Documente Academic
Documente Profesional
Documente Cultură
OWNER’S MANUAL
YZFR3AF
B02-F8199-20
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
YZFR3AF
OWNER’S MANUAL
©2015 PT Yamaha Indonesia Motor
Manufacturing
1st edition, April 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Table of contents
Location of important labels........... 1-1 Luggage strap holders ..................4-21 Tires .............................................. 7-15
Sidestand ......................................4-21 Cast wheels .................................. 7-17
Safety information............................ 2-1 Ignition circuit cut-off system .......4-22 Adjusting the clutch lever
free play..................................... 7-17
Description ....................................... 3-1 For your safety – pre-operation Checking the brake lever
Left view ......................................... 3-1 checks ...............................................5-1 free play..................................... 7-19
Right view....................................... 3-2 Brake light switches ..................... 7-19
Controls and instruments ............... 3-3 Operation and important riding Checking the front and rear
points .................................................6-1 brake pads ................................ 7-20
Instrument and control functions... 4-1 Starting the engine..........................6-1 Checking the brake fluid level ...... 7-20
Main switch/steering lock............... 4-1 Shifting ............................................6-2 Changing the brake fluid .............. 7-22
Indicator lights and warning Tips for reducing fuel Drive chain slack........................... 7-22
lights............................................ 4-2 consumption................................6-4 Cleaning and lubricating the
Multi-function meter unit ................ 4-4 Engine break-in ...............................6-4 drive chain................................. 7-24
Handlebar switches...................... 4-11 Parking ............................................6-5 Checking and lubricating the
Clutch lever .................................. 4-12 cables........................................ 7-24
Shift pedal .................................... 4-12 Periodic maintenance and Checking and lubricating the
Brake lever.................................... 4-12 adjustment ........................................7-1 throttle grip and cable ............... 7-25
Brake pedal .................................. 4-13 Owner’s tool kit ...............................7-2 Checking and lubricating the
ABS .............................................. 4-13 Periodic maintenance chart for brake and shift pedals............... 7-25
Fuel tank cap ................................ 4-14 the emission control system........7-3 Checking and lubricating the
Fuel............................................... 4-15 General maintenance and brake and clutch levers ............. 7-26
Fuel tank breather hose and lubrication chart...........................7-4 Checking and lubricating the
overflow hose............................ 4-16 Checking the spark plugs ...............7-8 sidestand................................... 7-26
Catalytic converter ....................... 4-16 Engine oil and oil filter cartridge......7-9 Lubricating the swingarm
Seats ............................................ 4-17 Coolant..........................................7-12 pivots......................................... 7-27
Helmet holders ............................. 4-18 Replacing the air filter element Checking the front fork................. 7-27
Storage compartment .................. 4-19 and cleaning the check hose.....7-13 Checking the steering................... 7-28
Rear view mirrors.......................... 4-19 Checking the throttle grip free Checking the wheel bearings ....... 7-28
Adjusting the shock absorber play ............................................7-15 Battery .......................................... 7-28
assembly ................................... 4-20 Valve clearance .............................7-15 Replacing the fuses ...................... 7-30
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
Table of contents
Replacing a headlight bulb............7-32
Auxiliary light bulb .........................7-33
Tail/brake light...............................7-33
Replacing a turn signal light
bulb ............................................7-34
Replacing the license plate
light bulb ....................................7-34
Supporting the motorcycle............7-35
Troubleshooting ............................7-36
Troubleshooting charts .................7-37
Specifications....................................9-1
Index ................................................11-1
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 4
2 3
1-1
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1 WARNING 3
STATIONARY NOISE TEST INFORMATION
BEFORE YOU OPERATE THIS VEHICLE, READ TESTED 88 dB(A) AT 5375 r/min
THE OWNER’S MANUAL AND ALL LABELS. SILENCING SYSTEM : YAMAHA
ALWAYS WEAR AN APPROVED MOTORCYCLE IDENTIFICATION : 2MS
HELMET, eye protection, and protective clothing.
1TP-2118K-A1 2MS-2118G-10
2 4 39R-00 9667
41R-04 9596
100kPa=1bar kPa, psi kPa, psi E13 53R-01 0723
200, 29 250, 36 78R-03 5085
B02-2811T-00
200, 29 250, 36
2MS-F1668-00
1-2
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Safety information
EAU1028B
Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 160 kg (353 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
UB0220E0.book Page 4 Tuesday, March 3, 2015 9:20 AM
Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
UB0220E0.book Page 5 Tuesday, March 3, 2015 9:20 AM
Safety information
operator and may limit control Check that the fuel cock (if
ability, therefore, such accesso- equipped) is in the “OFF” position
ries are not recommended. and that there are no fuel leaks.
