Trimble Recon X Service Manual REV B 1a

Service Manual
Recon X (RE3 & RE5)
022498-041 Revision B Page 1 of 46 Recon X Service Manual

Service Manual
Recon X (RE3 & RE5)

Contents
Table of Contents
REGULATORY INFORMATION....................................................................................................................5
COPYRIGHT INFORMATION ......................................................................................................................8
DECLARATION OF CONFORMITY .............................................................................................................7
GENERAL INFORMATION AND SAFETY...................................................................................................10
ASSUMPTIONS ............................................................................................................................................... 10
UPDATING THIS MANUAL ............................................................................................................................... 10
DECIDING WHAT CAN BE SERVICED ............................................................................................................... 11
POSSIBLE LOSS OF WARRANTY ........................................................................................................................ 11
REMOVING AND REPLACING PARTS ................................................................................................................ 11
WARNINGS AND CAUTIONS ........................................................................................................................... 11
ELECTROSTATIC DISCHARGE (ESD)................................................................................................................. 12
Setting up an ESD workstation ........................................................................................................ 14
RECHARGEABLE NIMH BATTERIES ................................................................................................................... 15
Charging the NiMH battery ............................................................................................................ 16
Disposing of the NiMH battery ........................................................................................................ 16
SPECIFICATIONS......................................................................................................................................17
PHYSICAL SPECIFICATIONS ............................................................................................................................. 17
HARDWARE SPECIFICATIONS .......................................................................................................................... 17
ELECTRICAL SPECIFICATIONS .......................................................................................................................... 18
ENVIRONMENTAL SPECIFICATIONS................................................................................................................... 18
THEORY OF OPERATION..........................................................................................................................19
INTRODUCTION ............................................................................................................................................. 19
TURNING THE RECON X ON/OFF .................................................................................................................... 19
PARTS OF THE HANDHELD ............................................................................................................................... 20
Keypad.............................................................................................................................................. 20
Touch screen .................................................................................................................................... 20
Backlighting ...................................................................................................................................... 20
Top Cap ............................................................................................................................................ 21
Power Boot module ......................................................................................................................... 21
NIMH BATTERY ............................................................................................................................................. 21
Battery Charging.............................................................................................................................. 21
Replacing the Battery...................................................................................................................... 22
BLUETOOTH ................................................................................................................................................... 23
Bluetooth file transfer between two units...................................................................................... 23
Bluetooth connection with a PC.................................................................................................... 23
WIRELESS LAN.............................................................................................................................................. 25
MAINTENANCE AND REPAIR ..................................................................................................................27
INTRODUCTION ............................................................................................................................................. 27
IDENTIFYING YOUR RECON X .......................................................................................................................... 27
TOOLS REQUIRED .......................................................................................................................................... 28
Consumables.................................................................................................................................... 28

DISASSEMBLING THE RECON X ........................................................................................................................ 29
Disassembling the Recon X............................................................................................................. 29
Removing the Main PC Board........................................................................................................ 31
Removing the Radio Module ......................................................................................................... 32
Removing the LCD ........................................................................................................................... 33
RE-ASSEMBLING THE RECON X ....................................................................................................................... 33
LCD Installation................................................................................................................................. 34
Radio Module Installation ............................................................................................................... 34
PCA Installation ................................................................................................................................ 36
Re-Assembling the Back Case and Caps ..................................................................................... 36
Final Vacuum Test ............................................................................................................................ 37
SOFTWARE ...............................................................................................................................................39
INSTALLING THE WEB BORKER SOFTWARE ......................................................................................................... 39
CONNECTING RECON X TO THE WEB BORKER ................................................................................................. 39
DIAGNOSTICS .........................................................................................................................................41
FUNCTIONAL TEST .......................................................................................................................................... 41
RADIO TESTING ............................................................................................................................................. 42
BATTERY LOGGER .......................................................................................................................................... 42
Activating the Battery Logger ........................................................................................................ 43
Interpreting Battery Logging Data ................................................................................................. 44
TROUBLESHOOTING GUIDE .....................................................................................................................45
TROUBLESHOOTING TABLE .............................................................................................................................. 45

Chapter 1
General Information and

Safety
Regulatory Information
Release Notice
This is the January 2009 release (Revision B) of the Recon X (RE3 & RE5) Data Collector
Service Manual, part number 022498-041. This manual is used to repair Recon X (RE3 & RE5)
Data Collector.
Legal Notices
Trademarks and Copyright
© 2007-2009, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle
logo, and Spectra Precision logo are registered trademarks of Trimble Navigation Limited or its
subsidiaries.
Nomad is a trademark of Tripod Data Systems, Inc., used under license. All other trademarks are
the property of their respective owners.
Disclaimer
Trimble Navigation Limited reserves the right to alter the specification of this product and/or the
content of this service manual without advance notification.
Product Warranty Information
For the full text covering the Product Limited Warranty, Product Software, Software Fixes,
Warranty Remedies, How to Obtain Warranty Service, Warranty Exclusions and Disclaimer,
Limitation of Liability, Official Language, Registration, and any Product Extended Limited
Warranty that may apply, please see the Legal Notices in the main documentation for this
product, or consult the Spectra authorized dealer.
U.S.A.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference,
and (2) this device must accept any interference received, including
interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following

measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment to an outlet on a circuit different from that to which
the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Changes and modifications not expressly approved by the manufacturer or registrant of
this equipment can void your authority to operate this equipment under Federal
Communications Commission rules.
Canada
This digital apparatus does not exceed the Class B limits for radio noise emissions
from digital apparatus as set out in the radio interference regulations of the
Canadian Department of Communications. Le présent appareil numérique
n’émet pas de bruits radioélectriques dépassant les limites applicables aux
appareils numériques de Classe B prescrites dans le règlement sur le brouillage
radioélectrique édicté par le Ministère des Communications du Canada.
Europe
This product has been tested and found to comply with the requirements for a Class B
device pursuant to European Council Directive 89/336/EEC on EMC, thereby satisfying
the requirements for CE Marking and sale within the European Economic Area (EEA).
Contains Infineon radio module ROK 104001. These requirements are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a residential or commercial environment.
Australia and New Zealand
This product conforms with the regulatory requirements of the Australian
Communications Authority (ACA) EMC framework, thus satisfying the requirements
for C-Tick Marking and sale within Australia and New Zealand.
Taiwan – Battery Recycling Requirements
The product contains a removable Lithium-ion battery. Taiwanese regulations require
that waste batteries are recycled.
廢電池請回收
Notice to Our European Union Customers
For product recycling instructions and more information, please go to
www.trimble.com/ev.shtml.
Recycling in Europe: To recycle Spectra WEEE (Waste Electrical and Electronic
Equipment, products that run on electrical power.), Call +31 497 53 24 30, and ask for
the “WEEE Associate”. Or mail a request for recycling instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL

Chapter 1

Safety
Declaration of Conformity
Europe
According to ISO / IEC Guide 22 and EN 450 14
Manufacturer Support: Trimble Navigation Limited
Manufacturer’s Support Address: 5475 Kellenburger Road
Dayton, Ohio 45424
Declares, under our sole responsibility, that the product:
Product Name: Handheld Data Collector
Model Number: Recon X (RE3 & RE5)
Product Options: ALL
Conforms to the following Product Specifications:
R&TTE Directive 1999/5/EC EN 61000-3-2 (2000)
ETSI EN 300 328 V1.6.1 (2004) EN 61000-3-3 (2001)
ETSI EN 301 489-1 V1.5.1 (2004) EN 61000-4-3 (2002)
ETSI EN 301 489-17 V1.2.1 (2002) EN 61000-4-2 (2001)
EN 55022 (1998) EN 61000-4-4 (2004)
CISPR 22 (2005) EN 61000-4-5 (2001)
EN 55024 (1998), Amendments A1:2001, EN 61000-4-6 (2004)
A2:2003 EN 61000-4-11 (2004
EN 60950-1 (2001)
CFR 47, Part 15, Subpart B
Supplementary Information:
In addition, the product is battery powered and the AC charger provided with
this product has been certified to IEC 60950 +A1, A2, A3, A4, A11.
As manufacturer, we declare under our sole responsibility that the equipment
follows the provisions of the Standards stated above.
Corvallis, OR USA
Caution – Only approved accessories may be used with this

equipment. In general, all cables must be high quality, shielded,
correctly terminated and normally restricted to two meters in length.
AC chargers approved for this product employ special provisions to
avoid radio interference and should not be altered or substituted.

Unapproved modifications or operations beyond or in conflict with
these instructions for use may void authorization by the authorities to
operate the equipment.
Copyright Information
© 2009 Trimble, Inc. All rights reserved. Windows and the Windows logo are
trademarks or registered trademarks of Microsoft Corporation in the United
States and/or other countries. All other trademarks are property of their
respective owners.

Chapter 1

Safety
General Information and Safety

Assumptions
Updating This Manual
Deciding What Can Be Serviced
Possible Loss of Warranty
Removing and Replacing Parts
Warnings and Cautions
Electrostatic Discharge (ESD)
Rechargeable NiMH Batteries
This service manual is a reference guide for service personnel at authorized

Trimble Service Centers. It provides the information that you need to correctly
service, maintain and repair the Recon X™.
Assumptions
This service manual assumes that you have attended the Trimble service-training
course for the Recon X. It also assumes that you have appropriate knowledge
and understanding of:
• Mechanical design, electronic theory, and general service procedures
• Basic electronic test equipment such as volt-ohmmeters and power

supplies
• The operating system and software for the computer system that you
use
Updating This Manual
Photographs, illustrations, specifications and other details in this service

manual were up to date when the manual was updated in January 2008.
Any changes that may be needed will be issued as supplementary or
replacement pages, a service bulletin or as a revised volume of the manual.

