lson

t
h eabovepr
o cedur
e s.

3. Ensur
eoi
lfl
o odi
n gofgear
b oxi
n t
e r
n al
s.

Suc
tiona
n dDi
scha
rgePi
ping

Pl
e aseadher
etot
h ef
o l
lowi
n gbestpr
a ct
icesf
o r

4. Sundyner
e commendsusi
n gast
rai
g htpi
p e

i
n st
a l
li
n gandmai
n t
a i
n i
n gsuct
ionanddi
schar
g e
assembl
yofatl
e astt
h r
e et
imest
h el
e ngt
h

pi
p i
n g:

oft
h epi
p edi
a met
e r
.

1 n
. Ist

al
lasuct
ionst
rai
n er(
1 2mesh-.
0 62"or

Not
e :
Car
e f
u l
lysel
e ctt
h esi
zeofpi
p eand

1.
6 6mmopeni
n g)andcl
e ant
h esuct
ionl
ine
f
itt
ingst
obei
n st
a l
ledsot
h atf
rict
ion

pr
iort
ost
a r
tingt
h epump.Thi
spr
o cedur
e
l
o sseswi
llr
e mai
nlow.

wi
llpr
o t
e ctt
h ei
mpel
lerf
romdamagebymi
ll

scal
e ,wel
d i
n gsl
a g,orot
h erf
o r
e i
g npar
ticl
e s
5. Neveruseasuct
ionpi
p et
h ati
ssmal
leri
n

dur
ingi
n i
ti
a lst
a r
tup.

di
a met
e rt
h ant
h epumpsuct
ioni
n l
e t
.

6. Sundyner
e commendsi
n st
a l
lat
ionofa

Not
e
: SundyneRecommendsi
n st
a l
lat
ionofa

di
schar
g echeckval
v et
opr
e ventr
e ver
s e

di
ffer
e nt
ialpr
e ssur
einst
rumentacr
o ss

r
o t
a t
ion.

st
rai
n ert
oindi
c at
est
rai
n ercondi
tion.

7. Usebl
o ckval
ves(
b ot
hsuct
ionand

2. Wheni
n st
a l
li
n gpi
p i
n gt
othepump,ensur
e

di
schar
g e)wheni
sol
a t
ingt
h epumpdur
ing

t
h atal
lpi
p i
n gi
ssuppor
tedi
n dependent
ly

shut
d own.Thi
spr
a ct
icewi
llmi
n i
mize

f
romt
h epump.

pr
o cessl
e akageandpr
e ventpossi
b l
e

3. Al
lpi
p i
n gmustal
waysl
ineupwi
tht
h epump
r
e ver
s er
o t
a t
ionf
rompumpback-
flow.

f
langes.

8. I
ti
s
r
e commendedt
h atsuct
ionand

Not
e
:Neverusef
o r
c et
oposi
ti
o npi
p i
n gi
n t
o
di
schar
g epr
e ssur
egaugesbei
n st
a l
ledon

pl
a ceatt
h ef
langedsuct
ionand
anypumpt
h ati
snotf
lowcont
rol
led.I
fno

di
schar
g econnect
ionl
o cat
ions.Fai
lur
e
f
lowmeasur
ingdevi
cei
sinst
a l
ledt
h er
eisno

t
ohavepi
p i
n gpr
o per
lyal
ignedmay
wayt
odet
e r
mineaccur
a t
e l
ywher
eoni
ts

i
mposeexcessi
vest
rai
n sont
h euni
t.
cur
v et
h epumpi
soper
a t
ing.

SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Se
alEnv
ironment
alCont
rolSy
ste
m

Asealenvi
ronment
a lcont
rolsyst
e mmaybe
Ensur
ethatt
h especi
fi
e dsealenvi
ronment
a l

r
e qui
reddependi
n gupont
h epumpseal

cont
rolsyst
e mi
spr
o per
lyi
n st
a l
ledandt
h att
h e

ar
rangementandappl
icat
ion.

por
tsar
eopen(
o rpl
u gged)asi
n di
cat
e di
n

Fi
g ur
e1.

Al
waysmai
n t
a i
nthepumpsealenvi
ronmentas

det
a i
ledont
h especi
fi
cat
ionsheett
h at

accompani
e seachuni
t.

Not
e :
Por
t1mustal
waysbeopensot
h ati
tis

Not
e
:Formostappl
icat
ions,ast
a ndar
d
f
reet
odr
a i
n .

cont
rolsyst
e mcanbeobt
a i
n edf
rom

t
h ef
a ct
o r
y .

Fi
g ur
e1.SealHousi
n gPor
tIdent
ifi
c
t
aion

Li
qui
dBuf
ferSy
ste
m

Fordoubl
eli
q ui
dseal
sandt
a ndeml
iqui
dseal
s,
Buf
ferf
lowshoul
dbe0.
5to3gpm(
2to12

al
iqui
dbuf
fersyst
e mi
sused.I
nt
r
oducet
h e
l
it
e r
s /
min)wi
thani
n l
e tt
e mper
a t
u r
eof60
t
o

o
o
o

buf
ferl
iqui
dint
opor
t7,whi
chwi
llf
lowt
h r
o ugh
120
F(
1 6
t
o49
C)
,andi
n l
e tpr
e ssur
eas

t
h esealcavi
ty,andoutf
rompor
t2.

i
n di
cat
e dont
h epumpspeci
fi
cat
ionsheet
.The

l
iqui
dmustbecl
e ant
o5mi
crons.

Mount
ingVe
rti
calUni
tsWi
thoutSt
ands

Foral
lver
ticaluni
tswi
thoutst
a nds,amount
ing
shoul
dbei
n st
a l
ledi
nthef
o undat
ionasshown

basei
srecommended.Thepumpshoul
dbe
ont
h ei
n st
a l
lat
iondr
a wi
n g.Thel
e ngt
hoft
h e

mount
e donar
igi
dfoundat
ion,secur
e di
n
bol
tsshoul
dbesuf
fici
e ntt
oext
e ndatl
e ast½-

posi
ti
o nbyone-
inchdi
a met
e rbol
ts.Thebol
ts
i
n chabovet
h enut
.

10

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1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Mount
ingVe
rti
calUni
tswi
thSt
ands(
LMV)

Gr
o ut
ingoft
h ebasepl
a t
eisr
e qui
redf
o ral
l
channel
sthatar
etobef
il
ledwi
thgr
o utt
h r
o ugh

ver
ticalst
a nduni
ts.Thet
o poft
h est
a nd(
d r
iver

t
h eaccesshol
e s.Thenut
sont
h ef
o undat
ion

mount
ingsur
face)shoul
dbel
e vel
e dby
bol
tsshoul
dnotbet
ight
e nedunt
ilt
h egr
o uthas

shi
mmi
n gundert
h ebasepr
iort
ogr
o ut
ingt
h e
setf
o ratl
e ast48hour
s .

Ba
seMount
ed(
B MP)Uni
ts

Gr
o ut
ingoft
h ebasepl
a t
eisr
e qui
redonal
lBMP
beal
lowedt
osetf
o ratl
e ast48hour
sbef
o r
e

uni
ts.Thebasepl
a t
eshoul
dbel
e vel
e dpr
iort
o
t
ight
e ni
n gf
o undat
ionbol
ts.

gr
o ut
ing.Af
tergr
o uthasbeenappl
ied,i
tmust

Dr
ive
randCoupl
ing

Dr
iver
sar
enor
mal
lyshi
p pedsepar
a t
e l
yfr
o mt
h e
Al
soavai
labl
ear
esol
idshaf
tdr
iver
scoupl
e dt
o

gear
b oxandpump. Whenaspl
ined
t
h egear
b oxwi
thaf
lexi
b l
ecoupl
ing. Dr
iver
sar
e

i
n t
e r
c onnect
ingshaf
tissuppl
ied,t
h i
sshaf
tmust

t
obei
n st
a l
ledandmai
n t
a i
n edi
naccor
d ance

bel
u br
icat
e dateachendwi
thonet
u be(
5 cc)of

wi
tht
h emanuf
a ct
u r
e r
’si
n st
ruct
ions.

ant
i-f
ret
tingcompound(
S undynePar
tNumber

MP01AA10)
.

11

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0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Fl
exi
bleCoupl
ingf
orLMVUni
tsWi
thoutaVe
rti
calSt
and

Not
e
:Lockoutt
h edr
iverst
a r
tingswi
tch
Fi
g ur
e3.Di
mensi
o nY

bef
o r
ewor
k i
n gont
h ecoupl
ing.

Wheni
n st
a l
li
n gf
lexi
b l
ecoupl
ings,uset
h ose

suppl
iedbySundynet
oensur
etol
e r
a nceof

par
a l
lelandangul
a rmi
sal
ignment
,andaxi
a lend

f
loat
.Usef
lexi
b l
edi
sccoupl
ingsorgeart
y pe

coupl
ingsi
fnotusi
n gt
h osesuppl
iedby

Sundyne.Coupl
ingi
n st
a l
lat
ionf
o rt
u r
b i
n edr
iver
s

i
sident
icalt
othatf
o rmot
o r
s .

Thegear
b oxcoupl
inghubi
snor
mal
lymount
e d

att
h ef
a ct
o r
y .Thedr
ivercoupl
inghubi
s

mount
e donal
lmot
o r
sandt
u r
b i
n esshi
p ped

4. Scr
ibet
h eshaf
ttoshowdi
mensi
o nY.

di
rect
lyf
romSundyne.

5. Ensur
ethatt
h ecoupl
inghubbor
e ,keyways,

Dr
iverCoupl
ingi
sNotMount
e d

andshaf
tar
ecl
e anandf
reef
rombur
rs.

I
fy
u
o rpr
o ducti
srecei
vedwi
thoutt
h edr
iver

Al
sodet
e r
minet
h att
h ekeyf
itsi
nthe

coupl
inghubmount
e d,uset
h ef
o l
lowi
n g
keyways.

pr
o cedur
ewheni
n st
a l
li
n gFal
korThomas

coupl
ings:

6. Heatt
h ehubi
nanoi
lbat
horovent
o

o
o

appr
o xi
mat
e l
y250
F(
1 21
C)
,ormor
eif

1. Measur
ethedi
stancef
romt
h et
o psur
face
necessar
y ,sot
h att
h ehubwi
llsl
ideont
o

oft
h egear
b oxhub,t
othedat
u mf
a ceoft
h e
t
h emot
o rshaf
t.

dr
iveradapt
e r
.Thi
smeasur
e menti
s

r
e f
e r
redt
oasdi
mensi
o n”
X ”
.
7. Posi
ti
o nt
h ehubatt
h escr
ibedl
ineont
h e

shaf
t.

Fi
g ur
e2. Di
mensi
o nX

8. Ti
g ht
e nt
h ehubkeysetscr
e w.

Not
e :
Bef
o r
ethehubi
sinst
a l
ledont
othe

f
lexi
b l
edi
skcoupl
ings,ver
ifyt
h att
h e

coupl
ingbol
tsandwasher
scanbe

assembl
e d(
F i
g ur
e4)f
romt
h emot
o r

si
d eoft
h ehubwheni
n st
a l
led.I
fthese

pi
e cesdonotassembl
e ,i
n ser
tshor
t

bol
tswi
thbevelwasher
sint
othehub

f
langebef
o r
efi
tti
n gt
h emont
otheshaf
t.

2. Det
e r
minet
h eendgap(
thedi
stance

bet
weeneachcoupl
inghub)f
o rt
h esi
zeof

Fi
g ur
e4.Assembl
yofCo

upl
ingBol
tsand

coupl
ingpr
o vi
d ed.Ref
e rt
otheCoupl
ing
Washer
s

Speci
fi
cat
ionst
a bl
e si
ntheSpeci
fi
cat
ions

sect
ionoft
h i
smanualf
o rspeci
fi
c

measur
e ment
s .

3. Subt
ractt
h eendgapval
u ef
romdi
mensi
o n

Xt
odet
e r
minet
h edi
stancef
romt
h edr
iver

dat
u mf
a cet
othecoupl
inghubf
a ce.Thi
s

val
u ei
sref
e r
redt
oasdi
mensi
o n“
Y .
”

12

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0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

LUBESYSTEM

LubeSy
ste
m

Thei
n t
e r
n all
u beoi
lsyst
e mengi
n eer
e df
o r

Thel
u bepumpi
n t
a kesoi
lfr
o mt
h esumpand

Sundynepumpsconsi
stoff
o urmaj
o r

passesi
tint
e r
n al
lyt
oanext
e r
n al
lymount
e d

component
s .Theyar
e :

mani
fol
d .Theoi
list
h enpassedt
h r
o ught
h e

heatexchanger
,thef
il
ter
,andbacki
n t
othe

•
Gearboxsump
gear
b ox.Oncet
h eoi
lispassedt
h r
o ught
h e

•
Mai
nlubepump
bear
ings,i
tthendr
a i
n sbacki
n t
othesump.

•
Oi
lheatexchanger

•
Oi
lfi
lt
e r

Gea
rboxHe
atEx
cha
n ge
r

Thest
a ndar
dheatexchangeri
sashel
landt
u be
Oi
lMani
fol
ds

wat
e r
-cool
e dt
y pe.Foropt
imumper
for
mance,

Ther
ear
etwost
a ndar
doi
lmani
fol
d

t
h ef
o l
lowi
n gcondi
ti
o nsmustbemet
.

conf
igur
a t
ions,MA01AA78f
o runi
tswi
thoutheat

•
Coolwatermustbeprovi
d edt
othet
u be
exchanger
sandMA01AA79f
o runi
tswi
thheat

si
d eatamaxi
mumpr
e ssur
eof150psi
g
exchanger
s .Foruni
tspur
c hasedpr
iort
o1991,

(
1 1kg/
cm2)
(103.
5 Kpag)
.
t
h est
a ndar
dmani
fol
disMA01AA01.

•
Cool
a ntf
lowmustbecont
rol
ledt
o
Fi
g ur
e5.HeatExchangerMani
fol
d
s

mai
n t
a i
nagear
b oxsumpt
e mper
a t
u r
e
MA01AA78(
lef
t,
MA0
) 1AA79(
c ent
e r
),

bet
ween140

Fa
°
nd160

F(
°
60t
o7
°
1C
)
°
.
MA01AA01(
right
).
Maxi
mumr
e commendedt
e mper
a t
u r
eis

180F(
°
82C)
°
.

Theopt
ionalai
r-cool
e dheatexchangershoul
d

becont
rol
ledt
omai
n t
a i
nthesamegear
b ox

sumpt
e mper
a t
u r
e sasabove.

Mountt
h eheatexchangerl
o wert
h ant
h eoi
l

f
il
tert
opr
e ventai
rpocket
sint
h el
u beoi
lli
n esat

st
a r
tup.Ai
rpocket
scancauseoi
lst
a r
v at
ionat

t
h ebear
ings.

Not
e :Theheatexchangeri
n st
a l
lat
ioni
sa

Sundyneassembl
yandshoul
dnotbe

r
e ar
ranged.Theheatexchangeri
s

NE
VERmount
e dhi
g hert
h ant
h ef
il
ter
.

13

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2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Fi
g ur
e6.HeatExchangerMount
ingf
o

r r
e movedwhent
h eheatexchangeri
snotbei
n g

MA01AA01(
u ni
tspr
iort
o1991)

used.

Re
m ot
eHe
atEx
cha
nge
r

Al
lai
r-cool
e dheatexchanger
saswel
lassome

l
a r
g ewat
e r
-cool
e dheatexchanger
smustbe

mount
e dawayf
romt
h egear
b ox.

Not
e :
I
n t
e r
c onnect
ingpi
p i
n gi
sthe

pur
c haser
’sr
e sponsi
b i
li
tyunl
e sst
h e

pi
p i
n gi
sincl
u dedwi
thpackageduni
ts.

Al
lconnect
ingpi
p i
n g,i
n cl
u di
n gf
itt
ings,mustnot

exceed20’(
6 m)
.Themi
n i
mumr
e qui
rementof

al
lpi
p i
n gi
s5/
8 ”(
1 6mm)i
n nerdi
a met
e r(
I.D.

)

t
u bi
n gorpi
p i
n g.I
fp
p
i el
e ngt
h sexceed20’(
6 m)
,

TheMA01AA01modelr
e qui
resa¼”socket
-

t
h ent
h epi
p edi
a met
e rmustbei
n cr
e ased

headpi
p epl
u gi
nthef
il
termani
fol
dwhenusi
n g

accor
d i
n gl
y.

t
h egear
b oxheatexchanger
.Thepl
u gmustbe

Gea
rboxSump

Thegear
b oxsumphol
d sappr
o xi
mat
e l
yseven
Over
fil
li
n gwi
llcauseover
h eat
ing/

U.
S .quar
ts(
6 .
6li
ter
s )ofoi
l,noti
n cl
u di
n gt
h eoi
l
excessi
vef
o ami
n g.

cont
a i
n edwi
thi
ntheauxi
li
a r
ypi
p i
n gandheat

Gear
b oxSumpHeat
e r(
o pt
ional
)

exchanger
.Theoi
llevelmustal
waysbe

mai
n t
a i
n edasr
e commendedbySundyne.

Whengear
b oxoi
ltemper
a t
u r
efal
lsbel
o w–20°
F

(
-29°
C)i
tbecomest
o ovi
scousf
o rpr
o perl
u be

Not
e
:Sundyner
e commendst
h att
h eoi
llevel

pumpoper
a t
ion.Asumpheat
e ri
srequi
red

mustbewi
thi
n¼”oft
o poft
h er
o und
whent
h esecondi
ti
o nsmayexi
st.Twot
y pesof

si
g htgl
a sswhent
h emachi
n ei
sst
a t
ic
sumpheat
e r
sar
erecommendedf
o rt
h ese

(
ref
e rt
othemar
klabel
e d“
M AX”
).When
condi
ti
o ns–el
e ct
ricorst
e am.

t
h epumpi
sinoper
a t
ion,t
h el
e velwi
ll

beappr
o xi
mat
e l
y¼”bel
o wt
h eMAX

l
e vel
,wi
thbubbl
e sf
il
li
n gt
h er
e stoft
h e

gl
a ss.Donotover
fil
lthegear
b ox.

SundGar
d
Oi
lFi
lt
er

Thespeci
a l
lydesi
g nedoi
lfi
lt
e ri
srat
e df
o r3
Thegear
boxoi
landf
il
tershoul
dbechanged

mi
cronsatabet
arat
ioof200.

ever
ysi
xmont
hs. Ref
ert
otheLubeOi
l

Speci
ficat
ionsi
ntheSpeci
ficat
ionsect
ionoft
his

Not
e
:Oi
lfi
lt
e r
sot
h ert
h anSundgar
d
-
OEM
manualf
ormor
einf
ormat
ion.

f
il
ter
swi
llvoi
dtheSundynewar
rant
y .

