WPI TECHNICAL OFFER Page No7, WPIL-TECH-00 ® PROJECT : 70 MLD UASB SIP at GHAZIABAD (CHA) SECTION 3.0 DESIGN CALCULATION FOR PROCESS UNITS 1. DESIGN OF SCREENS Design Data AV. Flow 70 MLD 0.81 m3/sec Peak flow 0.81 x2.25 1,82 m3isec. ‘Velocity thr” screen at peak flow = 06 t01.2 misee (say 1.0 m/sec) Velocity thr’ screen at av. flow = 03 m/sec Net Projected area of screen sholud not be less than 25% of X- sectional area of the channel Bar size and spacing = 6 mm bar at 6mm clear distance. Design Calculations = ‘Net Area required at peak flow = Qpeak /V peak = 182/10 = 182. m2 Net Area required at av. flow Quy. Vay. 0.81/03 = 27m ination of the screen as 60 degrees to base. 2Txsin60 = 2.33m2 hence providing Net Area of 2.7 m2 an Net projected Area required Providing Liquid height of 1.5 mtrs-+0.5 mtrs F.B., Total Height 2.0 mtrs Net width (water way) required = 233/15 1.60 murs. Now for clear spacing of 6mm, No. of openings 1600/ 6 = 267 n0s. No. of Bargs 267-1 266 nos. Gross width of chennel = No of openings x clear spacing + No of bars x width of bar 267x6 +266 x6 3198 mm = 3.20mi. Pletform Inlet ee 13 12 1S 1.0 Total Length of Screen Chamber = _Dist betn inlet to screen + Projceted length of screen + plaform + Outlet length = LOmus+H/tan 60 + 1.5 mers + 1.0 mts 10 +2/tan60415+1 = — 5.0mtrs. Designed By: STC ‘Checked By : SAP. Rev. No: 00 Dated 10, 1997Writ, TECHNICAL OFFER Page Nos WPIL-TECH-00 PROJECT : 70 MLD UASB STP at GHAZIABAD (CHA) SSeS Ee Ee ee eee ee eee) Cheek for Area: Gross area of Channel Width x LD = 32x 15 = 48 m2 Net Projected Area = (Noof openings x clear spacing) * LD (267x6 11000) x 1.5 = 2.403 m2 ; Net projected Area / Gross Area 24/48 50% > 25'fhence design is OK Cheek for Head Loss : Head loss through scrcen is given by Krischmer ho = BGw/b) Hy xsind where, h* = head oss in sereen B = __ Bar Shape factor ~ 2.42 for flats wo = Bar width = 6mm b = Bar spacing = 6mm Ho = ‘Approch velocity head = V"/2g where V= 1.85 m3/s/ (3.2.x 1.5) = 0.38 m/s at peak flow for clear screen and_V = 0.77 m/s when the screen is half clogged at peak flow. so Hv ~ (0.77))?/(2x9.81) = 0.03 mtrs at peak flow when the screen is half clogged Head Joss at this condition h 242-x (616) x 0.03 x Sin 60 0.063 mtrs 6.3 em < 20 cm head loss allowed hence design is Ok SUMMARY FOR DESIGN OF SCREEN: MECHANICAL SCREEN + ‘SCREEN CHAMBER SIZE 3.0 M LENGTH x3.2M WIDE x15MLD+ 0.5 MFB 6 MM x30 MM MS FLATS AT 6 MM CLEAR SPACING. BAR SPECIFICATIONS ANGLE OF SCREEN MANUAL SCREEN OF THE SAME SPECIFICATION EXCEPT BAR SPACING AT 10MM CLEAR TO BE PROVIDED. INLET CHAMBER OF 3.2 Mx3.2M ALONG WIDIH OF MECHANICAL SCREEN TO BE PROVIDED Design Reference : Wastewater Treatment Rao & Datta And CPAEEO Manual Designed By STC ‘Checked By : SAP Rev. No. Dated: April 10, 1997WPIL, ‘WPIL-TECH-00 TECHNICAL OFFER Page Noo PROJECT : 70 MLD UASB STP at GHAZIABAD (CHA) HEE 2. DESIGN OF GRIT CHAMBER Design Data: Av. Flow 70 MLD = 0.81 m3/sec Peak flow 081x225 1.82 m3/see, Detention Time : 60 seconds Particlesize =: =D = 015mm SpGrvity : S 2.65 “Temp 20 Deg, cent. Correction