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Operation & Maintenance

Manual
For
FM200 System

Project:
7 Service Hubs at Manateq Logistic
Park & Special Economic Zones

Client:
M/s. Manateq

Consultant:
M/s. Gulf Engineering & Industrial
Consultancy

MEP Contractor:
M/s. Al Muntasser Contracting & Trading
Co.

Doc. Ref. No.: QF-2020-QHSE-OMM-8705

01 12/ 03 / 2020 O&M Manual GK NB

Checked & Approved


Rev Date Description Prepared by
by
ECONOMIC ZONES COMPANY (MANATEQ)
PROJECTS DEPARTMENT
REVIEW COMMENTS SHEET (RCS)
Project: Construction of 7 Service Hubs at Manateq Logistic Parks
Contract No.: MNTQ-CW03-CON-18 :
Client: MNTQ- Manateq
Consultant: GEIC - Gulf Engineering & Industrial Consultancy
Contractor: AMCT - Al-Muntasser Contracting & Trading
RCS Reference No.: MNTQ-CW03-AMCT-MEC-OMM-000004 Revision 01 Date 2/16/2020
Submittal Title: Operation and Maintenance Manual -for FM 200 System
Submittal Ref. No.: MNTQ-CW03-AMCT-MEC-OMM-000004 Revision 01 Date 2/22/2020
Reviewed by: Yahya Naji Issued To: AMCT
Documents reviewed herein, issued under referenced Submittal, are hereby returned to the issuer with the following comments, assessment code and/or requested actions.
Project Manager / Focal: Raad Sadiq Saleh A = No Comments / Approved
B =- Proceed by Complying to Comments / Resubmit for Final Approval
Signature :
C
C = May not Proceed / Revise and Resubmit for Review
Assessment Code: D = Not Approved / Rejected
(issued by PM) E = Note

Reviewer Submitter Reviewer


Observations / Comments
Identification of Open Sign-Off
Document / Drawing
S/N Reviewer comment's source: Comments (if any) - [Open
No./Rev. Comment Assessment Code
[doc/part/page/para] Closed Closed]

The Manuals used operationally or frequently for operator/user


1 instruction, and manuals needed for maintenance and repair E Noted. INFO
(including test equipment documentation) shall be provided

instruction, and manuals needed for maintenance, replacement and Complied. Refer to attached manufacturer
2 C CLOSED OPEN
repair maintenance manual in section 12.5

3 Tools and test equipment shall be provided C Complied. Refer to section 6.6 CLOSED OPEN

Please refer to Material Submittal MNTQ-CW03-


Provide copy of final material approval and all QCDD certifications
4 C AMCT-MEC-MAS-000026 for material approval CLOSED OPEN
for the all installed parts
and all QCDD Certifications.

Complied. Refer to section 8.1 & 8.2 for Control


Provide control panel wiring diagram, troubleshooting code and
5 C panel wiring diagram and Troubleshooting CLOSED OPEN
signals, etc.
details.

Please note that volt free dry contacts


provisions are available in FECP control panel.
6 Provide wiring diagram for interface with fire alarm system C Interfacing with fire alarm system & Others (By CLOSED OPEN
Fire Alarm/Main Contractor Scope). Refer to
attached FECP schematic in section 5.2.

Please refer to attached shop drawing in section


Block and simplified schematic diagrams shall be provided as
7 B 12.6 for schematic diagram and sequence of CLOSED OPEN
necessary to explain the theory of operation.
operation.
Separate step-by-step initial turn-on, normal operating, and
8 B Complied. Please refer to section 5.3 CLOSED OPEN
emergency operating procedures.

MNTQ-PD-FRM-16 Rev. 1.0 Page 1/1


Issue Date: 29/02/2016 MNTQ-CW03-AMCT-MEC-OMM-000004 REV.01- 3/12/2020[ 9:59 AM]
7 SERVICE HUBS AT MANATEQ
LOGISTIC PARK & SPECIAL ECONOMIC
ZONES

OPERATION & MAINTENANCE MANUAL


FOR
FM 200 SYSTEM

REV. No: 01

SECTIONS 1-13
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

NOTE PAGE

SECTION CHECKLIST:

Section 1 √ HOW TO USE THE MANUAL


Section 2 √ SYSTEM DESCRIPTION
Section 3 √ EQUIPMENT SCHEDULE
Section 4 √ SAFETY AND ENVIRONMENT
Section 5 √ OPERATION
Section 6 √ MAINTENANCE
Section 7 √ DISPOSAL INSTRUCTIONS
Section 8 √ TROUBLESHOOTING
Section 9 √ MANUFACTURERS
Section 10 √ GUARANTEES AND WARRANTIES
Section 11 √ EMERGENCY INFORMATION
Section 12 √ MANUFACTURERS’ LITERATURE
Section 13 √ COMMISSIONING DATA

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TABLE OF CONTENTS
1. HOW TO USE THE MANUAL ............................................................................ 8
1.0 HOW TO USE THE MANUAL ...................................................................... 9
1.1 OVERVIEW OF THE STRUCTURE AND CONTENT OF THIS MANUAL 10
2. SYSTEM DESCRIPTION .................................................................................. 12
2.0 SYSTEM DESCRIPTION ........................................................................... 13
2.1 GENERAL REQUIREMENTS .................................................................... 13
2.2 STANDARD AND OTHER REQUIREMENTS ........................................... 15
2.3 SYSTEM COMPONENTS .......................................................................... 15
2.3.1 Mechanical Part ............................................................................................ 15
2.3.2 Electrical Part ............................................................................................... 21
2.3.3 Warning and Instruction Signs, Illuminated Signs and Indicator Lamps ....... 25
3. EQUIPMENT SCHEDULE ................................................................................ 26
3.0 EQUIPMENT SCHEDULE ......................................................................... 27
3.1 FM 200 SYSTEM ....................................................................................... 27
4. SAFETY AND ENVIRONMENT ....................................................................... 29
4.0 SAFETY AND ENVIRONMENT ................................................................. 30
4.1 SAFETY ..................................................................................................... 30
4.2 FM 200 SYSTEM ....................................................................................... 30
4.3 HEALTH AND SAFETY INFORMATION ................................................... 31
4.4 ACCIDENT RELEASE MEASURES .......................................................... 32
4.5 MODIFICATION INFORMATION ............................................................... 32
4.6 SAFE OPERATIONAL AND CONTROL .................................................... 32
4.6.1 Safety ........................................................................................................... 32
4.6.2 Confined Space ............................................................................................ 33
4.6.3 Fall Protection .............................................................................................. 33
4.6.4 Special Hazards ........................................................................................... 33
4.6.5 Hazardous Materials .................................................................................... 33
4.6.6 Electrical Safety............................................................................................ 33
4.6.7 Isolation ........................................................................................................ 33
5. OPERATION ..................................................................................................... 34
5.0 OPERATION .............................................................................................. 35

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5.1 FM 200 SYSTEM SEQUENCE OF OPERATION ...................................... 35


5.1.1 Automatic Detection and Release / Sequence of Operation......................... 35
5.2 INTERFACE WITH OTHER SYSTEM ....................................................... 37
5.3 STEP BY STEP OPERATION PROCEDURES ......................................... 37
5.4 MODIFICATION INFORMATION ............................................................... 38
5.4.1 Storage Cylinders ......................................................................................... 38
5.4.2 Main and Reserved Cylinders ...................................................................... 38
5.4.3 Fire Extinguishing Control Panel .................................................................. 38
5.4.4 Strobe ........................................................................................................... 38
5.4.5 Horn ............................................................................................................. 38
6. MAINTENANCE ............................................................................................... 39
6.0 MAINTENANCE ......................................................................................... 40
6.1 SYSTEM MAINTENANCE ......................................................................... 40
6.2 RESPONSIBILITY OF THE OWNER OR OCCUPANT ............................. 40
6.3 MAINTENANCE SCHEDULE FOR FM 200 SYSTEM ............................... 41
6.3.1 Discharge Piping .......................................................................................... 41
6.3.2 Discharge Nozzle ......................................................................................... 41
6.3.3 Agent Storage Containers ............................................................................ 41
6.3.4 Valve re-conditioning .................................................................................... 42
6.3.5 Impulse Valve Operator ................................................................................ 42
6.3.6 Container Test and Inspection ...................................................................... 42
6.3.7 Maintenance Schedule for HFC 227ea Fire Detection System .................... 43
6.3.8 Inspection ..................................................................................................... 44
6.4 SMOKE DETECTOR MAINTENANCE ...................................................... 45
6.5 DEALING WITH HAZARDS WHICH MAY ARISE DURING
MAINTENANCE ................................................................................................... 46
6.5.1 Safe Process Flow Chart .............................................................................. 46
6.6 SPECIAL TOOLS, TEST EQUIPMENT AND ANCILLARY SERVICES .... 47
6.6.1 Special Tools ................................................................................................ 47
6.6.2 Test Equipment ............................................................................................ 47
7. DISPOSAL INSTRUCTIONS............................................................................ 48
7.0 DISPOSAL INSTRUCTIONS ..................................................................... 49
7.1 METHOD OF SAFE DISPOSAL ................................................................ 49
7.2 WASTE DISPOSAL METHOD ................................................................... 49
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8. TROUBLESHOOTING ..................................................................................... 50
8.0 TROUBLESHOOTING ............................................................................... 51
8.1 CONTROL PANEL WIRING DIAGRAM ..................................................... 51
8.2 CHECKPOINTS AND CORRECTIVE ACTIONS FOR FM 200 SYSTEM . 51
9. MANUFACTURERS ......................................................................................... 55
9.0 MANUFACTURERS ................................................................................... 56
10. GUARANTEES AND WARRANTIES............................................................... 57
10.0 GUARANTEES AND WARRANTIES...................................................... 58
10.1 CIRCUMSTANCES AND CONDITIONS THAT AFFECT THE VALIDITY
OF WARRANTY ................................................................................................... 58
10.2 GUARANTEE CERTIFICATES............................................................... 58
11. EMERGENCY INFORMATION ........................................................................ 59
11.0 EMERGENCY INFORMATION............................................................... 60
11.1 GENERAL EMERGENCY INFORMATION ............................................ 60
12. MANUFACTURERS’ LITERATURE ................................................................ 61
12.0 MANUFACTURERS’ LITERATURE ....................................................... 62
13. COMMISSIONING DATA ................................................................................. 69
13.0 COMMISSIONING DATA ....................................................................... 70
13.1 FINAL COMMISSIONING REPORT ....................................................... 70

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LIST OF TABLES

Table 1.1 O&M Manual – Table of Contents .................................... 9


Table 3.1 FM 200 System Equipment Schedule ............................ 27
Table 4.1 HFC 227ea Concentration Exposure.............................. 31
Table 6.1Special Tools ................................................................... 47
Table 6.2Test Equipment ............................................................... 47
Table 8.1 Checkpoints and Corrective Actions for FM 200 System ...
........................................................................................ 51
Table 9.1Manufacturer’s Information .............................................. 56
Table 11.1 Emergency Information ................................................ 60
Table12.1List of Manufacturer’s Literature ..................................... 62

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LIST OF FIGURES

Figure 2.1 FM 200 Cylinder Assembly ........................................... 16


Figure 2.2 System Components ..................................................... 16
Figure 2.3 Container Brackets ........................................................ 17
Figure 2.4 Disk Pack ...................................................................... 17
Figure 2.5 IVO (Left) and IRM (Right) ............................................ 18
Figure 2.6 Electric Actuation – Multi Container System with IVO ... 18
Figure 2.7 FM 200 Cylinder Pressure (L) and Liquid Level Indicator
(R) ....................................................................................... 19
Figure 2.8 Typical Installation Detail of Liquid Level Indicator........ 20
Figure 2.9 Discharge Pressure Switch ........................................... 20
Figure 2.10 Engineered Discharge Nozzle ..................................... 21
Figure 2.11 SHP PRO Extinguishing Control Panel ....................... 22
Figure 2.12 Manual Release Switch ............................................... 22
Figure 2.13 System Abort Switch ................................................... 23
Figure 2.14 Motor Alarm Bell .......................................................... 24
Figure 2.15 Horn Strobe ................................................................. 24
Figure 2.16 CRM4 Relay Module ................................................... 25
Figure 6.1Safe Process Flow Chart ................................................ 46

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1. HOW TO USE THE MANUAL

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1.0 HOW TO USE THE MANUAL

This Operation and Maintenance Manual is prepared for seven service hubs Project.

This Manual is divided into the following sections:

Table 1.1 O&M Manual – Table of Contents


Sub-Section Heading
01 How to Use the Manual
02 System Description
03 Equipment Schedule
04 Safety And Environment
05 Operation
06 Maintenance
07 Disposal Instructions
08 Trouble Shooting
09 Manufacturers
10 Guarantees and Warrantees
11 Emergency Information
12 Manufacturer’s Literature
13 Commissioning Data

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1.1 OVERVIEW OF THE STRUCTURE AND CONTENT OF THIS


MANUAL

A. This manual is consisted by independent section and this FM 200 System is


consisted of Thirteen (13) sections.

B. These parts are described here below:

Section 1 – How to Use the Manual

This section provides details about the overall structure of the O&M Manuals, about
the manual format and how to use the manual, etc.

Section 2 – System Description

This section provides a detailed idea about the system arrangement and also
functions and the general overview of the original design intent is indicated. Also
information about the system location, design criteria, expected service life and also
planned operation efficiencies are included in this section.

Section 3 – Equipment Schedule

This section provides detailed list with all the installed equipment.

Section 4 – Safety and Environment

This section provides safety precautionary measure before performing any


inspection, operation or maintenance task.

Section 5 – Operation

This section provides full details for the startup procedures, normal operation and
emergency shutdown.

Section 6 – Maintenance

Includes the basic maintenance aspects of the system and its components
organized in simple user-friendly schedules.

Section 7 – Disposal Instruction

It describes all the potential hazards attributed in the operation of the system and
the proper disposal of waste materials produces during operation.

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Section 8 – Trouble Shooting

This section describes the fault finding procedures. It is organized in tabulated


forms by presenting the problem, its possible cause and its solution. Their problems
and solution are arranged in logical way, whereby the most likely problems are at
the top of the form and the unlikely problems at the end. The content of this sub-
section is cross reference to the manufacturer’s data provided the checkpoints and
corrective action.

Section 9 – Manufacturers

This section provides details about each FM 200 System manufacturers with
complete contact details including address, telephone number, fax number and
email address. The same contact details are provided for local supplier and refilling
station.

Section 10 – Guarantee and Warranty

This section includes the guarantee and warranty for all equipment and devices
installed.

Section 11 – Emergency Information

This section provides details about the emergency information and safety
precautionary measures.

Section 12 – Manufacturer’s Literature

This section accommodates the manufacturers documentation organized in a


logical way. In all manufacturers documentation, where needed, is added
explanatory notes to show the specific items and/or options used in the project.
Information that is not part of the project are either crossed out or stamped as “Not
Applicable”. This process renders the manufacturers data as if it is especially
prepared for this project, rather than generic data

Section 13 – Commissioning Data

This section includes the measured data, the measurement points, the test
equipment used, the calibration certificates details, test certificates and a statement
that the design requirements are achieved.

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2. SYSTEM DESCRIPTION

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2.0 SYSTEM DESCRIPTION

2.1 GENERAL REQUIREMENTS

FM 200 suppression system is a complete fire extinguishing system that utilizes


clean agent known as HFC-227ea (heptafluoropropane). Critical to the functioning
of the system is the fire detection and control network. Typical smoke detector
senses the presence of fire in a protected facility. The detection and control panel
then sounds an alarm, shutdown air handlers and then release agent into the
protected area.

The system consists of automatic fire detectors, manual release unit, abort station,
audible and visual alarm connected to release panel. Required quantity of HFC-
227ea gas shall be stored in container. Signal from release panel actuates control
head of HFC-227ea container, which releases required quantity of gas to the
hazard protected through a set of pipe work and nozzle. System is also provided
with a manual actuator to release the gas manually without involving control panel.

Fire detection system consists of release control panel, smoke detectors and alarm
annunciation. The panel is FIKE U.S.A makes model SHP PRO, UL listed for
extinguishing release operation. Panel is suitable for 220 VAC applications with
back battery for 24 hours’ operation. Panel is with cross zoned method for gas
release signal.

Fire detection of the hazard protected is done with two detection zones each with
photoelectric smoke detectors. Detection of fire by any one zone shall have the
following sequence of operation.

 Illuminates alarm lamp on the control panel.


 Energize alarm bell inside hazard area
 Signal to main fire alarm panel

Detection of fire by both zones simultaneously is considered as fire condition


(cross-zoned) and panel enters to pre-discharge state. Following sequence of
operations starts.

 Illuminated pre-discharge LED on panel.


 Energized strobe horn inside protected area.
 Starts countdown of set time delay (30 seconds)
 Enable system abort sequence
 Signal to main fire alarm panel
 Shutdown motorized dampers
 Energizes warning light at the entrance of hazard.

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At the end of 30 seconds time delay, panel energizes releaser circuit which signals
to Impulse Valve Operator (IVO). IVO actuates and releases gas. Also it illuminates
the released LED on the panel.

Provision is provided for manual release of gas through a manual release switch.
Actuation of manual release switch duplicates cross zoned detection condition in
the control panel. All functions mentioned above for the confirmed fire condition
occurs without any time delay.

Provision to hold release of gas in pre-discharge stage is provided through an


“abort switch”. Abort switch is one of the types which required a constant pressure.
Release of gas will not happen till time the switch is kept hold. Function of this
switch is not available when manual release is operated.

To be effective, hazard protected should be made airtight before the discharge of


gas. Supply and return paths are close at pre-discharge state. Details of A/C unit
and motorized dampers are to be control to make each hazard air tight is described
in system operation and control for protected areas.

For each hazard, a required quantity of HFC 227ea gas as per minimum design
calculation is filled in an approved container. Containers are super pressurized by
dry nitrogen to 360PSI so that agents remained in liquid form inside the container.
Container is provided with pressure gauge.

FIKE’s HFC 227ea containers utilize rupture disc in control head to release gas.
Rupture disc are operated by Impulse Valve Operator (IVO) by an electric signal
from releasing control panel. Gas is released to room through a pipe work and
nozzle arrangement. As per design standard, the maximum gas discharge time is
10 seconds. Pipe sizes and nozzle orifice sizes are selected by a UL listed
computerized flow calculation. Coverage of each nozzle and gas discharge by each
nozzle is considered to get minimum gas concentration at any point in the hazard
protected area.

Unnecessary exposure of personnel or either to the natural agent or to the products


of decomposition shall be avoided.

HFC 227-ea system is designed, installed and maintained in accordance with the
latest edition of NFPA 2001 as well as the limitation set forth by Underwriters
Laboratories.

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2.2 STANDARD AND OTHER REQUIREMENTS

The complete systems are designed, furnished, erected and tested in accordance
with the latest applicable NFPA, FM, UL and local standard such as Qatar Civil
Defence Department and the National Standards where applicable.

2.3 SYSTEM COMPONENTS


2.3.1 Mechanical Part

2.3.1.1 Agent Storage Container

The agent storage vessel consists of a container fitted with a valve assembly
which contains fast acting rupture disc, factory filled with HFC 227ea agent, and
super-pressurized with dry nitrogen to 25 bars @ 21 ºC (360 PSI @ 70ºF).
Containers sharing the same manifold shall be equal in size and fill density.
Containers are finished in durable, baked enamel finish and are available in
various sizes. A nameplate is adhered to the container displaying the agent
weight, tare weight, gross weight, fill density and charge date.

2.3.1.2 Container Nameplate

The container label details the weight of HFC 227ea contained, empty weight, fill
density and charge date. Once the label is applied to the container surface, and
to avoid possible tampering, it cannot be removed intact.

For each hazard required quantity of HFC 227ea gas as per minimum design
calculation is filled in an approved container. Containers are super pressurized
by dry nitrogen to 360 PSI, so that agents remain in liquid form in container.

2.3.1.3 Valve Assembly

The valve assembly is factory-fitted to the container and is supplied pre-


assembled with a low pressure switch, pressure gauge and rupture disc. FIKE’s
HFC 227ea containers utilize rupture disc in control head for release of gas.
Rupture disc are operated by Impulse Valve Operator (IVO) by an electric signal
from releasing control panel. Gas is released to room through a pipe work and
nozzle arrangement. As per design standard, the maximum gas discharge time
is 10 seconds.

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IVO IRM

Figure 2.1 FM 200 Cylinder Assembly

Figure 2.2 System Components

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2.3.1.4 Container Bracket

The bracket assembly consists of a nut and bolt, two bracket straps and one back
channel. To securely hold the container in position during the system discharge, two
bracket assemblies are required per container.

Each strap is notched for insertion into the back channel allowing the container to
be properly aligned. The bracket assembly is designed to be mounted to a rigid
vertical surface with the container assembly resting fully on the floor.

