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Article history: Reliable analysis of stability and safety level in a flooding emergency onboard a damaged passenger ship is
Received 26 September 2016 extremely important for making correct decisions on evacuation and abandonment. Thus there is demand
Received in revised form for an automated system that detects flooding and analyzes the severity of the situation. This procedure
28 November 2016
requires estimation of the actual breach in the hull, and calculation of possible progressive flooding to
Accepted 23 January 2017
undamaged compartments. A new approach to the breach assessment, based on measurement data from
Available online 21 March 2017
the flood level sensors, is presented. The developed method is complemented by time-domain flooding
simulations in order to separate progressive flooding from direct inflow through the breaches in the hull
Keywords:
Damage stability
of the damaged ship. The developed approach is tested and demonstrated with a large passenger ship
Decision support design for various damage scenarios. The results show that the size and location of the breach can be
Flood level sensor evaluated with reasonable accuracy on the basis of the level sensor data, provided that there are enough
Simulation well-placed, working level sensors.
© 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction uation and abandonment. If the ship is going to stay afloat, there is
no need for abandonment. And vice versa, immediate actions are
The passenger ship designs have developed to larger and larger needed if the ship is expected to capsize or sink.
vessels with an increasing passenger and crew capacity [1]. The Previously Spanos and Papanikolaou [7] have concluded that for
largest ships can carry over 8000 people onboard, and even though actual damage incidents a reliable assessment of flooding onboard
incidents involving such large passenger ships are very rare, the is still a technical challenge, since the identification of the dam-
consequences of a serious flooding accident could be disastrous. age extent and related survivability suffers from uncertainties. This
Thus the safety of large passenger ships is an extremely impor- paper presents a new approach to this problem by utilizing exist-
tant issue [2]. Most notably the flooding and damage stability of ing flooding detection systems in modern passenger ships and an
a passenger ship have been emphasized [3], and included in most advanced time-domain simulation tool for progressive flooding.
risk assessment frameworks, e.g. [4]. In addition to the damage sta- The developed method is tested with a realistic large passenger ship
bility requirements of the Safety of Life at Sea (SOLAS) convention, design and generated reference results for various damage scenar-
the International Maritime Organization (IMO) has established new ios. The combination of flood level sensor data and time-domain
regulations for Safe Return to Port (SRtP). In the design perspective, flooding prediction is shown to provide reliable estimates of the
mainly requirements for redundancy of systems are defined. But in damage extent, and to provide valuable support to the decision
a real damage condition, this new regulation also provides support making in a flooding emergency.
for the decision making based on the flooding extent and residual
stability [5].
2. Decision support systems for flooding emergency
The grounding and subsequent capsizing of the Costa Concordia
in 2012, [6], clearly pointed out the need for a fast and reliable tool
When the hull of a ship is breached, floodwater starts to flow in.
for detection of the flooding extent, but also for prediction of the
The transient flooding phase involves complex dynamics [8], but
outcome of the flooding. The crew needs to know the extent of the
usually after a few roll cycles, i.e. within a couple of minutes, the
damage, and a reliable estimation of available time for orderly evac-
flooding process becomes more quasi-stationary [9], especially in
calm water or in a moderate seaway. Even if the ship survives the
transient flooding phase, it is still possible that progressive flood-
∗ Corresponding author. ing will result in capsizing or sinking. This may take from tens of
E-mail addresses: pekka.ruponen@napa.fi (P. Ruponen), minutes to several hours. Alternatively, a steady state is eventu-
aappo.pulkkinen@napa.fi (A. Pulkkinen), jarkkola@gmail.com (J. Laaksonen). ally reached. For correct decision making even a rough estimation
http://dx.doi.org/10.1016/j.apor.2017.01.017
0141-1187/© 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.
0/).
P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248 237
Fig. 2. Illustration of the simplified approach with a fixed location for the modelled
breach.
Fig. 3. Calculation of net volume rate on the basis of measured level rate.
4.1. Principles
The level sensors provide the current floodwater level and the
level rate. This is not enough information for analyzing the exact
size and location of the breach. Previously, Penttilä and Ruponen
[30] proposed to solve this problem by performing a series of short
Fig. 4. Principles for calculation of an estimated breach based on level sensor data.
flooding simulations with variation in the unknown parameters.
