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To cite this Article Jeng, Ming-Chang and Yang, Yung-Kuang(2002) 'Comparison of Thermal Effects on the Conical-
Cylindrical Bearing with 2-D and 3-D Energy Equations', Tribology Transactions, 45: 1, 67 — 75, First published on: 01
January 2002 (iFirst)
To link to this Article: DOI: 10.1080/10402000208982523
URL: http://dx.doi.org/10.1080/10402000208982523
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Comparison of Thermal Effects on the
Conical-Cylindrical Bearing with
2-D and 3-D Energy ~ ~ u a t i o n s @
M I N G - C H A N G J E N G a n d Y U N G - K U A N G YANG
National Central University
Department of Mechanical Engineering
Chung-Li, 32054,Taiwan
This study analyzes the thermal effects of conical-cylindrical formance paranzeters hetween 2 - 0 and 3 - 0 energy equations MIUS
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hydrobearing performance parameters by via two-dimensional (2- not significattr. Also, at tlze high vul~tesof piston rod speed ( L I =
,,
D ) and three-dimensional ( 3 - 0 ) energy equations. Eccentricity, factor (a,=
10 nzls), eccentricity ratio (C = 0.6) or nzisaligttt~~ent
nzisulignnzent and thermal effects, including isothermal, adiabatic 0.6),the drfference of bearing perfornzance parameters betn~een2-
and thermohydrodynanzic temperature boundary conditions are D and 3 - 0 energy equations is ~ ~ i t happrosinrately
in 1.2 %.
considered herein. The calculational results reveal that, at the
lower piston rod speed (u,, s 4 rills), the difference of hearing per- KEY WORDS
Bearings; Heat Transfer a n d Velocity
NOMENCLATURE TP
= temperature in stationary component, ('C)
= thickness of stationary component, (111)
C~
= specific heat of lubricant, (J / kgm O K ) "h = surface h (or cylinder rod) velocity, (111 1 s )
-
d = cylinder rod diameters, (m) u = dimensionless film velocity in .r direction
-
e = eccentricity at one end, ~ = 0 v = dimensionless film velocity in y direction
-
f = tangential (friction) force, (N) W = dimensionless film velocity in z direction
f = dimensionless shear force
3 -
"'2
= normal load carrying capacity, (N)
9.v = volume flow in s direction, (ni / s) w: = dimensionless normal load carrying capacity
-
9, = dimensionless volume flow in s x =coordinate system in the moving direction used in lubricant,
11
- = film thickness, (m) (n1)
h = dimensionless film thickness r = coordinate system used in stationary component, (m)
"C
= convective heat transfer coefficient, = ( W / m2 4() Y = coordinate system in circumferential direction, (111)
= outlet film thickness, (m) z = coordinate system across the film used in lubricant, (111)
h~ = dimensionless outlet film thickness z~ = coordinate system used in stationary component, (nr)
k~ = thermal conductivity of lubricant, (W 1 ni O K )
I7 = absolute viscosity, pa s (or N s / 1n2)
kP = thermal conductivity of stationary component, (W / n~ O K )
70 = absolute viscosity at p=O and constant temperature, pa s
L = length-diameter ratio, (Ild) (or N s / m2)
-
I = length in s direction, (nr) "7 = dimensionless absolute viscosity
3
= shoulder length ratio Po = density of lubricant, (kg,,, / ni )
P
- = pressure, Pa(or N / m2) I3 = temperature-viscosity coefficient, (I / 'C)
P = dimensionless pressure a2 = two independent misalignment factor
r = cylinder rod radius, (nl) /I = friction coefficient
- = dimensionless friction coefficient
Sh = shoulder height, (nr) p
T = film temperature, ("C) dJ
- = circumferential angle, / r)
TO = ambient temperature, ('C) e = dimensionless circumferential angle
'in = lubricant temperature supplied, ('C)
67
tribution at the bearing offers a normal load canying capacity
since the gap gradually decreases along the motion direction. The
frictional force is also decreased significantly due to oil film filled
between piston rod and bearing.