14

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2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Mai
nLubePumpa
n dLubeOi
lPr
imi
ngKi
t

Not
e :
Uset
h eauxi
li
a r
ylubeoi
lpr
imi
n gpump
Tost
a r
tthepump,al
lowt
h epr
e -
lubepumpt
o

t
oci
rcul
a t
eoi
lar
o undt
h eheat
e rwhen
r
u nf
o rappr
o xi
mat
e l
y30seconds.Ther
eshoul
d

t
h emai
ndr
ivemot
o ri
snotr
u nni
n g.

beami
n i
mumi
n di
cat
ionof7psi
g(0.
5 kg/
cm
)

mai
n t
a i
n edf
o r30secondsbef
o r
est
a r
tingt
h e

Themai
nlubepumpi
saposi
ti
vedi
spl
a cement

mai
ndr
iver
.Ift
h
eoi
lpi
p i
n ghasbeendr
a i
n ed,

geart
y pepumpdi
rect
lydr
ivenbyt
h ei
n putshaf
t.
al
lowsever
a lmi
n ut
e sofoper
a t
iont
obl
e ed

Apr
e -
lubesyst
e mi
srequi
redonsomepumps.

t
rappedai
rfr
o mt
h esyst
e m.

Theki
tconsi
stsof
:

Not
e :Onl
yal
lowshutdownofpr
e -
lubepump

•
Mot
o rdr
ivenposi
ti
vedi
spl
a cement

af
termai
ndr
iveri
satf
u l
loper
a t
ing

pump
speed.

•
Checkval
v e

•
Gages

•
Necessarypi
p i
n g
Fi
g ur
e7.LubeOi
lSchemat
ic

Oi
lPr
ess
u r
e

Dur
ingnor
maloper
a t
iont
h egear
b oxi
n t
e r
n al

conf
igur
a t
ionandchar
a ct
e r
ist
icsoft
h eoi
lbei
n g

l
u bepumpwi
llmai
n t
a i
noi
lpr
e ssur
ebet
ween15
used.

and60psi
g(1.
0and4.
2 kg/
cm
)
.Thi
soi
l

Not
e :
Neveroper
a t
ethegear
b oxwi
thoi
l

pr
e ssur
ecanvar
ydependi
n gont
h ebear
ing
2

pr
e ssur
elesst
h an10psi
g(0.
7kg/
cm
)

15

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1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

STARTUP

St
art
-UpPr
oce
d ur
es

Per
for
mthef
o l
lowi
n gt
a skst
ost
a r
ttheSundyne
t
h eoi
lfi
lt
e r(
it
e m924g)mani
fol
dandf
il
lthe

pump.

oi
lfi
lt
e randt
h eheatexchangerwi
thoi
l

(
F i
g ur
e6)
.

1. Run-
inofpump:I
ft
h
epumpi
stober
u n

undercondi
ti
o nswhi
char
econsi
d er
a bl
y
7. Pr
imet
h el
u beoi
lsyst
e m

di
ffer
e ntf
romt
h osecondi
ti
o nsl
ist
e dont
h e

Thef
o l
lowi
n gact
ionsmustoccuratt
h et
ime

specsheet(
suchasachangei
nspeci
fi
c

ofi
n i
ti
a lpumpi
n st
a l
lat
ionandf
o l
lowi
n g

gr
a vi
ty,suct
ionpr
e ssur
e ,f
lowr
a t
e ,et
c .
)the

ever
yre-
inst
a l
lat
ionaf
termai
n t
e nancet
h at

f
a ct
o r
yshoul
dbeconsul
tedt
oensur
ethat

r
e qui
redt
h edr
a i
n i
n g/
removaloft
h egear
b ox

t
h er
u n-
incondi
ti
o nsar
ecompat
ibl
ewi
tht
h e

l
u br
icat
ingf
lui
d .

pump.

Ver
ifyt
h atgear
b oxl
u beoi
lpr
e ssur
ewi
llbe

2. Checkt
oensur
ethatt
h edr
iverhasbeen

achi
e vedbypr
imi
n gt
h el
u beoi
lsyst
e mand

ser
v i
cedperi
n st
ruct
ionspr
o vi
d edbyt
h e

expel
li
n gal
loft
h eai
rthati
spot
e nt
ial
ly

dr
ivermanuf
a ct
u r
e r
.

t
rapped. Pr
imi
n gcanbeachi
e vedbyei
ther

3. Auxi
li
a r
ies-Checkut
il
it
yconnect
ions;ver
ify
oper
a t
ingt
h e(
o pt
ional
)auxi
li
a r
ylubeoi
l

t
h atauxi
li
a r
ypi
p i
n gi
sperSundyne
pr
imi
n gpumporbyj
o ggi
n gt
h emai
ndr
iver

dr
a wi
n gs;ver
ifyswi
tchandi
n st
rument

connect
e dt
othegear
b ox(
o i
lpr
e ssur
e

connect
ionsandsetpoi
n t
s ;cal
ibr
a t
efl
o w
shoul
dbeobser
v edbyt
h esecondort
h i
rd

i
n st
rument
sandot
h ert
ransmi
tter
s .

j
o g-eachof2-
3secondsdur
a t
ion)

4. Fl
u shi
n gscr
e ensshoul
dbei
n st
a l
ledi
nal
l
Not
e : Joggi
n gi
srequi
redf
o ri
n i
ti
a l

f
iel
dassembl
e dpi
p i
n gconnect
ions.

i
n st
a l
lat
ionorf
o l
lowi
n gr
e -

i
n st
a l
lat
ionaf
termai
n t
e nanceand

5. Checkt
h epumpspeci
fi
cat
ionsheetand

r
e -
fil
li
n gofgear
b oxl
u br
icant
.Uni
ts

out
li
n edr
a wi
n gsf
o rsealenvi
ronment

r
e mai
n i
n gi
d l
eshoul
dbej
o gged

r
e qui
rement
s .Besur
esealhousi
n gpor
t

onceamont
htopr
e ventt
h e

pi
p i
n gi
spr
o per
lyconnect
e d.I
fdo

ubl
eseal
s

bear
ingsf
rombr
inel
li
n gandt
o

ar
eused,buf
ferf
lui
dmustbepr
e ssur
ized

pr
e venti
n t
e r
n alr
u st
ing.

bef
o r
esuct
ionpr
e ssur
eisappl
iedt
othe

pump. Por
t1mustbeopen. Maxi
mum
Joggi
n gi
sal
sousedt
over
ifypr
o per

al
lowabl
ebackpr
e ssur
eonPor
t1i
s5psi
g
di
rect
ionofr
o t
a t
ionf
o rt
h emai
ndr
iver
.

(
0 .
3 5kg/
cm
)
.
Joggi
n gi
sapr
u dent
,conser
v at
iveact
ivi
ty

6. Fi
llt
h egear
b oxwi
thoi
l.

t
h atcanbequi
teusef
u lt
oensur
elong

ser
v i
cel
if
eoft
h eSundynehi
g h-
s peed

Removet
h egear
b oxf
il
l-ventpl
u gandt
h e
pr
o duct
sbypr
o vi
d i
n gaf
lui
dfi
lmofl
u br
icant

f
il
ter
-br
e at
h ercapf
romt
h ef
il
lopeni
n gon
ont
h esur
facesofbear
ingsandgear
s .

t
h egear
b ox. Fi
llgear
b oxwi
thi
n¼i
n ch(
6 .
4

mm)f
romt
o pofoi
llevelsi
g htgl
a sswi
th
Af
terpr
imi
n gt
h el
u beoi
lsyst
e m,checkt
h e

l
u beoi
lwhi
chconf
o r
mst
othespeci
fi
cat
ion
oi
lleveli
nthegear
b oxsump,andaddoi
las

i
nTabl
e9.Wher
eappl
icabl
e ,oper
a t
e
necessar
y .

auxi
li
a r
ylubepumpt
ofi
llheatexchanger

Not
e
: Neverst
a r
tthepumpagai
n sta

andf
il
ter
.Addoi
lasnecessar
ythr
o ughf
il
l

cl
o seddi
schar
g eval
ve.Al
ways

f
itt
ingunt
iloi
llevelst
a bi
li
zesi
nsi
g htgl
a ss.

checkt
oensur
ethatt
h edi
schar
g e

Thegear
b oxal
o ner
e qui
resappr
o xi
mat
e l
y7

val
vei
spar
tial
lyopen.

quar
ts(
6 .
6li
ter
s )
. Repl
a cet
h ef
il
ter

br
e at
h ercapont
h ef
il
l-openi
n gf
itt
ingand
Af
terpr
imi
n gt
h el
u beoi
lsyst
e masdef
ined

r
e pl
a cet
h ef
il
l-ventpl
u g.I
fan

auxi
li
a r
ylube
above,t
h epumpcannowber
o ut
inel
y

pumpi
snotused,r
e movet
h epl
u gont
o pof

st
a r
tedwi
thoutt
h eneedofj
o ggi
n g.Thi
s

16

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1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

woul
dincl
u deswi
tchi
n gofmai
n /
stand-
b y
swi
tchesandt
imedel
a yscanbeusedi
f

uni
ts,st
a r
t-upofi
d l
ereser
v euni
ts,st
a r
t-up
aut
o mat
icst
a r
tsequencesar
edesi
red.

ofemer
g encyuni
ts,et
c . Non-
o per
a t
ing

c) Af
tert
h est
a r
toft
h emai
ndr
iver
,oi
l

uni
tsshoul
dbest
a r
ted/
u sedever
y9-
1 2

pr
e ssur
ewi
llbesuppl
iedbyt
h emai
n

mont
h sonanal
ter
n at
ingbasi
s.

l
u bepumpi
n si
d et
h egear
b ox.An

8. I
fa
a
n uxi
li
a r
ylubesyst
e mi
sinst
a l
led,i
t
i
n cr
e asei
noi
lpr
e ssur
eshoul
dbe

shoul
dbeusedi
nthef
o l
lowi
n gmanner
.
obser
v ed.Shutdownt
h eauxi
li
a r
ypump

wi
thi
ntwomi
n ut
e soft
h emai
ndr
iver

a) Att
h ei
n i
ti
a lst
a r
tuporaf
terchangi
n gt
h e

st
a r
t.

l
u beoi
l,r
u nt
h epumpf
o rsever
a l

mi
n ut
e st
owor
kanyt
rappedai
routof

9. Adj
u stt
h eheatexchangercool
ingf
lowt
o

t
h epi
p i
n g.Adj
u stt
h er
e l
iefval
v eont
h e
r
e gul
a t
ethegear
b oxsumpt
e mper
a t
u r
e

auxi
li
a r
ypumpt
opr
o vi
d e25psi(
1 .
7 6
bet
ween140°and160°
F(60
and71°
C).

kg/
cm
)oi
lpr
e ssur
etot
h esyst
e m.

Appr
o xi
mat
e l
yonehourmayber
e qui
redt
o

st
a bi
li
zet
h et
e mper
a t
u r
e .

b) Theauxi
li
a r
ysyst
e mi
sint
e ndedt
o

pr
o vi
d eoi
lbef
o r
est
a r
tingt
h emai
n

Maxi
mumr
e commendedt
e mper
a t
u r
eis

dr
iver
.Its
o
h ul
drunf
o rami
n i
mumof5

180°
F(82°
C).

secondsatmi
n i
mumpr
e ssur
ebef
o r
e

t
h emai
ndr
iveri
sst
a r
ted.Pr
e ssur
e

Cont
rol
li
ngt
hePumpDur
ingSt
art
up

Toensur
econt
roloft
h epumpdur
ingst
a r
tup,

1. St
a r
tthef
irstuni
tasdescr
ibedi
nthe

f
o l
lowt
h est
a r
tuppr
o cedur
e sf
o ryourdesi
red
Si
n gl
eOper
a t
ioni
n st
ruct
ions.

conf
igur
a t
ion.

2. St
a r
ttheseconduni
twi
tht
h ebypass

val
vesett
omai
n t
a i
nthef
lowabove

Si
ngl
eOpe
rat
ion
mi
n i
mumf
low.

St
a r
tthepumpwi
tht
h esuct
ionval
veopenwhi
le

3. Opent
h edi
schar
g eval
veont
h esecond

t
h r
o t
tli
n gt
h edi
schar
g eval
ve.Thi
swi
llensur
e

uni
tsot
h att
h edesi
g nf
lowofbot
huni
ts

t
h att
h epumpwi
llr
e acht
h edesi
g nf
low

i
smai
n t
a i
n ed.

oper
a t
ingpoi
n t
.

Not
e :
Donotoper
a t
ethepumpsatt
h ei
rpeak

I
ft
h
epr
o cessf
lui
disneari
tsvaporpr
e ssur
e ,

headcapabi
li
ty.

opent
h esuppl
yvesselsealcavi
tyventsot
h at

t
h epumpcanf
il
lwi
thl
iqui
d .

Sundyner
e commendst
h atsepar
a t
efl
o w

cont
rol
sbeusedoneachpumpt
opr
o vi
d ea

Pa
ral
lelOpe
rat
ion
l
o wermi
n i
mumf
lowr
a nget
h ani
sachi
e vedby

pr
e ssur
econt
rol
.

Topr
e ventback-
flow,pl
a cecheckval
vesi
nthe

di
schar
g epi
p i
n gofeachpump.

Not
e :
Sundyner
e commendsi
n st
a l
li
n g

separ
a t
ebypassl
o opsar
o undeach

pumpf
o raddi
ti
o naloper
a t
ional

f
lexi
b i
li
ty.

17

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1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

OPERATI
O N&CONTROL

Ope
rat
ionofSundy
n ePumps

Undernor
maloper
a t
ion,sever
a lf
a ct
o r
smustbe
pr
imar
il
ywhenacont
rolval
vei
slocat
e dan

t
a keni
n t
oconsi
d er
a t
iont
oensur
esuccessf
u l

excessi
vedi
stancedownst
reamf
romt
h epump.

pumpoper
a t
ion.Exper
iencedpumpoper
a t
o r
s

wi
llbeawar
eofj
e opar
d i
zingf
a ct
o r
sandt
h ei
r

Ent
rai
nedGa
ses

ef
fect
s .

Theheadandcapaci
tyofcent
rif
u galpumpswi
ll

ber
e ducedbygast
h ati
sdr
a wni
nwi
tht
h e

Suc
tionCondi
ti
ons

l
iqui
d .Undernor
maloper
a t
ingcondi
ti
o ns,

I
mp
r
o perf
lowofl
iqui
dint
othei
mpel
leri
sthe
cent
rif
u galpumpscant
o l
e r
a t
eupt
o2%ofgas

mostcommonoper
a t
ionalabuseofcent
rif
u gal

(
b yvol
u me)
.Ent
rai
n edgasescancause

pumps.Twocondi
ti
o nsmustexi
stt
opr
e vent

damaget
omechani
calseal
swi
tht
h eexcept
ion

t
u r
b ul
e nceatt
h eeyeoft
h ei
mpel
ler
.
ofdoubl
eseal
s.I
fy
uh
o aveent
rai
n edgas,

cont
a ctSundynef
o rf
u r
theri
n st
ruct
ion.

P
•
ropersuct
ionpi
p i
n g,seesuct
ionpi
p i
n g

sect
ion.

Sy
ste
mHe
adCur
ve

L
•
i
q ui
dreachi
n gt
h ei
mpel
lereyemust

Thepoi
n tofi
n t
e r
s ect
ionbet
weent
h esyst
e m

haveenoughvaporpr
e ssur
etopr
e vent

cur
v eandt
h epumpchar
a ct
e r
ist
iccur
v e

t
h ef
lui
dfr
o mf
lashi
n gt
oagasi
nthe

det
e r
minest
h ef
loworoper
a t
ionf
o rt
h e

i
mpel
ler
.Ift
h
i
scondi
ti
o noccur
s ,i
twi
ll

cent
rif
u galpump.Forst
e adyf
lowt
ooccur
,the

causecavi
tat
ion,whi
chcandamaget
h e

syst
e mcur
v emusti
n t
e r
s ectt
h epump

i
mpel
lerandi
n ducer
.Whencent
rif
u gal

char
a ct
e r
ist
iccur
v eatasi
g ni
fi
cantangl
e .The

pumpscavi
tat
ethenoi
sesoundsl
iket
h e

f
o l
lowi
n gdi
a gr
a mgi
vesexampl
e sofsat
isf
a ct
o r
y

pumpi
s“pumpi
n ggr
a vel
”.I
nh
i
g hspeed,

andunsat
isf
a ct
o r
yangl
e sofi
n t
e r
s ect
ion.

si
n gl
est
a gepumps,t
h i
ssoundmaynot

bedi
scer
n abl
e .Cavi
tat
ioncanbe
Fi
g ur
e8.Typi
c alOper
a t
ion

pr
e vent
e dbymai
n t
a i
n i
n gsuct
ionpr
e ssur
e

atahi
g henoughl
e velandsuct
ion

t
e mper
a t
u r
e sl
o wenought
omai
n t
a i
nNet

Posi
ti
veSuct
ionHead(
N PSHa

)

avai
labl
e

gr
e at
e rt
h anNetPosi
ti
veSuct
ionHead

(
N PSHr

)
requi
redbyt
h epumps.

Mi
nimumFl
owCondi
ti
ons

Vi
b r
a t
ionandnoi
sewi
lloccurdur
ingoper
a t
ionof

cent
rif
u galpumpsi
fei
theroft
wocondi
ti
o ns

exi
st:

•
I
nt
e
r
n alf
lowsepar
a t
ions

•
Reci
rcul
a t
ionatl
o wf
lowcondi
ti
o ns

I
ft
h
eoper
a t
o ri
snot
ici
n gexcessi
venoi
seor

vi
b r
a t
ion,oper
a t
ionmustbesuspendedunt
ilt
h e

causei
sdet
e r
minedandcor
rect
e d.Cont
inued

usemaycausedamaget
othepump.

Resonancei
nthedi
schar
g el
inecanaccent
u at
e

noi
se,vi
b r
a t
ion,anddamaget
othepump,

18

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ruct
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a t
ionManual

Not
e :
Thecur
v ef
o rpumpAhasasi
g ni
fi
cant

Fi
g ur
e9.Par
a l
lelOper
a t
ion

angl
eofi
n t
e r
s ect
ionwi
thsyst
e mcur
v es

DandE.Thesyst
e mcur
v eDcoul
d

r
e pr
e sentasyst
e mwi
tht
h econt
rol

val
vewi
d eopenwhi
lecur
v eEcoul
d

r
e pr
e sentt
h esamesyst
e mbutwi
tht
h e

t
h r
o t
tleval
vecl
o sedt
oreducef
lowf
rom

f
low1t
ofl
o w2.Pumpcur
v eB,ont
h e

ot
h erhand,wi
llpr
o vi
d eonl
yfl
o w2,

evenwi
tht
h econt
rolval
vewi
d eopen

(
cur
v eD)
.Whent
h econt
rolval
vei
s

par
tial
lycl
o sedt
ocr
e at
esyst
e mcur
v e

E,t
h ecur
v eEandl
o werpumpcur
v eB

ar
epr
a ct
ical
lypar
a l
lel
.Thel
a ckofa

si
g ni
fi
cantangl
eofi
n t
e r
s ect
ionmeans
FLOW

t
h att
h esyst
e mi
sunst
a bl
e ,pumpf
low

i
sli
kel
ytof
luct
u at
eer
rat
ical
lyandnot

Fi
g ur
e10.Par
a l
lelUni
tsCommonVal
v e

r
e spondt
ocont
rolval
veposi
ti
o n.

