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Diagnostic - Electrical System, 387 SK29863 F 01

FOR CHASSIS BUILT AFTER 11 / 15 /05


SH
NO. TITLE

1) INDEX SYMBOL KEY


2) HARNESS FLOW CHART
3) +12V POWER DISTRIBUTION
( OPTIONAL DISCONNECT, START JUMP TERMINALS )
4) NEGATIVE POWER DISTRIBUTION
5) +12V POWER AND STARTING
6) WIPER / WASHER
7) HORN
8) MANUAL FAN CONTROL
9) HVAC CUMMINS / CATERPILLAR SYMBOL / ABBREVIATION KEY
10) TURN SIGNAL / STOP / HAZARDS / AUX TRAILER
11) REVERSE LAMPS
12) MARKER LAMPS 1) STUD
13) HEAD LAMP / DRL
TRAILER LOAD 14) FOG LAMPS
15) AIR DRYER 2) SPLICE
CENTER
16) INTERFACE MODULE
17) SPOT LAMPS
18) LOAD LAMPS 3) RING TERMINAL CONNECTORS
BRACKET MOUNTED / FLUSH MOUNTED /
MULTIPLE / COIL 10'
19) FLUORESCENT LAMP SLEEPER 4) NUMBERS EX CIRCUIT DESCRIPTION SUFFIX ALPHA
20) FLOOR LAMP
21) WINDOW LIFT 286 -1 A
22) CENTRAL DOOR LOCKS NA
23) DOOR LAMPS / DOME LAMPS 5) BUSS BAR NA
24) PREMIUM SOUND
25) SLEEPER TOOL BOX LAMPS
26) SLEEPER CLOCK 6) 1 CONNECTOR APPEARS ON MULTIPLE SHEETS
27) AUX FAN
28) SLEEPER READING LAMPS
29) REFRIGERATOR UNIT REFER 7) CLC CHASSIS LOAD CENTER
30) SLEEPER POWER ACCESS OUTLETS 8) SLPR SLEEPER
31) SLEEPER FLOOR LAMP 9) TRLR TRAILER
MEGA FUSES 32) SLEEPER HVAC
33) DIGITAL MESSAGE CENTER / NAVIGATION / ROAD RELAY
34) E-BASIC ABS CAB HARNESS
35) E-BASIC ABS CHASSIS HARNESS 10) MULTI CORE CABLE
36) CAB CIGAR LIGHTER POWER CONNECTION
37) SPARE SWITCHES
38) TWO SPEED / INTER / FIFTH WHEEL / DIFF LOCK / PTO
39) LOW COOLANT 11) CONTINUED TO OTHER SH XX
40) EATON TOP 2 TRANSMISSION
41) MIRROR CONTROL / HEATER / GLARESTOPPER
42) ENGINE BRAKE / CRUISE CONTROL / DIAGNOSTIC 12) MOMENTARY CONTACT
SHEET NUMBER
43) RADIO
44) SPARE POWER SYSTEM EXPANSION SLEEPER
CAB 45) CATERPILLAR CUMMINS ENGINE ECU / TPS / CONTACT
LOAD CENTER SPEED SENSOR / INTERUPT / WARNING LAMPS SWITCH
( BEHIND GLOVEBOX ) 46) SMC SPEEDO MESSAGE CENTER
47) DATA LINK 13) BULB
48) CAB SPARE POWER / SYSTEM EXPANSION
49) CB RADIO
50) BACKLIGHTING +12VOLTS 14) GROUND
51) NEGATIVE SWITCH LINKS
52) SPLICE LOCATION - DISTRIBUTION
15) DIODE
NOTE: FOR CHASSIS WITH
SLEEPER LOAD
CENTER
53) SPLICE LOCATION - DISTRIBUTION
54) ASH TRAY
55) FUEL HOT LINE
TRAILER LOAD CENTERS
56) CAB LOAD CENTER ( CLC ), NOTE:
NO SERVICEABLE PARTS
16) RESISTOR
( CHASSIS BUILT BEFORE 11 / 15 / 05 )
57) SLEEPER LOAD CENTER ( SLC ), NOTE:
NO SERVICEABLE PARTS
58) CHASSIS LOAD CENTER DECAL
17) CAPACITOR USE P94-6059 FOR WIRING
59) TRAILER-DECAL
60) SLEEPER SPARES LOAD CENTER DECAL 18) POLYFUSE INFORMATION
61) CAB SPARES LOAD CENTER DECAL
62) TRAILER LOAD CENTER
63) FREEDOMLINE TRANSMISSION 19) LIGHT-EMITTING DIODE
64) AUTO SHIFT
65) ULTRASHIFT TRANSMISSION
66) SWITCHED 7th WIRE HOT
67) EATON VORAD
68) WARNING LIGHTS
SLEEPER 69) WARNING LIGHT BAR
OPTIONAL EXPANSION 70) SPEED SENSITIVE DIFF LOCK
71) REMOTE KEYLESS ENTRY
INSTRUMENTATION:
CHASSIS SEE SH # 16, 47, 68
LOAD CENTER AND 387 INSTRUMENTATION
MANUAL.
CAB OPTIONAL 72) SLPR LOW VOLTAGE DISCONNECT
EXPANSION 73) CUMMINS ICON2 IDLE
( BEHIND GLOVEBOX ) CONTROL SYSTEM
Diagnostic - Electrical System, 387 SK29863 F 02

CAB POWER OPTIONAL JUMP


TRANSMISSION TRANSMISSION TRANSMISSION BAT + START TERMINALS

MEGA FUSE HOTLINE HOTLINE HOTLINE


ASSY POWER CHASSIS ( HARNESS ) CAB ( HARNESS )

ABS ( HARNESS ) ABS ( HARNESS )


CAB CHASSIS

WARNING LIGHT BAR


37 WAY INSTRUMENTS

TRAILER CHASSIS / FIREWALL


CABLES LOAD CAB ( PC ) SLEEPER ( PC )
CENTER LOAD LOAD
CENTER CENTER

HEADER
( HARNESS )

SLEEPER
STOP LAMP CHASSIS / HOOD ENGINE ( HARNESS )
( HARNESS ) ( HARNESS ) ( HARNESS )

CAB DOOR
( HARNESS ) CONTROL LOAD
( HARNESS ) LIGHT
( HARNESS )

DASH
ENGINE
HARNESS
LH DOOR
( HARNESS )

DATA
LINK

RADIO SPEED SENSITIVE RH DOOR


HARNESS DIFF LOCK ( HARNESS )
HARNESS

MESSAGE SMC
MIRROR CENTER ( SPEEDO MESSAGE
GLARE STOPPER CENTER HARNESS )

HARNESS FLOW CHART


Diagnostic - Electrical System, 387 SK29863 F 03

31-1 , RED

ENG9

B+
ENG8
RED +
S ALTERNATOR
RED G

STARTER

RED JUMP START


TERMINAL W/L D+

B-

100A 100A 100A SPARE

AUTO SHIFT MEGA


FUNCTION FUSES

RED ( NOT WITH BATTERY DISCONNECT )

RED
BATTERIES

ORANGE
ORANGE

ORANGE
BDC-4 BDC-3
86
B 30
B 239-1 , BLACK
1 , RED

A A
298-1 , ORANGE
87
85 CHASSIS
LOAD CENTER
BATTERY
DISCONNECT
SOLENOID 1
REAR 1 2 3
2B 3 BATTERY
298-4 , ORANGE BOX ONLY
1
CAB ORANGE
5B 6 LOAD CENTER
7.5A 239-4 , BLACK
4 FIREWALL
LOCATION BATTERY BOX
SH 4 BATTERY CLC8 CAB3
DISCONNECT
298-3 , ORANGE
298-2 , ORANGE
239-2 , BLACK

BLACK , 239-3

SWITCH

BATTERY DISCONNECT OPTION SLEEPER


LOAD CENTER ORANGE

BDC-1 BDC-2 ORANGE


S2
B B 239-1 , BLACK
239-1 , BLACK S1 298-1D ORANGE ORANGE
298-1 , ORANGE A A 298-1 , ORANGE
SLPR28
RED

+12V POWER DISTRIBUTION ( OPTIONAL DISCONNECT ),


JUMP START TERMINAL
Diagnostic - Electrical System, 387 SK29863 F 04

B+

G
LH
CHASSIS
RAIL
S D+
W/L

ALTERNATOR
BLACK
B-
ENG6 STARTER
ENG8

239-2 , BLACK
BLACK
JUMP START BLACK
TERMINAL

S1 S2
239-3 , BLACK 239-2 , BLACK 239-10J , BLACK
BLACK ENG11

AUTOSHIFT OPTION CYLINDER HEAD STUD

239-11, BLACK
239-15G , BLACK
239-17D, BLACK
BATTERIES
239-1, BLACK
BLK

P455
SH 16 ( S3 CUMMINS, S5 CAT )
S2
A239-2 , BLK / WHT 1 1

DEDICATED SENSOR GROUND J455

CLC6

239-6 , BLACK
SH 3 239-1NN CHASSIS20

239-1LL , BLACK
BLACK

CLC20 S2 239-15H , BLACK

TRLR3 CHASSIS5
239-2, BLACK

AXLE
CLC9
239-16E , BLACK
ENGINE
LH CHASSIS7 FIREWALL STUD
CAB
AXLE
239-0 , WHT

CHASSIS
RAIL S25 SH 51 239-1MM , BLACK
X1-11B , BLACK SH 35

JUMPER, BLACK
239-31J , BLACK E SH 51 239-57B , BLACK
X1-12B , BLACK SH 35
SH 22 239-2LL , BLACK
239-27 , BLACK

RADIATOR CHASSIS11
BLACK TAIL LAMP ASSY

239-22 , BLACK A

TRLR4A CHASSIS10
S7 S13 SPARE PASSENGER FOOTWELL
1 239-82 , WHT

TRLR7A

FLOOR
1 TABS8 , WHT S2
SLEEPER
LOAD CENTER

239-16F SLEEPER FLOOR


NEGATIVE BLACK
SLPR29
POWER DISTRIBUTION ( OPTIONAL JUMP START TERMINAL )
Diagnostic - Electrical System, 387 SK29863 F 05

298-6C, ORANGE CHASSIS LOAD CENTER

SH 14 298-2AB, ORN 298-3B, ORANGE

30A

5A
298-1, BRN
SHT 10 281-6, WHT SH 10, REFDES TRLR1

CUM 15A

CUM 15A
CAT 10A

CAT 10A
SH 10, REFDES TRLR1

A228-1, YEL / BLK


A227-1, GRN / BLK
SH 13

SH 13
30A
10A

30A

30A

STARTER,50A
30A

SH 45, ENGINE

SHT 12
T / CLEARANCE
SH 45, ENGINE

SH14
FOG DISABLE
30-1A , BLACK / ORANGE
25-1, ORN / BLK
228-6, YEL / BLK

3-1, WHT
279-2, RED
397-4
304-16, RED
CLC13 A 304-12, RED
TRLR1 A
304-3, RED

304-5B, RED
FOR CUMMINS

20A

20A

40A

20A

20A

30A
304-2, RED

286-2A , RED
ICON IGN RELAY

TSTOP

MARKER

STOP
SHT 10

SHT 12

SHT 10
STOP LAMPS
SH 6

SHT 10
WIPER / WASHER
INTERFACE S4B

TABS1-3, BLUE
SEE SH 73,

15A

15A

20A
5A
304-4, RED
ZONE F9

20A

10A

RH HEADLAMP SH 13
LH HEADLAMP SH 13
5A

5A

BLOWER SH 9

TLH TURN SH 10

TRH TURN SH 10
15A
5A

5A

HVAC HTR
286-1, RED

SH 15, AIR DRYER

SH 14, FOG LAMPS


SH 16, INTERFACE MODULE
SPARE
86 30

IGNITION

A29-1A , PURPLE

SH 13, DRL
SH 13, DIM

SH 45, ENGINE IGNITION

SH 9, A / C CLUTCH
86 30 87A

FAN
87

SH 66, VORAD

REVERSE LAMPS
SH 63, FREEDOMLINE
85

TABS, SHT 10
87 87A START
85 304-1C, RED

S2
239-12J, BLACK
304-16, RED
239-12, BLACK
24 CLC7-1

CAB1-1 24

29-1, PURPLE C6 C6 29-1A , PURPLE WITH OVER CRANK PROTECTION


CLC2 ENG3

ENG22
S
17 CLC7-2 A
CLC2 39

17 CAB1-2 ENG3 C10 FOR CUMMINS ICON B


A29-2B , PRP

SH 48 CONNECT TO P19
SH 40 SH 73, ZONE D4
STARTER
ENG24 ENG23

B252-1D, RED / BLK


CAB71
B239-13, BLACK A A
239, BLACK
FOR CUMMINS ICON A239-13, BLACK A239, BLACK

286-10 , RED
B B
1 1 286-2, RED
IGN SWITCH INTERFACE SEE ENG25
SH 73, ZONE B14
A29-1, PURPLE

CAB70
A

START B
239-10, BLACK WITHOUT OVER CRANK PROTECTION
INTERRUPT ENG27 ENG26
( SH 64 AND 65 )
239-9, BLACK A A
239, BLACK WITHOUT NEUTRAL
FOR CUMMINS ICON B B
CONNECT TO J9-2 & P5-1
12-1, ORANGE WITH NEUTRAL
SH 73, ZONE C14 & C9
SLEEPER LOAD CENTER
2 6 4 1 3 13 13 CAB14 S4
CAB LOAD CENTER
CAB5 CAB PANEL CAB3

CAB SH 48 1
298-1A, ORANGE
LOAD

304-3E
1 IGNITION CENTER
0 SWITCH
3 FOR SPARE
6 SH 44
2

25A

12V POWER 226-5D, RED

AND STARTING
SH 32
Diagnostic - Electrical System, 387 SK29863 F 06

SH 5

CCC12
7
397-1, RED
3
398-1, RED / BLUE
5 WIPER
403-1, RED / BLACK M
2 MOTOR
402-1, RED / YELLOW
4
239-22 , BLACK

S7 S2
239-21, BLACK

1 CLC16

WASHER
397-1A, RED P MOTOR
397-2A, RED
1 CLC15

404-1, LtBLUE / YELLOW

404-1, LtBLUE / YELLOW


402-1, RED / YELLOW
403-1, RED / BLACK
398-1, RED / BLUE

69 68 67 66 65 12 CAB1-2
69 68 67 66 65 12 CAB1
403-1B, RED / BLACK

404-1B, LtBLUE / YELLOW


402-1B, RED / YELLOW
398-1B, RED / BLUE
397-1B, RED

S1 SH 52
402-1B, RED / YELLOW

403-1B, RED / BLACK


398-1B, RED / BLUE

239-47, BLACK
397-1B, RED

397-3, RED

CAB10 4 3 2 1 2 1 3 4 CAB9

WIPER / WASH
SWITCH

WIPER / WASHER
Diagnostic - Electrical System, 387 SK29863 F 07

CAB55
FIREWALL
243-1B, PINK / BLACK 16

CAB LOAD
CAB15 CENTER
11
FIREWALL

243-1B, PINK / BLACK

A243-1, PINK / BLACK


11 CAB1

11 CAB1-2

CAB40
STEERING COLUMN
1 1 OEM HARNESS 1

S2

FW6

239-16, BLACK B
HORN
243-1, PINK / BLACK A

HORN
Diagnostic - Electrical System, 387 SK29863 F 08

CUMMINS
ENG_1 CAB-17
S8 7 9
1 1 EE03-3, BLK / WHT 2

19 19 EE19-1, WHT / LtGRN 3


2B 3
A EE42-1, BLACK 13 13 OEM HARNESS 13
226-3C , RED 5 MANUAL
CUMMINS ENG-1 1
B EE41-1, WHITE / LtGREEN 12 12 12 ECU 10 FAN
ISX, ISM SWITCH
220, WHT / LtGRN 6 6
FAN FW4
ENG27A 9 5B 4
SOLENOID

EE19-1B, WHT / LtGRN


7
8 10

239-9F, BLACK SH 52
ENG-2

1 253-6A , LtBLUE SH 52
EE19-1A , WHT / LtGRN 2

ENG-27
S5
A 239-13, BLACK U U
OEM HARNESS U CUMMINS
ECU
B EE44-1, WHITE / LtGREEN C C C
N14
FAN ENG-23
SOLENOID

CATERPILLAR
S2

A 239-13D, BLACK 7 9
B ENG-3

FW4-A
ENG_1D
2B 3
19 19
EE19-2 , WHT / LtGRN 3 MANUAL
FAN ENG-1D S5 1
FAN
226A , RED 5
SOLENOID SWITCH
10 6

220A , WHT / GRN 6 5B 4


9
8 10
7

239-9I, BLACK SH 52

253-6B, LtBLUE SH 52

EE19, WHT / GRN 46 CATERPILLAR


ECU
EE41-1A, WHT / GRN 11

ENG2-A

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER

MANUAL FAN CONTROL


Diagnostic - Electrical System, 387 SK29863 F 09

ENG-1G

A EE01-4A , BLACK 3 CATERPILLAR


ECU
A
B EE43-1, WHITE / LtGREEN 41

B ENG14-A
93-1B , LtGREEN / WHITE
C 180-1, YELLOW / WHITE A / C PRESSURE
D 180-1, YELLOW / WHITE SWITCH
E 570-3 , YELLOW / WHITE
F
B EE44-1B, WHITE / LtGREEN 17 17
OEM HARNESS 17 CUMMINS
A EE43-1A, LtGRN 18 18 18 ECU
CAB51
ISX, ISM
ENG14
ENG27A
D 634-1, WHITE A / C PRESSURE
B 239-59 , BLACK SWITCH
ENG
A 152-1, RED / YELLOW 342-5, YELLOW / WHITE A TEMP
C 342-3, YELLOW / WHITE TEMP-1, GRAY / BLACK B SENSOR A EE43-1B, LtGRN T T
OEM HARNESS 17 CUMMINS
E 629-2, BLUE B EE01-7A , WHT / LtGRN ? 18 ECU
CAB58

HVAC F 634-2, WHITE


ENG14_c0
UNIT 629-1, BLUE 1
G HVAC
4
A / C PRESSURE
H 239-59, BLACK
S16 SWITCH
342-1, YELLOW / WHITE 6
CAB50
239-62, BLACK 2

3 CAB
239-60, BLACK
LOAD CENTER
B 93-1A, LtGREEN / WHITE A8 2
5
S13 239-58, BLACK A 239-6S, BLACK ENG3 CLC2
A248-1, RED / BLACK 8
ENG15
7
253-24, LtBLUE A/C ( S2, CAT ) ( S3, CUM )
570-4, YELLOW / WHITE 9 COMPRESSOR

93-1, LtGREEN / WHITE


8 SH 32
CAB53 SLEEPER
SLPR

A 45-1, LtBLUE / BLACK B93-2, LtGREEN / WHITE SH 5 SH 5


D 212-1, RED / GREEN
C 240-1, LtGREEN / WHITE B93-1, LtGREEN / WHITE
B 153-1, RED / BLUE
1 3
CAB49 A / C CLUTCH
5 4
A629-1, BLUE / BLACK G 2

