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EVALUATION OF COMPETENCE
COMPETENCY 8
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As the coil continues rotating further, the rate of change of flux linkages (and hence induced
e.m.f. in it) increases, till position 3 is reached where Ѳ=90°. Here the coil plane is horizontal i.e.
parallel to the lines of flux. As seen, the flux linked with the coil is minimum but rate of change
of flux linkage is maximum. Hence maximum e.m.f. is induced in the coil when in this position.
In the next quarter revolution i.e. from 90° to 180°, the flux linked with the coil gradually
increases but the rate of change of flux linkages decreases. Hence the induced e.m.f. decreases
gradually till in position 5 of the coil, it is reduced to zero value.
So we find that in the first half revolution of the coil, no (or minimum) e.m.f. is induced in it
when in position 1, maximum when in position 3 and no e.m.f. when in position 5. In the next
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half revolution i.e. from 180° to 360°, the variations in the magnitude of e.m.f. are similar to
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those in the first half revolution. Its value is maximum when coil is in position 7 and minimum
when in position 1. But it will be found that the direction of the induced current flow is just the
reverse of the previous direction of flow.
Therefore we find that the current which we obtain from such a simple generator reverses its
direction after every half revolution. Such a current undergoing periodic reversals is known as
alternating current.
2. Identify the parts and explain the functions of the following parts of a DC
Generator.
Armature field poles, slip rings, field coils, brushes and springs, commutators.
Ans: figure shows a DC generator.
5. Armature windings: various conductors of the coils are insulated from each other. The
conductors are placed in the armature slots which are lined with tough insulating
material.
6. Commutator: it facilitate collection of current from the armature conductors and converts
the alternating current induced in the armature conductors into unidirectional current in
the external load circuit.
7. Brushes and bearings: brushes collect the current from commutator are usually made of
carbon or graphite. Brushes are held continuously against the commutators under the
pressure of springs. Ball bearings are generally used to support armature.
3. Explain what are the factors controlling e.m.f. Equation for finding e.m.f. Armature
reaction.
Ans: Following are the factors affecting the e.m.f.:
a) Magnetic flux
b) No. of armature conductors
c) No. of poles
d) No. of parallel paths in armature
e) Speed of rotation
Thus e.m.f. . induced in any one of the parallel paths, Eg, is given by,
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Eg = ØZN/60 X (P/A)
= ØZPN/ 60A
Armature Reaction:
By armature reaction is meant the effect of magnetic field set up by armature current on
the distribution of flux under main poles of a generator. The armature magnetic field has
two effects:
a). it demagnetizes or weakens the main flux
b). it cross-magnetizes or distorts it.
These effects are well illustrated in figure 8.3 which shows the flux distribution of a
bipolar generator when there is no current in the armature conductors.
4. Principal of DC motors, types of motors, back emf, voltage equation, equation for
finding the torque of motor, factors deciding the speed of motor. Various methods of
speed control. ward leonard speed control. Power losses in DC motors
Ans : Principal of DC motors:
An electric motor is a machine which converts electric energy into mechanical energy. Its action
is based on the principle that when a current carrying conductor is placed in a magnetic field, it
experience a mechanical force whose direction is given by Fleming‟s Left hand rule and whose
magnitude is given by
F= BIl Newton
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Types of motors:
1). DC shunt motor
2). DC series motor
3). DC compound motor
a) Cumulative compound motor
b) Differential compound motor
Back emf: as the armature starts rotating, dynamically induced emf is produced in the armature
conductors. The direction of this induced emf as found by Fleming‟s right hand rule, is outwards
i.e. direct opposition to the applied voltage. This why it is known as back emf. Its value is the
same as for the dynamically induced emf in the generator i.e.
Eb= (ØZN) x (P/A) volts
2) Armature control method: used when speed below no-load speed required. The voltage
across the armature is varied by inserting a variable rheostat or resistance in series with
the armature circuit. As controller resistance increased, p.d. across the armature is
decreased, thereby decreasing the armature speed.
3) Voltage control method:
a) Multiple voltage control: The shunt field of the motor is connected permanently to a
fixed exciting voltage, but the armature is supplied with different voltage by
connecting it across one of the several different voltages by means of suitable switch
gear.
b) Ward Leonard system: in this method, the speed is controlled by regulating the motor
terminal voltage. Ward leonard system is one such method, which not only gives a
wide range of operating speeds (10:1) , but also reduces the wastage of energy. As
shown in figure M1 is the main motor whose speed control required. The field of this
motor is permanently connected across the dc supply lines. By applying a variable
voltage across its armature, any desired speed can be obtained. The variable voltage is
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The voltage output of generator G is fed to the main motor M1. The voltage of
generator can be varied from zero upto maximum value by means of field regulator.
The direction of rotation of M1 can be reversed by reversing the switch R.S.
a) Field diverters: The series winding are shunted by a variable resistance known as
field diverter. It results in decreasing the flux on field winding & increasing the
speed.
b) Armature diverter: A diverter across the armature can be used for giving speeds lower
than the normal speeds.
c) Tapped field control: The no. of series field turns in the circuit can be changed at will
as shown. With full field, the motor runs at its minimum speed which can be raised in
steps by cutting out some of series turns.
2) Armature resistance method:
In this method, a variable resistance is directly connected in series with the field winding.
This reduces the voltage available across the armature and hence the speed reduces by
changing the rheostat resistance. Any speed below the normal speed can be obtained.
This is the most common method employed to control the speed of dc series motor.
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motor. In the case of disconnection in the field circuit, the electromagnet in the the hold
on coil is de-energised, thereby rereleasing the handle to „OFF‟ position. The overload
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release G consist of an electromagnet which lifts the H under overload conditions and
short circuits the electromagnet D. this releases the handle & return it to OFF position.