Figure 2.3 Container Brackets

2.3.1.5 Disk Pack

A disc is factory fitted to every valve assembly. It is designed to rupture when


the container becomes over pressurized when subjected to temperatures above
the designed storage temperature.

Figure 2.4 Disk Pack

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2.3.1.6 Impulse Valve Operator and Impulse Release Module

A. Impulse valve operator provides the means to electrically or manually activate the
FIKE Impulse Valve clean agent containers. Upon activation, a pin is extended
with the force required to open the inverted rupture disc, allowing the agent to
release from the container.

B. Impulse Release Module provides the primary interface between the supervised
releasing circuit(s) of a FIKE fire suppression system and Impulse Valve
Operator (IVO) which is used to release the fire suppressant agent from an
impulse valve container.

Impulse Valve Operator Impulse Release Module

Figure 2.5 IVO (Left) and IRM (Right)

Figure 2.6 Electric Actuation – Multi Container System with IVO

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2.3.1.7 Low Pressure Switch and Liquid Level Indicator

A. A Low Pressure Supervisory Switch is fitted to every container and must be


utilized to safeguard the warranty requirements. The device continuously monitors
the container pressure and in the event of the pressure dropping below 24.8 bars
to 18.8 bars (360 psig to 288 psig) the switch operates to enable the condition to
be signaled to a control panel.

B. The Liquid Level Indicator is a simple manually operated device which provides a
means of verifying the weight of agent in a container without having to remove the
container and weigh it on a calibrated scale.

This device enables the inspector to determine the weight of agent with the
container safely secured in its installed position.

Figure 2.7 FM 200 Cylinder Pressure (L) and Liquid Level Indicator (R)

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Figure 2.8 Typical Installation Detail of Liquid Level Indicator

C. The Discharge Pressure Switch is used to provide a positive pneumatic


confirmation to the control system that the FIKE Fire Suppression system has
been discharged.

Figure 2.9 Discharge Pressure Switch

2.3.1.8 Engineered Discharge Nozzle

HFC 227ea is distributed within the protected area by the discharge nozzle which is
sized to ensure the correct flow of agent for the risk. Nozzles are available with
seven or eight ports to allow for 180º or 360º horizontal discharge patterns. Ports
are drilled in 0.1mm (0.004”) increments to the specified system design. Nozzles
are supplied as standard in anodized aluminum.

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Pipe sizes and nozzle orifice sizes are selected by a UL listed computerized flow
calculation. Coverage of each nozzle and gas discharge by each nozzle is
considered to get minimum gas concentration at any point in the hazard protected
area.

• Pattern:
– 180° / 11
orifices
– 360° / 12
orifices
• Material: Gray
Anodized
Aluminum

Figure 2.10 Engineered Discharge Nozzle

2.3.2 Electrical Part

2.3.2.1 Control Hardware

The FIKE SHP PRO, (P/N 10-063) is a Conventional Control System designed to
provide a sophisticated, reliable conventional detection system for use with clean
agent extinguishing, pre-action/deluge, water mist, water flow alarm and fire alarm
systems. It is a microprocessor based system which can be easily configured for a
wide range of suppression applications.

The SHP PRO is designed for use with Fike Clean Agent Fire Suppressant, CO2, or
sprinkler (pre-action/ deluge) suppression systems. The main controller contains all
electronics required for a complete detection and control system suitable for most
applications. Optional modules, which plug into the main circuit board, are available
to add increased functionality to the system.

The SHP PRO provides 10 status LED’s (AC normal, alarm, pre-discharge, release,
supervisory, trouble, panel silenced, abort, released disabled, ground fault) for
instant feedback. A diagnostic LED display is provided to help troubleshoot any
potential field problems, provide current status and retain stored events.
A reset and silence switch is provided to allow control of the system outputs and
operation.

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Figure 2.11 SHP PRO Extinguishing Control Panel

2.3.2.2 Electrical Accessories

A. The Manual Release Switch is a dual actuation device which provides a means of
manually discharging the automatic fire extinguishing system when used in
conjunction with the Fike Control Panel.

To operate the Manual Release Switch, pull the spring clip safety pin (breaking the
seal) and depress the button. The switch will remain engaged until released by
unlocking the button with a key. A single normally open contact block is provided.
The front housing of the release switch is constructed of stainless steel with the
keyed red plastic release button centered and bordered in black trim.

Actuation of manual release switch duplicates cross zoned detection condition in


the control panel and confirmed fire condition without time delay.

Figure 2.12 Manual Release Switch

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B. The System Abort Switch is designed to be used in conjunction with other system
equipment. It provides a temporary manual means by which the system actuation
circuit may be interrupted, when operated prior to the circuit actuation.

The unit employs a momentary contact push button switch. While depressed, the
switch causes the agent release circuit to be manually delayed. Upon release of
the abort switch, the release circuit will follow the specific configuration of the
system control panel.

Abort switch is of the push button type which requires a constant pressure.
Release of gas will not happen till time the switch is kept hold and when released
time delay 0-30 seconds will start before the agent discharge function of this
switch is not available when manual release switch is operated.

Figure 2.13 System Abort Switch

2.3.2.3 Electrical Accessories

A. The Photoelectric smoke detector are reliable, high quality photoelectric smoke
detectors. They can be used in all open areas where photoelectric smoke
detectors are required, including in-duct applications.

Figure 2.14 Smoke Detector

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B. Fike’s motor bell provides a better engineered motor bell for fire and life safety
alarm systems. A number of improvements have been built into the bell line,
including higher dBA, low current draw, built in trimplate for semi flush mounting,
low frequency aluminium shells and low RFI noise.

Figure 2.14 Motor Alarm Bell

C. The Wheelock’s series MT and MT strobe Multitone electronic appliance offer a


choice of eight nationally and internationally recognized alerting sounds.

Figure 2.15 Horn Strobe

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D. The relay module (CRM4) provides 4 additional independently programmed


relays that can support up to 2 CRM4 modules on the main controller board.
Each relay may be wired across normally open or normally closed contacts. It
interfaces to the main control board using four standoffs supplied with the CRM4.

Figure 2.16 CRM4 Relay Module

2.3.3 Warning and Instruction Signs, Illuminated Signs and Indicator


Lamps

A door notice and illuminated signs are required at each entrance to the risk to
advise personnel that they are entering a protected area.

Figure 2.19 Warning and Instruction Signs

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3. EQUIPMENT SCHEDULE

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3.0 EQUIPMENT SCHEDULE

3.1 FM 200 SYSTEM

Table 3.1 FM 200 System Equipment Schedule


S. NO. ITEM DESCRIPTION MODEL MAKE
1 FM 200 MECHANICAL EQUIPMENT

a Agent Storage Containers As Per Design

b HFC 227ea - Agent FM200


Impulse Valve Operator Assy. c/w
c 02-12728
Accessories with IVOS.
FIKE
d Discharge Pressure Switch 02-12534
e Low Pressure Switch 02-12533
f Liquid Level Indicator 70-1353 Series
g Nozzle As Per Design
2 FM200 SYSTEM ELECTRICAL DEVICES
10-063-1-R-2/
a SHP- PRO Fire Extinguishing Panel
10-2452-1
b Smoke Detector 63-1308
c Manual Release Station 10-1638
FIKE
d System Abort Switch 10-1639
e Bell 20-110
20-132
f Horn Strobe
(MT-24MCW-FR)
g CRM4 10-2204
h Remote Indicator MS-RA AIR PRODUCT
QATAR FACTORY/
i Warning Sign / Illuminated Sign - SHIELD

3 FM200 CABLES & CONDUITS


a Fire Rated Cable, 300/500V SD-XPC series SHIELD
SMARTUBE/
b EMT Conduits EMT PANASONIC

27
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4 PIPES & FITTINGS


ASTM A53, Gr. B,
a Galvanized Steel Seamless Pipes SHIELD
Sch 40
DELCORTE/
b Threaded Fittings 3000lbs BOTHWELL

c Welded Fittings ASTM A234 SHIELD/TTU

SHIELD/
d Flanges CLASS 300 METALFAR

28
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4. SAFETY AND ENVIRONMENT

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4.0 SAFETY AND ENVIRONMENT

4.1 SAFETY

1. Only qualified personnel are permitted to assemble, operate or maintain this


equipment. Follow all the safety instructions. Failure to do so could result in
serious injury or death.

2. The entire manufacturer’s safety instruction must be thoroughly read,


understood and strictly followed. All applicable safety regulations must be
observed.

3. Do not attempt to take action unless one is absolutely sure that he/she knows
exactly what is to be done. If in doubt, consult somebody who knows, or contact
the related Manufacturer’s Representative.

4. Never allow untrained person to work on the equipment.

4.2 FM 200 SYSTEM

1. This system must be serviced by qualified personnel only.

2. Any environmental or operating condition which results in shorting or grounding


of the system components can result in malfunction or actual discharge of the
system.

3. Before servicing any component, disarm the control panel. Wait for 45 seconds
after removing all power to allow charge to bleed out from the capacitors in the
control panel.

4. The agent storage container is a pressurized vessel, and will cause


considerable thrust if the discharge valve is damaged. For this reason, the
safety cap supplied with the container must be in place securely fastened down.
The safety cap reduces and redirects the thrust if the valve is accidentally
damaged, and prevents objects from striking the internal parts of the valve.

5. Storage containers connected to a common manifold are interchangeable and


must be of the same size and charge. DO NOT MIX DIFFERENT SIZED
CONTAINERS WITHIN THE SAFE MANIFOLD CONNECTION.

6. Under normal conditions, there is no noticeable effect on human health by


breathing the FM200 agent. However, it is recommended not to enter a
protected area within 20 minutes of a discharge.

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4.3 HEALTH AND SAFETY INFORMATION

HFC 227ea has been tested and verified to be safe for use in occupied spaces
when used as specified in NFPA 2001, and US EPA guidelines. Tests have
been proven that exposure to HFC 227ea is safe and the agent is effective in
extinguishing fires at lower concentrations; most of which are well below the
NOAEL and LOAEL values. HFC 227ea is approved for use in occupied areas
up to a 9% concentration (NOAEL) by volume without mandated egress time up
to a 10.5% concentration (LOAEL) with mandated egress time.

Exposure Limits

HFC 227ea systems provided for normally occupied spaces can be designed
for concentrations above to the NOAEL level of 9% by volume, given that
means be provided to limit exposure to design concentrations shown in the
table below that correspond to a maximum permitted human exposure time of
five (5) minutes.

Table 4.1 HFC 227ea Concentration Exposure

Human Exposure Time


HFC 227ea Concentration
(Minutes)
9.0% 5.00
9.5% 5.00
10.0% 5.00
10.5% 5.00
11.0% 1.13
11.5% 0.60
12.0% 0.49

Warning: The discharge of clean agent system to extinguish a fire can result in
potential hazard to personnel from the natural form of the clean agent or from
products of combustion that results from exposure of the agent to the fire or hot
surfaces.

Unnecessary exposure of personnel or either to the natural agent or to the products


of decomposition shall be avoided.

HFC 227ea system is designed, installed and maintained in accordance with the
latest edition of NFPA 2001 as well as the limitations set forth by Underwriters
laboratories.

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4.4 ACCIDENT RELEASE MEASURES

Steps to be taken if material is released or spilled:

CAUTION! High Pressure Gas

1. Immediately evacuate all personnel from the danger area

2. Nitrogen is an asphyxiate. Lack of oxygen can kill. Use Self Contained


Breathing Apparatus (SCBA) where needed.

3. Shut off flow if you can do so without risk.

4. Ventilate area or move cylinder to a well-ventilated area. Test for sufficient


oxygen, especially in confined spaces, before allowing re-entry.

4.5 MODIFICATION INFORMATION

FM 200 Fire Suppression System can be modified to meet the site


requirements. The modification should be done by manufacture trained
competent person. Any changes in the piping system of FM200 system will
affect greatly the performance of the system.

At times, it may become necessary to make modifications to existing fire


suppression system. This can be done safely by a qualified installer or
contractor when the proper procedures are followed. The following procedure
has been developed to assure that the modifications are done successfully.

4.6 SAFE OPERATIONAL AND CONTROL

All repairs and service should be performed by AUTHORIZED SERVICE


PERSONNEL ONLY unless otherwise trained under specific operations and
controls to avoid unsafe operating procedure and moreover invalidity of product
warranty.

4.6.1 Safety

Inspection, testing, maintenance and operation activities shall be conducted in a


safe manner.

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4.6.2 Confined Space

Appropriate and legally required precautions shall be taken prior to entering


confined space such as tanks, valve pits or trenches.

4.6.3 Fall Protection

Appropriate and legally required equipment shall be worn or used to prevent


injury from falls to personnel.

4.6.4 Special Hazards

Precautions shall be taken to address special hazards, such as protection


against drowning where working on the top of a filled embankment or a
supported, rubberized fabric tank, or over open water or other liquids.

4.6.5 Hazardous Materials

Any person performing inspection, testing, or maintenance or any system


covered within the scope of this document shall consult with the owner or
owner’s representative in order to be fully knowledgeable of the hazardous
materials being used or stored on the premises. Appropriate and legally
required equipment shall be used where working in an environment with
hazardous materials present.

4.6.6 Electrical Safety

Extra care shall be taken where testing or maintaining any electrical equipment.
Only authorized personnel/ qualified personnel are allowed to deal with
concerning to electricity.

4.6.7 Isolation

Prior to working on equipment, operatives should ensure the plant/ system etc.,
is physically isolated from potential energy sources, as required. All operations
and maintenance staff should be fully aware of and be familiar with, all rules
and regulations in force pertaining to safety.

It is recommended that effective Lock-Out-Tag-Out (LOTO) procedures are


implemented to safeguard operatives from the hazards of energy sources
(electrical, hydraulic, pneumatic and etc.) and that these procedure are strictly
followed.

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5. OPERATION

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5.0 OPERATION

5.1 FM 200 SYSTEM SEQUENCE OF OPERATION


5.1.1 Automatic Detection and Release / Sequence of Operation

When any one detector in either circuit detects a fire, alarm LED on the panel
illuminates. Fire alarm bell also rings, silence the bell by pressing the silenced
button. When any alarm is silences, alarm silences LED illuminates. Diagnostic
LED shows which circuit is detected fire. Alarm condition of HFC-227ea release
control panel are transmitted to addressable type main fire alarm panel through
addressable monitor module. Hence, main fire alarm panel is in alarm. Then,
silence the main fire alarm panel. Check the protected area for any fire or
smoke source. In case of fire, extinguish it with the available portable fire
extinguisher installed nearby. When fire or smoke is cleared, reset the panel by
pressing the “reset” switch. When the release control panel is reset, the main
fire alarm panel will show reset function available single to reset to normal
condition.

In case no fire or smoke source is found, reset the extinguishing panel. If alarm
bell re-sounds, check and clean the detector by air blow. Then, reset again. In
case immediate or frequent detector false alarm, replace the detector.

5.1.1.1 Automatic Operation

A) Activation of any one of the detector in either circuit within the affected area
shall: (Alarm State);

1. Illuminate “Alarm” indicator on the control panel and display custom LED
for proper zone indicator.
2. Activate Alarm Bell Inside the Protected area.
3. Send “Alarm” signal to main fire alarm control panel.

B) Subsequent operation of a “cross-zoned” detector within the affected area shall


(Pre-Discharge State);

1. Illuminate “Pre-discharge” indicator on the control panel and display custom


LED for proper zone indicator.
2. Activate audio/visual alarm indicator (strobe/Horn) inside & outside the
protected area.
3. Actuate circuit to energize 0-30 seconds adjustable “Evacuation time”.
4. Enable system abort sequence.
5. Illuminate “Evacuation Now-Gas Discharge” Warning sign inside the
protected area.

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6. Transfer relays to close associated fire damper or shut down HVAC


system.

C) After pre-set time delay sequence, the following shall occur (Release State);

1. Actuate circuit to release FM200 agent into the affected area.


2. Illuminate “Release” indicator on the control panel and display custom LED
for discharge indication.
3. Audio/visual alarm indicator (Strobe/Horn) inside & outside the protected
area remains active.
4. Illuminate warning sign ‘Do not Enter-Gas Discharged” outside the protected
area activated by discharge pressure switch.
5. “Supervisory” signal (Gas discharged) to main fire alarm control panel via
extinguishing control panel relays.

5.1.1.2 Manual Operation

1. Activation of manual release station shall duplicate the “cross-zoned


detection” sequence described above except the time delay and abort
function.
2. System can be activated mechanically by depressing the red strike button
of the IVO located on cylinder head shall duplicate the “Cross zoned
detection” sequence described above except time delay and abort and

5.1.1.3 Abort Operation

A. If abort switch is activated within Pre-discharge period, the following shall


occur:

1. Illuminate “Abort” indicator on the control panel and display custom LED for
proper zone indication.
2. Release of gas is held if abort switch is pressed continuously.
3. Agent will be released if abort switch is deactivated and countdown is
completed.
4. Send ‘Trouble’ signal to extinguishing control panel if the abort is initiated
with no alarm preset.

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5.2 INTERFACE WITH OTHER SYSTEM

Further Dry contact out puts corresponding to trouble, Alarm and Pre-Discharge
states (i.e. HVAC shutdown, damper closure, etc.) are available in which are
utilized as per system requirements of each hazard. Details of connections are
shown in the schematic diagram.

The Operation of the FM200 System is monitored via Fire Detection and Alarm
System. Any alarm initiated (i.e. smoke detector, manual release station, etc.)
signals are transmitted through interface dry contacts connected from FM200
Extinguishing Control Panel to Fire Alarm Control Panel by hard wiring
connections.

5.3 STEP BY STEP OPERATION PROCEDURES

37
Sequence of Operation (Automatic)
1. Activation of any one of the detector in either circuit
within the affected area shall:

• Illuminate the “ALARM” indicator on the


control panel and show “1.” or “2.” on the
LED display.
• Illumination of Remote Indicator (if
installed).
• Energize Alarm Bell inside hazard area (1st
Stage Alarm).
• Send signal to close associated fire damper
and or shut down HVAC (if connected).
• Deactivate magnetically held door (if
connected).
• Send “Alarm” signal to Main Fire Alarm
Control Panel.

Smoke Detector Alarm Bell


Sequence of Operation (Automatic)
2. Subsequent operation of a “cross-zoned” detector within
the affected area shall:

• Illuminate a “PRE-DISCHARGE” indicator


on the control panel and show “1.” or “2.”
on the LED display.
• Illumination of Remote Indicator (if
installed).
• Activate the Horn-Strobe inside the hazard
area (2nd Stage Alarm).
• Actuate circuit to energize 30 second
adjustable “Evacuation Timer”.
• Enable system abort sequence .
• Illuminates sign “Evacuate Now,
Gas Discharge”.

Smoke Detector Horn-Strobe Abort Switch


Sequence of Operation (Automatic)
3. Once the Evacuation Time ends, the following shall
occur:

• Actuate circuit to release FM200 agent into


affected area.
• Illuminate the “RELEASE” indicator on the
control panel.
• Energize visual indicator (Strobe Light)
outside the hazard area.
• Illuminates sign “Do Not Enter, Gas
Released”.
• Send “Release” signal to Main Fire Alarm
Control Panel.

Strobe
Sequence of Operation (Manual)
• Activation of Manual Release Station / IVO
Push Button shall duplicate the “Cross-
Zoned Detection” sequence described in
the Automatic Operation except Time
Delay, Abort function, Pre-discharge
indication and Alarm Bell.

Manual Release Impulse Valve Horn-Strobe Strobe


Station Operator (IVO)
Abort Operation
 Operation of Abort Switch within the Second Stage
Alarm (Pre-discharge period), the following shall occur:

• Illuminate “ABORT” indicator on the


control panel and display LED Code “A”.
• Press the ABORT SWITCH once and it will
reset the evacuation time.
• Press and hold the ABORT SWITCH and it
will stop the evacuation time BUT will reset
the evacuation time once hand is removed
from the switch.

Note:
• Pressing RESET BUTTON in the control panel will
completely stop the operation of the System.
• Another method to prevent the agent from being
released is to REMOVE the IVO on the cylinder.
Abort Switch
OPERATION AND MAINTENANCE MANUAL

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5.4 MODIFICATION INFORMATION


5.4.1 Storage Cylinders

Clean Agent cylinders are supplied with a pressure gauge that permits a quick
visual inspection of container pressure. Optional items include a Liquid Level
Indicator and a Low-Pressure Supervisory Switch. The Liquid Level Indicator
provides the convenience of determining the container’s agent weight without
removing the cylinder from its location.

5.4.2 Main and Reserved Cylinders

Design wherein standby (back-up) cylinders are provided. In case of false discharge
occur, there is an immediate available agent supply for the continuous operation of
the system. The system is provided with the Main-Reserve selector switch.
Following a system discharge, reset any field devices. Once all devices are in a
standby status the Main-Reserve switch may be moved to “Reserve” position. The
control panel may be then reset to a normal mode for uninterrupted protection. The
empty “main” containers can be removed for recharge. After the containers in the
“Main” system have been recharged, the switch may be returned to the “main”
position.

