Equipment Catalog

2012 EQUIPMENT CATALOG
Table of Contents
4 Introduction
5 Magnetic Particle
Inspection Equipment
6 Wet Horizontal Units

30 Penetrant Inspection
Equipment
15 Mobile Power Packs
51 Penetrant Accessories
17 Portable Power Packs
54 Penetrant Materials
18 Stationary Power Packs
58 Black Lights
23 Demagnetization Units
64 Black Light Accessories
25 MPI Inspection Hoods
26 MPI Accessories
29 MPI Materials
3
INTRODUCTION CHOOSING THE RIGHT EQUIPMENT
Whether you’re testing a small bolt, a large Magnaflux wants you to buy the best piece of equipment to suit your needs. If at
turbine rotor, or anything in between, Magnaflux any time you need assistance or clarification, feel free to contact the Magnaflux
offers a complete selection of high-quality Equipment Group. The equipment group can be reached through our customer
magnetic particle inspection (MPI) equipment service at 847-657-5300, or via e-mail at CS@magnaflux.com. Listed below are
for every application. Value-engineered and several issues you will need to address as you review this catalog.
manufactured to meet government and industry
specifications, Magnaflux MPI equipment
1) TYPE OF DEFECT
provides many advantages:
A. Surface—if the only defect is open to the surface, Alternating Current (AC) units
offer the best, least expensive solution. But on larger parts where more power is
Simple, fast, reliable operation needed, a Direct Current (DC) of some form may be a viable solution.
Versatility to locate both surface and
B. Sub-Surface—In order to locate defects close to the surface or below the surface,
near-surface defects
Direct Current (DC) is the best choice. Magnaflux offers units with Half Wave DC,
Economical operation for high-volume One Phase FWDC, and Three Phase FWDC outputs.
inspection rates
Durability for industrial environments 2) PART LENGTH
Little or no size limitations of parts A. Main line Magnaflux units will accept parts up to 146 inches (371 cm)
being tested B. Magnaflux custom equipment has handled parts 30 feet long and longer. We
No elaborate pre-cleaning of parts is required work hard to fit your need.
For optimum inspection performance, Magnaflux

3) PROCESSING RATE
produces and supplies a complete line of
A. Low processing rates (Approximately one part every 30 seconds) can be
materials and accessories. Because we offer a
processed on our “conventional” equipment. Conventional machines normally
full line of equipment, accessories, and materials,
require two magnetizing shots with a separate inspection after each shot.
we can easily serve you the customer, and work
to satisfy all of your inspection needs.
B. High processing rates can be handled by Multidirectional units. These units offer
one shot one inspection on many parts, cutting process time in half. They also have
higher levels of technology built in allowing interfaces with automated equipment.
4) MAGNETIZING FIELD STRENGTH

A. Field Strength depends on part size, geometry, and material. Location and type of
defect are also factors to determine how much field you will need. Magnaflux units
can create 20–20,000 amps of magnetizing current.
B. Magnaflux application engineers can help you determine how much magnetic
power you will need for a proper inspection. Contact the equipment group through
our customer service.
5) CUSTOMER REQUIREMENTS
On occasion, additional customer requirements may help determine the best unit.
Quite often specifications are written to require inspections be done in certain ways.
These specifications may require AC when surface flaws are the only predicted flaw.
If you need help to interpret a specification, feel free to contact us. We have a library
for our use containing many of the industry standards.
ANCILLARY EQUIPMENT
Magnaflux offers many standard units to help you process your parts. Inspection
Hoods, Conveyor Systems, Demagnetizing Units, and Induced Current Fixtures are
a few of the items we offer. These items have proven themselves as products of
durability and reliability.
4
INTRODUCTION TO MAGNAFLUX EQUIPMENT
WET HORIZONTAL UNITS
Magnaflux A, D and MD-Series wet bench equipment offers the flexibility of current type and part range
capabilities to identify surface and sub-surface defects across a broad range of parts by providing the
specific unit best suited to your needs.
MOBILE POWER PACKS

The Magnaflux M-Series Mobile Power Pack facilitates testing of large and abnormally heavy parts.
The Magnaflux M-Series Mobile Power Pack solves the problem of magnetizing parts too large or heavy
to be processed by standard fixed position MPI equipment.
Ruggedly built, the adaptive M-Series will locate parts in any direction using prods, central conductors,
or coils.
PORTABLE POWER PACK

Magnaflux P-Series Portable Power Pack offers a convenient solution to in-field testing.
Performing mag particle inspection of in-field parts or large, heavy parts that require only moderate power
for magnetization can be conveniently inspected with the Magnaflux P-Series Portable Power Pack.
STATIONARY POWER PACKS

Parts requiring special handling can count on Magnaflux C-Series Stationary Power Packs for
MPI processing.
Magnaflux CSV, CMD and CD-Series stationary power packs help facilitate testing of large and heavy
parts or parts that cannot be accommodated by traditional MPI units.
Providing high magnetizing current with minimal power requirement the C-Series offers expanded MPI
capabilities on a low-cost operating platform.
DEMAGNETIZATION EQUIPMENT
Magnaflux demagnetization units remove any residual magnetism remaining after Magnaglo® and
Magnavis® Magnetic Particle Inspection testing.
Compact in size and ruggedly built, Magnaflux S and SB-Series demagnetization equipment offers a fast,
efficient method for demagnetizing a broad variety of part types and sizes following the magnetic particle
inspection process.
5
MAGNETIC PARTICLE
INSPECTION EQUIPMENT
6
MD-2060
Wet Horizontal Units : MD-Series

The Magnaflux Multi-Directional units are our most versatile standard units. The MD Series offers time
savings multidirectional magnetization for finding defects in all orientations with one cycle. The two or three
outputs are independently adjustable to balance the magnetic field intensity, and each output offers AC,
HWDC or One Phase FWDC output.
The user can mix and match current types while adjusting current levels creating virtually infinite combinations
for the operator. These combinations allow the machine to be used with a wide range of parts, while the
Customer Programmable Settings insure repeatability whether you process the same part every day or once
a year. Supervisor Locks keeps stored settings safe from inadvertent variation.
BENEFITS
Versatility
Single shot saves time and labor
Independent adjustability to balance the field intensity
Supervisor security lock to ensure repeatability of process inspection
7
MD-2030
MD-2030 MD-2060
MD-2060
STANDARDFEATURES
STANDARD FEATURES STANDARDFEATURES
STANDARD FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Innovative pump system for fluid delivery, agitation with easy Innovative pump system for fluid delivery, agitation with easy
maintenance access maintenance access
Push bar design for easy activation Push bar design for easy activation
Visual/audible current assurance alarms with alarm log Visual/audible current assurance alarms with alarm log
Two Large, easy to read Digital Ammeter Displays Two Large, easy to read Digital Ammeter Displays
Two independent variable current controls with keypad entry Two independent variable current controls with keypad entry
Independent Contact, Flux Flow Current Type Selection Independent Contact and Flux Flow Current Type Selection
Daily Reminder Alarms for UV Light, White Light, & Bath Daily Reminder Alarms for UV Light, White Light, & Bath
Concentration Concentration
50 customer programmable recipes 50 customer programmable recipes
Colored Operator Interface Colored Operator Interface
Automatic piece parts counter Automatic piece parts counter
Footswitch-activated pneumatic headstock Footswitch-activated pneumatic headstock
Adjustable tailstock with crank Adjustable tailstock with crank
Stainless steel tank Stainless steel tank
Front and rear maple hardwood grilles Front and rear maple hardwood grilles
Interior: Interior:
Interior:
Interior: PLC control, advanced technology reduce components and
PLC control, advanced technology reduce components and increase reliability
increase reliability Modular digital solid state circuitry
Modular digital solid state circuitry Quick disconnect wiring
Quick disconnect wiring Liquid Resistant panels, allow ventilation while inhibiting
Liquid Resistant panels, allow ventilation while inhibiting fluid intrusion
fluid intrusion
OPTIONALFEATURES:
OPTIONAL FEATURES:
OPTIONAL 16” Coil in lieu of the Flux Coils
OPTIONALFEATURES:
FEATURES: Dual Palm Button
16” Coil in lieu of the Flux Coils
Automatic bath
Dual Palm Button
Engage/Disengage switch
Automatic bath
Adjustable Stroke Length, up to 22 inches
Automatic Mag Shot when Bath Returns
Automatic Bath Shut Off, no flow when bath in
retracted position
Automatic Bath Shut Off, no flow when bath in
Articulating Spray Nozzles
retracted position
Configure Unit for 89” Part
Recommended 37 Gallon (140 L) Tank Fluid
Capacity
SPECIFICATIONS:
SPECIFICATIONS: 136” (346 cm) x 41” (104 cm) Foot Print, allow
3000 amp FWDC/HWDC or 2500 amp AC multidirectional 24”(61 cm) per side for ventilation
output; current capability at contacts
Multidirectional power supply-two outputs SPECIFICATIONS:
SPECIFICATIONS:
(Contacts, Flux-Flow coils) 6000 amp FWDC/HWDC or 5000 amp AC multidirectional
Rapid Reversing FWDC or decaying AC Demagnetization output; current capability at contacts
Duty Cycle 0.5 seconds on, 10 Seconds off Multidirectional power supply-two outputs
(5% with Maximum of 5 seconds) (Contacts,, Flux-Flow coils)
41 inch (104 cm) headstock/tailstock capacity Rapid Reversing FWDC or decaying AC Demagnetization
Two Independently variable current controls Duty Cycle 0.5 seconds on, 10 Seconds off
Recommended 20 Gallon (95 Liter) Tank Fluid Capacity (5% with Maximum of 5 seconds)
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, 41 inch (104 cm) headstock/tailstock capacity
3 phase power Two Independently variable current controls
Minimum 40 PSI with 5 CFM capability Recommended 20 Gallon (140 Liter) Tank Fluid Capacity
89” (226cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, 3
side for ventilation phase power
Minimum 40 PSI with 5 CFM capability
89” (226 cm) x 41” (104 cm) Foot Print, allow 24” (61 cm)
per side for ventilation
8
MD3-2060
STANDARD FEATURES
Exterior: SPECIFICATIONS:
Innovative pump system for fluid delivery, agitation with easy 6000 amp FWDC/HWDC or 5000 amp AC multidirectional
maintenance access output; current capability at contacts
Push bar design for easy activation Multidirectional power supply - three outputs (Contacts,
Visual/audible current assurance alarms with alarm log Flux-Flow coils, & Aux Coil)
Three Large, easy to read Digital Ammeter Displays Rapid Reversing FWDC or decaying AC Demagnetization
Three independent variable current controls with keypad entry Duty Cycle 0.5 seconds on, 10 Seconds off (5% with
Independent Contact, Flux Flow, and Aux Coil Current Type Maximum of 5 seconds)
Selection 41 inch (104 cm) headstock/tailstock capacity
Daily Reminder Alarms for UV Light, White Light, & Bath Three Independently variable current controls
Concentration Recommended 37 Gallon (140 Liter) Tank Fluid Capacity
50 customer programmable recipes Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, 3
Colored Operator Interface phase power
Automatic piece parts counter Minimum 40 PSI with 5 CFM capability
16 inch (41 cm) diameter coil 89” (226 cm) x 41” (104 cm) Foot Print, allow 24” (61 cm) per
Footswitch-activated pneumatic headstock side for ventilation
Adjustable tailstock with crank
Stainless steel tank
Front and rear maple hardwood grilles
Interior:
Interior:
PLC control, advanced technology reduce components and
increase reliability
Modular digital solid state circuitry
Quick disconnect wiring
Liquid Resistant panels, allow ventilation while inhibiting fluid
intrusion
OPTIONALFEATURES
OPTIONAL FEATURES
20 inch (51cm) Coil in lieu of the Flux Coils
19.7 inch (50 cm) clam-shell coil (3-turn) w/raising block up-grade
(In lieu of 16” coil)
Dual Palm Button
Automatic bath
Automatic Bath Shut Off, no flow when bath in retracted
position
Recommended 32 Gallon (140 L) Tank Fluid Capacity
136” (346 cm) x 41” (104 cm) Foot Print, allow 24”(61
cm) per side for ventilation
180” (458 cm) x 41” (104 cm) Foot Print, allow 24”(61
cm) per side for ventilation
9
D-2060
Wet Horizontal Units : D-Series

The Magnaflux D Series (3 Phase Unit) are our most powerful standard wet bench units. They offer maximum
magnetization for finding surface and sub-surface defects while using minimal power. The two outputs are
independently adjustable to set each magnetic field, circular or longitudinal.
BENEFITS
High output for inspection of large parts
Versatility of using AC (surface defects) or DC (sub-surface defects)
Shot time can be adjusted to meet different inspection requirements or needs
Footswitch to free-up hands for inspection
Long lasting stainless steel tank
10
D-2060
D-2060 D-2100
D-2100
STANDARD
STANDARDFEATURES
FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Current assurance indicator for magnetic current flow Current assurance indicator for magnetic current flow
Large, easy to read Digital Ammeter Large, easy to read Digital Ammeter
Independent Contact and Coil Current Controls Independent Contact and Coil Current Controls
12 inch (30 cm) diameter coil 16 inch (41 cm) diameter coil
Footswitch- activated pneumatic headstock Footswitch-activates pneumatic headstock
Front and rear maple hardwood grilles Oversized Contact assembly (12”x 12”) for headstock & tailstock
Interior:
Interior:
Microprocessor control, advanced technology reduce Interior:
Interior:
components and increase reliability Microprocessor control, advanced technology reduce
Quick break on Coil Circuit components and increase reliability
RS-232 port for computer interface RS-232 port for computer interface
Solid state circuitry Solid state circuitry
Liquid Resistant panels, allow ventilation while inhibiting Quick break on coil circuit
fluid intrusion Liquid Resistant panels, allow ventilation while inhibiting
fluid intrusion
Ultra Low Frequency reversing DC Demag
OPTIONALFEATURES
OPTIONAL FEATURES
Coil of 16” ID with raising blocks (in lieu of the 12” ID coil)
Coil of 20” ID with raising blocks (in lieu of the 12” ID coil) OPTIONAL
OPTIONALFEATURES
FEATURES
Coil of 25” ID with raising blocks (in lieu of the 12” ID coil) Coil of 20” ID with raising blocks (in lieu of the 16” ID coil)
19.7” inch (50 cm) clam-shell coil (3-turn) w/raising block Coil of 25” ID with raising blocks (in lieu of the 16” ID coil)
up-grade (In lieu of 12” coil) 19.7” inch (50 cm) clam-shell coil (3-turn) w/raising block
Reinforced Rail for heavier part load (4,000 lbs. part capacity) up-grade (In lieu of 16” coil)
Oversized Contact assembly (12”x 12”) for headstock & tailstock MOD 4 AC magnetization/demagnetization 4,000 Amps of AC
Rotating Contacts (300 lb. part capacity; N/A w/12” coil) current
MOD 2.5 AC magnetization/demagnetization 2,500 Amps of AC NRTL Certification to CSA C22.2 No. 61010-1
current Dual Palm Button
NRTL Certification to CSA C22.2 No. 61010-1 Configure Unit for 102” Part additional
Dual Palm Button Recommended 32 Gallon (140 L) Tank Fluid Capacity
Configure Unit for 102” Part additional 136” (346 cm) x 41” (104 cm) Foot Print, allow 24”
Recommended 37 Gallon (140 L) Tank Fluid Capacity (61 cm) per side for ventilation
136” (346 cm) x 41” (104 cm) Foot Print, allow 24” Configure Unit for 146” Part additional
(61 cm) per side for ventilation Recommended 55 Gallon (140 L) Tank Fluid Capacity
Configure Unit for 146” Part additional 180” (458 cm) x 41” (104 cm) Foot Print, allow 24”
Recommended 60 Gallon (140 L) Tank Fluid Capacity (61 cm) per side for ventilation
180” (458 cm) x 41” (104 cm) Foot Print, allow 24”
(61 cm) per side for ventilation SPECIFICATIONS
SPECIFICATIONS
10,000 amp Three (3) Phase Rectified to FWDC magnetizing
SPECIFICATIONS current capability at contacts
6000 amp 3Phase FWDC magnetizing current capability Ultra Low Frequency reversing DC Demagnetization
at contacts Duty Cycle 0.5 seconds on, 20 Seconds off (Maximum of
Ultra Low Frequency reversing DC Demagnetization 5 seconds)
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum 54 inch (137 cm) headstock/tailstock capacity
of 5 seconds) Reinforced Rail for heavier part load (4,000lbs. part capacity)
54 inch (137 cm) headstock/tailstock capacity Infinitely variable current control
Infinitely variable current control Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, 3
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, 3 phase power
phase power 20 Gallon (90 Liter) Tank Fluid Capacity
Recommended 20 Gallon (95 L) Tank Fluid Capacity Minimum 40 PSI with 5 CFM capability
Minimum 40 PSI with 5 CFM capability 89” (224 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per
89” (224 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per side for ventilation
side for ventilation
11
ADH-2045 Long Frame Unit
Wet Horizontal Units : A-Series