A634-1, WHITE / BLACK F

570-5, YELLOW / WHITE H

239-60, BLACK D HVAC


MODULE
TEMP-1, GRAY / BLACK C

342-4, YELLOW / WHITE E

634-2, WHITE B
342-2, YELLOW / WHITE

A634-1, WHITE / BLACK


570-2, YELLOW / WHITE

240-1, LtGREEN / WHITE

629-1, BLUE A
A629-1, BLUE / BLACK

570-5, YELLOW / WHITE

212-1, RED / GREEN


A248-1, RED / BLACK

152-1, RED / YELLOW

CAB52
153-1, RED / BLUE
253-24, LtBLUE
239-62, BLACK

634-1, WHITE
239-58, BLACK

629-2, BLUE

93-1B , LtGREEN / WHITE 27 27 A93-1, LtGREEN / WHITE


45-1, LtBLUE / BLACK 10 10 45-1A , LtBLUE / BLACK

239-57, BLACK SH 4 CAB1 CAB1-2

A B C D CAB46 A B C D E F G H CAB48 A B C D CAB47

HVAC CONTROLLER

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER

HVAC CUMMINS / CATERPILLAR


Diagnostic - Electrical System, 387 SK29863 F 10

TURN D
SIGNAL CAB PANEL
C 227-2 , GREEN / BLACK 2
SWITCH CAB
B
CAB14 LOAD 24 10 WARNING
A
CENTER 14 1
LAMP
CAB8 9 LIGHT BAR BAR
228-2 , YELLOW / BLACK
S34
CAB PANEL 3-1, WHT SHT 5
HAZARD A 281-1, WHITE CAB15
SWITCH B

3-2, WHT

3-4, WHT
CAB6 A39-1, ORANGE / BLUE
SH 66

SH 66
1 3

STOP
5 4
LAMP
37-1, GREEN 5 5 37-1A , GREEN 2

87-3 38-1, YELLOW 6 6 38-1A , YELLOW

281-2
227-1, GREEN / BLACK 2 2 227-2A , GREEN / BLACK
228-1, YELLOW / BLACK 3 3 228-2A , YELLOW / BLACK
86-3 281-1, WHITE 4 4 281-4 , WHITE
85-3 39-1, ORANGE / BLUE 1 1 39-1B , ORANGE / BLUE S29
281-3 , WHT SH 47
CAB1 CAB1-2
FLASHER SH 5
UNIT SH 5 281-6
S24
SH 66
S23
SH 66 228-6, YEL / BLK SH 5

TRAILER
A227-1, GRN / BLK SH 5
HARNESS
CLC13 TRLR1
TRLR4
S25
5 A227-3 , GRN / BLK A227-2 , GRN / BLK D D A227-1 , GRN / BLK
S26 SH 5
3 A228-3 , YEL / BLK A228-2 , YEL / BLK B B A228-1 , YEL / BLK
4 279-0 , RED CLC21 TRLR2
SH 5
S27 279-2 , RED
TRLR7 279-1, RED B B 279-2 , RED
S28 TABS1-1 , BLUE C C TABS1-3 , BLUE TABS1-3 , BLUE SH 5
7 TABS1-2 , BLUE
A A

A281-1A , WHITE
RH CHASS1C
FRONT RH LH
TURN REAR TURN REAR TURN
25 25 37-1B , GREEN SIGNAL
SIGNAL 3 GREEN 7 7
227-1B , GRN / BLK SIGNAL
26 26 38-1B , YELLOW
CHASS2 HOOD3-2A TLJ1-B TLJ2-B
HOOD2-3A 227-3 , GREEN / BLACK 11 11 D

228-3, YELLOW / BLACK 5 5


C 37A , BLACK C
C
LH 3 GREEN 7 7 228-1B , YEL / BLK
FRONT CHASS1B
CHASS15A CHASS2A CHASS11
TURN HOOD2-3
CLC1A
S25
SIGNAL
RH
A281-1 , WHITE 13 13 239-2C , BLACK B
SIDE
C
S2 CHASS1A S21 REPEATER
239-09 , BLACK 228-1D , GRN / BLK CHASS29A
227-1C , GRN / BLK
239-3A , BLACK B LH
SIDE
C
REPEATER
CHASS28
S23
227-1D , YEL / BLK
228-1C , YEL / BLK
A B CHASS18

STOP
LAMP
SWITCH

TURN SIGNAL / STOP / HAZARD / AUX TRAILER


Diagnostic - Electrical System, 387 SK29863 F 11

SH 5

242-2 , RED
242-1, RED

1 3

REVERSE LAMP
5 4
2
S8
NOT USED 31 31 A269-2, PINK / WHITE 269-1, PINK / WHITE 27 27 269-1A , PINK / WHITE

A269-1, PINK / WHITE


CAB1 CAB1-2 CHASS1D CLC1B

269-2 , PINK / WHITE


CLC2A

269-3 , PINK / WHITE


15

15

ENG3A A

CHASS8A

REVERSE SPARE
LAMP BACKUP
SWITCH

269 , BLACK
SH 63

A TLJ1-A A TLJ2-A A

CHASS11

LH RH

REVERSE LAMPS

REVERSE LAMPS
Diagnostic - Electrical System, 387 SK29863 F 12

CAB12
SH 52
1

A5-2 , ORANGE / BLACK 2 7 9


239-15, BLACK
3
3
239-14, BLACK 7 2B
239-13 , BLACK

SH 54

SH 5
8 1
239-12A, BLACK
5-1, ORANGE / BLACK 10 6

5B
4

4 19 CAB14 SH 53 8 10

CAB
PANEL CLEARANCE / MARKER
LAMP

298-1, BRN
239-7 , BLK
SWITCH

HDR2 HDR1
HEADER 25-1, ORN / BLK SHT 5
2 5-1A , ORANGE / BLACK 1
25-2, ORN / BLK
1 239-1C , BLACK 10
CAB LOAD CENTER
86 30

T / CLEARANCE LAMP
1 3 87 87A
HDR3
MARKER 85
2 5-2, ORANGE / BLACK 5 4
LAMP

5-1B, ORANGE / BLACK


1 239-2A , BLACK 2
CAB
FIREWALL

8-5, BROWN
HDR4
14 2 CAB55
ICC 5-3, ORANGE / BLACK

A5-1A , BLACK
2
LAMPS 1 239-3B , BLACK A5-1, ORANGE / BLACK 19 19

A8-1B, BROWN 18 18 A8-1, BROWN


HDR5 NOT USED 47 47 8-4, BROWN
S3
2 5-4 , ORANGE / BLACK
CAB1 CAB1-2

8-1, BROWN
1 239-4B , BLACK
CLC13 F E C
HDR6 TRLR1 F E C TRLR4 6 1 2

2 5-5 , ORANGE / BLACK

A8-0, BROWN

A5-3, BLACK
A8-2 , BROWN
5-2A , ORANGE
A5-0, BLACK
1 239-5B , BLACK
A1 CLC1

CHASS1G A1

8-1C, BROWN
S3 S2 S22
S21

CLC7A
S4 S22
8-9, BROWN 8-11, BROWN 46

46
8-10 , BROWN

239-9M , BLACK

239-7U, BLACK
CAB1A
8-4B , BROWN

8-3B, BRN

5-3AB, ORANGE
SPARE
MARKER

8, BLACK
1 HOOD 6 8 CHASS15B 6 8 CHASS2C

8-7, BROWN

8-8, BROWN
SPARE 6 8 HOOD3 6 8 HOOD2

MARKER
BROWN
BROWN
BLACK

BLACK

B TLJ1 B TLJ2 B CHASS11

19 CAB55-A
HOOD2-A6
2 1 HOOD3-A6 2 1 RH LH
TAIL TAIL
LAMP LAMP

RH LH
MARKER MARKER
LAMP LAMP
A A

MARKER AND CLEARANCE LAMPS RH REPEATER


CHASS29A CHASS28
LH REPEATER
Diagnostic - Electrical System, 387 SK29863 F 13

298-5 , ORANGE
TURN
SIGNAL SWITCH 1 3

CAB7 D C B A
HEADLAMP

2 5 4
DM4-3 , LtBLUE
HI BEAM W/ LAMP A4R-1 , LtBLUE
CAB LOAD CENTER
SH5 SH5
A4L-1, LtBLUE
WARNING
LIGHT 6
BAR 6 CAB55
SH5 SH5 5A
DM4-1A , LtBLUE
LIGHT BAR
13 B4-1A , LtBLUE 14 14 B4-1, LtBLUE B4-2 , LtBLUE
CAB
DM4-2A , LtBLUE DM4-2, LtBLUE DM4-2 , LtBLUE
SH 50

18 15 15
FIREWALL

4R-1, LtBLUE
17 DRLDIS-2A , WHITE / BLACK 62 62 DRLDIS-2 , WHITE / BLACK SH 5
3 DRLDIS-1A , WHITE 63 63 DRLDIS-1, WHITE / BLACK
CAB PANEL
7 3 24 18
42-LH-3 , BLUE / WHITE 25 25 42-LH-2 , BLUE / WHITE SH 14
CAB14
E4-1A , LtBLUE / BLACK 16 16 E4-1, LtBLUE / BLACK
A328-1A , LtGREEN 45 45 A328-1, LtGREEN

242-4 , RED
253-2, LtBLUE

4L-1, LtBLUE

239-8 , BLACK
CAB1-2
CAB1
1 3 1 3
C
S5 DRL LH DRL RH
D 239-38 , BLACK 5 4 5 4
CAB42 2 2
242-7 , RED
PARK BRAKE S2
SH 51

SWITCH 239-14A , BLACK 239-13A , BLACK


S5
228-5 , YELLOW / BLACK 242-6 , RED 1 3
B5-1, ORANGE / BLACK
242-5 , RED DRL
S6 5 4
DISABLE
B4-3 , LtBLUE 227-5 , GREEN / BLACK 2

A42-RH , BLUE / WHITE


239-12B , BLACK
239-8A , BLACK

SH 51
SH 50
253-1, LtBLUE

SH 50
B4-2B , LtBLUE

E4-2 , LtBLUE / BLACK


239-19A , BLACK SH 51
1 3 1 3

HI BEAM LH HI BEAM RH
5 4 5 4
239-15E , BLACK

2 2
239-17B , BLACK

B328-2 , LtGREEN

A328-1, LtGREEN
253-3K , LtBLUE
253-4H , LtBLUE

B4-2, LtBLUE
239-18B , BLACK

239-7B , BLACK
239-16C , BLACK
239-10 , BLACK
239-9A , BLACK

41-LH-1, RED / BLACK


42-RH-1, BLUE / WHITE
42-LH-1, BLUE / WHITE
A42-LH, BLUE / WHITE

41-RH-1, RED / BLACK


B1 B2 C1 C2 D1 D2
42-RH-2 , BLUE / WHITE

239-9 , BLACK SH 14 B328-1, LtGREEN


10 9 8 7 6 5 4 3 2 1 CAB13
10 9 8 7 3 2 CAB11

HEAD LAMP PASS SIGNAL


SWITCH SWITCH A42 , BLUE / WHITE SH 14

7 9
2 3 4 9 10 8 CLC1C
CHASS2 HOOD3-2A HOOD3-2
3 2 3 4 9 10 8
BROWN 2
2B 2B 3 S4 8 8 S1 1
CHASS1E
8-4, BROWN BROWN DRL
1
1 1 1 3
239-1RH BLACK
6 S3 3 3
5B 6 239-10C , BLACK BLACK
2 2
5B 4 4 A42-RHA , BLUE / WHITE BLUE / WHITE B
5 5
RH
41-RH , RED / BLACK RED A
HEAD LAMP
8 10 4 4
42-RH , BLUE / WHITE BLUE / WHITE C
HOOD3-A3

HOOD2-A3
5 5
41-LH, RED / BLACK RED A
4 4
LH
42-LH , BLUE / WHITE BLUE / WHITE C
HEAD LAMP
2 2
A42-LHA , BLUE / WHITE BLUE / WHITE B
S2 3 3
239-6 , BLACK BLACK 3
1 1
A239-1LH BLACK
S4 1
DRL
8-3J , BROWN 8 8
BROWN S1 2
BROWN HOOD2-4
CHASS15A CHASS2A

HEADLAMP / DRL
Diagnostic - Electrical System, 387 SK29863 F 14

CAB
LOAD 298-2AB, ORN SH 5
CENTER

27-1, PURPLE SH 5
CAB
FIREWALL 9 A7-2, PURPLE
1 3
CAB55 FOG LAMP
5 4
2

7-1, PURPLE
CAB PANEL
9 CAB14 A7-1, PURPLE
SH 51

SH 51
SH 50

SH 50

239-8, BLACK SH 13
239-9, BLACK
A7-2, PURPLE 20 20 SH 13
7-3B, PURPLE 21 21 1 3

CAB1 CAB1-2 5 4
FOG LAMP
239-22B , BLACK

2
DISABLE
253-5C , LtBLUE

7-3, PURPLE
253-4E , LtBLUE

7-2A , PURPLE
A42 , BLUE / WHITE
CHASS17

7-2B, PURPLE A
S2 LH FOG LAMP
239-20A , BLACK

239-12, BLACK B
239-22A , BLACK
7-3B , PURPLE

CLC1D
S6
A7-1A , PURPLE

12 12 7-1A, PURPLE
CHASS1F
CHASS18A

SH 13
7-3A , PURPLE A
RH FOG LAMP
239-13H, BLACK B

10 9 7 3 2 CAB16
S3
FOG LAMP
SWITCH

7 9

3
2B

5B
4

8 10

FOG LAMPS
Diagnostic - Electrical System, 387 SK29863 F 15

CLC1E
HOOD12

SH 5 384-1A, BLUE 14 14 384-1, BLUE A

239-4C, BLACK B
CHASS1H
S25

AIR
DRYER

AIR DRYER
Diagnostic - Electrical System, 387 SK29863 F 16

SH 5
CLC2B
CHASS6
59 , GRAY BLACK 19 19 59-1A , VIOLET
A239-7 , BLK / WHT B AXLE TEMP
ENG3B A REAR
CAB
LOAD CLC3 CHASS1
CHASS4
CENTER
AXLE TEMP

673-1A , RED
CAB55 CAB1 CAB1-2 36-1A , GRAY / BLACK 6 6 36-1B , GRAY / BLACK A239-6, BLK / WHT B
FORWARD
35-1A , GRAY / BLACK 5 5 35-1B , GRAY / BLACK A
CAB 11 90-1B , YELLOW / BLUE 38 38
7 7
FIREWALL 7 637-1B , LtGREEN 40 40 637-1A , LtGREEN CHASS3
11 11
6 636-1B , PURPLE / BLACK 41 41 636-1A , PURPLE / BLACK AUX XMSN
2-1A , TAN / BLACK 12 12 2-1B , TAN / BLACK A
TEMP
NOT USED 32 32
326-1A , GREEN 239-20D , BLACK B

327-1A , BLACK

A6 A3 CLC2 CHASS14
C8 C9 ENG3 S1 F
A239-3, BLK / WHT B FUEL TANK
A SENDER RH

326-1B , GREEN
327-1B , BLACK
CLC1F
22 23 NA_ 24 NA _NA 17 A3 D7 C2

CHASS1I 22 23 NA_ 24 NA _NA 17 A3 D7 C2 S101

637-1, LtGREEN

326-1, GREEN
673-1, RED

327-1, GRAY / BLACK


36-1, GRAY / BLACK
35-1, GRAY / BLACK
GRAY BLACK
2-1, TAN / BLACK
636-1, PURPLE / BLACK
CHASS30

DEDICATED SENSOR GROUND


B
PYRO A239-2 , BLK / WHT SH 4
A

CHASS27

337-1, BROWN B
AMMETER
338-1, BROWN / BLACK A
NOT AVAILABLE
A
SH 47
SH 47

CHASS25
F
A239-4 , BLK / WHT B
LH FUEL TANK

338-1, BROWN / BLACK


1-1, TAN / RED A
A239-5, BLK / WHT

TWISTED

337-1, BROWN

1-1, TAN / RED


PAIR
418-1J , WHT
417-1J , PRP

G D J A C H B F E K CHASS21 B F E D C A CHASS22

INTERFACE MODULE

INTERFACE MODULE
Diagnostic - Electrical System, 387 SK29863 F 17

SH 51

SH 50 SH 51
CAB

239-27C , BLACK
253-7C, LtBLUE
SH 50 LOAD
CENTER

CAB
132-1, RED / TAN 23
PANEL
11

239-11C, BLACK

253-8B , LtBLUE
9
CAB14

239-26D , BLACK
HEADER

A132-1, RED / TAN


11 132-1A, RED / TAN
HDR1

132-2 , RED / TAN


239-12E , BLACK

10 9 7 2 CAB20

7 9 1 2 HDR12 1 2 HDR13

2B 3

5B 4

8 10

SPOT LAMP
SWITCH

SPOT LAMPS
Diagnostic - Electrical System, 387 SK29863 F 18

J2

A
HDR1 HDR11 J1
B
CAB 22 249-1A , RED / TAN 1 1 249-1C , RED / TAN
LOAD 6 239-9B , BLACK 2 2 239-1D , BLACK LOAD
CENTER HEADER LAMPS
21 249-2 , RED / TAN 3 3 249-2B , RED / TAN J3
7 239-10A , BLACK 4 4 239-2B , BLACK A

CAB CAB B
PANEL FIREWALL
BRACKET MOUNTED
CAB14 22 1 CAB55

A249-1 , RED / TAN

249-1 , RED / TAN


MUTIPLE FLUSH LOAD LAMP OPTIONS

SINGLE LOAD LAMP OPTION


249-2J , RED / TAN
239-55 , BLACK

J2-SC3 J3-SC3
FLUSH MOUNTED
239-56 , BLACK

J2-SC1

SLEEPER A A 249-1K , RED / TAN A A


LOAD SLPR1

SH 51 239-54 , BLACK CAB CENTER


SLPR8 J1-SC1 B B 239-1KA , BLACK B B

LOAD C6-SC1 C5-SC1


18 249-1B , RED / TAN 1 1 249-1D , RED / TAN J1-SC3
CENTER 6 239-6B , BLACK 2 2 239-1EE , BLACK 239-2M , BLACK LOAD
SH 50 253-23A , LtBLUE SLEEPER 7 7 CAB LAMPS
19 249-2A , RED / TAN 3 3 249-1EE , RED / TAN 249-2JA , RED / TAN
7 9

SLEEPER 1 7 239-7C , BLACK 4 4 239-1G , BLACK J3-SC1 J2-SC4 J3-SC4


3 9 8 7 2 3 10 CAB45 CAB CAB
2B
LOAD LAMP SWITCH PANEL FIREWALL A A 249-1KA , RED / TAN A A

1 CAB14-SC1 22 1 CAB55-SC1
B B 239-1KB , BLACK B B

6
J1-SC4
5B
239-2MA , BLACK
4
249-1E , RED / TAN

8 10
239-56B , RED / TAN

HDR-1
CAB HDR11_SC2 J1_SC2
239-55A , BLACK
239-56A , BLACK

LOAD COILED
22 249-1G , RED / TAN 1 1 249-1H , RED / TAN A
CENTER HEADER
6 249-2G , RED / TAN 3 3 249-2H , RED / TAN A COILED-1

SH 51 239-54A , BLACK
CABLE COILED ( CONNECTION FBO )
CAB CAB
SH 50 253-23B , LtBLUE PANEL FIREWALL ADDITIONAL 10' 5 AMPS MAX PER CIRCUIT

7 9
CAB55-SC2 1 CAB14-SC2 22
3
9 8 7 2 3 10 CAB45-SC1
2B

249-1F , RED / TAN


LOAD LAMP SWITCH
239-56F , BLACK
1

6
239-56E , BLACK

5B
239-55E , BLACK

8 10

SH 51 239--54B , LtBLUE

SH 50 253-23D , BLACK
7 9

9 8 7 2 3 10 CAB45-SC2
3
2B

LOAD LAMP SWITCH


1

5B
4

8 10

LOAD LAMPS
BRACKET MOUNTED / FLUSH MOUNTED AND MUTIPLE / COILED 10'
Diagnostic - Electrical System, 387 SK29863 F 19