5.4.3 Fire Extinguishing Control Panel

The SHP Pro provides dedicated alarm, trouble and supervisory SPDT contacts for
annunciation and control. If additional outputs are required, up to two CRM4 Relay
Modules can be added. The Extinguishing Control Panel is available in

5.4.4 Strobe

Selectable candela rating is available to suit with the hazard requirement based on
the NFPA/ ADA/ ANSI standards and guidelines.

5.4.5 Horn

Tone output can be selected in eight (8) available tone pattern, sound level, DBA
and current ratings depending on the requirements

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6. MAINTENANCE

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6.0 MAINTENANCE

6.1 SYSTEM MAINTENANCE

This section establishes the minimum requirements for the periodic inspection,
testing, and maintenance of fire suppression system. The type of system addressed
by this standard is FM 200 system.

The purpose of this document is to provide requirements that ensure a reasonable


degree of protection for life and property from fire through minimum inspection,
testing, and maintenance methods for fire detection system.

In those cases where it is determined that an existing situation can involve a distinct
hazard to life or property, the authority having jurisdiction shall be permitted to
require inspection, testing, and maintenance methods in excess of those required
by the standard.

6.2 RESPONSIBILITY OF THE OWNER OR OCCUPANT

1) The owner or occupant shall provide ready accessibility to components of


fire suppression system that require inspection, testing or maintenance.

2) The responsibility for properly maintaining FM 200 system shall be that of the
owner(s) of the property. By means of periodic inspections, tests, and
maintenance, the equipment shall be shown to be in good operating condition,
or any defects or impairments shall be revealed. Inspection, testing, and
maintenance shall be implemented in accordance with procedures meeting or
exceeding those established in this document and in accordance with the
manufacturer’s instructions. These tasks shall be performed by personnel who
have developed competence through training and experience.

3) The owner or occupant shall notify the authority having jurisdiction, the fire
department, if required, and the alarm-receiving facility before testing or shutting
down the system. The notification shall include the purpose for the shutdown,
the system or component involved, and the estimated time of shutdown. The
authority having jurisdiction, the fire department, and the alarm-receiving facility
shall be notified when the system, supply or component is returned to service.

4) The owner or occupant promptly shall correct or repair deficiencies,


damaged parts, or impairments found while performing the inspection, test, and
maintenance requirements of this standard. Corrections and repairs shall be
performed by qualified maintenance personnel or a qualified contractor.

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6.3 MAINTENANCE SCHEDULE FOR FM 200 SYSTEM

The maintenance procedures, at the intervals indicated, are meant to be a minimum


requirement for FIKE systems. The following procedures do not preclude those
required by NFPA 2001 and the authority having jurisdiction. More frequent service
intervals maybe necessary if systems are installed in more severe service
applications.

6.3.1 Discharge Piping

Every six months

Check the system discharge piping for corrosion and damage. Check all piping
supports to make sure they are tight and the pipes are securely supported.

6.3.2 Discharge Nozzle

Every six months

Check to see those nozzles orifices are clear and unobstructed and those orifices
are not showing signs of corrosion.

Make sure that nozzles are aimed or position correctly. Verify with the system plans
that the correct nozzle part number is installed at the proper location in the system.

6.3.3 Agent Storage Containers

Every three months

Check the pressure gauge of each container. If the pressure is less than 360 PSIG
to 70˚F (2482 kpa @ 21.1˚C), the container should be removed, the container
pressure will vary directly with temperature. In the range of 50˚F to 80˚F (10˚C to
27˚C) this change is approximately 2.16 PSI (14.9 kpa) per degree.

Every six months

Verify the weight of the agent in each container matches the agent weight stamped
on the label. If the weight indicates a shortage exceeding five percent of the
required weight, the container must be removed from service for repair and/or
recharge.

Note:

If the container has a liquid level indicator installed, weight verification can be made
without the need for cylinder removal.

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Warning

The control panel must be disabled and the IVO must be shunted - BEFORE
removing any container to be weighed.

After system discharge:

The container should be removed and sent to the factory, or an “authorized” FIKE
distributor, for valve reconditioning and container re-charge.

6.3.4 Valve re-conditioning

After the container has been re-charge, the valve will need to be re-conditioned,
using the appropriate reload kit.

If the container was not discharge, and a leak valve needs to be reconditioned, the
contents of the container must be transferred to another container before
reconditioning the valve.

Warning:

Container contents are under high pressure. NEVER attempt to rebuild the valve
until the contents have been transferred and the pressure gauge read 0 PSIG (0
KPA).

Care should be taken when handling valve components to avoid damages of any
kind. Be careful not to bend, poke, or otherwise distort the valve rupture disc as its
service may be adversely affected.

6.3.5 Impulse Valve Operator

Impulse Valve Operator provides the means to electrically or manually activate the
Fike Impulse Valve clean agent containers. Upon activation, a pin is extended with
the force required to open the interval rupture disc, allowing the agent to be
released from the container.

Every six months

Check impulse valve operator and wiring agent release modules for corrosion. Also,
check for loose or broken wires.

6.3.6 Container Test and Inspection

HFC 227ea containers shall not be recharged without a retest if more than five
years have elapsed since the last test.

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Cylinders continuously in service without discharging shall receive a complete


external (visual) inspection every five years. The cylinder does not need to be
emptied for inspection.

All visual inspections must be performed according to the regulations of CFR Title
49 and CGA Pamphlet C-6, Section 3. All inspections are to be done by CGA / DOT
approved inspectors only. (Reference: NFPA No. 2001, Section 4)

6.3.7 Maintenance Schedule for HFC 227ea Fire Detection System

All fire systems must be regularly tested and maintenance is essential as it will
prolong the life of a system and discover any faults that may occur. A system that is
not maintained cannot be guaranteed to protect life and property. Periodic
maintenance of FM200 system is essential to ensure that the system is in full
working condition.

Inspection, testing or maintenance shall be permitted to be done by a person or


organization other than the owner if conducted under a written contract. It shall be
done by qualified personnel.

A. Semi-annual maintenance procedure includes the following:

1. Inspecting previous maintenance record (if any).


2. Visually inspecting any structural or occupancy changes to access whether
changes to the fire alarm system is required.
3. Checking false alarm records.
4. Battery checking and testing.
5. Checking and testing of control panel functions.
6. Testing of fire alarm devices.
7. Checking automatic transmission of alarm signals to an alarm receiving center
including system interfaces (i.e. Main Fire Alarm System)
8. Checking and testing of all fault indicators and circuits.
9. Testing of printers
10. Reporting of outstanding defects
11. Records the maintenance activities performed

B. Annual maintenance procedure includes the following:

1. Testing of switch mechanism for every manual call point


2. Examining and testing of every automatic fire detector
3. Visual and audible testing of all fire alarm devices
4. Replacement of filament lamps
5. Checking of radio fire detection and fire alarm system signal strengths
6. Visual inspection of readily accessible cable fixings.
7. Checking of the cause and effect program

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8. Checking of standby power supply capacity


9. Reporting of outstanding defects
10. Records the maintenance activities performed

6.3.8 Inspection

Monthly visual inspection has to be done for the following:

1. Check all fire alarm equipment’s to make sure nothing is damage or


inoperative.
2. Check detectors for any obstruction or damage
3. Check manual release for any obstruction or damage
4. Check bell or strobe horns for any obstruction of damage

A. Frequency: Monthly

Lamp test: When the panel is in normal condition, press “RESET BUTTON”, all
LED on front part should illuminate. Notice the LED fails to illuminate. Take
action to rectify it.

Input circuits: Operate a device on each input circuit. Device tested should
operate in its normal manner. Record the specific device tested on each input
circuit so that different device can be used in subsequent tests. Check the
proper indication on panel, remote signal and operation signaling device and
record the location of any which are in-operative.

B. Frequency: Semi-annually

Circuit Monitoring: Test the input and output device circuit supervision by
disconnecting a conductor from its terminal in the control panel, the control
panel should receive trouble signal. Re-connect the wire to its terminal and reset
the control panel. Repeat the test for all supervised circuit.
Diagnostic LED code designations are mentioned in the “Installation and
Operation Manual”.

Smoke Detector: Functional test of smoke detectors are conducted by spraying


a smoke detector test aerosol into the detection chamber. Each detector has a
self-contained LED which illuminates steady when detector is operated. When a
detector is “operated”, “alarm LED” on the panel should energize and signaling
device should operate.

Battery Voltage: Check battery terminal voltage without charger

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C. Frequency: Annually

Primary power supply: Test the primary power supply during the test for
initiating and signaling device circuits. The primary power supply is usually a
220 VAC circuit. Disconnect the primary power and make sure that the fire
alarm system performs normally using the secondary source of power

6.4 SMOKE DETECTOR MAINTENANCE

Smoke detector requires periodic Cleaning to remove accumulated dust or dirt.

Smoke Detector Cleaning Procedure:


1. Remove the sensor to be cleaned from the system.
2. Remove the sensor cover.
3. Vacuum the screen carefully without removing it.
4. Remove the chamber cover/screen assembly by pulling it straight out.
5. Use a vacuum cleaner or compressed air to remove dust and debris from the
sensing chamber.
6. Reinstall the chamber cover/screen assembly by sliding the edge over the
sensing chamber. Turn until it is firmly in place.
7. Replace the cover using the LEDs to align the cover and then gently pushing
it until it locks into place. Make sure that the thermostats do not become bent
under the cover on the detectors.
8. Reinstall the detector.
9. Test the detector as described in Testing Procedure.
10. Reconnect disabled circuits.
Notify the proper authorities that the system is back on line

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6.5 DEALING WITH HAZARDS WHICH MAY ARISE DURING


MAINTENANCE
6.5.1 Safe Process Flow Chart

Figure 6.1Safe Process Flow Chart

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6.6 SPECIAL TOOLS, TEST EQUIPMENT AND ANCILLARY SERVICES


6.6.1 Special Tools
Table 6.1Special Tools
SL. No. Description

1 Spanner

2 Wrenches

3 Screw Drivers, Pliers and Other Electrical Tools

6.6.2 Test Equipment


Table 6.2Test Equipment
SL. No. Description
1 Digital Multi-Meter
2 Pressure Gauge
3 Compressor

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7. DISPOSAL INSTRUCTIONS

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7.0 DISPOSAL INSTRUCTIONS

7.1 METHOD OF SAFE DISPOSAL

Treatment, storage, transportation and disposal must be in accordance with


applicable Federal State / Provincial and local regulations. Incinerate material in
accordance with Federal State/ Provincial and Local requirements.

7.2 WASTE DISPOSAL METHOD

Prevent waste from contaminating the surrounding environment. Keep


personnel away. Discard any product, residue, disposable container or liner in
an environmentally acceptable manner, in full compliance with federal, state,
and local regulations.

Source from which further advice on safe disposal can be obtained:

a. Contact the manufacturer of the product and ask for propose disposal
instructions.

b. Contact a nearby electronics retailer and inquire into its disposal programs.

c. Contact the local authorities or disposal guidelines.

d. Contact private waste companies and recyclers to see if they accept this
waste.

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8. TROUBLESHOOTING

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8.0 TROUBLESHOOTING

8.1 CONTROL PANEL WIRING DIAGRAM

8.2 CHECKPOINTS AND CORRECTIVE ACTIONS FOR FM 200 SYSTEM


Table 8.1 Checkpoints and Corrective Actions for FM 200 System
Diagnostic
Display Description Tips for Resolution
Code
1 Detection Circuit 1 Open  Verify correct value of EOL resistor (4.3K Ώ
– Yellow, Orange, Red)
2 Detection Circuit 2 Open  Measure field wiring resistance = 20 Ώ or
less.
 Verify all devices are installed properly
(smoke detector heads installed on bases).
 Remove field wiring and install a 4.3 Ώ
resistor at the panel to verify the SHP pro

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Control Board is functioning properly.


 Latching requires Reset to clear.
3 Input Circuit 3 Open  Verify correct value EOL resistor (20K Ώ –
4 Input Circuit 4 Open Red, Black, Orange)
5 Input Circuit 5 Open  Measure field wiring resistance = 100 Ώ or
less.
 Verify all field devices are installed
properly.
1 Detection Circuit 1 Activated  If device was not the cause of the
Detection Circuit 2 Activated activation, check field wiring for shorts, or a
2 Input Circuit 3 Activated faulty device.
 Verify correct value of EOL resistor.
3 Input Circuit 4 Activated  Input 1, 2 & 3 latching, requires reset to
clear.
4 Input Circuit 5 Activated  If application 3, input 4 latching, requires
rest to clear
6 Audible Circuit 1 Open  Verify correct value EOL resistor (1.2K Ώ -
Red, Violet, Red)
7 Audible Circuit 2 Open  Measure field wiring resistance
8 Audible Circuit 3 Open  Verify all field devices are installed
properly.
 Remove field wiring and install 1.2K Ώ
resistor at the panel to verify the SHP pro
Control Board is functioning properly.
9 Agent Release Circuit Open  Verify correct value of EOL resistor (2.4K Ώ
– Red, Yellow, Red).
 Measure field wiring resistance
 Verify all field devices are installed
properly.
 Is agent disconnected switch in
disconnected mode?
 Remove field wiring and install a 2.4K Ώ
resistor at the panel to verify the SHP Pro
Control Board is functioning properly.
 Latching requires reset to clear.
11 Solenoid Circuit Open  Measure field wiring resistance
 Verify all field devices are installed properly
 Remove field wiring and install a 200 Ώ, 5-
watt resistor (p/n 02-2686) at the panel to
simulate the solenoid and verify the SHP
Pro Control Board is functioning properly.

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 Latching requires reset to clear.


6 Audible Circuit 1 Shorted  Check field wiring for short circuit or a
faulty device.
7 Audible Circuit 2 Shorted  If panel has released agent, reset the IVO
8 Audible Circuit 3 Shorted  Verify EOL resistor value is correct.
9 Agent Release Circuit
Shorted or Actuator Circuit
11 is Open
Solenoid Circuit Shorted
A Valid Abort  Normal Operation. No resolution required
Abort Premature  Normal Operation. No resolution required
B
Abort Late  Normal Operation. No resolution required
C 2nd Alarm Active on Input 1  Input circuit 1 active. Verify cause from
if Using 430 Ώ bases. input device and not a short.
Only one 430 Ώ base active.  Check base wiring
Always activates on first
alarm if using 220 Ώ or 0 Ώ  Latching requires reset to clear.
bases

C 2nd alarm active on input 2 if  Input circuit 2 active. Verify cause from
using 430 Ώ bases input device and not a short.
Only one 430 Ώ base active.  Check base wiring
Always activates on first
alarm if using 220 Ώ or 0 Ώ  Latching requires reset to clear.
bases
d Output Disabled  Check switch 3 (enable/ disable) to see if it
is in the disable position.
E Missing Battery  Verify batteries are installed properly
 Verify each battery has approximately the
same voltage
 Remove battery wiring harness and
replace with a 4.3 Ώ, ¼ watt resistor (same
as detection EOL, 10-2318) and verify
charger voltage.
F Low Voltage (<19 VDC)  Check AC and DC power input
H Intelli-FET lost  Reset panel, if trouble does not clear,
replace SHP Pro Control Board.
 Latching requires reset to clear.
H 5V Reference / ADC Failure  Reset panel, if trouble does not clear,
replace SHP Pro Control Board.

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O Ground Fault  Remove field wiring from terminal strips to


isolate the wire with the ground fault. When
panel clears, troubleshoot the wire.
o Resettable AUX power  Remove field wiring from resettable AUX
missing circuit and check fuse F3. If fuse is blown,
replace fuse and check field wiring for
short.
o Continuous AUX power  Remove field wiring from continuous AUX
missing circuit and check fuse F4. If fuse is blown,
replace fuse and check field wiring for
short.
P Reset  Normal Operation. No resolution required.
- AC Brown-out (<85% AC)  Measure primary voltage to transformer
and secondary voltage off transformer.

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9. MANUFACTURERS

55
OPERATION AND MAINTENANCE MANUAL

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9.0 MANUFACTURERS

Table 9.1Manufacturer’s Information

QATAR FACTORY - NAFFCO

Company Address P.O. Box 55644, Doha, Qatar

Telephone Number +974 4402 5888

Facsimile Number +974 4411 4630

E-mail Address (Inquiry) qsales@qatarfactory.qa

Website www.qatarfactory.qa

FIKE Corporation
704 South 10th Street, P.O. Box 610 Blue Springs,
Company Address
Missouri 64013, U.S.A
Telephone Number +800 979-3453 / +816 229-3405

Facsimile Number +816 229-0314

Website www.fike.com

SHIELD
Redburn House 2a Tonbridge Road, Romford, Essex,
Company Address
RM3 8QE, UK
Telephone Number +44 1708 377731

Facsimile Number +44 1708 347637

E-mail Address (Inquiry) shielduk@shieldglobal.com

Website www.shieldglobal.com

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10. GUARANTEES AND WARRANTIES

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FM 200 SYSTEM

10.0 GUARANTEES AND WARRANTIES

Manufacturer will provide a warranty of 400 days from the date of handing over.

10.1 CIRCUMSTANCES AND CONDITIONS THAT AFFECT THE


VALIDITY OF WARRANTY

The validity of the warranty is not valid for the following condition;

a. Abuse, improper environmental condition, shipping damage, unauthorized


modification, service by unauthorized personnel, transportation of damaged
equipment or acts of war.

b. Damage due to lack of maintenance or damage resulting from installation in


areas with other than normal Damage due to acts of nature but not limited to
lighting, flooding, explosions and earthquakes.

10.2 GUARANTEE CERTIFICATES

Specific warranty/guarantee certificates can be found in the final turn over.

58
Ref. No. XXXXXXXXX SO Ref. XXXXXX

WARRANTY CERTIFICATE
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, MADE BY QATAR FACTORY FOR
FIRE FIGHTING EQUIPMENT & SAFETY SYSTEMS NAFFCO ON NEW EQUIPMENT,
EXCEPT A WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW:
1. Qatar Factory warrants the following products supplied, installed, tested &
commissioned against purchase order ref. no. XXXXXXXX dated XXXXXXXXX shall
be free from defects in material:
Project : Seven Service Hubs
Contractor : M/s. Al Muntasser Contracting and Trading Co.
Systems : FM200 System

2. Qatar Factory obligation and liability under this warranty is limited to rectification
or replacement of any part/s found defective under normal use and service, within
400 days from handling over (XXXXX).

3. This Warranty Certificate must be presented to obtain services pursuant to the


warranties set forth herein.

4. This warranty does not cover sets repaired by workshops not authorized by Qatar
Factory.

5. This warranty is in lieu of all other warranties, express or implied, including any implied
warranty of merchantability or fitness for a particular purpose and the obligation and
liability of Qatar Factory under this warranty shall not include any transportation, any
other charges, liability for direct, indirect or consequential damages and delay resulting
from the defect or any other obligations or liability on the part of Qatar Factory, and
Qatar Factory neither assumes nor authorizes any other person to assume for it any
other liability in connection with such equipment. Any improper use or application of
the product or the substitution of any parts not approved by Qatar Factory shall void
this warranty. Failure to provide regular maintenance in accordance with safety
regulations shall likewise void this warranty. This warranty covers only the products
listed in paragraph 1 above.

6. Service policy.
This warranty is void in case of full payment of the above mentioned project is not
received.

QATAR FACTORY for Fire Fighting Equipment & Safety Systems NAFFCO

Company Stamp
OPERATION AND MAINTENANCE MANUAL

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FM 200 SYSTEM

11. EMERGENCY INFORMATION

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11.0 EMERGENCY INFORMATION

Contact information during emergency.

11.1 GENERAL EMERGENCY INFORMATION

Table 11.1 Emergency Information

In the event of Contact Local Telephone Numbers

Fire Fire Brigade 999

Electrical Failure Emergency 991

Water Failure Emergency 991

Matters Required Police Police 999

Need for Ambulance Ambulance 999

Need for Hospital Hamad Hospital / HMC 4439 4444

Need for Police Traffic Department 999

Need for Telephone Number Qatar Telecom (Ooredoo) 180

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12. MANUFACTURERS’ LITERATURE

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12.0 MANUFACTURERS’ LITERATURE

Table12.1List of Manufacturer’s Literature

SL. NO. Item Description


12.1 Mechanical Equipment
12.2 Electrical Devices
12.3 Cable & Conduits
12.4 Pipes & Fittings
12.5 FM200 System Maintenance Manual
12.6 Shop Drawing

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12. 1 MECHANICAL EQUIPMENT

63
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

FM200 System
Mechanical Equipment

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
DATA SHEET
AGENT STORAGE CONTAINERS WITH HFC-227EA

DESCRIPTION
Fike Clean Agent Containers are used in fire extinguishing systems to store the Clean Agent until a fire
develops and the agent must be released. The Clean Agent is retained in the container by a Impulse Valve
assembly which contains a fast-acting rupture disc. The disc will be ruptured, and the Clean Agent released,
through the operation of an actuator by an electric signal that is automatically, manually or pneumatically
controlled.