factor for inlet & outlet = Brow ‘Velocity of flow in grit chamber 0.3 mis 1" Design Calculations = Horizontal Flow velocity of the efiluent is geiven by Wate {(BB/) +g * (S-1) *D}°* Where 8 ‘Shape factor for the particle £ = Friction Factor = 0.03, therefore Vaoo™ {(8 * 0.06 / 0.03) * 981 * (2.65-1) * 0.015 }°* 19.7 cm/sec (0.197 m’sec) Now Cis Area of the Grit= Qpeak/ Vy = 1.82/0.197 = 92 m2 Providing 2.Nos of working +2 Standby Channels of Each width = 3.5 mrs. Liquid Depth inthe channel will be= 9.2/(2* 3.5) = 1.35 mus Now Total Depth of GritChannels = LD + Space for Grit accumulation + FB 135 + 034035 = 20:mirs. To Find Length of Grit Chamber Settling Velocity of Grit Vs = {(4/3) *(@/CD) * (S-1)* D}* Where CD is newtons Drag Coef'= 24/R + 3/(R)** + 0.34 where R is Reynolds no. = Vs*D/v v= Kinematic viscosity of effluent = 1.002 x 10" at 20 Deg. Temp. ‘As settling velocity and Reynolds no, are interdependednt solving this loop with help of computer we get Vs = 1.65 cm/sec, ‘Checked By : SAP. Designed By : STC Rev. No Dated A 10, 1997Writ, TECHNICAL OFFER Page No.10 WPIL-TECH-00 PROJECT : 70 MLD UASB STP at GHAZIABAD (CHA) Now for ideal settling, the smallest grit pa rticle sholud settle dwon before it leaves the chamber. Vs/Vu - Liquid Depth / L 1.69 / 19.7 = 135 1 L L theorotical = 15.7 mrs, Providing 50% additional length as comection for inlet and outlet turbulance. Lactual = 1s7* 15 24.0 mis. Design of Proportional Flow Weir: LD ‘The flow through this weir is given by Qpeak - C*b* (ag)? * (LD- 2/3) where C = — constant’ «= 0.61 a as shown in fig isin range generally 35 mm. therfore 1.85/2 0.61 * b* (2 *9.81%0.035)"" * (1.35 - 0.035/3) >’ = 1.36 mers. Now co ordinates of the curve can be found out by x = b2* (Lele tan Vet) Designed By: STC ‘Checked By : SAP Rev.No_ 00 Dated: April_10, 1997WIL TECHNICAL OFFER ‘Page Nol WPIL-TECH-00 [ PROJECT + 70 MLD UASB STP ai GHAZIABAD (CHA) [esceeeneee aea I Slope for Grit Chamber Head loss in the t channel is given by Mannings formula v Va R™ 8% where Y= Qpeak/area = (1.85/2)/ (3.5 * 1.35) = 0.19 misec Rea 35" 135/G5H352) = 0.76 mts. n= friction coeff. = 0.013 therefore 019 = (1/0013 *0.76 S? s = 8.7x 10% Hence provide minimum slope to the bottom of Grit Chamber SUMMARY FOR DESIGN OF GRIT CHAMBER — GRIT CHANNEL SIZE Th) M LENGTH x3.5M WIDE x135 MLD +035 MFB+0.3M GRIT ACCUMULATION DEPTH, NO OF CHANNELS 2 WORKING + 2 STANDBY FLOW CONTROL EQUIPMENT PROPORTIONAL WEIR OUTLET CHAMBER OF 14.0 MX3.0M ALONG WIDTH OF GRIT CHAMBER [Daa ene ee Teen Rae Da CED Nene wa [Designed By: STC ‘Checked By: SAP ty Dated ‘April_10, 1997sroqueyy 11D,Caer TECHNICAL OFFER PageNol2 WPIL-TECH-00 PROJECT + 70 MLD UASB STP at GHAZIABAD (CHA) _lL —| DESIGN OF UASB REACTORS Design Data Av.Flow =: T0MLD 0.81 m3/see Peakflow > 081x225 182 m3/see BOD of influent 200 mit ‘TSS fn influent = 400 melt YSS in_infuient = 240 melt SRT = 38 Days CIC distance between gas domes = 4 mis Feed inlet. coverage = 4m2 / feed point Velocity through aperature at peak flow Velocity in settler zone Design Calculations ; 5.0 