C6
CAB
LOAD
1 239-32E, BLK SLPR17
CENTER 2 304-9D, RED SLPR2 9
SLEEPER 3 298-8B, ORN SLEEPER 7 9
LOAD
15 253-1A, LtBLUE 7

CENTER 5 239-24 , BLACK 1


2B 3
SLEEPER 2 18 B19-1, VIOLET / WHITE 2
C5 1 FLUOR LAMP SWITCH
19 A19-1, VIOLET / WHITE 5
239-32E, BLK 1
CAB CAB 20 B19-2, VIOLET / WHITE 3 6
PANEL FIREWALL 304-9D, RED 2 CAB
21 D19-1, VIOLET / WHITE 4 5B 4
CAB15
298-8B, ORN 3
CAB14 15 8 1 6 239-23 , BLACK 6
8 10
7 SPARE-2B , WHITE 8

SLEEPER 1 10

SLPR1 4

SLPR18
SH 51
S5
239-30 , BLACK 1
SH 50
B19-2A , VIOLET / WHITE

B19-1A , VIOLET / WHITE

2
FLUOR LAMP
4
239-24B, BLACK

SPARE-1B, WHITE
280-4, ORANGE

3
253-9 , LtBLUE

9 7 3 5 2 CAB22
FLUOR LAMP SWITCH

7 9

2B 3
1

5B 4

8 10

FLUORESCENT LAMP SLEEPER


Diagnostic - Electrical System, 387 SK29863 F 20

SH 50
CAB LOAD
CENTER
CAB
PANEL
12 14 CAB15

226-15 , RED
239-39 , BLK
S8
239-41 , BLACK

FRL-1, RED / BLACK


S9

FRL-4 , RED / BLACK

FRL-2 , RED / BLACK


FRL-3 , RED / BLACK

253-17 , LtBLUE
239-43 , BLACK
239-42 , BLACK

239-40 , BLACK
A B CAB31 A B CAB32 10 9 8 7 3 2 CAB30

RH LAMP LH LAMP
FLOOR LAMP SWITCH

7 9

2B 3
1

5B 4

8 10

FLOOR LAMP
Diagnostic - Electrical System, 387 SK29863 F 21

CAB LOAD CENTER

DOOR
6 8 4 DOOR7-C

SH 50
DOOR4-L POSITION 1 POSITION 0 POSITION 2

POSITION 1 POSITION 0 POSITION 2 1 253-2B, LtBLUE

226-1B , RED

253-1C , LtBLUE
226-2 , RED
226-3 , RED
4 239-4G, BLACK SH 22
3 226-4A , RED
5 226-3B, RED 1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5
6 74-1B, TAN / WHITE
1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5 2 73-1B, GRAY / LtBLUE PASSENGER WINDOW LIFT
S1 DOOR4-R
DOOR2-L DOOR1-C DOOR5-C DOOR2-R
PASSENGER WINDOW LIFT
LVD ( SHEET 72 )
P60
D D 74-1A , TAN / LtBLUE D D 74-1C, TAN / WHITE 5

TO MIRROR HEAT 226-32, RED 1 1 226-30, RED C C 73-1A , LtBLUE / TAN C C 73-1C, GRAY / LtBLUE 3

SWITCH A A
SH 22 239-3F, BLACK 4
J61 S1
253-2C , LtBLUE 1
S4
6
DOOR4-C DOOR1-R
2
DOOR1-L DOOR3-C S8
226-1C , RED 226-3A , RED 226-2G, RED 10 10 NOT USED
S3
253-1D, LtBLUE 253-2L , LtBLUE 253-3, LtBLUE 8 253-1E , LtBLUE

73-2A , GRAY / LtBLUE


8 8 8

74-2A , TAN / WHITE


DOOR5-L
POSITION 1 POSITION 0 POSITION 2 4 253-3A , LtBLUE
3 226-5, RED
2 239-5C, BLACK SH 22
5 73-2, LtBLUE / TAN
2 1 3 5 4 2 1 3 5 4 2 1 3 5 4 1 74-2, TAN / LtBLUE
B A DOOR7-L
DRIVER WINDOW LIFT B A DOOR7-R

DRIVER PASSENGER
M WINDOW WINDOW LIFT
M
LIFT MOTOR

CAB LOAD CENTER

DOOR
6 4 8 DOOR7-CA

POSITION 1 POSITION 0 POSITION 2


DOOR4-LA
SH 50

226-1D , RED
1 253-2A , LtBLUE

226-3 , RED
226-2 , RED
239-4E , BLACK SH 22

253-1S, LtBLUE
4

3 226-4, RED
1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5
5 226-3, RED
6 SH 22 PASSENGER WINDOW LIFT
2 DOOR2-LA DOOR1-CA DOOR5-CA DOOR2-RA
DOOR4-RA
S1
74-1, TAN / WHITE D D 74-1E, TAN / LtBLUE D D 74-1D, TAN / WHITE 5

73-1, GRAY / LtBLUE C C 73-1E, LtBLUE / TAN C C 73-1D, GRAY / LtBLUE 3


POSITION 1 POSITION 0 POSITION 2
226-1A , RED A A 239-3F, BLACK 4

S4 253-2D, LtBLUE 1

74-2B, TAN / WHITE 6

DOOR4-CA DOOR1-RA 73-2B, GRAY / LtBLUE 2


DOOR1-LA DOOR3-CA S8
1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5 226-3G, RED 226-2H, RED 10 10 NOT USED
S3 S1
253-1B, LtBLUE 8 8 253-2M, LtBLUE 253-3L , RED 8 8 253-1F, LtBLUE
PASSENGER WINDOW LIFT

LVD ( SHEET 72 )
P61
1
TO MIRROR HEAT 226-33, RED 1 226-31, RED
SWITCH J62

B A DOOR7-RA

PASSENGER
WINDOW M
LIFT
WINDOW LIFT
Diagnostic - Electrical System, 387 SK29863 F 22

CAB LOAD
CENTER

DOOR
1 DOOR7_C1

SH 4

230-1B , ORANGE
239-1P, BLACK
SH 21 239-5C , BLACK
DOOR2 DOOR5_C1 DOOR1_C1 REF_DES7
S5 S1 S2
SH 21 239-4G , BLACK 239-1J, BLACK B B 239-3M , BLACK 239-4V, BLACK B B 239-5H , BLACK 239-3F , BLACK SH 21
230-1A , ORANGE 230-3A , ORANGE 230-4 , ORANGE A A NOT USED
S2

DOOR6_C0
DOOR1 DOOR4_C1
DOOR6
239-4W , BLACK 4
S4 DOOR3_C1 DOOR1_C0 S1
1 253-4 , LtBLUE 10 10 253-3J , LtBLUE 1
S3
5 230-2 , ORANGE LOCK2-1 , BLACK / GRAY 4 4 LOCK-2 , BLACK / GRAY 4 4 LOCK2-1A , BLACK / GRAY 5 RH DOOR
LH DOOR LOCK
LOCK
3 230-3 , ORANGE LOCK1-1 , GRAY / BLACK 5 5 LOCK-1 , GRAY / BLACK 5 5 LOCK1-1A , GRAY / BLACK 3
SWITCH
SWITCH 6 LOCK2-1 , BLACK / GRAY LOCK1A-1 , GRAY / BLACK 12 12 LOCK-1A-3 , GRAY / BLACK LOCK-1A-1, GRAY / BLACK 12 12 LOCK1A-1B , GRAY / BLACK 2

2 LOCK1-1 , GRAY / BLACK LOCK2A-1 , BALCK / GRAY 11 11 LOCK-2A-3 , BLACK / GRAY LOCK-2A-1, BLACK / GRAY 11 11 LOCK2A-1A , BLACK / GRAY 6

4 239-6C , BLACK LOCK-1A-2, GRAY / BLACK 13 13 LOCK1A-2 , GRAY / BLACK


LOCK-2A-2, BLACK / GRAY 14 14 LOCK2A-2 , BLACK / GRAY
POSITION 1 POSITION 0 POSITION 2

POSITION 1 POSITION 0 POSITION 2

1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5

1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5

B A DOOR9 A B DOOR9_C0

M M

CENTRAL DOOR LOCKS


Diagnostic - Electrical System, 387 SK29863 F 23

2
1
HDR7
CAB 3
LOAD
HDR1 1 DRIVER
CENTER 2 DOME
18 19-1C , VIOLET / WHITE LAMP
3
3 239-6D , BLACK 2
1
14 329-1, PINK / GREEN HDR8

17 19-2A , VIOLET / WHITE 1 CENTER 3


HEADER 4 239-7D , BLACK 2 DOME
LAMP
15 329-2 , PINK / GREEN 3

16 19-3A , VIOLET / WHITE HDR9


2
5 239-8C , BLACK 1
1 PASSANGER
13 329-3, PINK / GREEN DOME 3
2
LAMP
3

CAB14
CAB42-B
CAB S11 DOOR
PANEL
1 329-1A , PINK / GREEN 329-2A , PINK / GREEN B
SWITCH
S5
239-49 , BLACK A LH
DOOR
7 DOOR7

CAB41
DOOR
239-50 , BLACK A
SWITCH
329-3A , PINK / GREEN B RH

SH 53
19-1, VIOLET / WHITE

SH 53

239-1K , BLK
239-3J , BLK

DOOR1_C2 DOOR3 DOOR4 DOOR1_C3


S5
19-1A , VIOLET / WHITE 6 6 19-2 , VIOLET / WHITE 19-3, VIOLET / WHITE 6 6 19-1B, VIOLET / WHITE

1 2 DOOR8_C2 2 1 DOOR8_C3

DOOR DOOR
LH LAMP RH LAMP

DOOR LAMPS / DOME LAMPS


Diagnostic - Electrical System, 387 SK29863 F 24

433-1, VIOLET
437-1, VIOLET / BLACK
431-1, GREEN
435-1, GREEN / BLACK
432-1, GRAY
436-1, GRAY / BLACK
430-1, WHITE
434-1, WHITE / BLACK

RAD2 A B C D E F G H
DASH CONNECTION
PS1 A B C D E F G H

WHITE
BLACK
WHITE
BLACK
434-1,

436-1,
430-1,

432-1,
PSR-1

A
436-2, WHITE
B B
TWEETER
TWEETER 430-2 , BLACK 436-2, BLACK
A
434-2 , WHITE
PS2L-1

A A A A

B B B B

C C C C
432-3, BLACK
PS7L PS8L PS10R PS9R

PS3L PS3R

A 434-3, WHITE B
SPEAKER FRONT SPEAKER FRONT
B 430-3, BLACK 436-3 , WHITE A

BLACK

BLACK
WHITE

WHITE
435-1,

437-1,
431-1,

433-1,
CAB
LOAD
RAD3
CENTER
A B C D E F PS12

A B C D E F PS11
239-1, BLACK 4
RADIO /
19-1, VIOLET / WHITE 12
CB
A252-1, RED 14

PS4L PS4R

SPEAKER REAR A 435-2 , WHITE 433-2, BLACK B


B-PILLAR SPEAKER REAR
FLOOR B 431-22 , BLACK 437-2, WHITE A

GROUND

437-3, WHITE
4353-3, BLACK
431-3, BLACK
435-3, WHITE
9 10 15 16 11 12 13 14 8 7 4 RAD5
ANTENNA

RADIO

PWR_NEG , BLACK
PWR_POS , RED
PS6 E F B A C D G H

SUB WOOFER

PS5 1 2

PREMIUM SOUND SLEEPER SPARE POWER


SH 46
Diagnostic - Electrical System, 387 SK29863 F 25

SH 31

329-4, PINK / GREEN


SLPR9

1
LH TOOL BOX LAMP
2
SLEEPER SLPR1
LOAD
CENTER SLPR10
20 329-1B , PINK / GREEN
1
8 239-8D , BLACK
2 LH DOOR SWITCH
21 389-1 , GRAY
SLEEPER 1 9 239-9C , BLACK
22 329-2B , PINK / GREEN SLPR11
10 239-10B , BLACK
1
12 389-2 , GRAY RH TOOL BOX LAMP
2
11 239-11D , BLACK

SLPR12

2 RH DOOR SWITCH

SLEEPER TOOL BOX LAMPS


Diagnostic - Electrical System, 387 SK29863 F 26

SLEEPER
LOAD
CENTER

SLPR1
SLPR6

16 226-1E, RED 1

SLEEPER 1 17 280-2 , ORANGE 2 12:00 CLOCK


5 239-5F, BLACK 3

SLEEPER CLOCK
Diagnostic - Electrical System, 387 SK29863 F 27

CAB
LOAD
CENTER
HDR1
HDR14

12 229-1 , VIOLET / WHITE 1


M AUX
HEADER 8 239-13B, BLACK 2
FAN

AUX FAN
Diagnostic - Electrical System, 387 SK29863 F 28

SLEEPER
LOAD
W/ LOWER BUNK
CENTER
SLPR3

SLPR1 1
RH READING 19-2G , VIOLET / WHITE
13 19-1D , VIOLET / WHITE 2
LAMP HI / RH READING
RH READING LAMP
SLEEPER 1
1 239-1L , BLACK SLPR3-SC1 J2-SC2 LAMP
J3-SC2
SLPR4
14 19-2B , VIOLET / WHITE 1
2 239-2G , BLACK 1 LH READING 1 1 19-1G , VIOLET / WHITE 1
2
2 LAMP 2 2 239-1AH , BLACK 2

J1-SC2

239-2AH , BLACK

W/ UPPER BUNK
SLEEPER
LOAD
CENTER

SLPR1-SC1
19-2H , VIOLET / WHITE

13 19-1DA , VIOLET / WHITE LH READING HI / LH READING


SLPR4_SC1 J2-SC5 LAMP LAMP
SLEEPER 1 1 239-1LA , BLACK J3-SC5

14 19-2BA , VIOLET / WHITE 1 1 19-1H , VIOLET / WHITE 1 1


2 239-2GA , BLACK 2 2 239-1AJ , BLACK 2 2
J1-SC5

239-2AJ , BLACK

SLEEPER READING LAMPS


Diagnostic - Electrical System, 387 SK29863 F 29

SH 50

253-2R, LtBLUE
SLPR14

239-20, BLACK 7

9
253-1H , LtBLUE
2 REFRIGERATOR ON / OFF
SLPR30
239-15A, BLACK SWITCH
3

BREF-1, BLACK / YELLOW 8


REFER 2 REF1-1, RED
239-37, BLACK 10
1 239-22, BLACK
SLEEPER
LOAD
SLPR2-A
CENTER
3

15

SLEEPER 2 4

16 AREF-1, YELLOW / BLACK


COOLING FAN
17

SLPR16 FAN1 FAN2 FAN4

B B
RED B B 1 2
A A A A
BLACK

, BLACK
RED
FAN3 FAN
REFRIGERATOR
B B 1
A A 2

REFRIGERATOR UNIT / REFER


Diagnostic - Electrical System, 387 SK29863 F 30

SLEEPER
LOAD
SLPR2-A
CENTER SLPR21-A

8 280-1, YELLOW 1

9 239-27A , BLACK POWER


SLEEPER 2 13 242-1A , RED SLPR22-A ACCESS
1 139-13A , BLACK 1

14 242-2A , RED
2 239-14B, BLACK SLPR19-A

1
POWER OUTLET
2

SLPR20-A

1
POWER OUTLET
2

SLEEPER POWER ACCESS OUTLETS


Diagnostic - Electrical System, 387 SK29863 F 31

SLPR13-A

1
SLEEPER FLOOR LAMP
LOAD A329-12 , RED 2

CENTER SLPR1-A

3 239-12 , BLACK
SLEEPER 1
15 329-6 , RED
SLPR5-A

1 FLOOR
SH 25 2 LAMP
SWITCH
329-4 , PINK / GREEN 3

SLEEPER FLOOR LAMP


Diagnostic - Electrical System, 387 SK29863 F 32

SLEEPER
LOAD SLPR23-A
CENTER
SLPR2-A 152-1A , RED / YELLOW 1

153-1A , RED / BLUE 2 BLOWER MOTOR


10 253-10A , LtBLUE RESISTORS
240-1A , LtGREEN / WHITE 3
SLP1-SC1
SLEEPER 2 23
SH 9 24
8 CAB 226-5A , RED SH 5 SPR25-A
A248-1A , RED / BLACK

153-2, RED / BLUE A


BLOWER MOTOR
239-18 , BLACK B
1 3

SLEEPER S2
HVAC
2 5 4

239-26A , BLACK
248-1, RED
239-35C , BLK

SLPR26-A

239-25A , BLACK 7
BUNK TEMP
629-1A , BLUE 8
ACTUATOR
630-1, RED / BLUE 10

B A G P L M F E D SLPR27-A

SH 52 HVAC CONTROL
HEAD

SLEEPER HVAC
Diagnostic - Electrical System, 387 SK29863 F 33

J2-1

227-7 , RED 2
TO SPARE
DMC2 IGN POWER
1
1 P1
SPARE IGN SH 48
POWER C J3-1
TO OPTIONAL SPARE / 227-7, RED
DMC3
DMC1
POWER EXPANSION B 2
1 SPARE BAT SH 48 230, ORN 230, ORN
TO SPARE
C 226-1F, RED 2 POWER A 1 BAT POWER
ROAD RELAY 239-25, BLK 239-25, BLK
B 230-1C , ORANGE CONN
DIGITAL E 417-5, PRP
MESSAGE
A 239-1M, BLACK J4
CENTER E 417-1C , PURPLE SH 47 D 418-5, WHT
D 418-1C , WHITE SH 47 417-5, PRP A
F TO DATA LINK
F 253-1J , LtBLUE 253-7, LtBLUE CONN BLOCK
418-5, WHT B

J5
SH 50
253-8, LtBLUE 1

PANEL LIGHT
J6 CONN
253-8, LtBLUE 1
253-7, LtBLUE

DIGITAL MESSAGE CENTER ROAD RELAY

NAV8

197, BLU / RED 1 TO JUMPER


239-28, BLK 2 SPEED SIGNAL

NAV9

269-4, PINK / WHT 1 TO JUMPER


2 REVERSE
SIGNAL
NAV3

230-1, ORN 2 TO SPARE BAT


239-29, BLK 1 POWER

NAV2

3 1 TO SPARE IGN
8 197, BLU / RED 226-1, RED 2 POWER
10 269-4 , PINK / WHT 226
2 226-2, RED
NAV4
NAV 6 230-1, ORN
CONN 5 417, PRP 417, PRP A TO DATA LINK
4 418-6, WHT 418-6 , WHT B CONN BLOCK
9 A328-2, Lt_GRN 239 NAV10
1 239-26, BLK
7 253-20, LtBLUE 239-46, BLK D PARKING
A328-2, Lt_GRN C BRAKE
NAV1
NAV5
239-6G, BLK

253-26, LtBLUE 1

PANEL LIGHT
NAV6 CONN
253 253-26, LtBLUE
253-27, LtBLUE 1

NAV7
239-1
239-47, BLK 4
253-28, LtBLUE 1 MONITOR
226-3J, RED 3 INTERFACE
BOX
2

NAV11
NAVIGATION 239-7J, BLK A SPEAKER
INTERFACE
226-4D, RED B BOX
Diagnostic - Electrical System, 387 SK29863 F 34

