Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K.

34394 Esentepe –Istanbul /TURKEY

Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

ELKOMIX-60 QUICK MASTER

COMPACT CONCRETE BATCHING PLANT
(with Transfer Conveyor)

Working Position of ELKOMIX-60 Quick Master Compact Concrete Batching Plant (with Transfer Conveyor)

ELKOMIX-60 Quick Master Compact Concrete Batching Plant is not only the result of advanced
technology and engineering skills but they are also new generation Batching Plants.

ELKOMIX-60 Quick Master Compact Concrete Batching Plants is the new generation concrete batching
plant with its advantages comparing to other concrete batching plants:

GREAT ADVANTAGES OF ELKOMIX-60 Quick Master COMPACT CONCRETE BATCHING PLANT

• It can be installed within only 1-2 days.

• Easy shifting from one jobsite to another one.
• Less foundation cost.
• Compact design and less installation area.
• Less operational and maintenance costs.

Page 2 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.
 Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

TECHNICAL SPECIFICATIONS
1. AGGREGATE INLINE STORAGE BINS
• Capacity: 4x20=80 m³
• Type: Inline Silo
• Welded and bolted construction.
• Aggregate bin panels, discharge cones and bin structure
are completely welded by automated welding robots.
• Discharge cones galvanized.
• 4 compartments suitable for storage 4 different type
aggregates.
• 8 group electro-pneumatically operated discharge gates.
• Discharge gates can be opened from the middle. So it is
possible to feed material in the middle of conveyor belt.
• Two compartments (for sand) are equipped with
vibrators.
• Aggregate bin panels are formed in very special mould to
give high durability.
• The mouth of aggregate inline bin discharge gates can be
adjusted by mechanically.

2. AGGREGATE WEIGH HOPPER

• Weighing capacity: 2500 kg
• Completely galvanized.
• In order to provide accurate weighing of the
materials, weight system equipped with 6 load cells.
• Drive system: 7,5 kW motor + gearbox
• Aggregate weigh hopper will be equipped with 1 unit
vibrator.
• Belt Quality: 200 kg/cm² load transfer capacity, 10
mm total thickness, 4/2 coating, 4 multilayer linen
cord.
• Load cell break safety system
3. AGGREGATE TRANSFER CONVEYOR

• Integrated with mixer block chassis.

• Drive drum is coated by rubber.
• With pull cord emergency system.
• Belt Quality: 200 kg/cm² load transfer capacity, 10 mm total
thickness, 4/2 coating, 4 multilayer linen cord (chevron
type).
• Chassis of the conveyor is galvanized.
• Belt cleaning brush

Page 3 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.
 Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

4. ELKON TWINSHAFT MIXER (1500/1000 l.)

• Model: ETSM 1500/1000
• Type: Elkon Twinshaft Mixer
• Dry Filling Capacity: 1500 liters
• Vibrated Concrete Capacity: 1000 liters
• Capacity: 1 m³ vibrated concrete/charge
• Mixer body is completely welded by automatic welding
robots without any human interference.
• Vibrated material yield 1000 liters, with hydraulic
unloading door opening, with discharge door, fitted with
following accessories:
• Electric cables box device
• Manual pump for unloading door emergency opening.
• Inner bottom linings are wear resistant cast steel (NI
Hard 4)
• Inner face linings are wear resistant Hardox 450 (SSAB-
SWEDEN)
• Mixing arms screwed on shafts.
• Mixing blades and Scraper blades are wear resistant cast
steel (NI Hard 4).
• Lubrication system for mixing shafts’ seals with electrical
grease pump (automatic greasing system).
• Automatic lubrication system Brand: LINCOLN
(GERMANY)
• The members of mixing reduction gears and the mixing
axles bearings are greased in oil bath in the carter in a
lasting way.
• Cover with two inspection doors in accordance with the
accident prevention and safety regulations (mixer stops
while inspection door opening).
• Inspection step complete with access ladder
• Drive system: 2 x 22 kW motor + Planetary gearbox.
(with thermic overload switch protection.)
• Gearbox: BREVINI (ITALY)
• Washing system for concrete discharge chute.
• Discharge chute is equipped with replaceable special
wear resistant linings.
5. CEMENT WEIGH HOPPER

• Weighing capacity: 600 kg

• Equipped with 3 load cells
• Discharge: 1 unit electro-pneumatically operated butterfly valve
• Cement screw automatic warning system on the discharge gate.

6. WATER WEIGH HOPPER

• Weighing capacity: 300 kg
• Equipped with load cell
• Loading of the water to the batcher is performed electro pneumatically controlled valve.
• Discharge: Electro-pneumatically operated butterfly valve.
• Water weigh hopper is completely galvanized.
• System consists of required water connections, pipes, valves and fittings.
Page 4 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.
 Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

7. HIGH PRESSURE WATER DISTRIBUTION SYSTEM INSIDE TW MIXER

• System provides uniform water distribution inside of the mixer via

nozzles under high pressure pump.
• It makes possible to get homogenous mixture in a short mixing
time.
• This function can be used in daily maintenance as a mixer cleaning
system.

