Publication A026H892 Parts Manual

Issue 5 - 1 - 2012 ' Model: DXP 15 I35

Table of Contents
SECTION A (Base Engine. Parts)

Description Page

Airlnduction System...... ....................-...........- .-......_ 0‘3

_
I Alternator Mounting............................. ......... ................... .......-......................... _................... o7
Crank Shaft & Piston Assembly ....................................... ......... .............................- ()3
Cylinder Block ....... 09.
Cylinder Head ..................................................‘................. .......................................... 11

. . .................................._
Cylinder l-iead Cover..................... ............................................... ' 14
Fan Assembly............................................-......... -..................................... -.-................... 1.6

' Flywheel I Housing! Rear End Oil Seal............_........... 17

Fuel System Installation.................... ........................................................................
. -. ............. 13
Fuel Injection Equipment.................................._....................................................................... 19
Lubricating Oil Filter 21.
Lubricating Oil Pump...................................................................................................... .......... 2'2
Lubricating Oil Sump................ .......... ...................... ........................ ............................................ 23
Rocker Shaft Assembly.............................................................................................................. 25
Starter Motor 25
Timing Gear And Camshaft................... .......................................... ....... 27
Water Pump ASSembly.......................... -. .................... 30

SECTION B (Upfit Parts)

Air Cleaner Installation (Option 1).....................................................' ...................................... 33-
Air Cleaner InstallatiOn (Option 2)........_.................. _. .............................................................. 34
Battery Installation.................................................... ........................................ 35
Charger Battery.................. .......-.....-.......................'.............................................
- 35
I. Circuit Breaker installation (Option 1)..._...................................
. -
................................ -........- 37
0i Breaker installation (Option 2) ..................... :.......... 39

g stimummmmpowemmn ’ Page-3
 } Parts Manual Publication A026H892
I Model: DXP 15 D5 Issue 5 - 1 - 2012

Description Page

Control Assembly (Mounting Installation For POIP1)............................................................ 41

Control Assembly...................,.............................................................................................. 43
Control Panel Installation MFM with Key Switch................................................................... 45
Control Panel Installation Key Switch & MFM With B-reaken................................................ 46
»
Electrical Kit Component.............................. ........................................................................ 47

Engine Installation..........................................L ...................................................................... 49

Exhaust Installation..........................................' ....................... ............................ 50
Generator Installation............................................................................................................. 52
Generator Installation (For POIP1) .............................................................. 53
Generator Installation (For POIP1)....... ........................................................... 55
\ Radiator Installation ........................................... ..................................... -................................ 57
i Skid Installation (Chassis Installation For POIP1).................................................................... 59-
‘ Skid Installation (Chassis Installation For POIP1).................................................................. 61
Skid Installation (Option '1):.................................................................................................... 63
Skid Installation (Option 2) .............................................................................. 64
Skid installation (Option 3)..................................................................................................... 66
Skid Installation (Option 4)..................................................................................................... 68
Skid Installation (Option 5)..................................................................................................... 70

Page 4 I . c 2011 Copyright Cummins Power Generafim

—
 Publication A026H892 Parts Manuaf
’ Issue 5 - 1 - 2012 Model: DXP 15 05 .

SECTION A
(Base Engine Parts)

@ 2011COpdhtCummsPawarGeneratian Page 5
 Pam: Manual PUDIWAMM
Model: DXP 15 Ds Issue5-1-20‘l

Air Induction System

Mm Part No. Description my

1 0154-3257 MANIFOLD-INTAKE 1
2 0154-3274 GASKET MANIFOLD 1
3 0850-2103-01 WASHER-SP8 LK 6
4 0800-6457-14 SCREW-HEX HD 2
' 5 0800-6457-13 SCREW-HEX HD 4
6 0154-3258 MANIFOLD-EXHAUST 1
7 0155-4798 GASKET-EXHAUST 1
8 0520-2684-23 STUD 4
9 0850210302 WASHER-SPR LK 4
10 0860-2095-04 NUT-HEX 4

page a e 2011 CopyrigMCummm Power“

 PUbllcaflbn A028H892 Paris Manual
Issue 5 - 1 - 2012 Modal: DXP 15 D5

Alternator Mounting"

Item Part No. Description Qty

1 01 91 ~2459 ALTERNATOR 1
2 0512-0439 ARM TENSIONER 1
3 0800-6457-07 SEI- SCHEW 1
4 0191-2490 BRACKET ALTERNATOR 1
5 0520-2684413 STUD 1
B 0000-6481 SCREW HEX HD 1
7 0512-0430 PULLEY 1

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 : Pans Manual Publication 140251-13:
. Model: DXP 15 05 Issue 5 - 1 5&1

Crank Shaft 14 Piston Assembly

I
I, I Imam Part No. Description Qty
1 0104-2185 CHANKSHAFI' ASSEMBLY 1
(BALANCED CRANKSHAFT Wl‘n-l COUNTER WEIGHT)
2 0515-0323 KEY-MACHINE 1
3 0507-0031 GEAR-PINION 1
- 4 0405-1209 WASHER-RETAINER 1
' 5 0512-0442 SCREW-HEX HD 1
6 0104-2136 WASHER-CRANKSHAFI’ 1
7 0800-6457-02 SCREW-HEX HD 1
3 0541-1451 BEARING KIT (CRANKSHAFI') 1
9 0114-0433 CONNECTING HOD 2
10 0114-0431 BOLT-CONNECTING non 4
11 0114-0434 NUT-CONNECTING non 4
l 12 0114-0429 BEARING-CONN ROD 4
' 13 0541-1560 PISTON RING SET 2
14 0112-0313 PISTON ASSEMBLY 2
15 0541-1555 BEARING THRUST 1 fl

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PublIcafiDn A026H892 Parts Manual
IssueS-1-2012 Model: DXP 15 D5

Cylinder Block

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 Pans Manual Publication A0291:
Model: DXP15 D5 Issues-141!