Let an AC source of EMF E be connected to a pure resistance R. The instantaneous EMF from
the source is given by
E = Eo sin wt
From Ohm's law
I = E/R = Eo/R . sin wt
I = Io sin wt
The variation of E and I shows that both reach maximum and zero value at the same instant of
time. We therefore say the current is in phase with applied voltage.
The time varying quantities E and I can be represented geometrically by phasors.
Let an AC source be connected across a pure inductive element. If the alternating current I = Io
sin wt flows through it. Then
According to Kirchhoff's Law
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E = Eo cos wt
or
where Eo = LWIo
Here Eo = LwIo. This is similar to E = IR. Therefore, Lw plays the same role as that of a resistor.
The inductor impedes the flow of alternating current in the circuit.
Therefore, the non-resistant opposition of a coil to alternating current due to the varying
magnetic field is called inductive reactance of the coil XL.
Unit of XL is also ohm (W)
The inductive reactance
XL = WL = 2pfL
Note:
To have a large reactance the coil
(i) Should have many turn as L N.
(ii) Should have an iron-core as L mrmo .
(iii) Also the frequency of a.c should be high.
Therefore, XL in case of DC (direct current), is zero.
The EMF E is found to lead the current by 90o. Therefore, the phasor diagram will be
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The alternating EMF across an inductor attains the maximum value well before the current
attains its maximum value, and hence we say leads I by 90 or p/2.
Energy Stored in an Inductor
If we have two long, rigid parallel wires carrying current in the same direction, then the two
wires experience a force of attraction.
Therefore work has to be done in separating them and this work done is stored in the magnetic
field surrounding the wires. One can recover that additional stored magnetic energy by letting the
wires move back to their original position, as it is the most stable position for the system.
We regard energy as stored in the magnetic field of an isolated wire, in analogy with the energy
of the electric field of an isolated charge. In the following case, the total stored magnetic energy
in an inductance L carrying a current I is as follows.
When AC is applied to an inductor of inductance L, the current in it grows from zero to the
maximum steady value Io. If I is the current at any instant t, then the induced EMF developed in
the inductor at that instant is
Negative sign indicates that induced EMF opposes any change in current. To maintain the
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I = Io cos wt
Here Io = Eo Cw = EoCw
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Therefore the non-resistive of a coil to a.c. due to the varying magnetic field is called capacitive
reactance Xc.
Unit of Xc is also Ohm
The current leads the EMF by 90o and the phasor diagram is:
For DC, Xc becomes infinite and hence, capacitance block DC flowing through it.
As the three elements are in series, the current has the same amplitude and phase in all.
Therefore voltage across R is in phase with the current. The voltage across 'L' leads the current
by 90o and the voltage across 'C' lags the current by 90o. The phasor diagram is as follows
If the LCR circuit is predominantly an inductive circuit [ i.e., EoL > EoC], then the effective value
of E would be
where,
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'Z' represents the total effective opposition offered by LCR circuit to AC and is called
impedance.
q is the phase angle which indicates that effective EMF leads the current (provided EL > EC).
If I = Iosinwt then the voltage in the LCR circuit would be
E = Eo sin (wt+q) where
Eo = IoZ
q = tan-1[XL -XC]/R
Note 1:
When XL = XC , tan q = 0
Here voltage and current are in the same phase. The AC circuit is purely a resistive one.
\I = Io sin wt
E = Eo sin wt where Eo = IoR
Note 2:
When XL > XC, tanq>0. Here, the voltage leads the current and the AC circuit is the inductance-
dominated circuit.
\I = Io sin wt
E = Eo sin (wt+q) where q = tan-1[XL -XC]/R
Note 3:
When XL < XC, tanq<0. Here, the voltage lags current and the AC circuit is capacitive dominated
circuit.
\I = Io sin wt
E = Eo sin (wt - q) where = tan-1[XC -XL]/R
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The power
If this instantaneous power remains constant for small time dt. then
Total work done or energy spent in maintaining current over one full cycle.
Therefore,
The quantity cosq is called the power factor of the AC circuit and we know
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This can also be represented in terms of the resistance and reactances as follows (Since I is same
through all resistive element).
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Such a right-angled triangle whose sides represent the resistance and reactance an AC circuit is
called the impedance triangle.
From this triangle:
9. Explain why shipboard installations produce power demand with a lagging power
factor. Explain effect of varying power factor on power consumed.
Ans: When a synchronous generator is running at lagging power factor the current it supplies
lags its terminal voltage. Thus it acts as a source of reactive power, or magnetizing vars.
Reactive power is needed to create the magnetic fields in devices such as transformers and
induction motors. The Power factor of a utility depends on the type of load it supplies. Usually
the Loads on utility are inductive loads (where the current lags behind the Voltage) and hence the
power factor at which the utility operates is lagging. Most loads connected to utility are inductive
loads like motors, fans, rolling mills which cause the power factor of the utility to be of lagging
in nature.
10. Solve problems concerning voltage, current, impedance, reactance, power and
power factor of R,L,C circuits, resonance in RLC series circuit.
Ans: problems to be solved in class rooms.
11. Alternator Principal. Type of Alternators. Main parts and their functions.
Ans: Principle: AC generators or alternators operate on the same fundamental principles of
electromagnetic induction as dc generators. They also consist of an armature winding and a
magnetic field. But there is one important difference between two. Whereas in dc generators, the
armature rotates and the field system is stationary, the arrangement in the alternators is just the
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reverse of it. In their case standard construction consist of an armature winding mounted on a
stationary element called stator and field winding on a rotating element called rotor. The details
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Types of Alternators:
1. With carbon brush & slip ring arrangement
2. Brushless type
B) Stationary parts:
a. Stator winding:it consist of 3 phase winding connected in star connections. When
rotary magnetic field cuts the stator winding conductors, A.C. is generated across it.
b. Exciter field coil: it produces magnetic field for exciting armature. It is supplied with
D.C. from A.V.R.
