Installation and Maintenance Manual - NCU

SUNTRACK
NETWORK CONTROL UNIT
Installation and
Operation Manual
2 (31)
Date - you Give you Rev Nº Document - Document No.
P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025
P4Q has all rigths reserved. Suntrack provides this document without
warranty in any form either expressed or implied. P4Q could revise this document at
any time without notice.
This document contains proprietary and confidential information.

Reporduction and/or disclosure through any means, is prohibited unless expressed,
written consent of authorized representative of P4Q electronics S.L.
F.423.03. Rev.A
D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC
Ctra. Bilbao – Balmaseda Km 9 “Alonsotegi Elkartegia” Mod 27-29-51 Tel:(94)4982028 Fax:(94) 498 20 36 48810 ALONSOTEGI
2018 P4Q Electronics S.L
CONFIDENTIAL
3 (31)
SUNTRACK
SUMMARY
Suntrack Network Control Unit Installation and maintenance.
APPLICATION
The Local control unit provides local automatized management of the

trackers. On the one hand, it reads and centralizes all the necessary data from the
trackers: the positions of the axes, the target position, and the alarms. These data is
enough to determine if the tracker is working properly. In case it is necessary to read
more data from any tracker, an individual access can be permorfed, since the control
unit also provides the possibility to access any tracker remotely. On the other hand, it
also reads the wind speed from the anemometer, and it is able to take the decision of
sending a safe position request to the trackers if the wind speed is higher than the
established threshold value. This local supervision of the wind speed is necessary to
avoid dangerous situations of the trackers.
SUMMARY REVIEW
REV YYYY-MM AUTOR COMMENTARY

A 2018-06 A. Martinez Adaptation
F.423.03. Rev.A
CONFIDENTIAL
4 (31)
ÍNDICE
GLOSSARY, TECHNICAL TERMS AND ABBREVIATIONS ..................................... 6
1.- SAFETY INSTRUCTIONS ...................................................................................... 7
2.- CONDITIONS FOR PACKAGING AND STORAGE .............................................. 9

2.1.- Reception Conditions .................................................................................................................................9
2.2.- Storage Conditions .....................................................................................................................................9
3.- DESCRIPTION OF UNIT ...................................................................................... 10
3.1.- General Description .................................................................................................................................. 10

3.1.1.- Technical Characteristics ................................................................................................................ 10
3.1.2.- Mechanical Characteristics............................................................................................................. 11
3.1.3.- Mechanical Diagram ......................................................................................................................... 12
3.1.4.- Electric Diagram ................................................................................................................................ 13
3.1.5.- Phase, Neutral and Ground............................................................................................................. 14
3.1.6.- UPS Signals ........................................................................................................................................ 14
3.1.7.- Anemometer ....................................................................................................................................... 14
4.1.- Earth .............................................................................................................................................................. 16
4.2.- Electrical cabinet Location...................................................................................................................... 17

4.2.1.- Mechanical Aspects .......................................................................................................................... 17
4.2.2.- Thermal Aspects ................................................................................................................................ 17
4.2.3.- Safety .................................................................................................................................................... 18
4.3.- Fixing the Cabinet ..................................................................................................................................... 20
4.4.- Cable Routes .............................................................................................................................................. 21
4.5.- Electric Connection .................................................................................................................................. 21

4.5.1.- Connection of Unit ............................................................................................................................ 21
4.6.- Startup .......................................................................................................................................................... 22

4.6.1.- Wind Alarm .......................................................................................................................................... 22
4.6.2.- Cleaning position .............................................................................................................................. 22
4.7.- Uninstalling the Electrical Cabinet........................................................................................................ 23
4.8.- Uninstalling CPU-Control Suntrack 32H .............................................................................................. 23
4.9.- Verification and Problems ....................................................................................................................... 24

