SENR9690 Diagnostic Code Listing

ECM AMP Connectors PID-FMI Description Flash PID-FMI Description Flash

September 2002
Codes Codes
0-00 No Detected Faults 55 105-03 Inlet Manifold Temperature Sensor Open Circuit 38
1-11 Cylinder 1 Fault 72 105-04 Inlet Manifold Temperature Sensor Short Circuit 38
2-11 Cylinder 2 Fault 72 105-11 Very High Inlet Manifold Temperature Warning 64
3-11 Cylinder 3 Fault 73 108-03 Atmospheric Pressure Sensor Open Circuit 26
4-11 Cylinder 4 Fault 73 108-04 Atmospheric Pressure Sensor Short Circuit 26
5-11 Cylinder 5 Fault 74 110-00 High Coolant Temperature Warning 61
6-11 Cylinder 6 Fault 74 110-03 Coolant Temperature Sensor Open Circuit 27
22-11 Camshaft Sensor to Crank Sensor Calibration 42 110-04 Coolant Temperature Sensor Short Circuit 27
22-13 Check Timing Sensor Calibration 42 110-11 Very High Coolant Temperature Warning 61
30-08 Invalid PTO Throttle Signal 29 111-01 Low Coolant Level Warning 62
30-13 PTO Throttle Sensor Calibration 29 111-02 Coolant Level Sensor Fault 12
32-05 Turbo Wastegate Solenoid Output Open Circuit 33 111-03 Coolant Level Sensor Open Circuit 12
ECM Side ECM Connector P1 32-06 Turbo Wastegate Solenoid Short Circuit 33 111-04 Coolant Level Sensor Short Circuit 12
Harness Side
32-11 Turbo Wastegate Solenoid Short to + Battery 33 111-11 Very Low Coolant Level 62
41-03 8 Volt Supply Above Normal 21 111-14 Early Hour Low Coolant Level 62
41-04 8 Volt Supply Below Normal 21 121-05 Retarder Solenoid Low/High Open Circuit 14
43-02 Ignition Key Switch Fault 71 121-06 Retarder Solenoid Low/High Short Circuit 14
52-11 Air Inlet Shutoff Shutdown 00 122-05 Retarder Solenoid Medium/High Open Circuit 14
54-05 Output #6 Open Circuit 66 122-06 Retarder Solenoid Medium/High Short Circuit 14
54-06 Output #6 Short Circuit 66 168-02 Low or Intermittent Battery 51
RIGHT SIDE VIEW 55-05 Output #7 Open Circuit 67 171-03 Outside Air Temp Sensor Open Circuit 00
55-06 Output #7 Short Circuit 67 171-04 Outside Air Temp Sensor Short Circuit 00
64-12 Loss of Engine Cam Sensor RPM Signal 34 171-11 No Ambient Air Temperature Data 00
71-00 Idle Shutdown Override 01 173-00 High Exhaust Gas Temperature Derate 16
71-01 Idle Shutdown Occurrence 47 173-11 Very High Exhaust Gas Temperature Derate 16
71-14 PTO Shutdown Timer Occurrence 47 174-00 High Fuel Temperature Warning 65
84-00 Vehicle Overspeed Warning 41 174-03 Fuel Temperature Sensor Open Circuit 13
84-01 Loss of Vehicle Speed Signal 31 174-04 Fuel Temperature Sensor Short Circuit 13
84-02 Invalid Vehicle Speed Signal 36 190-00 Engine Overspeed Warning 35
ECM Side Harness Side
84-08 Vehicle Speed Out of Range 36 190-12 Loss of Engine Crank Sensor RPM Signal 34

C-15 Truck Engine

ECM Connector P2 84-10 Vehicle Speed Rate of Change 36 191-07 Transmission Not Responding 68
84-14 Quick Stop Occurrence 00 224-11 Theft Deterrent Active 00
91-08 Invalid Throttle Signal 32 224-14 Engine Cranking with Theft Deterrent Active 00
91-13 Throttle Sensor Calibration 28 231-02 J1939 Required Data Not Received 58
Electrical System 100-01
100-03
Low Oil Pressure Warning
Oil Pressure Sensor Open Circuit
25
24
231-12
232-03
J1939 Device Not Responding
5 Volt Supply Above Normal
58
21
DT Connector Receptacle DT Connector Plug 100-04 Oil Pressure Sensor Short Circuit 24 232-04 5 Volt Supply Below Normal 21
100-11 Very Low Oil Pressure 46 246-11 Brake Switch #1 Fault 00
102-01 Boost Pressure Reading Stuck Low 25 247-11 Brake Switch #2 Fault 00