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AVR consist of :
a) Voltage sensing unit: the voltage sensing unit transforms down, rectifies & smooths the
generator output voltage. This produces a low voltage DC signal that is proportional to
the AC generator voltage.
b) Comparator: this part compares actual DC supply from voltage sensing unit with set
parameters & produce error signal output.
c) Amplifier: an error signal from the comparator is amplified by amplifier & made suitable
for driving the field circuit regulating thyristor.
d) Thyristor: it is semiconductor device which is controlled by amplified signal at its gate.
This device rectifies & regulates the generator field current.
Governor:
When sudden heavy resistive load applied to generator, an excess current flow through
conductors on stator winding producing magnetic flux which adds up the braking effect. So
engine speed slows down. Here governor of engine comes into act and increase the fuel supply to
engine for maintaining constant speed.
12. E.M.F. equation of alternator and explain the factors controlling the emf.
Ans: Refer to assignement 8.1-3
13. Polyphase circuits. Advantages of three phase systems. Star delta connections.
Ans: Three-Phase Power systems
Split-phase power systems achieve their high conductor efficiency and low safety risk by
splitting up the total voltage into lesser parts and powering multiple loads at those lesser
voltages, while drawing currents at levels typical of a full-voltage system. This technique, by the
way, works just as well for DC power systems as it does for single-phase AC systems. Such
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systems are usually referred to as three-wire systems rather than split-phase because "phase" is a
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14. Induction motors. Various types. Explain how driving torque is produced in
induction motor.
Ans: As a general rule, conversion of electrical power into mechanical power takes place in the
rotating part of an electric motor. In dc motors, the electric power is conducted directly to the
armature(i.e. rotating part through brushes and commutator. Hence in this sense, a dc motor can
be called a conduction motor. However, in ac motors, the rotor does not receive electric power
by conduction but by induction in exactly the same way as the secondary of a 2-winding
transformer receives its power from the primary. That is why such motors are known as
induction motors.
If a motor is direct-on-line started with the stator winding star connected, it will only take one-
third of the starting current that it would take if the windings were delta connected. The starting
current of a motor which is designed to run delta connected can be reduced in this way. Star-
delta starters for small motors may be operated by a manual changeover switch. For large power
motors, the phase windings are automatically switched using contactors controlled by a timing
relay.
At the instant of starting when the supply has just been switched on and the motor has not yet
started to rotate, there is no mechanical output from the motor. The only factors which determine
the current taken by the motor are the supply voltage and the impedance of the motor phase
windings .Comparing the starting current when star connected to the starting current when delta
connected as in Fig. ,it is observed that the starting current of a delta connected motor can be
reduced to one third if the motor is star connected for starting. The shaft torque is also reduced to
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one-third which reduces the shaft acceleration and increases the run-up time for the drive.
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Autotransformer Starting:
One way to reduce the initial voltage supplied to the motor is to step it down using a transformer.
Then, when the motor has accelerated up to almost full speed, the reduced voltage is replaced by
the full mains voltage. The transformer used in this starter is not the usual type with separate
primary and secondary windings. It is an autotransformer which uses only one winding for both
input and output. This arrangement is cheaper, smaller and lighter than an equivalent double-
wound transformer and it is only in operation during the short starting period. Fig. 4.10 shows
the supply voltage is connected across the complete winding and the motor is connected to the
reduced voltage tapping. A number of tappings are usuall available on the transformer winding,
giving voltage outputs ranging from about 50% to 80% of the mains supply voltage, e.g. a 60%
tap on an autotransformer supplied at 440 V would provide a voltage output of 60% of 440 = 264
V. The autotransformer usually has a few tapping points to give a set of reduced voltages (e.g.
40%, 50% and 65%) which help to match the motor current demand to the supply capability.
In the single motor system the motor which drives the rudder is supplied directly from the ship's
mains through a contactor type starter. Reversing contacts are also fitted to enable port or
starboard movements. The motor runs at full speed until stopped by the control system, so a
braking system is necessary to bring the rudder to a stop quickly and at the desired position. The
usual electrical maintenance work will be necessary on this equipment in order to ensure
satisfactory operation.
The current generated in the d.c. exciter is delivered unchanged to its own field poles and to the
field poles of the d.c. propulsion motor. It is available to the field poles of the generator, but only
through the regulating resistance of the manoeuvring control.
When the control contacts are at the mid positions of the resistances, then no current flows to the
main generator poles and there is no output from it to the propulsion motor. Rotation of the
manoeuvring hand wheel and gears turn the threaded bars to move the contacts along the
resistance, in opposite directions.
As the contacts travel towards the extremities and resistance reduces, current from the exciter
flows to the generator and , in turn to the propulsion motor. Propeller speed is proportional to the
voltage produced in the generator, which is fed to the propulsion motor.
The necessary reversal and speed changes essential for the synchrounous motor coupled to a
fixed pitch propeller are obtained in the classic turbo electric installation by switching two
phases of the three phase power supply to the motor and by altering the speed of the steam
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turbine, respectively. With this scheme, the variable speed a.c. generator and the electric
propulsion motor provide a system, which is substitute for a gearbox. Manoeuvring is partly by
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2. Describe in simple terms of an AC generator with three phase windings stating the
phase difference and explain star and delta connections.
Ans:
The basic principle of an a.c. generator is very simple. Pairs of electromagnetic poles are driven
(by the prime mover) past fixed coils of wire on the stator as shown in Fig. An alternating
electromotive force (emf) which, ideally, has a sinusoidal waveform, is induced into each stator
phase winding. The useful emf level (E) is called the root mean square (rms) value and all
equipment is rated in rms terms. A peak, or maximum, level is 2.414 (V2) times larger than the
rms level, e.g. if E is 440 V, then EMAX = 1.414*440 = 622 volts. The size of emf generated
depends on the strength of magnetic flux ($) and the rate at which this flux cuts the coils, so
where n is the rotational speed of the rotor poles in rev/s. The voltage available at the
generator terminals is V = E - (I.Z) [phasor calculation] where I is the load current flowing in the
stator phase windings. An internal phase volt-drop of (I.Z) occurs due to the impedance Z of a
phase winding which is made up from its resistance and reactance. The frequency f (measured in
Hertz) of the emf is the number of waveform cycles per second. This obviously depends on the
rotational speed and the number of poles, so or / = (N/60).p where n = speed in rev/s,
N = rev/min and p = pairs of poles.