4.9.1.- CPU-Control Suntrack 32H Leds ................................................................................................... 24
4.9.2.- Pointing Problems ............................................................................................................................. 24
F.423.03. Rev.A
4.9.3.- Reset CPU-Control Suntrack 32H ................................................................................................. 25
CONFIDENTIAL
5 (31)
5.- MAINTENANCE ................................................................................................... 26
6.- TERMS AND CONDITIONS OF WARRANTY ..................................................... 27
6.1.- Duration of Warranty ................................................................................................................................ 27
6.2.- Conditions of the Warranty ..................................................................................................................... 27
6.3.- Exclusion of Liability ................................................................................................................................ 27
6.4.- Representations ......................................................................................................................................... 28
7.- TRADEMARKS .................................................................................................... 29
ANEXO I.- REPAIR INCIDENT SHEET..................................................................... 30
ANEXO II.- INCIDENT IN TRANSPORT SHEET ...................................................... 31

F.423.03. Rev.A
CONFIDENTIAL
6 (31)
FIGURES
FIGURE 1.- SUNTRACK CABINET ........................................................................................ 9
FIGURE 2.- CABINET SUPPORT ......................................................................................... 11
FIGURE 3.- CABINET DIMENSIONS ................................................................................... 11
FIGURE 4.- ZIGBEE MECHANICAL DIAGRAM.................................................................... 12
FIGURE 5.- ZIGBEE ELECTRIC DIAGRAM ......................................................................... 13
FIGURE 6.- POWER TERMINAL BLOCK ............................................................................. 14
FIGURE 7.- POWER TERMINAL BLOCK ............................................................................. 14
FIGURE 8.- ANEMOMETER TERMINAL BLOCKS AND WIRING ........................................ 15
FIGURE 9.- FITTING THE ANEMOMETER .......................................................................... 15
FIGURE 10.- FITTING THE CABINET .................................................................................. 20
FIGURE 11.- CONCRETE ANCHORS AND NYLON WALL PLUGS..................................... 20
FIGURE 12.- CONNECTION ................................................................................................ 21
FIGURE 13.- SUNTRACK NCU DISCONNECT TERMINAL BLOCK .................................... 22
FIGURE 14.- SUNTRACK CPU-CONTROL SCREWS AND SPACERS ............................... 23
FIGURE 15.- CPU-CONTROL SUNTRACK 32H LEDS ........................................................ 24
FIGURE 16.- CPU-CONTROL SUNTRACK 32H POWER CONNECTOR ............................ 25
FIGURE 17.- BATTERY ........................................................................................................ 25
TABLES
TABLE 1.- GLOSSARY ........................................................................................................... 6
TABLE 2.- TECHNICAL CHARACTERISTICS ...................................................................... 10
GLOSSARY, TECHNICAL TERMS AND ABBREVIATIONS
TERM DESCRIPTION
Sw Software
Hw Hardware
NCU Network Control Unit
TCU Tracker Control Unit
RSU Remote Sensor Unit
SNTP Simple Network Time Protocol
UDP User Datagram Protocol

F.423.03. Rev.A
Table 1.- Glossary
CONFIDENTIAL
7 (31)
1.- SAFETY INSTRUCTIONS
It is very important to read this safety section thoroughly as the

SUNTRACK UNIT works with high voltage which is dangerous for
personnel as well as for equipment.
It is recommended that the manual should be read before using the Suntrack
unit. P4Q Electronics is not responsible for damage caused by undue use,
negligence, modifications or the use of different materials to those authorized by the
manufacturer.
Warning: It is of the utmost importance that the installation

instructions included in this document should be strictly followed.
If a mechanical or electrical component is found to be defective do

not use the product and contact your supplier right away.
If the installation instructions are not followed serious problems may

arise, such as: damage to the unit, physical harm or even death from
electric shock.
Should the unit not be installed immediately, it is advisable to keep it

in its original packaging, and it should be kept in a dry and ventilated
area.
The Suntrack unit should only be installed by a qualified electrician

and authorized by the supplier.
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CONFIDENTIAL
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The work tools used to realize the installation of Suntrack should

have prior approval for the job taking into account the voltage present
in the system.
Conductors used should be adequate for the appropriate section,

resistant coatings and composed of material capable of enduring long
periods of exposure to the sun.
Wiring should be protected from rodents, as they can deteriorate the

electric insulation.
During installation, the conductor ends should be protected to avoid

accidental contact with high voltage.
Once the installation startup has been carried out, the installed units
as well as the cables should not be moved. Carry out the assembly so
that this cannot happen accidentally.
Install the unit in a vertical position and do not put objects on top of
the equipment.
Follow the instructions carefully as described in this document.