Cylinder Block

Item Part No. Description Qty

1 0110-4010 LINER-CYLINDER (SEMI FINISHED) 2 '
2 0517-0419 PLUG-EXPANSION 9*
3 0517-0427 PLUG-EXPANSION 2
4 0517-0424 PLUG-CAP 2
5 0155-4919 GASKET-FLANGE 1
6 0319-7109 PLATE-MOUNTING 1
7 0950-2103-03 WASHER-SP9 LK 3
9 0600-6474-02 SCREW-HEx-HD 3
9 0193-0647 ADAPTER SENSOR 1
10 0155-4912 GASKET-FLANGE 1
11 0130-7904 TUBE-WATER 1
12 0509-0499 WASHER-SEALING -2
13 0850-2103-03 WASHER-SPR LK 2
14 0800-6457-07 SCREw-HEx HD 1
15 0900-6474-03 SCREW-HEX HD 1
16 0502-1661 SLEEVE-TUBE 9
17 0509-0511 SEAL-D RING 2
19 0900-6457-03 SCREW-HEX HD 2
19 0800-6457-04 SCREW-HEX HD 4
20 0123-2395 TUBE-OIL 1
21 0509-0505 WASHER-SEALING 4 2
22 0502-1629 BOLT-BANJO 2
23 0123-2394 TUBE-OIL 1
24 0509-0501-09 WASHER-SEALING 9 ‘
25 0502-1630 BOLT-BANJO 3 ”
26 01104144 GASKET CYLINDER HD 1
27 0110-4006 BLOCK - CYLINDER (INCLUDES ITEM.N0. 2 TO 5) 1

Page 10 0 2011Copyrignmunminspowamiii
 Publicafion A026H392 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 D5

Cylinder Head
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Cylinder Head

Item Part No. Description Qty

- 0110-4147 HEAD-CYLINDER 14
1 0110-4013 _ GASKET 1
2 0319-7103 PLATE-MOUNTING 1
3 0403-7034 PLATE-LIFTING (REAR) 1
4 0130-7395 PLATE—SUPPORT 1
5 0350-2103-03 WASHER-SPR LK 2
3 0300347401 SCREW-HEX-HD 2
7 0350210302 WASHER-SPF! LK' 1
.3 03004147404 SCREW-HEX-HD 1
11 0350-2103013 WASHER-SPF! LK 4
10 0800-6474-02 SCREW-HEX-HD 4
11 01104012 GUIDE-VALVE 4
12 0110-4013 WASHER-VALVE SPRING 4
13 0110-4029 SEAL-VALVE STEM 4
14 0110-4030 SPRING-VALVE 4
15 0110—4033 SPRING-VALVE 4
1.3 0110-4031 CAP-VALVE STEM 4
17 0110-4032 COLLEr-VALVE LOCK 4
13 0110-4015 BOLT-CYLINDER HEAD 7
13 0110-4014 BOLT-CYLINDER HEAD 4
20 0115-0545 TAPPET 4
21 03150-200503 NUT-HEX 4
22 0300347443 1 SCREW-HEX HD 4
23 0350210302 WASHER-SP8 LK 2
24 0300-3474-05 SCREW-HEX HD 2
25 01 10-4023 VALVE-EXHAUST 2
23 01104027 VALVE—lNTAKE 2
27 0520-2634-15 STUD 3
23 0114-0434 NUT-CONNECTING ROD 3
29 0110-4013 GASKET ' 1
30 0130—7333 TUBE—WATER 1
31 0350-2103-02 WASHER-SP3 LK 2
32 0300-1547400 SCREW-HEX HD 1
33 0520-2700 STUD 1
34 0360-2095-02 NUT-HEX 1
35 0350-2103101 WASHER-SPF! LK 3
33 0300347407 SCREW-HEX-HD 3
37 0110-4020 GASKET 1
33 0130-7332 THERMOSTAT 1
39 05052430 COUPLING-PIPE 1
40 0520-2133420 STUD 1
41 0350210302 WASHER-SPF! LK 2
42 0330-2095-02 NUT-HEX 2

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Cylinder Head Cover

Item Part No. Description Qty

1 0115-0531 GASKET-ROCKER COVER ' 1
2 0509-0506 WASHER-SEALING 2
3 0509-0501-10 WASHER-SEALING 2
4 0860-2095-06 NUT~HEX 2
'5 0518-0782 CUP-TUBE 1
6 0503-3017 HOSE - BREATHEH 1
7 0518-0792 CLIP-TUBE 2
8 0509-0501-04 WASHER-SEALING 1
9 0850-2103-03 WASHER-SPF LK 1
1O 0800-6474-01 SCREW-HEX—HD 1
11 0850-2103-01 WASHER-SPFl-LK 1
12 0800-6474~07 SCHEW-HEX-HD 1
13 0134-5407 COVER CYLINDER HD 1

.9 201100pydgh1‘0umlns Power Generation Page 15

i _ Parts Manual Publication
Model: DXP 15 05 Issue 5 - 1 - ,—

, Fan Assembly

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Item Part No. Descrlpllon

1 0511-0240 BELT-DRIVE (FAN)
2 0130-8362 0 FAN RADIATOR
a 0000-0474-00 SCREW-HEX HD
4 0406-1247 WASHER RETAINER
 Publication A026H892 Parts Manual
Issues-1-2012 Modal: DXP1505

Flywheel I Housing I Rear End Oll Seal

Item Part No. Description my

1 0104-2116 3 COVER-FLYWHEEL H86 1
2 0516-2128 PlN-DOWEL 2
3 0101-0661 GASKET-CRANKCASE 1
4 0509-0494 SEAL-OIL 1
5 0130-8002 PLATE-SUPPORT 1
B 0850-2103433 WASHER—SPR LK 9
7 0600047402 SCREW-HEX-HD 9
0 0104-2117 HoySING-FLYWHEEL 1
9 0516-2127 PlN-DOWEL 2
10 0520-2664-05 STUD 6
11 0850-2103-02 WASHER-SPF! LK 6
12 0660-2095-02 NUT-HEX 6
1 13 0104-2141 FLYWHEEL ASSY _ 1
14 0651-2004 WASHER-TANG LK 3
15 0800647409 SCREW-HEX HD 6
16 0507-0025 RING GEAR 1