Fike Clean Agent Containers have passed extensive testing by Factory Mutual and Underwriters Laboratory
and are used in installations where 3 to 1045 pounds (2.0 to 474 kg) of HFC-227ea agent is required. Clean
Agent containers can be filled in 1 pound (0.5 kg) increments to their maximum capacity.

SPECIFICATIONS
Fill Range: 40 to 70 lbs/ft3 (630 to 1121 kg/m3)
Fill Increments: 1.0 lbs (0.5 kg)
Container Super - Pressurization Level: 360 psig at 70°F (24.8 bar at 21°C)
after filling with dry nitrogen
Container Storage Temperature Limitation: 32°F (0°C) - minimum, 130°F (54.4°C) - maximum APPROVALS:
Note: If container temperatures exceeding 130°F (54.4°C), valve will open automatically, this also fulfills the pressure relief • UL Listed
valve requirements in accordance with DOT regulations. • ULC Listed
• FM Approved
Container Construction: Carbon Steel Alloys
Paint Options: Baked enamel finish white (default) or red
Container Ratings: DOT 4BW500
TC 4BWM534
Actuation Methods: Electric/Pneumatic/Manual

Form No. IV.1.01.01-4

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
CONTAINER DATA/SPECIFICATIONS
Dimensions
Container Fill range
Valve Size Tare Weight (approximate)
Mounting
Size Minimum Maximum Diameter Height Position
P/N
Lb. (L) lbs. (kg) lbs. (kg) IN (mm) lbs. (kg) IN (mm) IN (mm)
5 3 5 1 11 4.2 16.2 Upright
70-272
(2) (2.0) (2.5) (25) (5.0) (102) (411.5) (Valve Up)
10 6 10 1 15 4.2 27.24 Upright
70-273
(4) (3.0) (4.5) (25) (6.8) (102) (691.9) (Valve Up)
20 12 21 1 22 7.0 22.50 Upright -
70-263
(8.5) (5.5) (9.5) (25) (10.0) (178) (571.5) Horizontal
35 22 38 1 32.5 7.0 33.75 Upright -
70-264
(15) (10.0) (17.0) (25) (14.7) (178) (857.3) Horizontal
60 39 68 1 52.5 10.75 28.13 Upright -
70-265
(27) (18.0) (30.5) (25) (23.8) (273) (714.4) Horizontal
100 63 108 1 77 10.75 39.63 Upright
70-266
(44) (28.5) (49.0) (25) (34.9) (273) (1006.5) (Valve Up)
150/150i 87 150 3 118/114 20.0 24.25
70-267 Upright/Inverted
(61) (39.5) (68.0) (80) (53.5/51.7) (508) (616.0)
215 124 216 3 146 20.0 30.13 Upright
70-268
(88) (56.5) (98.0) (80) (66.2) (508) (765.2) (Valve Up)
375 217 378 3 213 20.0 43.38 Upright
70-269
(153) (98.5) (171.5) (80) (96.6) (508) (1101.7) (Valve Up)
650 378 660 3 373 24.0 50.50 Upright
70-270
(267) (171.5) (299.0) (80) (169.2) (610) (1282.7) (Valve Up)
1000 598 1045 3 535 24.0 71.88 Upright
70-271
(423) (271.5) (474.0) (80) (242.7) (610) (1825.6) (Valve Up)

2 of 7
ITEMS SUPPLIED WITH CONTAINER ASSEMBLY
Item Number Description Data Sheet
1 Victaulic Coupling & Nipple IV.1.19.01
2 Impulse Valve IV.1.14.01
3 Pressure Gauge IV.1.13.01
4 Liquid Level Indicator (LLi) C.1.40.01
5 LLi Boss (see note 1) n/a
6 Nameplate (see note 2) n/a
7 Siphone Tube (see note 3) n/a
8 Mounting Straps & Brackets IV.1.18.01

Notes:
1) 100 thru 1000 lb. (44 thru 423 L) containers are equipped with a LLi Boss.

2) Fike nameplate provides the information that is specific to each container: Assembly
and serial number of the container, weight information: tare, gross and agent and
installation, operation and safety information. All containers filled either by the factory
or by an Approved Initial Fill Station are provided with a name plate bearing the UL & FM
markings.

3) Fike Clean Agent containers [except the 150i (Inverted)] are equipped with a siphon
tube. The 20, 35 & 60 lb. containers have bent siphon tubes and the 5, 10 and 100 –
1000 lb. containers have straight siphon tubes. All containers with siphon tubes can be
mounted upright. The 20, 35 & 60 lb containers can also be mounted horizontally. The
150 container can only be mounted upright and the 150i can only be mounted inverted.

3 of 7
OPTIONAL ITEMS FOR CONTAINER
The following container accessory items must be ordered separately.

ACTUATION COMPONENTS
• Electric / Manual Actuation – Impulse Valve Operator (IVO) (For detailed information, refer to the IVO Data Sheet IV.1.09.01)

• Pneumatic Actuation – Impulse Valve Pneumatic Operator (IVPO) (For detailed information, refer to the IVPO Data Sheet IV.1.10.01)

ACTUATION METHODS
Clean Agent containers with an Impulse Valve can be actuated by the following methods:
• Method 1 – Electric Actuation – Single Container System w/ IVO & IRM
• Method 2 – Electric Actuation – Multi-Containers System w / IVO & IRM
• Method 3 – Electric & Pneumatic Actuation – Two Container System w/ IVO & IVPO
• Method 4 – Electric & Pneumatic Actuation – Multi Container System w/ IVO & IVPO

For detailed information on actuation methods, refer to the Impulse Valve Operator (IVO) data sheet IV.1.09.01.

These devices provide the force required to extend a pin that will open the rupture disc, allowing the agent to be released from the
container.

4 of 7
LOW PRESSURE SWITCH
The Low Pressure Switch provides a means to continuously monitoring
the container pressure for a low-pressure condition.

If the pressure inside the container drops below 288 psig (1986 kPa),
the switch contacts will transfer and invoke a “trouble” indication on the
control panel.

The Low Pressure Switch (P/N 02-12533) has a single pole, double-throw
switch that can be wired for normally open or normally closed.

For detailed information, refer to the Low Pressure Switch Data Sheet
IV.1.13.01.

INSTALLATION
The system installation must comply with the requirements of this
manual; NFPA 2001, latest edition; all applicable local codes, regulations,
and standards and the authority having jurisdiction (AHJ).

Warning: DO NOT start system installation until the final design of the total system has been verified using Fike’s Engineered Flow
Calculation.

Warning: The Actuator shall always be the last component installed on a Fike Clean Agent Fire Suppression system to avoid accidental
discharge.

Factors to Consider - Container Location


Mounting Surface: Container brackets must be mounted securely to solid load-bearing surfaces that will support the container
load. Some installations may require additional mounting support not supplied by Fike.
Environmental Effects: Container(s) should be located in clean, dry, and relatively vibration-free areas. Avoid aisle ways and other
high traffic areas where physical damage or tampering is more likely. Container(s) should never be mounted
where the container could potentially be splashed with, or submerged in any liquid. Do not locate
containers where they would be subject to physical damage, exposure to corrosive chemicals, or
harsh weather conditions.
Temperature Range: Container locations must be between 32 to 130°F (0 to 54.4°C). Temperatures outside of this range may
result in the system not supplying the desired quantity of agent or accidental discharge.
Serviceability: In general, the larger the container, the more difficult it will be to remove it from the system for maintenance
and service. However, smaller containers that are located in a sub-floor space, under a computer bank, or
above the ceiling over the same computer bank can be difficult as well.
Floor Space: Consideration should be given to the space available to install the container(s).
For example, a 900 lb. (408 kg) system could be stored in (2) 650 lb. (267 L) containers located on the floor.
However, if floor space is a problem, the system could be designed to utilize (6) 150i lb. (61 L) Inverted
Containers mounted on the wall(s).
Floor Loading: Floor loading must be considered when selecting a container location. The floor must be able to support the
total weight of the Fike container(s) as they are moved into position. Consult raised floor manufacturer for
floor loading limitation. The following guidelines are recommended:
• Raised floor loading is a function of the manufacturer’s load specification and the positioning of the
container(s) on the raised floor grid.
Note: Fike cannot assume responsibility for determining the suitability of a particular raised floor system; the following
does provide information to help determine installation requirements.
• When clean agent containers are located on a raised floor, floor integrity must be considered to determine
if the type of tile and vertical floor support can handle the increased load. If necessary additional floor
supports can be added.
Option: To help distribute the container weight over a greater area, a ¼” steel plate can be placed under
the container(s), sized to span multiple floor supports. If container spans multiple floor tiles, add additional
floor supports (Minimum of 4 floor supports, 1 per corner, must be used). Excessive floor loading may
require relocating the container(s) to a more suitable location. For floor loading information refer to the
table on page 6 or to Fike’s ECARO-25 Flow Calculation program for container size and actual fill weight being
supplied.

5 of 7
Container Floor Area
Container w/ Plate
Total Container w/ Plate
Container Floor Container Floor Floor
Container Size Weight 1/4: x 2’ x 2’ plate
Area Loading Loading
lb. (L) lbs. (kg) (6.4mm x 0.6m x 0.6m
ft2 (m2) lbs/ft2 (kg/m2) lbs/ft2 (kg/m2)
see note 1 plate)
see note 2
ft2 (m2)
1000 (423) 1386 (628) 3.14 (0.29) 508 (2493) 4.0 (0.36) 404 (2037)
650 (267) 913 (41) 3.14 (0.29) 333 (1636) 4.0 (0.36) 267 (1467)
375 (153) 527 (239) 2.18 (0.20) 277 (1368) 4.0 (0.36) 156 (788)
215 (88) 328 (148) 2.18 (0.20) 170 (840) 4.0 (0.36) 98 (495)
150 (61) 283 (128) 2.18 (0.20) 138 (680) 4.0 (0.36) 81 (406)
100 (44) 164 (74) 0.63 (0.06) 294 (1400) 4.0 (0.36) 52 (262)
60 (27) 106 (48) 0.63 (0.06) 190 (908) 4.0 (0.36) 36 (180)
35 (15) 51 (23) 0.27 (0.03) 256 (115) 4.0 (0.36) 23 (114)
20 (8.5) 37 (17) 0.27 (0.03) 156 (72) 4.0 (0.36) 16 (83)
10 (4) 23 (11) 0.10 (0.009) 250 (1278) 4.0 (0.36) 12 (60)
5 (2) 15 (7) 0.10 (0.009) 160 (833) 4.0 (0.36) 10 (49)

Notes:
1) Total container weight is based on container tare weight + maximum fill weight
2) Total container weight + 22.5 lbs (10.2 kg) added for 1/4” x 2’ x 2’ (6.4mm x 0.6m x 0.6m) plate used to calculate container with plate floor loading

6 of 7
RECHARGE ITEMS – 1 IN (25) & 3 IN (80) VALVE (Must Order Separate)
After a system has been discharged, the following items must be replaced before a container can be recharged. For a detailed procedure
on recharging a Fike container w/ an Impulse Valve refer to Fike’s Recharge Manual (p/n 06-290).

1 IN (25mm) Recharge Kit 3 IN (80mm) Recharge Kit


(P/N 85-047) includes the (P/N 85-048 includes the
Item Description following: following:
Part Number Part Number
1 Friction Ring 70-2060 70-2063
2 Disc Assembly 70-247 70-248
3 O-Ring 02-11987 02-11989
4 Valve Core-Fill Port (not shown) 02-4161 02-4161
5 Reconditioning Instructions (not shown) 06-567

Note: 1 IN Recharge Kit is used on 5, 10, 20, 35, 60 & 100 lb. (2, 4, 8, 15, 27 & 44 L) containers
3 IN Recharge Kit is used on 150, 150i, 215, 375, 650 & 1000 lb. (61, 61i, 88, 153, 267 & 423 L) containers

Copyright © Fike Corporation All Rights Reserved. 7 of 7


Form No. IV.1.01.01-4, February 2012. Specifications are subject to change without notice.
DATA SHEET
HFC-227EA CLEAN AGENT
APPROVALS:
• UL Listed
• ULC Listed
DESCRIPTION • FM Approved

HFC-227ea provides superior fire protection in a wide range of applications from sensitive electrical
equipment to industrial applications using flammable liquids. HFC-227ea is ideal for applications where
clean-up of other media presents a problem, where weight versus suppression potential is a factor,
where an electrically non-conductive medium is needed and where people compatibility is an overriding
factor. When environmental impact is a consideration, HFC-227ea is particularly useful. It has zero ozone-
depleting potential, low global warming potential and a short atmospheric lifetime. These characteristics
make it suitable not only for new installations using Fike’s total flooding systems, but also for Halon 1301
replacement applications.

HFC-227ea is an odorless, colorless, liquefied compressed gas. (See Physical Properties Table for additional
information). It is stored as a liquid and dispensed into the hazard as a colorless, electrically non-conductive
vapor that is clear and does not obscure vision. It leaves no residue and has acceptable toxicity for use in
occupied spaces at design concentration. HFC-227ea extinguishes a fire by a combination of chemical and
physical mechanisms. HFC-227ea does not displace oxygen and therefore is safe for use in occupied spaces
without fear of oxygen deprivation.

FEATURES AND BENEFITS


• Colorless, odorless, liquefied compressed gas
• Stored as a liquid
• Electrically non-conductive
• Discharges as a gaseous vapor (due to its relatively low boiling point)
• Zero ozone depleting potential
• Low global warming potential
• Included on the U.S. EPA Significant New Alternative Policy (SNAP) rules

EXTINGUISHING METHOD - HFC-227ea


HFC-227ea extinguishes a fire primarily through Heat Absorption that occurs as the agent changes from a
liquid to a vapor during discharge. In addition, HFC-227ea also disrupts the combustion reaction which aids
in the extinguishment of a fire. It is important to note, HFC-227ea does not use the depletion of oxygen to
extinguish a fire.

USE AND LIMITATIONS - HFC-227ea


HFC-227ea system shall be used on the following Class of Hazards:
Class A & C: Electrical and Electronic Hazards
Telecommunications Facilities
High value assets, where the associated down-time would be costly
Class B: Flammable liquids and gases

HFC-227ea systems shall “NOT” be used on fires involving the following materials:
Chemicals or mixtures of chemicals that are capable of rapid oxidation in the
absence of air. (Examples include: Cellulose Nitrate and Gunpowder)
Reactive metals such as Lithium, Sodium, Potassium, Magnesium, Titanium,
Zirconium, Uranium, and Plutonium
Metal hydrides such as Sodium Hydride and Lithium Aluminum Hydride
Chemicals capable of undergoing auto-thermal decomposition.
(Examples: Organic Peroxides and Hydrazine)

Form No. IV.1.02.01-2

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
EXPOSURE LIMITATIONS
Maximum Human
Hazard Type Design Concentration
Expose Time
Normally Occupied Space 6.25% to 10.5% 5 minutes
Normally Un-Occupied Space 11.0% to 12.0% 30 seconds

Note: Fike does not recommend HFC-227ea systems to be used in any normally occupied spaces where the design concentration rquired is above 10.5%

Warning: The discharge of clean agent systems to extinguish a fire can result in potential hazard to personnel from the natural form of the clean agent or
from the products of combustion that result from exposure of the agent to the fire or hot surfaces. Unnecessary exposure of personnel either to the natural
agent or to the products of decomposition shall be avoided.

PHYSICAL PROPERTIES
Chemical Name/Formula Heptafluoropropane / CF3CHFCF3
ASHRAE Designation HFC-227ea
CAS Number 431-89-0
Molecular Weight 170.03
Vapor Density @ 25°C (77°F) and atm, kg/m3 (lb/ft3) 7.148 (0.4462)
Boiling Point, 1 atm, °C (°F) -16.4 (2.5)
Melting Point, °C (°F) -131 (-204)
Critical Temperature, °C (°F) 101.6 (214.9)
Critical Pressure, kPa (psia) 2930 (424.7)
Critical Density, kg/m (lb/ft )
3 3
621 (38.77)
Liquid Density @ 25°C (77°F), kg/m3 (lb/ft3) 1386 (86.53)
Vapor Density @ 25°C (77°F) and 1 atm, kg/m3 (lb/ft3) 7.148 (0.4462)
Specific Heat, Liquid (Cp) @ 25°C (77°F), kJ/Kg- °C (Btu/lb°F) 1.247 (0.2979)
Specific Heat, Vapor (Cp) @ 25°C (77°F) kJ/Kg- °C (Btu/lb°F) and 1 ATM 0.8136 (0.1945)
Vapor Pressure, Saturated @ 25°C (77°F), kPa (psia) 453.3 (65.7)
Heat of Vaporization @ Boiling Point kJ/Kg (Btu/lb) 132.6 (56.7)
Thermal Conductivity, Liquid @ 25°C (77°F), W/m- °C (Btu/hr-ft°F) 0.0533 (0.0308)
Thermal Conductivity, Vapor @ 25°C (77°F), W/m- °C (Btu/hr-ft°F) 0.0127 (0.0073)
Viscosity, Liquid @ 25°C (77°F), cP (lb/ft-hr) 0.2442 (0.5907)
Relative Dielectirc Strength @ 1 atm, 25°C (N2=1) 2.00
Solubility of Water in HFC-227ea @ 20°C (68°F), ppm 600
Ozone Depletion Potential 0.0
Global Warming Potential (based on a 100-yr ITH for CO2, GWP = 1) 2900

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. IV.1.02.01-2, August 2012. Specifications are subject to change without notice.
PRODUCT UPDATE

IMPULSE VALVE OPERATOR UPDATE

Recent updates to UL test procedures and standards have led to a


change to the Impulse Valve Operator (IVO). DIN connectors are
no longer an approved method of connecting fire suppression
actuators to a releasing circuit. UL 2127 and UL 2166 both require
a connection from the control box to releasing device that is
enclosed. The DIN connector no longer meets the intent of these
two standards.

To allow for an “enclosed” connection the IVO will now have ½”


conduit threads. This eliminates the need for the DIN connector.
Installation still requires landing 2 wires on the IRM but is
Phase-2
Ph 2 IVO
simplified by requiring one less part to be installed (the DIN
w/ wire leads
connector).

Fike will maintain a stock of DIN connectors and keep them


available for purchase. Legacy actuators are not required to be
removed or replaced. After the transition from Phase-1 to Phase-2
there will no longer be actuators with DIN connections for
purchase. This update is scheduled for all electrical Fike fire
suppression actuators used for ECARO-25, FM-200, PROINERT, and
Nitrogen Actuators.

If you have any further questions please contact Fike technical


support at 1-800-979-3453 option 2-2.

Phase-1 IVO w/
DIN connection

www.Fike.com Form No. FPGPU17-002, March, 2017


1 of 1
This document is only intended to be a guideline and is not applicable to
all situations. Information subject to full disclaimer at
http://www.fike.com/disclaimer
DATA SHEET
IMPULSE VALVE OPERATOR (IVO) KIT

DESCRIPTION
The Impulse Valve Operator (IVO) provides means to electrically or manually activate the Fike
Impulse Valve clean agent container by providing the force required to extend a piston that will
open the rupture disc, allowing the agent to be released from the container.

The IVO can be activated electrically via a signal from Fike control panel or manually by
depressing red strike buttom.

Fike Clean Agent Containers with Impulse Valve must use an Impulse Releasing Module (IRM)
to supervise the agent release circuit wiring (for open and ground fault conditions) from the
container to the control panel.

SPECIFICATIONS APPROVALS:
Normal Supply Voltage: 24VDC • UL Listed
Current Consumption: 0 Amps (for Battery Calculation) • ULC Listed
Electrical Connection: DIN connector w/ Cable & ½” NPT for conduit connection • FM Approved
IVO Material: Stainless Steel (Body) / Brass (End Cap)
Temperature Range: 32 to 130°F (0 to 54.4°C)
Environment: Indoor Use Only

ORDERING INFORMATION
Item No. Fike P/N Description
- 70-279 IVO Kit (includes all items listed below)
1 02-12728 IVO
2 70-286 Reset Tool
3 02-12755 Wire Lead (3’ long) with connector
4 10-2748 IRM

Form No. IV.1.09.01-1

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
INSTALLATION
After the electrical / control system has been checked out and no trouble / ground faults are present; proceed with the Actuation System
installation.

Note: This should be the last items completed before the system is placed into operation.

Important Note: Check to ensure IVO is armed (Firing Pin retracted) and Safety Pin is place before installing to the Impulse Valve on the container.