GOVERNING EQURrlONS
The analysis given below is based on the following assump-
tions:
I. The flow in the film thickness is steady and laminar, and its
velocity components in x, y, and z were simultaneously con-
sidered.
2. The fluid is Newtonian, incompressible, and viscous with the
function of film temperature.
3. The inertial effects are negligible with respect to the viscous
Flg. l-Conical-cyllndrlcal bearing configuration. effects.
4. Piston rod moves along s-direction without circumferential
rotation.
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T = TT - 5, =
sz = s* ShUb
Ta k,8
'
z =
=p
QI
- A
f = noubdl *
~ 8 =~@lr =~a ,
T i , P-Ti, lrd'
From tlie practical viewpoint, the motion of the conical-cylindri-
cnl bearing is alone the s-direction, which results in self-acting
q = .ZL,p= !!l
170 31,
hydrodynnniic effect. Therefore, the film velocity distribut~on
along s-dircction is dominant due to the high-speed motion of the Reynolds Equation
piston rod. Namely, it is not necessary to consider the motion of The configuration in Fig. 1 can be treated as a slider bearing,
circu~nferenti;~l and oil film thickness direction for the piston rod. therefore, the two-dimensional Reynolds equation can be
When effect of eccentric or asymmetric was considered for the expressed as:
pis1011rod, the gap of oil film generated pressure gradient. This
prcssurc gradient niakes the film flow. In general, the film veloc-
ity in the circumference and the film thickness direction are much
smaller than that in the motion direction. Therefore, 2-D energy Equation [la] can be converted into conical-cylindrical bear-
ciluation can be employed to c~nalyzethe bearing performance ing model. Then the two-dimensional Reynolds equation can be
pnrnmctcrs, which decreases the computation time requirements expressed as:
of tlie nurncricol simulation. In this paper, both 2-D and 3-D ener-
gy cquntions are eniployed to analyze the thermal effects on the
performance pnr;~meters of the conical bearing. The different
rcsults for 2-D and 3-D energy equations are discussed. Pressure Boundary Condiriotls
The pressure oil must enter the left-sided plenum and fill up
SCHEMATICS CONICAL-CYLINDRICAL BEARING the bearing clearance for the conical-cylindrical bearing when the
Figure I shows the mechanisms of the conical-cylindrical con- piston rod moves to the right. The pressure inside the clearance of
figuration. Tlic piston rod moves to the right and the oil inside the the right-sided bearing is zero because the oil in the right-sided
right-sided plenum flows back to the reservoir when the oil pres- plenum flows back into the reservoir. The boundary conditions for
sure is applied to the left port of the bearing. Positive pressure dis- the pressure distribution are given as follows:
Comparison of Thermal Effects on the Conical-Cylindrical Bearing with 2-D and 3-D Energy Equations
From this text structure, the authors can find that it lacks up-
pressure boundary condition and low-pressure boundary condi-
tion. Therefore, the other pressure boundary conditions must be
found to meet operation procedure. Which is boundary condition
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Oil Film Thickness Geometric Configuration Energy Equation in the Oil Film
A steady-state three-dimensional energy equation as in refer-
The bearing oil film thickness varies along the axial and cir-
ence Ezzat and Rohde (1973), and Jang and Khonsari (1997)
cumferential directions depending on the geometric configuration
expressing a point-wise balance of convective and conductive
of the bearing and the effects of shoulder length ratio, eccentrici- heat transfer with viscous dissipation in the oil film can be
ty ratio, and tilted angles.
expressed as:
The mechanism of Fig. I is an extension of fixed-incline slid-
er bearing as Hamrock (1994). The low-pressure oil enters the
film thickness from the left end of the bearing as demonstrated in
Fig. I . The film thickness linearly decreases from (/lo + sh) to (ho) aii 2 a p 2 a, 2
with a length of 11.4, and the minimum film thickness is lz, with a
[(XI + (z) +(=I I
length of /(I -nS).
and the two-dimensional energy equation as in reference Rohde
The geometry of eccentric and asymmetric film thickness is
and Oh (1975), and Lin and Wang (1990), and Kim and
illustrated in Fig. 2, where E is eccentricity ratio, y , and y2 are the
Rodkiewicz (I 99 I ) can be written as:
tilted angles, and Z = 0 is the reference point at the oil entrance.