C
J1939
DATA LINK A 661-2 , YEL P6 1 2B 3 4 5A 6 7 8 9 10 2A 5B
CONNECTOR T1
B 662-2 , GRN

A304-3 , RED / BLK

X1-13 , ORN / PRP


P1A 239-1F, BLK 1

X1-6 , ORN / PRP


239-5I, BLK

253, LtBLUE
J1587 A 417-7 , PRP 1
DATA LINK
CONNECTOR B 418-7 , WHT 2

P3A 253 , LtBLUE 5

239 , BLK 4
1 662-2 , GRN 239-4F, BLK
11
3 661-2 , YEL S2

CAB LOAD CENTER


10

ABS CONNECTOR
4 239-2O , BLK 239-2O , BLK
A304-2 , RED / BLK 7
5
8
6 X1-6 , ORN / PRP
9
ECU CONNECTOR

13 X1-13 , ORN / PRP


A298-2 , ORN / BLK 6
14 S3-1
( X1 )

A298-1, ORN / BLK 12


9 239-3N , BLK 239-3N , BLK
X1-15 , PRP / BRN 3
10 418-7, WHT

A298 , ORN / BLK


11 417-7, PRP S1 P2_c0
A304-2 , RED / BLK
12

7 A304-1, RED / BLK

8 A298 , ORN / BLK

15 X1-15 , PRP / BRN

2 X1-2 , PRP / BRN

P5 S4
X1-2B , PRP / BRN X1-2C , PRP / BRN
360 OHM , 1 WATT
TRLR ABS

2
LAMP

1
A239 , BLK 1
P7
B239 , BLK 2

1 X2-1D , BRN X2-1D , 0 8

2 X2-2D , BRN X2-2D , BRN 9

3 X2-3D , BRN X2-3D , BRN 7

4 X2-4D , BLU X2-4D , BLU 4

5 X2-5D , BLU X2-5D , BLU 5

ABS FIREWALL CONNECTOR


6 X2-6 , BLU X2-6 , BLU 3

7 X2-7 , BRN X2-7 , BRN 11

SEE SHEET 35
ECU CONNECTOR

8 X2-8 , BRN X2-8 , BRN 10

9 X2-9 , BLU X2-9 , BLU 6


( X2 )

10 X2-10 , BRN X2-10 , BRN 15

13 X2-13 , BLK X2-13 , BLK 16

16 X2-16 , BLU X2-16 , BLU 12

11 X2-11 , BRN X2-11 , BRN 17

14 X2-14 , BLK X2-14 , BLK 18

15 X2-15 , BLK X2-15 , BLK 14

12 X2-12 , BRN X2-12 , BRN 13

17 X2-17 , BRN X2-17 , BRN 19

18 X2-18 , BLK X2-18 , BLK 20

29
P4
30

31
14 X5-1, BLU X5-1 , BLU 21
11 X5-10 , BLU X5-10 , BLU 22
5 X5-2 , BRN X5-2 , BRN 23
ECU CONNECTOR

2 X5-11, BRN X5-11 , BRN 24


( X5 )

12 X5-5 , BLK X5-5 , BLK 25


3 X5-6 , BRN X5-6 , BRN 26
NOTE:
15 X5-8 , BRN X5-8 , BRN 27
STANDARD CIRCUITS
6 X5-9 , BLK X5-9 , BLK 28
OPTIONAL CIRCUITS

P40 J1_c1
E-ABS CAB HARNESS
Diagnostic - Electrical System, 387 SK29863 F 35

RF SENSOR AND PMV CONNECTORS RR SENSOR AND PMV CONNECTORS

ABS2-1 1 2 ABS3-1 1 2 3 ABS6-1 1 2 ABS7 1 2 3

X1-12-1B, GRN / YEL

X1-12-3B, GRN / YEL


X2-4-1, BLU
X2-1-1, BRN
X2-10-1, BRN

X2-17-1, BRN
X2-13-1, BLK

X2-18-1, BLK

X2-8-1, BRN
X2-9-1, BLU
ATC CONNECTOR
ABS10-1
X2-7-1, BRN 1
X2-16-1, BLU 2
S1 X1-12-1B, GRN / YEL
X1-12-5B , GRN / YEL
X1-12-2B, GRN / YEL
X1-12-3B, GRN / YEL
S2
1 X1-12-6B , GRN / YEL
2 X1-12-4B, GRN / YEL
3 X2-6-1, BLU
ABS FIREWALL CONNECTOR

4 X2-4-1, BLU
5 X2-5-1, BLU
6 X2-9-1, BLU
7 X2-3-1, BRN
8 X2-1-1, BRN
9 X2-2-1, BRN
SEE SHEET 34

10 X2-8-1, BRN
11 X2-7-1, BRN
12 X2-16-1, BLU
13 X2-12-1, BRN
14 X2-15-1, BLK
ABS42
15 X2-10-1, BRN
X5-1-2, BLU 1
16 X2-13-1, BLK LEFT REAR
X1-12-5-3, GRN / YEL 2 REAR MODULATOR
17 X2-11-1, BRN
X5-2-2, BRN 3
18 X2-14-1, BLK
19 X2-17-1, BRN ABS39
ABS11
20 X2-18-1, BLK
2 X5-10-2, BLU 1
31 X5-1-1, BLU 2
1 X1-12-5-4, GRN / YEL 2 RIGHT REAR
21 X5-1-1, BLU X1-12-5-1, GRN / YEL 1 REAR MODULATOR
4 X5-11-2, BRN 3
23 X5-2-1, BRN X5-2-1, BRN 4
22 X5-10-1, BLU X5-10-1, BLU 3 3
28 X5-9-1, BLK X1-12-5-2, GRN / YEL 12 12
24 X5-11-1, BRN X5-11-1, BRN 5 5
25 X5-5-1, BRN X5-5-1, BRN 6 6
26 X5-6-1, BLK X5-6-1, BLK 7 7
27 X5-8-1, BRN X5-8-1, BRN 8 8 ABS40
29 X5-9-1, BLK 9 9
30 10 10 X5-5-2, BRN 1 LEFT REAR
11 2 REAR SENSOR
11 X5-6-2, BLK
ABS1-1
ABS38

ABS41

X5-8-2, BRN 1 RIGHT REAR


X5-9-2, BLK 2 REAR SENSOR

X1-12-2B , GRN / YEL


X1-12-4B, GRN / YEL

X2-11-1, BRN
X2-12-1, BRN

X2-14-1, BLK

X2-2-1, BRN
X2-5-1, BLU
X2-15-1, BLK

X2-3-1, BRN
X2-6-1, BLU

NOTE:

STANDARD CIRCUITS

OPTIONAL CIRCUITS
2 1 ABS4-1 3 2 1 ABS5-1 2 1 ABS8-1 3 2 1 ABS9

LR SENSOR AND PMV CONNECTORS


LF SENSOR AND PMV CONNECTORS

E-ABS CHASSIS HARNESS


Diagnostic - Electrical System, 387 SK29863 F 36

CAB
LOAD
CENTER

OUTLET
2 4 1 CAB54 1 CAB33 1 CAB35 1 CAB36 1 CAB34

239-44, BLACK
280-1A , ORANGE
280-2A, ORANGE
239-45, BLACK

CAB CIGAR LIGHTER / POWER CONNECTION


Diagnostic - Electrical System, 387 SK29863 F 37

S7
SH 52
S6
SH 52
S5
SH 52

253-16, LtBLUE
239-37, BLACK
239-35, BLACK
226-14, RED
A C CAB26 C D CAB28

SPARE "A" SPARE "B"

SPARE SWITCHES
Diagnostic - Electrical System, 387 SK29863 F 38

WARNING LAMP BAR

17 9

17 9

LIGHT BAR

CAB LOAD CENTER

CAB CAB
FIREWALL PANEL
CAB55 15 12 14 16 20 17 CAB14

226-10A, RED

SPARE-1A , GRAY / BLACK


S7
S6

S5

192-1, ORANGE / BLACK

SPARE, GRAY / BLACK


A90-1, YELLOW / BLUE

145-1, WHITE / RED

253-15, LtBLUE
253-12, LtBLUE

253-13, LtBLUE
253-11, LtBLUE

239-36, BLACK
239-32, BLACK

239-34, BLACK
239-33, BLACK
226-12, RED
226-11, RED

226-13, RED
CAB1 37

NOT USED

A B C D CAB23 A B C D CAB24 A B C D CAB25 B C D CAB27

TWO SPEED INTER FIFTH DIFF LOCK /


AXLE AXLE WHEEL PTO

TWO SPEED AXLE / INTER AXLE /


FIFTH WHEEL / DIFF LOCK / PTO
Diagnostic - Electrical System, 387 SK29863 F 39

OEM
ENGINE
ENG22C
HARNESS
J
CUMMINS
J EE29-1B , RED / PINK C C
N
N14 N EE30-1A , LtGRN / BLUE A A
ENGINE ECU L L EE31-1B , LtGRN / PINK D D
K K EE32-1A , BLACK B B

ECU31A ENG27B

CUMMINS
ECU OEM
31 ENGINE ENG27A
ENG22A
HARNESS
7 7 EE29-1 , RED / GREEN C C
LOW
CUMMINS 6 6 EE30-1 , LtGREEN / BLUE A A
COOLANT
ENGINE 5 5 EE31-1 , LtGREEN / PINK D D PROBE
ECU
19 19 EE32-1 , BLACK / PINK B B

CATERPILLAR

ENG2A ENG22B

2 EE29-1A , RED / GREEN C


LOW
CAT 54 EE03-1 , LtGREEN / BLUE A
COOLANT
ENGINE 49 EE31-1A , LtGREEN / PINK D PROBE
ECU
18 EE01-5A , BLACK EE01-6A , BLACK B
S3

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER

LOW COOLANT
Diagnostic - Electrical System, 387 SK29863 F 40

ENG-1G
ENGINE ENG18-B

CATERPILLAR 20 680-1, RED


C
TOP2
ECU A SOLENOID
19 679-1, YELLOW
B
239-9H, BLACK
S2

ENG18
OEM
ENGINE HARNESS
X 680-1B , RED / TAN C

ECU P 679-1B , YELLOW A TOP 2


CUMMINS S5 SOLENOID
N14
G 239-1, BLACK B

ENG27C

ENG27A
ENG20

ENGINE 11 11 239-4D , BLACK B


CUMMINS OEM HARNESS
ECU
9 9 679-1A , YELLOW A TOP 2
ISX, ISM 8 8 680-1A , RED / TAN C SOLENOID

EATON TOP 2 TRANSMISSION


Diagnostic - Electrical System, 387 SK29863 F 41

DOOR1-L DOOR3 DOOR4 DOOR1-R

574-2 , TAN / LtBLUE 3 3 574-1 , TAN / LtBLUE 3 3 574-1B , TAN / LtBLUE


573-2 , TAN / LtBLUE 1 1 573-1 , LtBLUE / TAN 1 1 573-1B , TAN / LtBLUE S2
665-1A , BLUE / TAN 2 2 665-1 , BLUE / TAN 2 2 665-1B , WHITE / TAN
S4
7 7 302-2 , BROWN / YELLOW 302-3 , BROWN / YELLOW 7 7 302-1A , BROWN / YELLOW

S5
S3
S1
S2
S2

239-2L , BLACK
S1

302-1C , BROWN / YELLOW

302-4 , BROWN / YELLOW


573-1A , WHITE / ORANGE

253-4CC , LtBLUE
574-1A , GRAY / VIOLET

239-5X , BLACK
239-6T , BLACK
665-2 , TAN / TAN

302-1, BROWN / YEL


239-2K , BLACK

665-3 , WHITE / TAN

226-6 , RED
C B A DOOR3-R B A DOOR5-R
226-2B, RED

239-7E , BLACK
M M

2 3 7 8 9 10 DOOR6A RH MIRROR
HEATED MIRROR SWITCH MIRROR HEAT
1 2 3 4 7 6 5 DOOR10-L A B C DORR3-L A B DOOR11-L
7 9
MIRROR SWITCH
2B 3
M M
1

LH MIRROR 5B 4
MIRROR HEAT
8 10
GREEN 4
7 LT GREEN / YELLOW LT GREEN / BLACK 5
663-1, LtBLUE / TAN 663-2 , LtBLUE / TAN
1 BLACK
GREEN / RED 6 253-1AZ , LtBLUE 239-1AZ , BLACK
226 , RED
253-2AX , LtBLUE

239-2BZ , BLACK
LT 9 3 7 8 2 MT2 2 1 MT1 1 MT3
MT4 MT6 MT5
GREEN BROWN 1 1 1
2 3 GLARESTOPPER SWITCH CAB SPARE POWER MIRROR
MIRROR BACKLIGHTING
7 9

MIRROR SWITCH
2B 3

5B 4

MIRROR CONTROL / HEATER / GLARESTOPPER 8 10


GLARESTOPPER OPTIONAL
Diagnostic - Electrical System, 387 SK29863 F 42

ENG2-A ENG-1E
S8
19 EE01-4B, BLACK EE01-1B, BLACK 25

44 EE15-1A , PINK / GREEN 15 ENG5


14 EE17-1A , YELLOW 17
EE28-1, GREEN 1
CUMMINS 23 EE08-1A , BLUE 8 CLUTCH
ENGINE 32 EE06-1A , LtGREEN / YELLOW 46
ENG6 SWITCH
ECU S1
ISM, ISX
22 EE05-1A , GREEN / BLACK 45 EE01-3, BLACK / WHITE 1

10 EE03-1A , BLACK 27 35 EE28-1, GREEN


24 EE07-1A , PINK 7 25 EE01-1, BLACK / WHITE ENG7
S7
31 EE04-1A , LtGREEN / BLACK 44 26 EE02-1, BLACK / WHITE EE02-1, BLACK / WHITE 7 9
2
2 EE28-1A , GREEN 35 45 EE05-1, LtGREEN / BLACK
AEE02-1, BLACK / LtGREEN 3
7 3
ENG-1G
226-2C, RED 5
2B
46
10 B226-1, RED / BLUE 6 1 ENGINE BRAKE
ENG1A 44 6
ON / OFF SWITCH
35 239-6E, BLACK 7
NA 5B
59 EE17-1B, YELLOW 17 239-5G , BLACK 8 4
17
23 EE08-1, BLUE 8 253-4A , LtBLUE 9
S4 10 EE10-1A, BROWN / WHITE 8 10
5 EE01-3B, BLACK EE05-1B, LtGREEN / YELLOW 45 B226-1, RED / BLUE 10
CAT 16 EE16-1, WHITE / RED
ENGINE
44 EE01-1C, BLACK 25
15
ECU 40 EE01-2B, BLACK 26
8
7 9
56 EE07-1B, PINK 7 ENG8
22 EE04-1B, LtGREEN / BLACK 44 ENG-1F
3
EE07-1, PINK 2 2B
1 ENGINE BRAKE
EE05-1, LtGREEN / BLACK 4 1
SELECTOR SWITCH
EE28-1B, GREEN 35
EE04-1, LtGREEN / YELLOW EE04-1, LtGREEN / YELLOW 3
EE01-8B, BLACK 27 SH51 6
239-8L, BLACK 7
5B 4
253-3C, LtBLUE 9

EE17-1, YELLOW 8 10
ENG1B

28 EE05-1C, LtGRN / WHT 45

5 EE04-1C, LtGRN / YEL 44


SH 51 239-2GG, BLACK NAME1
CUMMINS 16 EE10-1B, LtGRN 10
SH 51 239-2HH, BLACK
SH 50
SH 51

ENGINE 4 EE28-1C, GRN 35 EE08-1C, BLUE B B EE08, BLUE


ECU SH 51 239-1HH, BLACK
N14
25 EE24-1A , LtGRN 24 SH 51 EE08-3, BLUE D D
SH 50 253-2P, LtBLUE
12 EE17-1C, YEL 17 EE02-4, BLK / WHT A A
SH 50 253-1U, LtBLUE SH 50
2 EE08-1B, BLUE 8 C C
239-3D, BLACK
EE07-1C, PINK 7 EE17, YELLOW

EE10-1A , BROWN / WHITE


22 F F

EE02-5A , BLACK / WHITE


EE02-5, BLACK / WHITE

EE07, PINK E E

239-4AA , BLACK
ENG2B
EE16-1, WHITE / RED NAME2

253-2Q, LtBLUE

EE17-1, YELLOW
A226-1, RED / BLUE

A226-1, RED / BLUE


EE15-1, LtGREEN
239-7N, BLACK

EE02-3, BLACK
253-5B, LtBLUE

EE07-1, PINK
226-2C , RED
226-1H, RED

9 7 3 2 9 5 6 9 7 3 2 1 ENG9
ENG12-A ENG11
10 9 8 7 6 5 3 2 ENG10
ENG6
CAB
LOAD CENTER
7 9

7 9
2B 3
7 9
2B 3
1
2B 3
6 1
1
5B 4 6

6 5B
8 10 4
5B 4
DIAGNOSTIC 8 10
SWITCH 8 10
CRUISE
CRUISE SET / RESUME SWITCH
ON / OFF SWITCH

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER
ENGINE BRAKE / CRUISE CONTROL / DIAGNOSTIC
RADIO
RAD_3A
B

FR_SPKR_POS-A , WHITE
A

FR_SPKR_NEG-A , BLACK
SPEAKER
FRONT

REAR_SPKR_POS-A , WHITE
A

REAR_SPKR_NEG-A , BLACK
REAR
SPEAKER

RAD_2A

A
B
C
D

A
B
C
D
RAD_1A RAD_2

431-1,
435-1,

430-1,
434-1,

RMT_1
1
WHITE

REMOTE
GREEN

BLUE
Diagnostic - Electrical System, 387

WHITE / BLACK

H
GREEN / BLACK

WHITE 430-1, WHITE

G
G
WHITE / BLACK 434-1, WHITE / BLACK

F
GRAY 432-1, GRAY
E

E
GRAY / BLACK C 436-1, GRAY / BLACK
C
12

YELLOW 19-1F, VIOLET / WHITE 19-1F, VIOLET / WHITE

RADIO
4

B
BLACK 239-1B, BLACK 239-1B , BLACK
CAB
LOAD

A
14

RED A252-1A , RED A252-1A , RED


CENTER

RADIO / CB

GREEN
RAD_5

GREEN / BLACK
RAD_5A
RAD_3

VIOLET
D

431-1, GREEN
VIOLET / BLACK
C

435-1, GREEN / BLACK


B

433-1, VIOLET
A

RMT D5A H5A G5A F5A E5A C5A A5A B5A D4A C4A B4A A4A RAD_P1
437-1, VIOLET / BLACK
RAD_4

RAD_4A
433-1, VIOLET
437-1, VIOLET / BLACK
436-1, GRAY / BLACK
432-1, GRAY
RAD_1

B
A

D
C
B
A

D
C
RAD_3B

RAD_1B
B

FR_SPKR_POS-B , WHITE
A

FLOOR

FR_SPKR_NEG-B , BLACK
GROUND
B-PILLAR
SPEAKER
FRONT

ANTENNA
B

REAR_SPKR_POS-B , WHITE
A

REAR_SPKR_NET-B , BLACK
REAR
SPEAKER

RAD_2B
SK29863
F
43
Diagnostic - Electrical System, 387 SK29863 F 44

MAIN
POWER
3 298-8A , ORANGE
2 304-9C , RED
S4
1 239-32C , BLACK 304-1D , RED
SLPR31
298-6D , ORANGE
SLEEPER
LOAD
CENTER

16 17 18 19 20
86-2 30-2 86-1 30-1

85-2 87-2 87A-2 85-187-187A-1 22 23 24 25 26

SLEEPER 2 12 286-1C , RED


11 B252-1 , RED / BLACK
252-2B , RED

239-29, BLACK
SLPR2 252-1B , RED

239-34, BLACK
A252-1B , RED
A252-2B , RED
S3
226-3H , RED 298-1E , ORANGE SH 3
BAT_1 BAT_2 3_IGN 4_IGN 5_ACC 6_ACC 27 28 29 30 31 32
230-1H , ORANGE
230-2F, ORANGE
262-2 , RED
7 33 34 35 36 37 38