Chapter 1

Safety
Deciding What Can Be Serviced
The photographs and drawings in this service manual show the relationship
between all assemblies that are considered to be serviceable. Serviceable
assemblies are defined as assemblies that can be repaired at the Trimble
Service Center level. The following factors determine whether an assembly
can be serviced:
• the tools required to complete the repair
• the time it takes to complete the work
Possible Loss of Warranty
If a Trimble product is not serviced properly, or if it is repaired by someone

other than an authorized technician, the manufacturer’s warranty on the
product can become void. To prevent the loss of warranty coverage,
always comply exactly with the instructions in this service manual.
Removing and Replacing Parts
The torque specifications, adhesives and procedures specified in this service

manual are essential to the proper operation of the Recon X. For details,
refer to the instructions in Chapter 4, Maintenance and Repair.
Warnings and Cautions
Note – An absence of specific alerts does not mean that there are no safety
risks involved.
Always follow the instructions that accompany a Warning or Caution. The

information they provide is intended to minimize the risk of personal injury
and/or damage to the equipment. In particular, observe safety instructions
that are presented in the following formats:

Chapter 1

Safety
Warning – A warning alerts you to a likely risk of serious injury to your

person and/or damage to the equipment. A warning identifies the
nature of the risk and the extent of possible injury and/or damage. It
also describes how to protect yourself and/or the equipment from this
risk. Warnings that appear in the text are repeated at the front of the
service manual.
Caution – A Caution alerts you to a possible risk of damage to the

equipment and/or loss of data. A Caution describes how to protect
the equipment and/or data from this risk.
Electrostatic Discharge (ESD)
The Recon X was constructed in an ESD-protected environment. Most of the

semiconductor devices in the instrument are susceptible to ESD damage.
ESD is generated in many ways. For example, it can be the result of simple
contact, the separation of materials or the normal motion of people working
with the device. Depending on the magnitude of the charge, device
substrates can be punctured or destroyed by contact with, or by mere
proximity to, a static charge. The result can be immediate destruction, early
failure of the device, or degradation of device performance.
To prevent static damage or destruction:
• Take adequate precautions when you handle or service equipment

that contains static-sensitive devices.
• Only attempt to service the circuitry in a static-sensitive device if you

are thoroughly familiar with industry-accepted techniques for handling
such devices.

• Always take adequate measures to prevent the buildup of static
charge on work surfaces and on persons handling the Recon X

Chapter 1

Safety
Setting up an ESD workstation
1. Unroll the ESD mat and place it on the workbench.
Figure 1 ESD workstation setup
2. Snap the end of the mat grounding cable onto the common point
ground connection on the mat.
3. Connect the other end of the cable to an electrical earth ground, such
as a third wire utility ground.
4. Use the common point ground connection to plug the wrist strap cable
into the mat grounding cable.
Note – Put on the wrist strap. The wrist strap must fit snugly. To adjust it, unclasp
the buckle latch, adjust the size, and re-clasp the latch.
It is now safe to handle components and printed circuit assemblies on the mat.
Note – Always repackage all ESD sensitive components before you disconnect
the wrist strap.

Chapter 1

Safety
Rechargeable NiMH Batteries
The Recon X uses a rechargeable NiMH battery.
Warning – Do not damage the battery. A damaged battery can

cause an explosion or fire, and can result in personal injury and/or
property damage. To prevent injury or damage:
¾ Do not use or charge the battery if it appears to be damaged.

Signs of damage include, but are not limited to, discoloration,
warping and leaking battery fluid.
¾ Do not expose the battery to fire, high temperature or direct
sunlight.
¾ Do not immerse the battery in water.
¾ Do not use or store the battery inside a vehicle during hot
weather.
¾ Do not drop or puncture the battery.
¾ Do not open the battery or short-circuit the contacts.
Warning – Avoid contact with the battery if it appears to be

leaking. Battery fluid is corrosive, and contact with it can result in
personal injury and/or property damage. To prevent injury or
damage:
¾ If the battery leaks, avoid contact with the battery fluid.

¾ If battery fluid gets into your eyes, immediately rinse your eyes
with clean water and seek medical attention. Do not rub your
eyes. If battery fluid gets onto your skin or clothing, immediately
use clean water to wash off the battery fluid.
Warning – Charge and use the battery only in strict accordance

with the instructions. Charging or using the battery with
unauthorized equipment can cause an explosion or fire, and can
result in personal injury and/or equipment damage. To prevent
injury or damage:

¾ Do not charge or use the battery if it appears to be damaged
or leaking.
¾ Charge the battery only with the product’s specified to

charge. Be sure to follow all instructions that are provided with
the battery charger.
¾ Discontinue charging a battery that gives off extreme heat or a
burning odor.
¾ Use the battery only for its intended use and according to the
instructions in the product documentation.
Charging the NiMH battery
The battery is supplied partially charged. Charge the battery for 12 hours before
using it for the first time. If the battery has been stored for longer than six months,
charge it before use.
Disposing of the NiMH battery
Discharge the battery before disposing of it. When disposing of the battery, be
sure to do so in an environmentally sensitive manner. Adhere to any local and
national regulations concerning battery disposal or recycling.