2 Use caution when adding electri- Point the front wheel straight
cal accessories. If electrical ac- ahead on the trailer or in the truck
cessories exceed the capacity of bed, and choke it in a rail to pre-
the motorcycle’s electrical sys- vent movement.
tem, an electric failure could re- Shift the transmission in gear (for
sult, which could cause a models with a manual transmis-
dangerous loss of lights or engine sion).
power. Secure the motorcycle with tie-
downs or suitable straps that are
Aftermarket Tires and Rims attached to solid parts of the mo-
The tires and rims that came with your torcycle, such as the frame or up-
motorcycle were designed to match per front fork triple clamp (and not,
the performance capabilities and to for example, to rubber-mounted
provide the best combination of han- handlebars or turn signals, or
dling, braking, and comfort. Other parts that could break). Choose
tires, rims, sizes, and combinations the location for the straps carefully
may not be appropriate. Refer to page so the straps will not rub against
7-15 for tire specifications and more in- painted surfaces during transport.
formation on replacing your tires. The suspension should be com-
pressed somewhat by the tie-
Transporting the Motorcycle downs, if possible, so that the mo-
Be sure to observe following instruc- torcycle will not bounce exces-
tions before transporting the motorcy- sively during transport.
cle in another vehicle.
Remove all loose items from the
motorcycle.
2-5
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Description
EAU10411
Left view
1 2 345
9 8 7 6
1. Coolant reservoir (page 7-12) 9. Engine oil filter cartridge (page 7-9)
2. Main fuse (page 7-30)
3. Owner’s tool kit (page 7-2)
4. Passenger seat lock (page 4-17)
5. Storage compartment (page 4-19)
6. Shock absorber assembly spring preload adjusting ring (page 4-20)
7. Shift pedal (page 4-12)
8. Engine oil drain bolt (page 7-9)
3-1
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Description
EAU10421
Right view
1 2 3 4
9 8 7 6 5
1. Fuse box (page 7-30) 9. Rear brake fluid reservoir (page 7-20)
2. Battery (page 7-28)
3. Fuel tank cap (page 4-14)
4. Headlight (page 7-32)
5. Engine oil filler cap (page 7-9)
6. Engine oil level check window (page 7-9)
7. Brake pedal (page 4-13)
8. Rear brake light switch (page 7-19)
3-2
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Description
EAU10431
3-3
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
WARNING
Never turn the key to “ ” or “LOCK”
while the vehicle is moving. Other-
4 wise the electrical systems will be
LOCK switched off, which may result in
loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU60860 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the “ ” po-
EAU62480
sition, and then turn it to “LOCK”
(on) while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power; the meter lighting, taillight, li-
cense plate light and auxiliary light
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “ ”, even
if the engine stalls.
4-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
EAU62530
Oil pressure warning light “ ”
This warning light comes on if the en-
km/h
km/L gine oil pressure is low. 4
L/100km
4-2
UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
gine off and have a Yamaha dealer initially when the key is turned to “ ”, WARNING
check the vehicle. or if the warning light remains on, have If the ABS warning light does not go
a Yamaha dealer check the electrical off after traveling at a speed of 10
TIP circuit. km/h (6 mi/h) or higher, or if the
If the warning light does not go off after warning light comes on or flashes
TIP
starting the engine, check the engine while riding, the brake system re-
The engine trouble warning light will
oil level and add oil if necessary. (See verts to conventional braking. If ei-
4 come on while the start switch is
page 7-9.) ther of the above occurs, or if the
pushed, but this does not indicate a
If the warning light remains on after warning light does not come on at
malfunction.
adding engine oil, have a Yamaha all, use extra caution to avoid possi-
dealer check the vehicle. EAU51662
ble wheel lock during emergency
ABS warning light “ ” ABS braking. Have a Yamaha dealer
EAU62790
In normal operation, the ABS warning check the brake system and electri-
Engine trouble warning light “ ” cal circuits as soon as possible.
light comes on when the key is turned
This warning light comes on or flashes
to “ON”, and goes off after traveling at
if a problem is detected in the electrical TIP
a speed of 10 km/h (6 mi/h) or higher.
circuit monitoring the engine. If this oc- If the start switch is pushed while the
If the ABS warning light:
curs, have a Yamaha dealer check the
does not come on when the key is engine is running, the ABS warning
self-diagnosis system. (See page 4-10 light will come on, but this is not a mal-
turned to “ON”
for an explanation of the self-diagnosis
comes on or flashes while riding function.
device.)
does not go off after traveling at a
The electrical circuit of the warning
speed of 10 km/h (6 mi/h) or high- EAU62470
light can be checked by turning the key Shift timing indicator light
er
to “ ”. The warning light should come This indicator light can be set to come
The ABS may not work correctly. If any
on for a few seconds, and then go off. on and go off at the desired engine
of the above occurs, have a Yamaha
speeds and is used to inform the rider
dealer check the system as soon as
when it is time to shift to the next high-
possible. (See page 4-13 for an expla-
nation of the ABS.)