The Magnaflux A-2030, AD-2045, and ADH-2045 are our most economical standard wet bench units. They offer great particle
mobility for finding surface and sub-surface defects, and the versatility of using AC or DC magnetization (except A-2030). The two
outputs are independently adjustable to set each magnetic field, circular or longitudinal. Magnetization shot time is adjustable,
allowing better development of indications.
BENEFITS
Versatility of using AC (surface defects) or DC (sub-surface defects)
Shot time can be adjusted to meet different inspection requirements or needs
Footswitch to free-up hands for inspection
Long lasting stainless steel tank
Economical
12
A-2030
A-2030 AD-2045
AD-2045
STANDARD
STANDARDFEATURES
FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Current assurance indicator for magnetic current flow Current assurance indicator for magnetic current flow
Large, easy to read Digital Ammeter Large, easy to read Digital Ammeter
Independent Contact and Coil Current Controls Independent Contact and Coil Current Controls
12 inch (30 cm) diameter coil 12 inch (30 cm) diameter coil
Footswitch-activated pneumatic headstock Footswitch-activated pneumatic headstock
Front and rear maple hardwood grilles Front and rear maple hardwood grilles
Interior:
Interior: Interior:
Interior:
Microprocessor control, advanced technology reduce Microprocessor control, advanced technology reduce
components and increase reliability components and increase reliability
Solid state circuitry Solid state circuitry
Liquid Resistant panels, allow ventilation while inhibiting fluid Liquid Resistant panels, allow ventilation while inhibiting
intrusion fluid intrusion
OPTIONALFEATURES
OPTIONAL FEATURES OPTIONALFEATURES
OPTIONAL FEATURES
16” coil (41 cm) w/raising block up-grade (In lieu of 12” coil) 16” coil (41 cm) w/raising block up-grade (In lieu of 12” coil)
Rotating Contacts (300 lb. part capacity; N/A w/12” coil) 20” coil (51 cm) w/raising block up-grade (In lieu of 12” coil)
NRTL Certification to CSA C22.2 No. 61010-1 19.7” inch (50 cm) clam-shell coil (3-turn) w/raising block
Dual Palm Button up-grade (In lieu of 12” coil)
Configure Unit for 102” Part Reinforced Rail for heavier part load (4,000 lbs. part capacity)
Recommended 32 Gallon (140 L) Tank Fluid Capacity Oversized Contact assembly (12”x 12”) for headstock & tailstock
136” (346 cm) x 41” (104 cm) Foot Print, allow 24” Rotating Contacts (300 lb. part capacity; N/A w/12” coil)
(61 cm) per side for ventilation NRTL Certification to CSA C22.2 No. 61010-1
Dual Palm Button
SPECIFICATIONS
SPECIFICATIONS Recommended 32 Gallon (140 L) Tank Fluid Capacity
3000 amp AC magnetizing current capability at contacts
Demag—One Touch decaying AC
(61 cm) per side for ventilation
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with
Maximum of 5 seconds)
54 inch (137 cm) headstock/tailstock capacity SPECIFICATIONS
SPECIFICATIONS
Infinitely variable current control 4000 amp AC/5000 amp FWDC magnetizing current capability
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, at contacts
single phase power 5600 amps AC at peak or 7000 amps DC at peak
Recommended 20 Gallon (95 L) Tank Fluid Capacity Demag—One Touch decaying AC
Minimum 40 PSI with 5 CFM capability Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum
89” (224 cm) x 41” (104 cm) Foot Print, allow 24” of 5 seconds)
(61 cm) per side for ventilation 54 inch (137 cm) headstock/tailstock capacity
Infinitely variable current control
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz,
single phase power
89” (224 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per
13
ADH-2045
ADH-2045
STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior:
Innovative pump system for fluid delivery, agitation with easy
maintenance access
Push bar design for easy activation
Current assurance indicator for magnetic current flow
Large, easy to read Digital Ammeter
Independent Contact and Coil Current Controls
12 inch (30 cm) diameter coil
Footswitch-activated pneumatic headstock
Adjustable tailstock with crank
Stainless steel tank
Interior:
Interior:
Microprocessor control, advanced technology reduce compo-
nents and increase reliability
Solid state circuitry
Liquid Resistant panels, allow ventilation while inhibiting fluid
intrusion
OPTIONALFEATURES
OPTIONAL FEATURES
16” coil (41 cm) w/raising block up-grade (In lieu of 12” coil)
20” coil (51 cm) w/raising block up-grade (In lieu of 12” coil)
19.7” inch (50 cm) clam-shell coil (3-turn) w/raising block
up-grade (In lieu of 12” coil)
Reinforced Rail for heavier part load (4,000 lbs. part capacity)
Oversized Contact assembly (12”x 12”) for headstock & tailstock
Rotating Contacts (300 lb. part capacity; N/A w/12” coil)
NRTL Certification to CSA C22.2 No. 61010-1
Dual Palm Button
(61cm) per side for ventilation
SPECIFICATIONS
SPECIFICATIONS
4000 amp AC/5000 amp HWDC magnetizing current capability
at contacts
Demag—One Touch decaying AC
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum
of 5 seconds)
54 inch (137 cm) headstock/tailstock capacity
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz,
single phase power
89” (224 cm) x 41” (104 cm) Foot Print, allow 24”(61 cm) per
14
Mobile Power Packs : M-Series
Magnaflux understands some parts cannot be moved so the magnetizing station needs to be brought to the part. The M Series
offers a solution by providing an adaptable mobile unit. These units feature AC or Half Wave DC output. Output rating is based
on Load Specified.
Note: M-2030 for long cable output is designed for applications in which the power source cannot be close to the inspection
piece. This unit designed to work with long cable lengths necessary for inspecting large parts (i.e. power generator parts).
15
M-2030
M-2030 M-2040
M-2040
STANDARDFEATURES
STANDARD FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Digital Meter Display Digital Meter Display
Two Bus Bars for Connection Two Bus Bars for Connection
Push button Switch for AC output Push button Switch for AC output
Push button Switch for HWDC output Push button Switch for HWDC output
Push button Switch for Mag Push button Switch for Mag
Momentary–magnetizes as long as button is pushed Momentary – magnetizes as long as button is pushed
Push button Switch for Demag Push button Switch for Demag
One touch auto cycle One touch auto cycle
Switches to decaying AC automatically Switches to decaying AC automatically
Push button Switch for power on/off Push button Switch for power on/off
Push button Switch for pulse Push button Switch for pulse
½ sec on, 3 sec off for 30 sec ½ sec on, 3 sec off for 30 sec
Infinitely variable current control Infinitely variable current control
Two (2) fixed heavy-duty casters Two (2) fixed heavy-duty casters
Two (2) swivel casters with locks Two (2) swivel casters with locks
Lift hooks for extra unit mobility Lift hooks for extra unit mobility
115 Volt Convenience Outlet (10 amp) 115 Volt Convenience Outlet (10 amp)
Internal:
Internal: Internal:
Internal:
Thermal Overload for circuitry protection Thermal Overload for circuitry protection
PLC Circuitry for extra reliability PLC Circuitry for extra reliability
Secondary Current Control Secondary Current Control
Flow through cooling for heat dissipation Flow through cooling for heat dissipation
Solid State Switching (AC to HWDC) Solid State Switching (AC to HWDC)
SPECIFICATIONS
SPECIFICATIONS SPECIFICATIONS
SPECIFICATIONS
Output: 3000 amps AC and HWDC magnetizing current Output: 4000 amps AC and HWDC magnetizing current
Output rated with 90’ of 4/0 cables Output rated with 30’ total 4/0 Cable
Dimensions: 46” L x 23” W x 39” H Dimensions: 46” L x 23” W x 39” H
Weight: 780 lbs. Weight: 750 lbs.
Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, single Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz,
phase power single phase power
7% Duty Cycle (maximum output with 1/2 minute ON time) 8% Duty Cycle (maximum output with 1/2 minute ON time)
M-2060
M-2060
STANDARDFEATURES
STANDARD FEATURES
Exterior:
Exterior: Internal:
Internal:
Digital Meter Display Thermal Overload for circuitry protection
Two Bus Bars for Connection PLC Circuitry for extra reliability
Push button Switch for AC output Secondary Current Control
Push button Switch for HWDC output Flow through cooling for heat dissipation
Push button Switch for Mag Solid State Switching (AC to HWDC)
Momentary – magnetizes as long as button is pushed
Push button Switch for Demag
One touch auto cycle SPECIFICATIONS
SPECIFICATIONS
Switches to decaying AC automatically Output: 6000 amps AC and HWDC magnetizing current
Push button Switch for power on/off Output rated with two 30’ of 4/0 cables ran in parallel
Push button Switch for pulse Dimensions: 46” L x 23” W x 39” H
½ sec on, 3 sec off for 30 sec Weight: 780 lbs.
Infinitely variable current control Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, single
Two (2) fixed heavy-duty casters phase power
Two (2) swivel casters with locks 7% Duty Cycle (maximum output with 1/2 minute ON time)
Lift hooks for extra unit mobility
115 Volt Convenience Outlet (10 amp)
16
Portable Power Packs : P-Series
Portable Power Packs are convenient and economical inspection units that are used in a wide range of magnetic particle applications
that require only moderate power. The Magnaflux Portable Power Packs are ideal for large or heavy parts, in-service mobile
equipment, or job-site welds.
STANDARD FEATURES
Find surface defects with AC current; switch cable connection to half wave DC (HWDC) for near-surface flaws
Locate defects in any direction using prods, central conductor, coil (wrap part with 3-5 turns of cable)
Demagnetize your parts in AC mode by slowly turning the current dial to zero
Built-in automatic-reset circuit breaker
May be used as the main power source for the Magnaflux MAG Kit modular bench inspection system
*Current ratings are based on the use of two 15-foot length of 4/O Cable
17
CMD-2060
Stationary Power Packs : CMD-Series

The CMD is the Multi Directional stationary power pack. This unit can easily be integrated with custom handling equipment, or used
to update old wet horizontal units. The CMD Stationary Power Pack can come with 2 or 3 outputs. Many of the benefits found on the
MD Wet Horizontal Unit apply to this CMD Stationary Power Pack as well.
BENEFITS
Single shot to find defects in both directions using multi directional capability
Most economical way to create a high magnetizing current with minimal power requirements
For parts too large or parts that need special handing for traditional wet horizontal units
Increase speed of process with up to three independent outputs
Stationary Power Packs : CD-Series