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Pans Manual Publication _
Model: DXP 15 05 Issue 5 - 1 -

Fuel System Installation

Item Part No. Description Qty

1 A024K516 FILTER,FUEL 1 '
2 A024M354 WASHERFLAT 2
3 11024111701 WASHER,LOCK 2
4 A024M590 SCHEWHEX HEAD 2
5 A024M189 WASHER,SEALING 2
6 A035K929 HOSE,FUEL 1
7 A024M004 BOLT.BANJO _ 1
8 1102411190 WASHERSEALING 1
9 A035H370 ADAPTERHOSE 1
1o A035K927 HOSE.FUEL 1

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Fuel Injection Equipment

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 Parts Manua1 Publication AozéHB.
Model: DXP 15 D5 lséue 5 - 1 - 20

Fuel Injection Equipment

Item Part No. Description Qty

1 0147-0995 PUMP-INJECTION 1j
2 0147-0926 ADAPTER-INJ PUMP 1
3 0149-2888 GASKET-FUEL PUMP 1
4 0507-0029 GEAR-RING 1
5 0850-2103-03 WASHER-SPF! LK 3
6 0500547402 SCREW-HEX-HD a
7 0520-2664-06 STUD 3
a 0509-0501-04 WASHER-SEALING a
9 0650210303 WASHER-SPF! LK a
10 01360-209504 NUT-HEX 2
11 0860-2094 NUT-HEX 4L
12 0501-1146 LINE-FUEL 1 SET OF 2) L
13 01292391 SCREEN-EPEATHEP 2 1
14 0509-0498 WASHER-SEALING 27
15 0147-1000 INJECTOR-FUEL 2
16 0509-0501-09 WASHER-SEALING 4 j
17 0502-1630 BOLT-BANJO 2
19 0600-6457-21 SCREW-HEX-HD 1'
19 0860-2095-05 NUT-HEX 1
20 0520-2613413 STUD ' 4
21 0509-0501-04 WASHER-SEALING 4'

.
22 01160-209504 NUT-HEX 4-
23 0501-1092 LINE-FUEL (INJ. PUMP T0 TANK) 1
24 0526-2362 WASHER-FL

.
2
25 0149-2386 PUMP FUEL(FEED PUMP) 1
26 0120-1402 VALVE PRESSURE RELIEF

.
— 0123-2439 TUBE OlL (OIL SUPPLY PIPE BLOCK TO FUEL PUMP)

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Page 20
 Publication A026H892 Paris Manual
Issue 5 - 1 - 2012 Model: DXP 15 D5

Lubricating Oil Filter

Item Part No. Description Qty

1. 0122-0935 GASKET-OIL FILTER 1
2 0122-0928 HEAD-FILTER 1
3 0800-6457-06 SCREW-HEX HD 2
4 0122-0922 FlLTEFl-OlL(LUBE) 1

@ 201100pyrm0wnmlnsPowarGonmflan Page21
 Parts Manual Publication A026H
Model: DXP15D5 Issues-1-2

Lubricating Oil Pump

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Item Part No. Description Qty

1 0120-1403 PUMP OIL (ASSEMBLY) 1
2 0120-1385 GASKET-OIL PUMP 1
3 05252369 WASHER FL 2
4 0800-6474-08 SCREW HEX HD 2
5 0123-2441 TUBE OlL 1
6 0123-2442 TUBE OIL 1

Pagezz 3:2011Capyrlghtcwnmfl13PawarGanen
 Publication A028H892 ' Parts Manual
lssua5-1-2012 Mada: DXP1505

Lubricating Oil Sump

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 Parts Manual Publication A0:
‘ Model: DXP 15 05 Issue 5 - 1
41

Lubricating Oil Sump

Item Part No. Dmripfiun

1 0102-1555 PAN-OIL
2 0509-0507 SEAL-OIL
3 0509-0514 SEAL~O|L
4 0102-1537 GASKET-OIL BASE
5 0517-0429 PLUG-DRAIN
6 0123-2431 TUBE OIL
7' 0122-0931 GASKET
8 0520-2684-10 STUD
9 0850-2103-03 .WASHEFI-SPR-LK
10 0860-2095-04 NUT-H EX
11 0850-2103~03 WASHER-SPR-LK
12 08006474—02 SCHEW—HEX—HD
13 0520-26844? STUD
14 0850-2103-03 WASHER-S PR-LK
15 0860-2095-04 NUT~HEX
16 0850-2103-03 WASHER-SPR-LK
17 0860~2095-04 NUT-HEX
18 0159-1741 CAP FILLER
19 0123-2435 TUBE DIPSTICK
20 0123—2434 DIPSTICK

Page 24 o 2011 copyright Cum-runs Powerc

 Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 D5

Rocker Shaft Assembly

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Item Part No. Dascrlptlon Qty

1 0520-2158449 STUD 2
2 0509-0501438 WASHER-SEALING 3
3 0860-2095-02 NUT-HEX 3
4 0520-2684-12 STUE 1
5 0115-0571 ASSEMBLY ROCKER SHAFT 1

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Parts Manual Pubtlcaflon AOQBH
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Starter Motor '

Item Part No. Description Qty

1 0191-2460 STARTER MOTOR 1
2 0800-647415 SCREW-HEX HD 3
a 0850-2114-11 WASHER SPR LK 3
4 A035J339 SOLENOID 1

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 Pwlicaflon A026H892 Parts Manual
lssue5-1-2012 Model: DXP1505