Buckholz and Lin (1986), Jang and Chang (1987) also depicted
the film thickness geometry of the journal bearing.
Synthesis illustrates above, the equation of film thickness can
be expressed as:
where:
- so,cosnB + so, sinn8
atOs.Tsn,,jj(O)=O
&(i + ~ c o s n B ) - s ocosnB+~o,sinnB
, The terms on the Left-Hand-Side represent the energy trans-
at 11, S T S l , j j ( l ) = O ported by convection. The first terms on the Right-Hand-Side rep-
resent the heat transfer by conduction and the last term on the
R.H.S. represents the energy generated by internal friction known
where
as viscous dissipation term.
a, = 2(rl.rl,)(lld)tany, In the absence of the convective term in y-direction of the
a, = 2(rlsl,)(l14tany, energy equation by hypothesis of Khonsari and Wang (1991), the
assumption asserting that the circumference temperature remains CALCULATION OF BEARING PERFORMANCE
constant, though it can be e;~silyrelaxed, results in considerable PARAMETERS
saving in conlputationnl time. The assuniption has less effect to The pressure distribution can be easily obtained by means of
the bearing performance parameter. Furthermore, it has been con- the two-dimensional Reynolds equation based on the pressure
firmed in this study. More details are presented in the Appendix. boundary conditions and film thickness geometry. Hence, the
Tlic boundary cotiditions used for Eqs. 15a] and [5b] are: bearing performance parameters such as normal load carrying
capacity, frictional force and coefficient, and flow rate can also be
calculated.
,
=,?
TI> i1T
b,, 7;,,(j Bf If= I 'It =O NUMERICAL METHOD
- - Equations [I b], [5a], and ISg] are simultaneously solved by the
-A:,- OF, -
-
I1,,l(TI,- T , ) at -
:cp = 0 finite difference method to yield the pressure and temperature
a7 - - fields. The developed oil film clearance is divided into rectangu-
-k,,% = 11,,l(T,,- T , )at ":
=,1 lar grids, and Eqs. [I b], [5a], and [5g] are written in terms of cen-
- -
aT ' = I I , , % tral finite difference forms, except for the term a T / Z in Eq. 15al
-kl, & ~ (-TT,)
~, at Zp = 1 [5hl where the backward difference is applied. The central finite dif-
ference equations are simultaneously solved by the iterative
method combined with a successive over-relaxation factor (the
'I'hc first of these boundary conditions represents continuity of optimal value ranges between 1.5 to 1.8, 1.7 is applied in the com-
lieat I'lux at the oil-solid interface whereas the second represents putation) to accelerate the pressure field convergence, and an
convcctive heat transfer to the environment. under-relaxation factor (the optimal value ranges between 0.8 to
0.95, 0.85 is applied in the computation) to ensure convergence
Oil Visc.osiry-Ter~rl~e~'~~tr~re
Relurio~r.slril~ for the temperature field. The iterative procedure is stopped to
Tlic eticrgy equation is coupled to Reynolds equation through give the final pressure or temperature distribution when the error
:I nonlinear viscosily-temper:~ture relationship that for tiiost con- in computing the pressure and the temperature in the next iterative
ventional lubricants is: procedure is less than loF5.