Pa
ral
lelOpe
rat
ion

Maxi
mizi
n gcont
roli
scr
iti
calwhenoper
a t
ing

cent
rif
u galpumpsi
npar
a l
lel
.Onepumpcan

over
p owert
h eot
h eri
nregar
d st
oheadata

l
o wert
o t
a lf
low.I
fa
si
mpl
e ,unr
e st
rict
e dmani
fol
d

connect
stwopumpsatt
h edi
schar
g ehead,t
h e

di
schar
g eheadofonepumpi
simposedont
h e

ot
h er
.Al
lpumpswi
llseet
h esamedi
schar
g e

headatagi
vent
ime.Thi
sisdemonst
rat
e don

Thepr
e ssur
eint
h emani
fol
dissetatP1;t
h e

t
h ef
o l
lowi
n gdi
a gr
a ms.

f
lowt
h r
o ughpumpAi
n di
cat
e dasA1ont
h e

Thechar
a ct
e r
ist
iccur
v esoft
wopumps
pr
e cedi
n gcur
v e.Att
h esamet
ime,t
h ef
low

desi
g nat
e dAandBar
edemonst
rat
e di
nthe
t
h r
o ughpumpBi
sindi
cat
e dasB1.However
,if

Par
a l
lelOper
a t
ionf
igur
e .

t
h et
h r
o t
tleval
vei
scl
o sedt
ocauset
h emani
fol
d

pr
e ssur
ePt
ori
set
oP2,t
h enf
lowst
h r
o ugh

Si
n cenot
wopumpswi
llhaveexact
lyt
h esame

pumpAandBar
eA2andB2r
e spect
ivel
y.I
ft
h
e

per
for
mance,i
tisassumedt
h atpumpA

t
h r
o t
tleval
vewer
ecl
o sedevenf
u r
ther
,then

pr
o ducesasl
ightamountmor
eheadt
h anpump

pumpBwoul
dceaset
ofl
o went
irel
y.Si
n ce

B.Thepumpsar
ear
rangedwi
thacommon

pumpBwoul
def
fect
ivel
ybedeadheaded,t
h e

mani
fol
dasshowni
nPar
a l
lelUni
tsCommon

f
lui
dini
twoul
dheatupandboi
l.Dur
ingi
n t
e r
n al

Val
vef
igur
e .

boi
li
n g,i
tcoul
dencount
e rl
iqui
dsl
u ggi
n gand

pr
o babl
edamaget
othepump.Pr
o persel
e ct
ion

ofacont
rolsyst
e mcanpr
e ventt
h i
ssi
tuat
ion.

19

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ruct
ionandOper
a t
ionManual

MAI
N TENANCE

Di
sas
sembl
yofLMV-
311

STEP1

STEP3

Removeat
tachedhar
d war
eandl
if
tthedr
iverup

of
fthegear
b ox.Removet
h enut
sfr
o mt
h epump
I
n st
a l
ltheant
i-r
o t
a t
iondevi
c et
opr
e vent

casi
n gst
u ds.Li
ftt
h egear
b oxandsealhousi
n g
i
mpel
lerf
ro
s
m pi
n ni
n g.

upof
foft
h epumpcasi
n g.

Not
e :
Ensur
ethei
mpel
leri
spr
o t
e ct
e df
rom

comi
n gi
ncont
a ctwi
thanyobj
e ct
sthat

maycausedamage.

Li
fti
n ggear
b oxf
rompumpcasi
n g.

STEP2

Removeventcapf
rom

gear
b ox.

I
ns
a
t l
li
n gant
i-r
o t
a t
iondevi
ce

Not
e :
Pl
a t
ethegear
b oxonasui
tabl
esuppor
t

wi
tht
h ei
mpel
lerpoi
n t
ingupwar
d .

Not
e :
ToolnumberTO01AK02f
o rkeyedi
n put

shaf
tandTO01AK03f
o rspl
inedi
n put

shaf
t.

20

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ruct
ionandOper
a t
ionManual

STEP4

STEP6

Removei
n ducerori
mpel
lernut
.
Removedi
ffus

ercoverusi
n gpr
y i
n gt
o ol
s .

Not
e :Lef
thandt
h r
e ad.

Not
e :Gr
o oveonsi
d eofdi
ffusercoveri
sfor

pr
y i
n g,andnotf
o rano-
ring.

Ta
n de
mse
ala
rra
n ge
m e
n ti
sshowni
n

t
hef
oll
owi
ngdi
sas
sembl
yst
eps
.

STEP7

STEP5

Removemechani
c alsealmat
ingr
ing.

Removei
mpel
lerusi
n gpr
y i
n gt
o ol
s .

Not
e
:Thei
mpel
leri
sdynami
cal
lybal
a nced

andmustber
e pl
a cedorr
e bal
a ncedi
f

anysi
g nsofdamagear
evi
sibl
e .

21

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ruct
ionandOper
a t
ionManual

STEP9

Removel
o wershaf
ts
l
e eveando-
rings

aboveandbel
o wshaf
ts
l
e eve.

Mat
ingr
ingshoul
dsl
ider
ightof
f.

STEP8

Removel
o wermechani
c alseal
.

Useex t
ract
iont
o olt
osl
ideo-
ringsupt
h e

shaf
t

Not
iceshaf
tsl
e evenextt
oimpel
lersi
d eo-
ring.

Removet
h r
e ehexheadscr
e wsandwasher
s .

Not
e :
Tandemconf
igur
a t
ionshown.

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ruct
ionandOper
a t
ionManual

STEP1
0
STEP1
2

Removet
a ndem-
mat
ingr
ing.

Removesealhousi
n g.

Not
e :
Use“
S ”hooksoreyebol
tsandhoi
st

whenpossi
b l
etoavoi
dper
s onali
n j
u r
y .

Useext
ract
iont
o ol
stosl
ideup,overshaf
t.

STEP1
1

Removef
ou
rbol
tshol
d i
n gsealhousi
n g.

Li
fti
n gt
h esealhousi
n gusi
n gahoi
st.

23

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 I
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ruct
ionandOper
a t
ionManual

STEP1
3
STEP1
5

Tur
nsealhousi
n goverandr
e moveupper

Removeuppershaf
ts
l
e eve.

sealf
rom

sealhousi
n g.

Removet
h r
e ehexheadscr
e wsandwasher
s .

STEP1
6

Remo vegear
b oxsealscr
e wsandgear
b ox

seal
.

Uppermechani
calseal
.

STEP1
4

Removet
h eo-
ringf
ro
t
m h euppershaf
t

sl
e eve.

Removi
n gt
h r
e ehexheadscr
e ws.

Not
e :Thegear
b oxmechani
calsealcanbe

r
e pl
a cedorr
e bui
lt
.

Useext
ract
iont
o olt
oremoveo-
ring.

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ruct
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a t
ionManual

STEP1
7
STEP1
9

Removegear
b oxsealo-
ring.

I
n ver
tthegear
b oxandr
e movef
i
l
n
la dvent

f
i
tti

ng.

Useapi
p ewr
e ncht
oremovet
h e¾i
n chpi
p e

el
b owf
irst
.Next
,uset
h epi
p ewr
e ncht
oloosen

t
h epi
p eandr
e movef
romt
h egear
b ox.

Useext
ract
iont
o olt
oremoveo-
ring.

STEP1
8

Removegear
b oxsealmat
ingr
ing.

Sl
idet
h ef
il
landventpi
p eoutofgear
b ox.

Removemat
ingr
ingwi
thext
ract
iont
o ol
s.

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ruct
ionandOper
a t
ionManual

STEP2
0
STEP2
2

Loosenandr
e movegear
b oxbol
ts,(
7tot
a l
).
Dr
ivecl
o set
o l
e r
a nceal
ignmentpi
n sout
,(2

pi
n s)
.

STEP2
1

Loosencl
o set
o l
e r
a nceal
ignmentpi
n .

Usehammert
otappi
nout
.

STEP2
3

Removeuppergear
b oxhousi
n g.

Amal
letcanbeusedt
otapar
o undt
h eedgesof

t
h ehousi
n gt
oloosent
h ei
d l
e rshaf
tandassi
st

t
h ehousi
n gi
nli
fti
n gof
f.

Not
e :
Usehooksoreyebol
tsandahoi
s t

whenpossi
b l
etoavoi
dper
s onali
n j
u r
y .

26

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ruct
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a t
ionManual

STEP2
6

STEP2
4

Removet
h el
u bepumpspr
ingandt
h el
u be

Removei
d l
e rshaf
ta
ssembl
y .

pump.

Removi
n gt
h ei
d l
e rshaf
tassembl
ydi
sengages

t
h eupperi
d l
e randi
n putshaf
tgear
s .

Techni
ciani
spoi
n t
ingt
oidl
e rshaf
t.

STEP2
7

STEP2
5
I
n spectt
h econdi
tionoft
h
el
u bepumpant
i-

r
o t
a t
ionpi
n .

Removei
n putshaf
ta
ssembl
y .

Ext
ract
iont
o oli
stouchi
n gant
i-r
o t
a t
ionpi
n .

STEP2
8

Removebear
ingpl
a t
e .

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ruct
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ionManual

STEP2
9
STEP3
2

Removeandi
n spectuppert
h r
u stwasher
.
Removet
h el
o wert
h r
u stwasher
.

Washerwi
llsl
ideof
foft
h eshaf
t.

STEP3
0

Removei
d l
e rshaf
ta
ssembl
y .

STEP3
3

Remo veandinspectuppe rjour

n albear
ing

af
te
r
r emovi
n gfr
o m

bear
in gplate.

STEP3
1

Removehi
g h-
s peedshaf
ta
ssembl
y .

Unscr
e wt
h r
e ehexheadscr
e ws.

Usef
inger
stor
e movej
o ur
n albear
ing.

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ruct
ionandOper
a t
ionManual

STEP3
6

Removel
o werj
o ur
n albear
ing.

n
Isp

ectt
h eupperj
o ur
n albear
ingf
o rdamageor

si
g nsofexcessi
vewear
.
Repeatst
e p33f
o rr
e movalofl
o werj
o ur
n al

bear
ing.

STEP3
4

STEP3
7

Removei
n putshats
f
eal
.

Removel
o werbear
ingshi
ms.

STEP3
8

Removeal
lthel
u bej
e t
sinl
o werandupper

housi
n g.

STEP3
5

Removet
h esumpt
u be.

Usehexkeyt
oremovet
h el
u bej
e t
s .

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ruct
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ionManual

STEP3
9
STEP4
1

Bl
o woutl
u bepassage.

Li
ftt
h
edi
ffus

erf
rom

t
h epumpcase.

Not
e :
Usehoi
stwhenavai
labl
etopr
e vent

per
s onali
n j
u r
y .

Usi
n gai
rtoolt
obl
o woutl
u bepassages.

Bl
o wi
n goutl
u bepassages.

STEP4
0

Removedi
ffu

e
s rf
rom

t
h epumpcase.

I
nst

al
lthr
e e5/
1 6eyebol
tsi
n t
othedi
ffusert
ouse

f
o rhoi
sti
n gt
h edi
ffuserof
foft
h epumpcase.

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ruct
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ionManual

I
nspe
cti
on,Cl
eani
nga
n dRe
p a
ir

I
nspe
cti
ngAl
lBe
ari
ngs

i
ftheyshowsi
g nsofmet
a lpi
ck-
u por

over
h eat
ing,i
n st
a l
lanewbear
ingassembl
y.

Not
\e:

T her
a di
a l“
freepl
a y”oft
h ehi
g hspeed

shaf
tcanbeashi
g has0.
0 11i
n ch

(
0 .
2 8mm)duet
othecl
e ar
a ncei
nthe

bear
ings.I
tisnotpossi
b l
etocheckf
o r

shaf
tst
rai
g ht
n esswhi
let
h egear
b oxi
s

assembl
e d.Tocheckst
rai
g ht
n ess,t
h e

shaf
tmustbepl
a cedi
nV-
b l
o cks,oni
t’
s

bear
ingj
o ur
n al
s,andhaver
u nout

measur
e datt
h ei
mpel
lerf
it(
0 .
0 018

i
n chTI
Rmax)
.

Repl
a cebear
ingsi
f:

Gea
rboxMec
h a
nic
alSe
al

Car
e f
u l
lyi
n spectt
h eseal
sforabr
a si
vepar
ticl
e s,

•
Theyhavebeeni
noper
a t
ionf
o rover

excessi
vesealf
a cewearandanybi
n di
n goft
h e

t
h r
e eyear
s

sealf
a cewasher
.

•
I
fr
o
t
a t
ioni
snotsmoot
h
Repl
a ceorr
e bui
ldaf
a ul
tymechani
calseal
.

•
I
fou

t
s i
d eofi
n si
d edi
a met
e r
sar
ewor
n
Seal
smayber
e bui
ltbyr
e pl
a ci
n gt
h esealf
a ce

washer
,wedger
ings,o-
ring,andspr
ings.Aseal

Not
e
:Onl
yrepl
a cebear
ingswi
th
r
e pai
rki
tisavai
labl
e .

manuf
a ct
u r
e r
’sappr
o vedr
e pl
a cement

Repl
a ceorl
a pt
h esealr
o t
a t
ingf
a cei
fthewear

bear
ings.Non-
a ppr
o vedbear
ingsmay

t
racki
sroughorwor
ntoadept
hgr
e at
e rt
h an2

j
e opar
d i
zet
h emechani
cali
n t
e gr
ityof

hel
iuml
ightbands.

t
h egear
b oxandpump.

Acombi
n edt
o t
a lof0.
0 10i
n ch(
0 .
2 5mm)

Not
e
:Ref
e rt
otheSpeci
fi
cat
ionssect
ionof

maxi
mummayber
e movedf
romt
h esur
facesof

t
h emanualf
o ral
lbear
ingandshaf
t
t
h epumpandgear
b oxsealr
o t
a t
ingf
a ces.

cl
e ar
a nces.

Excessmat
e r
ialr
e movalwi
llr
e sul
tini
n cor
rect

sealf
a cel
o adi
n gcausi
n gi
n cr
e asedseal

l
e akage.

Hi
gh-
S pe
edSha
ft

Removeanyhi
g hspot
sont
h eendsur
facesof

I
ns
e
p ctt
h eHi
g hSpeedShaf
tatt
h et
h r
u st

t
h el
o wershaf
tsl
e eveandi
mpel
lerhubt
oinsur
e

washerandj
o ur
n albear
ingcont
a ctar
e as.

t
h att
h esealr
o t
a t
ingf
a cewi
llnotbedi
stor
tedby

Repl
a cet
h eshaf
tandgearassembl
yif
:

cl
a mpi
n gf
o r
c eoft
h ei
mpel
lerbol
t.

•
Outsi
d edi
a met
e rofshaf
tisl
e sst
h an

Reassembl
etheseal
,thr
o t
tlebushi
n g,i
fused

1.
4 960i
n ches

sealhousi
n g,andi
mpel
lerusi
n gano-
ringr
e pai
r

•
I
ft
h
eshaf
thasbear
ingorwasher

ki
t.Al
lo-
ringst
h atwer
edi
stur
b edby

mat
e r
ial
soni
t’
ssur
face
di
sassembl
yshoul
dber
e pl
a ced.Dur
ing

r
e assembl
y,car
e f
u l
lycheckt
h et
o r
q ueval
u es

•
Showssi
g nsofover
h eat
ing

l
ist
e di
nTabl
e12.

•
Showsweartoadept
hgr
e at
e rt
h an

Thei
mpel
lermayr
u bont
h edi
ffusercoverpl
a t
e

0.
0 01”(
0 .
0 3mm)

(
1 5)unt
ilo-
rings(
9 36Dand936E)ar
e

I
ns
e
p ctupperandl
o wert
h r
u stwasher
sort
il
ti
n g
compr
e ssedbyt
ight
e ni
n ghexnut
s(914A)
.

padbear
ingassembl
y.I
fm
et
a li
ssmear
e di
n t
o
Checkt
h egear
b oxi
n putshaf
tforf
reedomof

r
a di
a ll
u begr
o ovesoft
h ewasherf
a ce,i
n st
a l
la
r
o t
a t
ionaf
tert
h epumpi
sassembl
e dandal
l

newwasher
.Ift
h
et
il
ti
n gpadsdonotf
itf
reel
y,or

bol
tsar
eti
g ht
e nedperTabl
e12.

31

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ruct
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ionManual

Sha
ftSl
eev
e

Ensur
ethatt
h er
ear
enohi
g hspot
sont
h eend

sur
facesoft
h eshaf
tsl
e eveort
h ei
mpel
lerhub.

Hi
g hspot
swi
lldi
stor
tthesealr
o t
a t
ingf
a cedue

t
othecl
a mpi
n gf
o r
c eoft
h ei
mpel
lerbol
t.Ensur
e

t
h atshaf
tsl
e eveendf
a cesar
epar
a l
lelwi
thi
n

0.
0 003”(
0 .
0 076mm)
.

Be
ari
nga
n dSha
ftCl
ear
anc
es

Fi
g ur
e11.Bear
ingandShaf
tC
l
e ar
a nces

32

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ruct
ionandOper
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ionManual

Re
ass
embl
yoft
heLMV-
311

STEP1

STEP2continued

I
n ser
tshi
munderl
o werj
o ur
n albear
ing.

STEP2

I
n st
a l
llowerj
o ur
n albear
ing.

Not
e :Usi
n gat
o r
q uewr
e ncht
oti
g ht
e n

scr
e ws.

STEP

I
n st
a l
llowert
h r
u stwasheri
f no

tal
readyi
n

pl
a ce.

I
nse

r
t3hexheadscr
e ws.

Not
e :

:T or
q uet
o40i
n -
lb

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905M
40i
n -
lbs
4.
5N-
m
STEP4

I
n st
a l
lhi
g h-
s peedshaf
ta
ssembl
y .

Not
e :
Abovepi
c t
u r
ehast
h r
u stwasher

al
readyi
n st
a l
ledoverj
o ur
n albear
ing.

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ruct
ionandOper
a t
ionManual

STEP5

Not
e :

: Al
ightcoat
ingofl
u br
icantmaybe

usedt
ohol
dit
e m155Bi
npl
a ce.

Re-
inst
a l
lthesumpt
u bei
n t
othebear
ing

pl
a t
e .

STEP8

I
n stal
lbear
ingp lat
ewi
thoutgasketusi
n g

ali
g nmentpins.