Timing Gear & Camshaft

Item Part No. Descrlptlon Qty

1 0103-0856 GEAFICASE 1
2 0234-1079 GASKET-COVER 1
3 0103-0849 COVER. TIMING CASE. BOTTOM 1
4 0520-2684-08 STUD 2
5 0850-2103413 WASH ER-SPfl-LK 2
6 0860-2095-04 NUT-HEX 2
7 0850-2103-03 WASHER-SPR-LK 14‘
8 0860-2095-02 NUT-HEX 10
9 0800-6474-14 SCH EW-H EX-HD 4
10 0516—2127 PI'N-DOWEL 2
11 0232-4203 HUB-DFNVE 1
12 0232-4209 HUB-DRIVE 1
13 0507-0026 GEAR-SPUR 1
14 0507-0027 GEAR-SPUR 1
15 0130-8069 PLATE-8UPPORT (IDLER GEAR) 1
16 0526-2370 WASHER-FL 1
17 0509-0501-14 WASHER-SEALING 1
18 0520-2684-01 STUD 5
19 0860-2095-02 NUT-HEX 5
20 0123-2371 TUBE-OIL 1

Q 2011 00pm Cummlns POW Generation Page 27

 Parts Manual Publication A026H89
Model: DXP 15 D5 Issue 5 - 1 - 201

Timing Gear & Camshaft

Item Part No. Description Qty

21 0500050109 WASHER-SEALING: 2
22 0600-6462 SCHEW-HEX—HD 1
23 0516-2126 PIN PUSH (THRUST) 1
24 0105-0752 WASHER-CAMSHAFT 1
25 01050755 CAMSHAFI’ 1
26 0507-0028 GEAR-SPUR 1
27 0850-2103-03 WASHER-SPR-LK 3
28 0600-6474-02 SCREW-HEX-HD 3
26 0130-7996 BRACKET TUBE (SPRING THRUST) 1
. 30 0610117702 RIVET-TR HD BLIND 1
1 31 01030646 GASKET-GEARCASE 1
32 0509050104 WASHER-SEALING 1
33 0600645707 SCREW-HEX-HD 5
34 0520266407 STUD 1
35 0650210603 WASHER-SPFl—LK 1
36 0660209504 NUT-HEX 1
., 37 0650210303 WASHER-SPR-LK 1
“ 38 0800-6474-03 SCREW-HEX-HD 1
39 0650210303 WASHER-SPFl-LK 1
40 0600647411 SCREW-HEX-HD 1
1 41 0234-1078 GASKET-COVER 1
42 0103-0847 COVEFl-GEAHCASE 1
43 0850-2103-01 WASHER-SPn-LK 6
. 44 0600-6474-10 SCREW-HEX-HD .« 6
45 0650-2103-03 WASHER-SPH-LK 1
. 46 0600647412 SCREW-HEX-HD 1
‘ ‘ 47 0509-0493 SEAL OIL 1
F 46 0850—2103-03 WASHER-SPR-LK 3
49 0600647413 SCREW-HEX-HD 3
l 50 0650210306 WASHER-SPR-LK 10
J 51 0800-6474-08 SCHEW-HEX-HD 10

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 . J Pans Manual . Publication A026H892
i Modei: DXP15 [)5 issue 5 - 1 - 2012

Water Pump Assembly

Item Part No. Description Qty

- 0132-0491 PUMP-WATER (ASSY) (WITH PUIJ.EY) 1
.1 0132-0506 GASKET-WATER PUMP 1
2 0541-1564 PUMP KIT 1
3 01303070 BRACKET-BACKPLATE 1
4 0503-3033 CLAMP HOSE (WATER) 2
5 0503-2940 HOSE-WATEH(PUMP) 1
5 05033034 CLAMP HOSE (WATER) 2
7 0050-2103-03 WASHER-SPR LK . 4
3 03130-209504 NUT-HEX 4
9 0503-3135 HOSE cooum' 1
‘ 10 0520268406 STUD 3

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 Pans Manual
Model: DXP 15 DS Isa. ‘
5-

SECTION B
(Upfit Parts) .

Page ‘32 9 2011CopyrightCumm 7

 Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 05

Air Cleaner Installation (Option 1)

119m P311No. Description my

1 0140-4211 ASSEMBLY AIR CLEANER 1
2 0140421202 BRACKET AIR CLEANER 1
3 0300-1349443 SCREW-HHC ' 4
4 0350211441 WASHER-LOCK 4
5 0526-2401411 WASHER-PLAIN 4
s 01130-212743 NUT REGULAR HEX 4
7 0300-3494-27 SCREW-HHC 4
3 0350-211319 _ WASHER-LOCK 4
3 0523-2401-03 WASHER-PLAIN 4
10 05033030 HOSE ELBOW 1
11 0503-2922 CLAMP HOSE 1
12 0503-2923 CLAMP HOSE 1-
13 01404213 INDICATOR RESTRICTION 1
14 01404033 ELEMENT AIR CLEANER 1

Q 2011Copyright Cummlns Pmr Generation - Page 33

 Publication A026H
Parts Manual
Issue 5 - 1 - 2
Model: DXP 15 OS

Air Cleaner Installation (Option 2)

Item Part No. Descriptlon an

1 0140-4157 CLEANER AIR 1
2 0140-4252-02 BRACKET AIR CLEANER 1
3 05215-240108 WASHER PLAIN 5
'4 0850-2113-19 WASHER SPRING LOCK 5
5 0860-2127-11 NUT HEXAGON 2
6 0130-8186-02 TUBE AIR 1
7 0323-2560 CONNECTOR 1
8 0503-3093 HOSE VACUUM ' 1
9 0503-3094 CLAMP HOSE 3
10 0140-4213 INDICATOR RESTRICTION 1
11 oaoo-5494.27 SCREW HEXAGONAL HD 3
12 0815-1586 BOLT U 1

| page 34 o 2011Copyright Cummins Power Gen

 Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 05

Battery Installation

mam Part No. Desérlptlon Qty

1 0416-1379 BATTERY (DRY UNCHARGED RATING 88AH 12V) 1
0416-1391-03 CABLE BATTERY «ME (FOR IDEA CELLULAR) (110 mm) 1
2 0416-1390-03 CABLE BATTERY +VE (FOR IDEA CELLULAR) (110 mm) 1
0416-1391-07 CABLE BATTERY -VE (750 mm) 1
0416-1390-07 CABLE BATTERY +VE (750 mm) 1
3 0416-1420—02 TRAY BATTERY 1

NOTE: CONSULT DBU PARTS DEPARTMENT FOR WARRANTY SUPPORT FOR BATTERIES.