When a reversed flow occurs at a large eccentricity ratio, or
tilted angle, and at high piston rod velocity for example, film
Comparison of 'Thermal Effects on the Conical-Cylindrical Bearing with 2-D and 3-D Energy Equations
Fig. %Maximum temperature as a function of circumferential angle: Fig. %Maximum temperature as a function of velocity:
(E = 0.6, a, = 0.1, o2= 0.05); (E = 0.6, a,= 0.1, a, = 0.05);
(1: Iso., 2: Adia., 3: THD; u, = 4 mls); (1: Iso., 2: Adia., 3: THD);
(-): with 3-D energy equation, (-): with 3-D energy equation,
(....): with 2-D energy equation (....): with 2-D energy equation
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velocity ii in .v-direction may be negative in the inlet zone of the with three kinds of different temperature boundary conditions
filrn and the iterative solutions do not converge. In this case, the (isothermal, adiabatic, and thennohydrodynamic).
film is divided into two zones. In the first one, which is near pis- The results presented in Figs. 3- 12 were obtained for the inputs
ton rod where ii is positive, the energy equation is solved using listed in Table I.
the original iterative process. In the second one, on the above of Figure 3 illustrates the maximum temperature distribution as
the inlet zone, the film velocity ii is opposite to the piston rod well as the circumferential direction of piston rod velocity lr,, = 4
velocity. Namely, when ii > 0, B T / Z term is iterated by back- m/s. According to Fig. 3, the maximum temperature distribution
ward difference, and when ii < 0, &?/& term is iterated by for- increased with a circumferential direction that ranged from 8 = 0.2
ward difference, which is suggested by Boncompain, et al. (1986).
Through this treatment, the iterative process can converge very
- 0.5. Notably, the 3-Denergy equation contained the film cir-
cumference velocity gradient in the clearance direction (av/8z),
quickly. owing to the effect of film viscosity that was produced by internal
friction action, which forced the film temperature to increase. In
RESULTS AND DISCUSSION an isothermal (Iso.) temperature boundary condition the maxi-
Figure I displays that the conical-cylindrical bearings studied mum temperature distribution value is similar to either a 2-D or 3-
herein included the length-diameter ratio I / d = 1, shoulder-length D energy equation.
ratio rls=0.8 and outlet film thickness ratio &=0.8. Both film Figure 4 illustrates the maximum temperature distribution as
clearance energy equations were calculated, respectively. As well, well as the circumferential direction for piston rod velocity ti,,= 10
a cotiiparison of the bearing performance parameter effects, such ni/s. Notably, the physical phenomenon and explanation are the
as maximum temperature distribution (T,,,), pressure distribu- same as those of Fig. 3.
tion (F),normal load carrying capacity @:), friction coefficient ( Comparing Figs. 3 and 4 reveals the effect of piston rod veloc-
(Tz) and volunle flow (q.v)were analyzed by the numerical method ity on the maximum temperature distribution. At the same condi-
Fig. 7-Normal load carrying capacity as a function of veiocity: Fig. %--Friction coefficient as a function of velocity:
(??= 0.6, a, = 0.1, a, = 0.05) (E = 0.6, a, = 0.1, a, = 0.05); as in Fig. 7
(1: Iso., 2: Adia., 3: THD);
(-): with 3-D energy equation,
(....): with 2-D energy equation
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Fig. &Normal load carrying capacity as a function of veiocity: Fig. 10-Friction coefficient as a function of velocity:
(??= 0.1, a, = 0.6, a, = 0.05); @ = 0.1, a, = 0.6, a, = 0.05); as in Fig. 8
(1: Iso., 2: Adia., 3: THD);
(-): with 3-D energy equation,
(....): with 2-0 energy equation
the maximum temperature value of adiabatic and THD tempera-
- ture boundary conditions within a 3-D energy equation is higher
tion, the piston rod velocity LI,, effect increases and Tmax as well, than in a 2-D energy equation. The maximum temperature value
the maximum temperature distribution value of adiabatic (Adia.) of the isothermal temperature boundary condition is less signifi-
tcmpcrature boundary condition is greater than that of both ther- cant.
noh hydrodynamic (THD) and isothermal temperature boundary Figure 6 demonstrates the maximum pressure distribution, in
conditions. For instance, under the same condition of E = 0.6, a, which, pmax (Iso.) > F,, (THD) > pmsX (Adia.).