Chapter 2
Specifications
Specifications
Physical Specifications
Hardware Specifications
Electrical Specifications
Environmental Specifications
The Recon X handheld computer is manufactured and sold under various brand
as well as the Trimble brand.
The Recon X is currently available in multiple configurations. Each configuration

may contain either a 400 or 200MHz processor with 64MB of RAM. The Recon X
underwent a product update recently that resulted in the change of the display
and PCA, this version has a part number prefix of RE5 while the original version of
Recon X has a RE3 part number prefix.
Physical Specifications
Size Thickness of body without caps: 4.5cm

Width at handgrip: 9.5cm
Overall height with small cap: 16.5cm
Weight 1.1 Lb (490g)
Hardware Specifications
OS Windows Mobile 6
CPU Intel PXA255 XScale 200/400 MHz
RAM 64 MB SDRAM
Flash Memory 128 to 512MB of Nand Flash storage
480 x 640 pixel (VGA) color TFT with LED backlight (RE5)
Display 240 x 320 pixel (1/4 VGA) color TFT with LED backlight
(RE3)
Keypad PDA or Data Numeric
Sound Integrated speaker and Microphone.
Connectivity Integrated Bluetooth, Optional Wireless LAN
Expansion Ports Standard: CF Type I/II
I/O USB type B, RS-232 Serial, Power

Electrical Specifications
Battery Voltage 2.4 Volts DC

Battery Capacity 4000 mAh NiMH rechargeable
Battery Charging 12 to hours to full charge
15 hours continuous room temperature operation with
Battery Life
default settings and no radios
Environmental Specifications
Operating Temperature: -30C to +60C.

Temperature Storage Temperature: -40C to +70C for 7 days, non-
operating.
Humidity MIL-STD-810F, method 507.4.
IP67, sealed against accidental immersion (submersible to
Water 1 meter for 30 minutes), MIL-STD 810F, Method 512.4,
Procedure 1
48” onto 2 inches plywood over concrete, 26 drops room
Drop temperature (all faces, edges, corners, one drop each), 6
face drops at +60C, 6 face drops at -20C.
IEC 529 IP6X (Blowing dust w/under pressure), MIL-STD-
Sand and Dust
810F, Method 510.3 , Procedure I (Blowing dust)
Vibration
MIL-STD-810F, Method 500.4;
Procedure I, Storage - 15,000 feet @ 23C
Altitude
Procedure II, Operation - 2,000 feet/minute
Procedure III, Rapid Decompression
EMI Meets FCC class B requirements
RoHS Compliant This product complies with international RoHS regulations

Chapter 3
Theory of Operation
Theory of Operation
Introduction
Turning the Recon X On/Off
Parts of the Handheld
NiMH Battery
Bluetooth
Wireless LAN
Introduction
The Recon X is a rugged handheld computer that was designed for use in
surveying systems or as a stand-alone computing device. The Recon X was
redesigned with a new PCA, Display and Display seal. The new version of Recon
X now has a new part number prefix designation (RE5-XXXXXX) and also has a
different serial number prefix (DSXXXXXXXX). For more information on identifying
what model you have refer to _________
The Recon X also comes with a removable top cap assembly that allows access
to Compact Flash (Type I/II)
Unlike many Windows CE devices, the Recon X has no RAM-based file system.
All files are stored either in the Flash Memory or on an external CF/SD memory
card. This means that all stored data is maintained even if power is lost. The
Recon X (RE3) comes with WM5 installed but on the Recon X (RE5) WM6 is the
current operating system. An upgrade to WM6 is available for the Recon X
(RE3).
Turning the Recon X On/Off
To turn on the ReconX press the power key on the lower left side of the
keypad. If the handheld is on and the power key is pressed, the handheld
will go into suspend mode. Suspend mode is a low power mode that maintains
the contents of RAM while keeping the device in an inactive state.
To recover from suspend mode press power key again to turn on the
handheld.

Chapter 3
Theory of Operation
Parts of the handheld
Keypad
The Recon X has a PDA style keypad configuration.
¾ PDA – Has 10 keys that can be used to perform common system

functions or for navigating instead of using the touch screen.
Touch screen
The Recon X has a TFT touch screen. Providing proper care and handling of the
display while servicing the unit prolongs the life of the touch screen.
To ensure proper interpretation of the touch screen, it must be calibrated. To

calibrate the touch screen, tap Start / Settings / System / Screen / Align Screen,
then follow the instruction on the screen.
Backlighting
By default the display backlight is on and set to 50% power. To change the
settings of the backlight tap Start / Settings / System / Backlight and select the
desired option.
Selectable backlight
options.
Figure 2 Selectable Backlights

Chapter 3
Theory of Operation
Top Cap
Under the top cap there are two CF (Type I and II) slots.
To insert a CF card, gently insert the cards with the front of the card facing the
display side of the unit. Always push the card in straight, never force it or insert it
at an angle.
To remove a CF card it is recommended that a pull tab be installed on the card

for ease of removal.
Caution – Do not use the unit without reattaching the cap. The unit is
NOT sealed when the cap is off and water damage can occur and
will void the warranty.
Power Boot module
The Recon X battery contains the communication interface for the unit. Each
battery contains one RS-232 serial port, one USB type B and a power port.
NiMH Battery
The Recon X uses a NiMH battery pack that powers up the unit and is charged
using linear charging technology. The battery pack can be charged inside or
outside of the unit.
Battery Charging
The battery can be charged in the unit or out of the unit with an external battery
charger (accessory item). Connect the appropriate charger into the unit. The
unit will be fully charged in about 12 hours. A full charge is indicated by the
battery icon in the operating systems on the screen’s upper right side.
Warning – Be sure to only use the AC adapter for this unit. Use of other
adapters will void the product warranty.