1 Q 2011 Copyright Cummins Power Generation Paga'35

 Parts Manual . Publication A026H892
Model: DXP 15 D5 , Issue 5 - 1 - 2012

Charger Battery

[tam Part No. Description Qty

. 1 0416-1449 CHARGER BATTERY 1

!' page 33 a 2011 Copyright Cummlns Power Generation

 Publication A026H892 Pans Manual
Issue 5 - 1 - 2012 Model: DXP 15 DS

Circuit Breaker Installation (Option 1)

Q 2011 Copyright Cummins PowerGenemuon page 37

 Parts Manual Pubition A026H892
Model: DXP 15 05 Issue 5 - 1 - 2012
I

Circuit Breaker Installation (Option 1) 1

item Part No. Description Qty

1 0330-0223 Box JUNCTION 1
2 0315-1734 BRACKET TRANSFORMER 1
3 0315-1726 TRANSFORMER CURREN (FOR MFM APPLICATION WITH 3 PH)T 1
4 0319-7491 BRACKET CIRCUIT BRKR 1
5 0403-7099411 RAIL MOUNTING 1
0320-2491-10 CIRCUIT BREAKER 32 A (WITH 3 FH-15 KVA—415V) 1
0320-2491-11 CIRCUIT BREAKER 40 A (WITH 3 PH-20 KVA-415V) 1
a 0320-2491-12 CIRCUIT BREAKER 50 A (WITH 3 PH—15 KVA-208V) 1
0320-2491-13 CIRCUIT BREAKER 63 A (WITH 3 PH-20 KVA-208V) 1
0320-2486-01 CIRCUIT BREAKER so A(WITH 3 PH-25 KVA-ZOBV) 1
7 0332-4393 TERMINAL BLOCK 2
' 3 0330-0229 COVER JUNCTION BOX 1
0319-7489-02 COVER CIRCUIT BRKR 1
9 0319-7439-03 COVER CIRCUIT BRKR 1
0319-7490-03 PLATE MOUNTING 1
1° 0319-7490-05 PLATE MOUNTING 1
11 0526—2403-17 WASHER FLAT 12
f 12 0803-2025-01 SCREW SET SLTD 12
13 0800-6520-09 SCREW HEx FLANGE HO 3
14 0314-2136 SCREW FL HD XREC 12

o 2011CopmgnICmnnis -
 Publication A026H892 Parts Manual
Issue 5_ - 1 - 2012 Model: DXP 15 D5

Circuit Breaker Installation (Option 2)

Q 2011 Copyright Cummins Power Generation Page 39

 Parts Manual Publication A026
Model: DXP 15 05 Issue 5 - 1 -

Circuit Breaker Installation (Option '2)

Item Part No. Description 01

1 0330-0228 BOX JUNCTION 1
2 0315-1783 BRACKET TRANSFORMER 1
3 0315-1748 TRANSFORMER CURRENT (MFM WITH 1PH) 1
4 0319-7491 BRACKET CIRCUIT BRKR 1
5 0403-7099-01 RAIL MOUNTING 1
0320-2488-13 CIRCUIT BREAKER 63 A 2 POLE MCB (WITH 1 PH-220V,15KVA) 1
6 0320-2489-01 CIRCUIT BREAKER 80 A 2 POLE MCB (WITH 1 PH-220V.20KVA) 1
0320-2489-02 CIRCUIT BREAKER 100 A 2 POLE MCB (WITH 1 PH-220V.25KVA) 1
7 0332-4399 TERMINAL BLOCK 2
8 0330-0229 COVER JUNCTION BOX 1
0319-7489-04 COVER CIRCUIT BRKR 1
9 0319-7489-05 COVER CIRCUIT BRKR 1
0319-7490-03 PLATE MOUNTING 1
10 0319—7490-05 PLATE MOUNTING ‘ 1
11 0526-2403-17 WASH ER FLAT 1O .
12 0803-2025-01 SCREW SET SLTD 10
1'3 0800-6520-09 SCREW HEX FLANGE HD 6
14 0814-2166 SCREW FL HD XREC 12

Page. 40 e 201IGDpyrIghrCmnmins Pow ”

 Publication A026H892 ' Parts Manual
Issue 5 - 1 -2012 Model: map-15 D5

Control Assembly (Mounting Installation for PDIP1)

'@ 201-1 Gopyrfgm manning Power B'snemflan Page 4.1

 Parts Manual Publication A0
Modal: DXP 15 05 Issue 5 - '

Control Assembly (Mounting Installation for POIP1)

Item Part No. Description

1 03197519 BRACKETJSONTHOL PANEL :
2 0130-8469 PLATE,SUPPOFIT
3 0402-0977 ISOLATORNIBRATION
4 0005-2009 SCREW
5 0520-2400-25 WASHERFLAT §
6 0850-2114-09 WASHER.LOCK
7 0860-2127-11 NUT.HEX
e 0525-2400-22 WASHERFLAT
9 0950211407 WASHEH.LOCK
10 0860-2127-09 NUT.HEX
11 0300549411 SCREWHEX HEAD
12 0526-2400-28 WASHERFLAT
13 0800549444 scnewwax HEAD
14 0950211441 WASHERLOCK
15 0050-2127-13 numex v;