STEP6

Re-
inst
a l
ltheupperj
o ur
n albear
ingi
n t
othe

bear
ingpl
a t
e .

Usi
n gal
ignmentpi
ntoi
n st
a l
lthebear
ingpl
a t
e

t
e mpor
a r
il
y.

STEP9

Cl
a mpbear
ingpl
a t
etot
h el
o wergear
b ox

housi
n g.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905M
40i
n -
lbs
4.
5N-
m

STEP7

Cl
a mpi
n gt
h ebear
ingpl
a t
etohousi
n g.

I
n st
a l
lnewt
h r
u stwasher
.
Not
e :

:“ C”cl
a mpscanbeut
il
izedt
oper
for
m

t
h i
stask.

Thr
u stwasheri
ssi
lverdi
sci
ncent
e r
.

34

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ruct
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ionManual

STEP1
0

STEP1
2

I
n spectendpl
a yoft
h
ehi
g h-
s peedshaf
t.

Lubr
icat
ethel
o weri
d l
e rbear
ing.

Not
e :

:E ndpl
a ymustf
a l
lwi
thi
nthese

t
o l
e r
a nces,0.
0 15”+/
-0.
0 02”

STEP1
3

I
n st
a l
lidl
e rshaf
ta
ssembl
y .

Measur
ingendpl
a yofHi
g hSpeedShaf
t.

Not
e :
Forcompl
e t
einst
ruct
ionsf
o rchecki
n g

endpl
a yr
e f
e rt
othe“
P r
o cedur
efor

Checki
n gHi
g hSpeedShaf
tEndpl
a y”

l
a t
e ri
nthi
smanual
.

STEP1
1

Removebear
ingpl
a t
eandi
n st
a l
llower

housi
n go-
ring(
9 36AG)ando-
ringatoi
l
Not
e :
Thei
d l
e rshaf
tassembl
ysi
tsatasl
ight

passage(
9 36N)
.
t
il
ttoal
lowi
n st
a l
lat
ionoft
h ebear
ing

pl
a t
e .

936AG

936N

Lubri
c atethejou r
n albear
ings,hi
g h-
s pee d

shaf
t,j
our
n al/t
h r
u stf
ace

wi
thstand ard

gear
b oxl
u br
icant
.

35

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ruct
ionandOper
a t
ionManual

STEP1
4
STEP1
7

I
n st
a l
lthebear
ingpl
a t
e .

Lubr
icat
ethel
u bepump.

STEP1
5

I
n st
a l
llubepump.

STEP1
8

I
n st
a l
linputshaf
ta
ssembl
y .

STEP1
6

I
n st
a l
llubepumpspr
ing.

Not
e :
Not
icet
h ei
n putsl
o t
sfort
h eoi
lpump

dr
ivepi
n s.

STEP1
9

Pushoninp utshaf
tt
o
ver
ifye

ngagementof

dr
ivepi
n s.

Thel
u bespr
ingsi
tsi
n si
d et
h el
u bepump.

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ruct
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a t
ionManual

STEP2
0

STEP2
2

Seti
d l
e rshaf
ta
ssembl
yinpl
a ceandengage

I
n st
a l
luppergear
b oxhousi
n g.

i
n putgear
s .

Not
e :
Lowercar
e f
u l
lyi
nor
d ert
osl
ide

bear
ingsi
n t
obear
ingl
iner
s .

STEP2
1

Lubei
n putshaf
tb
ear
ingsandupperi
d l
e r

Not
e :
Usehoi
stwhenavai
labl
etopr
e vent

bear
ings.

per
s onali
n j
u r
y .

I
n st
a l
lupperhousi
n go-
ring(
9 36AG) and

o-
ringatoi
lpassage(
9 36T)
.
STEP2
3

I
n st
a l
lcl
o set
o l
e r
a nceal
ignmentpi
n s.

936AG 936T

Not
e :

:I nst
a l
lfi
rstpi
nasnot
e dont
h ebear
ing

pl
a t
e .

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ruct
ionandOper
a t
ionManual

STEP2
4

STEP2
4continued

I
n st
a l
lnewl
ipseal
.

Not
e
:Usel
ipseali
n st
a l
lat
iont
o ol

#T-
H 006AA-
4 7t
oinst
a l
lli
pseal
.

Put
tingl
ipsealont
oli
pseali
n st
a l
lat
iont
o ol
.

I
ns
a
t l
li
n gt
h el
ipseal
.

38

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ruct
ionandOper
a t
ionManual

STEP2
4(Al
ter
nat
e)

Appl
yLubr
icant
.

STEP2
5

I
n st
a l
lremai
n derofg
a
e r
b oxhexheadbol
ts.

STEP2
4(Al
ter
nat
epa
rt2
)cont
inue
d

I
n st
a l
lthecar
tri
d geseal
.

I
ns
a
t l
li
n gwasher
sandnut
sont
ogear
b oxbol
ts.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
909B
65f
t-l
b s
88N-
m

STEP2
6

I
n st
a l
lfi
l
n
la dventf
i
tti

ng.

Not
e :
Usepi
p edopeonal
lpi
p et
h r
e ads.Use

pi
p ewr
e ncht
oti
g ht
e nf
itt
ingaf
ter

sl
idi
n gi
n t
opl
a ce.

STEP2
4(Al
ter
nat
epa
rt3
)cont
inue
d

I
n st
a l
linputseal
.Useapi
p et
otapcar
tri
d ge

seali
n t
opl
a ce

Not
e :

D onotuseTef
lont
a peonconnect
ions

t
ogear
b oxast
h i
smayr
e sul
tin

l
u br
icat
ionsyst
e mmal
funct
ion.

39

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ruct
ionandOper
a t
ionManual

STEP2
7

I
n st
a l
lshaf
ta
t
ni-r
o t
a t
iondevi
c et
opr
e vent

t
h ei
mpel
lerf
ro
s
m pi
n ni
n g.

Not
e :
ToolnumberTO01AK02f
o rkeyedi
n put

shaf
tandTO01AK03f
o rspl
inedi
n put

shaf
t..

STEP2
8

Tur
ngear
b oxover
.

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 I
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ruct
ionandOper
a t
ionManual

Gea
rboxSe
alAs
sembl
y

STEP1

STEP3

I
n st
a l
lgear
b ox-
mat
ingr
ing.

I
n st
a l
lgear
b oxseal
.Inst
a l
lthr
e egear
b ox

sealhexheadscr
e ws.

Not
e :
Chamf
e ronmat
ingr
ingshoul
dbe

t
o war
dgear
b ox.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

STEP2

St
a ndar
d
905L
75-
8 0i
n -
lb
8.
5 -
9 .
0N-
m

I
n st
a l
lg ear
b oxsealo-
ring(
9 36P)ont
o

gearb oxsea l
.

41

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n st
ruct
ionandOper
a t
ionManual

St
epsf
orSi
ngl
eSe
alOnl
y

STEP1

I
n st
a l
lther
malbar
riergasket
.

STEP4

I
n st
a l
lo-
ring(
9 36H)ont
h r
o t
tlebushi
n g.

STEP2

I
n st
a l
lo-
ring(
9 36K)f
ol
l
owedbyshaf
ts
l
e eve.

STEP5

I
n st
a l
lthrot
tlebushi
n gonthes ealhousi
n g

andt orquethrot
tlebushi
n gscr
e ws.

STEP3

I
n st
a l
lo-
ring(
9 36J)
.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905F
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

Nace
I
tem
E ngl
ish
M e t
ric

Comp li
a nt

905F
70-
7 5i
n -
lb s
8-
8 .
5N -m

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ruct
ionandOper
a t
ionManual

STEP6

STEP9

I
n st
a l
lsealonhousi
n gongear
b ox.

I
n st
a l
lmechani
c alsealandt
o r
q ue.

Not
e :Tor
q uescr
e wst
o :

Not
e U
:
se"
S "hooksoreyebol
tsandhoi
stwhen

Sundyne
I
tem
Engl
ish
Met
ric

avai
labl
etopr
e ventper
s onali
n j
u r
y .

St
a ndar
d
905E
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

STEP7

Nace
I
tem
E ngl
ish
M e t
ric

Comp li
a nt

905E
70-
7 5i
n -
lb s
8-
8 .
5N -m

I
n st
a l
landt
o r
q uesealhousi
n gcapscr
e ws.

*
*Sk
ipt
opa
g e5
6forI
nst
ruc
tionson

t
heThr
oatBus
h i
ngOpt
ion.
**

STEP1
0

I
n st
a l
lsealmat
ingr
ing.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905A
35-
4 0f
t-l
b s
47-
5 4N-
m

Nace
I
tem
E ngl
ish
M etr
ic

Comp li
a nt

905A
27-
3 0ft-
lb s
37-
4 0N -m

STEP8

I
n st
a l
lo-
ring(
9 36H)onmechani
c alseal
.

*
*Cont
inueonpa
ge5
8**

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ionManual

St
epsf
orDua
lPr
ess
u r
ize
d

(
D oubl
eSe
al)Onl
y

STEP1

STEP3

I
n st
a l
lthet
h er
malbar
riergasket
.
I
n st
a l
lo-
ring(
9 36J)
.

STEP4

I
n st
a l
lo-
ring(
9 36H)
.

STEP2

I
n st
a l
lo-
ring(
9 36K)f
ol
l
owedbyt
h eshaf
t

sl
e eve.

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ionManual

STEP5

STEP7

I
n st
a l
luppersealandt
o r
q ue.

I
n st
a l
lsealhousi
n gcapscr
e wsandt
o r
q ue.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905F
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

Not
e :Tor
q uescr
e wst
o :

Nace
I
tem
Eng l
ish
M etri
c

Comp li
a nt

905F
95-
1 02in-lbs
11-
1 1.
5N -m
Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905A
35-
4 0f
t-l
b s
47-
5 4N-
m

STEP6

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905A
27-
3 0f
t-l
b s
37-
4 0N-
m

Useahoi
s tt
oli
fts
ealhousi
n g.

STEP8

I
n st
a l
lmat
ingr
ing.

CAUTI
ON!
Dr
o ppi
n gorr
o ughhandl
ingof

mat
ingr
ingsmayr
e sul
tinmi
cro

cr
a cksr
e sul
ti
n gi
nsealf
a i
lur
e .

45

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ionManual

STEP1
2

STEP9

I
n st
a l
llowersealandt
o r
q ue.

I
n st
a l
lo-
ring(
9 36J)
.

Not
e :Tor
q uescr
e wst
o :

STEP1
0

Sundyne
I
tem
Engl
ish
Met
ric

I
n st
a l
lthesealspacer
,chamf
er
t
o war
dseal
.
St
a ndar
d
905G
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905G
70-
7 5i
n -
lbs
8-
8 .
5N-
m

STEP1
3

I
n st
a l
lshaf
ts
l
e eve.

STEP1
1

I
n st
a l
lo-
ring(
9 36H)
.

*
*Cont
inueonpa
ge5
8**

46

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ionManual

St
epsf
orDua
lUnpr
ess
u r
ize
d

(
Tande
m )Se
alOnl
y

STEP4

STEP1

I
n st
a l
lo-
ring(
9 36H)
.

I
n st
a l
lthet
h er
malbar
riergasket
.

STEP5

I
n st
a l
luppersealandt
o r
q ue.

STEP2

I
n st
a l
lo-
ring(
9 36K)f
ol
l
owedbyt
h eshaf
t

sl
e eve.

Not
e :Tor
q uescr
e wst
o :

STEP3

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905F
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

I
n st
a l
lo-
ring(
9 36J)
.

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905F
70-
7 5i
n -
lbs
8-
8 .
5N-
m

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STEP6

STEP9

Useahoi
s tt
oli
fts
ealhousi
n g.

I
n st
a l
lo-
ring(
9 36J)
.

STEP1
0

I
n st
a l
lo-
ring(
9 36H)
.

STEP7

I
n st
a l
lsealhousi
n gcapscr
e wsandt
o r
q ue.

STEP1
1

I
n st
a l
lsealandt
o r
q ue.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
En gl
ish
M etr
ic

St
a ndar
d
905A
35-
4 0ft-
lb s
47-
5 4N -m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905A
27-
3 0f
t-l
b s
37-
4 0N-
m

STEP8

I
n st
a l
lmat
ingr
ing.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905E
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905E
70-
7 5i
n -
lbs
8-
8 .
5N-
m

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ruct
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ionManual

STEP1
2

STEP1
4

I
n st
a l
lshaf
ts
l
e eve.

I
n st
a l
lmat
ingr
ing.

STEP1
3

I
n st
a l
lo-
ring(
9 36J)
.

*
*Cont
inueonpa
ge5
8**

*
*Sk
ipt
opa
g e5
6forI
nst
ruc
tionson

t
heThr
oatBus
h i
ngOpt
ion.
**

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ruct
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ionManual

St
epsf
orSi
ngl
eSe
alwi
thI
sol
ati
onBus
h i
ngOnl
y

STEP1

STEP4

I
n st
a l
lthet
h er
malbar
riergasket
.

I
n st
a l
lo-
ring(
9 36H)
.

STEP5

STEP2

I
n st
a l
ltheuppersealandt
o r
q ue.

I
n st
a l
lo -
ring(
9 36K o
)fl
l
owedbyt
h eshaf
t

sleeve.

STEP3

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engli
sh
Metri
c

I
n st
a l
lo-
ring(
9 36J)
.

St
a ndar
d
905E
95-
1 02in-
lbs
11-
1 1.5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905E
70-
7 5i
n -
lbs
8-
8 .
5N-
m

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ruct
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ionManual

STEP6

STEP8

Useahoi
s tt
oli
ftt
h
esealhousi
n g.

I
n st
a l
lthemat
ingr
ing.

STEP9

I
n st
a l
lo-
ring(
9 36J)
.

STEP7

I
n st
a l
lthesealhousi
n gcapscr
e wsand

t
o r
q ue.

STEP1
0

I
n st
a l
lo-
ring(
9 36H)
.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engli
sh
Metri
c

St
a ndar
d
905A
35-
4 0ft
- l
b s
47-
5 4N -
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905A
27-
3 0f
5 -
lbs
37-
4 0N-
m

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ruct
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ionManual

STEP1
1

I
n st
a l
lthei
s ol
a t
ionbushi
n gandt
o r
q ue.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905G
95-
1 02i
n -
lbs.

11-
1 .
5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905G
70-
7 5i
n -
lbs
8-
8 .
5N-
m

STEP1
2

I
n st
a l
ltheshaf
ts
l
e eve.

*
*Cont
inueonpa
ge5
8**

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ionManual

St
epsf
orSi
ngl
eSe
alwi
thSt
eamBus
h i
ngOnl
y

STEP1

STEP3

I
n st
a l
lo-
ring(
9 36K)f
ol
l
owedbyt
h eshaf
t

I
n st
a l
lo-
ring(
9 36H)onst
e ambushi
n g.

sl
e eve.

STEP2

STEP4

I
n st
a l
lo-
ring(
9 36J)
.
I
n st
a l
lsteamb ushi
n gonthes ealhousi
n g

andt orquest
e amb ushi
n gscr
e ws.

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
905F
95-
1 02i
n -
lbs
11-
1 1.
5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905F
70-
7 5i
n -
lbs
8-
8 .
5N-
m

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ruct
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ionManual

STEP5

STEP7

Usehoi
s tt
oli
fts
ealhousi
n gongear
b ox.

I
n st
a l
lo-
ring(
9 36H)onmechani
c alseal
.

STEP8

Not
e U
:
se"
S "hooksoreyebol
tsandhoi
stwhen
I
n st
a l
lmechani
c alsealandt
o r
q ue.

avai
labl
etopr
e ventper
s onali
n j
u r
y .

STEP6

I
n st
a l
landt
o r
q uesealhousi
n gcapscr
e ws

Not
e :Tor
q uescr
e wst
o :

Sundyne
I
tem
Engl
ish
Met
ric

Not
e :Tor
q uescr
e wst
o :

St
a ndar
d
905E
95-
1 02I
n -
lbs
11-
1 1.
5N-
m

Sundyne
I
tem
Engl
ish
Met
ric

Nace
I
tem
Engl
ish
Met
ric

St
a ndar
d
905A
35-
4 0f
t-l
b s
47-
5 4N-
m

Compl
iant

905E
70-
7 5i
n -
lbs
8-
8 .
5N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

905A
27-
3 0f
t-l
b s
37-
4 0N-
m

*
*Sk
ipt
opa
g e5
6forI
nst
ruc
tionson

t
heThr
oatBus
h i
ngOpt
ion.
**

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ionManual

STEP9

I
n st
a l
lsealmat
ingr
ing.

*
*Cont
inueonpa
ge5
8**

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ionManual

Thr
oatBus
h i
ngOpt
ionf
orSi
ngl
eSe
ala
n dTa
n de
mSe
alOnl
y

STEP1

STEP4

I
n st
a l
lo-
ring(
9 36G)ont
h emat
ingr
ing.

Makesur
ethenot
c hont
h et
h r
o atbushi
n g

l
inesupwi
tht
h epi
nont
h edi
ffu

e
s rcover

pl
a t
e .

STEP2

I
n st
a l
lsealmat
ingr
ing.

STEP5

I
n st
a l
lret
a i
n i
n gr
ing.

STEP3

I
n st
a l
lo-
ring(
9 36S)ont
h r
o atbushi
n gand

pl
a cei
n t
othedi
ffus

ercoverpl
a t
e .

936So-
ring

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STEP6

STEP8

I
n st
a l
lo-
ring(
9 36E)ont
h edi
ffu

e
s rpl
a t
e .

I
n st
a l
lthedi
ffu

e
s rpl
a t
e .

STEP7

I
n st
a l
lo-
ring(
9 36D)ont
h edi
ffu

e
s rpl
a t
e .

STEP9

I
n st
a l
lshaf
ts
l
e eveSL01AA19.

*
*Sk
iptoI
m pe
ll
erI
n s
tal
lat
ion

St
ep4onp age58*
*

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ionManual

Cont
inua
tionf
orSi
ngl
e,Dua
lPr
ess
u r
ize
d(Doubl
e),Ta
n de
m ,

a
n dSt
eamBus
h i
ngAs
sembl
ies

(
IfThr
oatBus
h i
ngDoe
sNotAppl
y)

STEP1

STEP3

I
n st
a l
lo-
ring(
9 36E)ondi
ffus

erpl
a t
e .

I
n st
a l
lthedi
ffus

ercoveront
othegear
b ox.

STEP2

I
n st
a l
lo-
ring(
9 36D)ondi
ffus

erpl
a t
e .

Not
e :Rot
a t
ecovert
oengageal
ignmentpi
n

wi
thhol
einsealhousi
n g.

STEP4

I
n st
a l
limpel
lero-
ring(
9 36G)
.

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STEP5

STEP8

I
n st
a l
limpel
ler
.

I
n st
a l
limpel
lerbol
t.