Chapter 3
Theory of Operation
Replacing the Battery
The battery is designed to be changed quickly. The unit saves enough power
that if you swap the battery within approximately one minute, it will not trigger a
reset. If the power runs out before a new battery is installed, the unit will reset.
If the power runs out before the new battery is installed, all data that was not
previously saved to Flash Memory will be lost.
To change a battery, perform the following steps:
1. Save important data in case the battery exchange takes too long.
2. Remove the hand strap from the unit.
3. Ensure the unit is turned off using Safe off. Safe off ensures that alarms
will not wake up the unit while changing the battery.
4. Use the supplied stylus to unlock the cam locks on the battery.
5. Remove the battery from the unit.
6. Quickly insert the replacement battery onto the unit.
7. Lock the battery into place.
8. Replace the hand strap.
9. Turn the unit ON to resume operation.

Chapter 3
Theory of Operation
Bluetooth
Bluetooth is an option which is dependant on the model. If the unit has

Bluetooth capability, it has a short-range of about 10 meters (30 feet) wireless
communications technology. In Bluetooth the unit can beam (exchange
information) with other Bluetooth-enabled devices without a physical
connection.
Bluetooth is disabled by default and reverts to OFF after resets.
To enable Bluetooth on the unit;
1. Tap Start / Settings / Connections / Bluetooth / Mode.
2. Check the box “Turn on Bluetooth”.
3. Check the box “Make this device visible to other devices” if you want
other Bluetooth devices to be able to find your unit.
The details of configuring Bluetooth connections vary depending upon how the
other Bluetooth device works.
Bluetooth file transfer between two units
To transfer files between two units over a Bluetooth connection;

1. Tap Start / Settings / Connections / Bluetooth / Mode and confirm that
Bluetooth is enabled on both units.
2. Confirm that both units are set to “Make this device discoverable to other
devices”.
3. Tap Start / Programs / File Explorer on the unit that will send the file.
4. Browse to the file to be sent, and touch and hold on it.
5. Tap “Beam File” and wait for several moments while the sending unit
searches for Bluetooth devices in the vicinity.
6. Select the receiving unit from the list, and tap, Tap to send.
7. Wait a few moments while the file is transferred.
8. The receiving unit will open a window saying you are receiving data and
if you want to stop receiving.
9. Tap Cancel. The file will be saved in the My Documents folder.
Bluetooth connection with a PC
If your PC is Bluetooth-enabled, it is possible to establish a Bluetooth connection

between the handheld unit and the PC.
1. Ensure that your PC has connectivity software installed.

2. Ensure that Bluetooth on the PC is enabled and configured to be
discoverable.
3. Confirm that Bluetooth is enabled on your unit and tap Start / Programs /
ActiveSync / Menu / Connect via Bluetooth.
4. When the Bluetooth settings window opens, tap New Partnership.
5. Wait for a few moments while the handheld unit searches for Bluetooth
devices in the vicinity.
6. Select the PC from the list and tap Next.
7. Enter any passkey on the device and tap Next;
8. Enter the same passkey when prompted by the PC.
9. On the handheld unit, confirm that the ActiveSync service is available
and selected, and tap Finish.

Chapter 3
Theory of Operation
Wireless LAN
If your unit comes with embedded WLAN capability, also known as 802.11 or Wi-
Fi, you can wirelessly transmit data to and from your unit by connecting to
available access points or hot spots. Once connected, you can access the
Internet and other network information, send and receive email and use virtual
private networks (VPNs) for secure remote access.
To find out if you have built-in WLAN available in your unit, tap Start / Settings /
System / System Information / Wireless.
The WLAN is off by default and reverts to OFF after every reset. To turn the WLAN
on or off;
1. Tap WLAN from the Today screen or tap Start / Settings / Connections /
Wireless Manager
2. Tap Wireless LAN.
3. The unit will automatically detect wireless networks or hot spots. (There
can be a slight delay before it updates.)
4. Turn Wireless LAN off when not in use to save battery power and possibly
speed up other processes.
To add new connections from within the Wireless Manager;

1. Tap Menu / Wireless LAN Settings / Add New.
2. Type in the Network name and select connection to Internet or Work and
tap ok.
Note: Configuring the Work option is usually best left to network
administrators. The Internet option is simpler and serves most needs.
Depending upon the configuration of the wireless network, you may be
prompted to enter a Wireless Encryption Protocol (WEP) key or an Internet
login for authentication purposes.
3. Obtain the WEP key from your network administrator.
Note – The Internet connection is one in which Virtual Private Network (VPN)
services are not involved and proxy servers may or may not be utilized. This can
include a typical Internet connection through a corporate wireless network. A
Work connection allows you to view file shares on a corporate network.
If you choose to create an Internet connection;

4. Open Internet Explorer Mobile on the unit.
5. Tap Start / Internet Explorer to browse the Internet.
Note: Some features supported by PC browsers are not supported by
Internet Explorer Mobile. For instance, there are no pop-up windows, some
sites may not be accessible and you may be unable to send e-mail with file
attachments.