The breach size and location were then selected from the case that
had the best match with the measured development of water level. where the semi-empirical discharge coefficient is:
In principle this approach worked quite well, but the problem was 1
that the simulations require quite a lot of computation time. Cd = (3)
1 + kL
The situation can be simplified by applying a fixed breach loca-
tion for each room, Fig. 2, so that only the breach area is solved from The flow rate Q through a large opening is obtained by integra-
the measurement data. The initial approach, presented in [23], was tion over the area of the opening, so that at time t:
extremely straightforward:
Q (t) = Cd 2g · H (t)dA (4)
• the rooms that are limited to the hull surface have breach loca- A
tion(s) on the side(s) The effective pressure head for a fully submerged opening is:
• other rooms have a breach in the bottom of the room
H (t) = Hsea (t) − Hi (t) (5)
In this paper the method is further improved to provide more and if the flow is discharging into air, the pressure head is:
realistic results, especially for modern passenger ship designs that
often have a double skin around the engine rooms. Thus collision H (t) = Hsea (t) − Hbreach (6)
damage can breach the side of the room even if the room is not
Here Hsea is the sea level, Hi is the water level in the breached room
limited to the hull surface. Also bottom damage to a room is very
i and Hbreach is the height of the breach. All of these are measured
unlikely if the room is not located close to the double bottom. The
from the same reference level. The sea level needs to be evaluated
improved methodology for defining the potential breach location
on the basis of the monitored draft, trim and heel.
for side and bottom damages is presented in the following sections.
The volume of water in the breached room, V(H), with a given
water level H can be calculated based on the 3D geometry of the
4.2. Assessment of breach size room and the measured heel and trim angles. Also the permeability
of the room must be taken into account. Consequently, the volumet-
The size of the breach can be approximated based on the mea- ric net flow rate to the room i can be approximated with a central
sured level rate in the damaged room and by applying a hydraulic difference method:
flow model, as described in the following.
ıt dHi (t) ıt dHi (t)
The flow velocity in an opening can be calculated based on the dVi
V Hi (t) + 2 dt
−V Hi (t) − 2 dt
water levels on both sides of the opening by applying Bernoulli’s Qij = ≈ (7)
dt ıt
equation for a streamline that goes from the sea (point A) to the j
breach opening (point B):
where ␦t is the time step, typically about 2.0 s, and dHi /dt is the
B measured level rate in the room. This is illustrated in Fig. 3. The
dp 1 2 1 measured level needs to be properly filtered in order to obtain a
+ uB − u2A + g (hB − hA ) + kL u2B = 0 (1)
2 2 smoothed-curve representation of the measured time series that
A
is more sensitive to long-term than to short-term fluctuations. In
where p is air pressure above water level, is density, u is flow addition, a long enough period of measurement data is needed. This
velocity, g is acceleration due to gravity and h is the water level depends on the sampling frequency, but about 40 s ... 60 s should
height from the common reference level. All losses in the opening be enough.
are represented by the non-dimensional pressure-loss coefficient In reality, when flooding is detected by a level sensor, there may
kL . Consequently, by assuming that uA = 0, the flow through a small already be progressive flooding from the damaged room to other
opening with an area dA is: rooms through internal openings, Fig. 4. However, based on the
level sensor data, only the net flow can be estimated. Therefore, it
dQ = Cd · 2g (hA − hB ) · dA (2) is necessary to simplify the problem, and assume that:
P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248 239
• all inflow to the damaged room comes directly from the sea
through the breach
• there is no outflow to other rooms
Consequently, based on the Eqs. (4), (5) and (7), the approximate
submerged area of the breach can be calculated as:
dVi (t)
Ai ≈ dt
(8)
Cd 2g · H (t)
If the damaged room extends above the sea level, it is likely that
only the submerged area of the breach has been analyzed. Thus the
modelled breach for prediction of progressive flooding should be
extended to cover also the part of the room above the sea level, Fig. 5. Potential breach locations for a room that extends over the B/5 limits.
Fig. 4.
As the flooding progresses, both the effective pressure head
and the flow rate decrease. Therefore, the analysis of the breach
must be done soon after flooding has been detected. Otherwise,
the level rate data can be unsuitable for an accurate analysis since
both H and dHi /dt approach to zero, independent of the breach
size. In addition, as time passes progressive flooding to undamaged
compartments becomes much more likely.
The accurate measurement of the level rate is still a technical
challenge, especially if the level is changing very slowly. In order to
avoid extremely small breaches, an assumed level rate of 5 mm/s
is used if the calculated rate from the measurement data is smaller
than this limit value. In practice, this may result in too large breach
areas, but this simplification effectively prevents too optimistic
results with minimal inflow due to a very small breach size. Fig. 6. Potential breach location for a room inside the B/5 limits and above the double
bottom.