Not
e :
Ful
lyengagei
mpel
lerbol
tint
othe

STEP6

i
mpel
lernutori
n ducerbef
o r
einst
a l
li
n g

i
n t
otheassembl
y

I
n st
a l
ltabwasher
.

STEP9

Tor
q uei
mpel
lerbol
tori
n ducer
.

STEP7

I
n st
a l
lo-
ring(
9 36F)
.

Not
e :Tor
q uei
mpel
lerbol
t/i
n ducert
o :

Sundyne
I
tem
Engl
ish
Met
ric

St
a ndar
d
3
36-
4 0f
t-l
b s
49-
5 4N-
m

Nace
I
tem
Engl
ish
Met
ric

Compl
iant

3
36-
4 0f
t-l
b s
49-
5 4N-
m

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STEP1
0
STEP1
3

Repl
a ceupperdi
ffu

e
s ro-
ring(
9 36B)
.
Lowert
h edi
ffu

e
s rbackont
othepumpcase.

STEP1
1

I
n st
a l
llowerdi
ffus

ero-
ring(
9 36C)
.

Not
e
:Lowerdi
ffusero-
ringmayr
e qui
re

st
ret
c hi
n gbef
o r
einst
a l
lat
ion.

STEP1
4

I
n st
a l
lsealhousi
n gandgear
b oxont
othe

pumpcase.

St
ep1
2

Lowerdi
ffusero-
ringi
n si
d et
h epumpcase.

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Not
e :
Thei
mpel
lermayr
u bont
h edi
ffuser

STEP1
5
coverpl
a t
eunt
ilal
ltheo-
ringsar
e

I
n st
a l
lpumpcasenut
sont
ocasi
n gst
u ds.

compr
e ssedbyt
h et
ight
e ni
n goft
h e

hexnut
s .

Not
e
:Ti
g ht
e ncasi
n gnut
saccor
d i
n gt
othe

Tor
q ueSpeci
fi
cat
ionTabl
e .

Not
e :
Wheni
n st
a l
li
n gnewant
i-f
rict
ion

bear
ings,bear
ingsshoul
dbepr
e ssed

ont
otheshaf
tusi
n gapr
e sswhi
chonl
y

cont
a ct
sthei
n nerr
a ce.Bear
ing

damagewi
lloccurbypr
e ssi
n gor

pul
li
n gt
h eout
e rr
a ce.Nomor
ethan

0.
0 01i
n ch(
0 .
0 3mm)gapshoul
dexi
st

bet
weent
h ebear
ings,spacer
s ,gear
s ,

andshaf
tshoul
d er
s .

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ionManual

Pr
oce
d ur
eforChe
cki
ngt
heHi
gh-
S pe
edSha
ftEndpl
ay

Theendpl
a yoft
h eshaf
tMUSTbemeasur
e di
f
wi
thi
nthi
sli
mit
,cal
cul
a t
etheshi
mthi
ckness

anyoft
h ef
o l
lowi
n gpar
tshavebeenr
e pl
a ced:

r
e qui
redt
opl
a cet
h eshaf
twi
thi
nthepr
o per

cl
e ar
a ncer
a nge.Sel
e ctt
h er
e qui
redt
h i
ckness

•
Hi
g hspeedshaf
tassembl
y

shi
musi
n g158ser
iesshi
mspacersi
zes.

•
Thrustwasher

•
Outputhousi
n g

STEP6

Removet
h eal
ignmentbol
ts(
9 09C)andbear
ing

•
Journalbeari
n g

pl
a t
e(102)wi
thupperj
o ur
n albear
ing(
1 51B)
.

•
Beari
n gpl
a t
e

Sundyner
e commendschecki
n gendpl
a ydur
ing

STEP7

anyr
e -
a ssembl
y.
Removet
h ehi
g h-
s peedshaf
t,t
h r
u stwasher
s(i
f

used)
,andt
h el
o werj
o ur
n albear
ing.

Toobt
a i
ncor
rectshaf
tendpl
a yshi
mspacer
s

mustbei
n st
a l
ledasr
e qui
red.

STEP8

Not
e
:Al
lpar
tsmustbedr
yandf
reeofoi
l.

I
ns
a
t l
lther
e qui
redshi
mspacer
sinpl
a ceont
h e

gear
b oxout
p uthousi
n gandr
e pl
a cet
h el
o wer

STEP1

j
o ur
n albear
ing.I
nst

al
lat
tachi
n gbol
ts(
9 05M)

I
ns
a
t l
lthel
o werj
o ur
n albear
ing(
1 51A)i
n t
othe
andt
ight
e n.

gear
b oxout
p uthousi
n g(
1 01A)
.Wi
thnoshi
m

spacer
sinst
a l
led,t
ight
e nscr
e ws(
9 05M)
.
STEP9

Repeatst
e ps3-
5tover
ifycor
rectendpl
a y.I

f
STEP2

wi
thi
nspeci
fi
cat
ions,pr
o ceedt
ost
e p10.I

f
out
s i
d eoft
o l
e r
a nces,r
e cal
cul
a t
eshi
msr
e qui
red

I
ns
a
t l
ltheupperj
o ur
n albear
ingorbear
ing

assembl
y(151B)i
n t
othebear
ingpl
a t
e(102)
.
andr
e peatst
e ps3-
9 .

Wi
thnoshi
mspacer
sinst
a l
led,t
ight
e nscr
e ws

(
9 05N)
.
STEP1
0

I
ns
a
t l
lthel
o wert
h r
u stwasher(
1 55A-
ifused)

STEP3

wi
tht
h ef
latsi
d eont
h ebear
ingsur
faceand

fu
I s

ed,pl
a cebot
hupperandl
o wert
h r
u st

r
e pl
a cet
h ehi
g h-
s peedshaf
t.

washer
s(155Band155A)i
n t
otheupperand

l
o werj
o ur
n albear
ings.Pl
a cet
h ehi
g h-
s peed
STEP1
1

shaf
tassembl
yint
othegear
b oxout
p uthousi
n g.

I
nst

al
ltheuppert
h r
u stwasher(
1 55B-
ifused)

wi
tht
h ef
latsi
d eont
h ej
o ur
n albear
ing’
s

STEP4

sur
face.Al
ightgr
e asemaybeusedt
ohol
dthe

I
ns
a
t l
lthebear
ingpl
a t
e(102)usi
n gt
wol
a r
g e-

t
h r
u stwasheri
npl
a ce.

di
a met
e ral
ignmentbol
ts(
9 09C)
.Donoti
n st
a l
l
Not
e :
Neveri
n st
a l
lshi
msbehi
n dt
h eupper

t
h eo-
ringandgasket
.Cl
a mpt
h ebear
ingpl
a t
e
j
o ur
n albear
ing.

t
otheout
p uthousi
n gwi
tht
wo“
C”cl
a mpsor

bol
ts.

STEP1
2

STEP5

Cont
inuet
h er
e assembl
yoft
h egear
b oxby

pl
a ci
n gt
h ei
d l
e rshaf
t(140)i
nthel
o werhal
fof

Wi
tht
h eshaf
tinaver
ticalposi
ti
o n,movet
h e

t
h egear
b ox.Donotal
lowt
h ei
d l
e rshaf
tsl
o wer

shaf
tupanddownwhi
lemeasur
ingt
h et
o t
a l

bal
lbear
ingt
osl
idei
n t
othebear
ingr
e t
a i
n erat

endpl
a ywi
thadi
a li
n di
cat
o rordept
h

t
h i
sst
a geoft
h eassembl
y.
mi
cromet
e r
.Shaf
tendpl
a ymustbe0.
0 15±

0.
0 02-
inch(
0 .
3 8±0.
0 5mm)
.Ifen

dpl
a yi
snot

62

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ionManual

STEP1
3

Posi
ti
o nt
h ebear
ingpl
a t
e(102)ont
h el
o werhal
f

oft
h egear
b ox.Ensur
ethatt
h el
u bepassage

o-
rings(
9 36T)andhousi
n ggasket
s(105)ar
e

posi
ti
o nedcor
rect
ly.

STEP1
4

I
ns
a
t l
lthel
o wspeedshaf
tassembl
yint
othe

bear
ingpl
a t
ebear
ingl
inerwi
tht
h eshaf
tal
igned

sot
h att
h el
u bepumpdr
ivepi
n ssl
ipi
n t
othel
o w

speedshaf
t.Thet
o psur
faceoft
h ebear
ing

shoul
dbeevenwi
tht
h et
o poft
h ebear
ingl
iner
.

Thei
d l
e rshaf
tcant
h enbeal
lowedt
odr
o pi
n t
o

t
h el
o werbear
ingl
iner
,engagi
n gt
h ef
o urgear
s .

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ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

TROUBLESHOOTI
N G

Gea
rbox&PumpDi
agnos
tic
s

Sever
a lsyst
e mf
a ct
o r
smayaf
fectt
h e
•
Fl
o wr
a t
e

per
for
manceoft
h epump.Thesef
a ct
o r
sar
e :

•
Cont
rolchar
a ct
e r
ist
ics

•
Temperat
u r
e

Thesef
a ct
o r
saswel
lasi
n t
e r
n alpr
o bl
e msmust

•
Speci
fi
cgr
a vi
ty
beconsi
d er
e dwhenanal
y zi
n gpumpsyst
e m

per
for
mance.Thef
o l
lowi
n gt
a bl
egi
ves

•
Suct
ionpr
e ssur
e

di
a gnost
ici
n f
o r
mat
iont
h atcanbeusef
u lwhen

•
Dri
verspeed
anal
yzi
n ggear
b oxandpumpper
for
mance

pr
o bl
e ms.

Tabl
e1.Gear
b oxandPumpDi
a gnost
ics

Si
tuat
ion/
S ympt
o m
Possi
b l
eCause I
n vest
igat
ive/
Cor
rect
iveAct
ion

Nof
low,nopr
e ssur
eat

Pumpnotcompl
e t
e l
yfi
ll
e dwi
thl
iqui
d . Bl
e edal
lvapororai
rfr
o mpor
t6.

st
a r
t-up.

Al
lowmor
ecool
-downt
imei
fpumpi
n gl
o w

t
e mper
a t
u r
efl
u i
d .

Checksuct
ionl
inef
o rai
rleaki
fsuct
ion

pr
e ssur
eisl
o wert
h anat
mospher
ic.

NPSHact
u al
lyl
o wert
h anNPSHr
e qui
rementl
ist
e don
Suct
ionl
inebl
o cked–checksuct
ionscr
e en

speci
fi
cat
ionsheet
.
andval
ve.

Excessi
vepr
e ssur
edr
o pt
h r
o ughsuct
ion

pi
p i
n g.

Flowrest
rict
e db yvaporpocket
sinhi
g hpoi
n t
s

ofsuct
ionli
n e.

Suct
iont
a nkl
e velorpr
e ssur
etool
o w.

Ent
rai
n edai
rorvapori
npumpedf
lui
d .

NPSHr
e ducedbypr
e senceofmor
evol
a t
il
e

f
lui
dinpr
o cessf
lui
d .

Fai
lur
eofdr
ivecomponent
,suchasi
n t
e r
c onnect
ing
Di
sassembl
eandi
n spect
.

shaf
tori
mpel
lerkey,ori
temmi
ssi
n gf
romassembl
y.

Rever
s edi
rect
ionofr
o t
a t
ion.

Di
rect
ionofdr
ivershaf
trot
a t
ionmustbeas

shownbyar
rowonpumpcasi
n g.Not
e :I
mp
el
ler

anddr
iverr
o t
a t
eint
h esamedi
rect
ion.

I
nsu

f
fici
e ntt
o t
a lhead.

Fl
o wt
o ohi
g h.

Checkt
o t
a lheadandf
lowr
a t
eagai
n st

per
for
mancecur
v e.

Wr
o ngdi
rect
ionofdr
ivershaf
trot
a t
ion.(
Iti
s
possi
b l
e
Di
rect
ionofdr
ivershaf
trot
a t
ionmustbeas

f
o rt
h epumpt
odevel
o pgr
e at
e rt
h an50per
c ent

shownbyar
rowonpumpcasi
n g.Not
e :I
mp
el
ler

desi
g nt
o t
a lheadi
nthi
scondi
ti
o n)
.
anddr
iverr
o t
a t
eint
h esamedi
rect
ion.

NPSHact
u al
lyl
o wert
h anNPSHr
e qui
rementl
ist
e don
Ref
e rt
osol
u t
ionsl
ist
e dunder“
N of
low,no

speci
fi
cat
ionsheet
.
pr
e ssur
eatst
a r
t-up”
.

Fl
o wt
o ol
o w,causi
n gover
h eat
ingoff
lui
dresul
ti
n gi
n
I
ncr

easet
h r
o ugh-
flowr
a t
e .

i
n t
e r
n alboi
li
n gandunst
a bl
epumpoper
a t
ion.

Bypasspar
tofpumpdi
schar
g et
osuppl
ytank.

64

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 I
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ruct
ionandOper
a t
ionManual

Si
tuat
ion/
S ympt
o m
Possi
b l
eCause I
n vest
igat
ive/
Cor
rect
iveAct
ion

Di
ffuserdi
schar
g et
h r
o atpar
tial
lypl
u ggedor

Cl
e ant
h esear
e asofal
lobst
ruct
ionsandr
e st
o r
e

i
mpel
lerdamagedbypassageofasol
idpar
ticl
e .

sur
facest
oasmoot
hpol
ishedf
ini
shf
reeofal
l

cor
rosi
o npi
tti
n g.Edgeofdi
ffusert
h r
o atmustbe

shar
p .

Cor
rosi
o nand/
o rer
o si
o nofdi
ffusert
h r
o at(
may
fe
I d

geoft
h r
o ati
snol
o ngershar
pandsmoot
h

al
sobeaccompani
e dbycor
rosi
o n/er
o si
o nof

orhasopenedi
nsi
ze,head-
risemaybe

di
ffuserandcoversur
faceadj
a centt
oimpel
ler
).
r
e duced.Openingofthei
n l
e tar
e aofthet hr
o at

I
ns
f
ufici
e ntt
o t
a lhead
wil
lresul
tinhi
g herf
lowrat
ea ndh or
s epower

cont
.
consumpt
ion.Cor
rosi
o n/
e r
o si
o nofdi
ffuserand

coversur
faceswi
llr
e sul
tinasi
g ni
fi
cant

hor
s epoweri
n cr
e ase.

Excessi
ver
e ci
rcul
a t
ionf
romdi
schar
g et
oinl
e t
. Checkf
lowt
h r
o ughext
e r
n alpl
u mbi
n g.

Pumpo-
ring(
9 36C)damagedormi
ssi
n g.

I
nt
e
gr
a lcent
rif
u galsepar
a t
o ror
ifi
cewor
n .

Pr
o cessf
lui
dspeci
fi
cgr
a vi
tyorvi
scosi
tydi
ffer
e nt

Checkact
u alvi
scosi
tyandspeci
fi
cgr
a vi
tyat

f
romval
u esshownonspeci
fi
cat
ionsheet
.
oper
a t
ingt
e mper
a t
u r
e .Vi
scosi
tyhi
g hert
h anf
ive

cent
ipoi
sewi
llcauser
e ducedheadandf
lowand

i
n cr
e asedpowerconsumpt
ion.

Dr
iverspeedt
o ol
o w.

Checkspeedagai
n stval
u el
ist
e don

speci
fi
cat
ionsheet
.

Pr
e ssur
egaugesorf
lowmet
e r
siner
ror Cal
ibr
a t
einst
rument
a t
ion.

Dr
iverover
loaded.

Fl
u i
dspeci
fi
cgr
a vi
tyorvi
scosi
tyhi
g hert
h anval
u es
Checkact
u alvi
scosi
tyandspeci
fi
cgr
a vi
ty

l
ist
e donspeci
fi
cat
ionsheet
.
agai
n stval
u el
ist
e donspeci
fi
cat
ionsheet
.

El
e ct
ricalf
a i
lur
einel
e ct
ricdr
iver
. Checkci
rcui
tbr
e akerheat
e rsi
zeandset
ting.

Checkvol
tageandvol
tagebal
a ncebet
ween

phases.

Cur
rentf
o reachphaseshoul
dbebal
a nced

wi
thi
nthr
e eper
c ent
.

Mechani
calf
a i
lur
eindr
iver
,gear
b oxorpump.

Removedr
iverandcheckf
o rf
reedomofr
o t
a t
ion,

cor
rectspaci
n g

ofpumpandgear
b oxshaf
tassembl
ies.

Removef
lui
dendandsear
c hf
o ranymechani
cal

f
a i
lur
e .

Remo vegearboxoi
llevelsi
g htgl
a ssandinspect

bot
tomo fsumpforwe arparti
cles.Bear
ingsare

pr
o babl
ynotdamagedi
fnowearpar
ticl
e sar
e

pr
e sent
.

Cor
rosi
o npi
tti
n gonsur
faceofdi
ffusercoveror

Di
sassembl
epumpandi
n spect
.Roughor

di
ffuser
,adj
a centt
oimpel
lerbl
a des.Headr
isei
s
pi
ttedsur
facescancausef
rict
ionl
o sseswhi
ch

al
sor
e ducedbyt
h i
scondi
ti
o n.

wil
lsi
g ni
fi
c antl
yi ncreasehor
s epower

consump ti
o n.C l
e antheseareaso fal
l

obst
ruct
ionandr
e st
o r
esur
facest
oasmoot
h

poli
shedf i
n i
sh.Ch eckdif
fus ert
h r
o atar
e aat

t
h einl
e t
;ero si
o norcor
ros i
o nresult
ingin

r
o ughnessori
n cr
e asedar
e awi
lli
n cr
e ase

hor
s epowerconsumpt
ion.Not
e :Al
a r
g ert
h r
o at

si
zet
h andesi
g nwi
llal
lowahi
g herf
lowand

hor
s epowerf
o ragi
venheadr
ise.

Excessi
vedi
schar
g e
Fl
o wr
a t
etool
o w.

n
Icr

easef
lowr
a t
ethr
o ughpump.Addbypasst
o

pr
e ssur
epul
sat
ions.

suct
iont
a nki
fnecessar
y .

I
ns
f
ufici
e ntNPSHavai
labl
e .

Ref
e rt
osol
u t
ionf
o ri
n suf
fici
e ntNPSHunder“
N o

f
low,nopr
e ssur
eatst
a r
tup,
”above.

Def
e ct
ivef
lowcont
rolval
ve. Checkcont
rolval
ve.

65

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 I
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a t
ionManual

Si
tuat
ion/
S ympt
o m
Possi
b l
eCause I
n vest
igat
ive/
Cor
rect
iveAct
ion

Changeofgear
b oxoi
l
Gear
b oxoi
lcont
a mi
n at
e dwi
thwat
e rorpr
o cess
n
Isp

ectgear
b oxheatexchangerf
o rl
e akage.

f
romnor
malcol
o rt
o
f
lui
d .

