320D FAL Solenoid Valve (Proportional Reducing) - Calibrate PDF

19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.
4 Engine(SEBP4874 - 45) - Systems & Components
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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE)
POWERED BY C6.4 Engine
Testing and Adjusting

320D, 320D2, 321D, 323D, 324D, 325D, 328D, 329D, 330D, 336D, 336D2, 340D and 340D2
Excavators Tool Control System
Media Number -RENR7389-32 Publication Date -01/09/2015 Date Updated -07/08/2018
i03630769
Solenoid Valve (Proportional Reducing) - Calibrate

SMCS - 5479
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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4874 - 45) - Systems & Components
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Use the following information in order to calibrate the solenoid valves for the attachment control valves. Refer to
Table 1 in order to identify the solenoid valves for the appropriate tool control system.
Table 1
Identification of Solenoid Valves
Tool Control System Proportional Reducing Solenoid Valve
System 3, 5, 13, 14, 16, 17 and 18 "A1 EXTEND"
System 5, 13, 14, 17 and 18 "A1 RETRACT"

System 3, 13, 14, 16, 17 and 18 "A2 EXTEND"
System 13, 14, 17 and 18 "A2 RETRACT"
"A3 EXTEND"
Medium Pressure
"A3 RETRACT"
Illustration 1 g01197803
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the
swing brake solenoid so that the swing brake remains engaged.
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure -
Release" for the machine.
Pump compartment
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid "A2"
(11) Pressure tap for extend solenoid "A2"
320D RR Compartment for swing motor (top view)
321D CR Compartment for swing motor (top view)
328D CR Compartment for swing motor (top view)
3. Attach a 4000 kPa (580 psi) pressure gauge to the following pressure taps: (10), (11), (12) and (13) The
pressure taps are located on the manifold for the PRV solenoids (9). Attach a 4000 kPa (580 psi) pressure
gauge to the following pressure taps: (14) and (15).
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4. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow to the work tool
during this procedure.
5. Start the engine.
6. Move the engine speed dial to position 10.
7. Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust"
for the machine.
8. Warm the hydraulic oil to 50 °C (122 °F).
9. Set the main relief valve to the specifications in Testing and Adjusting, "Relief Valve (Main) - Test and
Adjust" for the machine.
10. Calibrate the power shift pressure. Refer to Testing and Adjusting, "Calibration" for the Machine Electronic
Control System.
11. Set the auxiliary tool mode for two-way flow from two pumps. Refer to Testing and Adjusting, "Work Tool -
Select" for the Tool Control System.
12. In order to access the "CALIBRATION" menu, you must first enter the "SERVICE" mode on the monitor.
13. Enter the service mode. Refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.
Typical example of the "SERVICE" menu for the monitor
14. Press down key (6) in order to highlight the menu option "CALIBRATIONS".
15. When the "CALIBRATIONS" menu is highlighted, press the OK key (8).
16. Press down key (6) until "CONTROL VALVE" is highlighted.
17. Press the OK key (8).
This will bring up the "CONTROL VALVE" menu.
Calibration of Solenoid Valve for the Attachment Control Valve

Note: The following procedure is typical for all extend solenoid valves and retract solenoid valves.
1. Within the "CONTROL VALVE" menu, press the down key (6) in order to highlight "A1 VALVE
EXTEND".
2. When the "A1 VALVE EXTEND" option is highlighted, press the OK key (8).
3. The monitor will begin to communicate with the ECM. This may take a few moments. When the
communication link is established, the monitor will display the calibration screen.
(L) Lower limit
(U) Upper limit
(C) Current Value
(S) "STEP NUMBER" and "STEP NAME"
4. After the OK key is pressed, the "CALIBRATION TITLE" will appear. The "CALIBRATION TITLE"
screen allows the upper limitation and the lower limitation to be set. Refer to Illustration 11.
Note: The title of the calibration and the name of the step will change in accordance to the procedure that is
being performed. "CALIBRATION TITLE" and "STEP NAME" are used in this document as an example.
Nota: En la pantalla "TÍTULO DE CALIBRACIÓN", "PASO No" se muestra en azul. La "GUÍA DE