Otherwise “The warranties will be void and claims invalidated”.
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2.- CONDITIONS FOR PACKAGING AND STORAGE
2.1.- Reception Conditions

Once the product has been received and before opening the same, packaging
of the product should be checked and verified that it remains in perfect condition.
In case of damage, contact the transport company or supplier, and notify them
about the damage caused to the packaging.
Important: Damage should be notified in written form within a

maximum of three days [See Annex III. Transport Incident Template]
Figure 1.- Suntrack Cabinet
2.2.- Storage Conditions

If the unit is not installed right away, it is advisable to keep it in its original
packaging and situated in a dry and ventilated environment.
F.423.03. Rev.A
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3.- DESCRIPTION OF UNIT
The Suntrack Network Control Unit, implements a gateway between the

tracker network and the SCADA system that can monitor and control the field of
trackers. The NCU provides the capability of detecting a high wind condition with the
support of the Suntrack trackers with anemometer. The NCU will determine if the
winds reach a preset threshold, and it will send all the trackers to safe position.
3.1.- General Description
3.1.1.- Technical Characteristics
Marked CE-026/09-01-EE-I1.
Polyester Casing for installing externally with a degree of protection

of IP66.
Working temperature range: -25 a 65ºC.
Protection against voltage through a 320V varistor incorporated

inside.
Configurable by software.
PARAMETERS UNIT
Nominal Input Voltage 100 - 240 VAC
Input Voltage Range 90 - 264 VAC
Nominal Input Frequency 50 - 60 Hz
Input Current < 0.80A @ 115Vac, < 0.60A @ 230Vac A
Table 2.- Technical Characteristics
F.423.03. Rev.A
CONFIDENTIAL
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3.1.2.- Mechanical Characteristics

There are four holes at the back of the cabinet for support the unit.
Figure 2.- Cabinet Support
The Suntrack polyester cabinet has IP66 protection grade and 500 x 400 x
200 mm dimensions.
Figure 3.- Cabinet Dimensions

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CONFIDENTIAL
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3.1.3.- Mechanical Diagram

The following picture shows a mechanical diagram from the different parts of
the control cabinet.
Figure 4.- ZigBee Mechanical Diagram

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3.1.4.- Electric Diagram

The following picture shows a connection diagram from the different parts of
the control cabinet.
Figure 5.- ZigBee Electric Diagram

F.423.03. Rev.A
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3.1.5.- Phase, Neutral and Ground

NCU must be connected to the ground connection to allow that the over-
voltage protection works properly and guarantee the people’s safety.
Figure 6.- Power terminal block
3.1.6.- UPS Signals

UPS Potential free contacts must be connected to the UPS Terminal Blocks.
Figure 7.- Power terminal block
3.1.7.- Anemometer
Anemometer power signals must be connected to the Anemometer Terminal
Blocks. . The anemometer has 10 metres cable and three holes at the back to
facilitate fixing it to the structure.
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Figure 8.- Anemometer terminal blocks and wiring
Figure 9.- Fitting the anemometer

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4.- INSTALLATION OF EQUIPMENT
Installation of the Suntrack should be only be executed by trained and

qualified personnel. Special tools which are the standard tools of specialized
technicians are necessary.
Before initiating cabinet installation, planning is crucial so as to provide an

organised work method. To realize the installation the following steps should be
followed:
4.1.- Earth
The earthing system should be regulated by the corresponding norms of each
country.
Earthing of the installation should be at a unique point. Place all the Earth
conductors at one point, so as to reduce the risk of damage due to power surges
derived from lightning.
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CONFIDENTIAL
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4.2.- Electrical cabinet Location