305-6A , RED
304-7C , RED
SLPR7
298-5D , ORANGE
298-4C , ORANGE
239-17E , BLACK
S2 S2
239-19 , BLACK 239-16G , BLACK SH 4

298-2C , ORANGE

SPARE POWER SYSTEM EXPANSION SLEEPER


Diagnostic - Electrical System, 387 SK29863 F 45

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER
ENG-1G

45 EE20-1, WHITE
65 577-2, BLACK ENG3-C CAB1-2 CAB1 CAB1 CAB1-2
CAB61 CAB60 SH 5
67 577-1A , BLACK
ENGINE 7 7 EE21-1A, RED 53 53 EE21-1C, RED 1 1 EE21-2A, RED 52 52 304-2D, RED
ECU
70 EE21-1, RED
CLC2-B INTERUPTER
CAT 53 30-2C, ORANGE ENGINE OPTION
ENG-1H
52 30-1C, ORANGE ENG-1C
13 13 ( SHT 65 )
A EE13-1, RED / ORANGE THROTTLE
32 EE25, BLUE / RED SPEED 14 14 FOR CUMMINS ICON PEDAL
B SENSOR EE14-1, BLUE
33 EE26-1, BLUE / ORANGE ENG1C CONNECT TO P11-2 CAT
ENG13-B 24 24
SEE SH 73, ZONE B9
4 EE13-1A, RED / ORANGE
TWISTED 16 16
ENG13
RETURN
66 EE14-1B, BLUE WIRE PAIR 22 22 EE13-2, RED / ORANGE A
SIGNAL: PULSE
23 23 EE14-2, BLUE C

12 12 EE01-8, BLACK / WHITE B POWER


S3 8 VDC
14 14
ENG2-AA
S2 S1 C
13 13 EE01-2, BLACK / WHITE F
ENG1D
E A
13 EE14-1A, BLUE 27 14 EE14-3, BLUE
13 B
3 EE13-1B, ORANGE 13 EE13-3, RED / ORANGE D
24 24 B D
49 EE23-1A, BLACK / BLUE
16 C E
48 EE12-1A , BLACK / RED 16 EE12-1, BLACK / RED
10 A F
47 EE22-1, BLUE 10 E22-1, PINK
CUMMINS 23 ENG_3
38 EE21-1B, RED 23 EE24-1, LtGREEN THROTTLE
S6 ENG-1B ENG-1A
PEDAL
ENG3C
7 30-4A, ORANGE EE16-2, WHITE / RED
CUMMINS
8 30-6AA, ORANGE 7
3 EE10-1, BROWN / WHITE
17 30-3AA, ORANGE 9 EE23-1, GRN / BLUE
ENGINE S5

EE01-5
ECU 18 30-5A, ORANGE ENG3-F
S2

EE13-1C, RED / ORANGE


CUMMINS 28 30-7B, ORANGE

EE23-1B, BLK / BLUE


ISX, ISM

EE12-1B, BLK / RED


1 EE20-1A, WHITE
S7

239-3E, BLK
577-6NN, BLACK

EE16-1A, Lt.GRN
40

EE14-1C, BLUE
EE22-1A , BLUE
50 577-7Y, BLACK
SPEED
29 577-3KK , BLACK SENSOR
30 577-4CC, BLACK
S4
39 577-5PP , BLACK
ENG27A ENG13-A
5 EE24-1B, LtGREEN 1 3
21 21 EE25-1, BLUE / RED A ENGINE
OEM HARNESS 5 4
STOP
22 22 EE26-1A , BLUE / ORANGE B
2
6 5 3 ENG11-SC1
EE24-1C, Lt.GRN
ENG

281-3, WHT

EE20-1C, WHT
ENG2D
CAB LOAD CENTER
3

EE01, BLK
16 33 15
30-1C, ORANGE
30-2C, ORANGE
577-1A , BLACK
577-2C, BLACK
577-1D, BLACK
30-2A , ORANGE
30-1B, ORANGE

7
577-2, BLACK

ENG13B
25
1
1 EE25-1A , BLUE / RED
2
ENGINE 11 EE26-1B, BLUE / ORANGE CLC2D CLC2C
ECU 19 3 3 9
CUMMINS S4 3
18 3 9
ENG3-D ENG3-E
N14
10 14 12 11 ENG3E ENG3D
6 10 14 12 16

EE01A, BLACK
EE20-1, WHITE
EE20-1B, WHITE

9 10 14 12 16 11 12 14 10
EE01-1D, BLK / WHT

CLC2-D CLC2-E
13

EE20-1A , WHITE
30-1E, ORANGE
30-2D, ORANGE
577-1B, BLACK
577-2A, BLACK
577-2B , BLACK

30-1D, ORANGE
30-2B, ORANGE
577-1C , BLACK

10
ENG2C
A

SHT 10
NOTES: B 16 33 15
C ENG1-C STOP ENGINE CHECK S3
FOR 2002 EMISSIONS, ENGINE WARNING ENGINE
ENGINES, SEE APPROPRIATE ENG4A EE01-3E , BLK / WHT 27
CUMMINS
ENGINE STYSTEM DIAGRAMS. EE01-2D, BLK / WHT 26
S8 LIGHT BAR
EE01-4, BLK / WHT EE01-6 , BLK / WHT 25

ENG3-G

SH 5
30-1F, ORANGE 16 16 30-1G, ORANGE
577-1E, BLACK 10 10 577-1F, ORANGE S2
CATERPILLAR CUMMINS ENGINE SH 5
SH 5

SH 5
SH 5

SH 5

S2 S2 30-2E , ORANGE 12 12 30-2F, ORANGE


PRE-2002 EMISSIONS DIAGRAM CLC2-C

ECU / TPS / SPEED / SENSOR / INTERUPT / WARNING LAMPS


Diagnostic - Electrical System, 387 SK29863 F 46

SPEEDOMETER
MESSAGE MESSAGE
CENTER
1 2 CAB44

SH 51

SH 51

SH 50

239-51B, BLACK
SH 50

239-54D, BLACK

253-22A, LtBLUE
239-52B, BLACK
253-23C, LtBLUE
239-53C, BLACK

253-21A, LtBLUE
670, LtGREEN
669, WHITE
3 1 2 7 8 9 10 CAB43

SMC SELECT / RESET

7 9

2B 3

1
6
5B
4

8 10

SPEEDO MESSAGE CENTER ( SMC )


Diagnostic - Electrical System, 387 SK29863 F 47

NOTE: SEE BILL OF MATERIAL OR ECAT SYSTEM FOR SPECIFIC ENGINE SCHEMATIC DRAWING NUMBER
VORAD
( SMARTCRUISE ONLY )
SH 66
CAB SH 66
LOAD
SH 66
CAB FIREWALL CAB PANEL CENTER CAB FIREWALL
4 5 CAB55 5 6 CAB14 13 7 3 4 CAB15

418-4A , PURPLE
417-4A , PURPLE
230-8A , ORANGE
239-64 , BLACK
417-2 , PURPLE
418-2 , WHITE
417-1B , PURPLE
418-1B , WHITE

A B C
S14 A B C

S15 A B C

S12 3 WAY
29 28 CAB1
J1939 A B C A B C
ECU S10 JUNCTION A B C A B C
29 28 CAB1-2 A B C A B C
N14 ISX / ISM ENGINE ISX

230-7A , ORANGE
417-3A , PURPLE
A B C

418-3A , WHITE
239-63 , BLACK
ENG2-C 27 8 8 9 ENG-1G 1 14 ENG-1B 36 46 37 ENG-1G
TERMINATION

661-2A , YELLOW
662-2A , GREEN
660-2A , NONE
RESISTOR
USED AT OPEN NODES

662 , YELLOW
417-1A , PURPLE

660-A , NONE
661, GREEN
418-1A , WHITE

417-1I , PURPLE

EE33-1, BLUE / WHITE


418-A , WHITE

EE35-1, WHITE / BLUE


417-1F , PURPLE
418-1F , WHITE

E C A B CAB56

E C A B HDA1

A B C ENG19
A B C

417-2A , PURPLE
A B C

239-2N , BLACK

418-2A , WHITE
230-2B , ORANGE
A B C
CLC1G ENG1-E
20 21 3 2 3 2 ENG-1A

20 21 3 2 3 2 ENG-1B
A B C A B C
CHASS1J ENG1-D A B C A B C
BB1A A B C A B C
A B C A B C
S2 660-1D , NONE

C
C
HDA3
417-1H , PURPLE

417-1G , PURPLE
417-1, PURPLE

J1939 662-1D , GREEN


418-1G , WHITE

B
B
661-1H , YELLOW
418-1, WHITE

S1
662-1H , GREEN
418, WHITE

660-1H , NONE

C 661-1D , YELLOW

A
A
S3 B

B
A

C
C
A
S4

B
B
A
230-1D , ORANGE

A
661-1, YELLOW

660-1G , NONE
417-1E , PURPLE

662-1, GREEN

662-1G , GREEN
239-1Q , BLACK

418-1E , WHITE
660-1, NONE

661-1G , YELLOW
1 2 ENG4
ABS3-A
1 2 ABS8 A B C ENG19_c0
F E CHASS21A A B CAB18 A B ENG2E A B ENG2
A B C 660 , NONE 2

C
C

INTERFACE DATA LINK B 661-1B , GREEN 1

B
MODULE CONNECTION ABS ECU
"A" 662A , YELLOW 3

C
CENTER

C
A

A
REMOVE RESISTOR

B
B
ABS8-A
DMC4 A B P9-1 A B P11-1 A B ABS10 A B A B C A B C ADD AUTO SHIFT A B F G E D C HDA2

C
C
A
A
BB1 A B C A B C OR
FREEDOMLINE DIAGNOSTIC

B
B
417-1C , PURPLE
418-1C , WHITE

INTERFACE
418-3B , WHITE

A
A
417-3B , PURPLE

X1-1, ORANGE / BLACK

CONNECTION
418-2B , WHITE

661-1A , YELLOW 661-1A , YELLOW


417-2C , PURPLE

662-1A , GREEN 662-1A , GREEN


417-6 , PURPLE
418-6A , WHITE
X1-3 , ORANGE

660-1A , NONE 660-1A , NONE

BB4 BB3
661-1E , YELLOW
SH 33 SH 63 C
662-1E , GREEN C 660-1F , NONE
C

SH 63 BB2 B CONNECTS TO "A"


660-1E , NONE B 662-1F , GREEN
B

SH 33
SH 66 C A 661-1F , YELLOW A
C

ABS3 11 10 3 1
B
B

SH 66
ABS ECU A B C A
C
C
A

DATA LINK
B
B

ECU AUTOSHIFT OPTIONAL AUTO SHIFT


OR FREEDOMLINE
A
A

OR FREEDOMLINE XMSN
Diagnostic - Electrical System, 387 SK29863 F 48

252-1, RED
226-9, RED
226-8, RED
226-7, RED S4
86-1 30-1
1 2 3 4 5 6 22 23 24 25 26 27
SPARE FUSE
A252-3, RED POSITION

239-7F, BLACK
ACCESSORY A252-2, RED
RELAY A252-1, RED 304-10 , RED
85-1 87-1 87A-1 7 28 29 30 31 32 33
304-9 , RED
304-8 , RED
SPARE CONNECTIONS 252-4 , RED
SH 5 B252-1C, RED / BLACK 252-3 , RED
252-2 , RED

226-6A , RED
226-5B , RED
226-4B , RED
8 9 10 11 12 13 34 35 36 37 38 39
86-2 30-2
226-1J, RED SPARE FUSE
IGNITION 226-2D , RED POSITION
RELAY 226-3D, RED
85-2 87-2 87A-2 14 40 41 42 43 44 45 CAB39
304-7, RED
SH 5 286-1D, RED SPARE CONNECTIONS 304-6, RED 298-11, ORANGE 1
304-5, RED .
304-4, RED 304-11, RED 2 MAIN CAB LOAD
304-1, RED 304-3A , RED S3 POWER CENTER
252-5, RED 3
304-2, RED
230-6, ORANGE 239-48, RED 4
298-9, ORANGE

FOR CUMMINS ICON


298-10, ORANGE

230-5, ORANGE
IGN RELAY INTERRUPT
239-5E , BLACK

230-4A, ORANGE
SEE SH 73, ZONE F9
15 16 17 18 19 20 46 47 48 49 50 51
87-3
230-1E, ORANGE SPARE FUSE
230-2C, ORANGE POSITION
230-3B , ORANGE
21
52 53 54 55 56 57
85-3 86-3
SPARE CONNECTIONS 298-2, ORANGE
298-3, ORANGE
239-4K , BLACK 298-4, ORANGE
239-2P , BLACK
239-3L , BLACK
298-5A, ORANGE
298-6, ORANGE S2
298-7, ORANGE
298-1A, ORANGE SH 5
CAB2

S1
239-1R, BLACK SH 4

CAB SPARE POWER SYSTEM EXPANSION


Diagnostic - Electrical System, 387 SK29863 F 49

CAB
RAD_3
LOAD
CENTER HDR1
HDR10
CBSP-2A, BROWN / GRAY 10
RADIO /
CBSP-1A , WHITE / GRAY 11
CB 2 CBSP-1, WHITE / GRAY A CB

CBSP-2A , BROWN / GRAY


SPEAKER

CBSP-1A , WHITE / GRAY


A252-2A , RED 15 19 CBSP-2, BROWN / GRAY B
HEADER
239-2CC, BLACK 3

239-2CC, BLACK
A252-2A , RED
F E B A RAD_6
RAD_SP1
F E B A RAD_6A
1 CONSTANT SPARE POWER
ORANGE SH 48

BROWN / GRAY
WHITE / GRAY

BLACK
RED

LH RAD_P1A
RH
F E B A 1 RAD_SP
ANTENNA ANTENNA

CB RADIO

CB RADIO
Diagnostic - Electrical System, 387 SK29863 F 50

CAB LOAD CENTER

CAB14 CAB53 CAB15 37 PIN 25 PIN


HVAC CAB
CAB PANEL FIREWALL RADIO / CB ENGINE DOOR PWR LIGHT BAR SLEEPER
7 C7 1
21 10 7 2 9 C8 4 5 30

253-24A

253-1P
S3

253-3F
253-2J

253-4C
253-6
13-1

G
253-1M

8 9 8 30 1
1 2 3 CAB19
HVAC CNTRL
HEAD DOOR3 DOOR6 DOOR4 LIGHT BAR SLEEP L / C
1 2 3

253-22
253-23
DOOR3 DOOR4 SLPR2 9 9
HTD
8 MIRROR 8 10 15 CAB43 10 CAB45
SW LOAD LP

253-1N
SWITCH
253-20A
WHT
RED

253-1Q
SMC
PANEL SELECT / RESET
LP SWITCH
DIMMER S1
S4
253-1

CONTROL
9

253-16A
253-2K
253-1R
253-3G

253-4D
253-2H

253-3E

253-3H

253-10C
CAB28

253-19 253-18 DIFF LOCK


SWITCH
PIN PIN 9 6 6 6 4 2 G 9 9

253-21
9

253-11A
CAB38 CAB37 CAB30 DOOR4 DOOR6 DOOR4 DOOR5 DOOR6 SLPR27 SLPR14 SLPR17

DMC6 1 CIGAR REFER SWITCH FL LP SWITCH CAB23


FLOOR LP RH POWER DOOR RH POWER LH POWER DOOR HVAC CONTROL
LIGHTER ON / OFF
SWITCH WINDOW LOCK WINDOW WINDOW LOCK HEAD TWO SPEED
POWER
CAB30 SLEEPER AXLE SWITCH
S6
253-2 253-3 253-4 253-5 253-12A
9

9 9 9 9 9 CAB24

253-10C
ENG10 ENG9 ENG8 ENG7 ENG12 INNER AXLE
SWITCH
253-2E, LtBLUE

CRUISE CRUISE ENGINE BRAKE ENGINE BRAKE DIAGNOSTIC


ON / OFF SET / RESUME SELECTOR ON / OFF SWITCH 253-13A
SWITCH SWITCH SWITCH SWITCH 9

253-2G 253-3D 253-4B 253-5 253-7A 253-8A 253-9B CAB25

FIFTH WHEEL
9 9 9 9 9 9 9 9
SW SWITCH

253-15A
253-1J, LtBLUE SH 33 253-14
CAB11 CAB12 CAB13 CAB16 CAB17 CAB20 CAB21 CAB22
9
CIGAR CAB11 CLEARANCE PASS SIGNAL FOG LP ENGINE SPOT LP
1 LIGHTER EITHER SLEEPER CAB26
DMC5 HEAD LAMP LP-SWITCH SWITCH SWITCH FAN SWITCH SWITCH SWITCH LP SWITCH
POWER SPARE SWITCH

253-25
SWITCH

CAB27
DIFF LOCK
PTO SWITCH

CAB62

ASHTRAY

BACK LIGHTING +12 VOLTS


Diagnostic - Electrical System, 387 SK29863 F 51

CAB
SH 4 LOAD CENTER
CAB53
HVAC

239-1FF , BLACK
CAB CAB
LOAD CENTER LOAD CENTER 2 3 5
CAB54 CAB15

OUTLET CAB 239-62A , BLACK 239-59A , BLACK

239-58A , BLACK
FIREWALL
4 12 239-60A , BLACK

239-39A , BLACK
239-40A , BLACK
239-5V , BLACK
S1

239-45A , BLACK

239-56C , BLACK
239-55B , BLACK
239-54B , BLACK
S8

239-52 , BLACK
239-53 , BLACK
239-41A , BLACK

239-46A , BLACK
239-48B , BLACK
2 D C C

239-47B , BLACK
239-2DD , BLACK
239-3DD , BLACK

CAB46 CAB52 CAB48 CAB50

239-42A , BLACK
239-8P , BLACK

239-4Y , BLACK
239-6P , BLACK

239-43A , BLACK
HVAC CONTROL HEAD AC MODULE HVAC CONTROL HEAD HVAC CONTROL HEAD

7 8
CAB30
239-57A , BLACK
FLOOR LAMP SWITCH
8 7 2 8 7 2

239-44A , BLACK D CAB43 CAB45


8 8 CAB47 SELECT / RESET SWITCH LOAD LAMP SWITCH
21
14
7

SH 4
86-1
86-2
85-3
86-2

4 1 65 1 1 CAB32 CAB31 HVAC CONTROL HEAD


CAB 2 CAB39 CAB10 CAB1 CAB36 CAB35 LH FLOOR LAMP RH FLOOR LAMP
CAB LOAD CENTER CAB LOAD CTR WIPER SWITCH PASS THRU

B
C
CAB14 CAB29
CAB LOAD CENTER CAB28

239-38A , BLACK
239-37A , BLACK
PARK BRAKE SWITCH

239-51, BLACK
3 DIFF / LOCK / PTO SWITCH
WIRE1724 , BLACK

239-50A , BLACK
239-10H , BLACK

239-10I , BLACK

239-9K , BLACK

239-28A , BLACK
239-19B , BLACK
239-12K , BLACK

239-18C , BLACK

239-20B , BLACK

239-26C , BLACK
239-27B , BLACK

239-29B , BLACK
239-15F , BLACK
239-14F , BLACK
239-13F , BLACK
239-8R , BLACK

239-21A , BLACK
239-16D , BLACK
239-17C , BLACK
239-9J , BLACK

239-32B , BLACK
C A
CAB23 CAB41
TWO SPEED AXLE SWITCH RH DOOR SWITCH
S5
239-30A , BLACK 239-51A , BLACK
8 7 3 8 7 3 5 8 7 3 5 8 7 3 8 7 8 7 3 7 7
CAB21 CAB22
CAB11 CAB12 CAB13 CAB16 CAB17 CAB20
ETHER SWITCH
HEAD LAMP SWITCH CLEARANCE LAMP SWITCH PASS SIGNAL SWITCH FOG LAMP SWITCH ENGINE FAN SWITCH STOP LAMP SWITCH SLEEPER FLOOR LAMP SITCH 239-33A , BLACK
C