4-3
UB0220E0.book Page 4 Tuesday, March 3, 2015 9:20 AM
WARNING Speedometer
The speedometer shows the vehicle’s
Be sure to stop the vehicle before traveling speed.
making any setting changes to the
multi-function meter unit. Changing
4-4
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km/h
km/L
L/100km
4-6
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4-7
UB0220E0.book Page 8 Tuesday, March 3, 2015 9:20 AM
4-9
UB0220E0.book Page 10 Tuesday, March 3, 2015 9:20 AM
To set the deactivation point the selected brightness level. The NOTICE
display exits the shift timing light If the display indicates an error
TIP
control mode and returns to the code, the vehicle should be checked
The shift timing indicator light de- 4
standard multi-function display as soon as possible in order to avoid
activation point can be set be-
mode. engine damage.
tween 7000 r/min and 13500
r/min. From 7000 r/min to 12000
Self-diagnosis device
r/min, the indicator light can be set
in increments of 500 r/min. From
12000 r/min to 13500 r/min, the in-
dicator light can be set in incre-
ments of 200 r/min. km/h
4 3 TIP EAU12713
4 Start switch “ ”
When the switch is set to low beam,
Push this switch to crank the engine
only the right headlight bulb comes on.
with the starter. See page 6-1 for start-
When the switch is set to high beam,
ing instructions prior to starting the en-
both headlight bulbs come on.
1. Pass switch “PASS” gine.
2. Dimmer switch “ / ” EAU12461
EAU62500
3. Turn signal switch “ / ” Turn signal switch “ / ”
4. Horn switch “ ”
The engine trouble warning light will
To signal a right-hand turn, push this come on when the key is turned to “ ”
Right switch to “ ”. To signal a left-hand and the start switch is pushed, but this
turn, push this switch to “ ”. When does not indicate a malfunction.
1 released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
2
EAU12501
Horn switch “ ”
Press this switch to sound the horn.
4-11
UB0220E0.book Page 12 Tuesday, March 3, 2015 9:20 AM
1
1
1
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located at the left The shift pedal is located on the left The brake lever is located on the right
handlebar grip. To disengage the side of the motorcycle and is used in side of the handlebar. To apply the
clutch, pull the lever toward the han- combination with the clutch lever when front brake, pull the lever toward the
dlebar grip. To engage the clutch, re- shifting the gears of the 6-speed con- throttle grip.
lease the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
4-22.)
4-12
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4-13
UB0220E0.book Page 14 Tuesday, March 3, 2015 9:20 AM
WARNING
1 4
2 Make sure that the fuel tank cap is
1. Front wheel sensor properly closed after filling fuel.
2. Front wheel sensor rotor Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
2. Unlock.
1
To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
2
1. Rear wheel sensor To close the fuel tank cap
2. Rear wheel sensor rotor 1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, remove it,
and then close the lock cover.
4-14
UB0220E0.book Page 15 Tuesday, March 3, 2015 9:20 AM
WARNING
EAU53073
while smoking, or while in the vi- wipe off spilled fuel with a clean, ECA11401
cinity of sparks, open flames, or dry, soft cloth, since fuel may NOTICE
other sources of ignition such as deteriorate painted surfaces or
plastic parts. [ECA10072] Use only unleaded gasoline. The use
the pilot lights of water heaters of leaded gasoline will cause severe
and clothes dryers. 4. Be sure to securely close the fuel
tank cap. damage to internal engine parts,
2. Do not overfill the fuel tank. When EWA15152 such as the valves and piston rings,
refueling, be sure to insert the WARNING as well as to the exhaust system.
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel Gasoline is poisonous and can Your Yamaha engine has been de-
reaches the bottom of the filler cause injury or death. Handle gaso- signed to use regular unleaded gaso-
tube. Because fuel expands when line with care. Never siphon gasoline line with a research octane number of
it heats up, heat from the engine or by mouth. If you should swallow 91 or higher. If knocking (or pinging)
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- occurs, use a gasoline of a different
of the fuel tank. oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-15
UB0220E0.book Page 16 Tuesday, March 3, 2015 9:20 AM
of unleaded fuel will extend spark plug Fuel tank breather hose and Catalytic converter
life and reduce maintenance costs. overflow hose This model is equipped with a catalytic
Gasohol converter in the exhaust system.