B/5 B/5
progressive flooding zone
collision collision
damage zone grounding damage zone damage zone
undetected flooding through
Fig. 7. Example of the limits for potential breach in the side(s) or in the bottom of flooding is detected a room with a level sensor
the room.
by a level sensor
room, where flooding is detected. The “zones” for different kinds of Fig. 8. Undetected flooding through a room with a sensor.
potential breach locations are illustrated in Fig. 7.
a) flooding path R1-R2 does not exist b) flooding path R1-R2 exists
R2 R2
Fig. 10. Illustration of the effects of water level on the possible flooding paths; if water does not reach the opening, the detected flooding in the room R2 must come from a
breach (left), otherwise there is a possible source in the room R1 (right).
Table 1
Main dimensions of the ship and the initial condition for the test cases.
Fig. 11. Example of potential flooding paths to room R2, where flooding has been
When a new breach analysis is done, the results of the previous
detected.
flooding prediction for that moment in time are used as a comple-
mentary input to the level sensor data. For example, if a room is
predicted to be flooded but the level sensor shows zero level (see
of this evolution has been presented in [38], and nowadays, sim- Fig. 8), it must be checked if the opening along the flooding path is
ulation is already a well-established approach to study the details below the sensor location, with the alarm limit taken into account.
of a damage case, for example the cross-flooding time calculations In this case, the room may still be a potential source for the newly
[39], and a valuable tool for accident investigations, e.g. [40]. detected flooding.
In the present study progressive flooding is predicted with Progressive flooding to undamaged compartments through the
a time-domain flooding simulation method described in [41,42]. bulkhead deck is very problematic. Usually, there are no level
The applied method is based on the conservation of mass sensors on the bulkhead deck, although it is recommended in
and Bernoulli’s equation, using implicit time integration with a SDC2/INF.6 [27]. Moreover, the water level can be so low that it does
pressure-correction algorithm. This has proven to be an efficient not reach the alarm limit of the sensor. Thus the present approach
and accurate approach to calculation of extensive progressive utilizes the results of the previous time-domain prediction of pro-
flooding to several compartments, and the method has been suc- gressive flooding. If the room on the bulkhead deck is predicted to
cessfully validated against measurement data from both model be flooded at the time when analysis of a possible new breach is
tests [43] and full-scale tests [44]. done it can be the source for the newly detected flooding below
At each time step the water levels in the flooded rooms are the bulkhead deck.
solved iteratively, so that the conservation of mass is satisfied The algorithm for deciding if the detected flooding comes
and the flow velocities in the openings are solved by applying directly from the sea through a breach or as progressive flooding
Bernoulli’s theorem, Eq. (1). For closed non-watertight doors the from another flooded room is illustrated in Fig. 12.
guideline values for leakage and collapse [37] are applied. A con-
stant discharge coefficient 0.6 is used for all openings. Sea is 6. Demonstration and test cases
assumed to be calm and the ship motions are considered to be fully
quasi-stationary. 6.1. Sample ship and test method
Normally a time step between 0.5 s and 5 s is used in flooding
simulations [42], but in the breach assessment and flooding pre- The developed methodology for breach assessment is tested
dictions onboard a damaged ship a relatively long time step of 30 s with a 125 000 GT large passenger ship design [45], originally devel-
is used in order to minimize the computation time. The numerical oped within the EU FP7 project FLOODSTAND. For the present study
truncation error will naturally increase with a longer time step, and the design has been modified, so that there is double skin around
accumulate in the results. However, considering the other sources the engine room compartments. This is a very typical arrangement
of inaccuracy, such as permeability, leakage and collapse of closed in new passenger ship designs after the Costa Concordia accident.
non-watertight doors, and even the actual loading condition before The main dimensions of the ship are listed in Table 1.
242 P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248
Fig. 12. Flow chart for analyzing if a room, where flooding has been detected, is breached, or whether observed water is progressive flooding (source found).
The required 3D model of the ship is very detailed, and includes ulation with a short time step of 2.0 s. The sea is assumed to be calm
all steel bulkheads and vertical connections, such as staircases and the ship motions are considered to be quasi-stationary. Based
and escape trunks. All doors in the modelled bulkheads are also on the simulated distribution of floodwater in the compartments
included. The applied parameters for leakage and collapse of closed and the floating position of the ship, the time histories of water
non-watertight doors are based on the full-scale tests [37] in the levels are calculated for each flood level sensor. The measurement
FLOODSTAND project. The buoyant hull extends only two deck frequency of the sensors is assumed to be 0.25 Hz, so that every
heights above the bulkhead deck level (Deck 4). In reality, also the other time step from the simulation results is used. In addition, the
superstructure provides some additional reserve buoyancy. How- loading condition, including all liquid loads, and the current status
ever, it is not watertight, and therefore, a conservative approach is (open/closed) of the doors are used as input data for the breach
adopted and the upper decks are excluded from the model. In total analysis.