CAB24

239-49A , BLACK
INTER AXLE SWITCH
S10
239-63A , BLACK

239-52A , BLACK
239-53A , BLACK
239-34A , BLACK

239-54C , BLACK
239-55C , BLACK
239-53B , BLACK
239-64A , BLACK

S4 C
E
CAB56 CAB25
SPARE SWITCH
DIAGNOSTIC CONNECTION
239-11 , BLACK

239-35A , BLACK
239-12D , BLACK

HDA1
C 8 7 2 8 7 2
E
239-4Z , BLACK

CAB26 CAB43 CAB45


239-8B

13 SELECT / RESET SWITCH LOAD LAMP SWITCH


SPARE SWITCH
239-2EE , BLACK

239-2FF , BLACK

CAB15

239-6Q , BLACK
CAB LOAD CENTER
239-36A , BLACK
C A

CAB27 CAB42
SPARE SWITCH LH DOOR SWITCH

A
HDA2 239-1GG , BLACK 239-3EE , BLACK 239-5W , BLACK 239-7P , BLACK 239-65 , BLACK
B
8 7 1 8 7 7 7 8 7 7
ENG11 ENG9 ENG8 ENG12 CAB62
ENG12 ENG10 ENG7 ASHTRAY
IDLE BUMP SWITCH CAB LOAD CENTER CRUISE ON / OFF SW SET / RESUME SWITCH ENG BRAKE SELECTOR SW ENGINE BRAKE ON / DIAGNOSTIC SWITCH

NEGATIVE SWITCH LINKS


Diagnostic - Electrical System, 387 SK29863 F 52

( BLACK )
LOAD CENTER ( GREEN / BLACK ) SH 48 239-1T 239-47A SH 6 ( WHITE ) CHASSIS HARNESS
S14
CHASSIS 227-3A SH 10 SH 47 418-3 418-4 SH 47 ( BLACK )
S6 SH 48 239-2Q 239-48A SH 48
SH 10 227-2B 227-4A SH 10 S1 SH 13
SH 13 239-10E 239-1RHA
SH 48 239-3P 239-5J SH 48 ( YELLOW / WHITE ) S3
227-5A SH 13 S16 239-13C SH 14
SH 9 570-2A 570-3A SH 9 SH 12 239-9D
( YELLOW / BLACK ) SH 48 239-4M 239-8E
228-5A SH 13 570-4A SH 9 SH 13 A239-1RH
S5
SH 10 228-2B 228-4A SH 10 ( BLACK )
SH 23 239-50B 239-38B SH 13 ( RED / BLACK ) SH 14 239-12C
228-3A SH 10 S9
SH 20 FRL-1A FRL-3A SH 20 S2
SH 23 239-49B 239-34B SH 38 SH 11 239-7A
SEE GROUND SH 20 FRL-4A 239-5
SH 13 239-6A
DISTRIBUTION SH 19 239-30B 239-35B SH 37
SHT 12 SHEET ( BLACK ) S5 SH 13 A239-LH
239-7, BLK ( BLACK )
SH 38 239-32D 239-36B SH 38 S8
SH 7 SH 20 239-42B 239-41B SH 20
239-17 SH 4 S1
239-16 SH 4 239-1A
SH 38 239-33D 239-37B SH 37
S2 SH 20 239-43B
SH 4 239-1S 239-15B SH 4 239-2F

SH 4 239-10D 239-14H SH 13 ( RED )


SH 10 SH 48 252-1A 252-4A SH 48 SLEEPER HARNESS SH 15 239-4I
239-09A ( BLACK ) S25
S4 239-4J SH 15
SH 48 252-2A 253-5A SH 48 239-35 SH 32
S5
SH 48 252-3A SH 10 239-2E
SH 44 239-29
( LtBLUE )
239-34 SH 44 SH 10 239-3H 239-27
253-13B SH 50
SH 10 281-1 SH 8 253-6C , SH 44 239-16A ( BLACK )
253-15B SH 50
S8 239-25B SH 32 SH 4 239-22C
S6 SH 44 239-17A S2
SH 10 281-4 281-3 SH 10 SH 50 253-10 253-12B SH 50
239-26B SH 32
281-5 SH 10 S13
SH 50 253-21B 253-14A SH 50 SH 32 239-18A 239-31 SH 4
239-32A SH 44 SH 4 239-15C
253-11B SH 50 SH 44 239-19 239-16B SH 4
( ORANGE )
253-16B SH 37 SH 44 298-1C 298-5C SH 44
SH 10 3-3 S3 SH 16 A239-7A A239-4A SH 16
SH 44 298-2B 298-6B SH 44
S10 ( ORANGE )
SH 10 3-2 3-1 SH 10 S101
SH 48 298-1B 298-3A SH 48 SH 44 298-4B 298-8 SH 44 SH 16 A239-2A A239-5A SH 16

( RED ) SH 16
SH 48 298-10A 298-4A SH 48 SH 16 A239-3A A239-6A
SH 44 304-9B 304-1B SH 44
S2
SH 48 298-11A 298-5B SH 48 S4
( BROWN ) SH 44 305-6
SH 12 8-5C 304-7B SH 44 CHASSIS
SH 48 298-2A 298-6A SH 48 ( BROWN )
S3
SH 12 8-1D 8-3C SH 12 SH 12 8-10A 8-3A SH 13
SH 48 298-9A 298-7A SH 48 S4
8-4C SH 12
( RED )
DOOR CONTROL 8-4A SH 13
( VIOLET / WHITE )
304-4A SH 48 S5
SH 23 19-3B 19-1E SH 23 8-7A SH 12
( RED ) 8-9A
S7 SH 48 304-1A 304-5A SH 48 S22
SH 6 397-1 397-2 SH 6 19-2C SH 23 SH 12 SH 12
8-1B 8-11A
S3
SH 48 304-10A 304-6B SH 48 ( RED )
S8 SH 12 8-8A
SH 21 226-1K 226-2E SH 21
SH 48 304-11A 304-7A SH 48
226-3E SH 21 ( YELLOW / BLACK )
SH 48 304-2A 304-8A SH 48 227-2C SH 10
SH 5 304-1E 304-5C SH 5 S23
( ORANGE ) SH 10 227-1A
SH 48 304-3B 304-9A SH 48 S2 227-3B SH 10
S4 SH 22 230-1F 230-2D SH 22
SH 5 301-3E 304-2C SH 5
( BLACK ) ( GREEN / BLACK )
S10 230-3C SH 22
SH 47 239-64B 239-63B SH 47 228-3B SH 10
SH 5 304-4B 304-3 SH 5 ( BLACK ) S21
S1
S11
( PINK / GREEN ) SH 22 239-3S 239-1V SH 22
SH 10 228-1A
228-2C SH 10 SPLICE LOCATION
SH 23 329-1C 329-2C SH 23
SH 22 239-4P
( PURPLE ) DISTRIBUTION
329-3C SH 23 7-3C SH 14
SH 41 239-6J S6
MAIN CAB HARNESS ( LtBLUE ) SH 14 7-1B
7-2 SH 14
( YELLOW / WHITE ) S3
( RED ) SH 41 253-4F 253-3B SH 21
S7 SH 9 342-1A 342-4A SH 9
SH 38 226-10 226-12A SH 38 S13 ( PINK / WHITE )
SH 21 253-2S 253-1V SH 21 269-1B SH 11
SH 9 342-2A 342-5A SH 9 S8
SH 38 226-11A 226-13A SH 38 ( BROWN / YELLOW ) SH 11 269-3A
SH 9 342-3A S4 269-2A SH 11
226-14A SH 37 SH 41 302-3A 302-1B SH 41
( PURPLE )
( ORANGE ) S15
S12 SH 47 417-3 417-4 SH 47 302-2A SH 41
SH 47 230-7 230-8 SH 47
Diagnostic - Electrical system, 387 SK29863 F 53

CUMMINS ENGINE
TRAILER HARNESS ( BLACK )
CAT ENGINE
( WHITE ) S3
S1 SH 4 239-2 239-6 SH 4 ( BLACK ) SH 4
SH 4 239-3 239-6 SH 6 S5 239-3O
SH 4 239-5D 239-6F SH4
239-11B SH 4
TAB4-2 SH 4 239-11A 239-2J
239-12G
S2
239-7G SH 11 SH 9 239-6SA 239-A5D SH 16 ABS CAB ( RED )
S2
DOOR RH SH 5 239-9 SH 40 239-9L 239-12I SH 34 / 35 A304-2A
S1
A304-3A SH 34 / 35
( BLACK ) ( BLACK )
S2
SH 23 239-1Y 239-3W SH 22 ( BLACK ) 239-13E SH 8 SH 34 / 35 A304-1A X1-2CA SH 34 / 35
S1
SH 4 239-3I 239-11E SH 4
SH 41 239-2V 239-4S SH 22 SH 11 239-7I 239-8H SH 9
SH 34 239-4FA ( BLACK )
239-20F SH 16 ( BLACK ) A239-A SH 34
S4 SH 34 239-20C S2
SH 42 EE01-3C EE01-8C SH 42
239-A SH 34
( LtBLUE ) ( ORANGE ) SH 42 EE01-2F EE01-1E SH 42 SH 34 239-3NA
S1 S5 239-1FA SH 34
SH 21 253-1W 253-2T SH 21 SH 45 30-3 30-2G SH 45
( BLACK ) SH 34 B239-A
253-3M SH 22 S3
SH 45 30-5 30-7 SH 45 SH 39 EE01-5B EE01-6B SH 39
( ORANGE )
( GRAY / BLACK ) S6
S4 SH 45 30-2 30-4 SH 45
SH 22 LOCK1A-1A LOCK1A-3A SH 22
30-6 SH 45
ABS CAB
LOCK1A-2A SH 22 SH 45 577-3 CUMMINS N14 ENGINE S1
( GREEN / YELLOW )
S4 ( BLACK ) SH 34 / 35 GND-AAA X3-9B SH 34 / 35
SH 45 577-4 577-2E SH 45 ( BLACK )
( BLACK / GRAY )
S3 S5 SH 34 / 35 X5-3 X4-3B SH 34 / 35
SH 22 LOCK2A-1B LOCK2A-3A SH 22 SH 45 577-5 SH 40 239-1E 239-13G SH 8
LOCK2A-2A SH 22 ( BLACK ) ( GREEN / YELLOW )
SH 45 577-6 S7 ( BLK / WHT ) S2
577-1G SH 45 SH 34 / 35 GND-BA X2-3B SH 34 / 35
SH 45 577-7 SH 45 EE01-3D
LH DOOR SH 34 / 35 X4-12B X5-12 SH 34 / 35
( RED ) S4 SH 9
S1 SH 45 EE01-2E EE01-7B, WHT / LT GRN ( PURPLE / BROWN )
SH 21 226-4C 226-1L SH 21 S2
SH 34 / 35 X1-2A X1-2D SH 34 / 35
ENGINE DASH SH 45 EE01-6C
SH 21 226-5C 226-3F SH 21 ( BLACK / WHITE ) X1-2E
S1 ( ORANGE / BLACK )
SH 42 EE01-1A EE01-3A SH 42 SH 34 / 35 S2
SH 34 / 35 A298-A A298-2B SH 34 / 35
S8
SH 45 EE01-2A EE01-8A SH 45 ( CAT ONLY ) SH 45 EE01-4C EE01-1F, BLK / WHT
( ORANGE ) A298-1A SH 34 / 35
S3 ( BLUE ) SH 45 EE01-5C
SH 22 230-2E 230-1G SH 22 S2
SH 45 EE14-1F EE14-3A SH 45
SH 22 230-3D
EE14-2A SH 45

( BLACK ) S2
( RED / ORANGE ) ULTRASHIFT XMSN
S5 SH 45 EE13-1D EE13-3A SH 45 ( RED / BLUE )
SH 41 239-2W 239-1Z SH 22 S1
SH 65 602-A 602-1A SH 65
EE13-2A SH 45
SH 23 239-3X 239-5R SH 22
SH 65 602-2A
SH 22 239-4T 239-6L SH 22 SH 51 239-11F ( BLACK ) ( RED )
S2
239-7K SH 41 SH 51 239-4H S4 SH 65 EE21-11A EE21-12A SH 65
239-8G SH 51
SH 51 239-9E EE21-10A SH 65
239-12H SH 51
( LtBLUE ) SH 51 239-10F ( PURPLE / WHITE )
S4 S2
SH 21 253-1X 253-3N SH 21 ( BLACK ) SH 65 A29-A A29-3A SH 65
S5
SH 21 253-2U 253-4G SH 22 SH 51 235-7 239-7H SH 42 A29-2A SH 65
SPLICE LOCATION
( WHITE / TAN )
( RED ) DISTRIBUTION
SH 41 665-2A
S2
665-1C SH 41 SH 8 226AA 226-3I
SH 8 LOW VOLTAGE DISCONNECT
( ORANGE )
S1
665-3A SH 41 SH 72 298-24A 298-25A SH 72
( BLACK / WHITE )
S7
SH 42 EE02-2 EE02-4 SH 42 SH 72 298-26A

SH 42 EE02-1 ( RED )
S2
SH 72 304-A 304-15A SH 72

304-21A SH 72
Diagnostic - Electrical System, 387 SK29863 F 54

S6
S5

253-25A , LtBLUE
239-65A , BLACK
A B CAB62

ASH TRAY

ASHTRAY
Diagnostic - Electrical System, 387 SK29863 F 55

7 9

2B 3

5B 4

8 10
CIRCUIT BREAKER
HOT LINE SWITCH 60 AMPS

HTL1 1 2 7 3 5 6 10 8 9 4 2 1

CAB SPARE POWER


5 AMPS

253-1AB , LtBLUE
239-3AB , BLACK

253-2AB , LtBLUE
2 226-1AB , RED

383-2 , BLUE
1 239-1AB , BLACK
HTL2 383-1 , BLUE

239-2AB , BLACK

1A , RED
HTL3 HTL4
1 1

76 64 CAB1-SC1
BACK LIGHTING
76 64 CLC7-SC1

86
30
SOLENOID
239-1AC , BLACK
383-1AB , BLUE

87
85

239-AE , BLACK
1

HTL1-SC1
A B

A B
HTL1-SC2

HOT LINE HEATER

383-1AC , BLUE 2

239-1AD , BLACK
CROSS MEMBER

FUEL HOT LINE


Diagnostic - Electrical System, 387 SK29863 F 56

SPL1 SPL2 SPL3 SPL4 SPL5 SPL6 R49 R48


1 2 1 2 1 2 1 2 1 2 1 2 SLEEPER
L49 L48

BAT IGN ACC R47


C6 1 2 21 8 9 3 4 20 25 10 11 12 13 14 15 16 17 18 19 5 6 22 23 24 7

CONN C4 , PIN 34 CONN C4, PIN 5 CONN C4 , PIN 7 CONN C4, PIN 10 CONN C4, PIN 8 C1 1 2 3 4 L47

24 R3 P40 R41
P42 CAB55
23 L3 R40 R42
L41 1
22
L40 L42
PANEL 13
21 P3 CLR
PASS P41 3
20
4
19 R2
5
18 L2
K7 2
17 K6
K2 9

MAIN CAB FIREWALL


16 P2 DRL
7
15
D1 D2 D3 +
CAP2 + 17
14 INTAXLE
R1 CAP1 10
13 2AXLE
MAIN CAB PANEL

K10

D9
L1 14
4 R19
11
10
P1 L19
12
K5 12

R20 6
9 K4 P19
D4 D5 K11

R52
15
8 L20
R8 16
7
P20 8
5
L8
19
6
P8 18
11
20
3 R21
2 HORN CAB15
L21
1 1
R7 P21
C7 4

L7 3
DOOR
4 K9 11
3 P7 2
R6 R23
2 10
L6 L23
1 8
K1
C43 7
P6 R5 P23
9
L5
10 5

9 P5 6
R36 SPOT LOAD
8 R22 12
L36
7 R38 13
D6 D7 L22
ENGINE

6 L38 14
P36
3 P22
4 P38 K8
K3
5 R9
R4
2
L9
1 L4

C8 R14 P9
R11 P4
4 P39 INTER R10
R39 L14
SRS

3 L11
L10
2 L39 P37 P14 R15
P11
1 R37 R13 P10
L15 R12
K12
C46 L37 L13
R24 R17
R27 P15 R16 L12
L24 L17
18 L27 P13
L16 P12
17 P24
R25
16 P27 P17 P16
L25 R29 R18
15 7 9 8 10 6 5 4 3 2 1 12 2 11 9 1 7 6 5 3 8 10 4
L29 L18
P25
14 HVAC C47
CAB WATCH CABW1

6 R30
P29 P18 R44
7 L30
L44 C5
12 19 22 21 20 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 11 2 1
P30 HEADER
RADIO / CB

11
P44
9
R26
8
L26 R33
13
L33
10
P26
SW1
5 R31 R35 R50
CONN SPL5, PIN 2 P33 R34
4 P45
R32 CONN SPL6, PIN 2 L31 R43 L35 L50
L34 R51
3
CONN SPL4, PIN 2
L32 L43 P35
2
CONN SPL3, PIN 2 P31
1 P34
P43
P32 C9
C10 5 12 9 8 11 2 1 6 7 3 10 4
R46 ABS
CONN SPL2, PIN 2 L46

C4 P46
37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 4 19 18 17 16 15 12 14 13 11 10 9 8 7 6 5 20 3 2 1

NOTE: NO SERVICEABLE PARTS CAB LOAD CENTER


LIGHT BAR 5 7 3 8 6 4 2 1
DOOR_PWR
Diagnostic - Electrical System, 387 SK29863 F 57

IGN BAT

C2 1 2 3
DOOR

C6 1 2 4 7 5 3 6 9 8 10 11 12 13 14 15 16 17 18 19 20 21 25 23 24 22
R11 LOAD

K5 L11

K3

P11
C5
R10
R-18

L19

L20
R9 24
L10

P18
K2 L-18
L9 23
P10

22
R8 22

P9

R20
R19
21 R-17
L8 19

P17
20 L-17

L14
R6 21
P8

P14
19
L6 20
18
R7 18
P6

R14
16 R-16
L7 7

SLEEPER 2
P16
17 L-16
14
P7

15 R5
10
SLEEPER 1

12 L5 R15
15

P15
14 L-15
P5

13
R4
13
L4 12
11
11
P4

10 R3
16
9 L3
17
8
P3

1
7
R12 9
6

P12
L-12 6
5
5
K4
4
4
3
3
2 R13
2
R1

R2

P13
1 L-13
8
P1 P2
C7
L1

L2

SLEEPER LOAD CENTER

4 3 2 1 C3
NOTE: NO SERVICEABLE PARTS
REFER
Diagnostic - Electrical System, 387 SK29863 F 58

FOG - 20A FOG LAMP WARNING: BREAKERS CANNOT BE USED REV - 15A REVERSE LAMP
I / M - 5A INTERFACE MODULE IN MINI FUSE LOCATION ENG - 30A CAT / 30A CUMMINS
AIR - 15A AIR DRYER ENG - 30A CAT / 30A CUMMINS
DIM - 5A DIMMER SWITCH TLH TURN - 20A TRAILER LH TURN LAMPS
A / C - 10A A / C COMPRESSOR CLUTCH TRH TURN - 20A TRAILER RH TURN LAMPS
WIPER - 10A WINDSHIELD WASH TSTOP - 20A TRAILER STOP LAMPS

FUSE

FUSE
IGN - 5A IGNITION TCLR - 30A TRAILER CLEARANCE LAMPS

MAX

MINI
DRL - 20A DAYTIME RUNNING LIGHTS TMARK - 30A TRAILER MARKER LAMPS
FOG D - 5A FOG DISABLE TABS / AUC - 30A TRAILER ABS / AUX
FUSE

50A STARTER

30A MARKER

20A TSTOP

10A WIPER
DIM DRL IGN A/C

30A TURN
30A STOP
REV TMRK

AIR I/M FOG


TURN FOG LAMP OFF WITH HIGHBEAM

ENG ENG TCRL FOG D


TURN DRL OFF WITH PARKBRAKE
TURN DRL OFF WITH HEADLAMP

20A RH HEADLAMP
20A LH HEADLAMP

30A TABS / AUX


20A TRH TURN
20A TLH TURN
40A A / C FAN
NOT USED
RELAY

CLEARANCE ENGINE

PETERBILT MOTORS CO. PART NO. P53-6011


HEAD LAMP
LAMP STOP LAMP
RELAY
MARKER

INPUT
RELAY

RELAY

TRAILER
LAMP

STOP
LAMP
STARTER

DRL REVERSE A/C


RELAY

DISABLE LAMP CLUTCH

HI BEAM HI BEAM FOG


RELAY
IGN

LH RH RELAY

DRL DRL FOG


LH RH DISABLE

70 AMP RELAYS ISO RELAYS MICRO RELAYS

CHASSIS LOAD CENTER DECAL


Diagnostic - Electrical system, 387 SK29863 F 59

"SPARE SHEET NOT USED"


Diagnostic - Electrical System, 387 SK29863 F 60

BATTERY

1.
25 AMP
2.