= 0.1, a, = 0.05, the adiabatic temperature boundary condition and Figure 7 displays the variation of the normal load carrying
3-D energy equation - with the piston rod velocity effect (u,, = 4 capacity vs. the piston rod velocity for @ = 0.6, a, = 0.1, a, =
ni/s), the value of T,,,, is 1.0657. However, if the effect - of piston 0.05). As 3-D energy equation contained the film circumference
rod velocity is increased by I(,,= I0 m/s, the value of Tmax increas- velocity gradient in the clearance direction ( a v / a z ) owing to the
cs horn 1.0657 to 1.4448 (Figs. 3 and 4-curve 2). Under the ther- internal friction action, which forced the film temperature to
~nohydrotlynamictemper:iture boundary condition and 3-D ener- increase, both the viscosity and the G, decreased. Within a piston
gy equation - with the piston rod velocity effect, 11, = 4 m/s, the rod velocity of u, = 10 m/s for isothermal temperature boundary
value of is 1.0257. If the piston
- rod velocity effect is condition and a 3-D energy equation, the normal load carrying
incrcnsed to rr,, = 10 m/s, the value of T,",, increases from 1.0257 capacity, Gzis 0.7497. When 2-D energy equation replaces a 3-D
to 1.3 127 (Figs. 3 and 4-curve 3). one, the Gz value increases from 0.7490 to 0.7506, and also
Figure 5 indicates the relationship between the maximum tem- increases the ratio slightly by approximately 0.21 %. Within the
pc~xtureand piston rod velocity. According to Fig. 5, Tmax (Adia.) same conditions for both the adiabatic and the thermohydrody-
> ~ l l l ; l x (THD) > (Iso.), and an increase in the piston rod namic temperature boundary conditions, Gz also increased the
velocity rr,,, in turn increases T,,, Furthermore,- when the piston ratios by within approximately 0.66 %. However, a decrease in the
rod velocity r c , is decreased, thus decreasing the Twax ratio value, piston rod velocity u,, decreases the E,ratio values.
Conlparison of Thermal Effects on the Conical-Cylindrical Bearing with 2-D and 3-D Energy Equations 73
CONCLUSION
In this paper, the thermal performance of a bearing was calcu-
lated using 2-D and 3-D energy equations. Based on those our
results is concluded as follows:
@I&
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1: Adiabatic: 2: ~ h e r m o h y d r o d ~ n a m l c
APPENDIX
The pressure gradient alone the y-direction was induced by
misalignment factor, it results in the variation of velocity and tem-
perature distribution.
Flg. A2-Pressure gradlent (Adlabatlc): dj'j/dB In the absence of the convective term in y-direction of the ener-
( z = 0 . 6 , a 1 =0.1,a2=0.05; u,= 1 0 mls)
gy equation by hypothesis of Khonsari and Wang (1991), the
assumption asserting that the circumference temperature remains
constant, though it can be easily relaxed, results in considerable
(4) Hanirock. B. J. (International Editions 1994). Fundamenrols of Flrtid Film
L~rbricoriorr,McGraw-Hill Book Co.. Singapore. pp 173-193. saving in computational time. The assumption has less effect to
(5) Jung. J. Y. and Chang. C. C. (1987), "Adiabatic Solution for a Misaligned the bearing performance parameter. Furthermore, it has been con-
Jour~lillBe:lring with Non-Newtonian Lubricants," Trib. Inr'l., 20, 5, pp 267- firmed in this study.
274.
