VISAKH REFINERY

FORMAT OF INSPECTION WORK LIST

TECHNICAL DEPARTMENT Doc. No. OCP/TSD/FR/305/Rev.2
Rev. Date : 16-Jan-02
(Ref. Pro.:OCP/TSD/PR/204)
Page 1 of 2

WORK LIST No. : 17-683287 IWL.DESC.: NHT: 72F-01/02: IAT for OSI recommnedations Date: 19/08/2017 10:12
LOCATION : NHT_FUR LOC.DESC.: NHT Furnaces INSP. BY: B M JEELANI
Equipment : REF:
OSI of 72F-01/02 was carried out on 14/08/2017 and following are the major
observations and recommendations.

Sl No. LOCATION/ITEM OBSERVATION RECOMMENDATION

10 72F-01 1. Burner No: 4 burner floor refractory was observed moderately 1. Drop the air register and offer to
damaged. inspection if isolation is not possible
provide steam plying on the oxidized
2. Observed oxidation of air register casing for burner No – 2.
location.
(presently burner is on pilot firing only)
2. Carry out servicing of the ¾” dia purge
3. Observed ¾” dia purge steam line, valve gland leak at PF-1 Near
steam line valves.
Burner No.1&4
3 Carry out repairs to the burner floor
refractory using EIL Type III refractory
in the next available opportunity.

20 72F-02 1. For Burner No. 2 cerewool packing between the floor refractory and 1. Carry out cerewool packing for the
burner blocks was observed dislodged and fallen over the burner tips. burner Nos. 2, 5, 6 in the next available
opportunity.
2. For Burner No. 5 and 6, gaps were observed between the floor
refractory and burner blocks. 2. Carry out replacement of the gasket
between the floor bottom plate (external
3. Burner No: B-5, burner floor refractory was observed moderately
side) and burner mounting plates for
damaged.
burner nos. 5 and 6. Carry out painting
4. Gap between 2 no. tubes was observed less since Jan 2017 for the after cleaning of the soot deposits. Carry
tubes between burner No.7 and 8 no further deterioration since first out repairs to the floor refractory.
time observation.
3. Regular monitoring of the tubes with
5. Glass panes in the peep holes were not clean enough to view tube less gaps between them to be carried out
condition and firebox internal condition. by operations.
6.1¿ dia steam line valve was observed with heavy gland leak at PF-4 4. Carry out cleaning of peep hole
North side. connected glass panes on all platform
levels.
5. Carry out servicing of the 1”dia valve.

1. Carry out cerewool packing for the burner Nos. 2, 5, 6 in the next
available opportunity.
2. Carry out replacement of the gasket between the floor bottom plate
(external side) and burner mounting plates for burner nos. 5 and 6.
Carry out painting after cleaning of the soot deposits. Carry out repairs
to the floor refractory.

Page 1 of 2 Monday, January 28, 2019

 WORK LIST No. : 17-683287 IWL.DESC.: NHT: 72F-01/02: IAT for OSI recommnedations
LOCATION : NHT_FUR LOC.DESC.: NHT Furnaces
Equipment : REF:
OSI of 72F-01/02 was carried out on 14/08/2017 and following are the major
observations and recommendations.

Sl No. LOCATION/ITEM OBSERVATION RECOMMENDATION

3. Regular monitoring of the tubes with less gaps between them to be

carried out by operations.
4. Carry out cleaning of peep hole connected glass panes on all
platform levels.
5. Carry out servicing of the 1”dia valve.

30 Insulation/ Painting related jobs Paint failure was observed over the 72F-02 stack casing. Carry out painting of the stack using
system 1.

____________________________
HEAD-INSPECTION

Page 2 of 2 Monday, January 28, 2019