HM0.460.

005

HMK7 Intelligentized Controller

Operating Instructions
THIS CONTROLLER MUST BE EQUIPPED WITH

SHM-1 MOTOR DRIVE UNIT FOR OPERATION.

 HMK7 INTELLIGENTIZED CONTROLLER

CONTENTS

1. General --------------------------------------------------------------------------------- 1

2. Working conditions -------------------------------------------------------------- 1

3. Overall dimensions and installation dimensions ------------------------------- 2

4. Main technical data -------------------------------------------------------------- 2

5. Structure and working principle ------------------------------------------------- 3

6. Installation and commissioning of controller ---------------------------------- 4

7. Enclosed documents ---------------------------------------------------------------7

8. Appendix ---------------------------------------------------------------------------- 7

Appendix 1 Connection scheme between HMK7 and SHM-1 ------------- 8

Appendix 2 Connection diagram of HMK7 and SHM-1 ------------------------ 9

Appendix 3 Communication protocol of HMK7 -------------------------------- 10

1. General

HMK7 controller (hereafter referred as controller) is a controlling device used to

combine with SHM-1 motor drive unit to realize electrical control of switching operation
for on-load tap changer.
Controller can indicate the operation status of tap change and tap positions.
Controller provides complete terminals for BCD code output (contact capacity: 0.5A
120V / AC or 1A 28V / DC) and remote action signal input (non-potential contacts).
Thus it can realize remote monitoring of OLTC. It can also be connected to host via
RS485 communication interface for remote control and monitoring of on-load tap changer.

2. Working conditions

2.1. The ambient temperature shall be from -10ć to + 40ć

2.2. Relative humidity is less than 85% ;

2.3. Altitude is not higher than 2500 m;

2.4. Free of obvious vibration and shock;

2.5. Free of explosive media, corrosive gases which will cause the damage to
the metal or insulation material, or conductive dust;

2.6. Indoor application only.

 HMK7 INTELLIGENTIZED CONTROLLER

3. Overall dimensions and installation dimensions

3.1. Overall dimensions:

151 75

150
15

160 80

3.2. Installation dimensions

Front

RTCC panel
Rear
76

152

Opening dimensions

Installation Sketch

4. Main technical data

4.1. Rated parameters

4.1.1. Power supply voltage: 220V-240V AC
4.1.2. Rated frequency: 50Hz or 60Hz
4.2. Display parameters
4.2.1. Tap positions: 1-35


 5. Structure and working principle

5.1. Structure
The controller is with a good looking reinforced plastic case. The control unit is
8-digit MCU. It’s designed with film panel and soft touch key. The user can make
command selection and electrical operation by touch key on the panel.

5.2. Schematic chart

Tap position isolating RS485

motor drive unit communication
command   interface

Remote command  
Indicating, buttoning
input
Micro
Regulator
Over-current Tap position
lockout input   BCD code output

Power AC/DC   Motor driving

 

Schematic Chart

5.3. Principle introduction

Tap position is firstly isolated, read and displayed by CPU, then outputted as BCD code,
meanwhile CPU judges if it is the limit position or mid position for overrunning. MCU
reads other isolated control signal and controls the operation program of the motor drive.
After command selection, controller can accept three types of command: first is the
“Local”, the command is input from the controller panel via touch key; second is
“remote control”, the command is input from the connection terminal on the rear
of the controller; third is “site operation”, the command is input from the panel of SHM-1
motor drive unit via touch key.

After inputting “1N” or “N1” command, the controller output a single driving signal.
Then SHM-1 motor drive unit complete the switching from one tap position to a
neighboring tap position. Operating indication hand on SHM-1 makes one ture and one
operation is finished. If the power supply of the controller is cut during the operation, the


 HMK7 INTELLIGENTIZED CONTROLLER
controller will continue and finish the previously suspended operation after the power
supply recovery.
If inputting “Stop” command during the operation, the switching process will be stopped.
If the over current lockout contact is closed, “1N” or “N1” command will be
immediately suspended for operation.
Controller also provides a set of RS485 interface for output of tap positions and
input of operation command.
Note: The power of SHM-1 motor drive unit is supplied by the controller, thus the controller
must be equipped with SHM-1 for operation.

6. Installation and commissioning of controller

6.1. Installation of controller

6.1.1. Controller is by “Insert Installation”, please refer to 3.1 for the installation sketch.
6.1.2. Please refer to the appendix 2 for the connection terminals of the controller.