Checkf
o rexcessi
vepumpseall
e akage.

mi
lkypi
n koryel
low

I
nsp

ectshaf
tsl
e eveo-
rings.

I
ns
e
p ctt
h atsealhousi
n gpor
t1andot
h erseal

dr
a i
n sar
eopenf
o runr
e st
rict
e dseall
e akage

f
low.

Shaf
tsl
e ever
u bson
Gear
b oxj
o ur
n albear
ingf
a i
lur
e .

n
Ist

al
lrepl
a cementexchangegear
b oxor

i
n si
d edi
a met
e rofseal
.
r
e pai
rgear
b oxasout
li
n edunder

“
Mai
n t
e nance”
.

Excessi
vegear
b oxoi
l
Lowspeedshaf
tseal(
1 15)l
e akage.

Checkuppergear
b oxhousi
n gl
ipsealdr
a i
n

consumpt
ion.

por
tforl
e akage.Repl
a ceshaf
tseali
frequi
red.

Hi
g hspeedshaf
tmechani
calseal(
6 0C)l
e akage.

Checkdr
a i
npor
t1f
o rl
e akage.Repl
a ceshaf
t

seali
frequi
red.

Leakaget
h r
o ughheatexchangeri
n t
ocool
ingf
lui
d .

Pr
e ssur
etestheatexchangerandr
e pl
a cei
f

r
e qui
red.

Excessi
veoi
lfoami
n g. Hi
g hoi
llevel
. Shutdownt
h euni
tandcheckoi
llevel
.

Lowgear
b oxt
e mper
a t
u r
e .I
nc
r
orectl
u br
icant
.
Adj
u stcool
a ntt
oheatexchanger
,keepi
n goi
l

t
e mper
a t
u r
eabove140°
F ,60°
C.

Hi
g hgear
b ox
Heatexchangerf
o ul
e dorcool
a ntshutof
f.
Checkcool
a ntf
lowand/
o rcl
e anheat

t
e mper
a t
u r
e .

exchanger
.

Oi
llevelt
o ohi
g h.

Checkoi
llevelandadj
u st
.

PumpMec
h a
n i
calSe
alDi
agnos
tic
s

Thef
o l
lowi
n gt
a bl
econt
a i
n sdi
a gnost
ic
Repai
rpr
o cedur
e sf
o rmechani
calseal
sar
e

i
n f
o r
mat
iont
h ati
sappl
icabl
etosi
n gl
eseal
,
l
ist
e di
nthi
smanualunderMai
n t
e nance.

doubl
eseal
,andt
a ndemsealequi
p peduni
ts.

Tabl
e2.PumpMechani
c alSealDi
a gnost
ics

Si
tuat
ion/
S ympt
o m Possi
b l
eCause I
n vest
igat
ive/
Cor
rect
iveAct
ion

Suddeni
n cr
e asei
nseal

Sever
ecavi
tat
ionorl
o ssofsuct
ioncausi
n g
Cor
rectpumpsuct
ioncondi
ti
o ncausi
n g

l
e akage.

vi
b r
a t
ionandbounci
n gofsealf
a ce.

cavi
tat
ion.Bl
e edvaporf
romsealcavi
tyand

r
e st
a r
t.

I
ns
a
t l
ldoubl
eseali
flossofsuct
ioncannotbe

pr
e vent
e d.

Seali
cingonl
o wt
e mper
a t
u r
epumpsori
cing
Quenchwi
thcompat
ibl
efl
u i
dwhi
chwi
llnot

whenhandl
ingf
lui
d swhi
chvapor
izeata
f
reezeatpumpt
e mper
a t
u r
ethr
o ughsealdr
a i
n

t
e mper
a t
u r
eofl
e sst
h an+32°
F(0°
C)at

por
t2or7t
opr
e venti
cef
o r
mat
ionon

at
mospher
icpr
e ssur
e
at
mospher
icsi
d eofsealdur
ingst
a r
t-upandi
n

r
u nni
n gcondi
ti
o n.

Usepur
g eofdr
yni
trogengast
h r
o ughpor
ts

2or7.

I
ns
a
t l
ldoubl
eort
a ndemseali
ficei
scausedby

wat
e ri
npr
o cessf
lui
dorsuppl
yext
e r
n alseal

f
lushofcompat
ibl
efl
u i
dwhi
chdoesnotcont
a i
n

wat
e r
.

66

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ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Si
tuat
ion/
S ympt
o m Possi
b l
eCause I
n vest
igat
ive/
Cor
rect
iveAct
ion

Suddeni
n cr
e asei
n
Sol
idpar
ticl
e si
nsealcavi
tyorsealspr
ingar
e a
I
nsp

ectf
o rcl
o ggedi
n t
e gr
a lcent
rif
u galsepar
a t
o r

sealleakage
(
sealf
a cesusual
lyhaver
o ughscr
a t
c hed
or
ifi
ces.Cl
e anor
ifi
cesi
fnecessar
y(pl
a n31i
fso

(
con t
inued) appear
a nce)
.
equi
p ped.
)

Suppl
yext
e r
n alcl
e ansealf
lushordoubl
eseali
f

par
ticl
e scannotber
e movedbysepar
a t
o r
.

Sealst
a t
ionar
yfacespr
ingact
ioni
sroughand
fp
I a

r
tsar
ecor
roded,r
e pl
a cewi
thpar
tsmade

st
icky.

f
romcompat
ibl
emat
e r
ial
s.

I
ff
o
r
mat
ionofsol
idscausesst
ickysealanal
yze

f
lui
dpr
o per
ties.Useext
e r
n alsealf
lushordoubl
e

sealar
rangement
.

Wor
nordamagedseal
.
Di
sassembl
esealandr
e bui
ldorr
e pl
a ceper

i
n st
ruct
ionsi
nmai
n t
e nancesect
ion.

Wearpat
ter
nonsealr
o t
a t
ingf
a cesnotuni
for
m.
Li
g ht
lyl
a psur
facesofshaf
tsl
e eveandi
mpel
ler

hubwhi
chcont
a ctr
o t
a t
ingsealf
a cet
oremove

hi
g hspot
s .I
ns
a
t l
lnewsealf
a ces.

Wearpat
ter
nonst
a t
ionar
yfacesmoot
hbutnot

Lapf
latorr
e pl
a ceseal
.

uni
for
m.

Edgesofst
a t
ionar
yfacechi
p pedandsealf
a ce
I
nst

al
lsealcavi
tybypasst
osuct
iont
a nk.

wor
n .(
V aporf
lashi
n gi
nsealcavi
tywi
llcause

Pr
e ventl
o ssofpumpsuct
ion.

excessi
vewearand/
o rcr
a cki
n gofr
o t
a t
ingf
a ce.
)

Suppl
ycoolsealf
lush.

I
nst

al
ldoubl
eseal
.

Sealr
o t
a t
ingf
a cecr
a ckedorbr
o ken.Maybe
Pr
e ventl
o ssofpumpsuct
ionorsuppl
y

causedbydamageatassembl
yort
h er
malshock
cont
inuousext
e r
n alsealf
lush.

causedbysealr
u nni
n gdr
y .

I
nst

al
ldoubl
eseal
.

Chemi
calat
tackofsealf
a ces,sealpar
tsor

n
Ive

st
igat
efl
u i
dpr
o per
tiesanddet
e r
mine

o-
rings.

sui
tabl
emat
e r
ial
sforr
e pl
a cement
.

Excessi
ver
a di
a lhi
g hspeedshaf
tmovement
.
Checkhi
g hspeedshaf
tjour
n albear
ingsand

r
e pl
a cei
fnecessar
y .

Benthi
g hspeedshaf
torsever
eout
-of
-bal
a nce.

Checki
fdamageexi
stsoni
mpel
lerand/
o r

i
n ducerwhi
chwi
lli
n di
cat
ethatal
a r
g epar
ticl
e

wentt
h r
o ught
h epump.

Deposi
tsont
h ei
mpel
ler
/inducercausi
n g

unbal
a nce.

Damaget
omechani
calsealsecondar
yseal

Checkf
o rer
o si
o nand/
o rcor
rosi
o nat
tack.

(
T ef
lon®wedgeorU-
c uporel
a st
o mero-
ring)
.

I
ns
a
t l
lsealf
lushordoubl
esealar
rangement
.

Loosest
a ck-
u pofhi
g h-
s peedshaf
tat
tachi
n g
Checkf
o rcor
recti
mpel
lerbol
t/i
n ducert
o r
q ue.

component
s .

Checkf
o rcol
dfl
o wofTef
lon®o-
rings.

67

SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

SPECI
FICATI
O NS

Fa
lkSt
eel
fl
exTy
p eCoupl
ingSpe
cif
ica
tions

Tabl
e3.Fal
kSt
e el
flex

TypeCoupl
ingSpeci
fica

t
ions

Fal
kCoupl
ing
EndGap CoverBol
t

Si
z e
Mi
n i
mum Nor
mal Maxi
mum
Tor
q ue

40T10 0.
0 62i
n .

0.
1 25i
n .

0.
1 88i
n .

100i
n -
lb

(
1 .
5 7mm)

(
3 .
1 7mm)

(
4 .
7 7mm)

(
1 .
1 5kg-
m)

50T10 0.
0 62i
n .

0.
1 25i
n .

0.
1 88i
n .

200i
n -
lb

(
1 .
5 7mm)

(
3 .
1 7mm)

(
4 .
7 7mm)

(
2 .
3 0kg-
m)

60T10 0.
0 62i
n .

0.
1 25i
n .

0.
1 88i
n .

200i
n -
lb

(
1 .
5 7mm)

(
3 .
1 7mm)

(
4 .
7 7mm)

(
2 .
3 0kg-
m)

70T10 0.
0 62i
n .

0.
1 25i
n .

0.
1 88i
n .

200i
n -
lb

(
1 .
5 7mm)

(
3 .
1 7mm)

(
4 .
7 7mm)

(
2 .
3 0kg-
m)

80T10 0.
0 62i
n .

0.
1 25i
n .

0.
2 50i
n .

200i
n -
lb

(
1 .
5 7mm)

(
3 .
1 7mm)

(
6 .
3 5mm)

(
2 .
3 0kg-
m)

Fa
lkDoubl
eGea
rTy
p eCoupl
ingSpe
cif
ica
tions

Tabl
e4.Fal
kSt
e el
flex

TypeCoupl
ingSpeci
fica

t
ions

Fal
k
EndGap Oper
a t
ingLi
mit
s
Bol
t

Tor
q ue

Coupl
ing
Tot
a lI
n di
c at
o r

Si
z e
Readi
n g

Mi
n i
mum Nor
mal Maxi
mum Of
f
se
t

Angul
a r

(
Maxi
mum)

(
Maxi
mum)

15G 0.
1 40i
n .

0.
1 56i
n .

0.
1 72i
n .

0.
0 05i
n .

0.
0 05i
n .

280i
n -
lb

(
3 .
5 6mm)

(
3 .
9 6mm)

(
4 .
3 6mm)

(
0 .
1 27mm)

(
0 .
1 27mm)

(
3 .
2 2kg-
m)

20G 0.
1 40i
n
0.
1 56i
n .

0.
1 72i
n .

0.
0 05i
n .

0.
0 05i
n .

420i
n -
lb

(
3 .
5 6mm)

(
3 .
9 6mm)

(
4 .
3 6mm)

(
0 .
1 27mm)

(
0 .
1 27mm)

(
4 .
8 3kg-
m
)

68

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Fa
lkDoubl
eGea
rTy
p e
-Ve
rti
calSpe
cif
ica
tions

Tabl
e5.Fal
kDoubl
eGearType-
V er
ticalSpeci
fica

t
ions

Oper
a t
ingLi
mit
s

Fal
kCoupl
ing
(
T ot
a lI
n di
c at
o rLi
mit
)

Bol
t

Si
ze
Tor
q ue

Of
f
se
t

Angul
a r

(
Maxi
mum)

(
Maxi
mum)

15GL
0.
0 05i
n .

0.
0 05i
n .

280i
n -
lb

15G

V
(
0 .
1 2

7mm)
(
0 .
1 2

7mm)
(
3 .
2 2kg-

m
)

20GL
0.
0 05i
n .

0.
0 05i
n .

420i
n -
lb

20G

V
(
0 .
1 2

7mm)
(
0 .
1 2

7mm)
(
4 .
8 3kg-

m
)

ThomasTy
p eDBZCoupl
ingSpe
cif
ica
tions

Tabl
e6.ThomasTypeDBZCoupl
ingSpeci
fic
t
aions

ThomasCoupl
ing
EndGap CoverBol
t

Si
z e
Mi
n i
mum Nor
mal Maxi
mum
Tor
q ue

163 0.
8 76i
n .

0.
9 38i
n .

1.
0 05i
n .

156i
n -
lb

(
2 2.
2 4mm)

(
2 3.
8 1mm)

(
2 5.
4 1mm)

(
1 .
8 0kg-
m)

201 0.
8 76i
n .

0.
9 38i
n .

1.
0 05i
n .

300i
n -
lb

(
2 2.
2 4mm)

(
2 3.
8 1mm)

(
2 5.
4 1mm)

(
3 .
4 6kg-
m)

226 1.
1 26i
n .

1.
1 88i
n .

1.
2 51i
n .

516i
n -
lb

(
2 8.
5 9mm)

(
3 0.
1 8mm)

(
3 1.
7 6mm)

(
5 .
9 5kg-
m)

263 1.
2 19i
n .

1.
3 13i
n .

1.
4 07i
n .

756i
n -
lb

(
3 0.
9 7mm)

(
3 3.
3 5mm)

(
3 5.
7 3mm)

(
8 .
7 2kg-
m)

301 1.
4 06i
n .

1.
5 00i
n .

1.
5 94i
n .

1140i
n -
lb

(
3 5.
7 2mm)

(
3 8.
1 0mm)

(
4 0.
4 8mm)

(
1 3.
1 5kg-
m)

69

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

ThomasSNSpa
cerTy
p eVe
rti
cal&Hor
izont
alCoupl
ing

Spe
cif
ica
tions

Tabl
e7.ThomasSNSpacerTypeVer
tical&Hor
izont
a lCoupl
ingSpeci
fic
t
aions

Thomas
EndGap Oper
a t
ingLi
mit
s
Bol
t

Tor
q ue

Coupl
ing
Tot
a lI
n di
c at
o r

Si
z e
Readi
n g

Mi
n i
mum Nor
mal Maxi
mum Of
f
se
t

Angul
a r

(
Maxi
mum)

(
Maxi
mum)

SN226 0.
5 63i
n .

0.
5 94i
n .

0.
6 25i
n .

0.
0 05i
n .

0.
0 05i
n
516i
n -
lb

(
1 4.
3 0mm)

(
1 5.
0 9mm)

(
1 5.
8 8mm)

(
0 .
1 27mm)

(
0 .
1 27mm)

(
5 .
9 5kg-
m)

SN262 0.
4 38i
n .

0.
4 69i
n .

0.
5 00i
n
0.
0 05i
n .

0.
0 05i
n .

516i
n -
lb.

(
1 1.
1 3mm)

(
1 1.
9 1mm)

(
1 2.
7 0mm)

(
0 .
1 27mm)

(
0 .
1 27mm)

(
5 .
9 5kg-
m)

SN312 0.
4 69i
n .

0.
5 00i
n .

0.
5 31i
n .

0.
0 05i
n .

0.
0 05i
n .

756i
n -
lb

(
1 1.
9 1mm)

(
1 2.
7 0mm)

(
1 3.
4 9mm)

(
0 .
1 27mm)

(
0 .
1 27mm)

(
8 .
7 2kg-
m)

Met
ast
rea
mCoupl
ingSpe
cif
ica
tions

Tabl
e8.Met
a st
reamCoupl
ingSpeci
fic
t
aions

Met
a st
ream
Di
s t
a nceBet
weenShaf
tE
nds Oper
a t
ingLi
mit
s
Bol
tTor
q ue

(
ft-
lb
)

No.

Tot
a lI
n di
c at
o r

Readi
n g

Nomi
n al Axi
a lMi
s al
ignment
* Lat
e r
a lMi
s al
ignment
**

TSE1-
0 075-
X XXX-
0 032
0.
1 25i
n .

±

.
0 6i
n .

±

0.
0 34i
n .

22f
t-l
b

(
3 .
2 mm)

±

1 .
5 mm)

±

0 .
9mm)

(
3 .
0 4kg-
m)

TSE1-
0 135-
X XXX-
0 032
0.
1 25i
n .

±

.
0 8i
n .

±

0.
0 37i
n .

48f
t-l
b

(
3 .
2 mm)

±

2 .
0 mm)

±

1 .
0 mm)

(
6 .
6 4kg-
m)

TSE1-
0 230-
X XXX-
0 048
1.
2 20i
n .

±

.
1 0i
n .

±

0.
0 43i
n .

77f
t-l
b

(
3 1.
0 mm)

±

2 .
5 mm)

±

1 .
1mm)

(
1 0.
6 5kg-
m)

TSE1-
0 350-
X XXX-
0 048
0.
1 88i
n .

±

.
1 1i
n .

±

0.
0 48i
n .

118f
t-l
b

(
4 .
8 mm)

±2
(
.
8
m)
m
±

1 .
2mm)

(
1 6.
3 2kg-
m)

TSRC-
0 075-
X XXX-
0 030
0.
1 18i
n .

±

.
0 6i
n .

±

0.
0 34i
n .

22f
t-l
b

(
3 .
0 mm)

±

1 .
5 mm)

±

0 .
9mm)

(
3 .
0 4kg-
m)

TSRC-
0 135-
X XXX-
0 050
0.
1 97i
n .

±

.
0 8i
n .

±

0.
0 37i
n .

48f
t-l
b

(
5 .
0 mm)

±

2 .
0 mm)

±

1 .
0 mm)

(
6 .
6 4kg-
m)

TSRC-
0 230-
X XXX-
0 310
1.
2 20i
n .

±

.
1 0i
n .

±

0.
0 43i
n .

77f
t-l
b

(
3 1.
0 mm)

±

2 .
5 mm)

±

1 .
1mm)

(
1 0.
6 5kg-
m)

*Meet
sNEMAendf
loatspeci
fi
cat
ionwi
thoutmodi
fi
cat
ion.

*
*Val
u esbasedonangul
a rdef
lect
ionof1/
2 °perend.

70

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Gea
rboxLubeOi
lSpe
cif
ica
tions

Tabl
e9.Gear
b oxLubeOi
lSpeci
fic
t
aions

71

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

72

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Gea
rboxPa
rtsLi
st

Tabl
e10.Gear
b oxPar
tsLi
s t

I
tem
Par
tName Qt
y . I
tem
Par
tName Qt
y .

No.

No.