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A practical a.c. generator has three sets of coils, called phase windings, located in slots in the
stator surrounding the rotating magnetic poles. The emf induced in each phase is 120° out of
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phase with the other two phases. Three-phase windings are labelled as U-V-W with colour
coding of red, yellow and blue used on terminals and bus-bars. One end of each of the three
phase windings are joined together to form the neutral point of a star connection. the other ends
of the phase windings are connected to outgoing conductors called lines. The three output line
voltages (represented by VL) and the 3 output line currents (represented by Ii) combine to create
the three-phase electrical power output of:
In a star connection, any line voltage VL is made up from two phase voltages, where.
The√3 factor is due to the 120° displacement between phase voltages. The rated values of a
machine always refer to line conditions (as stated on rating plate). Angle Ø is the phase angle
between VPH and IPH which is determined by the types of electrical load on the generator (e.g.
lighting, motors, galley equipment etc.).
CosØ is the power factor of the electrical load and is typically about 0.8 lagging which means
that the current waveform lags about 37° behind the voltage.
Cooling: Forced air circulation in a closed circuit (to prevent ingress of dirt) via an air cooler is
pressurised by a fan on the rotor shaft. Cooling air is forced through ventilation ducts in the
stator core, between rotor poles and through the air gap (a few millimetres) between stator and
rotor. Water cooling of the circulating air may also be used for generators with a large power
rating. Temperature detectors (resistance type, thermistors or thermocouples) are used to monitor
the temperature of stator windings, bearings and the cooling air/water of the generator. Single or
grouped temperature alarms are activated at the main watchkeeping position.
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Heaters: While the generator is stopped during standby or maintenance periods, low power
electric heaters within the machine prevent internal condensation
forming on the winding insulation. These heaters may be switched on manually or
automatically from auxiliary contacts on the generator circuit-breaker. Heater power supplies are
normally 220 V a.c. single-phase supplied from a distribution box local to the generator.
without blackout. For simplicity and security it is not normally possible to run a main generator
in parallel with either the emergency generator or a shore supply. Circuit breaker interlocks are
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used to prevent such an arrangement. Essentially, parallel running is achieved in the two stages
of Synchronising then Load Sharing Both operations are, of course, usually carried out
automatically but manual control is still in common use and is generally provided as a back-up to
the auto control. The generator already on-the-bars is called the running machine and the
generator to be brought into service is the incoming machine. To smoothly parallel the incoming
generator, it must be synchronised with the live bus-bars. The incoming generator voltage is set
by its AYR or manually trimmed (if available) to be equal to the bus-bar voltage. Fine tuning of
the speed can now be observed on the synchroscope or synchronizing lamps. The incomer is
adjusted so that the synchroscope indicator rotates slowly clockwise (fast direction) at about 4
seconds per indicator revolution. The circuit-breaker should be closed as the indicator
approaches the 12 o'clock (in-phase) position. Breaker closing between 5-to and 5-past the 12
o'clock synchroscope position is satisfactory as long as the pointer rotation is fairly slow. To
achieve smooth manual synchronising, the incomer must be brought up to speed to obtain
approximately the same frequency as shown on the bus-bar frequency meter e.g. 60 Hz.
Inter connection between MSB and emergency switchboard:In normal operation the emergency
board is supplied from the main board by a cable called the interconnector. It is not normally
possible to synchronise the emergency and main generators. Special interlocks in the control
circuits of the circuit-breakers, at each end of the interconnector, prevent parallel running.
7. Explain why starting current is high in induction motor compared to the load
current.
Ans: refer to 8.1-15
8. Requirement of starter for motors. Explain what is meant by single phasing and its
effect on motor when running, when starting, if continued attempts to start are
made.
Ans: refer to 8.1- 15
Single phasing: To operate correctly, induction motors must be connected to a three phase a.c.
supply. Once started they may continue to run even if one of the three supply lines becomes
disconnected. This is called single-phasing and can result in motor burn-out. Single-phasing, as
shown in Fig., is usually caused when one of the three back-up fuses blows or if one of the
contactor contacts is open-circuited. The effect of single-phasing is to increase the current in the
two remaining lines and cause the motor to become very noisy due to the uneven torque
produced in the rotor.
Effect of single phasing on motor during running: If single-phasing occurs when in operation
on light load, the motor keeps on running unless the protection trips the contactor. If the motor is
stopped, it will not restart.
Effect of single phasing on motor when starting, if continued attempts to start are made:
When the contactor is closed, the motor will take a large starting current but develop no rotating
torque. The OCR is set to allow the starting current to flow long enough for the motor, under
normal conditions, to run up to speed. With no ventilation on the stationary motor, this time
delay will result in rapid and severe overheating. Worse still, if the operator makes several
attempts to restart the motor, it will burn out. If a motor fails to start after two attempts, you must
investigate the cause.
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EG‟s starting motor, within 45 sec the generator starts and come to its normal speed producing
full 440 volt , 60 Hz supply. tie breaker senses the power from EG and connects EG with ESB .
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At the same time it isolates the MSB with ESB, so that when EG is operational, MSB remains
isolated from ESB.
10. Sketch layout of a typical Main Switch board and explain dangers in the vicinity of
the bus bars.
Ans:
duty. For extra confidence and operator safety, additional earthing can be connected local to the
work task with approved portable earthing straps and an insulated extension tool.