The CD units are power pack versions of our wet horizontal units.
BENEFITS
Most economical way to create a high magnetizing current with minimal power requirements
18
CMD-2030
CMD-2030 CMD-2060
CMD-2060
STANDARD
STANDARDFEATURES
FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Color Operator Interface Color Operator Interface
Visual/audible current assurance alarms w/ log Visual/audible current assurance alarms with alarm log
Two Large, Digital Ammeter Displays Two Large, easy to read Digital Ammeter Displays
Independent X, Y, Output Current Type Selection Independent X, Y, Output Current Type Selection
Daily Reminder Alarms Daily Reminder Alarms
UV Light UV Light
White Light White Light
Bath Concentration Bath Concentration
50 customer programmable recipes 50 customer programmable recipes
Automatic piece parts counter Automatic piece parts counter
Interior:
Interior: Interior:
Interior:
PLC control, advanced technology reduce components and PLC control, advanced technology reduce components and
increase reliability increase reliability
Modular digital solid state circuitry Modular digital solid state circuitry
Quick disconnect wiring Quick disconnect wiring
Liquid Resistant panels, allow ventilation while inhibiting Liquid Resistant panels, allow ventilation while inhibiting fluid
fluid intrusion intrusion
SPECIFICATIONS
SPECIFICATIONS
3000 amp FWDC/HWDC or 2500 amp AC multidirectional 6000 amp FWDC/HWDC or 5000 amp AC multidirectional output;
output; current capability current capability
Multidirectional power supply - Two outputs Multidirectional power supply - Two outputs
Rapid Reversing FWDC or decaying AC Demagnetization Rapid Reversing FWDC or decaying AC Demagnetization
Duty Cycle 0.5 seconds on, 10 Seconds off {5% with Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of
Maximum of 2 seconds) 2 seconds)
All Ratings based on 30 Feet of double 4/0 Cable All Ratings based on 30 Feet of double 4/0 Cable
Two Independently variable current controls Two Independently variable current controls
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three
three phase power phase power
60” (153 cm) x 31” (79 cm) Foot Print, allow 24”(61 cm) per 60” (153 cm) x 31” (79 cm) Foot Print, allow 24”(61 cm) per side
side for ventilation for ventilation
CMD3-2060
CMD3-2060
STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Liquid Resistant panels, allow ventilation while inhibiting fluid
Color Operator Interface intrusion
Visual/audible current assurance alarms with alarm log
Three Large, easy to read Digital Ammeter Displays SPECIFICATIONS
Independent X, Y and Z Output Current Type Selection
SPECIFICATIONS
6000 amp FWDC/HWDC or 5000 amp AC multidirectional output;
Daily Reminder Alarms current capability
UV Light Multidirectional power supply - Three outputs
White Light Rapid Reversing FWDC or decaying AC Demagnetization
Bath Concentration Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum of
50 customer programmable recipes 2 seconds)
Automatic piece parts counter All Ratings based on 30 Feet of double 4/0 Cable
Three Independently variable current controls
Interior:
Interior: Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three
PLC control, advanced technology reduce components and phase power
increase reliability 60” (153 cm) x 31” (79 cm) Foot Print, allow 24”(61 cm) per side
Modular digital solid state circuitry for ventilation
Quick disconnect wiring
19
CD-2060
CD-2060 CD-2100
CD-2100
STANDARDFEATURES
STANDARD FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Current Assurance Indicator Current Assurance Indicator
Large, easy to read Digital Ammeter Display Large, easy to read Digital Ammeter Display
Sturdy Flat top, use as a convenient work surface Sturdy Flat top, use as a convenient work surface
Ergonomic Display and Control Panel Ergonomic Display and Control Panel
Remote Mag Receptacle (Use with ZB-100FMB) Remote Mag Receptacle (Use with ZB-100FMB)
Dual 115 volt Accessory Outlets Dual 115 volt Accessory Outlets
Interior:
Interior: Interior:
Interior:
Quick Break Circuitry Quick Break Circuitry
Liquid Resistant panels, allow ventilation while inhibiting fluid Liquid Resistant panels, allow ventilation while inhibiting fluid
intrusion intrusion
OPTIONALFEATURES
OPTIONAL FEATURES SPECIFICATIONS
SPECIFICATIONS
NRTL Certification to CSA C22.2 No. 61010-1 10,000 amp three phase rectified to FWDC output
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum
SPECIFICATIONS
SPECIFICATIONS of 2 seconds)
6,000 amp three phase rectified to FWDC output Ultra Low Frequency reversing DC Demagnetization
Duty Cycle 0.5 seconds on, 10 Seconds off (5% with Maximum Pulsed Output (1/2 sec ON – 1 sec OFF for 10 cycles)
of 2 seconds) Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz,
Ultra Low Frequency reversing DC Demagnetization three phase power
Pulsed Output (1/2 sec ON – 1 sec OFF for 10 cycles) 60” (153 cm) x 31” (79 cm) Foot Print, allow 24” (61 cm) per
Available Voltages: 230, 380, 415, 460, 575, 50 or 60 hertz, side for ventilation
three phase power
60” (153 cm) x 31” (79 cm) Foot Print, allow 24” (61 cm) per
CMD- Series
CD- Series
20
CSV-20
Stationary Power Packs : CSV-Series

Magnaflux understands some parts will not lend themselves to traditional units. Some of these parts are too large, some need
special handling, and some are better processed dry. The Magnaflux Stationary Power Pack Series (CSV, CMD, and CD Power
Packs) offers a solution to the parts that are too large for normal systems. Three independent outputs help to speed up processing
time, and a pulse feature allows development of larger areas. These units feature 3 phase rectified to FWDC output. The CSV
units are the most economical way to create a high magnetizing current with minimal power requirements.
STANDARD FEATURES
Most economical way to create a high magnetizing current with minimal power requirements.
Increase speed of process with three independent outputs
21
CSV-10
CSV-10 CSV-15
CSV-15
STANDARD
STANDARDFEATURES
FEATURES STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: Exterior:
Exterior:
Three Independent Current Controls Three Independent Current Controls
One to Four Pulses selectable (to develop larger areas) One to Four Pulses selectable (to develop larger areas)
One to Four Cycles (to rotate through the multiple vector One to Four Cycles (to rotate through the multiple vector
output) output)
Current Assurance Indicators Current Assurance Indicators
Three Large, easy to read Digital Ammeter Display Three Large, easy to read Digital Ammeter Display
Remote Mag Receptacle (Use with ZB-100FMB) Remote Mag Receptacle (Use with ZB-100FMB)
115 Volt Accessory Outlet 115 Volt Accessory Outlet
Interior:
Interior: Interior:
Interior:
RS-232 port for computer interface RS-232 port for computer interface
Quick Break Circuitry Quick Break Circuitry
OPTIONALFEATURES
OPTIONAL FEATURES OPTIONALFEATURES
OPTIONAL FEATURES
Demagnetization on Outputs 2 & 3 Demagnetization on Outputs 2 & 3
Demagnetization from any circuit Demagnetization from any circuit
SPECIFICATIONS
SPECIFICATIONS
10,000 amp three phase rectified to FWDC output 15,000 amp three phase rectified to FWDC output
Three Independent Bus Bar Outputs Three Independent Bus Bar Outputs
Reversing DC Demag-Ultra Low Frequency (Output 1 only) Reversing DC Demag-Ultra Low Frequency (Output 1 only)
Current capability rated using 30 feet of 1,000 kcmil cable. Current capability rated using 30 feet of 1,000 kcmil cable.
Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with
maximum of 2 seconds) maximum of 2 seconds)
Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three
phase power phase power
CSV-20
CSV-20
STANDARD
STANDARDFEATURES
FEATURES
Exterior:
Exterior: OPTIONALFEATURES
OPTIONAL FEATURES
Three Independent Current Controls Demagnetization on Outputs 2 & 3
One to Four Pulses selectable (to develop larger areas) Demagnetization from any circuit
One to Four Cycles (to rotate through the multiple vector output)
Current Assurance Indicators
Three Large, easy to read Digital Ammeter Display
SPECIFICATIONS
SPECIFICATIONS
20,000 amp three phase rectified to FWDC output
Remote Mag Receptacle (Use with ZB-100FMB)
Three Independent Bus Bar Outputs
115 Volt Accessory Outlet
Reversing DC Demag-Ultra Low Frequency (Output 1 only)
Current capability rated using 30 feet of 1,000 kcmil cable.
Interior:
Interior: Duty Cycle 0.5 seconds on, 20 Seconds off (2.5% with
PLC control, advanced technology reduce components and maximum of 2 seconds)
increase reliability Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, three
RS-232 port for computer interface phase power
Modular digital solid state circuitry
Quick Break Circuitry
22
SB-2848 Demagnetizer
with Optional Track and Carriage
S-66 Demagnetizer
Demagnetizers
Magnaflux demagnetization units remove any residual magnetism remaining after Magnaglo® and Magnavis® Magnetic Particle
Inspection testing.
Demagnetization of ferromagnetic parts and materials is often a prerequisite to final finishing or to ready an item for its ultimate use.
Industrial demagnetizing is not an easy task, unless an effective demagnetizing system is used. It is especially difficult when the
magnetic field must be reduced to a very low level. Compact in size and ruggedly built, Magnaflux Demagnetization equipment offers
a fast and efficient method for demagnetizing a broad variety of part types and sizes following the magnetic particle inspection process.
Typical Applications for Demag Units:

Demagnetizing parts that have been subjected to Magnavis and Magnaglo magnetic particle inspection
Removing residual magnetism in parts intended for use near magnetic instrumentation
Demagnetizing parts with bearing or journal surfaces
Demagnetizing parts after contact with magnetic chucks or lifting magnets
23
SB-1416
SB-1416 S-66
The Magnaflux S-66 Demagnetizer is a compact tabletop
STANDARD
STANDARDFEATURES
FEATURES unit designed to be conveniently integrated in to an existing
8000 Amp turns magnetic particle inspection system. Oil and waterproof by
14” wide x 16” high window virtue of its plastic impregnated glass coating, the S-66 can
User friendly control panel, with one touch demag be flush mounted to the work surface with supplied angle
Adjustable shot time supports to facilitate easy part insertion by the operator.
OPTIONAL
OPTIONALFEATURES
FEATURES
12,000 Amp turns (50% higher) STANDARD FEATURES
Track and Carriage 4600 Amp turns
6” wide x 6” high window
SPECIFICATIONS
SPECIFICATIONS
Size: 30”L x 56.19”W x 56.31H (76.2cm x 142.7cm x 143) SPECIFICATIONS
Weight: 460 lb. (208.7kg) Size: 15.5”L x 9.4”W x 14.4”H (39.4cmL x 23.9cmW x
Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, single 36.6cmH)
phase power Weight: 85 lb. (38.6kg)
Available Voltages: 115, 230 460, 50 or 60 hertz, single
phase power
SB-1619
1619
STANDARD
STANDARDFEATURES
FEATURES
8000 Amp turns
16” wide x 19” high window S-1212
User friendly control panel, with one touch demag
Adjustable shot time The Magnaflux S-1212 Demagnetizer is a compact tabletop
unit designed to be conveniently integrated in to an existing
OPTIONAL
OPTIONALFEATURES
FEATURES magnetic particle inspection systems. Oil and waterproof by
12,000 Amp turns (50% higher) virtue of its plastic-impregnated glass coating, the S-1212
Track and Carriage can be flush mounted to the work surface with supplied angle
supports to facilitate easy part insertion by the operator.
SPECIFICATIONS
SPECIFICATIONS
Size: 30”L x 59.31”W x 59.31H (76.2cm x 150.6cm x 150.6 cm) STANDARD FEATURES
Weight: 625 lb. (283.5kg) 7500 Amp turns
Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, single 12” wide x 12” high window
phase power
SPECIFICATIONS
Size: 24”L x 11.75”W x 24”H (61cmL x 29.8cmW x 61cmH)
SB-2824
SB-2824 Weight: 285 lb. (129.3kg)
Available Voltages: 230 460, 50 or 60 hertz, single
phase power
STANDARDFEATURES
STANDARD FEATURES
8000 Amp turns
28” wide x 24” high window
User friendly control panel, with one touch demag
Adjustable shot time
OPTIONAL
OPTIONALFEATURES
FEATURES
12,000 Amp turns (50% higher)
Track and Carriage
SPECIFICATIONS
SPECIFICATIONS
Size: 30”L x 53.69”W x 64.31H (76.2cm x 136.4cm x 163.3cm)
Weight: 810 lb. (367.4kg)
Available Voltages: 380, 415, 460, 575, 50 or 60 hertz, single
phase power
24
Inspection Hoods : GE-Series
Magnaflux has worked hard to create a very functional inspection environment while keeping operator comfort and
convenience in mind. Our durable curtains darken the inspection area to levels well below the common standards.
The easy access to the unit is improved by the front “theater style” curtain mechanism. This same front curtain can
be folded in half and hung to allow better ventilation in warmer environments.
FEATURES
STANDARD
STANDARD
ZB-100F Black Light
Quick Mount Design
Easy Access through Front Curtain (Theater Style)
Adjustable Length Curtain
White Light and Ventilation Fan
Flame Resistant Curtains
White Light Control from Operator Interface
Fan On/Off Switch on Operator Interface
Foot Print;
Closed 89” x 63” x 90”
Open 89” x 41” x 122”
LONG
LONG
Foot Print;
Closed 136” x 63” x 90”
Open 136” x 41” x 122”
EXTRA
EXTRALONG
LONG
Foot Print;
Closed 180” x 63” x 90”
Open 180” x 41” x 122”
25
MAGNETIC PARTICLE INSPECTION
ACCESSORIES AND MATERIALS
26
Magnetical ParticleInspection
Magnetic Particle InspectionAccessories
Accesories
CONTACT PADS & PLATES
Magnaflux long lasting copper braided contact pads and lead contact plates
prevent arc burn by helping to maintain proper electrical contact between test
parts and contact heads. Available in a variety of sizes to fit most MPI units.
Part Number: 18948 - Double-Braided Pad with V-Block
Heavy copper braid provides contact over a larger surface area. Built with
neoprene, the V-Block base centers and supports test parts. Can be reversed to
provide two wear faces. Fits all units except A-915 and smaller Mag Series units.
CENTRIFUGE TUBES & STANDS

Magnaflux centrifuge tubes are individually calibrated to monitor the precise
concentrations of Magnaglo and Magnavis particles in baths, as well as the
contamination levels of their solutions.
Part Number: 8493 - Centrifuge Tube for Magnaglo 14A, 14AM and 20B
Fluorescent Particles.
Measures in increments between 0 and 1.0 ml in 0.05 increments.
Part Number: 1837A - Aluminum Centrifuge Stand. Safely holds centrifuge
tubes when mixing bath concentrations.
TEST PIECES
Quantitative Quality Indicator Test Pieces
Quantitative Quality Indicators (QQI) are magnetic particle test pieces with
artificial defects that are used to verify field direction and relative strength. They
are also used to balance multi-directional fields and to increase productivity by
minimizing magnetizing shots.
Part Number: 519630 - Standard QQI Model #KSC-230.

Basic circular and cross bar flaw configuration suitable for longitudinal and
circular fields. Flaw depth of 30% of shim thickness, .002” thick.
Tool Steel Test Ring

The Magnaflux Tool Steel Test Ring is a magnetic particle test piece with pre-
drilled holes to simulate subsurface discontinuities. It provides a reliable method
of verifying magnetic particle system performance when actual test parts with
discontinuities are not available.
Part Number:159999 - Tool Steel Test Ring
FIELD INDICATORS
Magnaflux rugged, pocket-size 10 and 20 gauss field indicators are used to
measure residual magnetism remaining in parts after magnetization.
Part Number: 505056 - 10 Gauss Calibrated Field Indicator.
10 gauss certified field indicator accurate to +0.5 Gauss with a scale range of
10-0-10. Certification is provided with meter.
Part Number: 105645 - 20 Gauss Calibrated Field Indicator.
20 gauss certified field indicator accurate to +0.5 Gauss with a scale range of
20-0-20. Certification is provided with meter.
MONITORING DEVICES
Quick Break Tester + Shot Timer
The Magnaflux Quick Break Tester and Shot Timer displays peak quick break
voltage in a quantitative way to facilitate detection of possible degradation of
quick break.
Part Number: 622646 Quick Break Tester + Shot Timer
27
CABLES, CONNECTORS & REMOTE DEVICES
Cables L-10 Coil