SPARE CIRCUIT BLOCK


IGNITION

HVAC
3.
HVAC IGNITION ACCESSORY
RELAY RELAY RELAY 4.

ACCESSORY
1 3 5
1 2 3 4 5 6
2 4 6 5.

6.
SPARE CONNECTOR BLOCK FUSE HOLDER

TO COMPLETE A SPARE CIRCUIT PLACE A MINI FUSE IN


A LOCATION ON THE FUSE HOLDER AND CONNECT A SPARE
CIRCUIT JUMPER IN THE CORRESPONDING SPARE CONNECTOR
LOCATION USING PN 16-09171

PETERBILT MOTORS CO. PART NO. 22-02006

SLEEPER SPARES LOAD CENTER DECAL


Diagnostic - Electrical System, 387 SK29863 F 61

ACCESSORY
SPARE CIRCUIT BLOCK
ACCESSORY 3
IGNITION 3
7. 1.

7 9 2 - 8.
9.
2.
3.
IGNITION 1 7 8 9 1 2 3 FLASHER
8 3 + IGNITION
1. 4.
1 3 5 - 70
AMP 2. 5.
IGNITION 1 2 3 4 5 6
2 4 6 RELAY 3. 6.
+
IGNITION 6 BATTERY

- ISO 1. 4.
1 3 5
BATTERY 1 2 3 4 5 6 RELAY 2. 5.
2 4 6
+ ACCESSORY 3. 6.

TO COMPLETE A SPARE CIRCUIT PLACE A MINI FUSE IN


FUSE HOLDER CONNECTOR BLOCK A LOCATION ON THE FUSE HOLDER AND CONNECT A SPARE
CIRCUIT JUMPER IN THE CORRESPONDING SPARE CONNECTOR
LOCATION USE. PN 16-09171
PETERBILT MOTORS CO. PART NO. 22-02007

CAB SPARES LOAD CENTER DECAL


Diagnostic - Electrical System, 387 SK29863 F 62

"SPARE SHEET NOT USED"


Diagnostic - Electrical System, 387 SK29863 F 63

SEE DISPLAY
MESSAGES TABLE

SHIFTER MODULE
SHIFTER 5 4 3 2 1
1 3 7 8 9
DISPLAY J11-A
J10-A

S1-A

DISPLAY MESSAGES
ZF MERITOR ZF MERITOR ZF MERITOR
FUNCTION FUNCTION FUNCTION
DISPLAY DISPLAY DISPLAY

PTO 1 AND 2
J16 J8 ARE
1 2 5 6 4 3 7 9 13 15 12 6 16 8 14 10 11 5 4 3 2 1 SYSTEM ACTIVATED,
SELF CHECK CH STARTING OFF P3 SYSTEM ERROR SM
1 2 5 6 4 3 7 9 13 15 12 6 16 8 14 10 11 5 4 3 2 1
P16 P8 GEAR 3 IS
CRUISE CONTROL FUNCTION ENGAGED

417-2D , PURPLE
418-2D , WHITE
226-4E , RED
239-5L , BLK

724-1, GRAY
P9

735-1, GRAY
734-1, RED

736-1, BLK
TRANSMISSION
EE01B, BLK SENSOR COMMON IN NEUTRAL N AIR LOW AL
A
EE17A, YEL F SET
SEE ENGINE
AUTOMATIC FOOT OFF
SH 47 S3A EE07A, PINK E RESUME WIRING DIAGRAM
MODE PEDAL FP
417-2B, PURPLE 417-2E , PURPLE FOR DETAILS
SH 47 S4A BEE08, BLUE B PAUSE
418-2C, WHITE 418-2E , WHITE
AEE08, PINK D PAUSE ENGAGED CLUTCH
STARTING GEAR 3 OVERLOAD CL
C
REVERSE LOW NO DATA TO
SH 5
ENGAGED RL DISPLAY EE
SH 5 S2B
226-2A , RED 226-5E , RED COMMUNICA-
REVERSE HIGH
FREEDOMLINE ENGAGED RH TION ERROR TO --
DISPLAY
TRANSMISSION
CAB HARNESS PTO 1
ACTIVATED. CLUTCH WEAR
FIREWALL TRANSMISSION PN INDICATOR CW
J7
A B C D E F G H J K L M N P IN NEUTRAL
P7_c0 A B C D E F G H J K L M N P J6-1

C C
724 , GRAY
735-2 , GRAY
734-2 , RED
226-1B , RED

736-2 , BLK

A SH 63
A298A , BLK A
NOTES:
SH 63
FREEDOMLINE 239B , ORN B B
1) CIRCUIT A509 IS USED AS A STARTER
TRANSMISSION
417-2F , PURPLE

NEUTRAL INTERLOCK SIGNAL. TRUCK


418-2F , WHITE

P6-1
CHASSIS MUST BE IN NEUTRAL TO START.
HARNESS 2) OPERATING SYSTEM VOLTAGE 9 TO 16 VOLTS.
CAUTION: TRANSMISSION IS EQUIPPED WITH
SH 47 A DC / DC CONVERTOR. SOME CIRCUITS ON
SH 47
TRANSMISSION WILL BE 24 VOLTS. SEE
SH 47 P3-1 MERITOR FREEDOMLINE MANUAL.
S7
293 , BLK B SPEED SENSOR 3) CRUISE CONTROL SWITCH LOGIC IS THE SAME AS THE
MERITOR CRUISE SWITCHES ON SHIFTER.
S6A 197-1, BLUE / RED A
660-1C , NONE

661-1I , YELLOW

662-1C , GREEN

S2A
FUSE HOLDER
A269 , PINK / WHT
A269 , PINK / WHT

417-2F , PURPLE
418-2F , WHITE

A298-2A , ORN
239-7T , BLK

B A
239-10G , BLK

P33
226-1B , RED

A298-3 , ORN
239-9G , BLK

735-2 , GRAY
734-2 , RED

736-2 , BLK

724 , GRAY

BATTERY
POSITIVE 1 30A P29 BATTERY
PWR / GND
P3B
B A C 1939 B A
P5A J34 30 B B SH 63
J3B X W V C F J H A D E B G P R S T U K L M N 12 VDC
J1939 B A C B A A A SH 63
239A
TRANSMISSION HARNESS CONNECTOR
( SUPPLED BY MERITOR ) BATTERY P29A
1
CONNECT TO TRANSMISSION NEGATIVE

P35
SH 11

FREEDOMLINE
Diagnostic - Electrical System, 387 SK29863 F 64

SEE DISPLAY
MESSAGES TABLE

EATON AUTOSHIFT TRANSMISSION


SHIFT CONSOLE
SHIFTER ( DASH MOUNTED )
DISPLAY

R N D M LOW

R FLT J1939
DATALINK
( SH 47 )
J123 J120
1 2 3 4 E3 E1 E2 C1 C2 B2 H1 H3 F1 F2 F3 J2 J3 J1 K2 K3 K1 A2 C3 A3 B3 G2 G1 A B C P138

1 2 3 4 E3 E1 E2 C1 C2 B2 H1 H3 F1 F2 F3 J2 J3 J1 K2 K3 K1 A2 C3 A3 B3 G2 G1 J137 A B C
P123 P120

611-2 , RED / BLU


612-2 , RED / YEL

A29-4 , PRP / WHT


602-5 , RED / BLU

SHIELD-2 , NONE
418-9 , WHT

A613-2 , ORN
417-9 , PRP

613-2 , ORN

C613-2 , ORN

B613-2 , ORN
A614-2 , BLK
614-2 , BLK
J136

606-1 , PRP
607-1 , BLK
603-1 , PRP DASH
1 LIGHTS
661-4 , YEL
600-1 , ORN SPARE
662-4 , 662
601-1 , WHT / BLU
602-1 253-30 , LT_BLU P132
J124 602-3 , RED / BLU
607-1 , BLK 86
XMSN 2 2
602-4 , RED / BLU 87A
PWR 87A
1 1 START
( SH 48 ) 606-1 , PRP 85 30 87 ENABLE
P124 A29-1 RELAY
A29-5 , PRP / WHT 87 85 86
J125 30
B B R2
J1587 418-9 , WHT
DATALINK A A
( SH 47 ) 417-9 , PRP
J131
P125 IGNITION
1
29-4 , PRP MAIN CAB
( SH 5 )

AUTOSHIFT P130
START
TRANSMISSION A29-6 , PRP / WHT 1 INTERRUPT
CAB HARNESS MAIN CAB
J121
( SH 5 )
A B C D E F K L M G H J N P

P121 A B C D E F K L M G H J N P FIREWALL

S33
611-3 , RED / BLU

SHIELD-4, NONE
612-3 , RED / YEL

A613-3, ORN
C613-3, ORN

B613-3 , ORN
A614-3 , BLK
613-3 , ORN
614-3 , BLK

AUTOSHIFT S30
TRANSMISSION
CHASSIS
HARNESS P122
E3 A2 F1 F2 B2 F3 D2 D1 D3 C1 C2 C3 B1 A3 A1 E2 B3 E1

TRANSMISSION HARNESS CONNECTOR


( SUPPLED BY MERITOR )

EATON AUTOSHIFT TRANSMISSION


Diagnostic - Electrical System, 387 SK29863 F 65

SEE DISPLAY
MESSAGES TABLE

EATON ULTRASHIFT TRANSMISSION


SHIFTER SHIFT CONSOLE
( DASH MOUNTED )
DISPLAY

R N D M LOW

R FLT J1939
DATALINK
( SH 47 )
J23 J20
1 2 3 4 E3 E1 E2 C1 C2 B2 H1 H3 F1 F2 F3 J2 J3 J1 K2 K3 K1 A2 C3 A3 B3 G2 G1 A B C P38

1 2 3 4 E3 E1 E2 C1 C2 B2 H1 H3 F1 F2 F3 J2 J3 J1 K2 K3 K1 A2 C3 A3 B3 G2 G1 J37 A B C
P23 P20

A29-2 , PRP / WHT


602-1, RED / BLU

747, RED / WHT

611, RED / BLU


612 , RED / YEL
SHIELD , NONE
418-8 , WHT
417-8 , PRP

748 , WHT

613 , ORN

A613 , ORN
C613 , ORN

B613 , ORN
614 , BLK
J36

A614 , BLK

606 , PRP
DASH

607 , BLK
603 , PRP
1
661-3 , YEL LIGHTS
600 , ORN SPARE
662-3 , 662
601, WHT / BLU
602 253-29 , LT_BLU P32
J24 602-2 , RED / BLU
607, BLK 86
XMSN 2 2
602 , RED / BLU 87A
PWR 1 87A
1 START
( SH 48 ) 606 , PRP 85 30 87 ENABLE
P24
A29 RELAY
A29 , PRP / WHT 87 85 86
J25 30

J1587 B B
418-8 , WHT R1
DATALINK A A
( SH 47 ) 417-8 , PRP 455 J31
IGNITION
P25 747, RED / WHT 1 MAIN CAB
29, PRP
EE21-10 , RED

EE21-12 , RED
EE21-11 , RED

EE21-13 , RED 748, WHT ( SH 5 )

ULTRASHIFT P30 START


TRANSMISSION A29-3, PRP / WHT 1
INTERRUPT
CAB HARNESS MAIN CAB
( SH 5 )
P28 J21
J26 1 P27 1 87A 30 86 85 87 A B C D E F K L M G H J N P
ENG PWR ENG PWR 87A 87 86 R2 P21 A B C D E F K L M G H J N P FIREWALL
INTERRUPT INTERRUPT
FROM FUSE TO ENGINE
( SH 45 ) ( SH 45 )
30 85 S20
ENG RLY
SHIELD-1 , NONE
611-1 , RED / BLU
612-1 , RED / YEL

INTERRUPT
A613-1, ORN
C613-1, ORN

B613-1, ORN
613-1 , ORN

A614-1, BLK
614-1 , BLK

ULTRASHIFT S21
TRANSMISSION
CHASSIS
HARNESS P22
E3 A2 F1 F2 B2 F3 D2 D1 D3 C1 C2 C3 B1 A3 A1 E2 B3 E1

TRANSMISSION HARNESS CONNECTOR


( SUPPLED BY MERITOR )
CONNECT TO TRANSMISSION

EATON ULTRASHIFT TRANSMISSION


Diagnostic - Electrical System, 387 SK29863 F 66

TRAILER HARNESS CHASSIS LOAD CENTER MAIN CAB HARNESS

OPT1

2A
TRLR-2 CLC-7
CAB-59 230-1I, ORANGE 2B
7 SS A A 7 7 1 1
AUX-3A, BLUE AUX-0, BLU AUX-1A, WHITE SPARE-2A , WHITE SPARE-2, WHITE 3

4
TRLR-4 CLC-21 CAB-1 OPT2
5A

5B

6
2 239-3K, BLACK 7
S1A
1 239-1H, BLACK 239-2H, BLACK 8

OPT3 253-2F, LtBLUE 9


1 S2A
253-1G, LtBLUE 10

OPT4

1 253-3I, LtBLUE

OPT5

SWITCHED 7th WIRE HOT


Diagnostic - Electrical System, 387 SK29863 F 67

VORAD CAB HARNESS


J9

B SH 47
418-1H, WHT J1587
A DATA LINK
417-1K , PRP SH 47

P10

C SH 47
660-1B, SHIELD
J1939
B SH 47
662-1B, ORN DATA LINK
A SH 47
661-1C, YEL

J12-1
VORAD CPU B B SH 10
CONNECTOR 228A, BRN
( V1 ) J1_c0 A A SH 10
38A, YEL / BLK TO TURN
J1939 SIGNAL
37-1C, GRN / BLK D D SH 10 SWITCH
J1587 DATALINK ( + ) C7 C7 417-1K , PRP
227A, GRAY C C SH 10
J1587 DATALINK ( - ) C8 C8 418-1H, WHT
D7 P12-2 P12-1
J1939 DATALINK ( + ) D7 661-1C, YEL
C C SH 10
J1939 DATALINK ( - ) D8 D8 662-1B, ORN 227B, GRAY
D D SH 10
J1939 DATALINK SHIELD D9 D9 660-1B, SHIELD 37-1C, GRN / BLK
A A SH 10
RIGHT TURN SIGNAL INPUT C15 C15 37, GRAY 38A , YEL / BLK
S10
S11 B B SH 10
LEFT TURN SIGNAL INPUT D15 D15 38, BRN 228B, BRN

C9 C9 J2-1_c0 J12-2

CPU POWER C1 C1 A304, RED A304, RED 2 2


TO SPARE POWER
SH 48

CPU GROUND C2 C2 239-2I, ORN 239-2I, BLK 1 1

P2

DRIVER DISPLAY PWR D3 D3 V119, BRN / WHT V119, BRN / WHT D D


VORAD
DRIVER DISPLAY RETURN D4 D4 V120, BLK / WHT V120, BLK / WHT C C DRIVER
DISPLAY
DRIVER DISPLAY POS BUS D5 D5 V121, GRN / YEL V121, GRN / YEL B B UNIT

DRIVER DISPLAY NEG BUS D6 D6 V122, GRAY / BLK V122, GRAY / BLK A A

C10 C10 J2_c0


C11 C11
D10 D10 P3 VORAD CHASSIS HARNESS P10-1

FRONT ANTENNA PWR C3 C3 V103, WHT V103, WHT A A V103-1, WHT V103-1, WHT 4 4
VORAD
FRONT ANTENNA GND C4 C4 V104, BLK V104, BLK B B V104-1, BLK V104-1, BLK 3 3 FRONT
ANTENNA
FRONT ANTENNA POS BUS C5 C5 V105, VLT V105, VLT C C V105-1, VLT V105-1, VLT 2 2

FRONT ANTENNA NEG BUS C6 C6 V106, GRAY V106, GRAY D D V106-1, GRAY V106-1, GRAY 1 1

D1 D1 J10
D2 D2 J12
C14 S1 E E A A
RIGHT SENSOR / DISPLAY GND C14 V114, BLK V114-1, BLK V114-3 , BLK V114-3, BLK VORAD
RIGHT
RIGHT SENSOR SIGNAL C13 C13 V113, WHT V113, WHT F F V113-3 , WHT V113-3, WHT B B SIDE
S3 SENSOR
RIGHT SENSOR / DISPLAY PWR C12 C12 V112, RED V112-1, RED G G V112-3 , RED V112-3, RED C C

RIGHT SENSOR DISPLAY SIGNAL C16 C16 V116-2 , GRN P12


D11 D11 J11

D14 S4 H H A A
LEFT SENSOR / DISPLAY GND D14 V130, BLK V130-1, BLK V130-3, BLK V130-3, BLK VORAD
LEFT
LEFT SENSOR SIGNAL D13 D13 V129, WHT V129, WHT J J V129-3 , WHT V129-3, WHT B B SIDE
S6 SENSOR
LEFT SENSOR / DISPLAY PWR D12 D12 V128, RED V128-1, RED K K V128-3 , RED V128-3, RED C C

LEFT SENSOR DISPLAY SIGNAL D16 D16 V132-2, GRN J3_c0 P11

P1_c0
VORAD CHASSIS HARNESS

P13

V116-2, GRN 4 4
VORAD
V114-2, BLK 3 3 RIGHT
SIDE
V112-2, RED 2 2 SENSOR
DISPLAY
1 1 NOTE:

J13 1) DASHED LINES ARE OPTIONAL CIRCUITS

P14

V132-2, GRN 4 4
VORAD

EATON VORAD
V130-2, BLK 3 3 LEFT
SIDE
V128-2, RED 2 2 SENSOR
DISPLAY
1 1
VORAD CAB HARNESS
J14
Diagnostic - Electrical System, 387 SK29863 F 68

LIGHT BAR MAIN POWER SLEEPER


16-00000-000 CAB ELECTRICAL PROTECTION
SOLID STATE CIRCUIT BREAKERS WITH DIAGNOSTIC INDICATOR
NOTE: NO SERVICEABLE PARTS INSIDE, DO NOT OPEN

LIGHT BAR OVERLAY

CELL # 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20

DIFF LOCK AIR KINGPIN


WARNING RELEASE
LABEL WARNING
LABEL

APPLY APPLICABLE WARNING LABELS TO BACK OF OVERLAY AS SHOWN

CAB LOAD CENTER CAB LOAD LIGHT WARNING


PWR / GND
CENTER BAR LIGHT WARNING LABEL
TO LIGHT
CONNECTOR CELL COLOR
SPL1 6 AMBER ( SEE NOTE 1 ) GND
CONNECTORS FOR OPTIONAL
WARNING LIGHTS IN LIGHT BAR SPL2 12 AMBER DIFF LOCK GND
SPL3 13 AMBER GND
- 14 GREEN ( SEE NOTE 2 ) PWR
SPL4 16 RED GND
SPL5 17 GREEN GND

SPL6 18 RED AIR KINGPIN RELEASE GND


- 19 RED ( SEE NOTE 2 ) GND
- 20 AMBER ( SEE NOTE 2 ) PWR
NOTE:

1) SPL1 IS ALWAYS USED FOR TRAILER ABS WARNING LIGHT. ( CELL6 )


SYMBOL IS PART OF STANDARD LIGHT BAR- NO ADDED LABEL IS REQUIRED.