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11. Describe the protection normally provided on the doors of switch board cubides.
Ans: Safety systems provided on doors of switch board cubides:
This order of tripping obviously varies with the ship type. When sufficient non essential load has
been disconnected, the preference overload trip resets and no further load is disconnected. In
many cases the preference trip protection is incorporated in a combined electronic relay which
also monitors generator over current and reverse power.
15. List the ways in which a circuit breaker can be tripped and explain purpose of
interlocks.
Ans: Tripping can be initiated:
1. Manually — a push button with mechanical linkage trips the latch.
2. Under voltage trip coil or relay (trips when de- energised)
3. Over current /short-circuit trip device or relay (trips when energised).
4. Solenoid trip coil — when energized by a remote push-button or relay (such as an
electronic over current relay)
Purpose of interlocks:
Mechanical interlocks are fitted to main circuit breakers to prevent racking-out if still in the ON
position. Care must be taken not to exert undue force if the breaker will not move, otherwise
damage may be caused to the interlocks and other mechanical parts. Electrical interlock switches
are connected into circuit-breaker control circuits to prevent incorrect sequence operation, e.g.
when a shore-supply breaker is closed onto a switchboard. The ship's generator breakers are
usually interlocked OFF to prevent parallel running of a ship's generator and the shore supply.
Switch-start circuit
Transformer quick-start circuit.
switch-start circuit:
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The starting action is initiated by a glow type starter switch which is connected between opposite
ends of the tube. When the supply voltage is applied to the circuit, the full mains voltage appears
across the starter switch. A glow discharge occurs between the starter contacts which quickly
heat up, bend and touch each other. This allows current to flow through the lamp cathodes which
will cause the tube ends to heat up and glow before the tube actually strikes. The tube strikes
when the starter switch re-opens as it cools down during its closed (non-glow) period. When the
starter switch opens it interrupts an inductive coil (choke) circuit which produces a surge voltage
across the tube which then strikes. The tube is now full-away and the reduced arc voltage across
it is not sufficient to re-start the glow discharge in the starter so its contacts remain open.
Transformer quick-start circuit:
An example of a transformer quick-start circuit is shown in Fig. The lamp discharge begins as
soon as the cathodes reach their operating temperature. A capacitive effect between the cathodes
and the earthed metalwork of the fitting ionises the gas and the tube strikes very quickly.
17. Explain the location, color and power of navigation lights and how the
uninterrupted working is ensured.
Ans:
By far the most common arrangement is to have five specially designed navigation running lights
referred to as Foremast, Mainmast (or Aftmast), Port, Starboard and Stern. Two anchor lights,
fitted forward and aft, may also be switched from the Navigation Light Panel on the bridge. The
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side lights are red for Port and green for Starboard while the other lights are white. For vessels
length more than 50 metres, the masthead light(s) must be visible from a range of six nautical
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miles and the other navigation lights from three nautical miles. To achieve such visibility, special
incandescent filament lamps are used each with a typical power rating of 65 W but 60 W and 40
W ratings are also permitted in some cases. Due to the essential safety requirement for
navigation lights it is common practice to have two fittings at each position, or two lamps and
lampholders within a special dual fitting. Each light is separately supplied, switched, fused and
monitored from a Navigation Light Panel in the wheelhouse.
The electric power is provided usually at 220 V a.c. with a main supply fed from the essential
services section of the main switchboard.
Uninterrupted Power Supply (U.P.S.): To avoid the loss of essential services, they are
supported by an uninterruptible power supply or UPS. These can be for battery supported d.c.
supplies or a.c. supplies both of which can be configured as continuous UPS or standby UPS.
Fig. shows an a.c. supported UPS arrangement:
18. Emergency Lights, how they are marked, which lights are connected to emergency
power supply system. What interval should they be tested.
Ans:
Emergency light fittings are specially identified, often with a red disc, to indicate their function.
Most of the emergency lighting is continually powered from the ship's emergency switchboard at
220 V a.c. A few emergency lights may be supplied from the ship's 24 V d.c. battery, e.g. at the
radio-telephone position in the wheelhouse, the main machinery spaces and the steering flat.
Emergency lights are tested every week.
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19. Explain how an Earthing Fault in a circuit can be detected and rectified.
Ans: Regulations require that an earth fault monitor is fitted to the main switchboard to indicate
the presence of an earth fault o n each isolated section of a distribution system, e.g. on the 440 V
and 220 V sections. An earth fault monitor can be either a set of indicator lamps or an instrument
(calibrated in M-Ohms or K-Ohms) to show the system IR value to earth.
1. Earth fault monitoring with lamps: Earth indication lamps in a 3-phase a.c. system are
arranged as shown in Fig. When the system is healthy (no earth faults) then the lamps glow with
equal half brilliance. If an earth fault occurs on one line, the lamp connected to that line goes dim
or extinguished. The other lamps experience an increased voltage so will glow brighter than
before.
2. Earth fault monitoring by d.c. injection: In this type of earth fault Instrument, monitor
connects a small A.c. voltage to the distribution system. Any resulting A.c. current is a measure
of the insulation resistance of the system. The injection-type instrument limits the maximum
earth fault monitoring current to only 1 mA (compared with about 60 mA for earth lamps), and
the meter indicates insulation resistance directly in kQ or MQ. The monitor triggers an alarm
when its set value is reached.
In case of insulated neutral system: to indicate & give warning against current leakage to
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machinery body.
20. By simple sketches show the difference between insulated neutral system and
earthed neutral system.
Ans: INSULATED NEUTRAL SYSTEM:
An insulated neutral system is one that is totally electrically insulated from earth (ship's hull).
An insulated system is one that is electrically insulated from the earth. A majority of ships use
the three phase wire distribution system , with the neutral point of the alternator insulated. Very
little current will flow due to an earth fault on one phase, because there is no easy path for it to
the hull and back to the electrical system.