Install the wire lead w/ connector (Item no. 3) to the IVO (Item no. 1) connector and secure with set screw.

Install IVO; remove Retaining Clip and Plastic Plug from Impulse Valve Actuation Port.

Insert IVO into Impulse Valve Actuation Port and re-insert Retaining Clip.

The container is “NOW ARMED”.

2 of 6
ELECTRIC ACTUATION – SINGLE CONTAINER SYSTEM W/ IVO
For wiring installation details between Fike Control Panel, IRM and the IVO, reference the Impulse Release Module Product Manual
(P/N 06-552).

At this point the IVO can be installed to the Clean Agent Container Impulse Valve. The Discharge Pressure Switch (P/N 02-12534) is
required and is wired to the manual release contact in SHP PRO® or to a monitor module in Cheetah® Xi or Xi 50.

Warning: Do not attempt to install the IVO with the firing pin in the extended position.

ELECTRIC ACTUATION – MULTI- CONTAINER SYSTEM W/ IVO

Important Note: When utilizing electric actuation (IRM) with multiple containers with IVO, the manual strike button on each IVO must be removed and
plastic cap installed. The Discharge Pressure Switch is NOT used. This is to prevent a single container from being discharged in a multiple container system.

For wiring installation details between Fike Control Panel, IRM and the IVO, reference the Impulse Release Module (IRM) Product Manual (P/N 06-552).

At this point the IVO can be installed to the Clean Agent Container Impulse Valve.

Reference detailed installation instructions on page 2 of this data sheet

ELECTRIC & PNEUMATIC ACTUATION – TWO CONTAINER SYSTEM W/ IVO & IVPO
Item No. Fike P/N Description
1 02-4530 ¼” NPT x ¼” JIC Adaptor (must be ordered separately)
2 02-4977 ¼” JIC x 3.0’ lg. Actuation Hose (supplied w/ IVPO kit) (see note)
3 02-4543 1/8” NPT x ¼” JIC Adaptor (supplied w/ IVPO kit)
4 02-12926 ¼” JIC Male Adaptor (must be ordered separately)

Note: This actuation method requires 2 – ¼” JIC x 3.0’ lg. Actuation Hoses, 1 hose supplied w/ IVPO kit, the 2nd Actuation Hose must be ordered separately.

3 of 6
First remove the ¼” NPT Plug from Adaptor Nipple, then install Actuation System as shown above. Secure Actuation tubing to a solid
surface. Anchoring into plaster, sheetrock wall or any other facing material is NOT acceptable. For additional information regarding the
installation and resetting of the IVPO, refer to the IVPO Data Sheet IV.1.10.01

The Discharge Pressure Switch (P/N 02-12534) is required and is wired to the manual release contact in SHP PRO or to a monitor module
in Cheetah Xi or Xi 50.

ELECTRIC & PNEUMATIC ACTUATION – MULTI CONTAINER SYSTEM W/ IVO & IVPO
Item No. Fike P/N Description
1 02-4530 ¼” NPT x ¼” JIC Adaptor (must be ordered separately)
2 02-4977 ¼” JIC x 3.0’ lg. Actuation Hose (supplied w/ IVPO kit) (see note)
3 02-4543 1/8” NPT x ¼” JIC Adaptor (supplied w/ IVPO kit)
4 C02-1359 ¼” Tube Tee (must be ordered separately)
5 C02-1356 ¼” Male JIC x ¼” Male Tube Adaptor (must be ordered separately)
6 02-12695 ¼” Tube x ¼” JIC Adaptor (must be ordered separately)
7 02-12696 ¼” Tube Elbow-90° (must be ordered separately)
8 02-12697 ¼” Tube Coupler (not shown) (must be ordered separately)

Note: The Actuation Hose required to connect the 1st container w/ IVO to the Actuation Tubing must be ordered separately.

4 of 6
The illustration above shows the items required to make the proper connection between the Container equipped w/ an IVO and the
Container(s) equipped w/ an IVPO. The maximum length of pneumatic actuation line (including Hoses) can not exceed 50 ft. (15.2 m) and
up to 6 containers equipped w/ an IVPO.

First remove the ¼” NPT Plug from Adaptor Nipple, then install Actuation System as shown above. Secure Actuation tubing to a solid
surface. Anchoring into plaster, sheetrock wall or any other facing material is NOT acceptable.

The Discharge Pressure Switch (p/n 02-12534) is required and is wired to the manual release contact in SHP PRO or to a monitor module in
Cheetah Xi or Xi 50.

For additional information regarding the installation and resetting of the IVPO, refer to the IVPO Data Sheet IV.1.10.01

5 of 6
RESET INSTRUCTIONS
Remove IVO from Impulse Valve by removing Retaining Clip.

Remove Safety Pin and pull the Manual Strike Button knob until it resets (clicks into place).

Insert IVO into Reset Tool and secure with Retaining Clip.

Push Reset Tool button (firmly) against a hard surface until IVO Pin resets (clicks into place).

Insert and secure the Safety Pin, remove Retaining Clip, IVO is reset and ready to be installed on Impulse Valve.

Important Note: Check IVO to ensure device is armed before inserting on Impulse Valve.

Copyright © Fike Corporation All Rights Reserved. 6 of 6


Form No. IV.1.09.01-1, August 2012. Specifications are subject to change without notice.
DATA SHEET
IMPULSE VALVE OPERATOR SUPERVISOR (IVOS)

DESCRIPTION

The Impulse Valve Operator Supervisor (IVOS) is used to monitor the presence of
the Impulse Valve Operator (IVO). When installed between the Impulse Valve on
the container and the IVO, this supervises the position of the actuation device;
when the IVO is removed from the container this will cause a “trouble” at the
system control panel.
This can also be used to monitor the position of the Impulse Valve Pneumatic
Operator (IVPO).

SPECIFCATIONS – IMPULSE VAVLE OPERATOR SUPERVISOR (IVOS)


Item Description
Part Number 02-14263
Switch Normally Closed (Black) / Normally Open Contacts (White) /
Common (Red)
Conduit 0.25”ID SST Flexible Conduit 34.75” lg. with 1/2” Knockout
Connector
Wire Leads 22 AWG, 44” lg.
Temperature Range 32°F to 130°F (0°C to 54.4°C)
Listings & Approvals UL / ULC Listed & FM Approved
Impulse Valve
Operator
Supervisor
Impulse Valve
INSTALLATION (IVOS)
Actuator Port
After the electrical / control system has been checked out and no trouble / ground faults
are present; proceed with the Actuation System installation.
NOTE: This should be the last items completed before the system is placed into
operation.

IMPORTANT NOTES: Check to ensure IVO is armed (Firing Pin retracted) and Safety Pin
is place before installing to the Impulse Valve on the container.
Install the wire leads from the IVOS to the control unit. (Refer to typical wiring diagrams
for details)
Install IVO; remove Retaining Clip and Plastic Plug from Impulse Valve Actuation Port. Impulse Valve
Operator (IVO)
Insert IVO into Impulse Valve Actuation Port and insert IVOS Retaining Clip.

The container is “NOW ARMED”.

Form No. C.1.79.01-1


704 SW 10th Street, P.O. Box 610, Blue Springs, Missouri 64013-0610 U.S.A.
Phone: (816) 229-3405 ● www.fike.com
TYPICAL WIRING DETAIL FOR SHP PRO TO IVOS
(See SHP Pro Control Unit manual for specific wiring requirements)

NOTE:
IVOS CONTACTS SHOWN
TRANSFER UNDER
PRESSURE

TYPICAL WIRING DETAIL FOR MONITOR MODULE TO IVOS


(See Cheetah Xi Control Unit manual for specific wiring requirements)

NOTE:
IVOS CONTACTS SHOWN
TRANSFER UNDER
PRESSURE

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. C.1.79.01-1, March, 2016. Specifications are subject changes without notice.
DATA SHEET
DISCHARGE PRESSURE SWITCH

DESCRIPTION
Discharge Pressure Switch (DPS) is used to provide a positive pneumatic confirmation to the control system
that the Fike Fire Suppression system has been discharged.

When a system is discharged manually (by Impulse Valve Operator (IVO) with Strike Button), the discharge
pressure switch is required to provide the input to the control system needed to activate various audio/
visual warning devices and auxiliary relays.

The switch is operated pneumatically using the agent pressure in the discharge piping network.

SPECIFICATIONS
Part Number: 02-12534
Temperature Limits: 32 to 130°F (0 to 54.4° C)
Enclosure Classification: NEMA 4
Contact Rating: Single pole, double throw;
5 amps resistive,
3 amps inductive @ 30VDC
(can be wired for normally open or normally closed operation)
Body Material: Aluminum with irridite finish
Weight: 6.5 ounces APPROVALS:
Pressure Connection: 1/4” NPT (6 mm)
DPS Length (approx): 4 1/8” (105 mm) Long (including both connectors) • UL Listed
Electrical Connection: 1/2” NPT (15 mm) • ULC Listed
Wire Leads: (3) 18 gauge x 20” (508 mm)long Violet (Common), Blue (N.O.), Black (N.C.) • FM Approved
Pressure Setting: 40 psig (3 bar) (Increasing)

INSTALLATION
Discharge Pressure Switch is installed in the 1/4” NPT (female threads) port machined into the Adapter Nipple
as shown in the illustration below. (see Figure 1)

Step 1: Remove rubber cap and apply Teflon Tape to the male threads of the Discharge Pressure Switch.
Step 2: Remove ¼” pipe plug from Adapter Nipple.
Step 3: Thread Discharge Pressure Switch into ¼” NPT port on Adaptor Nipple (Wrench tight).

Form No. IV.1.12.01-1

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
WIRING DIAGRAM
Following is a typical wiring diagram showing how the discharge pressure switch is wired to the manual release input of the Fike SHP PRO®
control panel. (see Figure 2) For control panel wiring details, refer to the SHP PRO manual P/N 06-297

When the Cheetah® Xi or Xi 50 is used, the switch can connect to a monitor module (MM) programmed for latching manual release. For
control panel wiring details, refer to the Cheetah Xi manual P/N 06-356 or Cheetah Xi 50 manual P/N 06-369.

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. IV.1.12.01-1, August 2012. Specifications are subject to change without notice.
DATA SHEET
LOW PRESSURE SWITCH

DESCRIPTION
Fike offers an optional Low Pressure Switch (LPS) for the purpose of continuously
monitoring the container pressure for a low-pressure condition.

If the pressure inside the container drops below 288 psig (1986 kPa), the switch contacts
will transfer and invoke a “supervisory” indication on the control panel.

The LPS is an optional item for Impulse Valve containers. It may be ordered along with a
configured Impulse Valve container or as a separate item.

The design of the Impulse Valve allows a LPS to be installed on a fully pressurized
container without loss of agent or pressure.

SPECIFICATIONS APPROVALS:
• UL Listed
Part Number: 02-12533 • ULC Listed
Temperature Limits: 32 to 130°F (0 to 54.4°C) • FM Approved
Enclosure Classification: NEMA 4
Contact Rating: Single pole, double throw; 5 amps resistive,
3 amps inductive @ 30VDC
(can be wired for normally open or normally closed operation)
Body Material: Aluminum with irridite finish
Weight: 6.5 ounces
Pressure Connection: M10 x 1-6G
Electrical Connection: 1/2” NPT (15 mm)
LPS Length (approx): 4 3/8” (111 mm) long (including both connectors)
Wire Leads: (3) 18 gauge x 4.0 ft. (1.2m) long Violet (common), Blue (N.O.), Black (N.C.)
Pressure Setting: 288 psig (20 bar) (decreasing)

INSTALLATION
The LPS is an optional item and must be ordered separately. This device can be installed in the Fill Port on a
container that is charged by using the following steps:
Step 1: Prior to Assembly; lubricate the LPS O-Ring with Molycoat 55 or equal. Use care not to get lubricant
into pressure port.
Notes: DO NOT apply Teflon Tape to LPS threads.
DO NOT cross thread the LPS during installation.
Step 2: Remove and retain Plug from Fill Port. (see Figure 1)
Step 3: Remove rubber cap and screw in the LPS (Hand Tight) until the switch bottoms out. Screwing the
switch in to this point will open an internal check valve and applies pressure the switch.
Note: “NO TOOLS” are required to install LPS.
Step 4: Leak check around the pressure gauge port using Snoop leak test fluid or equivalent.

If a leak is detected; remove the LPS from the fill port and remove the lubricant and contaminants
from the O-Ring, threads and valve port using isopropyl alcohol and a soft clean cloth.

Lubricate the O-Ring with Molycoat 55 or equal and reinstall. Leak test around the fill port.

If a leak is detected; remove the LPS from the fill port, remove the O-Ring, install a new O-Ring,
lubricate the O-ring with Molycoat 55 or equal, install the LPS in the fill port, and leak test around
the fill port.

Note: When installing conduct connector to LPS secure “Hand Tight”. Over tightening may cause
damage to the LPS or to the Impulse valve fill port threads.

Form No. IV.1.13.01-1

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
WIRING DIAGRAM – LOW PRESSURE SWITCH
The LPS should be wired into a supervised circuit in the control panel used to provide a supervisory signal if the container pressure drops
below 288 psig (1986 kPa). The switch is wired as a normally closed contact (open under pressure). (see Figure 2)

Note: Refer to the Installation, Operation & Maintenance for the control panel being used for specific wiring criteria.

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. IV.1.13.01-1, August 2012. Specifications are subject to change without notice.
DATA SHEET
LIQUID LEVEL INDICATOR (LLi)
APPROVALS:
• UL Listed
• ULC Listed
DESCRIPTION • FM Approved
The Liquid Level Indicator (LLi) provides a means of verifying the weight of agent in a container without having
to remove the container and weigh it on a calibrated scale.

This device enables the inspector to determine the weight of agent with the container safely secured in its
installed position.

LLi’s are furnished on the 100, 150, 215, 375, 650 and 1000 lb. (44, 61, 88, 153, 267 and 423 L) containers.
Refer to the following Liquid Level Indicator Manuals for additional information concerning its installation and
use:
• P/N 06-548 LLi Manual for ECARO-25® containers
• P/N 06-549 LLi Manual for FM-200 containers

Warning: The Liquid Level Indicator (LLi) MUST be installed while the Container is EMPTY.

Container Size lb. (L) LLi P/N


100 (44) 70-1353-27
150 (61) 70-1353-14
215 (88) 70-1353-18
375 (153) 70-1353-27
650 (267) 70-1353-38
1000 (423) 70-1353-49

Form No. IV.1.20.01

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
(This page is left blank intentionally)

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. IV.1.20.01, August 2012. Specifications are subject to change without notice.
FIKE ENGINEERED NOZZLES FOR FM-200® CLEAN AGENT SYSTEMS
FM-200 is also known by its ASHRAE designation HFC-227ea

DESCRIPTION
The function of the Fike Engineered Discharge Nozzle in a fire extinguishing system
is to distribute the Clean Agent in a uniform, predetermined pattern and concentration.
The nozzles are designed to complete the discharge of Clean Agent in 10 seconds or
less when installed within the design limitations of the Fike Design, Installation and
Maintenance Manual, P/N 06-202 or 06-215 and the Fike Flow Calculation computer
program.

Fike Engineered Discharge Nozzles are available in sizes of 3/8” (10mm) through 2”
(50mm). Each nozzle is available in 180 and 360 degree discharge patterns.

The Discharge Nozzle size refers to the size of Schedule 40 or 80 steel pipe to which it
can be connected. The nozzle discharge orifices are drilled perpendicular to the center
line of the threads. The nozzles are mounted to allow the agent to be discharged on a APPROVALS
horizontal axis.
• UL Listed - Ex4623
• ULC Listed - CEx1136
Nozzle orifices are available in a wide range of sizes to provide accurate Clean Agent • FM Approved - 0Y4A8.AF
flow results. All nozzles have been tested for their ability to discharge the Clean Agent
under extreme conditions.

Nozzle orifice drilling must be done at the Fike factory, or other UL listed nozzle drill station, only after “As-Built”
calculations of the installed piping system(s) have been performed, using the Fike Flow Calculation computer program.
The Fike Discharge Nozzle used shall be Factory Mutual (FM) approved and Underwriters Laboratories (UL) listed.

ARCHITECT AND ENGINEERING SPECIFICATIONS


The nozzle used to disperse Clean Agent shall be a Fike Series 80. The nozzle shall be available in 3/8” (10mm) thru
2” (50mm) sizes. Each size shall be available in both 180 and 360 degree dispersion patterns. The nozzle used shall
have pipe threads that correspond to the nozzle size. All nozzles shall have an orifice size determined by a UL listed
and FM approved flow calculation program. All nozzle orifice drilling shall be performed by the manufacturer or a UL
listed nozzle drilling facility.

Form No. C.1.08.01-4


704 S. 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · (816) 229-4615 · www.fike.com
NOZZLE SIZE AND AREA COVERAGE

Nozzle Area Coverage

“R” Ceiling Height


Nozzle Type
Dimension Range
1.0 to 16.0
180 Degree 45’ - 8” (13.92)
(0.3 to 4.9)
1.0 to 16.0
360 Degree 29’ - 8” (9.04)
(0.3 to 4.9)

NOZZLE SIZE 180° NOZZLE 360° NOZZLE


(NPT) (mm) PART NUMBER PART NUMBER
3/8” (10) 80-060 80-052
1/2” (15) 80-061 80-053
3/4” (20) 80-062 80-054
1” (25) 80-063 80-055
1 1/4” (32) 80-064 80-056
1 1/2” (40) 80-065 80-057
2” (50) 80-066 80-058

NOTES:
a. The maximum allowable area of coverage includes any area within the radius distance from the nozzle (“R” dimension) to
the most extreme wall or corner.
b. Nozzles should be located on center line of hazard area.
c. When working with ceiling heights exceeding the values tabulated above, the hazard volume must be broken down into
vertically stacked hazard volumes, with heights less than the maximums shown in the table. It is imperative that unusual
applications of this nature be handled by experienced design engineers and, in most cases, operational tests should be
performed before the system is put into service.
d. Dimensions and nozzle data shown are taken from the UL listed and FM approved Design, Installation & Maintenance
Manual - P/N 06-202 or 06-215.
e. 180 and 360 degree nozzles may be placed a maximum of 1 foot (30.5cm) down from the ceiling, and 180 degree nozzles
may be placed a maximum of 1 foot (30.5cm) from the wall.
f. Nozzle threading is NPT.

R
Copyright © Fike Corporation All Rights Reserved.
DuPont and FM-200 are trademarks or registered trademarks of E.I. DuPont de Nemours and Company.
Form No. C.1.08.01-4 August, 2008 Specifications are subject to change without notice.
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

12. 2 ELECTRICAL DEVICES

64
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

FM200 System
Electrical Devices

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
DATA SHEET
SHP PRO®

DESCRIPTION
The Fike SHP PRO, (P/N 10-063) is a Conventional Control system designed to provide a sophisticated,
reliable conventional detection system for use with clean agent extinguishing, sprinkler pre-action/deluge,
watermist, waterflow alarm and fire alarm systems. It is a microprocessor based system which can be easily
configured for a wide range of suppression applications.

The SHP PRO is designed for use with Fike Clean Agent Fire Suppressant, CO2, or sprinkler (pre-action/
deluge) suppression systems. The main controller contains all electronics required for a complete detection
and control system suitable for most applications. Optional modules, which plug into the main circuit board,
are available to add increased functionality to the system.

The SHP PRO provides 10 Status LEDs (AC Normal, Alarm, PreDischarge, Release, Supervisory, Trouble, Panel
Silenced, Abort, Release Disabled, Ground Fault) for instant feedback. A diagnostic LED display is provided to
help troubleshoot any potential field problems, provide current status and retain stored events. A Reset and
Silence switch is provided to allow control of the system outputs and operation.

The SHP PRO can be configured for either one or two conventional detection circuits. The detection circuits
can be configured for sequential detection, cross zone or single detector release. APPROVALS:
• UL Listed - S2203
Depending on the configuration selected, the SHP PRO also provides up to three initiating circuits to monitor • FM Approved - 3017159
contact devices (Abort, Manual Release, Waterflow or Supervisory switches). Four different abort types are • CSFM 7165-0900: 135
available including a special NYC option. All five initiating circuits can be converted to Class A operation via • City of New York -
the SHP PRO Class A Input Module, P/N 10-2450. All SHP PRO initiating circuits are inherently power limited. 461-04-E
A twelve position dip switch is used to set all options. • State of CA Seismic -
OSP-0077-10
Three notification appliance circuits, rated for 2 amps @ 24 VDC are available. Depending on the • Hong Kong 206/0877 VII
configuration, each circuit will provide distinct signaling for Alarm, PreDischarge, or Release conditions.
Separate Agent Release and Solenoid circuits are provided to operate the suppression system. A dedicated
Disable switch is provided for release and audible outputs. All output circuits, including solenoid and agent
release circuits, are power limited.