EWA10863
There are two types of gasohol: gaso-
WARNING
hol containing ethanol and that con-
taining methanol. Gasohol containing The exhaust system is hot after op-
ethanol can be used if the ethanol con- eration. To prevent a fire hazard or
tent does not exceed 10% (E10). Gas- burns: 4
ohol containing methanol is not Do not park the vehicle near
recommended by Yamaha because it 2 possible fire hazards such as
can cause damage to the fuel system grass or other materials that
1
or vehicle performance problems. easily burn.
1. Fuel tank overflow hose
2. Fuel tank breather hose
Park the vehicle in a place
where pedestrians or children
Before operating the motorcycle: are not likely to touch the hot
Check each hose connection. exhaust system.
Check each hose for cracks or Make sure that the exhaust sys-
damage, and replace if necessary. tem has cooled down before
Make sure that the end of each doing any maintenance work.
hose is not blocked, and clean if Do not allow the engine to idle
necessary. more than a few minutes. Long
Make sure that the end of fuel tank idling can cause a build-up of
breather hose is positioned out- heat.
side of the cowling.
4-16
UB0220E0.book Page 17 Tuesday, March 3, 2015 9:20 AM
1 2
2
2
1. Projection
2. Seat holder
1. Passenger seat lock
2. Unlock. 2. Remove the key.
4-17
UB0220E0.book Page 18 Tuesday, March 3, 2015 9:20 AM
4
1. Center cover 1
2. Screw
1. Helmet holder
3. Remove the rider seat by remov-
ing the bolts. The helmet holders are located on the
2 bottom of the passenger seat.
2 1. Projection
2. Seat holder To secure a helmet to a helmet hold-
2. Install the rider seat bolts. er
1 1. Remove the passenger seat. (See
3. Install the center cover by install-
ing the screws. page 4-17.)
4. Install the passenger seat. 2. Attach a helmet to a helmet hold-
er, and then securely install the
TIP passenger seat. WARNING! Nev-
Make sure that the seats are properly er ride with a helmet attached to
1. Rider seat secured before riding. the helmet holder, since the hel-
2. Bolt
met may hit objects, causing
loss of control and possibly an
accident. [EWA10162]
4-18
UB0220E0.book Page 19 Tuesday, March 3, 2015 9:20 AM
4 2 2
1. Helmet 1 1
2. Passenger seat
1. Storage compartment
To release a helmet from a helmet The storage compartment is located
holder under the passenger seat. (See page
Remove the passenger seat, remove 4-17.)
the helmet from the helmet holder, and 2 2
When storing documents or other
then install the seat. 1. Riding position
items in the storage compartment, be 2. Parking position
sure to wrap them in a plastic bag so
EWA14372
that they will not get wet. When wash-
ing the vehicle, be careful not to let any WARNING
water enter the storage compartment. Be sure to fold the rear view mirrors
EWA15401
back to their original position before
WARNING riding.
Do not exceed the maximum load of
160 kg (353 lb) for the vehicle.
4-19
UB0220E0.book Page 20 Tuesday, March 3, 2015 9:20 AM
1 1
4
(a)
(b)
1. Extension bar
2 2. Special wrench
3. Spring preload adjusting ring
1. Drive chain guard
4. Position indicator
2. Bolt and collar
WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
4-21
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4-22
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4-23
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5
5-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-20, 7-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-17
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-15, 7-25
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-24
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-22, 7-24
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-15, 7-17
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-25
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-26
• Lubricate pivot if necessary.
5-2
UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-21
• If system is not working correctly, have Yamaha dealer check vehicle.
5-3
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6-1
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6-3
UB0220E0.book Page 4 Tuesday, March 3, 2015 9:20 AM
your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For NOTICE
ing tips to reduce fuel consumption: this reason, you should read the fol- Keep the engine speed out of
Shift up swiftly, and avoid high en- lowing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not If any engine trouble should oc-
Do not rev the engine while shift- put an excessive load on it for the first cur during the engine break-in
ing down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the en- the engine wear and polish themselves Yamaha dealer check the vehi-
gine. to the correct operating clearances. cle.
Turn the engine off instead of let- During this period, prolonged full-throt-
tle operation or any condition that 6
ting it idle for an extended length
of time (e.g., in traffic jams, at traf- might result in engine overheating
fic lights or at railroad crossings). must be avoided.
EAU17094
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
6 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
6-5
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 2-3 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and 7
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
7-2
UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46911
7-3
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7-5
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7-6
UB0220E0.book Page 7 Tuesday, March 3, 2015 9:20 AM
TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-7
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7-8
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1 2
7-10
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7-11
UB0220E0.book Page 12 Tuesday, March 3, 2015 9:20 AM
Coolant
The coolant level should be checked 1
before each ride. In addition, the cool- 2
ant must be changed at the intervals
specified in the periodic maintenance 2
and lubrication chart.