the 3D model consists of 308 rooms and 357 openings. Three different damage scenarios are studied. These have been
The ship is considered to be equipped with 90 level sensors in selected based on some real accidents, and each of them represents
dry spaces, Fig. 13, so that 88.3% of the total dry space volume different flooding mechanisms, including up and down-flooding, as
(including voids) below the bulkhead deck is covered by the sen- well as small and large breaches. A typical loading condition, with
sors. In addition, there is a level sensor in every tank. The number GM0 of 2.70 m, draft of 8.47 m and small bow trim of 0.05 m, was
and location of the sensors follow the improved guidelines, pre- used as an initial intact condition for all studied damage scenar-
sented in SDC2/INF.6 [27], below the bulkhead deck, but on the ios.
bulkhead deck there are sensors only in the steering gear rooms. The results of the breach assessment include the breached
This represents well the current situation with most of the modern rooms and the areas of the approximated breaches. These are com-
passenger ships. pared to the real breaches that were used in the generation of the
The reference data is generated by defining the “real breaches” in reference data. However, the breach area alone is not sufficient for
the hull surface and then performing a time-domain flooding sim- judging the usefulness of breach assessment in decision support.
P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248 243
Deck 5
Deck 4
Deck 3
Deck 2
Deck 1
Double bottom
WT compartments:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Fig. 13. General arrangement of the studied large passenger ship design with the locations of the level sensors.
Therefore, progressive flooding is predicted by using approximated The flooding is limited to three WT compartments, and conse-
breaches. These results are then compared to the reference results. quently the bulkhead deck is not immersed. In addition, there are
The rooms are referred to with a code based on the watertight no level sensors on the bulkhead deck, and therefore the upper part
compartment (Z#), and the deck (D#), supplemented by additional of the breach cannot be detected automatically.
definition when needed. The predicted heel angle and total volume of floodwater is
shown in Fig. 16, and compared to the reference results. Already the
first prediction captures accurately the development of heel angle
6.2. Case A – collision damage but the amount of floodwater is slightly underestimated, likely due
to the smaller breach areas.
The first studied scenario is a collision damage in the aft part
of the ship, Fig. 14. The bulbous bow of the striking ship causes 6.3. Case B – bottom grounding
a small breach below the water line. In addition, there is a larger
breach above the intact waterline. Two WT compartments are dam- The second studied scenario is bottom grounding, similar to the
aged, and there is up-flooding through the staircases and escape real accidents of the Sally Albatross in 1994 [46], and the Monarch of
trunks. Against the regulations and good seamanship, there is also the Seas in 1998 [47]. Double bottom is damaged very extensively,
one open WT door that cannot be closed. Thus water spreads to a and also the tank top is partly breached, resulting in progressive up-
third compartment. However, the bulkhead deck is not immersed flooding, Fig. 17. The damage is located slightly on the starboard
due to the limited flooding extent. side, and there is notable asymmetry in the flooding due to the
Comparison of the actual reference breach areas against the breached tanks. Although the damage is extensive, water does not
results of the breach assessment is presented in Fig. 15. The dam- reach the bulkhead deck and a stable floating position is eventually
aged rooms below the waterline are equipped with level sensors, reached in about two hours.
and thus all breaches below the waterline are correctly determined Five tanks are damaged, and these breaches are not identified
very rapidly, during the first minute after damage. The algorithm by the current algorithm, as explained in Section 4.5. However, the
also correctly identifies progressive flooding through the open WT changed filling levels are accounted for in the initial condition of
door, and no additional breaches are defined at later stages in the each time-domain prediction. In the WT compartments 14 and 15
third flooded WT compartment. the breached rooms on Deck 1 are not equipped with a level sen-
244 P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248
damage
Deck 3 Fig. 16. Comparison of predicted heel angle and total volume of floodwater in dry
open WT door compartments against the reference data.
Deck 3
Deck 2
Deck 1
breaches
Double bottom
WT compartments:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Fig. 18. Comparison of breach areas in the dry spaces for Case B.
Fig. 19. Comparison of breach areas in the double bottom for Case B.
246 P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248
7. Discussion
unknown opening
Deck 3
Deck 2
breach
Deck 1
WT compartments:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Fig. 22. Comparison of breach assessment against the reference breach areas for the side grounding in Case C.
P. Ruponen et al. / Applied Ocean Research 64 (2017) 236–248 247
8. Conclusions