The SHP PRO provides dedicated alarm, trouble and supervisory SPDT contacts for annunciation and control.
If additional outputs are required, up to two CRM4 Relay Modules can be added. (P/N 10-2204)

The SHP PRO is available in multiple hardware configurations, depending on the input power source (120
or 240 VAC), enclosure color (Gray or Red), and mode of operation (Clean Agent, Clean Agent/Sprinkler,
Sprinkler, Watermist, Solenoid Releasing). The system comes equipped with a 4.0 amp @ 24 VDC power
source.

The system has been designed to comply with the following standards:
• NFPA 12 Carbon Dioxide
• NFPA 12A Halon 1301 Extinguishing Systems
• NFPA 13 Installation of Sprinkler Systems
• NFPA 15 Water Spray Fixed Systems
• NFPA 16 Foam-water Sprinkler and Foam-Water Spray Systems
• NFPA 70 National Electric Code
• NFPA 72 National Fire Alarm and Signaling Code
• NFPA 2001 Clean Agent Fire Extinguishing Systems

Form No. D.1.07.01-7

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
FEATURES
• Suitable for multiple types of Suppression: Clean Agent, Carbon Dioxide, Pre-Action Sprinkler/Deluge, and Watermist Systems
• Microprocessor based with hardware and software integration designed to guarantee reliability
• Five Class B, Style B initiating circuits
• Cross zone or sequential detection, manual release, abort, water flow, and supervisory initiating circuits
• Three Class B, Style Y notification appliance circuits rated for 2.0 amps @ 24VDC
• Dedicated release circuits compatible with agent release or solenoid actuation
• Optional Class A modules for notification appliances/releasing circuits and initiating circuits
• Alpha-numeric LED display for status and troubleshooting
• Programmable pre-discharge and discharge timers
• Resettable and continuous auxiliary output power
• Integral 4.0 amp power supply
• Small surface or flush mount enclosure with removable door
• Approved for releasing device service and sprinkler supervisory
• Built-in Gentex and System Sensor synch protocol
• Steel enclosure 21” x 14.35” x 4”
• Enclosure equipped with .50” wide lip for flush mounting

SHP PRO WIRING DIAGRAM COMPONENTS


1 2 1 2 • 10-063-X-X-X
• 10-063-X-X-X
4 4

3 3
6 5 6 5

IONIZATION DETECTOR

3
1 2

3
1 2

ABC
A: 1-Clean Agent/All Modes
6 5 6 5

PHOTOELECTRIC DETECTOR

2-Sprinkler only
B: R-Red
MANUAL RELEASE STATION G-Gray
C: 1- 120 VAC
2- 240 VAC

• 10-2452-1 PCB Assy, SHP PRO,


Clean Agent, All Modes
• 10-2452-2 PCB Assy, SHP PRO,
Cut for 0 ohm
bases on detect
circuit #1
-

1
P3
+
DETECT #1
2 3
-

4 5
+
DETECT #2
-

6
+
SWITCH #1
7 8
POWER LIMITED
-

9 10
+
SWITCH #2
-

11 12
+
SWITCH #3
13 Sprinkler Only
• 10-2450 Class A Input Module
P4

R89
RES+
1
AUX OUTPUTS

DIAGNOSTICS R52
POWER LIMITED

• 10-2448 Class A Output Module


2

OPTIONAL
Cut for 0 ohm
RELAY MODULE
bases on detect
3

10-2204 OPTIONAL CLASS A

• 10-2204 CRM4 Relay Module


circuit #2 INPUT MODULE
P9 10-2450
4

• 10-2190-2 Battery Assembly


NC
TROUBLE RELAY
9

AUDIBLE #1
NO

+
8

• (Qty. 2), 18AH, w/ wiring assembly


P5

P6
C

-
7
NON POWER LIMITED
NO

3
6

HORN/STROBE
AUDIBLE #2
NC

+
5

LIMITED
POWER
C

-
4

P7
POWER LIMITED

AUDIBLE #3
NO

+
3

NO
ALARM RELAY

CRM4 MODULE
K4
RELAY 4
NC

P/N 10-2204
NC

-
2

OPTIONAL CLASS A
C

OUTPUT MODULE
C

8
1

NO

10-2448
STROBE
RELAY 3
NC

+
K3

P4
C

SW4 CONFIG SWITCHES


ON
NO

10

-
RELAY 2
NC

11
SOLENOID
+
C
NO

12

-
RELAY 1
NC

13
C

1 2 3+ 4-
P4

U10
K1

GND AC 10A BATT 10A

10 10 P1
TS1

F1 F2 AC SECONDARY BATTERY

+ - - +

R
LED1

X1 X2
24V Fike ARM III
+ - + -
120V BATT #1 BATT #2 AGENT RELEASE
H2 H1 12VDC 12VDC MODULE (10-1832)
7AH TO 40AH 7AH TO 40AH

NOTES:
AC NEUTRAL 1. ALL WIRING IS SUPERVISED EXCEPT RELAY AND AUX +24V OUT.
AC LINE 2. DETECTOR CIRCUITS HAVE COUNTING ZONE CAPABILITY.
3. CIRCUITS ARE POWER LIMITED, EXCEPT P1 CIRCUITS.
CHASSIS GROUND
4. IF USING 0 OHM BASES OR CONTACT CLOSURE DEVICES
ON DETECT #1 OR #2, CLIP THE APPROPRIATE O OHM JUMPER.
CHASSIS GROUND (EARTH) CONNECTION 5. EARTH GROUND CONNECTIONS " " ARE PROVIDED FOR SHIELD
SHALL BE MADE DIRECTLY TO STANDOFF TERMINATIONS IF SHIELDED CABLES ARE USED.
IN ENCLOSURE.

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. D.1.07.01-7, June 2011. Specifications are subject to change without notice.
 
DATA SHEET 
SOC‐24V (P/N 63‐1307) AND SOC‐24VN  Applications 
(P/N 63‐1308) CONVENTIONAL  The  SOC‐24V  and  SOC‐24VN  are  a  reliable,  high  quality 
Photoelectric  Smoke  Detectors.  They  can  be  used  in  all 
PHOTOELECTRIC SMOKE DETECTORS 
open  areas  where  Photoelectric  Smoke  Detectors  are 
required,  including  in‐duct  applications.  The  computer‐
designed  smoke  chamber  makes  the  SOC‐24V  and  SOC‐
24VN  well  suited  for  detecting  smoldering  fires  as  well  as 
fast‐flaming fires. 
NS‐4 Series, NS‐6 Series, HSC‐4R or HSC‐R Style bases may 
be used with the SOC‐24V and SOC‐24VN. 

Operation 
  The SOC‐24V and SOC‐24VN photoelectric smoke detectors 
utilize  one  bicol‐ored  LED  for  indication  of  status.  In  a 
Standard Features  normal  standby  condi‐tion  the  LED  flash  Green  every  3 
 Computer‐designed non‐directional smoke chamber  seconds.  When  the  detector  senses  that  its  sensitivity  has 
 360° view of detector status LED  drifted outside the UL listed sensitivity window the LED will 
flash  Red  every  3  seconds.  When  the  detector  senses 
 Low profile, 2" high (with base) 
smoke and goes into alarm the status LED will latch on Red.  
 2 or 4 wire base compatibility, relay bases available 
The detector utilizes an infrared LED light source and silicon 
 Highly stable operation, RF/Transient protection 
photodiode  receiving  element  in  the  smoke  chamber.  In a 
 Low standby current, 59μA at 24VDC  normal  standby  condition,  the  receiving  element  receives 
 One built‐in power/sensitivity supervision/alarm LED  no light from the pulsing LED light source. In the event of a 
 Automatic Sensitivity window verification function meets  fire, smoke enters the detector smoke chamber and light is 
outlined requirements in NFPA 72, Chapter 2 & 7,  reflected  from  the  smoke  particles  to  the  receiving 
Inspection, Testing and Maintenance.  element. The light received is converted into an electronic 
 Magnetic Test Feature, SOC‐24V only 
signal.  
Fire  Judgement  signals  are  processed  and  compared  to  a 
Specifications  reference  level,  and  when  five  consecutive  signals 
exceeding  the  reference  level  are  received  within  a 
Light Source   GaAIAs  Infrared  Emitting  specified period of time, the time delay circuit triggers the 
Diode  
SCR  switch  to  activate  the  alarm  signal.  The  status  LED 
Nominal Rated Voltage   12 or 24 VDC   lights continuously during the alarm period. 
Working Voltage   8 ‐ 35.0 VDC  
Maximum Voltage   42 VDC   Product Listings 
Supervisory Current   59μA @ 24 VDC  
Surge Current   160μA max. @ 24VDC  
Alarm Current   150mA max. @24 VDC  
Air Velocity Range   0‐4000 fpm    
Maximum Humidity   95% RH Non‐Condensing   For  exact  certification  listings  for  each  model,  please  reference  the 
respective agency Web site. 
Ambient Temperature   32°F to 120°F 
(0°C to 49°C)  
Color & Case Material   Bone PC/ABS Blend  
Sensitivity Test Feature   Automatic Sensitivity 
window verification test 
Mounting   Refer to NS Conventional 
Detector Base Data Sheet 

 This document is not to be used for installation purposes and is subject to Fike’s full disclaimer at  Page 1 of 2
http://www.fike.com/disclaimer. 
Form No. X.XX.XX‐X
Fike reserves the right to change product designs or specifications without obligation and without further notice.  Month, Year
 

Engineering Specifications  The  sensitivity  of  the  detector  shall  be  monitored 


automatically  and  cont  inuously  to  verify  that  it  is 
The contractor shall furnish and install where indicated on  operating within the listed sensitivity range. 
the plans, Fike Model SOC‐24V or SOC‐24VN photoelectric 
smoke  detectors,  P/N  63‐1307  or  63‐1308.  The  To  facilitate  installation,  the  detector  shall  be  non‐
combination detector head and twist‐lock base shall be UL  polarized.  Voltage  and  RF  transient  suppression 
listed  compatible  with  a  UL  listed  fire  alarm  panel.  The  techniques  shall  be  employed  to  minimize  false  alarm 
base  shall  permit  direct  interchange  with  SOC‐24V  and  potential.  Auxiliary  SPDT  relays  shall  be  installed  where 
SOC‐24VN  photoelectric  smoke  detectors.  The  base  shall  indicated. 
be  appropriate  twistlock  base  NS‐4  Series,  NS‐6  Series, 
HSC‐4R,  or  HSC‐R.  In  the  event  of  partial  or  complete  SOC‐24V Sensitivity Test Feature 
retrofit,  the  SOC‐24V  and  SOC‐24VN  maybe  used  in 
The  SOC‐24V  Photoelectric  Smoke  Detector  has  a  built‐in 
conjunction with, or as a replacement for, Hochiki America 
automatic sensitivity test feature. 
detectors (SLR‐24V, SLR‐24VN, SLK‐24 and the SLR‐24H) on 
most HSB and HSC base applications.  1. In normal condition, the status LED flashes green. 
2.  When  the  sensitivity  drifts  outside  of  its  sensitivity 
The smoke detector shall have one flashing status LED for 
limits, the status LED flashes red. 
visual  supervision.  When  the  detector  is  in  standby 
condition  the  LED  will  flash  Green.  When  the  detector  is  3.  In the alarm state, the status LED is red continuously. 
outside the UL listed sensitivity window the LED will flash  4. When the sensitivity drifts outside of its sensitivity limits 
Red. When  the  detector  is  actuated,  the flashing  LED  will  and the status LED flashes red, the device needs to be 
latch on Red. The detector may be reset by actuating the  cleaned  or  returned  to  the  factory  for  cleaning  or 
control panel reset switch. The sensitivity of the detector  calibration.  Refer  to  HA  Technical  Bulletin  HA‐97  for 
shall be capable of being measured.   cleaning information. 
 

 Page 2 of 2  Visit www.fike.com to contact us or to download the latest version of this document.
Form No. X.XX.XX‐X  © Copyright 2017, Fike Corporation. All rights reserved.
Month, Year  Fike is an ISO 9001 Certified Company.
DATA SHEET
MANUAL RELEASE SWITCH

DESCRIPTION
The manual release switch assembly, P/N 10-1638, consists of a latching, push button switch with keyed
reset, normally-open contact block, and stainless steel switch plate with adhesive label. The assembly can be
recessed or surface mounted using a standard two-gang masonry box, minimum 2.5” (63.5 mm) deep (RACO
691), or equivalent. Masonry box not included.

FEATURES
• Stackable, screw-terminal, contact blocks Manual Release Switch
• Compatible with Fike suppression control panels
• Surface or flush mount
• Dual action activation APPROVALS:
• Components mounted on a stainless steel face plate
• NFPA 72 initiating device • UL - 3217
• FM
• CSFM – 6760-0900:0103
APPLICATIONS
The manual release switch assembly is used to manually initiate the release of the suppression system,
overriding any active abort switch inputs. To operate the switch, the operator must first pull the spring
safety clip (breaking the seal), and then press the push button. The switch will remain engaged until
released by unlocking the active switch with a key. This provides positive indication of switch activation.
Control panel operation, after manual release switch operation, varies depending upon panel programming.
Refer to the associated control unit manual for detailed description of available manual release operating
modes.

SPECIFICATIONS
Weight: 0.45 lb (204 grams)
Operating Temperature: 0° to 49°C (32° to 120°F)
Wire Size: Min. 1 x 22 AWG, Max. 2 x 14 AWG or 1 x 12 AWG

ORDERING INFORMATION
Fike P/N Description
10-1422 Manual Release Switch Assembly
02-2150 Extra Contact Block, N.O.
02-3027 Dummy Contact Block
02-2213 Security Tie (beaded cable)
02-2270 Safety Clip
02-2139 Manual Release Adhesive Label
10-104 Stainless Steel Face Plate w/ mounting screws
10-1419 Stainless Steel plate (1)
02-2316 Mounting screws (4 required)
02-4192 Replacement Key, #0
02-2153 2 Gang Masonry Box, RACO 691

Form No. P.1.189.01

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
MOUNTING DIMENSIONS

TYPICAL WIRING DIAGRAMS

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. P.1.189.01, February 2014. Specifications are subject to change without notice.
DATA SHEET
ABORT SWITCH

DESCRIPTION
The abort switch assembly, P/N 10-1639, consists of a momentary-contact, push button switch, normally-
open contact block, normally-closed contact block, and stainless steel switch plate with adhesive label. The
assembly can be recessed or surface mounted using a standard two-gang masonry box, minimum 2.5” (63.5
mm) deep (RACO 691), or equivalent. Masonry box not included.

FEATURES
• Stackable, screw-terminal, contact blocks Abort Switch
• Compatible with Fike suppression control panels
• Surface or flush mount
• Components mounted on a stainless steel face plate APPROVALS:
• NFPA 72 initiating device
• UL - 3217
• FM
APPLICATIONS • CSFM - 6760-0900:0103
The abort switch assembly is used to momentarily interrupt the release circuit signal when the control panel
is in the alarm condition. As long as the push button is held in, the suppression system will not release
unless it is overridden by a manual release input. Upon release of the abort push button, the release circuit
is activated, unless the control panel has been reset to the non-alarm condition.

Operation of the control unit during abort activation varies depending upon panel programming. Refer to
the associated control unit manual for detailed description of available abort operating modes (types).

SPECIFICATIONS
Weight: 0.45 lb (204 grams)
Operating Temperature: 0° to 49°C (32° to 120°F)
Wire Size: Min. 1 x 22 AWG, Max. 2 x 14 AWG or 1 x 12 AWG

ORDERING INFORMATION
Fike P/N Description
10-1430 Abort Switch Assembly
02-2130 Extra Contact Block, N.C.
02-2150 Extra Contact Block, N.O.
02-2137 Abort Adhesive Label
10-104 Stainless Steel Face Plate w/ mounting screws
10-1419 Stainless Steel Face Plate (1)
02-2316 Mounting Screws (4 required)
02-2153 Back Box, 4 x 4, 2 gang, RACO 691

Form No. P.1.190.01

704 SW 10th Street  P.O. Box 610  Blue Springs, Missouri 64013-0610 U.S.A.
Phone: 8162293405  www.fike.com
MOUNTING DIMENSIONS

TYPICAL WIRING DIAGRAMS

Copyright © Fike Corporation All Rights Reserved. 2 of 2


Form No. P.1.190.01, February 2014. Specifications are subject to change without notice.
BELLS

DESCRIPTION
Fike’s motor bells provide a better engineered motor bell for fire and life
safety alarm systems. A number of improvements have been built into the
bell line, including higher dBA, low current draw, built-in trimplate for
semi-flush mounting, low frequency aluminum shells, and low RFI noise.
The motor is a durable, high torque, permanent magnet motor selected for
its high performance and long life.

FEATURES
• UL Listed for Fire Protective Service
• High sound output with low current draw
• Low frequency aluminum shells for better audibility through walls,
floors, and other structures
• Both 6” and 10” shell sized for 24 VDC model
• Integral RFI suppression to minimize induced noise on the alarm lines
• Built-in trimplate makes semi-flush mounting simpler and less expensive
• Screw terminals permit fast in-out field wiring of 12 to 18 AWG wire
• Polarized for DC supervision of alarm lines
• Operate on filtered or unfiltered DC
• Mount to a Standard 4” square backbox

ORDERING INFORMATION
Manufacture Input Voltage dBA @ 10
Fike P/N Shell Size Input Current Approvals
P/N (VDC) Feet
20-110 MB-G6-24-R 6” 24 0.030 92 UL, CSFM,
MEA, FM,
20-111 MB-G10-24-R 10” 24 0.030 92 ULC, BFP
Notes:
1. Built-in trim plate eliminates need for SFP plate
2. Typical dBA at 10 ft. is measured in an anechoic chamber
3. 24 VDC models are U.L. rated for 18.0 to 31.0 VDC. All DC models can be used with filtered and unfiltered (full
wave rectified) voltage.

WIRING DIAGRAM

From To next signal


Preceding Bell or E.O.L.
or F.A.C.P.

Form No. P.1.09.01-2


704 S. 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · (816) 229-4615 · www.fike.com
ARCHITECTS AND ENGINEERS SPECIFICATIONS
The alarm signals shall be Fike vibrating Motor Bells or approved equal. They shall be UL Listed for Fire Protective
Service. Shells shall be aluminum in 6” (or 10”) diameter. Sound output at 10 feet shall be 92 dBA. The bells shall
incorporate a permanent magnet motor and suppression to minimize RFI. They shall include a built-in trimplate for
semi-flush mounting to standard 4” square backboxes, or surface mounting backbox.

Fike products must be used within their published specifications and must be PROPERLY specified, applied, installed,
operated, maintained and operationally tested in accordance with their installation instructions at the time of installation
and at least twice a year or more often and in accordance with local, state, and federal codes, regulations and laws.
Specifications, application, installation, operation, maintenance and testing must be performed by qualified personnel for
proper operation in accordance with all of the latest National Fire Protection Association (NFPA). Underwriters’
Laboratories UUL), National Electric Code (NEC), Occupational Safety and Health Administration (OSHA), local state,
county, province, district, federal and other applicable building and fire standards, guidelines, regulations, laws and codes
including, but not limited to, all appendices and amendments and the requirements of the local authority having
jurisdiction (AHJ).

Copyright © Fike Corporation All Rights Reserved.