m/hr less than 1.5 m/hr Upflow Velocity in the Reactor at peak flow Qpeak / Area 15 = (70,000 * 2.25/24) / (Area) Area = 4375 m2 Providing 4 Reactors of 40 m. length x 30 m. Total Area provided = 4800 m2 Now, SRT indays = Total Solids in Reactors (Kgs) / Solid out flow from reactor (Ke/day) For UASB Reactor Total Solids in Reactor= Av. MLVSS * (Ht, of Sludge Bed + Blanket ) * Area Ay. MLSS will be @ 5% (50 Ke/m3) therefore Solids in Reactor = 50 * Hb * 4800 Solid out flow from Reactors = Excess sludge production in Reactor + Fixed TSS in influent + Undigsted VSS = 70000 * 300 *0.08/1000 + 160 * 7000/1000 +0.5*240*70000/1000 = 21280 Kg /day Now SRT = — 50* Hb* 4800 / 21280 38 1127 * Hb therefore Hb= 3.4 mrs it + Height ofsettling zone + FB Height of Reactor = Sludge Bed Hei 5.5 mtrs (Liquid Depth = 5 mtrs) = 243405 HRT of Reactor at av flow = = 82 hrs OK Designed By : STC Rev.No__: 00 (4*30 * 40 *5)/(70,000/24) ‘Checked By : SAP Dated: April 10, 1997Writ, TECHNICAL OFFER Page No.3 WPIL-TECH-00 PROJECT + 70 MLD UASB STP at GHAZIABAD (CHA) Co _L —_t Length of Reactor / cle distance 40/4 10 Nos per Reactor Keeping The Gas Hood at 0.55 mtrs height from deflector Beam No of Rows of of Gas Domes / Reactor 2 x No of Rows x width of Reactor x 0.55 2 x10 x 30 x0.55 = 330 m2 ‘Total Area of Aparture / Reactor Velocity through Aperature at peak flow = Peak flow per Reactor / Area of Aparture = @25*70,000/424) | 330 497m/s <5.0m/§ OK No. of Feeding points per Reactor = ~—=— tea of Reactor /4 = 3054014 = 300 Nos. Provide 320 Feeding points / Reactor Expected Results from UASB Reactor : BOD Reduction 80% COD Reduction 65% Gas Production : 0.2 m3 / Kg BOD reduced SUMMARY FOR DESIGN OF UASB REACTORS : WO, OF UASB REACTORS: a ‘SIZE OF EACH REACTOR, 40M LENGTH x30M WIDIHx 5MLD + 05M FB NO. OF GAS DOME ROWS PER | 10 REACTOR iO OF FEEDING POINTS 3207 REACTOR [Design Reference : WPIL field Experience in UASB Reactor Designed By : STC ‘Checked By : SAP ‘Rev. No 00, Dated prl_10, 1997Wri, TECHNICAL OFFER PageNot WRIL-TECH-00 PROJECT + 70 MED UASB STP ai GHAZIABAD (CHA) 4 DESIGN OF GAS HOLDER Design Data Av. Flow 70 MLD : 0.81 m/sec Peak flow 081x225 = 1.82 m'seo BOD of influent = 200 mefit Design Caleualtions + BOD reduction in UASB Reactor 80%. Biogas Production coeff. for sewage ‘Total Biogas Production Gas Holder Capacity Providing Dia of the Gas Holder Dome Height of Gas Holder Dome Diameter of Gas Holder Basin Height of Gas Holder Basin 0.2m*/ Kg BOD Reduced 0.2 * 70,000 * 200//1000 * 80% 2240. m’ /day 25% of Gas Produced per day (As per CPHEEO Manual) 560.m3 140 mts 3.7 mrs. 1440.6 = 14.6 mts 3.6406 = 420 mts. SUMMARY FOR DESIGN OF UASB REACTORS : DIAMETER OF GH. DOME 14.0 MTRS. HEIGHT OF GH. DOME 3.70 MTRS DIAMETER OF GH. BASIN 14.60 MIRS, HEIGHT OF GH. BASIN 430 MTRS. GAS PRODUCTION COEFF. 