The priority selection criteria for situating the cabinet depend on the condition
of its surroundings and the facility for connecting the connectors.
The equipment is prepared for working outdoors and can bear adverse
atmospheric conditions such as snow and hailstone.
Below there are certain points to be considered when positioning the control
cabinet.
4.2.1.- Mechanical Aspects

Mount on a stable and resistant surface, one should take into account the
mechanical aspects of the equipment as well as its weight: approximately 10.5 Kg.
Install the equipment in a vertical position. Do not leave objects on top of the
unit.
4.2.2.- Thermal Aspects
The surface where the assembly is realized should not made

of inflammable material. If it is necessary to assemble on these
types of materials (e.g. Wood), it is necessary to add a heat
resistant and non-inflammable coating.
Should the equipment be installed in the interior of an

enclosed building, one should ensure that there is sufficient
ventilation. Air temperature directly influences the performance
and durability of the unit.
F.423.03. Rev.A
CONFIDENTIAL
18 (31)
Do not install the unit in the interior of a cabinet or

enclosure.
Although the electrical cabinet can be installed outdoors, it

should not be installed on a location which is exposed to the
Sun. It is advised that the unit should be situated and
orientated northwards. To prevent the electrics being exposed
to the sun.
The recommended altitude for the installation of the unit

should be less than 2.000 meters.
4.2.3.- Safety
The cabinet has IP66 protection, that is, it is protected from dust, involuntary
immersion, water jet and high temperature, nevertheless one should be aware of the
following safety aspects.
Do not store next to inflammable liquids and materials of

the unit, the temperature of the unit can facilitate the possibility
of fire.
Wiring should be protected against rodents that can

deteriorate the electric insulation, endangering personnel as
well as the risk of fire. Cover the connectors not in use to
ensure water tightness and avoid entrance of unwanted
animals.
To avoid direct and indirect contacts it is important to

verify that the cabinet is closed securely.
F.423.03. Rev.A
CONFIDENTIAL
19 (31)
The unit has internal screening for protection against direct

contact. For protection against indirect contact, all the metallic
parts of the units are earthed.
For the installation and maintenance of the unit it is

important to use adequate work tools that comply with the
protection of direct and indirect contacts.
F.423.03. Rev.A
CONFIDENTIAL
20 (31)
4.3.- Fixing the Cabinet

The tracker should be fixed vertically on a flat surface so that it is capable of
bearing the weight of the unit. Position the unit vertically with the connectors in the
lower part, in the establish position for fixing the same.
Fix to the structure using the concrete anchors and nylon wall plugs 8mm hole
diameter and 40mm length included in the supply box.
Figure 10.- Fitting the Cabinet
Figure 11.- Concrete anchors and nylon wall plugs
Pay special attention to fixing the unit, as its weight is approximately

10.5Kg. Under no circumstances use the electrical cabinet assembly
holes to earth the unit.
F.423.03. Rev.A
CONFIDENTIAL
21 (31)
4.4.- Cable Routes

Preparation for the routes where the conductors pass, this will facilitate the
installation process. The conductors should have a route that provides mechanical
protection and appropriately fitted so as to have a long and useful life.
4.5.- Electric Connection
Warning: Beforehand, one should check that all metallic elements are
earthed.
4.5.1.- Connection of Unit

Position the unit vertically with the double-membrane seals in the lower part,
in the position that it is assigned for fitting it. There are 2xM25, 5xM20, 5xM16 cable
glands and 6.5mm diameter hole for ZigBee antenna.
Figure 12.- Connection
DO NOT connect the general power supply of the Suntrack-NCU

until the installation has been completed.
F.423.03. Rev.A
CONFIDENTIAL
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4.6.- Startup
4.6.1.- Wind Alarm

The Suntrack NCU provides the capability of detecting a high wind condition,
with the support of the Suntrack with anemometer. The NCU will determine if the
winds reach a preset threshold, and it will sent all the trackers to safe position.
To deactivate the wind alarm, the wind speed read by the anemometers must
remain below the wind limit.
4.6.2.- Cleaning position