MBN1-UP 102-02
102-03
Erractic Boost Pressure
Boost Pressure Sensor Open Circuit
25
25
249-11
252-11
J1922 Data Link Fault
Incorrect Engine Software
58
59
Receptacle Wedge
Plug Wedge 102-04 Boost Pressure Sensor Short Circuit 25 253-02 Check Customer or System Parameters 56
102-07 Excessive Boost Pressure 25 253-11 Check Transmission Customer Parameters 56
105-00 High Inlet Manifold Temperature Warning 64

Receptacle Wedge
Plug Wedge

Receptacle Wedge

Plug Wedge

TURBO WASTEGATE
SOLENOID

HD Connector Receptacle HD Connector Plug

Pin Contact Socket Contact Sealing Plug

© 2002 Caterpillar Printed in U.S.A.

All Rights Reserved

SENR9690-00
 RETARDER
SOLENOID
MED/HI

RETARDER A701-GY
SOLENOID A702-PU
MED/HI A703-BR
INJECTOR A704-GN
HARNESS RETARDER A705-BU
CONNECTOR
SOLENOID
P300 J300 LO/HI
1552252 NO.5 NO.4 NO.3 NO.2 NO.1
3E7990
P2 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
A701-NG13 GY-18 1 A701-GY NO.6 INJECTOR
1607690 INJECTOR INJECTOR INJECTOR INJECTOR
ELECTRONIC CONTROL MODULE A702-NG14 PU-18 2 A702-PU CYLINDER
UNUSED 1 A703-NG15 BR-18 3 A703-BR INJECTOR
PRESSURE SNSR +5V 2 G828-NG1 WH-18 A704-NG16 GN-18 4 A704-GN
PRESSURE SNSR COMMON 3 G829-NG2 GN-18 A705-NG23 BU-18 5 A705-BU
D790-OR D789-WH
UNUSED 4 A706-NG24 GY-18 6 A706-GY A706-GY
UNUSED 5 J702-NG40 BK-18 7 D788-BK D791-YL
UNUSED 6 L985-NG39 YL-18 8 D791-YL D791-YL
UNUSED 7 J701-NG38 GN-18 9 D787-GN
UNUSED 8 L984-NG37 OR-18 10 D790-OR D790-OR
RETARDER SOL COMMON 9 J702-NG40 BK-18 J700-NG36 BR-18 11 D786-BR
RETARDER SOL MED/HI 10 J700-NG36 BR-18 L983-NG35 WH-18 12 D789-WH D789-WH
RETARDER SOL LOW/HI 11 J701-NG38 GN-18
UNUSED 12
UNUSED 13
ATMOS PRESSURE 14 R747-NG4 GY-18 994-NG100 GY-18 P402
UNUSED 15 995-NG10 BU-18 1552269
UNUSED 16 A701-NG13 GY-18 E965-NG26 BU-18 1 SIGNAL (-) CAMSHAFT POSITION SENSOR
UNUSED 17 A702-NG14 PU-18 E966-NG25 YL-18 2 SIGNAL (+) 1887513
TEMP SNSR COMMON 18 G833-NG5 PK-18 A703-NG15 BR-18
UNUSED 19 A704-NG16 GN-18
UNUSED 20 A705-NG23 BU-18 P401
UNUSED 21 A706-NG24 GY-18 1552269
(+) BATTERY SUPPLY WIRES
UNUSED 22 A751-NG27 YL-18 E963-NG22 BK-18 1 SIGNAL (-) CRANKSHAFT POSITION SENSOR
UNUSED 23 C211-NG7 BK-18 E964-NG21 WH-18 2 SIGNAL (+) 1899266
INPUT SIGNAL WIRES TO ECM
OIL PRESSURE 24 994-NG100 GY-18 C967-NG12 BU-18
UNUSED 25 E963-NG22 BK-18 P100
1552269 OUTPUT SIGNAL WIRES FROM ECM
UNUSED 26 E964-NG21 WH-18
UNUSED 27 E965-NG26 BU-18 995-NG10 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR
130-9811 SENSOR SUPPLY VOLTAGE
UNUSED 28 E966-NG25 YL-18 G833-NG42 PK-18 2 GROUND
UNUSED 29 SIGNAL PLUS
UNUSED 30
UNUSED 31 G828-NG1 WH-18 SIGNAL MINUS
COOLANT TEMP 32 995-NG10 BU-18 G828-NG29 WH-18 P103
FUEL TEMP 33 A751-NG27 YL-18 G828-NG30 WH-18 1552269 (-) BATTERY / SENSOR RETURN
UNUSED 34 G828-NG18 WH-18 C967-NG12 BU-18 1 SIGNAL INLET AIR TEMPERATURE SENSOR