0.2m3) KGBOD REDUCED TOTAL GAS PRODUCTION 72240 m3 7 DAY Design Reference + WPIL field Experi [Designed By: STC [Rev.No 00 [ Checked By: SAP [Dated : April_10, 1997Writ, TECHNICAL OFFER, Page No.15 WPIL-TECH-00 PROJECT + 70 MLD UASB STP at GHAZIABAD (CHA) 5 DESIGN OF FINAL POLISHING UNIT Design Data Ay. Flow 70MLD 0.81 m/sec Noof FPU’s = 2 HRT 24 Hours. Design Caleulations : ‘Total Volume Required of the FPU Flow * HRT / 24 70,000 *24/ 24 70,000 m3 No of FPU's 2 Volume of cach FPU 35,000 m3 Providing SWD « 1.50 m, Ay, Size = 153 mtrs x 153 mtrs FB. = 030mtrs. Depth of Sludge accumulation = 0.20 miss Side slope = V1 8 Bach FPU tohave two compartments to increase length of flow. SUMMARY FOR DESIGN OF FINAL POLISHING UNIT : NO.OF FPU's (Working Paraliel_in normal conditions) "AV SIZE OF EACH FPU 153.0 M LENGTH x 153 M WIDTAx I.5M LD + M_EB #0.2M. SLUDGE ACCUMULATION DEPTH SIDE_SLOPE iv; isn Design Reference : WPIL field Experience in UASB Reactor Poe ‘Designed By : STC ‘Checked By : SAP. Rev.No_:00 Dated: April 10, 1997TECHNICAL OFFER, WPIL-TECH-00 PROJECT + 70 MLD UASB STP at GHAZIABAD (CHA) 6 DESIGN OF SLUDGE DRYING BEDS Design Data + ‘Av. Flow 70MLD = 081 see Influent BOD = 200 melt ‘No of Days per eyele = Tdays ‘Number of eycles in years = for 10 months Depth of application of sludge = 2 ems. Design Caleulations = Quantity of sludge produced perday = ‘Sludge Dus to BCOD + Undigested VSS + Fixed Solids = 7000 *300 *0.08/1000 + 0.5%240*70000/1000 + 70000 * 160/100 = 21280 Kg/day The Solid Content of the sludge will be about 6 % (60 Kg/ m3) ‘Volume of Sludge Produced = 21280 /60= 355 m3/day Volume of Sludge * Drying Period / Depth of aplication Area of SDB Required 3557 /0.2= 12425 m2 Now as One sudge drying Bed should take sladge from one Reactor and withdraw is 5 days aweek No. Of SDB required will be 20 Hence Area of One SDB = 12425 /20 = 621.25 Provide Av Size of 25 m™* 25 mts No of Cycles per Year = No.of Days per year | drying period 10" 30/7 = SUMMARY FOR DESIGN OF SLUDGE DRYING BEDS + ‘NO.OF _SDB" 20 “AV, SIZE OF EACH SDB. 25 MX 25M. Design Reference + WPIL field Experience in UASB Reactor — Designed By STC Checked By SAP 1 Rev.No___ $00 Dated April_10, 1997 1TECHNICAL OFFER WPIL-TECH-00 PROJECT = 70 MLD UASB STP at GHAZIABAD (CHA) 7 DESIGN OF SLUDGE SUMP & PUMPS AND DRAIN SUMP & PUMPS Design Data Ay. Flow 70MLD Influent BOD Design Calculations: Studge Sump Quantity of Sludge produced per day Providing HRT Volume Provide Liquid Depth Diameter of sump ‘Sludge pump Capacity of Siudge Pumps Head required No of Pumps Drain Sump Quantity of filtrate Providing HRT Volume Provide Liquid Depth Diameter of sump Fillrate Pumps 081 m/sec 200 mg/lit 21280 Kg/ day (with 6 % consistenecy) ie, 355 m3/day 5 Hrs 80m3 somtrs 45 ons. 355 m3/day 148m3/hr Provide 50 m3/hr IsMWwc 1 working + 1 stand by 50% Sludge quantity ie. 178 m3/day Min 4 hrs as per tender 30m3 3.0mus 4.0 mtrs. Providing filtrate pump of half of the capacity of sludge pump Capacity of Sludge Pumps Head requiered No of Pumps 25 m3/hr is MWC. 1 working + 1 stand by SUMMARY FOR DESIGN OF SUMPS & PUMPS : SIZE OF SLUDGE SUMP 7 ‘SIZE OF _DRAIN SUMP ‘SLUDGE PUMPS DRAIN PUMPS TSMDIA x 55M. Ht 40M x35 MM 30 m37 Hr, 15 MWC, +1) NOS. 253 7A TS MWC, (11) NOS. Designed By STC “Checked By : SAP Rev.No 00 Dated: April 10, 1997 |