Rubber covered flexible cables are available in standard lengths Portable coil for use in the detection of surface cracks.
of 15’ (4.57m) and 20’ (6.09m) with a choice of either end or
lug connectors. Custom cables and replacement connectors are Part Number:
also available. 50651 - Coil size 10” (25 cm) I.D. / 15” (38 cm) O.D. Comes with
durable carrying case, flexible 10’ (3 m) power cord. 115v, 60hz,
Part Number: 1-phase power source required to operate. 2,800 amp. turns.
11306 - 15’ (4.57m) lugs at both ends
11307 - 15’ (4.57m) lug and either end 620983 - Coil size 10” (25 cm) I.D. / 15” (38 cm) O.D. Comes
11308 - 15’ (4.57m) either ends at both ends with durable carrying case, flexible 10’ (3 m) power cord. 230V,
11312 - 20’ (6.09m) lugs at both ends 50/60hz, 1-phase power source required to operate. 2,800
11313 - 20’ (6.09m) lug and either ends amp. turns.
11314 - 20’ (6.09m) either ends at both ends
Connectors
Connectors for attaching 4/0 cables to Magnaflux magnetizing
equipment, including wet benches, power packs and mobile
units.
Part Number:
1238 – Either end connector (allows quick cable disconnect for Clam Shell Coil Assembly
maximum flexibility) Part Number: 623031 - 19.7” (50 cm) Clam Shell Coil Assembly
1238A - Connector boot only
1574 – Either end lug adapter (changes lug terminal to either
end terminal
1576 - 90° either end lug adapter (same as lug adapter 1574
but 90°)
2590 - 4/0 lug for permanent attachment to magnetizing
equipment
PROD SETS
Remote Control Cable Magnaflux prod sets are convenient handheld electrodes used for
15’ (4.57m) cable allows for remote energizing of portable power conducting sectional inspections of welds, casting, forgings and
packs. Comes standard with 3 PTL plug. other large and complex part shapes. Comfortable, pistol style
Part Number: 157657 - Remote Control Cable grips and out-of-the-way cable hookups make it easy for testing
parts that are not wet bench friendly.
Remote Palm Button
Remote palm button that mounts on side of Mag Kit for energizing Standard Prod Sets
current from power pack. Comes standard with 3 PTL plug. Part Number: 622088 - For use with M-2000 Series units
Part Number: 169621 - Mag Kit Remote Palm Button Part Number: 157662 - For use with P-Units
Dual Horizontal Prod Assemblies

COILS Part Number: 622499 - For use with M-Series units
Coils for Bench Units
Part Number: 157781 - For use with P-Series units
Five-turn coils in sizes from 12” to 25” that conform to most parts
and produce optimal magnetic field applications.
Digital Amperage Meter Kit
The Magnaflux Digital Amperage Meter Kit is specifically designed
Part Number:
for NDT applications and will certify the amperage on all MPI
28501 - 12” (30 cm) Coil
equipment manufactured by Magnaflux up to 10,000amps. Checks
28511 - 16” (41 cm) Coil
AC, HWDC, 1 Phase FWDC, and 3 Phase FWDC.
28531 - 20” (51 cm) Coil
28541 - 25” (64 cm) Coil
Part Number: 622350 - Digital Amperage Meter Kit
Flat Magnetic Coil
For non-contact magnetic particle inspection of small parts such
as fasteners and ring-like parts. Can be used with any magnetic
particle unit or power pack to allow for the quick, easy processing
of multiple parts at one time.
Part Number:611700 - Flat Magnetic Coil
28
MAGNETIC PARTICLE INSPECTION MATERIALS
OIL VEHICLE
Magnaglo Carrier II Oil
Magnaglo Carrier II Oil is used to suspend wet (oil) method magnetic
particles when water is not used as a suspension vehicle. It has virtually
no odor or fluorescence and possesses a flash point in excess of 200°F
allowing it to meet OSHA requirements for a Class III B liquid.
Specification Compliance: ASTM E 1444, ASTM E 709, Pratt & Whitney

PMC 1887, A-A-59230, ASME B & PV Code, Sec. V, AMS-2641.
Part Number & Container Size:

01-2122-30 20 Gal. Drum
01-2122-45 55 Gal. Drum
FLUORESCENT WET METHOD PARTICLES

Magnaglo 14A Fluorescent Magnetic Powder
Magnaglo 14A is intended for use in high sensitivity, wet method magnetic
particle inspection and may be suspended in either a petroleum-based
vehicle (oil) such as Carrier II or water.
Specification Compliance: ASTM E 1444, ASME B&PV Code, Sec. V,

NAVSEA 250-1500-1, ASTM E-709 (E-138), MIL-STD-271, AMS-3044,
Cummins IS-16048-13, MIL-STD-2132, Boeing PS 21201, British Std.
B.S. 4069.
Applications: Magnaglo 14A is used to locate fine surface and slightly

subsurface discontinuities such as inclusions, seams, shrink cracks,
tears, laps, flakes, welding defects, grinding cracks, quenching cracks,
and fatigue cracks.

01-0130-71 1 lb. Plastic Jar (6)
Magnaglo 14A Redi-Bath

Magnaglo 14A Redi-Bath is a prepared liquid concentrate of 14A
Fluorescent Powder, wetting agents, anti-foaming agents, and long
lasting rust inhibitors.
Specification Compliance: ASTM E 1444, ASTM E 709, NAVSEA 250-

1500-1, MIL-STD-271, MIL-STD-2132, ASME B & PV Code, Sec. V.
Applications: Magnaglo 14A Redi-Bath is used to locate fine surface

and slightly subsurface discontinuities such as inclusions, seams, shrink
cracks, tears, laps, flakes, welding defects, grinding cracks, quenching
cracks and fatigue cracks.

01-9130-41 27 oz. Container (6)
29
LIQUID PENETRANT
INSPECTION EQUIPMENT
30
Liquid Penetrant Inspection Equipment
Magnaflux systems are designed for testing anything from small, high volume automotive parts to tolerance
critical surgical implants, and even larger turbine blades. We offer a variety of inspection equipment, along with
the necessary materials and accessories to meet the demands of your specific application.
Magnaflux Liquid Penetrant Inspection (LPI) Systems have been engineered for critical part testing in industries
with high inspection tolerances that require equipment that is easy to operate, built tough to stand up to years of
use, and offer outstanding repeatability.
Our ZA-1227 model series offers sequenced processing and efficiency. They provide versatility for production
line testing or maintenance/overhaul inspections. In addition, they provide the following:
Low/moderate volume testing of small/medium sized parts
High volume testing of very small parts
Compact size with all stations welded in one frame to minimize floor space
Our ZA-1633 model series offers slightly larger tank sizes to accommodate a variety of parts, yet still remains
compact in one welded frame. This model also provides the features listed below:
Drain racks to increase throughout
Black light with adjustable mounting fixture to assist in determining sufficient rinsing of parts
Stand alone inspection booth with black light, white light, and ventilation fan
Both models have three different units which relate to the different types of methods used for inspection including;
Water Wash, Post Emulsified Lipophilic and Post Emulsified Hydrophilic. The Water Wash method is the
simplest unit because water can be used directly to wash excess penetrant from parts without additional steps.
The Lipophilic method can locate extremely shallow flaws, but requires an extra processing step, applying an
emulsifier to make the penetrant washable. The Hydrophilic method delivers the highest inspection sensitivity,
but also requires applying an emulsifier and an additional processing station for pre-rinsing parts.
Aside from these two models, there is also a ZY-2436 model that has three different units which correlate to
the exact same methods as described above (Water Wash, Post Emulsified Lipophilic and Post Emulsified
Hydrophilic). The other standard model is the ZY-4848, and this is not offered as a system like the ZA-1227,
ZA-1633, and ZY-2436 models. For the ZY-4848, this is offered as modular components such as the penetrant
station, rinse station, drain station, etc.
Should you have a special need not met by any of the standard units listed above, our engineering group will
happily provide a custom design to meet your requirements and application.
31
ZA-1227 Water Wash System
Method A : Water Wash Fluorescent Penetrant Inspection Systems

BENEFITS
304 Stainless Steel Tanks (16 gauge)
Welded Steel Frame
Designing Equipment with Material Knowledge
3 Years Warranty on Zyglo Equipment
Global Authorized Service Centers
History of Providing Durable and Quality Equipment Worldwide
Available for all NDT needs from Equipment to Materials
32
ZA-1227
STAND ALONE WATER WASH COMPACT PENETRANT SYSTEM
PART NUMBER 621792

Zyglo® ZA-1227 Water Wash Penetrant Inspection System is a #609178RE Aluminum drop-on lid for a tank
compact, stand alone 5-station inspection system designed for #522152 Swirl Cloud Developer Upgrade Kit
batch and low volume fluorescent inspection of small to medium Hinged tank cover with view port
size parts: Aerospace Fasteners, Automotive Parts, Surgical Air manifold
Implants, etc. Air pressure regulator and gage
Foot pedal air valve
STANDARD FFEATURES In-take mounted pre-filter
Overall Length: 56” (143 cm) Vac-type collector
Overall Width: 28” (71 cm)
Working Height: 36” (90 cm) OR
Unit Weight Approximately 650 lbs. (295 kg)
Tank size: 12 7/8” L x 27 5/8” W x 16” D #522143 Dynamic Cloud Developer Upgrade Kit
Ten (10) gallon penetrant tank capacity Hinged tank cover with view port
Stainless steel penetrant tank Modified pressure pot
Stainless steel rinse tank with hand hose and spray nozzle Air pressure regulator and gage
Thermostat controlled dryer Foot pedal air valve
Stainless steel developer tank In-take mounted pre-filter
Inspection bench/booth with ZB-100F hand held, fan cooled, 100 Vac-type collector
watt black light
Electrical Requirement: 115 volts, 60 hertz, single phase facility
power
NOTE: Water pressure and temperature gauges not included
OPTIONAL FEATURES
#608363 Stand Alone Inspection Booth
Outside dimensions: 36” L x 60” W (includes 24” from unit to
curtain) x 83” H
Inside dimensions: 36” L x 36” W x 36” H
Structural steel framework
Epoxy external finish
Black melamine work surface
Full length (4” above floor), flame resistant curtains
Roof mounted combination of ventilation fan and white light
Duplex GFI receptacle mounted at the rear of the table
ZB-100F hand held, fan cooled, 100 watt black light
Roof mounted black light receptacle, controlled by panel switch
Control panel with switches for black light, white light, and
ventilation fan
General Specifications Zyglo® ZA-1227 Method A

Elec. Requirements 115V, 60Hz, Single Phase
Tank Size 12 7/8” L x 27 5/8” W x 16” D
Tank Capacity 10 Gallon
Dryer Thermostatically Controlled
Black Light Zyglo® ZB-100F Handheld, Fan-Cooled, 100 Watt
Stations Penetrant
Rinse
Dryer
Developer
Inspection
33
ZA-1227
WATER WASH COMPACT PENETRANT SYSTEM WITH CLEANING AND
PRE-RINSE STATIONS, AND A DYNAMIC CLOUD DEVELOPER
Zyglo® ZA-1227 Water Wash Penetrant Inspection System is a OPTIONAL FEATURES
compact, stand alone 7-station inspection system designed for #608363 Stand Alone Inspection Booth
batch and low volume fluorescent inspection of small to medium Outside dimensions: 36” L x 60” W (includes 24” from unit to
size parts: Aerospace Fasteners, Automotive Parts, Surgical curtain) x 83” H
Implants, etc. Inside dimensions: 36” L x 36” W x 36” H
STANDARD FEATURES Epoxy external finish
Overall Length: 97” (247 cm) Black melamine work surface
Overall Width: 28” (71 cm) Full length (4” above floor), flame resistant curtains
Working Height: 36” (90 cm) Roof mounted combination of ventilation fan and white light
Unit Weight Approximately 675 lbs. (295 kg) Duplex GFI receptacle mounted at the rear of the table
Tank size: 12 7/8” L x 27 5/8” W x 16” D ZB-100F hand held, fan cooled, 100 watt black light
Ten (10) gallon penetrant tank capacity Roof mounted black light receptacle, controlled by panel switch
Stainless steel cleaning station with pump agitation and heater Control panel with switches for black light, white light, and
Stainless steel pre-rinse tank with hand hose and spray nozzle ventilation fan
Stainless steel penetrant tank #609178RE Aluminum drop-on lid for a tank
Stainless steel final rinse tank with hand hose and spray nozzle
Thermostat controlled dryer
Stainless steel dynamic cloud developer tank with drain rack, two
gallon pressure pot and foot switch for dispensing of developer,
5” diameter viewing window in cover, and a built in dust collector
with air filter
Inspection bench/booth with ZB-100F hand held, fan cooled, 100
watt black light
power (Two connections)
Zyglo® ZA-1227 Method A

General Specifications With Cleaning, Pre-Rinse & Dynamic Cloud Developer Stations
Tank Size 12 7/8” L x 27 5/8” W x 16” D
Stations Cleaning
Pre-Rinse
Penetrant
Final Rinse
Dryer
Dynamic Cloud Developer
Inspection
34
ZA-1633 WATER WASH COMPACT PENETRANT SYSTEM
(230V/60HZ/1PH) / (460V/60HZ/1PH)
PART NUMBER 621791 / PART NUMBER 621791-01

Zyglo® ZA-1633 Water Wash Penetrant Inspection System is a OPTIONAL FEATURES
standalone 6-station inspection system designed for batch and #609178-P Aluminum drop-on lid for a tank
low volume fluorescent penetrant inspection of small to medium #522159 Automatic rotary wash for rinse station
size parts: Aerospace Fasteners, Automotive Parts, Surgical Settable timer
Implants, etc. Uses 12” baskets only that are provided with system
Manual touch up rinse spray gun provided for after cycle is
The ZA-1633 system comes with a standalone inspection booth complete
with black light, white light and ventilating fan and a digitally #522072 Swirl Cloud Developer Upgrade Kit
calibratable dryer controller. Hinged tank cover with view port
Air manifold
STANDARD FEATURES Air pressure regulator and gage
Overall Length: 132” (336 cm) Foot pedal air valve
Overall Width: 34” (87 cm) In-take mounted pre-filter
Working Height: 36” (90 cm) Vac-type collector
Unit Weight Approximately 1,150 lbs. (522 kg)
Three (3) 12” diameter round wire baskets, nylon coated, are OR
provided
Twenty-seven (27) gallon penetrant tank capacity #522084 Dynamic Cloud Developer Upgrade Kit
Stainless steel penetrant tank with inside dimensions of 15 ¾” Hinged tank cover with view port
L x 33” W x 14 ¾” H Modified pressure pot
Stainless steel drain area with drain rack, working dimensions of Air pressure regulator and gage
31 ¾” L x 33” W Foot pedal air valve
Stainless steel rinse tank with hand hose and spray nozzle, In-take mounted pre-filter
inside dimensions of 22” L x 13” W x 15 ½” H Vac-type collector
Thermostat controlled dryer, inside dimensions of 30” L x 15 ½”
W x 29” H
Stainless steel developer tank with inside dimensions of 15 ¾”
L x 33” W x 14 ¼” H
Stand Alone Inspection Booth with ZB-100F hand held, fan
cooled, 100 watt black light, ventilation fan, white light,
operator switch panel, full length, flame resistant curtains
General Specifications Zyglo® ZA-1633 Method A

Elec. Requirements 230V or 460V, 60Hz, Single Phase
Tank Size 15 ¾” x 33” W x 14 ¾” H
Dryer Digitally Calibratable Temperature Controller
Stations Penetrant
Drain
Rinse
Dryer
Developer
Inspection
35
ZY-2436 WATER WASH FLOURESCENT PENETRANT
INSPECTION SYSTEM
PART NUMBER 522157
List of Stations Included in the System: Top Load Dryer Station