(6) Jang. I.Y. and Khonsari. M. M. (1997), "Thermohydrodynamic Design Charts For example, in the case of E = 0.6, a, = 0.1, a2= 0.05, the
for Slider Bearing." ASME Jour. of Trih.. 119. pp 733-740. authors explain this case as follows:
(7) Khonsnri. M. M. and Wang. S. H. (1991). "On The Fluid-Solid Interaction in
Helcrcnce to Thennoelastohydrodynamic Analysis of Journal Bearings," ASME
Jorrr: ifTrih.. 113. pp 398-403. 1. Pressure gradients under the adiabatic temperature boundary
(8) Kitli. K. W. and Kodkiewicz, C. M. (1991). "On the Thermal Effects in the condition are shown in Fig. A l (for @/&) and Fig. A2 (for
I)csig~~ of Tilting-Pad Bearing Subjected to Inlet Pressure Build-Up." ASME
.lortr: of Trih., 113, pp 526-532.
@/dB). The results show that @/dB < @I&
(Contour
(9) Lin. I. F. and Wang. L. Y. (1990), "Thermohydrodynamic Analysis of Finite- Plot).
Width, Perti:ll-Arc Journal Bearings with Non-Newtonian Lubricants: Pan 11." The velocity boundary conditions from Eq. [4], x-direction
P i h . Irtr'l.. 23. 3 , pp 21 1-216. of film velocity twas subject to the external force action of
(10) Kohdc. S. M. and Oh, K. P. (1975). "A ThermoelastohydrodynamicAnalysis of
:I Finite Slider Bearing," ASME .lorrr. of Luhr. Tech., 97, pp 450-460.
piston rod velocity ub but the piston rod does not rotate in cir-
(11) Yang. Y. K. and Jeng. M. C. (2001), "Analysis of Thermal Effects on the cumference direction. Moreover, @Id8 < @/& , there-
Misaligned Hydraulic Scrvo Cylinder." Trih. Irlr'l., 34, pp 95-106. 7 < t.
fore, i
Comparison of Thermal Effects on the Conical-Cylindrical Bearing with 2-D and 3-D Energy Equations
1
I
- -
ENERGY
EQUATION Adia. e = 0.6, a, = 0. I, e = 0, a, = 0, e = 0.6, a, = 0.1,
a, = 0.05 a, = 0.05 a, = 0.05
u, = 10 m/s u, = 10 m/s U, = 2 m/s
ENERGY
EQUATION THD. e = 0.6, a, = 0.1,
-
-
e = 0, a, = 0,
~ e = 0.6, a, = 0. 1,
-
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2. Figure A3 shows the value of maximum temperature of oil the parameters of eccentricity, temperature boundary condi-
film inner, which distributes alone Z and 8 direction. tions and the convective term in the y-direction in the LHS
Temperature distribution in 5-direction was raised from of energy Eq. [5a] affect the performance of normal load
temperature of oil film entrance started from T = 1. capacity @,). For the case of being with ti(dT/@)term,
Namely, dT/@ < dT/&. Figure A4 shows the maxi- the temperature of oil film slightly decreased more than that
mum temperature value of oil film exit, which distributes in the case of being without F(dT/@)term, due to the
alone 5 and 8 direction. From Fig. A4, it is obvious that existence of the film velocity and temperature gradient
dT/@ < dT/&. As stated above and from the analysis along the circumference direction, and under the condition
of numerical data, it can be confirmed of adiabatic at F = 0.6, a, = 0.1, u2= 0.05 and u,, = 10 m/s.
v(dT/@)<< ~ ( d T / f i ) . Also TI, slightly increased by approximately 0.88 %. For
3. The p(dT/@) is convective term and it dissipates heat. other conditions (please refer to Table Al), the differences
Moreover, it reduces the distribution of temperature and of w, between the cases of being with p(dT/@) and
increases normal load canying capacity C,. without v(dT/@)are minute. Therefore, the assumption
The authors utilize the numerical simulation again for of being without p(dT/@) term for energy equation in
F(dT/@)term. The normal load capacity (E,) variation Khonsari and Wang (1991) is reasonable and is verified
is shown in Table A1 for the cases of being with F(dT/@) again in this paper.
term and without v(dT/@)term. Table A1 illustrates that