P253942 0 2011 Copyright Gummms Pow

1
Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 D5

Control Assembly
 Parts Manual Publication A0
Model: DXP 15 D5 Issue 5 — '
j

Control Assembly

Item Part No. Description

1 0306-5450 COIL ELECTRICAL (MECHANICAL GOVERNING)
2 0193-0610 TRANSDUCER (MFM I PCC 0301)
3 0193-0430-01 OIL PRESSURE SENSOR (PCC 1301)
_ 4 0193-0662 SENSOR TEMPERATURE (MFM I PCC 0301)
5 0193-0529-02 SENSOR TEMPERATURE (PCC 1301)
6 0309-0714 SWITCH PRESSURE (MFM I PCC 0301)
7 3408625 SWITCH TEMPERATURE
8 A040W113 HARNESS - SWITCH

Page 44 o 2011 Copyright Cummins Power

 Pubiica‘tion A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 [)5

Control Panel Installation MFM With Kay Switch

Item Part No. Description Qty

1 0319-7485-03 CABINET (WFTH MFM) 1
2 0307-3190 RELAY CONTROL '2
3 0332-4399 TERMINAL BLOCK 1
0302-2096435 ML-TI'EFI MULTI (1PH, WtTH HOUR METER,UNITS: °C & Kglcmz) 1
4 0302—2096-07 MErEH MULTI (3PH. WITH Hour-1 METERMNITS: 'C & KglcrrF} 1
5 0402-0921 ISOLATOR VIBRATION (AVM FOR CONTROL PANEL} 6
- 0338-5016 HARNESS-ENGINE '1
~ A035F855 FUSE (2 amp) 1

fl 2011Copyright Cummins Power Generation 9899.45

 Parts Manual _ Publication A026HI
Model: DXP 15 D5 Issue 5 - 1 - 2|

Control Panel Installation Key Switch 81 MFM With Breaker

'6
Item Part No. Description Qty
1 0310740505 CABINET (KEY SWITCH 0 MFM) 1 '
2 0307-3190 RELAY CONTROL 2
3 03324309 TERMINAL BLOCK 1
4 0302-2096-05 METER MULTI (1PH. WITH HOUR MErER. UNITS: °C & Kglcmz) 1
0302—2096-07 METER MULTI (SPH. WITH HOUR METER, UNITS: ”C a. KgxcmaI 1
5 0320-2491-10 CIRCUIT BREAKER {MOB 4 POLE 32A) (3PH. 15mm. 380V) 1
032024914 1 CIRCUIT BREAKER {MOB 4 POLE 40A) (SPH, 20KVA. aaovo) 1
0 0402-0921 ISOLATOR VIBRATION (AVM FOR CONTROL PANEL) 0
- 0330-5010 HARNESS-ENGINE 1 .

Page 46 G 201' 1 Copyright Cummms Power Gem

 Publication A026H892 Parts Manual
Issue 5 - 1 — 2012 Model: DXP 15 05

Electrical Kit Component

fl 2011-Oopydgl‘n0ummlns Power Generation Page 47

 Parts Manual
Model: DXP 15 'DS

Electrical Kit Component

Item Part No. Description

1 0193—0661 GAUGE TEMPERATURE
2 0193-0660 GAUGE PRESSURE
3 0302-2121 METER HOUR
4 03084262 KEY SWITCH
.5 0308-1263 KNOB SWITCH

Page 43 a .2011 Gopyrlgfil‘ W 1

 Page 49
Parts Manual
Model: DXP 15 05

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Pans Manual Publication A026 '
Model: DXP 15 05 Issue 5 - 1 - ‘

Exhaust Installation

Page 50 a 2011 Copyright Cummins Power 6

 Publication A026H892 Parts Manual
Issue 5 - 1 » 2012 Modet: DXP 1505

Exhaust |nstal|ation

Item Part No. Description Qty

1 0155-4659 BELLOWS 1
2 0155-4930-02 FLANGE EXHAUST 2
3 0155-4807 EXHAUST GASKET 3

Q 2011' Copyright CUmnflns Power emanation Page 51

 Publication A026“
P as Manual Issue 5 - 1 - 20!-
Model:
a DXP 15 05

4
Generator Installatlon

Item Part No. Descrlpllon

1 0800-1549443 SCREW HEXAGONAL HD
2 0850-2114-11 WASHER SPRING LOCK
3 0526-2401-10 WASHER PLAIN 16
4 0800-6494-48 SCREW HEXAGONAL HD 8

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Publica’lio‘n AOQBHBQZ Parts Manual
Issue‘ 5 ~ 1 - 2012 Modal; DXP 15 05;-

Generator Installation (For POIP1)

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 paus- Manual Publication A026H392
Model: DXP 1.5.D5 lasue 5 - 1 - 2012

Generator Installation (For POIP1)

Item Part No. Deécription Qty

1 0200-3327 GENERATOR 1

2 0526-1340140 WASHER.FLAT 16
‘ 0-- 3 00502114-11 WASHERLOCK 1e
4. 0300049443 SCREWHEX HEAD a
5 0000049443 SCHEWHEX HEAD a
6 0305-1057 HEGULATOFINOLTAGE 1
7 0000052004 30050:,s FLANGE HEAD 4

Page 6.4 ' a 2m Tdyflg'ht'Cumxtms Power Generation

 Publication A026H892 Parts Manual
lssueS-1-2012 Model: DXP 15 05

Generator Installation (For POIP1)

o 20.1 I‘Copyrlghl Cmmlns Power Generation Pagass

 Parts Manual Publication A026H892
Model: DXP 15 05 Issue 5 - 1 - 2012
i
Generator Installation (For POIP1)

Item Part No. Description Qty

1 0200-3376 GENERATOR 1
2 0526-2401-10 WASHER.FLAT 16
3 0850-2114-11 WASHER.LOCK 16
4 0800-1349448 SCREWHEX HEAD 3
5 0800-6494-43 SCREW,HEX HEAD 8
6 0305-1057 REGULATORNOLTAGE 1
7 0800-6520-04 SCREW,HEX FLANGE HEAD 4