INTAKE MANIFOLD AIR TEMP 35 C967-NG12 BU-18 G833-NG43 PK-18 2 GROUND 130-9811 DASHED LINES ARE OPTIONAL FEATURES
INJECTOR CYL 1 36 A701-NG13 GY-18 NOT INSTALLED ON ALL SYSTEMS.
INJECTOR CYL 2 37 A702-NG14 PU-18 G829-NG2 GN-18 P105
INJECTOR CYL 3 38 A703-NG15 BR-18 G829-NG33 GN-18 1552269
INJECTOR CYL 4 39 A704-NG16 GN-18 G829-NG34 GN-18 A751-NG27 YL-18 1 SIGNAL FUEL TEMPERATURE SENSOR
BOOST PRESSURE 40 R746-NG101 PK-18 G829-NG48 GN-18 G833-NG9 PK-18 2 GROUND 130-9811
UNUSED 41
UNUSED 42
UNUSED 43 G833-NG5 PK-18 P200
INJECTOR COMMON CYL 1&2 44 L983-NG35 WH-18 G833-NG43 PK-18 1552267
INJECTOR COMMON CYL 3&4 45 L984-NG37 OR-18 G833-NG9 PK-18 G828-NG29 WH-18 A +5V
BOOST PRESSURE SENSOR
INJECTOR COMMON CYL 5&6 46 L985-NG39 YL-18 G833-NG42 PK-18 G829-NG33 GN-18 B GROUND
161-1704
UNUSED 47 R746-NG101 PK-18 C SIGNAL
CRANK SPD/TIMING + 48 E964-NG21 WH-18 J700-NG36 BR-18 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
CRANK SPD/TIMING - 49 E963-NG22 BK-18 J701-NG38 GN-18 NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
UNUSED 50 J702-NG40 BK-18 P203 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
UNUSED 1552267 SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
51 L983-NG35 WH-18
UNUSED THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
52 L984-NG37 OR-18 G828-NG30 WH-18 A +5V
ATMOSPHERIC PRESSURE SENSOR OF EACH OTHER. FOR SPEEDOMETERS WITH A SINGLE SIGNAL INPUT
UNUSED 53 L985-NG39 YL-18 G829-NG34 GN-18 B GROUND
161-1703 TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
INJECTOR CYL 5 54 A705-NG23 BU-18 M795-NG6 WH-18 R747-NG4 GY-18 C SIGNAL
THE ECM MAY BE USED.
INJECTOR CYL 6 55 A706-NG24 GY-18 R746-NG101 PK-18
UNUSED 56 R747-NG4 GY-18 NOTE F: AN ELECTRONIC SIGNAL MAY BE PROVIDED IN PLACE OF A PASSIVE
UNUSED 57 P201 MAGNETIC SENSOR, THE ELECTRONIC SIGNAL INPUT WILL BE
CAM SPD/TIMING + 58 E966-NG25 YL-18 1552267 CONNECTED TO THE +SIGNAL PIN.
CAM SPD/TIMING - 59 E965-NG26 BU-18 G828-NG18 WH-18 A +5V
ENGINE OIL PRESSURE SENSOR NOTE J: ENGINE BLOCK MUST HAVE A DIRECT WIRE CONNECTION
UNUSED 60 G829-NG48 GN-18 B GROUND
161-1705 TO BATTERY(-). THIS CONNECTION CAN BE MADE AT THE
SMART WASTEGATE + 61 M795-NG6 WH-18 994-NG100 GY-18 C SIGNAL
SMART WASTEGATE - 62 C211-NG7 BK-18 STARTER(-) TERMINAL OR MAINFRAME GROUND LUG
UNUSED 63
J601 NOTE L: SENSOR COMMON CONNECTION FOR INPUTS #1 THROUGH #8
UNUSED 64
3E3364 AND #11 MAY BE MADE TO EITHER J1-5 OR J1-18
UNUSED 65
J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS
UNUSED 66 M795-NG6 WH-18 1 BK-18 TURBO WASTEGATE SOLENOID
UNUSED 67 C211-NG7 BK-18 2 WH-18 228-0267
NOTE M: J1939 DATA LINK MUST BE PROGRAMMED FOR ECM TO
UNUSED 68 INTERACT ON DATA LINK, J1939 MUST NOT BE PROGRAMMED UNLESS USED
UNUSED 69 IF PROGRAMMED WITHOUT PROPER CONNECTION A DIAGNOSTIC
ECM GND STRAP UNUSED 70 CODE WILL RESULT