With such system, an essential electrical motor with an earth fault can be kept running until
stoppage for repair is convenient. Full phase fault only occur if an earth fault occurs on an other
phase as well. The priority requirement onboard the ship is to maintain a continuity of the
electrical supply to the equipment in the event of of a single earth fault occurring.
ADVANTAGES:
1. Theoretically no danger of electrical shock to humans.
2. Gives the warning when earth fault occurs with one phase, no need of stopping machinery.
DISADVANTAGES:
1. more costly as for getting low voltage supply(220v), needs transformers.
2. Earth fault tracing is very hard.
3. As high voltage involve, if full phase fault occurs, heavy damage take place.
neutral. When a neutral is connected to the hull, the generator center is extended as a node
throughout the entire length of the ship incorporating all conductive materials connected to the
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hull.
ADVANTAGES:
1. Earth fault tracing is easy.
2. No need of transformer, as low voltage (220v) is available between one phase and neutral,
hence economical.
DISADVANTAGES:
1. Any accidental contacts with current carrying conductor are fatal to human.
2. When earth fault occurs machinery cannot be run till earth fault is rectified.
3. No any pre warning before earth fault occurs.
21. Explain how an earth fault occurs and its effect on the insulated distribution system.
Ans: An earth fault is due to a break in the insulation, allowing the conductor to touch the hull
or an earthed metal enclosure. If a second earth fault occurred on another line in the insulated
system, the two earth faults together would be equivalent to a short-circuit fault (via the ship's
hull) and the resulting large current would operate protection devices and cause disconnection of
perhaps essential services creating a risk to the safety of the ship. An insulated distribution
system therefore requires two earth faults on two different lines to cause an earth fault current to
flow.
22. Describe the procedure to locate earth faults. Explain principle of using earth fault
instruments.
Ans: Procedure to locate earth fault:
1. Routine insulation values of motors, starter circuits and other electrical equipments.
Ans: Minimum insulation value must be more than 1 Megaohms.
Starter circuits: Each circuit should have an insulation resistance between conductors and
between each conductor and ground of not less than the following:
Up to 5 A load : 2 M-Ohms
Up to 10 A load : 1 M-Ohms
Up to 25 A load : 400,000 ohms
Up to 50 A load : 250,000 ohms
Over 50 A load : 100,000 ohms
Figure shows how each main circuit breaker is mounted on guide rails inside a main switchboard
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cubicle from which it must be withdrawn and isolated from the bus-bars for maintenance and
testing. The breaker and its guide rails are usually mounted in a special cassette bolted into the
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switchboard cubicle and electrically connected to bus bars. If repair work demands that the
breaker is to be completely removed from its cassette then usually a special hoist or fork-lift is
required for large, heavy-duty units.
The action of withdrawing the circuitbreaker causes a safety shutter to cover the live bus-bar
contacts at the rear of its cubicle.The mechanical linkage in a circuitbreaker is quite complex and
should not be interfered with except for maintenance and lubrication as specified by the
manufacturer. The main fixed and moving contacts are of copper (sometimes of special arc
resistant alloy or silver tipped) and usually silver-alloy coated. Main contacts should not be
scraped or filed. If the main contacts suffer severe burning they will probably require
realignment as specified by the manufacturer.
PRECAUTIONS TO BE TAKEN
1. Read the manual completely.
2. Isolate the respective Auxiliary Engine by shutting off the Air & Fuel line valves & place
WARNING boards wherever required.
2. Check the operation of emergency lighting before blackout.
3. Keep the air bottles ready for restarting generator after maintenance.
4. Discharge the static electricity in bus bar before starting maintenance.
5. Spring energy in coiled spring should be released.
6. Keep ready all tools required.
3. Inspecting and testing of trip switches and its set values including low voltage &
over current trips.
Ans: Trips are generally tested by simulating the condition. Each generator has its own over
current trip, set generally at 110% of rated current, instantaneous operation. And under voltage
trip is set at 80 % of rated voltage.
Insulation resistance test of the transformer windings shall be carried out, preferably with the
transformer winding hot, immediately after the temperature rise test and shall be not less than
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one megaohm.
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Thyristors: The thyristors is a four-layer semiconducting device, with each layer consisting of
alternately N-type or P-type material, for example P-N-P-N. The main terminals, labeled anode
and cathode, are across the full four layers, and the control terminal, called the gate, is attached
to p-type material near to the cathode. (A variant called an SCS—Silicon Controlled Switch—
brings all four layers out to terminals.) The operation of a thyristors can be understood in terms
of a pair of tightly coupled Bipolar Junction Transistors, arranged to cause the self-latching
action.
Thyristors have three states:
Reverse blocking mode — Voltage is applied in the direction that would be blocked by a diode
Forward blocking mode — Voltage is applied in the direction that would cause a diode to
conduct, but the thyristors has not yet been triggered into conduction
Forward conducting mode — The thyristors has been triggered into conduction and will remain
conducting until the forward current drops below a threshold value known as the "holding
current"
Some of the devices which comes under thyristors are
a) Silicon controlled rectifier
b) Triac
c) Diac
d) Silicon controlled switch
amplifier), the frequency range of the signals (Audio, IF, RF, and VHF amplifiers, for example),
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whether they invert the signal (inverting amplifiers and non-inverting amplifiers), or the type of
device used in the amplification (valve or tube amplifiers, FET amplifiers, etc.).
An electronic oscillator is an electronic circuit that produces a repetitive electronic signal, often
a sine wave or a square wave.
A low-frequency oscillator (LFO) is an electronic oscillator that generates an AC waveform at a
frequency below ≈20 Hz. This term is typically used in the field of audio synthesizers, to
distinguish it from an audio frequency oscillator.
Oscillators designed to produce a high-power AC output from a DC supply are usually called
inverters.