Features:
Penetrant Dip Tank Station
Outside dimensions: 36” L x 24” W x 36” H
Penetrant Drain/Dwell Station
Inside dimensions: 33” L x 21” W x 22” H (tank rim to standard
Tank-Type Spray Rinse Station
work platform)
Drain Station
Top loading station
Top-Load Dryer Station
Steel framework
Rest Station
Heavy gauge steel panels
Top-Load Swirl Cloud Dry Developer Station
Insulated interior panels with heat reflective surfaces
Free Standing Inspection Booth Station
Removable fans and heater elements
Digital thermostat
Penetrant Dip Tank Station On/off switch
Features: Pilot light
Outside dimensions: 36” L x 24” W x 36” H Aluminum grating work surface
Inside dimensions: 33” L x 21” W x 32” D (26” deep with Air circulation fans
Optional Work Platform) Electrical requirement: 230 volt, 60 hertz, single phase facility
Heavy gauge stainless steel tank power
Steel framework
Protective hinged tank cover, aluminum
Rest Station
Features:
¾” NPTF drain fitting, located bottom center, plugged
Dimensions: 36” L x 24” W x 10” D
Dimensions @ work surface: 33” L x 21” W x 36” H
Penetrant Drain/Dwell Station Steel dust pan
Features: Aluminum grating work surface
Dimensions: 36” L x 24” W x 10” D Integrated drip caps between Rest station and adjacent
Dimensions @ work surface: 33” L x 21” W x 36” H stations
Stainless steel drain pan Attaches to and is supported by adjacent stations
Aluminum grating work surface
Integrated drip caps between Drain station and adjacent stations
¾” NPTF drain fitting, located bottom center
Top Load Swirl Cloud Dry Developer Station
Features:
Attaches to and is supported by adjacent stations
Tank-Type Spray Rinse Station work platform)
Features: Heavy gauge steel tank
Outside dimensions: 36” L x 24” W x 36” H Steel framework
Inside dimensions: 33” L x 21” W x 26” H (tank rim to standard Hinged cover, aluminum.
work platform) Epoxy internal and external finish
Heavy gauge stainless steel tank Built-in dust collector
Steel framework View-port for in cover
Hand-held hose with spray nozzle ¼” NPT air inlet, rear of station
¼” NPT water connection, rear of station Filter/regulator with pressure gauge
Epoxy external finish Foot pedal air valve
Aluminum grating work surface Powder agitation manifold
¾” NPTF drain fitting, located bottom center Filtered make-up air inlet
Rear-mounted vac-type dust collector
Drain Station Electrical Requirement: 115 volt, 60 hertz, single phase facility
Features: power
Dimensions: 36” L x 24” W x 10” D Air Requirement: 30 psi shop air line
Stainless steel drain pan
36
Free Standing Inspection Booth Station OPTIONAL FEATURES
Features: #522089 Aluminum grating work platform for tank-type station
Outside dimensions: 36” L x 60” W (includes 24” from unit to NOTE: This is only a quantity of one for one station.
curtain) x 83” H
Inside dimensions: 36” L x 36” W x 36” H #522111 Manually operated (foot pedal) Dynamic Cloud
Structural steel framework Developer Kit, installed in place of the Swirl Cloud system in the Top
Epoxy external finish Load Swirl Cloud Dry Developer
Black melamine work surface Modified pressure pot
Full length (4” above floor), flame resistant curtains Required hoses
Roof mounted combination of ventilating fan/white light Air regulator and gage
Duplex GFI receptacle mounted at the rear of the table Foot pedal air valve
One (1) ZB-100F hand held, fan cooled, 100 watt black light In-take mounted pre-filter
Roof mounted black light receptacle, controlled by panel switch Electrical Requirement: 115 volts, 60 hertz, single phase
ventilating fan
Electrical Requirement: 115 volt, 60 hertz, single phase
facility power #522131 Canopy Enclosure for Rinse Station
Add solid roof and back wall, split curtains on each side for part
entry/exit
Two foot tubular black light mounted to the roof with an on/off
switch
Overhang (36” L x 24” W) that is located on front side of station with
½ length curtains
Electrical Requirement: 115 volts, 60 hertz, single phase
#522146 Water/Temperature gauges added to Rinse Station

Gauges located on front of station below work surface
37
Method B : Post Emulsified Lipophilic Inspection Systems
BENEFITS
Welded Steel Frame
38
ZA-1227
POST EMULSIFIED LIPOPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 622036
Zyglo® ZA-1227 Post Emulsified Lipophilic Penetrant Inspection Duplex GFI receptacle mounted at the rear of the tablea
System is a compact, stand alone 6-station inspection system ZB-100F hand held, fan cooled, 100 watt black light
designed for batch and low volume fluorescent inspection of small Roof mounted black light receptacle, controlled by panel
to medium size parts: Aerospace Fasteners, Automotive Parts, switch
Surgical Implants, etc. Control panel with switches for black light, white light, and
ventilation fan
#609178RE Aluminum drop-on lid for a tank
STANDARD FEATURES #522152 Swirl Cloud Developer Upgrade Kit
Overall Length: 70” (178 cm)
Hinged tank cover with view port
Overall Width: 28” (71 cm)
Air manifold
Working Height: 36” (90 cm)
Air pressure regulator and gage
Unit Weight Approximately 650 lbs. (295 kg)
Tank size: 12 7/8” L x 27 5/8” W x 16” D
In-take mounted pre-filter
Ten (10) gallon penetrant tank capacity
Vac-type collector
Stainless steel penetrant tank
Stainless steel emulsifier tank
OR
Stainless steel rinse tank with hand hose and spray nozzle
Thermostat controlled dryer
#522143 Dynamic Cloud Developer Upgrade Kit
Stainless steel developer tank
Hinged tank cover with view port
Inspection bench/booth with ZB-100F hand held, fan cooled,
Modified pressure pot
100 watt black light
power
In-take mounted pre-filter
Vac-type collector
OPTIONAL FEATURES
curtain) x 83” H
Roof mounted combination of ventilation fan and white light
General Specifications Zyglo® ZA-1227 Method B

Tank Size 12 7/8” L x 27 5/8” W x 16” D
Stations Penetrant
Emulsifier
Rinse
Dryer
Developer
Inspection
39
ZA-1633
POST EMULSIFIED LIPOPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 522092
Zyglo® ZA-1633 Post Emulsified Lipophilic Penetrant Inspection OPTIONAL FEATURES

System is a standalone 8-station inspection system designed for #609178-P Aluminum drop-on lid for a tank
batch and low volume fluorescent penetrant inspection of small #522159 Automatic rotary wash for rinse station
to medium size parts: Aerospace Fasteners, Automotive Parts, Settable timer
Surgical Implants, etc. Uses 12” baskets only that are provided with system
Manual touch up rinse spray gun provided for after cycle is
The ZA-1633 system comes with a stand alone inspection booth complete
calibratable dryer controller Hinged tank cover with view port
Air manifold
STANDARD FEATURES Air pressure regulator and gage
Overall Length: 165” (419 cm) Foot pedal air valve
Overall Width: 34” (87 cm) In-take mounted pre-filter
Working Height: 36” (90 cm) Vac-type collector
Unit Weight Approximately 1,210 lbs. (550 kg)
Three (3) 12” diameter round wire baskets, nylon coated OR
Twenty-seven (27) gallon penetrant tank capacity
Stainless steel penetrant tank with inside dimensions of 15 ¾” #522084 Dynamic Cloud Developer Upgrade Kit
L x 33” W x 14 ¾” H Hinged tank cover with view port
Stainless steel drain area with drain rack, working dimensions Modified pressure pot
of 31 ¾” L x 33” W Air pressure regulator and gage
Stainless steel emulsifier tank with inside dimensions of 15 ¾” Foot pedal air valve
L x 33” W x 14 ¾” H In-take mounted pre-filter
Stainless steel drain area with drain rack, working dimensions Vac-type collector
of 18” L x 33” W
Stainless steel rinse tank, hand hose and spray nozzle, inside
dimensions of 22” L x 13” W x 15 ½” H
W x 29” H
L x 33” W x 14 ¼” H
cooled, 100 watt black light, ventilation fan, white light, operator
switch panel, full length, flame resistant curtains
General Specifications Zyglo® ZA-1633 Method B

Tank Size 15 ¾” x 33” W x 14 ¾” H
Dryer Calibratable Temperature Controller
Stations Penetrant
Drain
Emulsifier
Drain
Rinse
Dryer
Developer
Inspection
40
ZA-1227 Hydrophilic System
Method D :
Post Emulsified Hydrophilic Fluorescent Penetrant Inspection Systems
BENEFITS
Welded Steel Frame
41
ZA-1227
POST EMULSIFIED HYDROPHILIC COMPACT PENETRANT SYSTEM
PART NUMBER 622103
Zyglo® ZA-1227 Post Emulsified Hydrophilic Penetrant Inspection Roof mounted combination of ventilation fan and white light
System is a compact, stand alone 7-station inspection system Duplex GFI receptacle mounted at the rear of the table
designed for batch and low volume fluorescent inspection of small ZB-100F hand held, fan cooled, 100 watt black light
to medium size parts: Aerospace Fasteners, Automotive Parts, Roof mounted black light receptacle, controlled by panel switch
Surgical Implants, etc. Control panel with switches for black light, white light, and
ventilation fan
FEATURES #609178RE Aluminum drop-on lid for a tank
Overall Length: 83” (211 cm) #522152 Swirl Cloud Developer Upgrade Kit
Overall Width: 28” (71 cm) Hinged tank cover with view port
Working Height: 36” (90 cm) Air manifold
Unit Weight Approximately 650 lbs. (295 kg) Air pressure regulator and gage
Tank size: 12 7/8” L x 27 5/8” W x 16” D Foot pedal air valve
Ten (10) gallon penetrant tank capacity In-take mounted pre-filter
Stainless steel penetrant tank Vac-type collector
Stainless steel pre-rinse tank with hand hose and spray nozzle
Stainless steel air agitated remover tank OR
Stainless steel final rinse tank with hand hose and spray nozzle
Thermostat controlled dryer #522143 Dynamic Cloud Developer Upgrade Kit
Stainless steel developer tank Hinged tank cover with view port
Inspection bench/booth with ZB-100F hand held, fan cooled, Modified pressure pot
100 watt black light Air pressure regulator and gage
Electrical Requirement: 115 volts, 60 hertz, single phase facility Foot pedal air valve
power In-take mounted pre-filter
Vac-type collector
OPTIONAL FEATURES
curtain) x 83” H
General Specifications Zyglo® ZA-1227 Method D

Tank Size 2 7/8” L x 27 5/8” W x 16” D
Stations Penetrant
Pre-Rinse
Remover
Final-Rinse
Dryer
Developer
Inspection
42
ZA-1633
POST EMULSIFIED HYDROPHILIC COMPACT PENETRANT SYSTEM
(230V/60HZ/1PH) / (460V/60HZ/1PH)
PART NUMBER 522109 / PART NUMBER 522094
Zyglo® ZA-1633 Post Emulsified Hydrophilic Penetrant Inspection OPTIONAL FEATURES