2) NOT CONNECTED

WARNING LIGHTS
Diagnostic-Electrical System, 387 SK29863 F 69

J1-1
IGNITION
D1
J1-2 1N5398
IGNITION R2 R2A R3 R3A R4 R8 R11 R12 R13 R16 R17 R18 R19
C1
J1-3 22uf 560 360 2.4K 360 2.4K 2.4K 560 560 560 2.4K 560 2.4K 2.4K
IGNITION MOV1 50V 1 / 2W 1W 1 / 2W 1W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W
S20K14

J1-13
GROUND
DS2 DS3 DS4 DS8 DS11 DS12 DS13 DS16 DS17 DS18 DS19
J1-31 J1-15 D2
D42
GND CHECK ENG
J1-32
GND J1-16 D3
D43
STOP ENG

J1-17 D4
D44 C5
DIFF LOCK
J1-25 R28 22uf
D5 10K 50V
BAT
1 / 8W
J1-26 8
1587 + 5
Q3 7
J1-27 R31 6
360 MPSA06
1587 - 1W U1B
J1-23 4
D34 LM2903
J1-28 SEAT BELT
R29 R27
PB + D7 10K 1M
J1-33 D46
J1-29 1 / 4W 1 / 8W
WARNING ENG
PB + D8
J1-34 D47
J1-30
SPARE 12
253
J1-5 D10
D48
SPARE 13
J1-7 D11
D49
SPARE 16
J1-10 D12
D50
SPARE 17
J1-8 D51 D13
SPARE 18
R24
J2 J1-11 D52 D14 R23 15K
SPARE 19 10K 1 / 8W C4
1 1 / 8W 4.7uf
J1-22 D45 R21 50V
>70mA
SRS -
2 10K 0.1uf C2
J1-35 R9 DS9 1 / 8W 8
D6
SRS + R22 1K Q2 3
3
560 MPSA56 1

SMC 1 / 2W 2
1 / 8W TO-92 U1A
4 R9A Q1 LM2903
4
IRFDO14
5 360 C3
1W
D33 0.01uf
6 J1-12 1N4745
D22 D15
SPARE 20 16V
R25 R26
J1-6 10K
D23 D16 1M
HIGH BEAM 1 / 8W 1 / 8W
J1-4
D24 D17
SPARE 14

J1-24
D25 D18
RIGHT TURN

J1-9
D26 D19
5TH WHEEL

J1-14
D27 D20
LEFT TURN
J3

DS1 DS7 DS10 DS14 DS15 DS20


1

2
R1 R7 R10 R14 R15 R20
560 2.4K 560 560 560 560
3 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W 1 / 2W
MINTR MINTR MINTR MINTR MINTR
4

5
D21

R5
470
J1-18 D28 DS35
1 / 2W MINTR
ABS +
TWISTED JUMPER
C6
22uf R30
DS5 TANT 910

J1-19 R5A
ABS -
D53 100
1 / 2W MINTR

D29
253

637

239

636

226

D32

J1-20 D30 DS6


T. ABS +
J1-21 D54
R6
T. ABS -
560 1 / 2W MINTR

TACHOMETER D31

SEE SERVICE MANUAL


WARNING LIGHT BAR
Diagnostic - Electrical System, 387 SK29863 F 70

D NOTE: PULL UP RESITOR AND CAPACITOR BUILT PDM-1A PDM1


239-111 , BLACK
INTO HARNESS. USED FOR LIMITED BUILD 2002 PERIOD.
ECU S5
FREEDOMLINE E 239-112 , BLACK 239-116 , BLACK 71 71 239-117 , BLACK B B 197-5 , BLU / RED 1 1
TRANSMISSION
U 197-2 , BLU / RED 70 70 197-3 , BLU / RED A A 197-4 , BLU / RED 239-118 , BLACK 2 2

CLC1_DIFF CAB1-DIFF SS-3 SS-3A


FL-1
S-1N2 , BLACK
PULSE
SPEED SWITCH S_1N1, BLACK DISTRIBUTION
226-121 , RED 1 1 226-115 , RED ADJUSTABLE MODULE

B CAB-J3 CAB-P3 1 SIGNAL IN


773-1 , GRAY / BLACK SIGNAL 1

A 226-111 , RED SS-1

SH 38 C 239-113 , BLACK SIGNAL 2 1 197-6 , BLK 1 1 S_OUT1, BLACK


SS-J8
SIGNAL OUT 1
( CAB 27 ) D 253-112 , LtBLUE 239-119 , BLACK 1 3 LOAD SS-2 198-1 , BLK 2 2 S_OUT2 , BLACK
PDM-2A PDM2 SIGNAL OUT 2
CABP4 ( MAX 1A DC ) SPARE
SS-J6 SIGNAL OUT 3
S1-DIFF
536-1 , RED / BLUE 1 4 LOAD SPARE
SIGNAL OUT 4
SPARE
S3-DIFF +12V IGNITION
B 239-114 , BLACK 226-119 , RED 1 1 IGN , BLACK
PDM-3A PDM3 GROUND
A 537-1 , RED / WHITE 239-121, BLACK 1 1
DIFF LOCK AIR PDM-4A PDM4
SOLJ1
GOUND , BLACK

S4-DIFF
87 4 537, RED / WHITE

30 1 226-112 , RED

85 2 536-1 , RED / BLUE


3

86 5 A537-2 , RED / WHITE


86 30 R1
ref des WARNING LAMP BAR
87 87A
85 34

5 A537-2 , RED / WHITE


3 537-2 , RED / WHITE
9 239-115 , BLACK
7 9
7 253-112 , LtBLUE 34
2B 3
6 226-122 , RED LIGHT BAR
1
8 CABJ1
6 226-113 , RED
5B 4 S2-DIFF
10 773-2 , GRAY / BLACK 773-3 , GRAY / BLACK 2 CAB LOAD CENTER
8 10 4 1
2 CAB CAB
FIREWALL PANEL
1

DIFF

SPEED SENSITIVE
DIFF LOCK
Diagnostic - Electrical System, 387 SK29863 F 71

DOOR7_c2 CAB LOAD


CENTER
1
A230-1B, ORANGE
SH 4 A239-1P, BLACK
DOOR
DOOR2_c0 DOOR5_c2

S5 S7 S2
A239-1J, BLACK B B A239-3M, BLACK A239-4V, BLACK B B A239-5H, BLACK RH DOOR
S6
LH DOOR A230-1A, ORANGE A230-3A , ORANGE A230-4, ORANGE A A NOT USED LOCK
LOCK SWITCH
DOOR1_c6 REF_DES7_c0
SWITCH
DOOR6_c2
DOOR1_c4 DOOR4_c2
DOOR6_c1
A239-4W, BLACK 4
S4 DOOR3_c2 DOOR1_c5 S1 POSITION 1 POSITION 0 POSITION 2
1 A253-4, LtBLUE 10 10 A253-3J, LtBLUE 1
S3
5 A230-2, ORANGE A-LOCK2-1, BLACK / GRAY 4 4 A-LOCK-2, BLACK / GRAY 4 4 A-LOCK2-1A, BLACK / GRAY 5

3 A230-3 , ORANGE A-LOCK1-1, GRAY / BLACK 5 5 A-LOCK-1, GRAY / BLACK 5 5 A-LOCK1-1A, GRAY / BLACK 3

6 A-LOCK2-1, BLACK / GRAY A-LOCK1A-1, GRAY / BLACK 12 12 12 12 A-LOCK1A-1B, GRAY / BLACK 2

2 A-LOCK1-1, GRAY / BLACK A-LOCK2A-1, BALCK / GRAY 11 11 11 11 A-LOCK2A-1A, BLACK / GRAY 6 1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5


4 A-239-6C, BLACK 13 13 A-LOCK1A-2, GRAY / BLACK

A-LOCK-1A-3, GRAY / BLACK


A-LOCK-2A-3, BLACK / GRAY

A-LOCK-2A-1, BLACK / GRAY

A-LOCK-1A-2, GRAY / BLACK


A-LOCK-1A-1, GRAY / BLACK
14 14 A-LOCK2A-2, BLACK / GRAY

A-LOCK-2A-2, BLACK / GRAY


POSITION 1 POSITION 0 POSITION 2

A230, ORANGE
A239-1, BLACK
1 3 2 4 6 5 1 3 2 4 6 5 1 3 2 4 6 5
M M
FOR PROGRAMING
USE ONLY
A B
P02
B A DOOR9_c1 DOOR9_c2

E180DK WHT / PUR


DOOR10 E H A B C D F G
J02 TO RKE

GND WHT
P01A E H A B C D F G RECEIVER
J03

C191DK GRN / RED


C195DK BLK / RED
C194DK BRN / BLU

C190DK BLU / RED


P180DK WHT / PUR
C191DK GRN / RED
C190DK BLU / RED
C

GND_A WHT
L GND TO PROGRAM
30 87A
P180DK WHT / PUR P
A 87
C193DK WHT / RED
C193DK WHT / RED R +12V TO LOCK
86
C 85 03
M
30 87A
GND WHT
C190DK BLU / RED K
01 B 87
P180DK WHT / PUR
04
H
GND WHT 86
C 85
C193DK WHT / RED
J
30 87A
G
C 87
GND WHT

GND WHT N GROUND


86
C 85
F
30 87A
B +12V TO UNLOCK PASS
D 87
C192DK BLK / RED

GND WHT
P180DK2 WHT / PUR E BATT POWER
GND WHT
86
C 85
A +12V TO UNLOCK DRIVER

C192DK BLK / RED


C192DK BLK / RED
C191DK GRN / RED
P180DK WHT / PUR J01 D
P180DK WHT / PUR
P180DK WHT / PUR R1PL BRN S TO MARKER LIGHTS
( GND TO LIGHT )
P180DK WHT / PUR P03
P180DK2 WHT / PUR
02 P180DK WHT / PUR

REMOTE KEYLESS ENTRY ( RKE )


( CENTRAL DOOR LOCKS ) 05
Diagnostic - Electrical System, 387 SK29863 F 72

LOAD CENTER
POWER
( TO LOAD CENTER, SH 3 )
P54 1
F1
10 AMP

J52 A B

298-25, ORN
SURE POWER

298-27, ORN

280, RED
LVD MODULE

LVD
CIGAR LIGHTER
POWER
J50 J51 P51 J53
LVD S31 CIGAR LIGHTER
1 1
VOLTAGE 1 298-24, RED 298-26, ORN 1 298-27, ORN 280, RED POWER
( V-OUT ) ( TO CAB CIGAR LIGHTER )

LVD SLEEPER
GROUND HARNESS
( TO SLPR GND STUD ) ( TO SLPR HARNESS, SH 46 )

1 3 1 2 J59
T5 F1
10 AMP

239-80, BLK

239-81, BLK
298, ORN

304, RED
J54 1 2

304-22, RED

226-20, RED
LVD
MIRROR HEAT
P52
POWER
A 239-80, BLK J56 P56 J55
LVD S30 1 1 MIRROR HEAT
CONNECTOR C 304-20, RED 304-21, RED 1 304-22, RED 226-20, RED POWER
( TO DOOR HARNESS, SH 21 )
B 749, ORN

304-15, RED
239-81, BLK
F1 P53

298, ORN
B 749, ORN
05 AMP

A 298-20, ORN

3 1 2 J60

LOAD
CENTER
LVD 1 ( TO LOAD CENTER, SH 46 )
P57
VOLTAGE
SENSE 1
J57
298-22, ORN

P58
LVD S32 1 BATTERY
VOLTAGE 1 298-21, ORN 298-23, ORN POWER
( V-IN ) ( TO SLPR PWR FEED, SH 3 )
J58

SLEEPER LOW VOLTAGE DISCONNECT ( LVD )


Diagnostic - Electrical System, 387 SK29863 F 73

FIREWALL

CAB ENGINE
P39 J39

B01 J12-3 239-68 , BLACK 1 1 TO BATT ( - )


AMBIENT AIR
2 2 881-1 , YELLOW / BLACK
TEMP SENSOR -
MOUNTED UNDER CAB P41 J41
1 1 880-1 , YELLOW F2
( EXTERIOR )
30-18 , ORN 30-15 , ORN 1 1 TO BATT ( + )
P12-3
5 AMP
CUMMINS ICON ECM POWER FUSE
ICONA P3-2 J4-1 P4-1 P24-1 J24-1
S12
BATTERY INPUT ( - ) A-2 , BLACK 2 2 239-70 , BLACK 239-69, BLACK 4 4 239-68 , BLACK 30-12 , ORANGE B B ENGINE START
ALARM
INTERLOCK INPUT A-3 , LIGHT_BLUE 3 3 872 , GREEN 872, GREEN 5 5 872-1, GREEN 876 , LIGHT_GREEN A A
S13
BATTERY INPUT ( + ) A-1, RED 1 1 30-8 , ORANGE 30-9, ORANGE 6 6 30-10 , ORANGE

THERMOSTAT INPUT A-4 , LIGHT_GREEN 4 4 873 , BLUE 876-1, LIGHT_GREEN 7 7 876 , LIGHT_GREEN NEUTRAL SWITCH
SW3
INTERLOCK / SOURCE OUTPUT A-5 , YELLOW / BLACK 5 5 874 , LIGHT_GREEN EE70-3, GREEN / WHITE 8 8 EE70-4 , GREEN / WHITE
P21-1 J21-1
DIAGNOSTIC LAMP OUTPUT A-6 , RED / BLACK 6 6 875 , LIGHT_GREEN 880-0, YELLOW 10 10 880-1 , YELLOW B A
EE70-4 , GREEN / WHITE B B
STARTER INPUT A-8 , YELLOW / BLACK 8 8 A29-8 , PURPLE 881-0, YELLOW / BLACK 11 11 881-1 , YELLOW / BLACK
S14 882-1, PURPLE / WHITE A A
KEYSWITCH INPUT A-7, ORANGE / BLACK 7 7 EE21A-3, RED

B239-2 , BLACK 9 9 B239-1, BLACK

1 1 SHOWN IN GEAR

PARK BRAKE SW INPUT B-2 , YELLOW 2 2 EE70 , GREEN / WHITE P20-1 J20-1

ALARM OUTPUT B-3 , BROWN 3 3 876-1, LIGHT_GREEN 882-1, PURPLE / WHITE B B


HOOD TILT
IGNITION RELAY OUTPUT B-4 , GRAY 878 , ORANGE / WHITE 872-1, GREEN SWITCH
4 4 A A

KEYSWITCH OUTPUT B-5 , PURPLE 5 5 EE21-2 , RED

STARTER RELAY OUTPUT B-6 , DARK_BLUE 6 6 B239-2 , BLACK

J1587 DATALINK ( + ) B-7 , PINK 7 7 417-12 , PURPLE


S15
J1587 DATALINK ( - ) B-8 , TAN 8 8 418-12 , WHITE P2-1
CAB THERMOSTAT -
MOUNTED IN SLEEPER
878 , ORANGE / WHITE 85-1 ( INTERIOR )
ICONB J7-1 P23-1 J23-1 P15 J15
87A
286-8 , RED 30-1
881-0 , YELLOW / BLACK 1 1 881-2 , YELLOW / BLACK 3 3 BLACK
286A-1, RED 87A-1 30 87
PARK BRAKE SWITCH 880-0 , YELLOW 2 2 880-2 , YELLOW 1 1 WHITE
SW1 87-1 85 86
J10-2 P10-2
S16 239-71, BLACK 86-1 K1-1
D D EE70-1 , GREEN / WHITE 30-13 , ORANGE 3 3 30-11, ORANGE 1 1 RED
S17 IGNITION BUS
C C 874-1 , LIGHT_GREEN 239-67, BLACK 4 4 239-66 , BLACK 2 2 BLACK
RELAY N. C.
EE21A-4 , RED 5 5 EE21A-6 , RED 4 4 WHITE
POSITION INDICATES
PARK BRAKE RELEASED 873, BLUE 6 6 873-2 , BLUE 3 3 GREEN
J42 P42
S18 TO IGNITION RELAY
286A-10 , RED 1 1 286A-5 , RED SH 48, ZONE E9 P18 J18

J17 P17 TO IGNITION RELAY


SH 5, ZONE F7
ICON DASH B B 874-3 , LIGHT_GREEN 286A-11 , RED 2 2 286A-6 , RED TO ACC RELAY
INDICATOR SH 10, ZONE G2
A A 875 , LIGHT_GREEN
P19

J1587 / 1708 CONNECT TO ENG24


DATA LINK B239-1, BLACK A SH 5, ZONE D4
JUNCTION BLOCK
P16-1

A B B
418-12 , WHITE
B A A
417-12 , PURPLE
P5-1
S19
EE21-4 , RED 1 CONNECT TO CAB71
J9-2 SH 5, ZONE C8

CONNECT TO CAB70 1 A29-8 , PURPLE START


SH 5, ZONE C8 INTERRUPT

START
INTERRUPT
P11-2

J46 P46 EE21-3 , RED 1 CONNECT TO CAB60


SH 45, ZONE G4
TO IGN SWITCH PINS 3 AND 6 EE21A-8 , RED 2 2 EE21A-1 , RED
MAIN CAB HARNESS
SH 5, ZONE C6 286-15 , RED 1 1 286-8 , RED

CUMMINS ICON2 IDLE CONTROL SYSTEM

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