TO ECM
MOUNTING
BOLT

C-10 AND C-12 OEM VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

TO +BATTERY
N/O
RELAY
TO VEHICLE
COMPONENTS CHECK ENGINE LAMP L994-YL
OFF C L994-YL 28 CHECK ENGINE LAMP
B ON WARNING LAMP 659-PK WARNING LAMP
S 659-PK 29
K998-BU 30 OUTPUT #1
START G880-PK 31 OUTPUT #9
R J906-BR 70 IGNITION KEY SWITCH
409-OR 62 PARK / NEUTRAL INTERLOCK
KEY SWITCH G882-WH 64 INPUT #13
G C974-PU 15
S PARK/NEUTRAL SPEEDOMETER SIGNAL+ C974-PU 36 SPEEDOMETER POSITIVE
INTERLOCK SWITCH NOTE E C973-GN
BAT MTR SIGNAL- C973-GN 37 SPEEDOMETER NEGATIVE
TO +BATTERY E718-PK 10 OUTPUT #2
ALTERNATOR E991-GY 12 OUTPUT #3
GROUND STARTER OFF POSITION G836-WH 13 OUTPUT #4
MOTOR 16
(12V)
TACHOMETER 450-YL 43
SIGNAL+ 450-YL 38 TACHOMETER POSITIVE
NOTE E
SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
CAB DIAGNOSTIC TOOL CONNECTOR G837-YL 11 OUTPUT #5
9 PIN CAB G838-BR 19 OUTPUT #6
CONNECTOR COOLING FAN SOLENOID G839-BU 20 OUTPUT #7
+BAT. B G840-PU 21 OUTPUT #8
-12V+ -12V+ -12V+ -BAT. A 48
J 1
H 14
BATTERY 3 BATTERY 2 BATTERY 1 J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD (NOTE M)
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE (NOTE M)
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE (NOTE M)
NOTE J J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
51
ENGINE 55
BLOCK 14 AWG GXL 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL 101-RD
20A 53 UNSWITCHED +BATTERY
14 AWG GXL 229-BK 65 -BATTERY
14 AWG GXL 229-BK 67 -BATTERY
G933-YL 27 INPUT #9
C453-YL 26 INPUT #10
SET/RESUME SWITCH 993-BR 3 INPUT SENSOR COMMON #2
F713-OR 17 INPUT #14
C978-BR C978-BR 35 SET
H795-PK C979-OR RESUME
C979-OR 44
CRUISE CONTROL ON/OFF SWITCH K999-GN 56 INPUT #1 (NOTE L)
K980-PK 58 INPUT #2 (NOTE L)
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3 (NOTE L)
SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN 7 INPUT #4 (NOTE L)
45.5mA MAX

H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH

(PEDAL RELEASED POSITION) L901-GY 18 INPUT SENSOR COMMON #1
G842-GY 47 INPUT #5 (NOTE L)
CLUTCH PEDAL POSITION SWITCH N/C G843-OR 6 INPUT #6 (NOTE L)
G844-PK 46 INPUT #7 (NOTE L)
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 57
LO
E716-GY E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
MED
H795-PK ENGINE RETARDER G879-OR 2 +5V
HI
SOLENOID SELECTOR SWITCH C983-WH 49 ENGINE COOLANT LEVEL NORMAL
ENGINE RETARDER LO
C984-YL 54 ENGINE COOLANT LEVEL LOW
SOLENOID MED
E717-GN E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
A/C HIGH PRESSURE SWITCH ON/OFF SWITCH HI
N/C 61
63
H795-PK E971-GN E971-GN 41 INPUT #11 (NOTE L)
G834-PU 24 INPUT #15 POSITIVE
PASSIVE G835-OR 25 INPUT #15 NEGATIVE
NOTE C MAGNETIC G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE (NOTE F)
NOTE F VEHICLE SPEED G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
SENSOR 69
G845-PU 68 INPUT #8 (NOTE L)
SENR9690-00

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
SENSOR ACCELERATOR J403 P403 P1 J1
ALL SWITCHES ARE SHOWN IN THE OFF POSITION
PEDAL POSITION
UNLESS OTHERWISE SPECIFIED: ELECTRONIC CONTROL MODULE (ECM)
ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL VEHICLE HARNESS CONNECTOR
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

Left Side View

Electronic Inlet
Unit Air
Injector Temperature Engine
Connector Sensor Ground
Boost Stud
Pressure
Sensor

Camshaft
Position
Sensor
Engine
Control
Module
(ECM)
OEM
Vehicle
Harness
Connector
J1/P1

Engine
Harness
Connector
J2/P2

Oil
Crankshaft Atmospheric Pressure
Position Pressure Sensor
Sensor Sensor

Coolant
Temperature
Sensor

Inlet
Air
Temperature
Sensor

Fuel
Temperature
Sensor

Front Top View