The cleaning position is the position that the different trackers group adopts if
the disconnect terminal block of the each group is turned on. The solar plant is divided
in groups and by default the cleaning position is 30 degrees.
Group 1 …… …… Group 8
Group NOT Cleaning Position
Group Cleaning Position
Figure 13.- Suntrack NCU disconnect terminal block

F.423.03. Rev.A
CONFIDENTIAL
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4.7.- Uninstalling the Electrical Cabinet
Disconnect the power connection.
Disconnect the rest of the connections.
Extract the fixing screws and take away the equipment.
4.8.- Uninstalling CPU-Control Suntrack 32H
Turn off RCCB and Circuit Breaker
Disconnect the power connector.
Disconnect the rest of the connector.
Extract the fixing screws and take away the equipment.
Figure 14.- Suntrack CPU-Control screws and spacers

F.423.03. Rev.A
CONFIDENTIAL
24 (31)
4.9.- Verification and Problems

Guidelines are provided in case of an alarm in the system.
4.9.1.- CPU-Control Suntrack 32H Leds

The following picture shows the different leds of the control cabinet:
Figure 15.- CPU-Control Suntrack 32H Leds
Sw On is a status indicator that shows the correct working

order of the system.
Establish communication between the Suntrack NCU and

the monitoring programmer switch on “Comm” Led.
Third led indicates if there is an alarm in the system.
The “Prog” Led will show if a new software version is

updating.
4.9.2.- Pointing Problems
Check AC power terminals.

F.423.03. Rev.A
Check Circuit Breakers status.

CONFIDENTIAL
25 (31)
Check led status in Power Supply.
Check CPU-Control Suntrack 32H Power connector.
Figure 16.- CPU-Control Suntrack 32H Power Connector
4.9.3.- Reset CPU-Control Suntrack 32H
Disconnect Positive Terminal in Battery.
Figure 17.- Battery

F.423.03. Rev.A
Turn off Residual-Current Circuit Breaker.
CONFIDENTIAL
26 (31)
5.- MAINTENANCE
Equipment maintenance should only be carried out by trained and qualified

personnel. Special tools are needed which the technician has as standard.
Preventive equipment maintenance has to be carried out after one year from
its installation, and subsequently every three years. The following points for the
correct maintenance should be observed:
Check that all the mechanical connections of the unit are

adequately adjusted, if not so, they should be tightened with
the appropriate tools.
Check the good working order of the box and that it has no
sign of corrosion or deterioration.
One should simulate abnormal behavior, such as wind,

axis blockage, etc, so that all the alarms are generated
correctly and that the system responds as expected.
Every year, the condition of the battery should be checked.

To do this it should be cut off the power, wait 10 minutes and
plug again. Check with the monitoring Sw PC that time is
updated.
F.423.03. Rev.A
CONFIDENTIAL
27 (31)
6.- TERMS AND CONDITIONS OF WARRANTY

6.1.- Duration of Warranty
The period of warranty is that which is specified on the supply contract and
begins on the delivery of the unit. Should one decide to increase the warranty period it
will be specified in the supply contract on request.
6.2.- Conditions of the Warranty

During the warranty period, the equipment will be repaired at no cost in
material or labour costs at the factory. Assembly costs at location are not included.
In case of equipment failure the warranty claim should be sent by mail to P4Q
then one should wait to obtain authorization for delivery of the same. Please indicate
the name of the company, the use that the unit is given, delivery address for the
repaired unit and the person to contact as well as the telephone number.
Authorization is realized after sending the completed error protocol filled in indicating
the failure. (Annex II). P4Q cannot accept equipment received without prior notification
in writing or without being informed of the failure.
6.3.- Exclusion of Liability
P4Q is not in any way responsible in the following cases:
Damage cause by undue use of equipment.