3 1
EAUN0690
To check the coolant level
1. Place the vehicle on a level sur- 1. Maximum level mark 1. Bolt
face and hold it in an upright posi- 2. Minimum level mark 2. Coolant reservoir cover
tion. 3. Coolant reservoir
4. Remove the coolant reservoir cap,
TIP 3. If the coolant is at or below the add coolant to the maximum level
The coolant level must be minimum level mark, remove the mark, and then install the reservoir
7 checked on a cold engine since left side cowling and coolant res- cap. WARNING! Remove only
the level varies with engine tem- ervoir cover to access the coolant the coolant reservoir cap. Never
perature. reservoir. attempt to remove the radiator
Make sure that the vehicle is posi- cap when the engine is hot.
tioned straight up when checking [EWA15162] NOTICE: If coolant is not
2
the coolant level. A slight tilt to the available, use distilled water or
side can result in a false reading. soft tap water instead. Do not
1
2. Check the coolant level in the use hard water or salt water
coolant reservoir. since it is harmful to the engine.
If water has been used instead
TIP 2 of coolant, replace it with cool-
2
The coolant should be between the ant as soon as possible, other-
minimum and maximum level marks. 1. Left side cowling wise the cooling system will not
2. Bolt be protected against frost and
7-12
UB0220E0.book Page 13 Tuesday, March 3, 2015 9:20 AM
7-13
UB0220E0.book Page 14 Tuesday, March 3, 2015 9:20 AM
1
1
4. Insert a new air filter element into 1. Air filter check hose
the air filter case. NOTICE: Make
sure that the air filter element is
7-14
UB0220E0.book Page 15 Tuesday, March 3, 2015 9:20 AM
7-16
UB0220E0.book Page 17 Tuesday, March 3, 2015 9:20 AM
checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle,
WARNING note the following points regarding the
specified wheels. 3
The front and rear tires should be of 2 1
the same make and design, other- The wheel rims should be
checked for cracks, bends, warp- (a)
wise the handling characteristics of
the vehicle may be different, which age or other damage before each
could lead to an accident. ride. If any damage is found, have
a Yamaha dealer replace the (b)
After extensive tests, only the tires list- wheel. Do not attempt even the
ed below have been approved for this smallest repair to the wheel. A de-
1. Clutch lever free play adjusting bolt
model by Yamaha. formed or cracked wheel must be 2. Locknut
replaced. 3. Clutch lever free play
Front tire: The wheel should be balanced 7
Size: The clutch lever free play should mea-
110/70-17M/C (54H) whenever either the tire or wheel
Manufacturer/model: has been changed or replaced. An sure 10.0–15.0 mm (0.39–0.59 in) as
MICHELIN/PILOT STREET unbalanced wheel can result in shown. Periodically check the clutch
Rear tire: poor performance, adverse han- lever free play and, if necessary, adjust
Size: dling characteristics, and a short- it as follows.
140/70-17M/C (66H) 1. Loosen the locknut at the clutch
Manufacturer/model: ened tire life.
MICHELIN/PILOT STREET lever.
2. To increase the clutch lever free
play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
7-17
UB0220E0.book Page 18 Tuesday, March 3, 2015 9:20 AM
7-18
UB0220E0.book Page 19 Tuesday, March 3, 2015 9:20 AM
Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light, which is activated by
the brake pedal and brake lever,
1 should come on just before braking
takes effect. If necessary, have a
Yamaha dealer adjust the brake light
switches.
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-19
UB0220E0.book Page 20 Tuesday, March 3, 2015 9:20 AM
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU36721 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU22432
Front brake
Front brake pads
1 1
1
1
1
7 1. Brake pad wear indicator groove
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear
7-20
UB0220E0.book Page 21 Tuesday, March 3, 2015 9:20 AM
7-22
UB0220E0.book Page 23 Tuesday, March 3, 2015 9:20 AM
Tightening torques: 7
Axle nut:
(b) 57 Nm (5.7 m·kgf, 41 ft·lbf)
1 Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
1. Drive chain slack adjusting nut
4. Make sure that the drive chain
1. Axle nut pullers are in the same position,
TIP
the drive chain slack is correct,
2. To tighten the drive chain, turn the Using the alignment marks on each and the drive chain moves
drive chain slack adjusting bolt on side of the swingarm, make sure that smoothly.
each side of the swingarm in di- both drive chain pullers are in the same 5. Install the drive chain puller caps.
rection (a). To loosen the drive position for proper wheel alignment.
chain, turn the adjusting bolt on
each side of the swingarm in di-
7-23
UB0220E0.book Page 24 Tuesday, March 3, 2015 9:20 AM
Cleaning and lubricating the could damage the O-rings. Checking and lubricating the
drive chain [ECA11112]
cables
The drive chain must be cleaned and The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
wet areas. Service the drive chain as damaged or does not move smoothly,
follows. have a Yamaha dealer check or re-
ECA10584
place it. WARNING! Damage to the
NOTICE outer housing of cables may result
The drive chain must be lubricated in internal rusting and cause inter-
after washing the motorcycle, riding ference with cable movement. Re-
in the rain or riding in wet areas. place damaged cables as soon as
7 possible to prevent unsafe condi-
1. Clean the drive chain with kero-
tions. [EWA10712]
sene and a small soft brush.