Chapter 4
Maintenance and Repair

Introduction
Identifying your Recon X
Tools Required
Disassembling the Recon X
Re-Assembling the Recon X
Introduction
This chapter explains how to properly disassemble and re-assemble the
Recon X. This product may also have other brand product. Make sure that
the Recon X is Trimble branded. Repair authorization is required to repair
Trimble products. If it is unclear what product you have, call Trimble
technical support and provide them with the serial number and part number
located on the label.
Identifying your Recon X

There are two way to identify Recon X, first by part number, secondly by serial
number. For serial number identification use the system information
contained in the operating system by going to Start / Settings / System /
System Information / Info. If the serial number starts with “DS” then your model
is an RE5 Recon X. Recon X may also be identified using the part number;
simply remove the battery and the part number prefix on the housing will
indicate whether the Recon X is an RE3 or RE5 version.
The new Recon X

(RE5) can be
identified by the
serial number prefix
(DSXXXXXX) and
also by the part
number prefix (RE5).
Figure 3 Identifying your Recon X.

Chapter 4
Tools Required
Table 1 Tools list

Part Number Description
RPR-PHILLIPS#1 #1 Phillips Driver Bit
999-0001-XXL T6 Torx Driver Bit
RPR-TWEEZERCURVE Tweezers, Curved Tip
RPR-VACUUMPUMP Handheld vacuum pump
RPR-SPATULA Spatula
RPR-RECCAPSEAL Recon cap seal check
RPR-VYNLHOSE Vinyl hose, 2 feet
RGR-CNULLCAT Null modem cable, 9pin
REC-USBCBL USB Cable A-B
RPR-SUCTIONCUP Suction cup, Vacuum
999-0003-XXL RS232 Serial Loopback Dongle
Web Source Panasonic Driver (Mfg P/N ET6225)
Note - For tooling availability and pricing please contact Trimble Sales at
(541) 753-9322 or visit the Trimble website at www.trimble.com.
Consumables
• Kapton tape ½”
• 99% Isopropyl alcohol or De-Natured alcohol

Chapter 4

Caution – Use only the exact torque specified for each step.
To disassemble the Recon X, complete the following steps in the order shown.
1. If the battery boot module is locked in place use the flat end of the stylus
to turn the two locking cams on the back of the battery and slide it off.
Rotate the
cam locks
¼ turn to
remove.
Slide the
battery off.
Figure 4 Battery removal

Chapter 4

2. Use a Phillips screwdriver to remove the CF Cap.
Note – Check for cracks around

the screw holes. Large cracks
here will prevent a good seal.
Figure 5 CF Cap
3. Use the T6 Torx bit to remove the 8 case screws.
Figure 6 Case screw locations.
4. Carefully separate the two halves and remove the main seal.

Chapter 4

Removing the Main PC Board
Caution – At all times, follow all ESD procedures as outlined in

Electrostatic Discharge (ESD), page 11.
Recon X (RE3) PCA connections Recon X (RE5) display connection

Figure 7 Recon X (RE3 & RE5) PCA’s
1. Disconnect the speaker cable at J10
2. Using a spatula or tweezers, lift the left or right sides of the display
connector at J1 (RE3) and J16 (RE5).
3. Use the T6 Torx bit to remove the 14 PCA mounting screws indicated in
red.
Figure 8 PCA Screw Locations

4. Lift the PCA from the front housing.
Chapter 4
Removing the Radio Module

1. Carefully remove the coaxial cables from the radio module.
Figure 9 removing the coaxial cables.
2. Remove the radio module by gently prying up on the module.
Note – The radio module is

adhered to the PCA with
a small strip of VBH
adhesive.
Figure 10 removing the radio module.

Chapter 4
Removing the LCD
1. Remove the LCD ground spring and display spacer.
Figure 11 LCD spring and spacer.
2. Remove the LCD by pushing the display out from the opposite side.
Caution – Do not use the display flex cable to pull the display from the
front case. This may damage the LCD flex.
Re-Assembling the Recon X
During the re-assembly phase of this manual adhere to the torque values
required. Seal integrity is dependent on the torque values of the PCA and case
screws.

Chapter 4
LCD Installation
1. Place the display seal onto the display.
Note – There are two different display

seals associated with the two
different displays.
For Recon X (RE3) use: 710-0008-XXQ
For Recon X (RE5) use: 710-0009-XXQ
Figure 12 LCD with display seal.
2. Insert the LCD into the front case, followed by the display spacer and LCD
ground spring.
Radio Module Installation
1. Reconnect the coaxial cables to the radio module.
2. Apply VHB to the radio module as indicated in figure 13.
Figure 13 Radio module cables and VHB applied

Chapter 4

3. Align the radio module with the PCA connector without allowing the VHB
to make contact with the board. Gently press the connector onto the
PCA.
Figure 14 aligning the radio module with the PCA.

4. Route and tape the coaxial cables as indicated in the following steps.
Step 1 Step 2
Step 3 Step 4
Step 5 Final
Figure 15 Radio module cable routing.