System is a stand alone 9-station inspection system designed for #609178-P Aluminum drop-on lid for a tank
batch and low volume fluorescent penetrant inspection of small #522159 Automatic rotary wash for rinse station
to medium size parts: Aerospace Fasteners, Automotive Parts, Settable timer
Surgical Implants, etc. Uses 12” baskets only that are provided with system
Manual touch up rinse spray gun provided for after cycle
The ZA-1633 system comes with a standalone inspection booth is complete
calibratable dryer control. Hinged tank cover with view port
Air manifold
FEATURES Foot pedal air valve
Overall Length: 182” (463 cm) In-take mounted pre-filter
Overall Width: 34” (87 cm) Vac-type collector
Working Height: 36” (90 cm)
Unit Weight Approximately 1,270 lbs. (577 kg) OR
Three (3) 12” diameter round wire baskets, nylon coated
Twenty-seven (27) gallon penetrant tank capacity #522084 Dynamic Cloud Developer Upgrade Kit
Stainless steel penetrant tank with inside dimensions of 15 ¾” Hinged tank cover with view port
L x 33” W x 14 ¾” H Modified pressure pot
Stainless steel drain area with drain rack, working dimensions of Air pressure regulator and gage
31 ¾” L x 33” W Foot pedal air valve
Stainless steel pre-rinse tank, hand hose and spray nozzle In-take mounted pre-filter
Stainless steel drain area with drain rack, working dimensions of Vac-type collector
18” L x 33” W
Stainless steel remover tank, air agitated, inside dimensions of
15 ¾” L x 33” W x 19 ¼” H
Stainless steel post-rinse tank, hand hose and spray nozzle,
inside dimensions of 22” L x 13” W x 15 ½” H
W x 29” H
L x 33” W x 14 ¼” H
cooled, 100 watt black light, ventilation fan, white light, operator
switch panel, full length, flame resistant curtains
43
ZY-2436 POST EMULSIFIED HYDROPHILIC FLUORESCENT
PENETRANT INSPECTION SYSTEM
(230V/60HZ/1PH) / (460V/60HZ/3PH)
PART NUMBER 522113 / PART NUMBER 522074
List of Stations Included in the System: Epoxy external finish
Penetrant Dip Tank Station ¾” NPTF drain fitting, located bottom center, plugged
Penetrant Drain/Dwell Station Stainless steel grating work surface
Tank-Type Pre-Rinse Spray Station Air agitation manifold with front-mounted control valve
Remover Dip Tank Station
Tank-Type Final Rinse Station
Drain Station
Tank-Type Final Rinse Station
Features:
Top-Load Dryer Station
Rest Station
Inside dimensions: 33” L x 21” W x 26” H (tank rim to
Top-Load Swirl Cloud Developer Station
standard work platform)
Free Standing Inspection Booth Station
Heavy gauge stainless steel tank
Steel framework
Penetrant Dip Tank Station Hand-held hose with spray nozzle
Features: ¼” NPT water connection, rear of station
Outside dimensions: 36” L x 24” W x 36” H Epoxy external finish
Inside dimensions: 33” L x 21” W x 32” D (26” deep with Aluminum grating work surface
Optional Work Platform) ¾” NPTF drain fitting, located bottom center
Heavy gauge stainless steel tank
Steel framework
Drain Station
Features:
Dimensions: 36” L x 24” W x 10” D
¾” NPTF drain fitting, located bottom center, plugged
Stainless steel drain pan
Penetrant Drain/Dwell Station Aluminum grating work surface
Features: Integrated drip caps between Drain station and adjacent
Dimensions: 36” L x 24” W x 10” D stations
Dimensions @ work surface: 33” L x 21” W x 36” H ¾” NPTF drain fitting, located bottom center
Stainless steel drain pan Attaches to and is supported by adjacent stations
Top Load Dryer Station
Features:
Tank-Type Pre-Rinse Station work platform)
Features: Top loading station
Outside dimensions: 36” L x 24” W x 36” H Steel framework
Inside dimensions: 33” L x 21” W x 26” H (tank rim to standard Heavy gauge steel panels
work platform) Insulated interior panels with heat reflective surfaces
Heavy gauge stainless steel tank Removable fans and heater elements
Steel framework Digital thermostat
Hand-held hose with spray nozzle On/off switch
¼” NPT water connection, rear of station Pilot light
Epoxy external finish Aluminum grating work surface
Aluminum grating work surface Air circulation fans
Rest Station
Remover Dip Tank Station Features:
Features: Dimensions: 36” L x 24” W x 10” D
Outside dimensions: 36” L x 24” W x 36” H Dimensions @ work surface: 33” L x 21” W x 36” H
Inside dimensions: 33” L x 21” W x 26” H (tank rim to standard Steel dust pan
work platform) Aluminum grating work surface
Heavy gauge stainless steel tank Integrated drip caps between Rest station and adjacent stations
Steel framework Attaches to and is supported by adjacent stations
44
Top Load Swirl Cloud Dry Developer Station OPTIONAL FEATURES
Features: #522089 Aluminum grating work platform for tank-type station
Outside dimensions: 36” L x 24” W x 36” H NOTE: This is only a quantity of one for one station.
Inside dimensions: 33” L x 21” W x 26” H (tank rim to
standard work platform) #522111 Manually operated (foot pedal) Dynamic Cloud
Heavy gauge steel tank Developer Kit, installed in place of the Swirl Cloud system in the
Steel framework Top Load Swirl Cloud Dry Developer Station
Hinged cover, aluminum. Modified pressure pot
Epoxy internal and external finish Required hoses
Built-in dust collector Air regulator and gage
View-port for in cover Foot pedal air valve
¼” NPT air inlet, rear of station In-take mounted pre-filter
Filter/regulator with pressure gauge Electrical Requirement: 115 volts, 60 hertz, single phase
Foot pedal air valve power
Powder agitation manifold #522131 Canopy Enclosure for Rinse Station
Filtered make-up air inlet Add solid roof and back wall, split curtains on each side for
Rear-mounted vac-type dust collector part entry/exit
Electrical Requirement: 115 volt, 60 hertz, single phase Two foot tubular black light mounted to the roof with an
facility power on/off switch
Air Requirement: 30 psi shop air line Overhang (36” L x 24” W) that is located on front side of station
with ½ length curtains
Free Standing Inspection Booth Station Electrical Requirement: 115 volts, 60 hertz, single phase
Features: #522146 Water/Temperature gauges added to Rinse Station
Outside dimensions: 36” L x 60” W (includes 24” from unit to Gauges located on front of station below work surface
curtain) x 83” H
Roof mounted combination of ventilating fan/white light
One (1) ZB-100F hand held, fan cooled, 100 watt black light
ventilating fan
Electrical Requirement: 115 volt, 60 hertz, single phase facility power
45
ZY-2436 STAND ALONE INSPECTION BOOTH STATION
PART NUMBER 608363
FEATURES
Outside dimensions: 36” L x 60” W (includes 24” from unit to curtain) x 83” H
Roof mounted combination of ventilating fan/white light
One (1) ZB-100F hand held, fan cooled, 100 watt black light
Control panel with switches for black light, white light, and ventilating fan
Electrical Requirement: 115 volt, 60 hertz, single phase facility power
46
BUILD YOUR OWN SYSTEM : ZY-4848 COMPONENTS
BENEFITS
304 Stainless steel tanks (16 gauge)
Designing equipment with material knowledge
3 years warranty on Zyglo equipment
History of providing durable and quality equipment worldwide
Available for all NDT needs from equipment to materials
47
ZY-4848 PENETRANT DIP TANK STATION ZY-4848 RINSE DIP TANK STATION
PART NUMBER 522171 PART NUMBER 522173
Outside Dimensions: 48” L x 48” W x 36” H Outside Dimensions: 48” L x 48” W x 36” H
Inside Working Dimensions: 44” L x 44” W x 26” H (measured Inside Working Dimensions: 44” L x 44” W x 26” H (measured
from grate to tank rim) from grate to tank rim)
Standard Features Standard features
Structural steel frame Structural steel frame
Drain valve Manual hand held spray gun and hose
Lid Water pressure regulator and gauge
Bi-fold cover that retracts backwards Water shut off valve
Work Surface Drain valve
Aluminum grate Work Surface
Pass Height: 36” Aluminum grate
Pass Height: 36”
ZY-4848 PENETRANT TABLE TOP SPRAY STATION Additional Features
PART NUMBER 522172 Water temperature gauge
Water Line Required: 40 PSI
Outside Dimensions: 48” L x 48” W x 85” H
Inside Working Dimensions: 44” L x 44” W x 43” H (measured ZY-4848 RINSE TABLE TOP SPRAY STATION
from grate to roof) PART NUMBER 522175
Standard Features
Structural steel frame Outside Dimensions: 48” L x 48” W x 85” H
Stainless steel drain pan & tank Inside Working Dimensions: 44” L x 44” W x 43” H (measured
Stainless steel back splash from grate to roof)
Stainless steel baffle type pre-filter Standard Features
Mist collection plenum Structural steel frame
Access Stainless steel tank
Solid roof and back wall Manual hand held spray gun and hose
Split curtains located on each side for part entry/exit Water pressure regulator and gauge
from the station Water shut off valve
Canopy overhang (48” L x 24” W) that extends on the Drain valve
front side of the station with ½ length curtains to provide Access
darkened area for operator to stand in Solid roof and back wall
Work Surface Split curtains located on each side for part entry/exit
Aluminum grate from the station
Pass Height: 36” Canopy overhang (48” L x 24” W) that extends on the
Spray System front side of the station with ½ length curtains to provide
Standard Features darkened area for operator to stand in
Self priming penetrant pump, delivers material Work Surface
from a five gallon can or drum Aluminum grate
Regulator and gauge for penetrant control Pass Height: 36”
Regulator and gauge for air control Additional Features
Sprayer Type UV Light
HVLP Spray System Two-two foot tubular overhead black lights with
Operator Interface on/off switch
Manual Spray System Water temperature gauge
Additional Features Electrical Requirement: 115 volts, 60 hertz, single phase power
UV Light Electrical cabinet mounted on back wall of station
Two-two foot tubular overhead black lights with Water Line Required: 40 PSI
on/off switch
Mist collector with on/off switch
Cartridge type secondary and primary filter
Penetrant drain and collection
Filter airflow gauge
Hepa filter will allow discharge to the room
Safety interlock, prevents gun use without mist collector
Electrical Requirement: 230 volts, 60 hertz, single phase power
Electrical cabinet mounted on back wall of station
Air Line Required: 40 PSI
48
ZY-4848 REMOVER/WET DEVELOPER DIP TANK STATION Standard Features
PART NUMBER 522177 Structural steel frame
Outside Dimensions: 48” L x 48” W x 36” H All functions are fully adjustable
Inside Working Dimensions: 44” L x 44” W x 26” H (measured from Air pressure regulator and gauge
grate to tank rim) Developer Type
Standard Features Dynamic-One time Use Powder
Structural steel frame Powder Canister
Stainless steel tank Injector Nozzle
Drain valve Access
Air pressure regulator and gauge Solid roof, front, and back walls
Lid Manually vertically rising counter balanced doors for
Bi-fold cover that retracts backwards part entry/exit from the station
Work Surface Work Surface
Stainless steel grate Aluminum grate
Pass Height: 36” Pass Height: 36”
Agitation System Dust Collector
Air Integrated with system
Perforated tubing on bottom of tank Additional Features
Lever to turn agitation on/off Hepa Filter Output from Dust Collector
Air Line Required: 40 PSI One button, automatic cycle
Viewing window located on the front side of the station
White light located on the roof with on/off switch
ZY-4848 TUNNEL TYPE DRYER STATION Electrical Requirement: 115 volts, 60 hertz, single phase
PART NUMBER 522178
power
Electrical cabinet mounted on back wall of station
Air Line Required: 40 PSI
Inside Working Dimensions: 44” L x 44” W x 43” H (measured from
grate to roof)
Standard Features ZY-4848 INSPECTION BOOTH STATION
Structural steel frame PART NUMBER 522182
Insulated double wall construction Outside Dimensions: 48” L x 68” W (includes 24” from work
Easy to change electric heating elements surface to curtains) x88” H
Splash shield protects elements Inside Working Dimensions: 48” L x 44” W x 36” H
High volume fans for maximum circulation Standard Features
Convenient front mounted control panel Structural steel frame
Digital calibratable controller (maximum 160 degrees Roof mounted white light
Fahrenheit) High volume ventilation fan
Access Convenient controls for white light, fan, and black light
Solid roof, front, and back walls ZB-100F 100 watt handheld fan cooled black light
Split curtains located on each side for part entry/exit from Swivel arm black light mount
the station Access
Work Surface Flame resistant curtain enclosure
Aluminum grate Floor length curtains
Expanded metal under grate protects fans and elements Splits curtains located on each side for part entry/exit
Pass Height: 36” Split curtain located on front side for operator entry/exit
Electrical Requirement: 460 volts, 60 hertz, single phase power Work Surface
Electrical cabinet mounted on back wall of station HDF table top
Pass Height: 36”
Electrical Requirement: 115 volts, 60 hertz, single phase
power
ZY-4848 TUNNEL TYPE DYNAMIC CLOUD DRY Electrical cabinet mounted on back wall of station
DEVELOPER STATION
PART NUMBER 522180
ZY-4848 DRAIN STATION
PART NUMBER 522184
Outside Dimensions: 48” L x 48” W x 85” H (125” H to top of open
door)
Inside Working Dimensions: 44” L x 44” W x 43” H (measured from
Standard Features
grate to roof)
Structural steel frame
Work Surface
Aluminum grate
49
Pass Height: 36” OPTIONAL FEATURES
Station Type 1) Power Immersion System Description
Drain -Outside width dimension increases from 48” to 53” to
Stainless steel drain pan keep inside working width at 44”
Drain Nipple -Inside working height reduces from 26” to 24”
Station Shape Work Surface
Straight Corrosion resistant 2” diameter
Station Support rollers on 4” centers
Self supporting Vertical Movement
Manual Pneumatic Valve
ZY-4848 90 DEGREE DRAIN STATION Air Line Required: 100 PSI
PART NUMBER 522185 For Penetrant Dip Tank Station (#522191)
For Penetrant Table Top Spray Station (#52292)
Outside Dimensions: 48” W x 36” H For Rinse Dip Tank Station (#522193)
Standard Features For Rinse Table Top Spray Station (#522194)
Structural steel frame For Remover/Wet Developer Dip Tank Station
Work Surface (#522195)
Aluminum grate
Pass Height: 36” 2) Manual vertically rising counter balanced doors in
Station Type lieu of split curtains for part entry/exit from the station
Drain -Outside height dimension increases to 125” when
Stainless steel drain pan doors completely open
Drain Nipple For Penetrant Table Top Spray Station (#522196)
Station Shape For Rinse Table Top Spray Station (#522197)
90 Degree For Tunnel Type Dryer Station (#522198)
Station Support For Inspection Booth Station (#522199)
Self supporting
3) Spit Roof
-Split roof with brush seals (slit in roof 6” wide)
ZY-4848 REST STATION For Penetrant Table Top Spray Station (#522200)
PART NUMBER 522186
For Rinse Table Top Spray Station (#522201)
For Tunnel Type Dryer Station (#522202)
For Tunnel Type Dynamic Cloud Dry Developer
Standard Features
Station (#522203)
For Inspection Booth Station (#522204)
Work Surface
Aluminum grate
4) Roller Work Surface, 2” diameter rollers on 4”
Pass Height: 36”
centers in lieu of aluminum grate
Station Type
For Penetrant Table Top Spray Station (#522205)
Rest
For Drain Station (#522206)
Station Shape
For 90 Degree Drain Station (#522207)
Straight
For Rinse Table Top Spray Station (#522208)
Station Support
For Tunnel Type Dryer Station (#522209)
Self supporting
For Rest Station (#522210)
For 90 Degree Rest Station (#522211)
ZY-4848 90 DEGREE REST STATION For Tunnel Type Dynamic Cloud Dry Developer
PART NUMBER 522187 Station (#522212)
For Inspection Booth Station (#522213)
Outside Dimensions: 48” W x 36” H
Standard Features
Work Surface
Aluminum grate
Pass Height: 36”
Station Type
Rest
Station Shape
90 Degree
Station Support
Self supporting
50
LIQUID PENETRANT INSPECTION
ACCESSORIES AND MATERIALS
51
LIQUID PENETRANT INSPECTION ACCESSORIES
HAND SPRAYERS
Water Spray Gun
For pre and post rinsing of parts using either the water-wash or
post-emulsified processes.
Provides optimal coarse spray to help prevent part
over-washing
Part Number:520090 Water Spray Gun
TEST BLOCKS
Aluminum Test Block
The Aluminum Test Block is an aluminum test piece measuring 3” x 2” x 3/8”
with a 1/8” wide groove that splits the face in half. The test block is used to
check the strength of “in-use” penetrants. This is done by processing one half
of the block with “used” penetrant, and the other half with “fresh” penetrant.
Part Number:14755 Aluminum Test Block
Specifications Compliance: Complies with ASTM E 165 and ASME Boiler

and Pressure Vessel Code.
Stainless Steel Test Block

The stainless steel test block offers a simple and convenient comparator for
monitoring the washability of water-wash or post-emulsified penetrants. The
“grit blasted” finish provides a rough surface which will retain fluorescent
background when the in-use penetrant has decreased when compared to
fresh (unused) penetrant. The test block should be thoroughly cleaned with
SKC-S Cleaner/Remover, as well as periodically refinished grit blast.
Part Number:154400 Stainless Steel Test Block
Specifications Compliance: Complies with ASTM E 165.
CRACK COMPARATORS
Inch and Metric Crack Comparators
Magnaflux crack comparators are used to measure the actual size of indications
identified during the liquid penetrant inspection process.
General Purpose Comparator

Part Number: 514048
Measures indications in increments between .005” and 0.125”
General Purpose Metric Comparator

Part Number: 514049
Measures indications in increments between 0.2mm and 3.0mm
Pratt & Whitney Crack Comparator

Part Number: 514050
Measures indications in increments between 0.010” and 0.180” and meets
Pratt & Whitney requirements (P&W Reference - TAM 135273)
TEST PANELS
NiCr Penetrant Test Panels
Magnaflux NiCr test panels are ideal penetrant sensitivity comparators.
They come in pairs, with panel set crack depths available in 10, 20, 30 and
50 microns. NiCr test panels allow "in use" Zyglo penetrants to be compared
against "new, unused" product to determine if the penetrant is performing
properly.
Dimensions: Length 100mm + 2mm X Width 35mm + 2mm X

Thickness 2mm + 0.2mm
52
Part Number:
506251 1 pair of 10 micron panels
TAM Panel / Z5 Test Panel

The Magnaflux TAM Panel (Pratt and Whitney TAM #146040) monitors both sensitivity
and washability of Zyglo liquid penetrants. The test panel is meant to detect "sudden"
penetrant system changes and to ascertain that all parts of the penetrant processing
system are functioning in the proper manner.
Part Number:198055 TAM Panel / Z5 Test Panel
Specifications Compliance: Meets Pratt and Whitney TAM #146040 specifications.
TIMERS & MONITORING DEVICES