23A LubePumpSpr
ing 1 173 Tube(
S ump) 1

51D SealRot
a t
ingFace 1 174A LubeJet 1

60C Mechani
calSeal 1 174B LubeJet 1

98 DustCover(
F orCoupl
e dShaf
tOnl
y) 1 174C LubeJet 1

101A Gear
b oxHousi
n g(
Out
p ut
) 1 174D LubeJet 1

101B Gear
b oxHousi
n g(
Inpu

t
) 1 177 Val
ve 1

102 Bear
ingPl
a t
e 1 180 Fi
lt
e rMani
fol
d 1

105*
* Housi
n gGasket 2 185 Oi
lFi
lt
e r(
F RAMPH-
4 1) *
1

110 I
nt
e
r
c onnect
ingShaf
t 1 186 Fi
llandVentFi
tti
n g 1

115 Shaf
tSeal *
1 191 Si
g htGl
a ss 1

A120 LowSpeedShaf
tAssembl
y 1 193C Pr
e ssur
eGage 1

120 LowSpeedShaf
t 1 905E HexHeadCapScr
e w 3

122A SpurGear(
L owSpeed) 1 905H HexHeadCapScr
e w 2

123A Shaf
tSpacer(
L owSpeed) 1 905M HexHeadCapScr
e w 3

125C Bal
lBear
ing *
1 905N HexHeadCapScr
e w 3

125D
Bal
lBear
ing *
1
909B
Bol
t 7

A130 Hi
g hSpeedShaf
tAssembl
y 1 909C Bol
t(al
ignment
) 2

130 Hi
g hSpeedShaf
t 1 914E HexNut 7

132B Pi
n i
o nGear(
HighSpeed) 1 914F HexNut(
A l
ignment
) 2

133B
Thr
u stRunner 1
916A
Washer 3

A140 I
dl
e
rShaf
tAssembl
y 1 916D Washer 2

140 I
dl
e
rShaf
t 1 916H Washer 14

122C SpurGear(
Idl
e
r
) 1 961J Washer(
a l
ignment
) 4

123B
Shaf
tSpacer(
Idl
e
r
) 1
918D
Pi
n 1

123C Shaf
tSpacer(
Idl
e
r
) 1 920A Key 1

125A Bal
lBear
ing *
1 920B Key 1

125B Bal
lBear
ing *
1 920C Key 1

132C Pi
n i
o nGear 1 920D Key 1

73

S A-
0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
tem
Par
tName Qt
y . I
tem
Par
tName Qt
y .

No.

No.

151A Jour
n alBear
ingorTi
lt
ingPad 1 920F Key(
F orCoupl
e dShaf
tOnl
y ) 1

Jour
n alandThr
u stBear
ing 924AA Pi
p ePl
u g 1

Assembl
y(Lower
) 924E Pi
p ePl
u g 1

151B
Jour
n alBear
ingorTi
lt
ingPad 1
924G
Pi
p ePl
u g 1

Jour
n alandThr
u stBear
ing 924H Pi
p ePl
u g 1

Assembl
y(Upper
) 924K Pi
p ePl
u g 1

154D LockWasher(
L ower
) 3 936AG*
* O-
Ring 2

154E
LockWasher(
U pper
) 3
936K
O-
ringPacki
n g 1

155A Thr
u stWasher(
L ower
)–r
e qui
redwi
th
1 936M O-
ringPacki
n g *
2

Jour
n alBear
ing

155B Thr
u stWasher(
U pper
)–r
e qui
redwi
th
1 936N
O-
ringPacki
n g
*
2

Jour
n alBear
ing

936T
O-
ringPacki
n g
*
2

158 Shi
mSpacer
s AR 944a
Pi
p eConnect
o r(
F emal
e )

1

944b
Pi
p eConnect
o r(
Mal
e )

1

160
LubePump *
1
947A
El
b ow 1

951Y Ni
p pl
e 1

*RecommendedSpar
ePar
ts

*
*Uni
tsbui
ltpr
iort
oJanuar
y2009mayhavet
h ehousi
n ggasket
,it
e m105,i
npl
a ceof936AGo-
ring.

Gea
rboxRe
p l
ace
m e
n tPa
rts

Tabl
e11.Gear
b oxRepl
a cementPar
ts

I
temNo. Par
tName Qt
y .

185 Gear
b oxOi
lFi
lt
e r 1

115 I
npu

tShaf
tLi
pSeal 1

105/936AG Housi
n gGasket/O-
Ring 2

936M O-
ringPacki
n g 2

936N O-
ringPacki
n g 2

936T O-
ringPacki
n g 2

158Ser
ies *Shi
mSpacer
s AsRequi
red

MP01AA10 Ant
i-f
ret
tingCompound Tube

*
A vai
labl
einset
soff
ive0.
0 05i
n ch(
0 .
1 3mm)
,0.
0 10i
n ch(
0 .
2 5mm)

74

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0 7-
1 1-
2 5,RevOr
ig Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Tor
queSpe
cif
ica
tions

Tabl
e12.Gear
b oxandPumpTor
q ueVal
u es

Gear
b ox

SundyneSt
a ndar
dSt
e elScr
e ws&Bol
tsandNACECompl
iantSt
e elScr
e ws/
Bol
ts(
BGMat
e r
ial

Tor
q ueVal
u es

I
tem# Locat
ion Si
z e Engl
ish Met
ric

905H
Oi
lFi
lt
e rMani
fol
d 3/
8-

16x1/
2
22-

25f
t

l
b s
30-

34N

905L
Gear
b oxSeal 1/
4-20x1/
2 75-80i
n -
lbs 8.
5-9.
0N-
m

905M,N Jour
n alBear
ings #10-24x1 35-40i
n -
lbs 4.
0-4.
5N-
m

905T

Chemi
calBar
rierGasket 1/
4-

20x5/
8
75-

80i
n -

l
bs
8.
5-

9.0N

909B
Gear
b oxHal
v es 1/
2-

13x4
60-

65f
t

l
b s
81-

88N

909C
Gear
b oxHal
ves,Al
ignment 5/
8-

18x417/
6 4
60-

65f
tlbs
81-

88N

906B
Si
g htGl
a ss #8-32x1/
2 10-12i
n -
lbs 1.
0- 1.
4N-
m

Pumps&Compr
e ssor
s *

SundyneSt
a ndar
dSt
e elScr
e wsandBol
ts

Tor
q ueVal
u es

I
tem# Locat
ion Si
z e Engl
ish Met
ric

3
I
mp
el
lerBol
t/I
ndu

cer
:

LMV/
BMP-
8 01,802,806,322,311,331 1/
2-20 36-40f
t-l
b s 49-54N-
m

LMV/
BMP-
3 41,346 1/
2-20 65-70f
t-l
b s 88-95N-
m

LMV-
3 13,343,BMP-
3 38,348(
HighFl
o w) 3/
4-

10
85-

90f
t

l
b s
115-

1
22N

LMC/
B MC3X1P,3X1F,3X3,3X6P,3X7 1/
2-

20
36-

40f
t

l
b s
49-

54N

906D
Di
ffuserAt
tachi
n gScr
e ws 1/
4-

20
95-

102i
n -

l
bs
11-

11.
5
N

905E
Mechani
calSealNo.Spacer 1/
4-20x12 95-102i
n -
lbs 11-11.
5N-
m

905F Thr
o t
tleBushi
n g/
Mechani
calSeal 1/
4-20x12 95-102i
n -
lbs 11-11.
5N-
m

905G
Doubl
eSealwi
thSpacer 1/
4-

20x3/
4
95-

102i
n -

l
bs
11-

11.
5 N

914A
CaseNut
s 3/
4-

10
250-

275f
t

l
b s
340-

375N

914A
CaseNut
s 7/
8-

9
300-

330f
t

l
b s
405-

445N

905A
SealHousi
n gt
oGear
b ox 3/
8-16x13/
4 35-40f
t-l
b s 47-54N-
m

905P Separ
a t
o r 1/
4-20x5/
8 95-102i
n -
lbs 11-11.
5N-
m

Pumps&Compr
e ssor
s

NACECompl
iantSt
e elScr
e ws/Bol
ts(
BGMat
e r
ial
)

Tor
q ueVal
u es

I
tem# Locat
ion Si
z e Engl
ish Met
ric

3
I
mp
el
lerBol
t/I
ndu

cer
:

LMV/
BMP-
8 01,802,806,322,311,331 1/
2-20 36-40f
t-l
b s 49-54N-
m

LMV/
BMP-
3 41,346 1/
2-20 65-70f
t-l
b s 88-95N-
m

LMV-
3 13,343,BMP-
3 38,348(
HighFl
o w) 3/
4-

10
85-

90f
t

l
b s
115-

122N

LMC/
B MC3X1P,3X1F,3X3,3X6P,3X7 1/
2-

20
36-

40f
t

l
b s
49-

54N

906D
Di
ffuserAt
tachi
n gScr
e ws 1/
4-

20
70-

75i
n -

l
bs
8.
0-

8.5N

905E Mechani
calSealNo.Spacer 1/
4-20 70-75i
n -
lbs 8.
0-8.
5N-
m

905F
Thr
o t
tleBushi
n g/
Mechani
calSeal 1/
4-20 70-75i
n -
lbs 8.
0-8.
5N-
m

905G Doubl
eSealwi
thSpacer 1/
4-20 70-75i
n -
lbs 8.
0-8.
5N-
m

914A
CaseNut
s 3/
4-

10
160-

200f
t

l
b s
217-

270N

914
A
CaseNut
s 7/
8-

9
225-

245f
t

l
b s
305-

332N

905A
SealHousi
n gt
oGear
b ox 3/
8-

16x13/
4
27-

30f
t

l
b s
37
-

40N

905P
Separ
a t
o r 1/
4-20x5/
8 70-75i
n -
lbs 8.
0-8.
5N-
m

*Whenusi
n gTef
lon®o-
rings,al
low15mi
n ut
e sbet
weent
o r
q ui
n gf
o rt
h eTef
lon®t
ocol
dfl
o w.Repeatt
o r
q ui
n gunt
il

t
h er
eisnochangei
ntor
q ue.
SA-
0 7-
1 1-
2 5,RevOr
ig 75
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Mec
h a
n i
calSe
als

Tabl
e13.Mechani
c alSeal
s

I
temNo. Descr
ipt
ion

Lower

Upper

Gear
b ox

Pr
o cess
Pr
o cess
Seal

Seal

Seal

60A 60-
B 60C Mechani
calSealAssembl
y

61A
61B
61C
SealRet
a i
n er

*
6 2A 62B* *
6 2C SealFaceWasher

*
6 3A 63B N/
A SealSpr
ingBackupRi
n g

*
6 4A 64B* *
6 4C SealRet
a i
n i
n gRi
n g

65A 65B* *
6 5C SealSpr
ing

*
6 8A 68B* N/
A Tef
lonWedge

*
6 9A 69B* *
6 9C Secondar
ymaybe“
U ”Cup

oro
i

r ng

*
S ealRepai
rKi
tsar
eAvai
labl
eandcont
a i
nal
lpar
tsmar
k edwi
tha

si
n gl
east
e r
isk.

I
t
e
6
m 0Ct
obeusedongear
b oxonl
y.

Tomaxi
mizesealper
for
manceconsul
tthepar
tsl
istf
o r

cor
rectsealconf
igur
a t
ion.Foraddi
ti
o nali
n f
o r
mat
ion,pl
e ase

cont
a ctyourar
e ar
e pr
e sent
a t
iveort
h eSundynef
a ct
o r
y

di
rect
.

SA-
0 7-
1 1-
2 5,RevOr
ig 76
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

1½”gassealf
o ruppert
a ndemposi
ti
o nonl
ighthydr
o car
b on

ser
v i
ceonl
y

Gear
b oxSealOnl
y

SA-
0 7-
1 1-
2 5,RevOr
ig 77
Mar2009

 I
n st
ruct
ion&Oper
a t
ionManual

PumpDi
sas
sembl
yRe
p l
ace
m e
n tPa
rts

Tabl
e14.PumpDi
s assembl
yRepl
a cementPar
ts

Thef
ol
l
wi
o n gr
e pl
a cementpar
tswi
llber
e qui
redasar
e sul
tofpu

mp

di
s assembl
yfor
mai
n t
e nanceasshowni
nthi
ssect
ion:

I
temNo. Par
tName Qt
y .

87A Ther
malBar
rierGasket 1

RKORP311 O-
ringRepai
rKi
tfort
h e

pumpendconsi
sti
n gof
:

936A ·O-
ringPacki
n g

936D ·O-
ringPacki
n g

936E ·O-
ringPacki
n g

936F ·O-
ringPacki
n g

936G ·O-
ringPacki
n g

936H ·O-
ringPacki
n g

936J ·O-
ringPacki
n g

936K ·O-
ringPacki
n g

936P ·O-
ringPacki
n g

936V ·O-
ringPacki
n g

936Z ·O-
ringPacki
n g

SeeSealGr
a phi
cs Techni
calSealRepai
r

Ki
tsHi
g hSealRot
a t
ing

f
a ces:

51A ·Si
n gl
e 1

51A/
5 1B ·Tandem 2

51C ·Doubl
e 1

936B ·O-
ringPacki
n g 1

936C ·O-
ringPacki
n g 1

SA-
0 7-
1 1-
2 5,RevOr
ig 78
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

PumpsPa
rtsLi
st

Tabl
e15.PumpPar
tsLi
s t

I
tem
Par
tName Qt
y I
tem
Par
tName Qt
y

No.

No.

1 PumpCasi
n g 1 911 St
u d 12

2 I
mp
el
ler 1 914A HexNut 12

3
I
mp
el
lerBol
t 1
916B
Washer
3

4 I
mp
el
lerKey *
1 916S Washer 4

5 I
mp
el
lerTabWasher *
1 918A Pi
n 1

9 I
ndu

cer(
Opt
ional
) 1 924B Pi
p ePl
u g 1

10
I
ndu

cerSt
u d(
Opt
ional
) 1
924D
Bul
lPl
u g
1

13 Di
ffuser 1 936A O-
ringPacki
n g *
1

14A Locat
ingPi
n 2 936B O-
ringPacki
n g *
1

15 Di
ffuserCover 1 936C O-
ringPacki
n g *
1

21B
Thr
o t
tleBushi
n g 1
936D
O-

r
i
n gPacki
n g
*
1

30 SealHousi
n g 1 936E O-
ringPacki
n g *
1

50 Sl
ingerSl
e eveAssembl
y 1 936F O-
ringPacki
n g *
1

51A SealRot
a t
ingFace *
1 936G O-
ringPacki
n g *
1

51C SealMat
ingRi
n g *
1 936H O-
ringPacki
n g *
1

87A Spacer(
o rTher
malBar
rier

1 936J O-
ringPacki
n g *
1

Gasket
)(Lar
g e)

905A HexheadCapScr
e w 3 981 Baf
flePl
a t
e 1

905F HexHeadCapScr
e w 3

*Recommendedspar
epar
ts

SA-
0 7-
1 1-
2 5,RevOr
ig 79
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Si
ngl
eSe
alAr
range
m e
n ta
n dPa
rts

Fi
g ur
e12.Si
n gl
eSealAr
rangement

Tabl
e16.Si
n gl
eSealAr
rangement

I
temNo. Par
tName Qt
y . I
temNo. Par
tName Qt
y .

21B UpperThr
o t
tleBushi
n g 1 905L HexHeadCapScr
e w 3

50 Sl
ingerSl
e eveAssembl
y *
1 916A Washer 3

51A SealRot
a t
ingFace *
1 916B Washer 3

51D SealRot
a t
ingFace(
G ear
b ox) *
1 916K Washer 3

60A Mechani
calSeal(
L ower
) *
1 936H O-
ringPacki
n g *
2

60C Mechani
calSeal(
G ear
b ox) *
1 936J O-
ringPacki
n g *
1

905E HexHeadCapScr
e w 3 936K O-
ringpacki
n g *
1

905F HexHeadCapScr
e w 3 936P O-
ringPacki
n g *
1

*
RecommendedSpar
ePar
ts

SA-
0 7-
1 1-
2 5,RevOr
ig 8
0
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Doubl
eSe
alAr
range
m e
n ta
n dPa
rts

Fi
g ur
e13.Doubl
eSealAr
rangement

Tabl
e17.Doubl
eSealAr
rangement

I
T EM
PARTNAME QTY I
T EM
Par
tName QTY

NO.

NO.

19A
SealRet
a i
n i
n gSpacer 1
60B
Mechani
calSeal(
U pper
) *
1

50A
Shaf
tSl
e eve(
L ower
) *
1
61B
- Ret
a i
n er&Dr
iveSl
e eveAssembl
y 1

50B
Shaf
tSl
e eve(
U pper
) *
1
62B
-SealFaceWasher *
*1

51C SealRot
a t
ingFace *
1 63B -SealSpr
ingBack-
U pDi
sc *
*1

52 SealSpacer 1 64B -SealRet

a i
n i
n gRi
n g *
*1

60A Mechani
calSeal(
L ower
) *
1 65B -SealSpr
ing *
*6

61A
- Ret
a i
n er&Dr
iveSl
e eveAssembl
y 1
68B
-SealWedgeRi
n g *
*1

62A
-SealFAceWasher *
*1
905F
HexHeadCapScr
e w 3

63A -SealSpr
ingBack-
U pDi
sc *
*1 916B Washer 3

64A -SealRet
a i
n i
n gRi
n g *
*1 936H O-
ringPacki
n g *
4

65A -SealSpr
ing *
*6 936J O-
ringPacki
n g *
2

68A -SealWedgeRi
n g *
*1

*RecommendedSpar
ePar
ts

*
*RecommendedSealSpar
eComponentPar
ts

SA-
0 7-
1 1-
2 5,RevOr
ig 8
1
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Ta
n de
mSe
alAr
range
m e
n ta
n dPa
rts

Fi
g ur
e14.TandemSealAr
rangement

Tabl
e18.TandemSealAr
rangement

I
temNo. Par
tName Qt
y . I
temNo. Par
tName Qt
y .

21B UpperThr
o t
tleBushi
n g 1 905L HexHeadCapScr
e w 3

50 Sl
ingerSl
e eveAssembl
y *
1 916A Washer 3

51A
SealRot
a t
ingFace *
1
916B
Washer 3

51D SealRot
a t
ingFace(
G ear
b ox) *
1 916K Washer 3

60A Mechani
calSeal(
L ower
) *
1 936H O-
ringPacki
n g *
2

60C Mechani
calSeal(
G ear
b ox) *
1 936J O-
ringPacki
n g *
1

905E HexHeadCapScr
e w 3 936K O-
ringpacki
n g *
1

905F HexHeadCapScr
e w 3 936P O-
ringPacki
n g *
1

*
RecommendedSpar
ePar
ts

SA-
0 7-
1 1-
2 5,RevOr
ig 8
2
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Se
p a
rat
orAr
range
m e
n t
s

Fi
g ur
e15.Separ
a t
o rAr
rangement
s

SA-
0 7-
1 1-
2 5,RevOr
ig 8
3
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Pumpa
ndGea
rboxCr
ossSe
cti
on(
S i
ngl
eSe
alAr
range
m e
n t
)

Fi
g ur
e16.PumpandGear
b oxCr
o ssSect
ion

SA-
0 7-
1 1-
2 5,RevOr
ig 8
4
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

LMV-
311Gea
rbox(
E x
p l
ode
dVi
ew)

Fi
g ur
e17.200HPGear
b ox.