Panama 0 2011Gopydgmammlns Power

 Publication A026H892 Parts Manual
2 el: DXP 15

e 2011 Copyright Cummbls Paws! Gammon Page 57

 Parts Manna] Publication A026H892
Model: DXP 15 05 Issue 5 - 1 -. 2012

Radiator Installation

Item Part No. Description Qty

1 0130-8205 ASSEMBLY RADiATOR 1
2 0800-6949-45 SCREW HEXAGONAL HD 2
3 0526-2401-10 WASHER PLAIN 2
4 0850-2114-11 WASHER SPRING LOCK 2
5 0860-2127-13 NUT HEXAGON 2
8 05032925 HOSE WATER 1
7 05032926 CLAMP HOSE - 4
8 0503-2924 HOSE WATER 1
9 0130-7779 TANK COOLANT 1
0130—8506 TANK COOLANT 1
10 0130-8211 PRESSURE CAP 1
11 01345390 FAN GUARD 1
12 0130-8251 SHROUD 1

Page 58 o 2011 Copyright Cwnmfns Power Generation

' Publication A028H892 Pam Manual I
Issues—1 -2o12 Model: DXP 15 D5

Skid Installation (Chasois Installation For POIP1)

Q 2011Copyflgm CumminsPawarGensraflOn ‘
 Parts Manual Publication A026H8Q
Modal: DXP 15 135 Issue 5 - 1 - 2012 .

Skid Installation (Chassis Installation For P01P1)

Item Part No. Description Qty

1 110302373 CHASSIS ‘ 1
2 0402-0979 ISOLATOFINIBFIATION 2
3 04020980 ISOLATORNIBRATION 2
4 0130-8095-02 BHACKET.RADIATOFl 1
5 0526-2400-25 WASH EFLFLAT 34
6 0800-6494-27 SCHEW,HEX HEAD 18
7 085021 14-09 WASHER.LOCK 16
8 0860-2127-11 NUT.HEX 16
9 0159-1817 STRAP 1
10 0159-1818 STRAP 1
11 0159-1819 TANK.FUEL 1
12 0853-2046 WASHER.LOCK 2
13 0526-2402 WASHERFLAT 2
14 0800-6523 SCFIEW.HEX HEAD 1
15 0860-2129 NUT.HEX 2
16 A0302904 STRAP 2
17 0413-0385 STRAP 1
18 0413-0384 STRAP 1
19 0509-0559-02 PLUG 1
20 0517-0479 SWITCH,LEVEL 1
21 0309-0722 HOSEFUEL 1
22 0503-3137-03 WASHERSEALING 2

Page-60 e 2101100p11: Comm PoworGanerafi'

 Publication A026H892 Parts Manual
Issue 5 — 1 - 2012 Model: DXP 15 D5

Skid Installation (Chassis Installation For POIP1)

0 2011Copyright Cummlns Power Generation P3361

 Parts Manual . Publication A026H892
Model: DXP 15 D5 Issue 5 - 1 - 2012

Skid Installation (Chassis Installation For POIP1)

Item Part No. Description Qty

1 110302375 CHASSIS 1
2 0402-0979 ISOLATORNIBRATION 2
8 0402-0980 lSOLATOR.VIBHATION 2
4 0520240025 WASHERFLAT 34
5 0800-6494-27 SCREWHEX HEAD 18
6 0550211409 WASHER,LOCK 15
1 0800-2127-11 NUT.HEX 16
a 0130-8095-02 BRACKETBADIATOR 1 \I
9 0159-1819 TANK.FUEL 1 ,
10 0159-1017 STRAP 1 ‘
11 0159-1818 STRAP 1
12 0309-0722 SWITCH.LEVEL 1
13 0853-2046 WASHER.LOCK
2
14 0520-2402 WASHEHFLAT 2
15 0800-6523 SCREW.HEX HEAD 1
16 0860-2129 NUT,HEX 2
17 A000Z904 STHAP 2
. 18 0413-0384 STRAP 1
1 19 0413-0385 STRAP 1
. 20 0500055002 WASHERSEAIJNG 1
. 21 0517-0479 PLUG 1
22 0500313703 HOSE.FUEL 2

Page 62 9' 2011Gopyfigm CumminsPowerGe

 Publication A026H892 Parts Manual
Issue 5 - 1 ~ 2012 ' Model: DXP 15 I35

Skid Installation (Option 1)

Item Park No. Description my

1 0403-7186-02 SKID ASSEMBLY (WITHOUT FUEL TANK} 1
2 0402-0922 ISOLATOR VIBRATION 2
3 0402-0923 ISOLATOR VIBRATION 2
4 0800-6494-27 SCREW HEXAGONAL HD 8
5 0526-2401-08 WASHER PLAIN . 16
s 0850-2113-19 WASHER SPRING LOCK 8
7 0860—2127-11 NUT HEXAGON 8
NOTE: 1. FOR 3 PHASE 15 WA APPLICATION
2. APPLICABLE FOR SKID ASSY WITHOUT FUEL TANK OPTION

g 2011 Copyright Cummins Power Generation ‘ Page as

 Parts Manual Publication A D M
Model: DXP1505 lssue5-1oafl

Skid Installation (Option 2)

Page 64 a 201-1 W W W ; Power 9mm

 Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 135

Skid Installation (Option 2)

Item Part No. Description my

1 0800-6494-45 SCREW HEXAGONAL HD 6
2 0526-2401-10 WASHER PLAIN 14
3 0850-2114-11 WASHER SPRING LOCK 8
4 0860-2127-13 NUT HEXAGON 4
5 0403-7148-02 SKID ASSEMBLY 1
6 0130-8100-02 BRACKET RADIATOR 1
7 0159-1819 TANK FUEL (55 LTRS) 1
8 0503-3137-03 HOSE FUEL 2
9 0402-0922 ISOLATOR VIBRATION 2
10 0402-0923 ISOLATOR VIBRATION 2
11 0800-6494-27 SCREW HEXAGONAL HD 8
12 0526-2401 -08 WASHER PLAIN 8
13 0850-2113-19 WASHER SPRING LOCK 8
14 0860-2127-11 NUT HEXAGON 8
15 0800-6494-48 SCREW HEXAGONAL HD 6
16 0526-2401-14 WASHER PLAIN 2
— 0309-0722 FUEL LEVEL INDICATOR (MECHANICAL) 1
- 0309—0738-01 FUEL LEVEL INDICATOR (ELECTRICAL) 1