Hydrometer
Water Based Developers such as ZP-5B Water Suspendible Developer and ZP-14A
Water Soluble Developer are designed for optimum performance within a specific
concentration range. To control the concentration, the specific gravity is measured using
the Magnaflux Hydrometer. If the hydrometer reading is high, the concentration is high
and water is generally added. If the reading is low, developer is added to the bath.
Part Number:5857 Magnaflux Hydrometer
Refractometer
A refractometer is an easy to use laboratory or field device used to measure the
concentration of the Hydrophilic Remover (ZR-10B) in water and is required to meet
Pratt and Whitney and GE concentration specifications for hydrophilic removers. A chart
for converting refractive index to percent concentration of ZR-10B can be found and is
available for downloading on the Magnaflux website.
Part Number:513829 Refractometer
Specifications Compliance: Meets Pratt & Whitney and GE specifications.
MISCELLANEOUS ACCESSORIES
Purified Wiping Cloths
Magnaflux Purified Penetrant Wiping Cloths are ideally suited for penetrant inspection
work in the nuclear industry or where ever lint free, low contamination wiping cloths are
required or mandated. The unique crimped finish of the “Rymple Cloth” provides more
surface area for collecting dirt particles, and better absorbency for collecting fluids. Each
bulk dispensing roll is made from 100 square yards of cloth and yields 100 clothes per
roll.
Super absorbent
Lint-free
Soft texture will not scratch parts
Cloths come with manufacturer certifications
Chemically pure, does not contain binders or silicone
Part Number:512302 Case of 12 rolls and dispensing rack
Wire Basket
Sturdy 12” diameter wire mesh basket designed to enable processing of numerous
small parts at one time.
Epoxy coated mesh protects parts from scratching
Part Number:1962 Wire Basket
53
LIQUID PENETRANT INSPECTION MATERIALS
METHOD A WATER WASHABLE FLUORESCENT
PENETRANTS Zyglo ZL-60D Water Washable Fluorescent Penetrant
Zyglo ZL-60D is a water washable fluorescent penetrant that is
Zyglo ZL-15B Water Washable Fluorescent Penetrant safe for use on most engineering and aerospace alloys including
Zyglo ZL-15B is a water washable fluorescent penetrant that is aluminum, steel, nickel and titanium. Zyglo ZL-60D fluoresces
safe for use on most engineering and aerospace alloys including bright greenish-yellow under an ultraviolet light source with a peak
aluminum, steel, nickel and titanium. Zyglo ZL-15B fluoresces wavelength of 365 nm. It possesses a high flash point and meets
bright greenish-yellow under an ultraviolet light source with a peak OSHA requirements for Class III B liquids allowing it to be used in
wavelength of 365 nm. It possesses a high flash point and meets open dip tanks.
OSHA requirements for Class III B liquids allowing it to be used in
open dip tanks. Specification Compliance: AMS 2644, AECL, ASME B & PV
Code Sec. V, ASTM E1417, MIL-STD-2132, ASTM E165, MIL-
Specification Compliance: AMS 2644, AECL, ASME B & PV STD-271, Boeing BAC 5423 PSD 6-46 or 8-4, AECL, Boeing PS
Code Sec. V, ASTM E1417, MIL-STD-2132, ASTM E165, MIL- 21202.
STD-271, Boeing BAC 5423 PSD 6-46 or 8-4, AECL, Boeing PS
21202. Applications: Zyglo ZL-60D exhibits excellent rough surface
washability and is typically used on castings, forgings, extrusions
Applications: Zyglo ZL-15B exhibits excellent rough surface and rough machined surfaces to find cracks, seams, laps, cold
washability and is typically used on castings, forgings, extrusions shuts, laminations and porosity.
and rough machined surfaces to find cracks, seams, laps, cold
shuts, laminations and porosity. Classification: Type 1, Method A, Water Washable (Non Water
Based) Penetrant.
Classification: Type 1, Method A, Water Washable (Non Water
Based) Penetrant. Penetrant Sensitivity Level: Level 2 - Medium Sensitivity.
Penetrant Sensitivity Level: Level 1/2 - Very Low Sensitivity. Part Number & Container Size:
01-3272-30 20 Gal. Drum
Part Number & Container Size: 01-3272-45 55 Gal. Drum
01-3159-30 20 Gal. Drum
01-3159-45 55 Gal. Drum
Zyglo ZL-67 Water Washable Fluorescent Penetrant
Zyglo ZL-67 is a water washable fluorescent penetrant that is
Zyglo ZL-19 Water Washable Fluorescent Penetrant safe for use on most engineering and aerospace alloys including
Zyglo ZL-19 is a water washable fluorescent penetrant that is aluminum, steel, nickel and titanium. Zyglo ZL-67 fluoresces
safe for use on most engineering and aerospace alloys including bright greenish-yellow under an ultraviolet light source with a peak
aluminum, steel, nickel and titanium. Zyglo ZL-19 fluoresces wavelength of 365 nm. It possesses a high flash point and meets
bright greenish-yellow under an ultraviolet light source with a peak OSHA requirements for Class III B liquids allowing it to be used in
wavelength of 365 nm. It possesses a high flash point and meets open dip tanks.
OSHA requirements for Class III B liquids allowing it to be used in
open dip tanks. Specification Compliance: AMS 2644, AECL, ASME B & PV
Code Sec. V,ASTM E1417, MIL-STD-2132, ASTM E165, MIL-
Specification Compliance: AMS 2644, AECL, ASME B & PV STD-271, Boeing BAC 5423 PSD 6-46 or 8-4, AECL, Boeing PS
Code Sec. V, ASTM E1417, MIL-STD-2132, ASTM E165, MIL- 21202.
21202. Applications: Zyglo ZL-67 is typically used on critical applications
including investment castings, jet engine components, and highly
Applications: Zyglo ZL-19 exhibits excellent rough surface machined surfaces to find cracks, seams and porosity.
washability and is typically used on castings, forgings, extrusions
and rough machined surfaces to find cracks, seams, laps, cold Classification: Type 1, Method A, Water Washable (Non Water
shuts, laminations and porosity. Based) Penetrant.
Classification: Type 1, Method A, Water Washable (Non Water Penetrant Sensitivity Level: Level 3 - High Sensitivity.
Based) Penetrant.
Penetrant Sensitivity Level: Level 1 - Low Sensitivity. 01-3274-30 20 Gal. Drum
01-3274-45 55 Gal. Drum
01-3263-30 20 Gal. Drum
01-3263-45 55 Gal. Drum
54
Zyglo ZL-56 Water Washable Fluorescent Penetrant METHODS B & D – FLUORESCENT PENETRANTS
Zyglo ZL-56 is a water washable fluorescent penetrant that is
safe for use on most engineering and aerospace alloys including
aluminum, steel, nickel and titanium. Zyglo ZL-56 fluoresces Zyglo ZL-2C Post Emulsifiable Fluorescent Penetrant
bright greenish-yellow under an ultraviolet light source with a peak Zyglo ZL-2C is designed to be impervious to water to protect it
wavelength of 365 nm. It possesses a high flash point and meets from overwashing and to allow more penetrant to remain in
OSHA requirements for Class III B liquids allowing it to be used in discontinuities for improved detection of small defects. It and other
open dip tanks. post emulsifiable penetrants require the application of a lipophilic
or hydrophilic emulsifier to render them washable with water.
Specification Compliance: AMS 2644, AECL, ASME B & PV Zyglo ZL-2C fluoresces bright greenish-yellow under an ultraviolet
Code Sec. V, ASTM E1417, MIL-STD-2132, ASTM E165, MIL- light source with a peak wavelength of 365 nm. It possesses a high
STD-271, Boeing BAC 5423 PSD 6-46 or 8-4, AECL, Boeing PS flash point and meets OSHA requirements for Class III B liquids
21202. allowing it to be used in open dip tanks.
Applications: Zyglo ZL-56 is typically used on smooth, nonporous, Specification Compliance: AMS-2644, AECL, ASME B & PV
highly machined surfaces to find cracks, seams and scratches on Code Sec. V, ASTM E1417, MIL-STD-2132, ASTM E165, MIL-
critical parts. STD-271.
Classification: Type 1, Method A, Water Washable (Non Water Applications: Zyglo ZL-2C is typically used on castings, forgings,
Based) Penetrant. extrusions and rough machined surfaces to find cracks, seams,
laps, laminations and porosity.
Penetrant Sensitivity Level: Level 4 - Ultra High Sensitivity.
Classification: Type 1, Method B Penetrant when using ZE-4B
Part Number & Container Size: emulsifier. Type 1, Method D Penetrant when using ZR-10B (20%)
01-3267-30 20 Gal. Drum remover.
01-3267-45 55 Gal. Drum
Penetrant Sensitivity Level: Level 2 - Normal Sensitivity.

01-3123-30 20 Gal. Drum
01-3123-45 55 Gal. Drum
Zyglo ZL-27A Post Emulsifiable Fluorescent Penetrant

Zyglo ZL-27A is designed to be impervious to water to protect
it from overwashing and to allow more penetrant to remain in
discontinuities for improved detection of small defects. It and other
post emulsifiable penetrants require the application of a lipophilic
or hydrophilic emulsifier to render them washable with water. Zyglo
ZL-27A fluoresces bright greenish-yellow under an ultraviolet light
source with a peak wavelength of 365 nm. It possesses a high
flash point and meets OSHA requirements for Class III B liquids
allowing it to be used in open dip tanks.
Specification Compliance: AMS 2644, AECL, ASME B & PV

21202.
Applications: Zyglo ZL-27A is typically used on castings, forgings,

extrusions and rough machined surfaces to find cracks, seams,
laps, laminations and porosity.
Classification: Type 1, Method B Penetrant when using ZE-4B

emulsifier. Type 1, Method D Penetrant when using ZR-10B (20%)
remover.
Penetrant Sensitivity Level: Level 3 - High Sensitivity.
55
Part Number & Container Size: DEVELOPERS
01-3187-30 20 Gal. Drum
01-3187-45 55 Gal. Drum Zyglo ZP-4B Dry Powder Developer
Zyglo ZP-4B is supplied ready to use, forming a thin film on parts
that enhances indications of ultra fine discontinuities. Its high purity
Zyglo ZL-37 Post Emulsifiable Fluorescent Penetrant allows it to be used in applications where purity is critical to the
Zyglo ZL-37 is designed to be impervious to water to protect testing process.
it from overwashing and to allow more penetrant to remain in
discontinuities for improved detection of small defects. It and Specification Compliance: AMS 2644, MIL-STD-271, ASME B &
other post emulsifiable penetrants require the application of PV Code Sec. V, ASTM E165, Boeing BAC 5423 PSD 6-46 or 8-4,
a lipophilic or hydrophilic emulsifier to render them washable MIL-STD-2132, ASTM E1417, Boeing PS 21202, AECL, Honeywell
with water. Zyglo ZL-37 fluoresces bright greenish-yellow EMS 52309, AMS 2647, General Electric P3TF2, Pratt & Whitney.
under an ultraviolet light source with a peak wavelength of
365 nm. It possesses a high flash point and meets OSHA Applications: Zyglo ZP-4B is typically used on automobile parts,
requirements for Class III B liquids allowing it to be used in off-road equipment, farm equipment, welds, castings, forgings,
open dip tanks. leak testing, pressure vessels, aircraft, marine, construction,
maintenance, petroleum pipelines, power plant inspections and
Specification Compliance: AMS 2644, AECL, ASME B & PV general metalwork.
STD-271, Boeing BAC 5423 PSD 6-46 or 8-4, AECL, Boeing Classification: Form a - Dry Powder Developer.
PS 21202.
Applications: Zyglo ZL-37 is ideal for titanium turbine 01-3328-75 20 lb. Container
components, investment castings, and other high stress critical
components where detection of fine, tight discontinuities is Zyglo ZP-5B Water Suspendible Developer
required. Zyglo ZP-5B Water Suspendible Developer disperses quickly in
water to form an opaque white suspension. At higher concentrations,
Classification: Type 1, Method B Penetrant when using Zyglo ZP-5B forms an opaque white coating which provides
ZE-4B emulsifier. Type 1, Method D Penetrant when using contrasting background for Spotcheck penetrant indications.
ZR-10B (20%) remover.
Specification Compliance: AMS 2644, MIL-STD-271, ASME B
Penetrant Sensitivity Level: Level 4 - Ultra High Sensitivity. & PV Code Sec. V, ASTM E165, Boeing BAC 5423 PSD 6-46 or
8-4, MIL-STD-2132,ASTM E1417, Boeing PS 21202, AECL, AMS
Part Number & Container Size: 2647, General Electric P3TF2.
01-3188-30 20 Gal. Drum
01-3188-45 55 Gal. Drum Applications: Zyglo ZP-5B is typically used on automobile parts,
off-road equipment, farm equipment, welds, castings, forgings,
leak testing, pressure vessels, aircraft, marine, construction,
general metalwork.
Classification: Form c - Water Suspendible Developer.

01-3341-81 25 lb. Pail
Zyglo ZP-9F Developer

Zyglo ZP-9F is a dispersion of organic particles in isopropyl
alcohol and acetone that produces an opaque white coating which
provides an excellent contrasting background for Spotcheck or
Zyglo penetrant indications.
Specification Compliance: AMS 2644, MIL-STD-271, ASME B &

PV Code Sec. V, ASTM E165, ASTM E1417, Boeing PS 21202,
AECL, AMS 2647, NAVSEA 250-1500-1.
Applications: Zyglo ZP-9F is typically used on automobile parts,

off-road equipment, farm equipment, welds, castings, forgings,
leak testing, pressure vessels, aircraft, marine, construction,
general metalwork.
56
Classification: Form d - Non-Aqueous Type 1 Fluorescent METHOD B – LIPOPHILIC EMULSIFIER
(solvent based). Form e - Non-Aqueous Type 2 Visible Dye
(solvent based). Zyglo ZE-4B Lipophilic Emulsifier
Zyglo ZE-4B is a lipophilic emulsifier. It is non-corrosive and
Part Number & Container Size: can be used in open tank operations due to its low volatility
01-3354-40 5 Gal. Pail and high flash point.
Also available in 16 oz. aerosol cans. Specification Compliance: AMS 2644, MIL-STD-271,
ASME B & PV Code Sec. V, ASTM E165, Boeing BAC
PENETRANT TESTING MATERIALS 5423 PSD 6-46 or 8-4, MIL-STD-2132, ASTM E1417,
Boeing PS 21202, AECL.
Zyglo ZP-14A Aqueous Soluble Developer Applications: Zyglo ZE-4B is used as a Method B lipophilic
Zyglo ZP-14A is used as a water soluble developer for emulsifier for Magnaflux post emulsifiable penetrants.
enhancing indications formed by Zyglo penetrants. It
produces a uniform white coating when dry which is easily Classification: Method B - Lipophilic Emulsifier.
removed in post inspection cleaning by water spray. Once
the developer bath has been prepared, now in use agitation Part Number & Container Size:
is required to maintain developer uniformity. 01-3546-30 20 Gal. Drum
01-3546-45 55 Gal. Drum
Specification Compliance: AMS 2644, MIL-STD-271,
ASME B & PV Code Sec. V, ASTM E165, ASTM E1417,
Boeing BAC-5423 PSD 6-46 or 8-4, AMS 2647, General METHOD D – HYDROPHILIC EMULSIFIER
Electric P3TF2, AECL.
Zyglo ZR-10B Hydrophilic Emulsifier
Applications: Zyglo ZP-14A is recommended for use with Zyglo ZR-10B is a hydrophilic emulsifier. It offers the
Zyglo7 ZL-2C, ZL-27A, and ZL-37 penetrants. advantages of minimization of fluorescent background on
rough surfaces, minimization of bleed-out from hollow parts,
Classification: Form b - Water Soluble Developer. and reduced consumption of expendable materials.
Part Number & Container Size: Specification Compliance: AMS 2644, MIL-STD-271,
01-3381-89 50 lb. Container ASME B & PV Code Sec. V, ASTM E165, Boeing BAC
5423 PSD 6-46 or 8-4, MIL-STD-2132, ASTM E1417,
Boeing PS 21202, AECL, Honeywell EMS 52309, AMS
2647, General Electric P3TF2, Pratt & Whitney.
Applications: Zyglo ZR-10B is used as a Method D hydro-

philic emulsifier for Magnaflux post emulsifiable penetrants.
Classification: Method D - Hydrophilic Emulsifier.