OPERACIÓN" se mostrará en verde.
Ilustración 12 g01201666
5. Cuando se conecta un manómetro al grifo de presión para el solenoide de extensión, presione la tecla OK
(8).
Nota: Las pantallas "TEMPERATURA DE ACEITE DE HIDRATACIÓN / VELOCIDAD DEL MOTOR"

están disponibles durante el proceso de calibración presionando la tecla arriba (1) o la tecla abajo (6).
6. Suelte todos los controles. Cuando todos los controles estén en la posición neutral, presione la tecla OK (8).
7. Mantenga los controles del accesorio en la posición HACIA ADELANTE. Presione la tecla OK (8).
8. Presione la tecla derecha (2) para aumentar el valor. Presione la tecla izquierda (5) para disminuir el valor.
Ajuste el valor hasta que la presión manométrica esté dentro de la especificación.
9. Presione el dispositivo para la activación 3 veces y suelte el dispositivo para la activación 3 veces.
Nota: Al presionar el dispositivo para la activación tres veces, se garantiza una lectura precisa.
10. Mantenga presionado el dispositivo para activarlo en la posición HACIA ADELANTE. Mientras sostiene el
dispositivo para la activación, verifique que la configuración sea correcta. Si el valor de la configuración no
es correcto, repita del Paso 8 al Paso 10.
11. Cuando el valor esté dentro de la especificación, presione la tecla OK (8).
12. Después de presionar la tecla OK, el monitor continuará automáticamente con el ajuste del siguiente valor de
presión.
Mantenga los controles del accesorio en la posición HACIA ADELANTE. Presione la tecla OK (8).
13. Presione la tecla derecha (2) para aumentar el valor. Presione la tecla izquierda (5) para disminuir el valor.
Ajuste el valor hasta que la presión manométrica esté dentro de la especificación.
14. Presione el dispositivo para la activación 3 veces y suelte el dispositivo para la activación 3 veces.
Nota: Al presionar el dispositivo para la activación tres veces, se garantiza una lectura precisa.
15. Mantenga presionado el dispositivo para activarlo en la posición HACIA ADELANTE. Mientras sostiene el
dispositivo para la activación, verifique que la configuración sea correcta. Si el valor de la configuración no
es correcto, repita los pasos 13 a 15.
16. Cuando el valor esté dentro de la especificación, presione la tecla OK (8).
17. Release all controls. When all controls are in the neutral position, press the OK key (8).
18. The calibration is complete. Press the cancel key (7) in order to exit the process of calibration.
19. The "ERROR ID" screen will be displayed on the monitor if an error occurs. The process of calibration will
not be saved and the process must be restarted.
Copyright 1993 - 2020 Caterpillar Inc. Tue May 19 2020 11:36:08 GMT-0500 (hora estándar de Colombia)
All Rights Reserved.
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19/5/2020 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.

4 Engine(SEBP4874 - 45) - Systems & Components

Testing and Adjusting

Solenoid Valve (Proportional Reducing) - Calibrate

Tool Control System Proportional Reducing Solenoid Valve

System 3, 5, 13, 14, 16, 17 and 18 "A1 EXTEND"

System 5, 13, 14, 17 and 18 "A1 RETRACT"

System 13, 14, 17 and 18 "A2 RETRACT"

1. Position the machine on level ground and stop the engine.

5. Start the engine.

6. Move the engine speed dial to position 10.

8. Warm the hydraulic oil to 50 °C (122 °F).

16. Press down key (6) until "CONTROL VALVE" is highlighted.

17. Press the OK key (8).

This will bring up the "CONTROL VALVE" menu.

Calibration of Solenoid Valve for the Attachment Control Valve

Nota: En la pantalla "TÍTULO DE CALIBRACIÓN", "PASO No" se muestra en azul. La "GUÍA DE

Nota: Las pantallas "TEMPERATURA DE ACEITE DE HIDRATACIÓN / VELOCIDAD DEL MOTOR"

11. Cuando el valor esté dentro de la especificación, presione la tecla OK (8).

16. Cuando el valor esté dentro de la especificación, presione la tecla OK (8).

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