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WHEEL LOAD : 51 KN
:
k VALUE :
From Table 1, The k Value Corresponding to a CBR Value of 4 : 0.0252 N/mm2/mm
:
Sub Base :
GSB : 150 mm
Effective k Value
Since a Sub Base is Provided, the k Value can be increased by 20 % (para 2.5)
Concrete Strength
σle = 3.84
l= 1083.90
Tempreature Stress
From Table-4, the tempreature differencial for gujarat for a slab thickness of 200 mm is 13.1 0
C table 2 of 58
Road Name:-
Dist.:- PIU:-
Design
Front axles of the commercial vehicles carry, much lower load and cause
small flexural stress in the concrete pavement and they need not be considered in
the pavement design. Only the rear axels, both single and tendem, should be consi-
dered for the design. In the example, the total number of rear axles is, therefore,
241,681 Assumming that mid point of the axles load class represent the group,
the total repetition of the single axles and tandem axle load are as follows.
from Survey
Single Axle Load
Axle Load Class,
% of Axle Load
Tons
9 to 11 21.5
Less than 9 78.5
Stresse
Axle Load(AL), s kg/cm2 Stress Expected Fatigue Fatigue life
ALx1.1
tonnes from Ratio repetiotion Life, N consumed
chart
Total of temperature warping stress and the highest axle load stress = 26+18.7 =
kg/cm2 which is less than 45 kg/cm2, the flexural strength. So the pavement thickness
of 20cm is safe under the combined action of wheel load and temperature.
4 for subbase of thickness 22.5cm
74
43.7
DESIGN OF CEMENT CONCRETE PAVEMENT
Considering traffic volume of Vehicles 230 per day Consisting vehicles like agricultural
1 Traffic volume = tractors/trailers,light goods vehicles,heavy trucks,buses, animal drawn vehicles, motorized two wheelers
and cycles.
2 Wheel load = The wheel load appropriate for the traffic conditions is 5.1 T. IRC-SP-62 2004
3 CBR value = From test results considering average soaked CBR value
of the soil as 2.00 2.00
Avg CBR
2
Soaked CBR % 2 3 4 5 7 10 15 20 50
K value in
21 28 35 42 48 5 62 69 140
N/mm2/mmx10-3
21 - ( 21 - 21 ) x ( 2 - 2.00 )
( 2 - 3 )
6 Effective k value = Since sub base is provided , the k value can be increased by 20%
= 4.20 + 21.00 25.20 x10-3 N/mm2/mm
7 Concrete strength = Adopted a 28 day compressive strength of 30 Mpa.
Flexural strength Ff 0.70 fc 0.70 30.00 3.83 N/mm2
8 Try a thickness of 20 cm
9 Edge load stress = From figure edge load stress for K value of 25.200 x 10-3 N/mm2/mm is
2.92 Mpa
10 Temperature stresses= The temperature differential for Gujarat for a slab thickness 2.92 N/mm2
delta T of 20 cm is 13 degree centigrade.
Assuming a contraction joint spacing of 5.50m and 5.50 m width , the radius of relative
stiffness l is as under:
L = 5500 mm
B = 5500 mm
=4 811918970486.75 mm
= ( 811918970486.75 )(1/4)
949.24 mm
8 Try a thickness of 21 cm
9 Edge load stress = From figure edge load stress for K value of 25.200 x 10-3 0.000 is
2.75 Mpa
10 Temperature stresses= The temperature differential for Gujarat for a slab thickness 2.75 N/mm2
delta T of 21 cm is 13 degree centigrade.
