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PUNCHING MACHINE
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COIMBATORE
DEPARTMENT
PROJECT REPORT-2008-2009
CHAPTER NO TITLE
SYNOPSIS
LIST OF FIGURES
NOMENCLATURE
1 Introduction
2 Literature review
3 Description of equipments
3.1 Pneumatic control components
3.2 Valves
3.3 Rivet
3.4 Hoses
3.5 Control unit
3.6 Pressure Gauge
4 Design and drawing
4.1 Pneumatic components and Specification
4.2 General machine Specifications
4.3 Design calculation
5 Working principle
6 Merits and demerits
7 applications
8 List of materials
9 Cost Estimation
10 Conclusion
Bibliography
photography
LIST OF FIGURES
LIST OF FIGURES
Figure
Number Title
1 Piston Rod
2 Piston
3 Double acting pneumatic cylinder
4 Flange I
5 Flange II
6 Vane Cover
7 Bearing I
8 Bearing II
9 Stand
10 Base
11 Vane
12 Barrel
13 Hose Collar
14 T-Tubes and Reducer
15 Overall Diagram
NOMENCLATURE
NOMENCLATURE
A =Area of cylinder(m2 )
H=Height (m)
L=Length(m)
P=Pressure (N/m2)
V=Volume (m3)
SYNOSPSIS
SYNOPSIS
specimens for much application, like sealing, plate designing and etc.
Nowadays in many industries punching machines are necessary for
INTRODUCTION
CHAPTER – 1
INTRODUCTION
only changing its visible shape but also the internal structure of the
material. A stronger part results from this process than if the object
was machined.
which is fixed and the male die which has the profile desired, rams
ram during the punching process. The ram moves up and down in a
vertically linear motion. In small-scale industry these kind of
production.
Less maintenance
CHAPTER-2
LITERATURE REVIEW
LITERATURE REVIEW
PNEUMATICS
wind. The word pneumatics is the study of air movement and its
and equipment.
carrying out the simplest mechanical tasks in more recent times has
being adopted for the first time, however it wills indeed the necessary
that takes in air, gas at a certain pressure and delivered the air at a
high pressure.
and delivered and the volume expressed is that of that of the air at
ambient temperature.
Boyle in 1962 and that found that the product of pressure and
Any gas can be used in pneumatic system but air is the mostly used
PNEUMATIC POWER
compressibility of air.
adopted for the first time, however it wills indeed the necessary to
that takes in air, gas at a certain pressure and delivered the air at a
compressed and delivered and the volume expressed is that of the air
ambient temperature.
Clean condition of the suction air is one of the factors, which decides
the life of a compressor. Warm and moist suction air will result
2. Turbo compressor
Compressed air plant and have proved highly successful and supply
RECIPROCATING COMPRESSORS
stages. Single stage and 1200 stage models are particularly suitable
machining time.
CHAPTER-3
DESCRIPTION OF EQUIPMENT
CHAPTER-III
DESCRIPTION OF EQUIPMENTS
of the atmosphere.
equipped with one inlet for the operating air pressure, can be
action cylinder requires only about half the air volume consumed by a
required to retard heavy messes. This can only be done at the end
damping feature.
before the end of the stroke is required. As a result the sit in the
enters the cylinder and the piston strokes in the other direction at full
3.2 VALVES
SOLENOID VALVE
manual effort and also for the modification of the machine into
into straight line motion and force. These are also used to operate a
energized.
1. Coil
The solenoid coil is made of copper wire. The layers of wire are
move. The frame has provisions for attaching the mounting. They are
usually bolted or welded to the frame. The frame has provisions for
receivers, the plunger. The wear strips are mounted to the solenoid
Fiber cloth.
3. Solenoid plunger
the solenoid or the entire valve. This protects the solenoid from dirt
exhausting of 5/2Valve.the spool of the 5/2 valve slide inside the main
disconnected.
Position-1
When the spool is actuated towards outer direction port ‘P’ gets
‘R’.