The waveform generators which are used to generate pure sinusoidal waveforms of fixed
amplitude and frequency are called oscillators.
Intercom: between engine room and bridge room, between bridge and steering roometc.
Battery less phone: no need of power, sound energy converted into electronic signals and
again at other end signals converted to sound.
Sound power phone: similar to above, but sound is converted in to electric signals
Exchange type phone: connects every part of the ship using phone cables connected to
central exchange panel.
Public address system: used to carry address to all ship personnels and operated from
bridge.
Walkie talkie: wireless system and used during maintenance work.
Demodulation is the act of extracting the original information-bearing signal from a modulated
carrier wave. A demodulator is an electronic circuit used to recover the information content
from the modulated carrier wave.
These terms are traditionally used in connection with radio receivers, but many other systems use
many kinds of demodulators. Another common one is in a modem, which is a contraction of the
terms modulator/demodulator.
Wireless Communication
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One desirable feature of radio transmission is that it should be carried without wires (i.e.,)
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radiated into space. At audio frequencies, radiation is not practicable because the
Operating Range
The energy of a wave depends upon its frequency. The greater the frequency of the wave,
the greater is the energy possessed by it. As the audio signal frequencies are small, these
cannot be transmitted over large distances if radiated directly into space. The only
practical solution is to modulate a high frequency carrier wave with audio signal and
permit the transmission to occur at this high frequency (carrier frequency).
Pressure sensors:
o Direct type:
Manometers
Bourdon tube pressure guage
Diaphragm type pressure guage
o Electrical type(transducers):
Strain type:when pressure applied to metal wire/coil, microvoltage get
induced which is proportional to applied pressure & used as signal.
Linear motion type: it make combined use of diaphragm &LVDT. It will give
output voltage according to diaphragm expansion which is proportional to
applied pressure.
Temperature sensors:
o Direct indicating
Liquid in glass:mercury filled in glass capillary
Bourdon tube type: mercury or gas filled in bourdon tube & sealed.
Bimetallic strip: coil of bimetallic material wound & unwound against
temperature change & show reading on dial.
o Electrical:
Resistance thermometer: metallic conductor changes its resistance
according to the temperature change (resistance is directly proportional to
temperature).
Thermocouples: if circuit is formed, consisting of two dissimilar metallic
conductors & their junctions are kept at different temperatures, a current
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Level sensors:
o Direct type:
Gauge glass/Sight glass
Float gauge
Magnetic float gauge
Hydrostatic gauge: use of pressure gauge for measuring level in tank.(
diaphragm)
o Electrical :
Electrical capacitance gauge: capacitance between two electrodes varies according to
quantity of dielectric material. There is much difference in conductivity of air and
liquid. In this method, probe act as one electrode & tank surface act as another
electrode. As the level of tank varies, capacitance between electrodes also varies.
RPM sensors: these are sensors which consist of transmitter & receiver (light type).
Some reflective marking will be made on rotary surface. Light will be reflected and
received by receiver. Frequency of reflections calculated on time basis to calculate
RPM.(RPM is directly proportional to frequency. Frequency is multiplied by 60 to get
rotary speed in RPM.
Photo sensors: these are mostly L.D.R.(light dependent resistance). Resistance will vary
according to light intensity. Photo sensors are used in flame eye of boilers, incinerators,
and mist detectors.
Water Salinometer: water to be tested is passed between two electrodes. If salinity
increases, the conductivity of liquid between electrodes varies & respectively capacitance
in the circuit changes which is calibrated with reference value.
Apart from direct temperature measurement of the stator windings and the internal air,
the protection of a generator is largely based on the sensing of current and voltage from
CTs and VTs.
The number and type of protective relay functions increases with the generator kVA
rating and voltage level.
Protective relays are electromagnetic (traditional) or electronic (increasingly more
common) which are mounted on the generator front panel of the main switchboard.
Some protective functions may be grouped together within a single relay case. Settings
for level and time-delay must be periodically checked by injecting currents and/or
voltages directly into the relay
Some typical relay types employed for generator protection are outlined in Fig.
OCIT
The Over Current Inverse Time relay function monitors general balanced overloading
and has current/time settings determined by the overall protective discrimination scheme.
Typical setting ranges for current (I) and time (t) are:
I>: 0.7-2. In7 (In = normal or rated generator current) and t: l-10s
OC (INST.)
"Instantaneous" trip to protect against extremely high over current caused by a short-
circuit fault. Typical setting ranges are:
I» : 2-lO.In, and t: 0.1-ls
NFS
A Negative Phase Sequence relay determines the amount of unbalance in the stator
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currents which is an indirect measure of the generator stator and rotor temperature. A
relatively small degree of unbalance causes a significantly increased temperature rise so
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DIFF
This is a differential measurement of current at each end of a stator phase winding. This
comparison of current is to detect an internal fault in the stator
windings which may be caused by partially short-circuited coil turns and/or earth faults.
Current settings for this very serious fault are very low e.g. about 0.1. In.
EL
An Earth Leakage relay (sometimes called Zero Phase Sequence) detects a earth fault
current returning back through the earthed neutral connection. In a ship's HV generator
system the earth fault current is limited by a high impedance NER (neutral earthing
resistor) or earthing transformer so the pick-up current setting is very low, e.g. 1-5 A with
a time delay of 0.1-0.5 s.
UV/OV
Under Voltage and Over Voltage functions are monitored by these relays with
settings of around O.S.Un and 1.2.Un respectively (Un = rated voltage) with time delays
of about 2s. An overvoltage function may not be required in many protection schemes
UF/OF
Under and Over Frequency settings are typically 58 Hz and 62 Hz for a 60 Hz
system.
LO
This is the master Lock Out or trip/ hand-reset relay responsible for tripping the
generator circuit breaker. Its action is instantaneous when triggered by a
protective relay. It can also be used to trip the generator prime-mover and
initiate generator field suppression together with the signaling of an alarm.