Chapter 4
PCA Installation

1. Install the PCA by aligning the keyboard connector with the front case
and carefully seat the PCA into the front case keypad connector.
Note – The Panasonic Driver (EY6225) on setting #2 may be used to install

the 14 PCA screws.
2. Install the 14 PCA screws into the board and secure them in place
3. Reconnect the display flex and speaker cable. (Be sure to reconnect the
backlight and touch panel flex cables on RE3 models).
4. Install the main seal.
Re-Assembling the Back Case and Caps
1. Place the back case onto the front case, make sure the main seal is not
protruding from the unit and install the 7 (12mm) case screws and the
single (8mm) case screw using the #2 setting on the Panasonic driver.
There are 7 of the 12mm

case screws and 1 of the
8mm case screws.
Figure 16 Back case installation.

Chapter 4
Note – Make sure that the main seal does not protrude out of the unit after
assembling the front and back case. Seal integrity will be
compromised if not properly installed.
2. Install the top cap onto the Recon X; tighten until it is hand tight.
3. Place the battery pack onto the unit.
Final Vacuum Test
1. To verify seal integrity, place the RPR-RECCAPSEAL onto the unit in place
of the top cap.
Apply vacuum with the

hand pump to the vent.
Figure 17 vacuum location.
2. Apply vacuum until the gage reads approximately 7-8 in/hg.
3. Verify that the dial indicator does not drop more than 1 in/hg in 20
seconds.

Using vacuum tool P/N RPR-
VACUUMPUMP verify seal
integrity of the unit after a
service event.
Figure 18 Seal integrity test.

Chapter 5
Software and Diagnostics
Software
To program Recon X units after repairs or to update software, Trimble uses a
proprietary application called Web Borker. This application will automatically
download and install software onto the Recon X as well as re-license the
software on the Recon X. For example: Windows Mobile 5/6 and all applicable
Survey Pro modules will be automatically licensed for use.
Installing the Web Borker software
Note – Only authorized service providers who have attended Recon X (or
its brand of products) service training will be able to register for this
software.
For new users that need to download this software, go to

http://borker.tdsway.com/webborker/ and select Request an account.
Fill out the form as required and select Submit.
When approval is granted you may log in with the password provided and at
the Main Menu select Download Borker.
Download the BorkerSetup.msi file and follow the prompts to install the software.
Open the TDS Web Borker icon on your desktop.
Connecting Recon X to the Web Borker
Place the Recon X into USB mode.
Note – The Web Borker will automatically disable Active Sync while the Web
Borker application is open.
Power on the Recon X and immediately press and hold the and
buttons.
Connect external power and the USB able.

The Web Borker will then automatically download and install the software for
that specific serial number.

Chapter 5
Diagnostics
The following section is dedicated to performing the available diagnostic
routines for the Recon X.
Functional Test
Radio Testing
Battery logger
Functional Test
The Recon X contains a utility in the bootloader that is designed to test the
functionality of the many on board systems. The process listed below explains
their purpose and function.
To run the functional test utility perform a hard boot of the system and press both
, keys at the same time. The system diagnostic menu will appear.
Table 2 Diagnostic Table

System Diagnostic Menu:
toggle display backlight.
audio test.
display test.
keyboard test.
NAND flash test.
serial loopback test.
touch screen test.
run all tests.
save results and exit.
exit without saving results.
Legend
Test not run
Test passed
Test failed

Chapter 5

Radio Testing
The second phase of testing requires that all radios present within the unit be
tested. Use the following procedures to test those radios.
Boot the system to the current operating system and install the two CF test cards
(provided at training or available upon request).
Navigate to the CF cards using File Explorer and run the CardPortTest.exe file.
Select Run Tests to test the available radios.
Encor Test v0.02 OK
Test 802.11 Not Run

X
Test Bluetooth X Not Run
Test Card Slots X Not Run
WiFi Server : SERVICE
BT Server : SERVICE
Run as Server
Run Tests
Figure 19 Radio tests
Battery Logger
The Battery Logger utility is very useful for determining battery capacity or power
consumption problems. The utility will list the Battery %, Battery Voltage,
Backlight % and Battery Current in a graphical format for easy viewing. The
data will also be stored in system memory and available in a more detailed
format.
It is recommended that the Recon X be fully charged and the power save
feature turned off to allow for a complete discharge of the battery for the
battery logger utility to run properly.
Chapter 5
Activating the Battery Logger
1. Select Start / Programs / Battery Logger.
2. The Battery Logger will open directly to the Save As screen or from the
lower left hand task bar select New.
3. Rename the file to the serial number of the Recon X for easy reference.
Select Save to continue.
4. From the Battery Log window select Tools / Start Battery Logging.
Figure 20 Battery Log window.
5. To stop the utility before the Recon X shuts itself off, select Tools / Stop
battery Logging.
Note – It is recommended to let the Recon X run until it shuts itself off. This will
give you a complete picture of the battery capacity and characteristics.

Chapter 5
Interpreting Battery Logging Data
Data received from the Battery Logger can be very useful in determining power
problems. Figure 21 shows the results from a normal battery log using 50%
backlight power. High power devices such as the radios will consume more
power and shorten the operating time of the battery.
.
Note – Battery specifications are for 15 hours continuous run time with no radios
active.
Battery log legend.
Figure 21 Recon X Battery Log with 18 hours of run time at 50% Backlight.