NOTE: 1. BOTH FOR 3 PHASE 15 KVA & 1 PHASE 10 KVA APPLICATION (RELIANCE)
2. APPLICABLE FOR SKID ASSY WITH SEPARATE 55 LTRS PLASTIC FUEL TANK

Q 2011 OOpyrlghI‘ CwnmlnsPoweeeraflon 1339955

 Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 DS

Skid Installation (Option 3)

Item Part No. Dmflption

1 0800-6494-45 SCREW HEXAGONAL HO 6
2 0526-2401~10 WASHER PLAIN 14
3 0850-2114-11 WASHER SPRING LOCK 3
.4 11860-212743 NUT HEXAGON 8
5 0403-7151-02 SKID ASSEMBLY 1
6 0130-8100-02 BRACKET RADIATOR 1
7 0159-1819 TANK FUEL (55 LTRS) 1
a 050:3«3137-03 HOSE FUEL 2
9 0402-0922 ISOLATOR VIBRATION 2
10 0402-0923 ISOLATOR VIBRATION 2
11 0300—6494-27 SCREW HEXAGONAL HD 8
12 0526-2401-08 WASHER PLAIN 16
13 0650—2113—19 WASHER SPRING LOCK B
14 0860-2127-11 NUT HEXAGON a
15 0800-6494-48 SCREW HEXAGONAL HO 6
— 0309-0722 FUEL LEVEL INDICATOR (MECHANICAL) 1
— 0309-0738~01 FUEL LEVEL INDICATOR (ELECTRICAL) 1

NOTE: 1. FOR 15 KVA 1 PHASE APPLICATION

2. APPLICABLE FOR SKID ASSY WITH SEPARATE 55 LTRS PLASTIC FUEL TANK

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a 201' 1‘ copyriyhi'ahnmfirs-Pomr'a'ehemflan page 57

 Parts Manual Publication A026H892 ‘
Model: DXP 15 05 Issue 5 - 1 - 2012

Skid lnstallatlon (Option 4)

Pageae o 2011 Copyright Cummins magmatic-inf

 Pubiicatioh A026H89'2 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 135

Skid Installation (Option 4)

Item Part No. Description Qty

1 0800-6494145 SCREW HEXAGONAL HD .6
2 0526-2401 —1 0 WASHER PLAIN 10
3 0350-2114-11 WASHER SPRING LOCK 6
4 0860-212?-13 NUT HEXAGON 6
5 0403-7175-02 SKID ASSEMBLY (wrrH TANK 100 LTRS} 1'
6' 0130818402 BRACKET RADIATOR 1
7 0402-0922 ISOLATOR VIBRATION 2
8 0402-0923 ISOLATOR VIBRATION 2
9 0800-6494-27 SCREW HEXAGONAL HD 8
10 0526~2401-08 WASHER PLAIN 16
11 0850-21 13-19 WASHER SPRING LOOK "8
12 0860-2127-11 NUT HEXAGON 8
13 0503-4313103 HOSE FUEL 1
14 0503-3137505 HOSE FUEL 1
- 0403-7211412 MOUNTING ENGINE 1
— 0403-7210412 MOUNTING ENGINE ‘[
01 59-1 763-02 FUEL LEVEL INDICATOR (MECHANICAL) 1
_ 0309-0739 FUEL LEVEL INDICATOR (ELECTRICAL) 1

NOTE: 1. FOR 15 KVA 1 PHASE APPLICATION

2. APPLICABLE FOR SKID ASSY WITH INTEGRATED 100 LTRS- METAL FUEL TANK

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Q 2011‘ enemy!!! Gummln's Paw6mm Page 39

 Parts Manual Publication A0:
' Model: DXP 15 05 Issue 5 - ‘
#

Skid Installation (Option 5)

Page 70 a 2m 1 Copyright Cummins Power G

Publication A026H892 Parts Manual
Issue 5 - 1 - 2012 Model: DXP 15 DS

Skid Installation (Option 5)

Item Part No. Descriptlon Qty

1 0403-7176-02 SKID ASSEMBLY (WITH TANK 100 LTRS) 1
2 0130-8184-02 BRACKET RADIATOR 1
3 0800-6494-45 SCREW HEXAGONAL HD 2
4 0850-2114-11 WASH ER SPRING LOCK 12
5 0526-2401-10 WASHER PLAIN 4
6 0860-2112743 NUT HEXAGON 4
7 0503-3137-03 HOSE FUEL 1
B 0503-3137-05 HOSE FUEL 1
9 0402-0922 ISOLATOR VIBRATION 2
10 0402-0923 ISOLATOR VIBRATION 2
11 0800-6494-27 SCREW HEXAGONAL HD 8
12 0526-2401-08 WASHER PLAIN 16
13 0850-2113-19 WASHER SPRING LOCK 3
14 0860-2127-11 NUT HEXAGON B
15 0800-6494-45 SCREW HEXAGONAL HD 2
— 0403-7210-02 MOUNTING ENGINE 1
- 0403-7211-02 MOUNTING ENGINE 1
0159-1763-02 FUEL LEVEL INDICATOR (MECHANICAL) 1
_ 0309-0739 FUEL LEVEL INDICATOR (ELECTRICAL) 1

NOTE: 1. BOTH FOR 15 KVA 3 PH & 10 KVA 1 PH APPLICATION

'2. APPLICABLE FOR SKID ASSY WITH INTEGRATED 100 LTRS METAL FUEL TANK

0 2011Copyright Cummlns Palmer Generation Page 71

 Generator Set

DXP 15 D5

English - Original Instructions 1 - 2012 A026H892 (Issue 5)