Form No. P.1.09.01-2 August, 2007 Specifications are subject to change without notice.
Notification

Series MT and MT Strobe Multitone Electronic Appliances

SERIES MT STROBE MT4-115-WH SERIES MT-12/24

Description: Features:
The Wheelock Series MT and MT Strobe Multitone electronic • Approvals include: UL Standard 1971, UL Standard
appliances offer a choice of eight (8) nationally and internationally 464, California State Fire Marshal (CSFM), New York City
recognized alerting sounds: Horn, Bell, March Time Horn, Code-3 (MEA), Factory Mutual (FM) and Chicago (BFP) See
Tone, Code-3 Horn, Slow Whoop, Siren or Hi/Lo Tone. The approvals by model in Specifications and Ordering
Code-3 Horn and tone patterns are engineered to comply with Information
NFPA/ANSI Temporal Pattern specifications without requiring • Designed to meet or exceed ADA/NFPA/UFC/ANSI
additional equipment. With MT and MT Strobe appliances, one Standards and Accessibility Guidelines
alarm appliance meets most of your signaling needs. The MT
strobes can be synchronized using the Wheelock DSM Sync • Complies with OSHA 29, Part 1910.165
Modules, Wheelock Power Supplies or other manufacturers panel • Series MT appliances have IN and OUT wiring
incorporating the Wheelock Patented Sync Protocol. terminations that accept two #12 to #18 American
Wire Gauge (AWG) wires at each terminal. Inputs are
The MT Strobes are designed for ADA applications while meeting polarized for compatibility with standard reverse polarity
or exceeding the latest requirements of NFPA 72, ANSI 117.1, type supervision
UFC and UL Standard 1971 as well as meeting ADA requirements
concerning photosensitive epilepsy. • One alarm appliance with (8) eight selective signals to
provide superior sound penetration for various ambient
Each MT and MT Strobe appliance has two installer selective and wall conditions with two field selectable sound output
sound output levels: STANDARD dBA and HIGH dBA. Non-strobe levels
versions provide selectable voltage capability in one unit, 12VDC • Code-3 Horn and Tone meet ANSI/NFPA temporal pattern
or 24VDC. Strobe versions are specific for either 12VDC or 24VDC for standard emergency evacuation signaling
and all models may be used with filtered or unfiltered (full-wave-
• Audible and strobe can operate from a single NAC circuit
rectified) input voltages. Separate input terminals are available,
or from separate NAC circuits with any of the (8) eight
shunt wires are provided to enable both tone and strobe to operate
audible sounds
simultaneously from a single input.
• MT Strobe models are available with Wheelock patented
The Series MT Multitone Strobe appliances are UL Listed for MCW Multi-Candela strobes with field selectable candela
indoor wall mount applications under Standard 1971 for Signaling settings at 15/30/75/110cd or with single candela 1575cd
Devices for the Hearing Impaired and under Standard 464 for strobes. Synchronize using the Wheelock Sync Modules
Audible Signaling Appliances. or panels with built-in Wheelock Patented Sync Protocol
• Selectable input voltage on non-strobe versions. Strobe
versions are factory set for either 12 or 24VDC, with wide-
Listed voltage range, filtered (DC) and FWR
• No additional trimplate required for flush mounting

For Weatherproof MTWP See Data Sheet S9004

UL
THE CITY OF
NEW YORK

® DEPARTMENT OF BUILDINGS

E5946 151-92-E 7135-0785:118 (MT4)


7125-0785:155 (MT)
7125-0758:156 (MTWP)
NOTE: All CAUTIONS and WARNINGS are identified by the symbol . All warnings are printed in bold capital letters .
WARNING: PLEASE READ THESE SPECIFICATIONS AND INSTALLATION INSTRUCTIONS CAREFULLY BEFORE USING,
SPECIFYING OR APPLYING THIS PRODUCT. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS, CAUTIONS AND
WARNINGS COULD RESULT IN IMPROPER APPLICATION, INSTALLATION AND/OR OPERATION OF THESE
PRODUCTS IN AN EMERGENCY SITUATION, WHICH COULD RESULT IN PROPERTY DAMAGE, AND SERIOUS INJURY OR
DEATH TO YOU AND/OR OTHERS.
General Notes:
• Strobes are designed to flash at 1 flash per second minimum over their “Regulated Voltage Range” (16-33v for 24VDC units and
8-17.5v for 12VDC units). Regulated Voltage Range is the newest terminology used by UL to identify the listed voltage range.
• All candela ratings represent minimum effective Multitone Strobe intensity based on UL Standard 1971.
• MT Strobe models are UL Standard 1971 Listed for indoor use with a temperature range of 32°F to 120°F (0°C to 49°C) and
maximum humidity of 93% ±2%. The MT-12/24, MTWP and MT4 models and listed for outdoor use at -31°F to 150°F (-35°C to
66°C) and maximum humidity of 95% (See Data Sheet S9004 or Installation Instruction Sheet P84150 for more detail on MTWP).
MTWP and MT4 strobes are listed under UL 1638.
• MT Audible is UL Standard 464 Listed.

Alarm Tones
TONE ALARM TONES PATTERN DESCRIPTION
HORN BROADBAND HORN (Continuous)
BELL 1560 Hz MODULATED (0.07 sec. ON/Repeat)
MARCH TIME
HORN (0.25 sec. ON/0.25 sec. OFF/Repeat
HORN
CODE-3 HORN HORN (ANSI S3.41 Temporal Pattern)
CODE-3 TONE 500 Hz (ANSI S3.41 Temporal Pattern)
SLOW WHOOP 500-1200 Hz SWEEP (4.0 sec. ON/0.5 sec. OFF/Repeat)
SIREN 600-1200 Hz SWEEP (1.0 sec. ON/Repeat)
HI/LO 1000/800 Hz (0.25 sec. ON/Alternate)

Table 1: dBA and Current Ratings for Multitone Audible Portion

RMS Current (amps) dBA @ 10ft (UL Reverberant)

24 VDC 12 VDC 120 VAC 24 VDC 12 VDC 120 VAC

HI STD
HI Output STD Output HI Output STD Output
Output Output
HI STD HI STD HI STD
@ 24 UL @ 24 UL @ 24 UL @ 24 UL UL UL Output Output Output Output Output Output
VDC max* VDC max* VDC max* VDC max* max* max*

Horn 0.074 0.108 0.033 0.044 0.145 0.176 0.023 0.034 0.050 0.042 92 87 90 77 85 82

Bell 0.040 0.053 0.018 0.024 0.077 0.095 0.014 0.020 0.041 0.039 86 80 85 69 82 75
March Time
0.067 0.104 0.033 0.038 0.109 0.142 0.023 0.034 0.050 0.040 89 84 89 74 85 79
Horn
Code-3 Horn 0.069 0.091 0.026 0.035 0.100 0.142 0.023 0.034 0.050 0.042 88 83 88 73 82 75

Code-3 Tone 0.061 0.075 0.026 0.035 0.088 0.105 0.015 0.021 0.042 0.040 85 80 84 70 79 75

Slow Whoop 0.069 0.098 0.028 0.037 0.100 0.142 0.025 0.035 0.050 0.042 90 89 89 75 85 82

Siren 0.080 0.104 0.027 0.036 0.122 0.152 0.021 0.030 0.045 0.041 89 84 89 75 85 82

HI/LO 0.044 0.057 0.020 0.026 0.089 0.114 0.018 0.026 0.042 0.039 86 81 86 71 82 79

Note: If the strobe and audible operate on the


Table 2: Strobe Current Ratings
same circuit, add the strobe current from Table 2
RMS Current (amps) to the audible current from Table 1.
Model MT-121575 MT-241575 MTWP-2475 MT-24MCW * RMS current ratings are per UL average RMS
Candela 1575cd 1575cd 180cd 15cd 30cd 75cd 110cd method. UL max current rating is the maximum RMS
@ 24VDC 0.152 0.060 0.094 0.041 0.063 0.109 0.140 current within the listed voltage range (16-33v for 24v
units). For strobes the UL max current is usually at
UL max* 0.255 0.090 0.138 0.060 0.092 0.165 0.220
the minimum listed voltage (16v for 24v units). For
audibles the max current is usually at the maximum
listed voltage (33v for 24v units). For unfiltered FWR
ratings, see installation instructions.
Wiring Diagrams (for all models)
MT SIGNAL AUDIBLE SIGNAL AND STROBE AUDIBLE SIGNAL AND STROBE OPERATE
OPERATE INDEPENDENTLY IN UNISON. RED AND BLACK SHUNT-WIRES
FROM FROM
+ + ARE SUPPLIED.
+ + TO NEXT PRECEDING

-
TO NEXT
PRECEDING
APPLIANCE,
DSM,
- - APPLIANCE OR
EOLR
AUDIBLE OR
FACP - AUDIBLE OR
EOLR
FROM
PRECEDING + + TO NEXT
COOPER WHEELOCK APPLIANCE RED
APPLIANCE
FROM PRECEDING

+ + OR FACP - - OR EOLR
POWER SUPPLIES APPLIANCE,
FACP DSM, OR TO NEXT BLACK
-
+
- -
COOPER WHEELOCK STROBE OR
POWER SUPPLIES
OR FACP EOLR

SIGNAL

+- +- + - +-
STROBE AUDIBLE
STROBE AUDIBLE

Specifications and Ordering Information

Model Order Input Rated Mounting Agency Approvals


Number Code Voltage Candela Options*** UL MEA CSFM FM BFP
MT-12/24-R 5023 12/24 - D,E,F,L,M,O,P,R X X X X X
MT-12/24-W 5024 12/24 - D,E,F,L,M,O,P,R X X X X X
MT-241575W-FR# 8422 24 15 (75 on AXIS) D,E,F,L,M,O,P,R X X X X -
MT-24MCW-FR 3301 24 15/30/75/110 D,E,F,L,M,O,P,R X - X - -
MT-24MCW-FW 3303 24 15/30/75/110 D,E,F,L,M,O,P,R X - X - -
MT-24MCW-AR*** 3304 24 15/30/75/110 D,E,F,L,M,O,P,R X - X - -
MT-121575W-FR# 8421 12 15 (75 on AXIS) D,E,F,L,M,O,P,R X X X X -
MT-121575W-NW 9747 12 15 (75 on AXIS) D,E,F,L,M,O,P,R X X X X -
MTWP-2475W-FR** 8420 24 180 @ 77°F (25°C) M X X X X -
MTWP-2475W-NW** 9744 24 180 @ 77°F (25°C) M X X X X -
MT4-115-R 6223 120 VAC - D,E,J,K,N,O,R X X X - X
MT4-115-S 6142 120 VAC - D,E,J,K,N,O,R X X X - X
MT4-115-WH-VFR## 6224 120 VAC 15 D,E,J,K,N,O,R X X X - X
MT4-12/24-R 5308 12/24 - D,E,J,K,N,O,R X X X X -
MT4-12/24-S 7997 12/24 - D,E,J,K,N,O,R X X X X -
NOTE:
**MTWP-2475W is Weatherproof and rated for 180 cd @ 77°F (25°C). See Data Sheet S9004 or Installation Instruction P84150.
***For additional information on mounting please refer to Data Sheet S7000.
# 1575 strobes are UL Listed for 15cd with 75cd on AXIS.
## Series WH Strobe is listed for UL Standard 1638 only. See Instruction Sheet P83160.
*** “A” Stands for Agent Lettering.

WARNING: CONTACT WHEELOCK FOR THE CURRENT “INSTALLATION INSTRUCTIONS” P82467 MT-12/24, P84155 MT w/Strobe
P84150 MTWP WEATHERPROOF “GENERAL INFORMATION” SHEET (P82380) ON THESE PRODUCTS. THESE DOCUMENTS DO
UNDERGO PERIODIC CHANGES. IT IS IMPORTANT THAT YOU HAVE CURRENT INFORMATION ON THESE PRODUCTS. THESE
MATERIALS CONTAIN IMPORTANT INFORMATION THAT SHOULD BE READ PRIOR TO SPECIFYING OR INSTALLING THESE
PRODUCTS, INCLUDING:
• TOTAL CURRENT REQUIRED BY ALL APPLIANCES CONNECTED TO SYSTEM SECONDARY POWER SOURCES.
• FUSE RATINGS ON NOTIFICATION APPLIANCE CIRCUITS TO HANDLE PEAK CURRENTS FROM ALL APPLIANCES ON
THOSE CIRCUITS.
• COMPOSITE FLASH RATE FROM MULTIPLE STROBES WITHIN A PERSON’S FIELD OF VIEW.
• THE VOLTAGE APPLIED TO THESE PRODUCTS MUST BE WITHIN THEIR RATED INPUT VOLTAGE RANGE.
• INSTALLATION IN OFFICE AREAS AND OTHER SPECIFICATION AND INSTALLATION ISSUES.
• USE STROBES ONLY ON CIRCUITS WITH CONTINUOUSLY APPLIED OPERATING VOLTAGE. DO NOT USE STROBE ON
CODED OR INTERRUPTED CIRCUITS IN WHICH THE APPLIED VOLTAGE IS CYCLED ON AND OFF AS THE STROBE MAY
NOT FLASH.
• FAILURE TO COMPLY WITH THE INSTALLATION INSTRUCTIONS OR GENERAL INFORMATION SHEETS COULD RESULT
IN IMPROPER INSTALLATION, APPLICATION, AND/OR OPERATION OF THESE PRODUCTS IN AN EMERGENCY
SITUATION,WHICH COULD RESULT IN PROPERTY DAMAGE AND SERIOUS INJURY OR DEATH TO YOU AND/OR OTHERS.
• CONDUCTOR SIZE (AWG), LENGTH AND AMPACITY SHOULD BE TAKEN INTO CONSIDERATION PRIOR TO DESIGN AND
INSTALLATION OF THESE PRODUCTS, PARTICULARLY IN RETROFIT INSTALLATIONS.
Wheelock products must be used within their published specifications and must be PROPERLY specified, applied, installed, operated,
maintained and operationally tested in accordance with their installation instructions at the time of installation and at least twice a
year or more often and in accordance with local, state and federal codes, regulations and laws. Specification, application, installation,
operation, maintenance and testing must be performed by qualified personnel for proper operation in accordance with all of the latest
National Fire Protection Association (NFPA), Underwriters’ Laboratories (UL), National Electrical Code (NEC), Occupational Safety and
Health Administration (OSHA), local, state, county, province, district, federal and other applicable building and fire standards, guidelines,
regulations, laws and codes including, but not limited to, all appendices and amendments and the requirements of the local authority
having jurisdiction (AHJ).
Architects and Engineers Specifications
The notification appliance shall be a Wheelock Series MT audible/visual appliance or equivalent. Notification appliance shall be
electronic and use solid state components. Electromechanical alternatives are not approved. Each electronic appliance shall provide
eight (8) field selectable alarm tones. The tones shall consist of: HORN, BELL, MARCH TIME HORN, CODE-3 HORN, CODE-3
TONE, SLOW WHOOP, SIREN and HI/LO. Tone selection shall be by durable dip switch assembly and not clips or jumpers. The
Multitone Audible appliance shall be UL Listed under Standard 464 for Audible Signal Appliances. The audible and the strobe shall
be able to operate from a single NAC circuit while producing any of these tones. The appliance shall provide two output sound levels:
STANDARD and HIGH dBA. The HIGH dBA setting shall provide a minimum 5 dBA increase in sound output at nominal voltage. The
HIGH anechoic dBA measurement at 10 feet at the alarm HORN SETTING shall be 99 dBA minimum. Operating voltages shall be
either 12 VDC or 24 VDC using filtered power or unfiltered power supply (full-wave-rectified). All models shall have provisions for
standard reverse polarity type supervision and IN/OUT field wiring using terminals that accept #12 to #18 AWG wiring.
Combination audible/visual appliances shall incorporate a Xenon flashtube enclosed in a rugged Lexan® lens or equivalent with solid
state circuitry. Strobe shall produce a flash rate of one (1) flash per second minimum over the voltage range. The MT strobe intensity
shall be rated per UL and Listed under Standard 1971 for Signaling Devices for the Hearing Impaired for 1575cd multi-candela with field
selectable 15/30/75/110 candela settings. The 1575 candela strobe shall be specified when 15 candela or with 75 candela intensity
on-axis is required. Strobe Models shall incorporate circuitry for synchronized strobe flash and shall be designed for compatibility
with Wheelock DSM Sync Modules, Wheelock Power Supplies or other manufacturers panels with built-in Wheelock Patented Sync
Protocol. The strobes shall not drift out of synchronization at any time during operation. If the module fails to operate (i.e., contacts
remain closed), the strobes shall revert to a non-synchronized default flash rate. Strobe activation shall be via independent input or
from the same input circuit as the audible.
The combination audible/visual appliances shall be installed indoors and may be surface or flush mounted. They shall mount to
standard electrical hardware requiring no additional trimplate or adapter. The aesthetic appearance shall not have any mounting holes
or screw heads visible when the installation is completed. The appliance shall be finished in a textured red color.
The Series MT-12/24, MTWP and MT4 appliances may be installed indoor or outdoor with the proper back box.

NOTE: Due to continuous development of our products, specifications and offerings are subject to change without notice in accordance
with Wheelock Inc. standard terms and conditions.

WE ENCOURAGE AND SUPPORT NICET CERTIFICATION


3 YEAR WARRANTY

S2000 MT 06/11

NJ Location
273 Branchport Ave.
Long Branch, NJ 07740
P: 800-631-2148
F: 732-222-8707
www.coopernotification.com

Cooper Notification is Notification


RELAY MODULE

DESCRIPTION
The Relay Module (CRM4), P/N 10-2204, provides 4 additional
independently programmed relays. CyberCat, Cheetah Xi, or SHP
Control Panels can support up to 2 CRM4 modules (if either options
are not unused) on the main controller board. Each relay may be wired
across normally open or normally closed contacts. It interfaces to the
main control board using four standoffs supplied with the CRM4.

SPECIFICATIONS
Standby Current: 0mA
Alarm Current: 0.010A per relay
Dimensions: 3-1/2" L x 1-1/2" H x 2" D
Weight: 0.10 lbs

WIRING DIAGRAM

APPROVALS
• UL - S2203
• FM - OB4A7AY
• MEA - 307-05-E
• CSFM - 7165-0900:137

Form No. D.1.14.01


704 S. 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · (816) 229-4615 · www.fike.com
AIR PRODUCTS
AND
CONTROLS
MS SERIES
REMOTE ACCESSORIES
You in Control

PRODUCT DESCRIPTION
The MS Series remote accessories are designed to be used with the Air Products and Controls Duct Smoke Detectors
to provide audible and visual indication as well as remote test/reset functions. These devices are constructed of
attractive, yet durable brushed stainless steel and mount on a standard single or double gang electrical backbox.

MS-RA MS-RA/P MS-RA/R MS-RA/P/R MS-RA/P/T

MS-RA/FT/P MS-KA/R MS-KA/P/R MS-KA/P/R/T MS-RD

MS-F/T MS-RH/P/A MS-RH/KA/P/R MS-RH/KA/P/A/T MS-RH

CSFM LISTED MEA APPROVED


Air Products and Controls Distributed By:
is a Brand of Apollo America
25 Corporate Drive
Auburn Hills, MI 48326
(248) 332-3900 Phone
(888) 332-2241 Toll free
(248) 332-8807 Fax
www.ap-c.com
EXAMPLE WIRING

PRODUCT SPECIFICATIONS
FAULT/ PUSH KEY
PILOT ALARM TROUBLE BUTTON OPERATED
LED LED LED TEST/ TEST/ SINGLE DOUBLE
(GREEN) (RED) (YELLOW) RESET RESET HORN GANG GANG
MS-RA ● ●
MS-RA/P ● ● ●
MS-RA/R ● ● ●
MS-RA/P/R ● ● ● ●
MS-RA/P/T ● ● ●
MS-RA/FT/P ● ● ● ●
MS-KA/R ● ● ●
MS-KA/P/R ● ● ● ●
MS-KA/P/R/T ● ● ● ●
MS-RD ● ●
MS-F/T ● ●
MS-RH/P/A ● ● ● ●
MS-RH/KA/P/R ● ● ● ● ●
MS-RH/KA/P/A/T ● ● ● ● ● ●
MS-RH ● ●
POWER REQUIREMENTS: Alarm LED 15mA @ 24VDC
Trouble LED 15mA @ 24VDC
Pilot LED 15mA @ 24VDC
Alarm Horn 20mA @ 24VDC
SOUND PRESSURE: Alarm Horn 78 db @ 10 ft
DIMENSIONS: Single Gang 4 1/2”(114.3mm)H x 2 3/4”(69.85mm)W
Double Gang 4 1/2”(114.3mm)H x 4 1/2”(114.3mm)W
WIRING: LEDs/Horn 6” / 24 AWG pigtails
Switches 6” / 22 AWG pigtails
APPROVALS: UL Listed for use with Air Products and Controls duct smoke detectors including all
RW-Series, SM-Series, HS-Series and SL-Series duct smoke detectors.
UL URRQ, URRQ7.S7425
CSFM 7300-1004:107
MEA 73-92-E VOL25

NOTICE: The information contained in this document is intended only as a summary and is subject to change without notice. The products described have specific
instructional/installation documentation, which covers various technical, approval, code, limitation and liability information. Copies of this documentation along with any
general product warning and limitation documents, which also contain important information, are provided with the product and are also available from Apollo America
The information contained in all of these documents should be considered before specifying or using the products. Any example applications shown are subject to the
most current enforced local/national codes, standards, approvals, certifications, and/or the authority having jurisdiction. All of these resources, as well as the specific
manufacturer of any shown or mentioned related equipment, should be consulted prior to any implementation. For further information or assistance concerning the products,
contact Apollo America. Apollo America reserves the right to change any and all documentation without notice.