Assuming a contraction joint spacing of 5.50m and 5.50 m width , the radius of relative
stiffness l is as under:
L = 5500 mm
B = 5500 mm
modulus of
k = 25.20 kg/cm2/cm sub-grade
=4 reaction
240000000000000
295.596
=4 811918970486.75 mm
= ( 811918970486.75 )(1/4)
949.24 mm
Corner stress
From figure corner load stress for wheel load 5.10 T
k = 25.20 x10-3 N/mm2/mm
Slab thickness= 200mm
Corner stress = 1.9 N/mm2 < 4.60 N/mm2
For 210 mm
2.75
0.878
For 210 mm
2.75
0.878
Rigid Pavement Design
Pavement Thickness
Design parameters
Design wheel load 3000 kg
Tyre pressure 5 Kg/cm2
Design period 20 years
Characteristics Strength of concrete 30 N/mm2
Flexural strength of concrete 3.83 N/mm2
90 days flexural strength 4.6 N/mm2
Modulus of elasticity 30000 Mpa
Poisson’s ratio 0.15
Coefficient of thermal expansion 1E-05 Per o C
Radius of relative stiffness
Length 3750 mm
Width 3750 mm
Radius of relative stiffness (l) 883.372
From fig-2 IRC:62-2004 Edge stress for
K 0.034
L/l 4.25
B/l 4.25
Bradbury’s coefficient “C” for L/l 0.51
Concrete Pavement Thickness for rural roads for low traffic (wheel load-30kN)
28-day concrete strength Pavement thickness
(compressive) Mpa
Zone-I Zone-II, IV, V, Zone-III
VI
Temperature differential oC
< 15 oC 15.1 oC to 17 oC 17.1 oC
to 20.0
o
C
It has been found from computation of various stresses and CBR adopted, a slab thickness of 18 cm is
found to be satisfactory.
240000000000000.00 487151382292.047 835.4413847
0.9775 492.66
L/l 4.49101796407186
W/l 4.49101796407186
C 0.55
1.4 Mpa
3.1 4.5
0.28 0.168
Name of Work : Mehsana -Modhera Road Km 0/0 to 25/200 (S.H.134) (Section 5/200 to 25/200)
Name of Client : Deputy Executive Engineer, R&B Sub Dn. Mehsana
Job No : Report Date : 1/5/2019
= 0.7 x 30
= 4.213 Mpa
C. Selection of Design Traffic for Fatique Analysis
Design Period (N) = 15 Years
Annual Growth Rate ( r ) = 0.06 %
Two Way Commercial Traffic
= 2496 CVPD
Volume per Day (A)
% of Traffic in Predominant of Total
= 50%
Direction Traffic
C = 365 X A X 1 + r N
- 1
r
= 21205340 CVPD
Number of axles in
Predominant direction
= 24916274.5 Axles
x
Design Traffic = 25% 24916274.5
6229069 Axles
Consider ,
Thickness of Slab H = 0.25 mt
Radius of Relative Stifness I
I = E X H X H X H 0.25
12 X K X 1 - µ2
I = 0.801157465 m
Bottom Up Cracking Fatigue Analysis for Day - Time ( 6 Hr ) Taffic & Positive Temprature Differential
Rear Single Axles RearTandem Axles
Expected Stress Allowable Fatigue Expected Stress Allowable Fatigue
Axle Load Frequency Flex Stress Axle Load Frequency Flex Stress
Rep Ratio Rep Damage Rep Ratio Rep Damage
KN % ni Mpa SR Ni ni/Ni KN % ni Mpa SR Ni ni/Ni
150 0.5 1246 3.07 0.662 5515 0.226 310 1.69 2105 2.652 0.572 67375.564 0.031
140 0.5 1246 2.896 0.625 15431 0.081 290 1.26 1570 2.509 0.541 161569.62 0.01
130 2.62 6528 2.722 0.587 44396 0.147 270 3.9 4859 2.367 0.511 465275.36 0.01
120 2.65 6603 2.548 0.550 124526 0.053 250 5.19 6466 2.224 0.48 2402754 0.003
110 2.65 6603 2.374 0.512 446421 0.015 230 15 18687 2.081 0.449 Infinite 0
100 12 29900 2.2 0.475 3455963 0.009 210 17.73 22088 1.939 0.418 Infinite 0
90 45 112123 2.026 0.437 infinite 0 190 21 26162 1.796 0.388 Infinite 0