NOTICE: To prevent damaging Recommended lubricant:
the O-rings, do not clean the Yamaha cable lubricant or other
drive chain with steam cleaners, suitable cable lubricant
high-pressure washers or inap-
propriate solvents. [ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
7-24
UB0220E0.book Page 25 Tuesday, March 3, 2015 9:20 AM
Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
ed by a Yamaha dealer at the intervals bricated if necessary.
specified in the periodic maintenance
Brake pedal
chart.
Shift pedal
7-25
UB0220E0.book Page 26 Tuesday, March 3, 2015 9:20 AM
Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease sidestand
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant:
Lithium-soap-based grease
7-26
UB0220E0.book Page 27 Tuesday, March 3, 2015 9:20 AM
7-27
UB0220E0.book Page 28 Tuesday, March 3, 2015 9:20 AM
WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
7-28
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7-29
UB0220E0.book Page 30 Tuesday, March 3, 2015 9:20 AM
7-30
UB0220E0.book Page 31 Tuesday, March 3, 2015 9:20 AM
Specified fuses:
Main fuse:
1. Fuse box 2 30.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 7
1 2 3
7.5 A
Ignition fuse:
15.0 A
Radiator fan motor fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
1. Spare fuse ABS control unit fuse:
2. ABS solenoid fuse 7.5 A
3. ABS motor fuse Backup fuse:
7.5 A
If a fuse is blown, replace it as follows.
7-31
UB0220E0.book Page 32 Tuesday, March 3, 2015 9:20 AM
NOTICE
Take care not to damage the follow-
ing parts:
Headlight bulb
1. Do not touch the glass part of the bulb. 1. Headlight coupler
Do not touch the glass part of
the headlight bulb to keep it free 1. Remove the headlight bulb cover 3. Unhook the headlight bulb holder,
from oil, otherwise the transpar- by turning it counterclockwise. and then remove the burnt-out
ency of the glass, the luminosity bulb.
of the bulb, and the bulb life will 1
7 be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al- 1
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
1. Headlight bulb cover
lens.
1. Headlight bulb holder
Do not use a headlight bulb of a 2. Disconnect the headlight coupler.
wattage higher than specified. 4. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
5. Connect the headlight coupler.
7-32
UB0220E0.book Page 33 Tuesday, March 3, 2015 9:20 AM
1. Auxiliary light
7-33
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7-34
UB0220E0.book Page 35 Tuesday, March 3, 2015 9:20 AM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-36
UB0220E0.book Page 37 Tuesday, March 3, 2015 9:20 AM
Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-37
UB0220E0.book Page 38 Tuesday, March 3, 2015 9:20 AM
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-38
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 8
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
WARNING TIP
visibility and which cannot be easily
Consult a Yamaha dealer for ad-
recognized. Contaminants on the brakes or tires
vice on what products to use.
can cause loss of control.
Washing, rainy weather or humid
After cleaning Make sure that there is no oil or
climates can cause the headlight
1. Dry the motorcycle with a chamois wax on the brakes or tires.
lens to fog. Turning the headlight
or an absorbing cloth. If necessary, clean the brake
on for a short period of time will
2. Immediately dry the drive chain discs and brake linings with a
help remove the moisture from the
and lubricate it to prevent it from regular brake disc cleaner or
lens.
rusting. acetone, and wash the tires with
3. Use a chrome polish to shine warm water and a mild deter-
chrome, aluminum and stainless- gent. Before riding at higher
steel parts, including the exhaust speeds, test the motorcycle’s
system. (Even the thermally in- braking performance and cor-
duced discoloring of stainless- nering behavior.
steel exhaust systems can be re- ECA10801
moved through polishing.) NOTICE
4. To prevent corrosion, it is recom- 8
Apply spray oil and wax spar-
mended to apply a corrosion pro-
ingly and make sure to wipe off
tection spray on all metal,
any excess.
including chrome- and nickel-plat-
Never apply oil or wax to any
ed, surfaces.
rubber and plastic parts, but
5. Use spray oil as a universal clean-
treat them with a suitable care
er to remove any remaining dirt.
product.
6. Touch up minor paint damage
Avoid using abrasive polishing
caused by stones, etc.
compounds as they will wear
7. Wax all painted surfaces.
away the paint.