8. ADDITIVE WEIGH HOPPER

• Weighing capacity: 2x25 l.

• Equipped with load cell
• Loading of the additives to the batcher is performed by
2 unit additive pumps.
• Discharge: Electro-pneumatically operated Elkon
design special type discharge gate.
• Additive weigh hopper is completely galvanized.
• Additive weigh hopper is equipped with cleaning
system.
9. COMPRESSOR

• System consists of compressor, pneumatic cylinders, valves,

air conditioners, hoses for compressed air.
• Pneumatic pipeline for connection different utilization points
• Technical details of the compressor
• Suction capacity: 1013 l./min.
• Motor power: 5,5 kW
• Tank capacity: 500 l.

10. SUPPORT STRUCTURE

• Concrete discharge height= 4,0 m

• Supporting structures for twin shaft mixer, all
hoppers, ladders and platforms.
• The platform makes possible to access every
point of the mixer and discharge points of the
weigh hopper, loading points, load cell hang
points and drive system.
• All parapets and ladders are galvanized.
• After chemical cleaning, all parts will receive
one basic and one final coat of paint (epoxy).
• Total thickness of paint = 80-100 μ
• Special corrosion resistant JOTUN-NORWAY
paints.

Page 5 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.
 Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

11. OPERATOR’S CABIN, CONTROL PANEL and ELECTRONIC WEIGHING SYSTEM

• Plant will be controlled from operator cabin which has
wide view possibility.
• There is a control panel in the operator cabin.
• Soft starter of the mixer, all contactors of the motors,
TMS, relays and soft starter for the mixer are ABB or
SIEMENS brand.
• Power board has lighting facility and provides protection
according European Norms.
• Cables are Pirelli-ITALY brand. In order to provide easy
maintenance all cables and parts are numerated.
• Automatic control is performed by means of industrial
controller – ABB or SIEMENS PLC and Touch Panel
operator panel.
• Fully automatic and manual operation of the system is
possible from the control panel.
• The working of plant can be observed from the diagram
on the control panel.
• Weighing of aggregate, cement, water and additive can
be observed from the indicators which are equipped on
the control panel.
• Operator cabin will be equipped with 4 season air
conditioner.
• Batching plant computer is controlled by a PLC unit. The
system provides full automatic control. PLC is ABB or
SIEMENS brand.

12. ELKON COMPUTERIZED AUTOMATION SYSTEM

• Full automatic concrete production.

• Inventory entry and inventory reports
• System access security protection with different user
privileges.
• Daily records for produced concrete.
• Records for every batch separately.
• Flexible production with lots of parameters.
• Companies, vehicles, drivers and construction sites
records
or • Watching digital and analog concrete slump values
• Batch reports according to productions
• Requested and taken material’s ratios
• Automatic recipe generating according to the
entered humidity values.
• Remote internet access
• Easy calibration with the displayed indicators.
• Manual and automatic concrete production from the
control panel.

Page 6 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.
 Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: marketing@elkomix.com

13. CEMENT SCREW

• Capacity: 40 ton/hour
• Dimensions: Ø 220
• Drive system: 7,5 kW motor+ planetary gearbox
• Equipped with galvanized maintenance lids.
• Screw has centralized lubrication system (special design by
ELKON) for the supporting bearings.

14. CEMENT SILO

• Bolted Panel Construction
• Fly ash silo has required legs which give opportunity to
feed fly ash to the fly ash hopper with screw in suitable
angle.
• Cement silo has ladder and upper parapets.
• Cement silo has mechanical valve in discharge part.
• Cement silo has filling pipe.
• The parts of the silos are manufactured by special laser
cutting and drilling technologies and they are
implemented special surface cleaning procedure.
• All components are performed by chemical surface
cleaning procedure and after that coating and painting by
JOTUN-NORWAY brand paints.
• 2 units silo can be transported by one truck, which means
minimum transport cost.

15. CEMENT SILO REVERSE JET TYPE FILTER

• Brand: WAM-ITALY
• Cleaning System: Jet Pulse pneumatically.
• Compact 800 mm diameter 304 stainless steel body with bottom flange,
24.5 m2 filter surface.
• High filtration efficiency due to POLYPLEAT® filtering elements
• POLYPLEAT® filter elements.
• The air jet cleaning system is integrated in the hinged weather protection
cover.
• Low dust emission level due to B.I.A.-certified filter media.
16. CEMENT SILO ACCESSORIES
• Max-min. level indicator - Level indicator is a limit
value indicator that is used to check the material
filling volume in the silo.
• Fluidizing system - Fluidizing system involves
distribution pipe and nozzles. Distribution pipe is
assembled into silo by fixing parts that are pre-
assembled in to the silo.
• Pressure safety valve - High pressure safety valves
are used the discharge the high pressure in the silo.
• Max-min. level indicator panel with alarm system

Page 7 / 6
• Up to now Elkon has manufactured and installed more than 2500 concrete batching plants over 95 countries in 6 continents all over the world.