80 34.08 84915 1.852 0.400 infinite 0 180 34.23 42644 1.725 0.372 Infinite 0
100 249164 Fat Dam From Single Axles = 0.531 100 124581 Fat Dam From Tandem Axles = 0.054
Top Down Cracking Fatigue Analysis for Night - Time ( 6 Hr ) Taffic & Negative Temprature Differential
Rear Single Axles RearTandem Axles
Expected Stress Allowable Fatigue Expected Stress Allowable Fatigue
Axle Load Frequency Flex Stress Axle Load Frequency Flex Stress
Rep Ratio Rep Damage Rep Ratio Rep Damage
KN % ni Mpa SR Ni ni/Ni KN % ni Mpa SR Ni ni/Ni
150 0.5 934 2.697 0.582 51019 0.018 310 1.69 1579 2.745 0.592 38633 0.041
140 0.5 934 2.602 0.561 91486 0.01 290 1.26 1177 2.65 0.572 67376 0.017
130 2.62 4896 2.507 0.541 161570 0.03 270 3.9 3644 2.555 0.551 120816 0.03
120 2.65 4952 2.412 0.520 326334 0.015 250 5.19 4849 2.46 0.531 221613 0.022
110 2.65 4952 2.317 0.500 762043 0.006 230 15 14015 2.365 0.510 485184 0.029
100 12 22425 2.223 0.480 2402754 0.009 210 17.73 16566 2.27 0.490 1286914 0.013
90 23.58 44064 2.128 0.459 16179928 0.003 190 21 19622 2.175 0.469 5682913 0.003
80 55 102780 2.033 0.439 Infinite 0 180 34.23 31983 2.128 0.459 16179928 0.002
99.5 185937 Fat Dam From Single Axles = 0.091 100 93435 Fat Dam From Tandem Axles = 0.157
Name of Work : Mehsana -Modhera Road Km 0/0 to 25/200 (S.H.134) (Section 5/200 to 25/200)
1 2 3 4(2+3) 5 6 7 8(5+6+7) 9 10
0.25 0.531 0.054 0.585 0.091 0.157 0 0.248 0.833 Safe
As Total Cumulative Fatigue for BUC & TDC is < 1 ,Hence Thickness of Slab is Sufficient
Thickness
Layer
(mm)
M-30 250
DLC / PCC 100
Drainage Layer 150
Diameter Spacing
Length (mm)
(mm) (mm)
Dowel Bar 32 mm 450 mm 300 mm
Tie Bar (plain) 12 mm 580 mm 450 mm
Authorized Signature
Table 1 Recommended Maximum Tempreture Differentials 0 C for Concrete Slabs
Maximum Tempreture Different
Zone State / Regions 0
C in Slabs Thickness
150 200
Hilly regions of Uttaranchal, West Bengal, Jammu &
I Kashmir, Himachal Pradesh, and Arunachal Pradesh 12.5 13.1
Punjab,U.P., Uttaranchal, Gujrat, Rajstan, Haryana, and
II North M.P., excluding hilly regions 12.5 13.1
Bihar, Jharkhand, West Bengal, Assam, and Eastren Orissa,
III excluding hilly regions and coastal areas 15.6 16.4
Maharastra, Karnataka, South M.P., Chattisgarh, Andra
IV Pradesh, Western Orissa, and North Tamil Nadu, excluding 17.3 19.0
hilly regions,and Coastal Areas
Kerala and South Tamil Nadu excuding hilly regions, and
V Coastal Areas 15.0 16.4
VI Coastal areas bounded by hills 14.6 15.8
VII Coastal areas unbounded by hills 15.5 17.0
Table 2 Relationship Between K Value & CBR Value For Soil Subgrad
Soaked CBR (%) 2 3 4 5 7 10 15
K-Value (Mpa/m) 21 28 35 42 48 55 62
14.3 15.8
14.3 15.8
16.6 16.8
20.3 21.0
17.6 18.1
16.2 17.0
19.0 19.2
3
50.33
28 39
56 63 4.86
28 24
5.67 58.14
86.14
ase 28
62 21 56
300 28 97 0
300 7 41 225.25
0 97
Widening & Improvement of Kadi - Doriya - Detroj Road.Ch : 0+00 to 12+000, Ta : Kadi, Dist :
Name of Work :
Mehsana.
Input Data
2 x 125 x 113.00
01.75 mm x 37.68 mm
428.42 mm
Increase length by 100 mm for loss of bond dure to painting and another 50 mm for tolerence in placemnet
There fore, the requirement length of tie bar = 428.42 mm + 100.00 mm + 50.00 mm
= 578.00 mm
= 580.00 mm