Chapter 6
Troubleshooting Guide
Table 4 lists some common hardware troubleshooting tips for the Recon X.
Troubleshooting Table
Table 4 Troubleshooting Table

Problem
Area Problem Description Possible Solution
Check display connector at J6.
Touch panel does not
Replace display.
work.
Replace PCA
Check backlight connector at J9
Display No back light. Replace display.
Replace PCA
Check display connector at J1
Blank screen. Replace display.
Replace PCA
Try new charger.
Replace battery.
Will not charge. Initiate a power logging sequence for
a limited time and view the raw data
for the type of charging activity.
Run a complete power log on the fully
charged battery.
Battery Replace battery if capacity is less
than 50% or run time is less than 8
hours with no radios on.
Runs for only a few hours.
Consider the possibility of excessive
current drain from the main PCA.
Current draw under normal conditions
is approximately 180-250ma
depending on backlight settings.

Chapter 6
Problem
Area Problem Description Possible Solution
Verify software communication
settings
No serial communication. Run the Eagle Test Utility to test the
PCA communication.
Replace the bottom boot.
I/O
Verify software communication
settings
No USB communication. Run the Diagnostic Utility to test the
PCA.
Replace the bottom boot.
Make sure there is a discoverable
Bluetooth device nearby.
Does the unit have a Bluetooth radio
Bluetooth fails diagnostics installed? Go to Start / Settings /
Bluetooth
test. System / System Information / Wireless
to view available radios.
The Bluetooth radio has failed,
replace the main PCA.
Make sure there is an open wireless
network or access point nearby that
can be pinged.
Does the unit have a 802.11b radio
installed? Go to Start / Settings /
WiFi
No wireless LAN System / System Information / Wireless
(802.11b)
to view available radios.
Verify onboard network configuration
software settings.
The 802.11b radio has failed, replace
the main PCA.
Replace the Top Cap and re-test.
Will not maintain seal Replace the main seal and re-test.
Vacuum
integrity Replace the Back case and re-test.
Replace the Front case and re-test.

Trimble Recon X Service Manual REV B 1a

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Trimble Recon X Service Manual REV B 1a

Încărcat de

Drepturi de autor:

Formate disponibile

Service Manual

Recon X (RE3 & RE5)

022498-041 Revision B Page 1 of 46 Recon X Service Manual

022498-041 Revision B Page 2 of 46 Recon X Service Manual

022498-041 Revision B Page 3 of 46 Recon X Service Manual

022498-041 Revision B Page 4 of 46 Recon X Service Manual

General Information and

022498-041 Revision B Page 5 of 46 Recon X Service Manual

022498-041 Revision B Page 6 of 46 Recon X Service Manual

General Information and

Caution – Only approved accessories may be used with this

022498-041 Revision B Page 7 of 46 Recon X Service Manual

022498-041 Revision B Page 8 of 46 Recon X Service Manual

General Information and

General Information and Safety

This service manual is a reference guide for service personnel at authorized

• Mechanical design, electronic theory, and general service procedures

• Basic electronic test equipment such as volt-ohmmeters and power

Updating This Manual

Photographs, illustrations, specifications and other details in this service

022498-041 Revision B Page 10 of 46 Recon X Service Manual

General Information and

Deciding What Can Be Serviced

• the tools required to complete the repair

• the time it takes to complete the work

Possible Loss of Warranty

If a Trimble product is not serviced properly, or if it is repaired by someone

Removing and Replacing Parts

The torque specifications, adhesives and procedures specified in this service

Warnings and Cautions

Always follow the instructions that accompany a Warning or Caution. The

022498-041 Revision B Page 11 of 46 Recon X Service Manual

General Information and

Warning – A warning alerts you to a likely risk of serious injury to your

Caution – A Caution alerts you to a possible risk of damage to the

Electrostatic Discharge (ESD)

The Recon X was constructed in an ESD-protected environment. Most of the

To prevent static damage or destruction:

• Take adequate precautions when you handle or service equipment

• Only attempt to service the circuitry in a static-sensitive device if you

022498-041 Revision B Page 12 of 46 Recon X Service Manual

022498-041 Revision B Page 13 of 46 Recon X Service Manual

General Information and

Setting up an ESD workstation

1. Unroll the ESD mat and place it on the workbench.

Figure 1 ESD workstation setup

022498-041 Revision B Page 14 of 46 Recon X Service Manual

General Information and

Warning – Do not damage the battery. A damaged battery can

¾ Do not use or charge the battery if it appears to be damaged.

Warning – Avoid contact with the battery if it appears to be

¾ If the battery leaks, avoid contact with the battery fluid.

Warning – Charge and use the battery only in strict accordance

022498-041 Revision B Page 15 of 46 Recon X Service Manual

¾ Charge the battery only with the product’s specified to

Charging the NiMH battery

Disposing of the NiMH battery

022498-041 Revision B Page 16 of 46 Recon X Service Manual

The Recon X is currently available in multiple configurations. Each configuration

Size Thickness of body without caps: 4.5cm

022498-041 Revision B Page 17 of 46 Recon X Service Manual

Battery Voltage 2.4 Volts DC

Operating Temperature: -30C to +60C.

022498-041 Revision B Page 18 of 46 Recon X Service Manual