01-3620-30 20 Gal. Drum
01-3620-45 55 Gal. Drum
57
BLACK LIGHTS AND
BLACK LIGHT ACCESSORIES
58
BLACK LIGHTS
UV LIGHTS
Magnaflux designs our UV lights to meet standard specifications first and foremost. Nevertheless, we do work
for operator comfort. Magnaflux formulates and manufactures the materials to fluoresce at peak intensity of
365 nanometers. In turn, we take care to design our lights to have peak output at the same 365 nanometers,
while filtering out the nonconforming light.
VIBRANCE EV5000 UV LED BLACK LIGHT

PART NUMBER 624673
The Magnaflux Vibrance® EV5000 UV LED Black Light has raised the bar for all other black lights on the market today.

The Vibrance EV5000® UV LED Black Light may not only be the best UV LED black light you ever buy, but the last as well. Individually
tested and certified to a wavelength of 365 - 370nm, the Vibrance EV5000® Black Light offers an average bulb life of up to 50,000 hours,
a radical new lightweight ergonomic design that is 30% lighter and 90% more energy efficient than traditional mercury vapor UV lights,
and a limited lifetime warranty that provides original purchasers with a free loaner light during any warranty repairs.
BENEFITS
Rugged aluminum housing has been designed to stand up to years of NDT inspection.
Delivers 90% savings in power consumption versus traditional UV black lights.
Certified for wavelength of 365 - 370nm
Each black light has an individually assigned serial number.
Up to 50,000 hours LED bulb life
Lightweight Ergonomic Design
General Specifications Vibrance EV5000 UV LED Black Light

Part Number 624673
UV Source 4x high performance UV-LEDs
UV-LED Bulb Lifespan Approx. 50,000 hours
Wavelength 365 + 5nm
UVA Intensity Exceeds industry requirements
Operating Voltage 24V DC
Surface Temp. of Lamp Housing < 104 degrees F (40 degrees C)
Power Supply 115 Volt AC/60 Hz/1 Phase
Power Consumption < 15W
UV Emission The lamp does not generate any UVB or UVC radiation.
Dimensions 9.5” x 6.5” x 4”
Weight Approx. 2 lbs
59
ZB-100F FAN-COOLED UV BLACK LIGHT
PART NUMBERS
600005 ZB-100F7 100 Watt 115V/60Hz/1Phase
621254 ZB-100F7 100 Watt 220V/50Hz/1Phase
600004 ZB-100F7 100 Watt 115V/60Hz/1Phase with Portable Cart
One significant feature that separates the ZB-100F from other black lights – it has a built-in, quiet-operating DC fan located at the rear of
the lamp housing. The advantage of this design feature is obvious – dramatically reduced running temperature. In practical terms, the
fan-cooled ZB-100F means more comfort and safety for operators plus longer bulb life.
Because black lights are often hand-held during fluorescent inspections, the heat they create is an important consideration. The typical
running temperature of the ZB-100F is less than 85 degrees Fahrenheit. It does not significantly raise the ambient temperature around
the operator, nor is it a safety concern.
FEATURES
100 Watt reflective light source
Fan cooled, cool to the touch
4000+ Microwatts/Centimeter Squared @ 15"
White Light Emission, less than 1 foot candle @ 15"
Weight of hand Held Light Only 3 Lbs (1.4 kg)
15 foot (4.6 m) cord from Lamp to Transformer
12 foot (3.7 m) cord from Transformer to Supply end
Ground Fault Circuit Interrupt protection (110/115V only)
Available voltages: 115v/60Hz, 220v/50Hz, 230v/60 Hz
BENEFITS
Cool running for increased safety and comfort
Extended bulb life for greater operating efficiency
Polycarbonate bezel shields operator’s hands from lens
Cord-through-handle design reduces operator fatigue
Rugged aluminum housing and reinforced fiberglass handle
Recessed lens for bulb protection
General Specifications ZB-100F Ultraviolet Black Light

Weight Hand lamp with transformer - 12.5lbs
Typical Output 4,000 µ/cm2
Typical Visible Light 10 Lux or 1 Foot Candle @ 15” (38cm)
Bulb 100 watts
Running Temp 85° F (30°C)
Cord Length Lamp to transformer - 15 feet
Main Cable Supply 12 feet
60
ZB-100 F MB MAG SHOT BLACK LIGHT
PART NUMBER 600086
We have taken our ZB-100F Fan-Cooled black light and added the convenience of energizing your Power Packs or Wet Benches
REMOTELY, when checking for cracks in extra long parts. Our ZB-100F MB has a remote button integrated into the handle of the black
light to eliminate the need to continuously return to the MPI Unit to initiate a mag shot.
FEATURES
100 Watt reflective light source
Cooler running means longer bulb life
Weight of hand Held Light Only 3 Lbs (1.4 kg)
15 foot (4.6 m) cord from Lamp to Transformer
12 foot (3.7 m) cord from Transformer to Supply end
Ground Fault Circuit Interrupt protection (110/115V only)
Available voltages: 115v/60Hz, 220v/50Hz, 230v/60 Hz
PLUS a button conveniently located in the handle, this button is ready to integrate into any of our standard MPI units to trigger the
magnetizing current. Or, we can assist you in integrating the new black light into existing equipment.
BENEFITS
Operate MPI unit remotely
Polycarbonate bezel shields operator's hands from lens
General Specifications ZB-100F-MB Mag Shot

Weight Hand Lamp - 3 lbs.
Hand Held Lamp with Transformer - 12.5 lbs
Typical Visible Light 10 Lux or 1 foot candle @ 15” (38cm)
Bulb 100 watts
Running Temp 85°F (30°C)
Cord Length Lamp to transformer - 15 feet
Main cable supply - 12 feet
61
ZB-150 FSB SELF-BALLASTED BLACK LIGHT
PART NUMBER 621135
The Magnaflux ZB-150F-SB Self-Ballasted UV Black Light offers the same outstanding performance as our popular ZB-100F fan cooled
UV black light but is self-ballasted to avoid the need to pull along a transformer as inspections are being performed.
FEATURES
150 Watt, self ballasted, reflective light source
Weight of Hand Held Light Only 4 Lbs (1.9 kg)
12 foot (4.6 m) cord from Lamp to plug
Ground Fault Circuit Interrupt protection
Available voltages: 115v/60Hz
BENEFITS
Ergonomic Grip
No Bulky Transformer
Polycarbonate bezel shields operator's hands from lens
General Specifications ZB-150 FSB Self-Ballasted Black Light

Weight Hand Lamp 4 Lbs (1.9 kg)
Typical Visible Light 10 Lux or 1 foot candle @ 15” (38cm)
Bulb 150 watts
Running Temp 85°F (30°C)
Cord Length Lamp to Plug-12 feet
Certification: Industry and Military Standards @ 15" (38cm)
62
ZB-12 UV BLACK LIGHT
PART NUMBER 623066
The MAGNAFLUX ZB-12 black light allows the user added freedom when performing fluorescent inspections.
The Magnaflux ZB-12 hands-free, portable battery powered black light produces long wave ultraviolet light at 365 nanometers. Head
and hardhat mountable, the compact, lightweight ZB-12 provides up to 220 minutes of operation on a single charge for in-field hands-
free inspection of difficult to reach tanks, pipes and tubes. Life expectancy is approximately 1,000 hours based upon lab testing.
FEATURES
Easily attaches to hard hat or may be worn directly on head
Battery operated and equipped with two (2) batteries (220 minutes per battery charge).
Light Weight
Portable
Comes with a wall charger and car power outlet
BENEFITS
Portable, hands-free operation
Exceeds industry light output standards
Head/hardhat mountable
Extended operating time
Lightweight
Multi-positional lamp head
General Specifications ZB-12 UV Black Light

Weight 4 lbs
Batteries 2 rechargeable 220 minutes per charge
Typical UV Intensity Exceeds 1000 microwatts/cm^2 @15
Typical White Light Emission Less than 2 Foot Candles
Bulb 40 watt
Operating Time Up to 220 minutes per charge
Charger 110V-240V
Ultraviolet Black Light System includes:

Lamp head, (2) battery packs, Canvas battery bag for belt mounting, wall adapter with U.S.
plug, battery charger, cigarette lighter adapter, head/hardhat mount, extension cord, and a
durable carrying case.
63
UV BLACK LIGHT ACCESSORIES
Replacement Bulbs for Standard UV Black Lights
Magnaflux maintains a full inventory of high quality replacement
bulbs for all of its standard black light equipment.
Part Number: 507320 - 100 Watt Medium Base Black Light Bulb.
Replacement bulb for ZB-100F and ZB-100F-MB UV Black Lights.
Part Number: 519296 - 150 Watt Built-In Ballast Bulb.

Replacement built-in ballast bulb for ZB-150F-SB UV Black Lights.
UV Black Light Filters

Magnaflux offers a smooth output filter designed to improve the
operating range and performance of its UV black lights.
Part Number: 519227 - Smooth Filter Glass.

Used with ZB-100F, ZB-100F-MB, and ZB-150F-SB UV Black Lights.
UV Black Light Wet Bench Mounting System

The Magnaflux Wet Bench Mounting System provides an adjustable
mounting system for affixing hand-held black lights, such as the ZB-
100F, ZB-100F-MB and ZB-150F-SB, to Magnaflux wet bench units.
Part Number: 623365 - Black Light Wet Bench Mounting System

Part Number: 622596 - Modular Black Light 5.5 Extension
Part Number: 622597 - Modular Black Light 7.5 Extension
Black Light Meter

Calibrated and certified specifically for NDT use, the Magnaflux
Digital Black Light Meter supplies an accurate digital readout of the
black light intensity (microwatts/cm2) and includes a permanently
affixed black light sensor, battery and carrying case.
Part Number: 625024 Black Light Meter
UV Absorbing Safety Glasses

Magnaflux UV Absorbing Safety Glasses are designed to protect
black light users from repeated, day-long exposure to ultraviolet light
sources.
Part Number: 506249 UV Absorbing Safety Glasses
White Light Meter

The Magnaflux White Light Meter accurately measures visible light
by foot candles and Lux, and includes white light meter, permanently
affixed white light sensor, battery and carrying case.
Part Number: 622338 White Light Meter
64
65
847.657.4791
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2012 EQUIPMENT CATALOG

6 Wet Horizontal Units

For optimum inspection performance, Magnaflux

4) MAGNETIZING FIELD STRENGTH

MOBILE POWER PACKS

PORTABLE POWER PACK

STATIONARY POWER PACKS

Wet Horizontal Units : MD-Series

Wet Horizontal Units : D-Series

Wet Horizontal Units : A-Series

Stationary Power Packs : CMD-Series

Stationary Power Packs : CD-Series

Stationary Power Packs : CSV-Series

Typical Applications for Demag Units:

CENTRIFUGE TUBES & STANDS

Part Number: 519630 - Standard QQI Model #KSC-230.

Tool Steel Test Ring

Cables L-10 Coil

Dual Horizontal Prod Assemblies

Part Number:611700 - Flat Magnetic Coil

Specification Compliance: ASTM E 1444, ASTM E 709, Pratt & Whitney

Part Number & Container Size:

FLUORESCENT WET METHOD PARTICLES

Specification Compliance: ASTM E 1444, ASME B&PV Code, Sec. V,

Applications: Magnaglo 14A is used to locate fine surface and slightly

Part Number & Container Size:

Magnaglo 14A Redi-Bath

Specification Compliance: ASTM E 1444, ASTM E 709, NAVSEA 250-

Applications: Magnaglo 14A Redi-Bath is used to locate fine surface

Part Number & Container Size:

Method A : Water Wash Fluorescent Penetrant Inspection Systems

NOTE: Water pressure and temperature gauges not included

General Specifications Zyglo® ZA-1227 Method A

NOTE: Water pressure and temperature gauges not included

Zyglo® ZA-1227 Method A

NOTE: Water pressure and temperature gauges not included

General Specifications Zyglo® ZA-1633 Method A

List of Stations Included in the System: Top Load Dryer Station

#522146 Water/Temperature gauges added to Rinse Station

General Specifications Zyglo® ZA-1227 Method B

Zyglo® ZA-1633 Post Emulsified Lipophilic Penetrant Inspection OPTIONAL FEATURES

NOTE: Water pressure and temperature gauges not included

General Specifications Zyglo® ZA-1633 Method B

General Specifications Zyglo® ZA-1227 Method D

Zyglo® ZA-1633 Post Emulsified Hydrophilic Penetrant Inspection OPTIONAL FEATURES

NOTE: Water pressure and temperature gauges not included

Specifications Compliance: Complies with ASTM E 165 and ASME Boiler

Stainless Steel Test Block

Specifications Compliance: Complies with ASTM E 165.

General Purpose Comparator

General Purpose Metric Comparator

Pratt & Whitney Crack Comparator

Dimensions: Length 100mm + 2mm X Width 35mm + 2mm X

TAM Panel / Z5 Test Panel

Part Number:198055 TAM Panel / Z5 Test Panel

Specifications Compliance: Meets Pratt and Whitney TAM #146040 specifications.

TIMERS & MONITORING DEVICES

Part Number:5857 Magnaflux Hydrometer

Part Number:513829 Refractometer

Specifications Compliance: Meets Pratt & Whitney and GE specifications.

Part Number:512302 Case of 12 rolls and dispensing rack

Part Number:1962 Wire Basket

Part Number & Container Size:

Zyglo ZL-27A Post Emulsifiable Fluorescent Penetrant