RP
Generators intended to operate in parallel must have reverse power protection
A reverse power relay monitors the direction of power flowing between the
generator and the load. If a prime-mover failure occurred the generator would
act as a motor. The reverse power relay detects this fault and acts to trip the
generator circuit-breaker.
The pick-up power level setting and time-delay setting are adjustable and are
pre-set to suit the prime-mover. If the prime mover is a turbine, very little
power is absorbed when motoring and a reverse-power pick-up setting of 2-3%
is usual.
If the prime mover is a diesel then a setting range of 5-15% is usually adopted.
A time delay range of about0.5-3 s is usual.
The RP relay operation is easily checked during a generator changeover. The
outgoing generator is gradually throttled down so that it motors causing the
reverse power relay to trip its generator circuit-breaker.
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Training Manual
Commissioning and performance of electrical equipment on board ship:
Main switch board/ engine controls
Assignment no. 77
1. What are functional features of MSB?
a) It receives supply from the main generator.
b) Houses the Power Management System
c) Has all the controls for the Generators
d) Acts as a distribution centre of power to various machinery
e) Has the necessasary instrumentation, alarm & safety systems monitoring the
entire power plant.
2. What are the cold checks to be done before energizing the main switch board?
a) Check insulation of the bus bar.
b) Check that the earthing system in order.
c) Check that all alarm & trips are working by simulation test.
3. What are the general units in the MSB that require calibration and testing
periodically?
a) Under voltage relay/ over voltage relay
b) Over current relay
c) Reverse power relay
d) Under frequency/over frequency relay
e) Voltmeter, ammeter, power meter
f) Frequency meter
g) Synchroscope
4. Why is the insulation of the cable recorded and what instrument is used to do so?
It is done to know the condition of the cables. Megger is the instrument used to do so.
c) Over speed relay: due to sudden removal of load, engine RPM increases and
over speed relay trips the engine.
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d) Reverse power relay: after tripping a generator, when other generator starts,
reverse power relay avoids the motorizing of stopped generator.
e) Thermal relay: when heavy current passes, due to heat generation , relay trips off
the circuit.
8. What are the main conditions for two generators to be matched the circuit breakers
of the incoming generator is closed on the bus bar (or operating generator) for
paralleling.
a) Voltage must be Identical
b) Frequency must be Identical
c) Phase sequence must be Identical
Assignment no. 78
Calibrator : Fluke 5700 A R.F. signal GENERATOR.
1. What is a calibrator?
It is an electronic instrument for testing of audio frequency transformer, loudspeakers,
microphones etc.
Electronic instruments
Assignment no. 79
Calibrator: Echo Simulator
1. Which are the devices that are tested and calibrated by echo simulator?
a) Echo Sounder
b) SONAR
2. What are the functional features of an echo simulator?
Echo simulator is use to produce simulation for testing of instruments which works of
echo property such as SONAR. It delays to reflect the sound wave received from the
system to be tested.
Assignment no. 80
Measuring instrument: Oscilloscope
1. What does abbreviation CRO stands for?
CRO stands for cathode ray oscilloscope.
Assignment no. 81
Semiconductors, diodes, transistors, amplifiers & thyristors
1. What are Semiconductors?
Substances, whose conductivity lies between insulator and conductor are known as
semiconductors. e.g. silicon and germanium. When temperature is raised, the resistance
of semiconductor is decreased and conduction is increased.
3. Study the figure 3.2 and identify the bias of diodes and mark the polarity?
a) Forward bias
b) Reverse bias
When a multimeter is connected to the diode in reverse bias, it should indicate high
resistance level.
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Assignment no 82
A. Describe the features of a analog meter and digital meters?
Analog instruments are cheap and simple. Analog meter movements are relatively simple
& operate under a wide range of environments.
A digital instrument indicates the reading directly in decimal numbers & therefore arrest
errors on account of human factors like parallax & approximation are eliminated. Digital
instruments are without moving parts so avoiding mechanical errors.
F. What does abbreviation RADAR stand for? Briefly describe its application.
RADAR: radio detection and ranging.
RADAR is used onboard ship and by port control to detect the nearby ships , their path
and their speed. It provides the continuous accurate evaluation position & speed of ship
to reduce workload. It improves the standard of collision avoidance at sea.
G. What are the features of a GYRO COMPASS? briefly describe its applications
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It is provided to correct the error induced by speed on latitude and longitude. The system
is designed to enable steering, once the information related to course of voyage and
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Assignment no. 83
Instruments: speed log, echo sounder
1. Briefly describe the application of an echo sounder.
It provides information about depth of water underneath the ship to aid the navigation. It
also scales out the deep range compared to shallow range.
5. If the rotational speed of light is more then there is a much more difference frequency of
running generator. Try to minimize the difference in frequencies by adjusting the speed
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6. When movement of light become slow in clockwise direction, wait till 11‟oclock position
of light & then put ON the breaker of incoming generator( at 12‟oclock position , both
generator will have same phase sequence). The synchronoscope lights stops rotating and
12‟oclock position light glowing brightly.
7. Now both generators are running in parallel. Switch off the synchronoscope. Start
sharing/shifting the load from the running generator to incoming generator by increasing
the speed of incoming generator & decreasing the speed of running generator
simultaneously. Keep constant eye on KW meter of both generators (KW meter shows
load shared by that generator) & frequency meter of bus bar. If the frequency is increased
or decreased above the rated frequency then increase or reduce the speed of both
generators at a time as required.
8. When nearly 90% of load shifted to the incoming generator, put OFF the breaker of
outgoing generator (previously running) from bus bar. This avoids the reverse power
condition. Now load is completely taken by the incoming generator, its speed will
decrease suddenly, try to maintain its frequency by adjusting the speed.
9. Allow the outgoing generator to run idle for some time, to cool down and to avoid
thermal stresses.
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Wiring diagrams:
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