8. Let the motorcycle dry completely
before storing or covering it.
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8-4
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8-5
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Specifications
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2090 mm (82.3 in) YAMALUBE Regular unleaded gasoline (Gasohol (E10)
Overall width: Type: acceptable)
720 mm (28.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:
Overall height: 20W-40 or 20W-50 14.0 L (3.70 US gal, 3.08 Imp.gal)
1135 mm (44.7 in) Fuel reserve amount:
0 10 30 50 70 90 110 130 ˚F
Seat height: 3.0 L (0.79 US gal, 0.66 Imp.gal)
780 mm (30.7 in) SAE 10W-30 Fuel injection:
Wheelbase: Throttle body:
SAE 10W-40
1380 mm (54.3 in) ID mark:
Ground clearance: SAE 10W-50 2MS2 00
160 mm (6.30 in) SAE 15W-40 Spark plug(s):
Minimum turning radius: Manufacturer/model:
SAE 20W-40
2700 mm (106.3 in) NGK/CR8E
Weight: SAE 20W-50
Spark plug gap:
Curb weight: –20 –10 0 10 20 30 40 50 ˚C 0.7–0.8 mm (0.028–0.031 in)
169 kg (373 lb) Clutch:
Recommended engine oil grade:
Engine: Clutch type:
API service SG type or higher, JASO
Engine type: Wet, multiple-disc
standard MA
Liquid cooled 4-stroke, DOHC Transmission:
Engine oil quantity:
Cylinder arrangement: Primary reduction ratio:
Without oil filter cartridge replacement:
Inline 2-cylinder 3.043 (70/23)
1.80 L (1.90 US qt, 1.58 Imp.qt)
9 Displacement: Final drive:
With oil filter cartridge replacement:
321 cm3 Chain
2.10 L (2.22 US qt, 1.85 Imp.qt)
Bore × stroke: Secondary reduction ratio:
68.0 × 44.1 mm (2.68 × 1.74 in)
Coolant quantity:
3.071 (43/14)
Coolant reservoir (up to the maximum level
Compression ratio: Transmission type:
mark):
11.2 : 1 Constant mesh 6-speed
0.25 L (0.26 US qt, 0.22 Imp.qt)
Starting system: Operation:
Radiator (including all routes):
Electric starter Left foot operation
0.96 L (1.01 US qt, 0.84 Imp.qt)
Lubrication system: Gear ratio:
Wet sump Air filter:
1st:
Air filter element:
2.500 (35/14)
Oil-coated paper element
9-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
Specifications
2nd: (Total weight of rider, passenger, cargo Specified brake fluid:
1.824 (31/17) and accessories) DOT 4
3rd: Tire air pressure (measured on cold Front suspension:
1.348 (31/23) tires): Type:
4th: Front (1 person): Telescopic fork
1.087 (25/23) 200 kPa (2.00 kgf/cm2, 29 psi) Spring/shock absorber type:
5th: Rear (1 person): Coil spring/oil damper
0.920 (23/25) 250 kPa (2.50 kgf/cm2, 36 psi) Wheel travel:
6th: Front (2 persons): 130 mm (5.1 in)
0.800 (24/30) 200 kPa (2.00 kgf/cm2, 29 psi) Rear suspension:
Chassis: Rear (2 persons): Type:
Frame type: 250 kPa (2.50 kgf/cm2, 36 psi) Swingarm
Diamond Front wheel: Spring/shock absorber type:
Caster angle: Wheel type: Coil spring/oil damper
25.00 ° Cast wheel Wheel travel:
Trail: Rim size: 125 mm (4.9 in)
95 mm (3.7 in) 17M/C x MT2.75 Electrical system:
Front tire: Rear wheel: Ignition system:
Type: Wheel type: TCI
Tubeless Cast wheel Charging system:
Size: Rim size: AC magneto
110/70-17M/C (54H) 17M/C x MT4.00 Battery:
Manufacturer/model: Front brake: Model:
MICHELIN/PILOT STREET Type: GTZ8V 9
Rear tire: Single disc brake Voltage, capacity:
Type: Operation: 12 V, 7.0 Ah
Tubeless Right hand operation Headlight:
Size: Specified brake fluid: Bulb type:
140/70-17M/C (66H) DOT 4 Halogen bulb
Manufacturer/model: Rear brake: Bulb voltage, wattage × quantity:
MICHELIN/PILOT STREET Type: Headlight:
Loading: Single disc brake 12 V, 55.0 W × 2
Maximum load: Operation: Brake/tail light:
160 kg (353 lb) Right foot operation LED
9-2
UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
Specifications
Front turn signal light: ABS control unit fuse:
12 V, 10.0 W × 2 7.5 A
Rear turn signal light: ABS motor fuse:
12 V, 10.0 W × 2 30.0 A
Auxiliary light: ABS solenoid fuse:
12 V, 5.0 W × 1 15.0 A
License plate light: Backup fuse:
12 V, 5.0 W × 1 7.5 A
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil pressure warning light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Fuses:
9 Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
15.0 A
Radiator fan motor fuse:
7.5 A
9-3
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Consumer information
EAU53562 EAU62971 EAU26442
1. Model label
10-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
Consumer information
The model label is affixed to the frame EAU26571
10
10-2
UB0220E0.book Page 1 Tuesday, March 3, 2015 9:20 AM
Index
A Engine trouble warning light .................. 4-3 N
ABS....................................................... 4-13 F Neutral indicator light ............................. 4-2
ABS warning light ................................... 4-3 Front and rear brake pads, Noise regulation (for Australia).............. 10-2
Air filter element and check hose, checking ............................................ 7-20 O
replacing and cleaning ....................... 7-13 Front fork, checking ............................. 7-27 Oil pressure warning light ....................... 4-2