Constant use of charges above those defined in the equipment
specifications in the mounting and installation manual.
Use in inadequate environmental conditions (see location section).
Equipment damaged, dismounted o manipulated by unauthorised
technical service.
Lightning, accidents, water, fire and other circumstances beyond the
F.423.03. Rev.A
control of the manufacturer.
CONFIDENTIAL
28 (31)
6.4.- Representations
P4Q makes no representations or warranties with respect to the accuracy or
completeness of the contents of this document and reserves the right to make
changes to specifications and product descriptions at any time without notice.
P4Q does not make any commitment to update the information contained
herein. Unless specifically provided otherwise.
F.423.03. Rev.A
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29 (31)
7.- TRADEMARKS
Suntrack © 2007. Reserves all rights..
All the products indicated in this manual are copyrighted and are distributed under
license by P4Q Electronics S.L.
F.423.03. Rev.A
CONFIDENTIAL
30 (31)
ANEXO I.- REPAIR INCIDENT SHEET

F.423.03. Rev.A
CONFIDENTIAL
31 (31)
ANEXO II.- INCIDENT IN TRANSPORT SHEET

F.423.03. Rev.A
CONFIDENTIAL

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SUNTRACK

NETWORK CONTROL UNIT

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

This document contains proprietary and confidential information.

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

Suntrack Network Control Unit Installation and maintenance.

The Local control unit provides local automatized management of the

REV YYYY-MM AUTOR COMMENTARY

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

GLOSSARY, TECHNICAL TERMS AND ABBREVIATIONS ..................................... 6

1.- SAFETY INSTRUCTIONS ...................................................................................... 7

2.- CONDITIONS FOR PACKAGING AND STORAGE .............................................. 9

2.2.- Storage Conditions .....................................................................................................................................9

3.- DESCRIPTION OF UNIT ...................................................................................... 10

3.1.- General Description .................................................................................................................................. 10

4.1.- Earth .............................................................................................................................................................. 16

4.2.- Electrical cabinet Location...................................................................................................................... 17

4.3.- Fixing the Cabinet ..................................................................................................................................... 20

4.4.- Cable Routes .............................................................................................................................................. 21

4.5.- Electric Connection .................................................................................................................................. 21

4.6.- Startup .......................................................................................................................................................... 22

4.7.- Uninstalling the Electrical Cabinet........................................................................................................ 23

4.8.- Uninstalling CPU-Control Suntrack 32H .............................................................................................. 23

4.9.- Verification and Problems ....................................................................................................................... 24

4.9.3.- Reset CPU-Control Suntrack 32H ................................................................................................. 25

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

5.- MAINTENANCE ................................................................................................... 26

6.- TERMS AND CONDITIONS OF WARRANTY ..................................................... 27

6.1.- Duration of Warranty ................................................................................................................................ 27

6.2.- Conditions of the Warranty ..................................................................................................................... 27

6.3.- Exclusion of Liability ................................................................................................................................ 27

6.4.- Representations ......................................................................................................................................... 28

7.- TRADEMARKS .................................................................................................... 29

ANEXO I.- REPAIR INCIDENT SHEET..................................................................... 30

ANEXO II.- INCIDENT IN TRANSPORT SHEET ...................................................... 31

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

GLOSSARY, TECHNICAL TERMS AND ABBREVIATIONS

NCU Network Control Unit

TCU Tracker Control Unit

RSU Remote Sensor Unit

SNTP Simple Network Time Protocol

UDP User Datagram Protocol

Table 1.- Glossary

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC

Date - you Give you Rev Nº Document - Document No.

P4Q Electronics/ Installation and Operation Manual 2018-06 A D003-PS18025

1.- SAFETY INSTRUCTIONS

It is very important to read this safety section thoroughly as the

Warning: It is of the utmost importance that the installation

If a mechanical or electrical component is found to be defective do

If the installation instructions are not followed serious problems may

Should the unit not be installed immediately, it is advisable to keep it

The Suntrack unit should only be installed by a qualified electrician

D003-PS18025_RevA_NCU_Installation and Maintenance Manual_EN.DOC