Details of CX2 Terminals

Terminal No Detail

1 Tap position GRAY code No. 0

2 Tap position GRAY code No. 1
3 Tap position GRAY code No. 2
4 Tap position GRAY code No. 3
5 Tap position GRAY code No. 4
6 Tap position GRAY code No. 5
7 spare
8 Program control signal
9 Power command input 1 – N
10 Power command input stop
11 Power command input N – 1
12 12V+
13 12V+
14 12V-
15 12V


 Details of X1 Terminals
Terminal No. Detail Remark
1 spare
2 earth
3 L
220V- 240 AC power
4 N
5 Spare
6 Spare
7 Spare
8 Over-current lockout input “N/O” non potential contacts
closed when over-current
9 Over-current lockout input inputted

10 Motor drive
11 Motor drive
12 Motor drive
13 Heating circuit
14 Heating circuit
15 Signal GND
16 DATA+ RS485 communication
17 DATA+ interface
18 Command common connection Remote control
19 Command 1 – N command input
20 Command stop
N/O non potential contact
21 Command N – 1
22 Tap position BCD code common connection
23 Tap position BCD code dicimal digit 21 Remote control
24 Tap position BCD code dicimal digit 20
position output
25 Tap position BCD code single digit 23
N/O non potential contact
26 Tap position BCD code single digit 22
27 Tap position BCD code single digit 21
28 Tap position BCD code single digit 20


 HMK7 INTELLIGENTIZED CONTROLLER

Controller is connected with SHM-1 by a control cable and a motor driving cable (please
refer to appendix 1).
One end of the control cable (15 core) is connected to the DB15 socket of the controller
by a DB15 plug, the other end is connected to SHM-1 control cable socket by a 16-core
aviation plug.
One end of motor drive cable (5 core) is connected to the terminals of controller, the
other end is connected to the SHM-1 motor drive cable socket by a 8-core aviation plug.
Refer to the corresponding relations in the table below.

Serial No. of HMK7 terminals Cable No. Serial No. of SHM-1 terminal
10 7 7
11 4 4
12 1 1
13 2 2
14 5 5

6.2. Commissioning of controller

Refer to the controller panel below

HMK7 CONTROLLER

ė1 1ė

I COMMAND
LOCAL
REMOTE CONTROL ė1 STOP 1ė
O SELECTION
SITE OPERATION

SHANGHAI HUAMING POWER EQUIPMENT CO.,LTD.

Press "Command Selection" button, select the command input mode.

Local – means operated by controller HMK7
Remote control – means operated by remoted host
Site operation – means operated by SHM-1


7. Enclosed document

a) Quality Certificate
b) Operating Instruction

8. Appendix

Appendix 1 Connection scheme between HMK7 and SHM-1

Appendix 2 Connection diagram of HMK7 and SHM-1
Appendix 3 Communication protocol of HMK7


 HMK7 INTELLIGENTIZED CONTROLLER

Appendix 1 Connection scheme between HMK7 and SHM-1

X3 one to one correspondence

position signal output socket DC24V/0.5A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 … … … 40 41 42 43 44 45 46
ƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻ
Q1-13
Q1-14
Q1-21
Q1-22

ƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻƻ
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 … … N COM

CX2 1 4 7
1 3 5 13 21
Q1
14 22

2 4 6

CX2 motor cable

CX1 controlling cable
HMK7 CONTROLLER

1ė
ė1
I COMMAND
LOCAL
REMOTE CONTROL ė1
STOP 1ė
O SELECTION
SITE OPERATION

SHANGHAI HUAMING POWER EQUIPMENT CO.,LTD.


 Appendix 2 Connection diagram of HMK7 and SHM-1

CX2
CX1

(NO)

(NO)

(N)

(L)

earthing


 HMK7 INTELLIGENTIZED CONTROLLER

Appendix 3 Communication protocol of HMK7

1. Communication method: RS485

Baud rate: 9600, calibration bit: None, data bit: 8, Stop bit: 1
2. Command format

B0 B1 B2 B3 B4

B0 is address, default is 0X01;

B1 is frame length, fixed value as 0X05;
B2, B3 is command;
B4 is sum calibration, B4=B0+B1+B2+B3, spillover is not considered.
a) “1N” command

B2=B3=0x01
Example: When address is 1, the command is:

0x01 0x05 0x01 0x01 0x08

b) “N1” command
B2=B3=0x04
Example: When address is 1, the command is:

0x01 0x05 0x04 0x04 0x0E

c) Stop command
B2=B3=0x02
Example: When address is 1, the command is:

0x01 0x05 0x02 0x02 0x0A

d) Position reading command

B2=B3=0x05
Example: When address is 1, the command is:

0x01 0x05 0x05 0x05 0x10

Position data collection


 B0 B1 B2 B3 B4

B0 is address, default is 0X01;

B1 is frame length, fixed value as 0X05;
B2, B3 is command;
B4 is sum calibration, B4=B0+B1+B2+B3, spillover is not considered.
Example: when address is 1 and position is 6, the collected data is:

0x01 0x05 0x06 0x06 0x12


 HMK7 INTELLIGENTIZED CONTROLLER

NOTICE TO USE AND ORDER

End-users should record the operation and maintenance. In case of unusual situation,
please contact us to report.
Warranty period is 18 months from date of shipment.
Please be noted that controller is a matching product with tap changer, therefore the
operation taps must conform with corresponding taps of tap changer when placing the
order. The operation taps must be indicated when being ordered separately. Standard
leading cable length is 30m, please specify the length if it’s other than the standard offer.
Our company is committed to providing customers with high quality products and best
service.

We appreciate your kind cooperation & support, and welcome your

precious comment and suggestion.


 Shanghai Huaming Power Equipment Co., Ltd.
Address: No. 977 Tongpu Road, Shanghai 200333, China
Tel/Fax: (86) 21 - 5270 2715
Web Site: www.huamig.com
E-mail: public@huaming.com
export@huaming.com
2008.07