Auxiliary light bulb ................................ 7-33 Fuel ...................................................... 4-15 P
B Fuel consumption, tips for reducing ...... 6-4 Parking.................................................... 6-5
Battery .................................................. 7-28 Fuel tank breather hose and Part locations.......................................... 3-1
Brake and clutch levers, overflow hose..................................... 4-16 Pass switch........................................... 4-11
checking and lubricating .................... 7-26 Fuel tank cap........................................ 4-14 R
Brake and shift pedals, Fuses, replacing................................... 7-30 Rear view mirrors.................................. 4-19
checking and lubricating .................... 7-25 H S
Brake fluid, changing............................ 7-22 Handlebar switches ............................. 4-11 Safety information................................... 2-1
Brake fluid level, checking.................... 7-20 Headlight bulb, replacing ..................... 7-32 Seats..................................................... 4-17
Brake lever............................................ 4-12 Helmet holders..................................... 4-18 Shifting.................................................... 6-2
Brake lever free play, checking ............ 7-19 High beam indicator light ....................... 4-2 Shift pedal............................................. 4-12
Brake light switches ............................. 7-19 Horn switch .......................................... 4-11 Shift timing indicator light....................... 4-3
Brake pedal .......................................... 4-13 I Shock absorber assembly, adjusting ... 4-20
C Identification numbers ......................... 10-1 Sidestand.............................................. 4-21
Cables, checking and lubricating ......... 7-24 Ignition circuit cut-off system .............. 4-22 Sidestand, checking and lubricating .... 7-26
Care ........................................................ 8-1 Indicator lights and warning lights ......... 4-2 Spark plugs, checking ............................ 7-8
Catalytic converter ............................... 4-16 L Specifications ......................................... 9-1
Clutch lever........................................... 4-12 Labels, location ...................................... 1-1 Starting the engine ................................. 6-1
Clutch lever free play, adjusting ........... 7-17 License plate light bulb, replacing ....... 7-34 Start switch........................................... 4-11
Coolant ................................................. 7-12 Luggage strap holders ......................... 4-21 Steering, checking ................................ 7-28
D M Storage ................................................... 8-4
Dimmer switch...................................... 4-11 Main switch/steering lock ...................... 4-1 Storage compartment........................... 4-19
Drive chain, cleaning and lubricating ... 7-24 Maintenance and lubrication, Supporting the motorcycle ................... 7-35
Drive chain slack .................................. 7-22 periodic ................................................ 7-4 Swingarm pivots, lubricating ................ 7-27
E Maintenance, emission control T 11
Engine break-in ...................................... 6-4 system ................................................. 7-3 Tail/brake light ...................................... 7-33
Engine oil and oil filter cartridge ............. 7-9 Matte color, caution ............................... 8-1 Throttle grip and cable,
Engine serial number............................ 10-1 Model label........................................... 10-1 checking and lubricating .................... 7-25
Engine stop switch ............................... 4-11 Multi-function meter unit........................ 4-4 Throttle grip free play, checking ........... 7-15
11-1
UB0220E0.book Page 2 Tuesday, March 3, 2015 9:20 AM
Index
Tires ......................................................7-15
Tool kit ....................................................7-2
Troubleshooting ....................................7-36
Troubleshooting charts.........................7-37
Turn signal indicator light .......................4-2
Turn signal light bulb, replacing............7-34
Turn signal switch .................................4-11
V
Valve clearance.....................................7-15
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-28
Wheels ..................................................7-17
11
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UB0220E0.book Page 3 Tuesday, March 3, 2015 9:20 AM
PRINTED IN INDONESIA
2015.04
(E)
DIC183