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1) INSPECTION PROCEDURE
Cause Remedy
YES
Defective
YES Check pressure hydraulic system
at EPPR valve
NO
Check electric NO Defective Replace
SPEC : 5~20kgf/cm2
current at EPPR See TEST 3
EPPR valve
valve
SPEC : 200~450mA Defective CPU Replace
See TEST 2 NO
Check if Er : 03 controller
on the cluster
YES
Short circuit or Check and repair
poor connection wire harness or
Check resistance between CN-50 - between CN-50-
YES at EPPR valve CN-75 CN-75
SPEC : 17.5±1Ω(20。
C) Defective EPPR Replace
See TEST 1 NO
valve
Wiring diagram
RESISTOR
1
2 2
CN-47 1
CN-19B
CONTROLLER
8
FUSE
24
28 NO.11
36 EPPR VALVE
CN-50 1 2
2 1
CN-19 CN-75
3607A6MS01
6-40
2) TEST PROCEDURE
SPEC : 17.5±1Ω(20。
C)
(1) Test 1 : Check resistance at connector
CN-75.
① Starting key OFF.
② Disconnect connector CN-75 from EPPR
valve at main hydraulic pump.
③ Check resistance between 2 lines as
figure.
6-38(2) 290-7
6-38(3) 290-7
6-41
2. ENGINE STALL
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE
Cause Remedy
YES
Not enough engine Contact cummins
YES Check pressure power engine dealer
at EPPR Valve
Defective EPPR Replace
SPEC:5~20kgf/cm2 NO
See TEST 5
valve
Check electric
current at EPPR YES
valve Short circuit or Check and repair
poor connection wire harness
SPEC : 200~450mA
See TEST 4 between
Check resistance CN-50 - CN-2 or
NO at EPPR valve
CN-50 - CN-75
SPEC : 17.5±1Ω(20。
C)
See TEST 1 Defective EPPR Replace
NO
valve
Wiring diagram
RESISTOR
1
2 2
CN-47 1
CN-19B
CONTROLLER
8
FUSE
24
28 NO.11
36 EPPR VALVE
CN-50 1 2
2 1
CN-19 CN-75
3607A6MS01
6-42
2) TEST PROCEDURE SPEC : 200~450mA
(1) Test 4 : Check electric current at EPPR
valve at S-mode
CN-75
① Install multimeter as figure.
② Start engine.
③ Set the accel dial at "10"(max)
④ Set S-mode with 1750±50rpm.
⑤ Check electric current. EPPR VALVE
Multimeter
6-44(1) 290-7
6-44(2) 290-7
6-43
3. MALFUNCTION OF CLUSTER OR MODE SELECTION SYSTEM
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE
Cause Remedy
YES
No power supply to Check fuse
See if all lamps the CPU controller
YES
off in the CPU
controller case YES
Y R G CPU failure Replace
Y R G
See if Co : Er
NO
on the cluster
NO Y R G
ⓐ
NO
OK
Check connection Cluster failure Replace
between CN-50
ⓐ (29) - CN-5(10) or
CN-50(30) - CN-5
(11) No connection Check and repair
NO
KEY OFF
Wiring diagram
CPU CONTROLLER
CLUSTER
24
POWER IG(24V)
GND 28
RX 3 10 29
TX 4 11 30
CN-56 CN-5 CN-50
FUSE
NO.11(CPU)
36072MS02
6-44
4. AUTO DECEL SYSTEM DOES NOT WORK
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE
Cause Remedy
YES
Defective CPU Replace
controller
NO
Check voltage Short circuit or Replace or repair
between CN-51 poor connection
(1)-GND and vetween CN-51(1),
CN-51(13)-GND
(13)- pressure
SPEC : switches
Actuator operating :
0~1V
Actuator stop :4~5V Defective auto Replace
See TEST 6 NO
See TEST 7 decel pressure
switch
Wiring diagram
13 1
Pa
2
CN-51 CD-6
TRAVEL PRESSURE SWITCH
3607A6MS10
6-45
2) TEST PROCEDURE SPEC : Actuator stop : 4~5V
(1) Test 6 : Check voltage at CN-51(1) and Actuator operating : 0~1V
ground. Y R G
copper 36 25
CN-51 12 1
24 13
36 25
Ground
Multimeter
29076MS11
6-46
5. MALFUNCTION OF WARMING UP
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE
Cause Remedy
YES
Defective CPU Repair or Replace
Check resistance controller or
YES
between CN-50 Sensor
(26) - ECM(47)
SPEC : Below10Ω NO Poor connection Repair
Check resistance KEY OFF
between CN-50
between CN -50
(25) - ECM(48) (26) - ECM(47)
SPEC : Below 10Ω
KEY OFF
NO
Poor connection Repair
between CN-50
(25) - ECM(48)
Wiring diagram
RESISTOR RESISTOR
A A A A
ECM
B B
B C B C
CN-98 CN-99
CONTROLLER
25 5 48
26 6 47
27 7 37
3607A6ES02
6-47
6. MALFUNCTION OF POWER MAX
※ Before carrying out below procedure, check all the related connectors are properly inserted.
1) INSPECTION PROCEDURE
Cause Remedy
YES Check resistance
between CN-88 Defective power Repair or replace
Resistance (1) - (2) max. solenoid valve
YES
between CN-51 SPEC: 15-30Ω
(2)-GND normal? See TEST 8
Wiring diagram
CPU CONTROLLER
2
CN-50
CN-88
1
2 2
FUSE
CN-51 CN-4 NO.25
POWER MAX SWITCH
2
CS-29
3607A6MS04
6-48
2) TEST PROCEDURE SPEC : Key ON : 24±1V
Key OFF : 0V
(1) Test 8: Check voltage between connector Resistance : 15~30Ω
CN-88 - GND.
① Start key ON.
② Disconnect connector CN-88 from power Power max. switch
max solenoid valve.
③ Check voltage as figure.
LH RCV-lever
CN-88
CN-88
Power max.
solenoid valve
Multimeter
29076MS14
CN-50
CN-51
12 2
24 13
36 25
Ground
Multimeter
29076MS15
6-49