Position-2
When the spool is pushed in the inner direction port ‘P’ and ‘A’
Gets connected to each other and ‘B’ to ‘S’ while port ‘R’remains
closed.
SOLINOID VALVE (OR) CUT OFF VALVE
The control valve is used to control the flow direction is called cut off
of vice cylinder. It is used to flow the air from compressor to the single
acting cylinder.
reduced.
3.3: RIVET
ship building, bridges, tanks and boiler shells.the riveted joints are
widely used for joining light metals.The riveting is made out of mild
3.3.4 FLANGES
having a flange at its one of the ends. It also has a centre drill of
the holes drilled in the two flanges coincide each other. The fan is
which are fitted to the shaft through nuts and bolts. Air is forced on
the fan and it is rotated and the rotation is transmitted to the shaft.
3.4.6 HOSES
level of 10 x105N/m2 .
3.4.1. CONNECTORS
In our system there are two type of connectors used. One is the
normally comprise an adopt hose nipple and cap nut. These types of
pneumatic steel.
3.5 CONTROL UNIT
is the source of energy for this device. The compressed air is allowed
shaft depends upon the pressure of the air admitted so by varying the
interconnect the parts. The clamps are used at the connecting parts
Here the compressed air form the compressor firstly enters the
Control unit. In the control unit the pressure of the air is controlled unit
the pressure of the air is controlled and sent to the barrel to rotate the
fan in any one direction. The gate valve controls the pressure volume
of air.
Then the pressure is read by a pressure gauge. Then the air is
admitted to the barrel, a shaft is placed and if carries the fan. The
2. Solenoid vale
4. Connectors
5. Hoses
Technical Data
Quantity : 1
Piston : EN-8
Media : Air
Temperature: 0-80°C
Technical Data
Media : Air
Quantity: 1
3. Connectors
Technical Data
Temperature : 0-100°C
Material :Brass
4.Hoses
Technical data
Rectangular flats:
Flat 1
Thickness of plate=8mm
Flat 2
Material =1
Quantity =1
HOLLOW CYLINDER
Quantity =1
Pneumatic unit
General unit
: 80.38cm2
: 80.38 X 10-4m2
Of cylinder.
DRAWING
PNEUMATIC AUTOFEED PUNCHING MACHINE
CHAPTER -5
WORKING PRINCIPLE
CHAPTER-V
WORKING PRINCIPLE
medium for this operation. Pneumatic double acting cylinder used. The
The other way of air enters to the solenoid valve. The function
of Solenoid valve is to allow air at correct time interval. One way of air
enters to the inlet valve. The other way of air outlet to the exhaust valve
When control unit detect the low pulse from the tool and ON the
pneumatic for punch. After a second the controller will OFF the
pneumatic. After getting the punch from the pneumatic the punching tool
(typically steel) by changing its shape and internal structure. A forge press
reforms the workpiece into a three dimensional object not only changing
its visible shape but also the internal structure of the material. A stronger
part results from this process than if the object was machined. Bending is
MERITS
Quick operation
Accuracy is more
APPLICATIONS
CHAPTER-VII
APPLICATIONS
LIST OF MATERIALS
CHAPTER-VIII
LIST OF MATERIALS
discussed below.
1. Properties
a. Physical
b. Mechanical
d. Chemical
properties.
of view are,
Cast ability
Weld ability
Forge ability
Surface properties
Shrinkage
3. Quality Required
4. Availability of Material
becomes obligatory for the designer to use some other material which
though may not be a perfect substitute for the material designed. The
kept in mind.
5. Space consideration
because the forces involved are high and space limitations are there.
6. Cost
proper materials.
COST ESTIMATION
Chapter-IX
COST ESTIMATION
1. LABOUR COST
2. OVERGHEAD CHARGES
3.TOTAL COST
CONCLUSION
CHAPTER-X
CONCLUSION
the field of small scale industries. It is very usefully for the workers to
This project has also reduced the cost involved in the concern.
The project has been designed to perform the required task taking
minimum time.
BIBLIOGRAPHY
BIBLIOGRAPHY
Bangalore.