SA-
0 7-
1 1-
2 5,RevOr
ig 8
5
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

PumpCa
singa
ndSe
alHous
ing(
E x
p l
ode
dVi
ew)

Fi
g ur
e18.PumpCasi
n gandSealHousi
n g(
E xpl
o dedVi
e w)

SA-
0 7-
1 1-
2 5,RevOr
ig 8
6
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

Gas
ket
s

Fi
g ur
e19.Chemi
c alBar
rierGasket(
o pt
ion)

Fi
g ur
e20.Fl
e xi
tal
licGasket(
o pt
ion)

SA-
0 7-
1 1-
2 5,RevOr
ig 8
7
Mar2009

 I
n st
ruct
ionandOper
a t
ionManual

I
N DEX

Auxi
li
a r
ies,3
Mai
n t
e nance,20

Auxi
li
a r
yLubePump,5
Mechani
calSeal
s,74

Bear
ingandShaf
tCl
e ar
a nces,32
Mi
n i
mumFl
o wCondi
ti
o ns,18

BMPUni
ts,11
Mount
ingVer
ticalUni
tswi
thSt
a nds(
L MV)
,11

CheckDr
iverRot
a t
ion,4
Mount
ingVer
ticalUni
tsWi
thoutSt
a nds,10

CheckOper
a t
ingPr
o cedur
e s,5
Oi
lMani
fol
d s,13

Chemi
calUse,3
Oi
lPr
e ssur
e ,15

Cont
rolCheckl
ist
,5
Oper
a t
ionofSundynePumps,18

Cont
rol
li
n gt
h ePumpDur
ingSt
a r
tup,17
Par
a l
lelOper
a t
ion,17,19

Di
sassembl
yofLMV-
3 11,20
Per
s onalPr
o t
e ct
iveEqui
p ment
,2

Doubl
eSealAr
rangementandPar
ts,79
Pi
p i
n gConnect
ions,4

Dr
iverandCoupl
ing,11
Pr
e -
Commi
ssi
o nCheckl
ist
,3

Dr
iverI
ns
r
tu ct
ions,3
Pr
e ssur
izi
n gFl
u i
dLoop,5

El
e ct
ricalSaf
e t
y ,2
Pr
e vent
a t
iveMachi
n eGuar
d s,3

Ent
rai
n edGases,18
PumpandGear
b oxCr
o ssSect
ion(
S i
n gl
eSeal

Envi
ronment
a lCont
rolSyst
e m,4
Ar
rangement
),82

Equi
p mentandSaf
e t
y ,2
PumpDi
sassembl
yRepl
a cementPar
ts,76

Expl
o si
o n/
F i
reHazar
d ,3
PumpMechani
calSealDi
a gnost
ics,65

Fal
kDoubl
eGearTypeSpeci
fi
cat
ions,67
PumpsPar
tsLi
st,77

Fal
kDoubl
eGearType-
V er
ticalSpeci
fi
cat
ions,

Reassembl
y,33

68
Remot
eHeatExchanger
,14

Fal
kSt
e el
fl
e xTypeCoupl
ingSpeci
fi
cat
ions,67
SealEnvi
ronment
a lCont
rolSyst
e m,10

Fal
lPr
o t
e ct
ion,3
Separ
a t
o rAr
rangement
s ,81

Fl
e xi
b l
eCoupl
ingf
o rLMVUni
tsWi
thouta
Set
tingPumpVal
ves,5

Ver
ticalSt
a nd,12
Shaf
tSl
e eve,32

Gasket
s ,85
Si
n gl
eOper
a t
ion,17

Gear
b ox,14
Si
n gl
eSealAr
rangementandPar
ts,78

Gear
b ox&PumpDi
a gnost
ics,63
Speci
fi
cat
ions,67

Gear
b oxandPumpTor
q ueVal
u es,73
St
a r
t-UpPr
o cedur
e s,16

Gear
b oxHeatExchanger
,13
St
o r
ingYourPumpLong-
T er
m,8

Gear
b oxLubeOi
lSpeci
fi
cat
ions,70
St
o r
ingYourPumpShor
t-Ter
m,8

Gear
b oxMechani
calSeal
,31
Suct
ionandDi
schar
g ePi
p i
n g,9

Gear
b oxPar
tsLi
st,71
Suct
ionCondi
ti
o ns,18

Gear
b oxRepl
a cementPar
ts,72
SundGar
d Oi

lFi
lt
e r
,14

Gear
b oxSer
v i
cing,5
SundyneCent
rif
u galPumps,1

Gear
b oxSump,14
Syst
e mHeadCur
v e,18

Gear
b oxSumpHeat
e r
,14
TandemSealAr
rangementandPar
ts,80

HeatExchanger
,5
Test
ingEqui
p ment
,2

Hi
g h-
S peedShaf
t,31
TextSymbol
s,1

Hi
g h-
S peedShaf
tEndpl
a y,61
ThomasSNSpacerType-
V er
tical&Hor
izont
a l

I
nde

x,86
Speci
fi
cat
ions,69

I
nsp

ect
ingAl
lBear
ings,31
ThomasTypeDBZCoupl
ingSpeci
fi
cat
ions,68

I
ns
e
p ct
ion,8
Tr
o ubl
e shooting,63

I
nsp

ect
ion,Cl
e ani
n gandRepai
r,31
UsingF orkl
if
ts,2
I
NS
TALLATI
ON
,8

I
nst

al
lat
ionandSt
a r
t-UpCheckl
ist
,6

I
SO
9001,2

Li
q ui
dBuf
ferSyst
e m,10

LubeSyst
e m,13

Machi
n eFami
li
a r
izat
ion,3

Mai
nLubePumpandLubeOi
lPr
imi
n gKi
t,15

SA-
0 7-
1 1-
2 5,RevOr
ig Mar2009

Sundyne
SundyneEur
o pean
SundyneHMDKont
roSeal
less
SundyneMar
e l
liPumps

Headquar
ter
s
Headquar
ter
s
Pumps
Ct
ra.Madr
id-
T ol
edo,KM.
3 0.
8

14845Wes
t64
t
h

Av

enue
Sunds
trandI
n t
ernat
ionalS.
A .

Br
ampt
o nRoad
45200I
ll
esc
a s

Ar
vada,Col
orado80007
13-
1 5Bl
vd.
.Ei
ffel–B.
P .3
0
HampdenPar
kIndus
tri
alEs
tat
e
Tol
edo,Spai
n

USA
21604Longvi
cCedex
Eas
tbour
n eEas
tSus
sex,BN229AN

Fr
anc
e
Gr
eatBr
itai
n
Phone:+34925534500

Phone:(
1 )3
03.
425.
0 800


Fax:+34925511600

Tol
lFr
ee:866-
S UNDYNE
Phone:+333
803
833
00
Phone:+441323452000

Fax:(
1 )3
03.
9 40.
2 911
Fax:+333
803
833
66
Fax:+4413235033
69

www.
sundyne.
com

Customer
CB&I

Owner/User
Cartagena Refinery Expansion Project

P.O. No.
42166001-PO-0441131005

Model Type
LMV-311

Item No.
44-P-201A/B

Service
Charge Pumps

Serial No.
A1936805-01-02
 166000Car
tagen
aRef
iner
yPr
oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:16-
Mar
-2011

Byoar
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02_CROSS A 3/
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G01

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A1936805-01-02_CROSS Rev.A 03-02-11

03/02/2011 SundyneCorporation Page 1

14845West64thAve

Arvada,COLORADO80007

Phone:(303)425-0800 FAX:(303)425-0896

Customer: REFINERIADECARTAGENASA CustPO:

42166001-PO-0441131005

SundyneJob#: 3101607 CustItem:44-P-201A/B

SundyneModel: LMV-311 Order:1936805-01-02

SundyneSerial: A1936805-01-02 Units:2

GEARBOXPreliminaryPartsList

Item Qty Loc# Description

--------------------------------- ---- ----------------------------

02-018DG 3 905L SCREW,HEX,1/4-20X1/2"LG

02-021AF 2 905H SCREW,HEX,3/8-16X1

02-027DJ 3 905M SCREW,HEXHD.10-24X1"LG

02-027DJ 3 905N SCREW,HEXHD.10-24X1"LG

02-200AF 7 909B BOLT,HEX,1/2-13X4

02-411AF 4 909D. BOLT,CPLGHSGTOGEARBOX

02-426AF 8 904A SCREW,CPLGHSGCOVER

03-002AF 4 906B SCREW,HEX,#8-32

04-001AF 7 914E NUT,HEX,1/2-13

04-001AF 2 914F NUT,HEX,1/2-13

04-004AF 4 914H NUT,HEX,5/8-11

06-007AF 2 916J WASHER,PLAIN,5/8

06-007AF 4 916R WASHER,FLAT,5/8

06-008AF 14 916H WASHER,FLAT,1/2

06-084 2 916F WASHER,PLAIN,1/2

07-003AA 3 154D WASHER,LOCK,#10

07-003AA 3 154E WASHER,LOCK,#10

07-008AF 4 916AC WASHER,LOCK,5/8"

07-010AF 2 916D WASHER,LOCK,3/8

07-015DJ 3 916K WASHER,LOCK,1/4

08-013AF 1 918D PIN,SPIROL,1/4X5/8

08-050 1 0 ROLLPIN,3/16X1/2"

14-040UC 2 936N O-RING

14-040UC 2 936T O-RING

14-055UC 1 936P O-RING

14-223UC 2 936AG O-RING

18-002DJ 4 0 DRIVESCREW

19-025 1 947P CONN,MALE,3/4TX3/4

24-228 1 177 VALVE

25-003 1 186 FILL&VENTFITTING

26-008AA 3 0 PIPEPLUG

26-009AA 1 924F PIPEPLUG,1/4"NPT

26-036 1 66 PIPEPLUG

26-037AA 1 924K PIPEPLUG,SQ3/4NPT

35-041AA 1 924E ADAPTER,PIPEDRAIN

35-041AA 1 0 HEXBUSHING

39-044 1 193C PRESSGUAGE,0-100

AT01AC02F 1 0 ATTACHINGKIT,DRIVER

BE09AA01688 1 151B BEARING(UPPER)

BE09AG15 1 151A BEARING(LOWER)

BO03AG01DJ100 2 909C BOLT,CLOSETOLERANC

CO01AA01CHD 1 117 COUPLING,INPUT

CV02AA01BGC00 1 116A CPLGHSGCOVER,LARGE

Cust
o me

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Owner
/User Car
tagenaRef
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P.
O.No. 42166001-
P O-
0 44113100

ModelType LMV-
3 11

I
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44-
P -
2 01A/
B

Ser
v i
c e Char
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Ser
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1936805-
0 1-
0
2
03/02/2011 SundyneCorporation Page 2

14845West64thAve

Arvada,COLORADO80007

Phone:(303)425-0800 FAX:(303)425-0896

Customer: REFINERIADECARTAGENASA CustPO:42166001-PO-0441131005

SundyneJob#: 3101607 CustItem:44-P-201A/B

SundyneModel: LMV-311 Order:1936805-01-02

SundyneSerial: A1936805-01-02 Units:2

GEARBOXPreliminaryPartsList

Item Qty Loc# Description

--------------------------------- ---- ----------------------------

CV02AA01CGC00 1 116B CPLGHSGCOVER,SMALL

FJ01AA05 1 947A FITTING,FILL

GA01AA05 1 191 GAUGE,SIGHT(GITS)

GA02AA03 1 193 GAUGE,TEMPERATURE

HO05AA031 1 101A HOUSING,G'BOXOUTPUT

HO06AA05 1 A101B HOUSING,G'BOXUPPER

HO13AA04GC23DC 1 118 HOUSING,COUPLING

KE01AA01BB38250 1 920F KEY,3/8SQX2-1/2"

KT02AA30A 1 A180 KIT,HEATEXCHANGER

LU05AA01 1 174C LUBE,JET,1/16-27

LU05AA01 1 174A LUBE,JET,1/16-27

LU05AA01 1 174B LUBE,JET,1/16-27

LU05AA01 1 174D LUBE,JET,1/16-27

PL01AA05V1 1 A102 PLATE,BRG,W/ODRAIN

PL02AA09 1 195 PLATE,IDENT/CAUTION

PL03AA02 1 0 PLATE,INFO,CPLGHSG

PU01AB02 1 160 PUMP,LUBE,REVERSIBLE

RJ09AA33REA 1 51D SEALMATINGRING

SE03AA01 1 115 BEARINGISOLATOR

SE04AA53G 1 60C GEARBOXOILSEAL

SH01AA03D 1 A140 SHAFTASSY,IDLER

SH01BA018S 1 A130 SHAFTASSYHIGHSPEED

SH01CA06U 1 A120 SHAFTASSY,LOWSPEED

SP01AA04A 1 158 SPACER,SHIM,THRUST

SP01AA04B 1 158 SPACER,SHIM,THRUST

SP01AA04C 1 158 SPACER,SHIM,THRUST

SP07AB01 1 23A SPRING,LUBEPUMP

TA01AA02 1 68 TAG,CONTAINER

TU03AA15 1 951V TUBE,SUMP

WA05AA13B 1 155A WASHER,THRUST,LOWER

WA05AA13B 1 155B WASHER,THRUST,UPPER

01/19/2011 SundyneCorporation Page 1

14845West64thAve

Arvada,COLORADO80007

Phone:(303)425-0800 FAX:(303)425-0896

Customer: REFINERIADECARTAGENASA CustPO:

42166001-PO-0441131005

SundyneJob#: 3101607 CustItem:44-P-201A/B

SundyneModel: LMV-311 Order:1936805-01-02

SundyneSerial: A1936805-01-02 Units:2

PUMPModulePreliminaryPartsList

Item Qty Loc# Description

--------------------------------- ---- ----------------------------

02-018DG 3 905E SCREWHEXHEAD

02-018DG 3 905F SCREWHEXHEAD

02-391S2 4 905A SCREW,HEXHD

04-021AD 12 914A NUT,3/4-10

07-010DJ 4 916S WASHER,LOCK,3/8

07-015DJ 3 916B WASHER,LOCK1/4

07-015DJ 3 916A WASHER,LOCK,1/4

12-011BB 12 911 STUD,3/4-10X3"LG

14-004UC 1 936B O-RING

14-009UC 3 936J O-RING

14-046UC 1 936C O-RING

14-047UC 1 936D O-RING

14-048UC 1 936E O-RING

14-052UC 1 936F O-RING

14-053UC 1 936K O-RING

14-054UC 1 936G O-RING

14-055UC 2 936H O-RING

14-128UC 1 936A O-RING

18-002DJ 4 904 NAIL,GRIP

26-039DB 7 924D PIPEPLUG,1/2NPT

26-040DB 1 924B PIPEPLUG

CV01NA02DB5736 1 15 COVER,DIFFUSERES

D85NG36DB781ABJ 1 13 DIFFUSER

GK01AA02 1 87A GASKET

HO07AC71DB01L0G 1 1 HOUSING,PUMP

HO08AP14DBC0A 1 30 HOUSING,SEAL

J25NG360DB781MB 1 2 IMPELLER

JN22KA02DB0 1 9 INDUCER

KE01AA01BB25069 1 4 KEY,1/4SQ.X11/16

PJ01AA01DB 2 14B PIN,ALIGNMENT

PJ04AA01DB 2 14A PIN,SPECIAL

PL02AA03 1 0 PLATE,IDENT

PL02AA22 2 0 PLATE,BLANKID

PL02AA71 1 0 DBLORTANDE,,PORTIDENT.P

RJ09AA02RE 1 51A RINGMATING,SEAL

RJ09AD13RE 1 51C RINGMATINGCENTER

SE04AA05A 1 60B SEAL,UPPER

SE04AA16A 1 60A SEAL,LOWER

SL01AA03DB1 1 50B SLEEVE,DOUBLEORTANDEM

SL01AD18DB1 1 50A SLEEVE,DOUBLEPUMP

ST06AA01BB3 1 10 STUD,INDUCER

TA01AA06 4 0 TAG,WARNING

WA02NA01DB 1 5 WASHER,TAB

Cust
o me

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Owner
/User Car
tagenaRef
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yExpansi
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P.
O.No. 42166001-
P O-
0 44113100

ModelType LMV-
3 11

I
temNo.

44-
P -
2 01A/
B

Ser
v i
c e Char
g ePumps

Ser
ialNo. A

1936805-
0 1-
0 2

 166000Car
tagen
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oject

SUPPLI
ERDOCUMENT

COVERSHEET

Dat
e:19-
Apr
-2011

Byoar
z ol
aat9:
5 4am,Apr20,2011

Suppl
ie
Sun
rName: dyn
eCor
por
ati
on

Pur
chaseOf
ferNo.
:
42166001-
PO-
0441131005

Pur
chaseOf
ferTi
tle:

CARTAGENAREFI
NERYEXPANSI
ONPROJECT

Equi
pmen
t/TagNumber
(s)
:
44-
P-201A/
B

CB&IDocumen
tNo.
:
1
660
00-
044
-11
310
05-
SD-
000
24

Suppl
ierDocumen
tNumber

Rev.

Rev.Dat
e
Mai
n SDRCode

A1936805-
01-
02_Seal - 4-
19-
11 G05-
G02

En
teran
yaddi
tion
alSDRCodeshere:

Documen
tTi
tle: Mechan
icalSealDr
awi
n gs

GENERALI
NSTRUCTI
ONSTOSUPPLI
ERS

Li
s t
edbel
owi
sthecur
rentappr
ovalst
atusofyourdocument
s.Ref
ert
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edher
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heri
nfor
mat
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s i
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thr
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sionnumber
sandbyr
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sioncl
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c hshal
lber
emovedaf
tereachappr
ovalcycl
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-CB&I

Procur
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esent
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v emustbeadvi
s edi
mmedi
atel
yofanypr
iceordel
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ychangebef
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sedpr
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ionpr
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166000-
000-
PR-
DM02-
0002.
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ARVADA,COLORADO80007USA•

303-
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FAX:303-
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www.
s undyne.
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RECOMMENDEDSPAREPARTS-MECHANI
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Dat
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16-
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14845WEST64t
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ARVADA,COLORADO80007USA•

303-
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0 800•

FAX:303-
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0 896•

www.
s undyne.
c om

RECOMMENDEDSPAREPARTS-MECHANI
CA
LSEAL–GEARBOXSEAL

I
TE
MNO.60C-PARTNO.SE04AA53G

1-
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Dat
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BySharakaPr
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27am,Jul01,2011

Suppl
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SundyneCor
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Pur
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