© Apollo America 2013 DS-DU-3 B050831


CAUTION ! ‫تح ذير‬
This area protected ‫ھذه المنطق ة مجھزة بنظ ام وق ائي‬
with CLEAN AGENT fire ‫ إي أ‬227 - ‫طراز غاز أش أف س ي‬
extinguishing system ‫إلطف اء الح ريق‬

When alarm sounds ‫يج ب إخ الء المك ان ف ورا بمج رد‬


CLEAN or on gas discharge
evacuate hazard area
‫س ماع ص وت اإلن ذار أو‬
‫عن د تف ريغ الغ از‬
AGENT immediately

‫بع د تف ريغ الغ از ال ت دخل إل ى‬


HFC-227ea After discharge
do NOT re-enter ‫المك ان مرة ثاني ة إال بع د‬
until thoroughly ‫تھوي ة المك ان تمام ا‬
ventilated.
DS-AP-ID-1 A130118

Warning Signs Illuminated signs using


high intensity LED indicators

Features Product Overview


High brightness white LED indicators for The new range of illuminated warning signs employ the very
reliability and low power consumption latest in LED technology to provide a high reliability, high
Standard or easily customisable wording brightness, audio/ visual warning indication unit.
and language variants
The brightness of the sign remains constant over its entire
Split level function - allows top half and operating range of 15 to 30 volts DC due to the unique “power
bottom half of sign to be illuminated
independently with no light spillage boost” circuitry employed. This ensures that even with a system
between halves running on depleted batteries, all signs remain at full intensity.

Internal buzzer with disable and external


silence facility A range of standard text signs are available and customised
text and languages are easily accommodated due to the unique
Available in red illuminated or yellow method employed to apply the lettering.
illuminated as standard, other colours
available on request
The split level design allows one message to be displayed in the
Connects to standard fire alarm sounder top half of the sign and an additional message to be displayed in
circuits the bottom half of the sign allowing for two stage warnings for
Two wire 2 - stage (top half/ bottom half) systems such as extinguishing protection systems.
voltage reversing input provided
The signs are now also available in split colours. Red, green or
Voltage reversing, silenceable sounder yellow acrylic can be mounted in the top section and the bottom
output provided
section in any configuration. Text can be printed in black or
Weatherproof version available alternatively can be reversed so the letters appear in the colour
of the acrylic.

Special Designation
Weatherproof Version

Note: Specifications are subject to change without notice


DS-AP-ID-1 A130118

Warning Signs OPTICAL


Illuminated signsDETECTOR
SMOKE using
high intensity LED indicators

Panels
Product Code Description Colour Size (mm)
SK27102 Illuminated sign - Red on black 300 x 195 x 50
“FIRE ALARM DO NOT ENTER”
SK27101 Illuminated sign - Red on black 300 x 195 x 50
“FIRE ALARM EVACUATE AREA”
SK27202 Illuminated sign - Black on yellow 300 x 195 x 50
“DONT ENTER GAS DISCHARGED”
or
"EVACUATE NOW GAS DISCHARGED"
SX2710 Special Designation (specify text) Red on black 300 x 195 x 50
SX2720 Special Designation (specify text) Black on yellow 300 x 195 x 50
SX2730 Special Designation (specify text) Black on green 300 x 195 x 50
SWK27102 Weatherproof Illuminated sign - Red on black 300 x 230 x 86
“FIRE ALARM DO NOT ENTER”
SWK27101 Weatherproof Illuminated sign - Red on black 300 x 230 x 86
“FIRE ALARM EVACUATE AREA”
SWK27202 Weatherproof Illuminated sign - Black on yellow 300 x 230 x 86
“EXTINGUISHANT SYSTEM ACTIVATED”
SWX2710 Weatherproof Special Designation (specify text) Red on black 300 x 230 x 86
SWX2720 Weatherproof Special Designation (specify text) Black on yellow 300 x 230 x 86
SWX2730 Weatherproof Special Designation (specify text) Black on green 300 x 230 x 86

Technical
Construction - 1.2mm mild sheet steel (Standard)
Polycarbonate enclosure with metal chassis (Weatherproof)
IP Rating - IP30 (Standard) IP66 (Weatherproof)
Finish - Epoxy powder coated
Colour - lid & box - BS 00 A 05 grey - fine texture
Weight - 2kg
Power Consumption - 140 milliamps max at 24V DC
Operating temperature - 5°C to +50°C
Operating humidity - To 95% non-condensing
Operating Voltage - 15 to 30V DC

2 WIRE
CONTROL
VOLTAGE REVERSING INPUT + TO -
VOLTAGE REVERSING INPUT - TO +

TO ADDITIONAL
3 WIRE SIGNS OR SOUNDER
CONTROL SOUNDERS OUTPUT
SWITCHED -VE STAGE 1

SWITCHED -VE STAGE 2


SWITCHED -VE STAGE 1

SILENCE
COMMON +24V
COMMON +24V

BUTTON
MOUNTED
REMOTELY

ON
LEV1 FLASH

LEV2 FLASH
LEV 2
LEV 2

LEV 1
COMM +
LEV 1
COMM +

2 WIRE SILENCE 2 WIRE SOUNDER


I/P O/P SING/DUAL

DISABLE BUZZ

ENABLE SILENCE

Note: Specifications are subject to change without notice


DS-AP-ID-1 A130118

Warning Signs OPTICAL


Illuminated signsDETECTOR
SMOKE using
high intensity LED indicators

50mm

300mm
195mm

Model No. SK27102

Special designations example

Note: Specifications are subject to change without notice


OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

12. 3 CABLE & CONDUITS

65
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

Fire Rated Cables, 300/500V

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

EMT Conduits

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
A Product of Southern Steel Pipe Sdn. Bhd.

The Coloured
GALVANISED STEEL
Conduit TUBE
Smartube, Your Smarter Choice!
Leading the
Steel Pipe
Industry

ISO 9001:2000 Certificate from


Bureau Veritas

A member of the Southern Steel Group of


Companies, a leading steel mill in the region,
SOUTHERN STEEL PIPE SDN.BHD. can trace its roots
back to 1967 with the establishment of its parent
company Southern Pipe Industry (Malaysia) Sdn.
Bhd. which was founded as a joint-venture between
Malaysia and Japan.

Today, the pipe group consists of two steel pipe


factories in Malaysia, with a combine annual sales
revenue of over USD100 million and an annual
capacity that exceeds 200,000mt.

The many certifications garnered through the


years are testament to the companies’ steadfast
commitment in providing only the best products
& services. Among others, it has the distinction of
being the first steel mill in the country to be awarded
the ISO 9001:2000 certification. The group’s product ISO 9001:2000 Certificate from
lines were being exported to countries all over the SIRIM QAS
world.

EMT Certificate from UL


certificates

IMC Certificate from UL EMT Certificate from UL EMT Certificate from UL


for Canada

IMC Certificate from UL BS 31:1940 Certificate BS 31:1940 Certificate


from SIRIM QAS from SIRIM QAS
Smartube Cross-sectional
Conduit view of
( In-line hot-dip galvanized conduit )

Utilising the latest, state-of-the-art in-line hot-dip


SMARTUBE
CONDUIT
galvanizing process, Smartube offer top notch
galvanised and coloured finishes. Smartube is easy to
bend simultaneously providing a smooth wire-pulling
feature.

Features • Protective polymer coat (red,


(1) Easy wire pushing and pulling orange, white colours, and
The slip coat on the inside wall makes clear are available)
wire-pulling easy, and protects against
damages.

(2) Advantages of colour conduits • In-line hot-dip galvanized


• Saves time coating
• High quality finishing
• Save cost

• Steel

• Slip coat
Colour Options &
Applications for
Smartube Conduit
(In-line hot-dip galvanized conduit)

colours

Smartube Red
• Fire alarm & security system

Smartube Orange
• Lighting & fibre optic system
• General system for machineries

Smartube White
• Blends well in light coloured areas
• PA System & IT System

Smartube Clear
• Standard for conventional applications

Standard &
SPECIFICATIONS
Smartube conduit is manufactured conforming
to the following standards:
• UL 797 (EMT)
• UL 1242 (IMC)
• BS 31
• BS 4568
EMT - ELECTRICAL METALLIC TUBING
UL Listed File No. E313230
Quantity In
Nominal
Trade Size Outside Nominal Wall Nominal Nominal Wt. Per Primary Master
Designator Diameter Thickness Unit Length Weight 100 Ft. (30.5M) Bundle Bundle
in. mm in. mm in. mm m ft kg/pc lb. kg. Pcs Pcs
½ 16 0.706 17.9 0.042 1.07 3.050 10 1.46 32.19 14.60 10 700
¾ 21 0.922 23.4 0.049 1.25 3.050 10 2.21 48.72 22.10 10 500
1 27 1.163 29.5 0.057 1.45 3.050 10 3.08 67.90 30.80 10 300
1-1/4 35 1.510 38.4 0.065 1.65 3.050 10 4.74 104.50 47.40 5 200
1-1/2 41 1.740 44.2 0.065 1.65 3.050 10 5.49 121.03 54.90 5 150
2 53 2.197 55.8 0.065 1.65 3.050 10 6.99 154.10 69.90 3 120
2-1/2 63 2.875 73.0 0.072 1.83 3.050 10 10.16 223.99 101.60 – 61
Remarks: Trade size 1-1/2” (41mm) through 2-1/2” (63mm) pending UL approval.

IMC - INTERMEDIATE METAL CONDUIT


UL Listed File No. E255245
Quantity In
Nominal
Trade Size Outside Minimum Wall Length Without Nominal Nominal Wt. Per Primary Master
Designator Diameter Thickness Coupling Weight 100 Ft. (30.5M) Bundle Bundle
in. mm in. mm in. mm m ft and in. kg/pc lb. kg. Pcs Pcs
½ 16 0.815 20.7 0.070 1.79 3.030 9 11-1/4 2.81 62.00 28.10 10 350
¾ 21 1.029 26.1 0.075 1.90 3.030 9 11-1/4 3.81 84.00 38.10 10 250
1 27 1.290 32.8 0.085 2.16 3.025 9 11 5.40 119.00 54.00 10 170
1-1/4 35 1.638 41.6 0.085 2.16 3.025 9 11 7.17 158.00 71.70 5 135
1-1/2 41 1.883 47.8 0.090 2.29 3.025 9 11 8.80 194.00 88.00 5 110
2 53 2.360 59.9 0.095 2.41 3.025 9 11 11.61 256.00 116.10 5 80
2-1/2 63 2.857 72.6 0.140 3.56 3.010 9 10-1/2 20.00 441.00 200.00 – 37
3 78 3.476 88.3 0.140 3.56 3.010 9 10-1/2 24.63 543.00 246.30 – 30
3-1/2 91 3.971 100.9 0.140 3.56 3.005 9 10-1/4 28.53 629.00 285.30 – 24
4 103 4.466 113.4 0.140 3.56 3.005 9 10-1/4 31.75 700.00 317.50 – 24
BS31: 1940 THREADED CONDUIT
Heavy Gauge Class B
Quantity In
Trade Size Nominal Outside Nominal Unit Primary Master
Designator Diameter Wall Thickness Length Nominal Weight Bundle Bundle
in. mm in. mm in. mm m kg/pc kg/m kg/ft Pcs Pcs
3.05 2.14
¾ 19 0.745 18.9 0.063 1.6 0.70 0.21 10 50
3.81 2.67
3.05 2.90
1 25 0.993 25.2 0.063 1.6 0.95 0.29 10 50
3.81 3.62
3.05 3.66
1-1/4 32 1.245 31.6 0.063 1.6 1.20 0.37 5 25
3.81 4.57
3.05 5.00
1-1/2 38 1.493 37.9 0.071 1.8 1.64 0.50 5 25
3.81 6.25
3.05 7.44
2 50 1.992 50.6 0.080 2.0 2.44 0.74 3 15
3.81 9.30

BS 4568: Part 1:1970 THREADED CONDUIT


Heavy Gauge
Quantity In
Trade Size Nominal Outside Nominal Unit
Nominal Weight Primary Master
Designator Diameter Wall Thickness Length
Bundle Bundle

Bundle Bundle
mm mm mm m kg/pc kg/m kg/ft
(Pcs) (Pcs)
3.00 2.14
20 19.85 1.6 3.75 2.67 0.713 0.217 10 50
3.81 2.72
3.00 2.71
25 24.80 1.6 3.75 3.39 0.903 0.275 10 50
3.81 3.44
3.00 3.56
32 31.80 1.6 3.75 4.44 1.185 0.361 5 25
3.81 4.51
Southern Steel
Southern Steel Pipe Sdn. Bhd. (237316-T)
4457, Mk. 15, Jalan Chain Ferry
12100 Butterworth, P. W., Malaysia
Tel: +604-331 7393
Fax: +604-331 0942
+604-331 9435
Website: www.spim.com.my
www.southsteel.com
E-mail: contact@spim.com.my

For further enquiries, please


Call: +604-323 2680
Fax: +604-331 0942

To place your order, kindly call:

Care has been taken to ensure that the content of this catalog is as
accurate as possible. Southern Steel Pipe however does not accept any
liability whatsoever for errors or for any information which is found to be
misleading. The contents of this catalog may change from time to time
without prior notice.

QUALITY
QUALITY
SYSTEM
SYSTEM

SIRIM

CERTIFIED TO MS ISO 9001:2000


REGISTRATION NO AR 0431
Excellent corrosion resistance and durability.
This helps save on labor for pipe laying work.

Flow Chart of Manufacturing Process

1. Uncoiling 11. Sizing


High quality strip steel coils are uncoiled and The cooled, galvanized tubing is rolled to
sent to the forming mills. precise outside diameters in accordance with
2. Coil-End Welding customer specifications.
WHITE CONDUIT PIPE (UL,BS) Both ends of the coils are welded to form a 12. Anti-Corrosion Coating
single strip. For protection in addition to zinc coating, the
galvanized surface is finished with a clear
3. Temporary Coil-Storing
anti-corrosion coating.
Superior galvanizing by in-line hot-dip process for greater protection against corrosion. Strip steel is stored here temporarily for coil
Finished with durable and clear anti-corrosion coating for higher protection outside end welding without stopping the main line. 13. Cutting
and higher grade epoxy coating inside. Tubing is square-cut to the specified lengths.
4. Cleaning
All surface scale and oil on the strip steel are 14. Chamfering and Threading
CROSS-SECTIONAL VIEW OF Panasonic WHITE CONDUIT removed to assure accurate forming and Both ends of the cut conduit are chamfered
rigid welding. and threaded to precise tolerance.

5. Forming 15. Marking


The flat strip steel is rolled into basic tubing. Brand name, size, standards, production
Anti-corrosion coating
Standards codes, etc. are marked on the conduit.
Zinc coating 6. Welding
Panasonic WHITE CONDUIT is 16. Bundling
Steel Basic tubes are welded by a high frequency
available in four types conforming to
Inside Coating induction wider. This type of welding assures Finished conduit is steel strapped into
1.Stoved epoxy resin coating type the following standards:
WHITE CONDUIT PIPE

WHITE CONDUIT PIPE


rigidity, splitting-resistance and effectively approximately one metric ton bundle.
2.Zinc coating type *UL /ANSI (EMT, IMC and RSC)
eliminates inside flash.
(UL,BS)

*BS (BS31-1940 and BS4568-1970) 17. Inspection

(UL,BS)
*JIS (Plain, Thin Wall and Thick Wall) 7. Inside Coating At all steps of production, strict quality
The inside wall of the conduit is coated with control is enforced. Unless customer
epoxy resin. specifies UL, or other certificates, all conduit
Features 8. Cleaning
is inspected according to factory
specifications.
STAINLESS STEEL

STAINLESS STEEL
1. Easy and Accurate Bending All surface scale and oil are removed from
CONDUIT PIPE

CONDUIT PIPE
Panasonic WHITE CONDUIT is made of high quality steel and processed by high frequency the tubing prior to galvanizing.
induction welding to prevent cracking when bend. 9. In-line Hot-Dip Galvanizing
The exterior of the tubing is uniformly and
2. Easy Wire Pushing and Pulling
rigidly galvanized by a patented inline hot dip 9. In-line Hot-Dip Galvanizing
The high-grade stoved epoxy resin coating on the inside wall makes wire-pulling easy, process.
and protects conduit against corrosion. 8. Cleaning
PRODUCT NUMBER INDEX

PRODUCT NUMBER INDEX


10. Cooling 7. Inside Coating
3. Easy Coupling and Fast Installation The heated galvanized tubing is cooled. 6. Welding
17.Inspection
Precise, sharp threads cut by automated machinery ensures fast and easy installation.
Precise thread also makes our conduit virtually moisture-tight. 5. Forming

4. Cleaning
4. High Corrosion Resistance 3. Temporary
Coil-Storing
Pure zinc coating on the exterior wall and stoved epoxy resin finish on the inside protects 16.Bundling
WHITE CONDUIT from corrosion, even by harsh chemicals and sea air. 15.Marking
COMBINATION MODEL

COMBINATION MODEL
NUMBER INDEX

NUMBER INDEX
5. Uniform Quality 14.Chamfering and Threading
2. Coil-End
Flat steel is rolled, zinc-coated and threaded in one continuous automated process Welding 13.Cutting
for uniform high quality. 1. Uncoiling
12.Anti-Corrosion Coating

11.Sizing

10.Cooling
132 133
ANSI /UL ANSI /UL Accessories
Certification

Normal Bends (for EMT)


Listed by "UL"File No.E-44051 UL797 Couplings (Steel) (for EMT)
Size Standard Pack Weight Size Standard Pack Weight
Item No. Item No.
(inch) (Pcs/Box) (Kg/pc) (inch) (Pcs/Box) (Kg/pc)
DSE 04012Y 1/2 80 0.10 DSE 01012Y 1/2 300 0.038
DSE 04034Y 3/4 35 0.20 DSE 01034Y 3/4 200 0.071
DSE 04100Y 1 36 0.40 DSE 01100Y 1 100 0.095
DSE 04114Y 1-1/4 20 0.60 DSE 01114Y 1-1/4 60 0.147
UL 797 UL 1242 UL 6 DSE 04112Y 1-1/2 28 0.80 DSE 01112Y 1-1/2 60 0.178
DSE 04200Y 2 15 1.10 DSE 01200Y 2 30 0.261

EMT (Electrical Metallic Tubing)


Listed by "UL"File No.E-44051 UL 797 / ANSI C80.3

Size Outside Diameter Minimum Wall Thickness Length Nominal Weight Primary Bundle Master Bundle
Item No.
(inch) (mm) (mm) (mm) (Kg/pc) (pcs) (Pcs)
DWE012Y 1/2 17.93 1.02 3,048 1.46 10 500
Connector (Steel) (for EMT) Flexible Conduit
DWE034Y 3/4 23.42 1.18 3,048 2.21 10 300
Size Standard Pack Weight Size Outside Diameter Standard Pack Weight
DWE100Y 1 29.54 1.37 3,048 3.08 5 200 Item No. Item No.
(inch) (Pcs/Box) (Kg/pc) (inch) (mm) (m/Roll) (Kg/pc)
DWE114Y 1-1/4 38.35 1.57 3,048 4.74 5 125
DFM 020122Y 1/2 300 0.040 DME 012 1/2 21.84~23.37 30 7.80
DWE112Y 1-1/2 44.20 1.57 3,048 5.49 5 100
DFM 020342Y 3/4 200 0.066 DME 034 3/4 26.54~28.07 30 9.70
DWE200Y 2 55.80 1.57 3,048 6.99 3 75
DFM 021002Y 1 100 0.086 DME 100 1 33.02~35.05 15 5.80
DWE212Y 2-1/2” 73.03 1.74 3,048 9.80 40
DWE300Y 3” 88.90 1.74 3,048 11.99 30
DWE312Y 3’1/2” 101.60 1.97 3,048 15.80 20
DWE400Y 4” 114.30 1.99 3,048 17.81 20

Normal Bends (for IMC) Couplings (Steel) (for IMC)


WHITE CONDUIT PIPE

WHITE CONDUIT PIPE


IMC (Intermediate Metal Conduit)
Listed by "UL"File No.E-62193 UL 1242 / ANSI C80.6 Size Standard Pack Weight Size Standard Pack Weight
Item No. Item No.
(UL,BS)

(inch) (Pcs/Box) (Kg/pc) (inch) (Pcs/Box) (Kg/pc)

(UL,BS)
Size Outside Diameter Minimum Wall Thickness Length Nominal Weight Primary Bundle Master Bundle DFM 13012Y 1/2 54 0.30 DFM 11012Y 1/2 250 0.059
Item No.
(inch) (mm) (mm) (mm) (Kg/pc) (pcs) (Pcs)
DFM 13034Y 3/4 50 0.40 DFM 11034Y 3/4 200 0.090
DWM012Y 1/2 20.70 1.79 3,030 2.85 10 300
DFM 13100Y 1 30 0.80 DFM 11100Y 1 150 0.125
DWM034Y 3/4 26.14 1.90 3,030 3.94 10 250
DFM 13114Y 1-1/4 36 1.00 DFM 11114Y 1-1/4 100 0.187
DWM100Y 1 32.77 2.16 3,025 5.23 5 125
DFM 13112Y 1-1/2 21 1.40 DFM 11112Y 1-1/2 100 0.219
DWM114Y 1-1/4 41.59 2.16 3,025 7.48 3 75
DFM 13200Y 2 10 2.50 DFM 11200Y 2 40 0.330
STAINLESS STEEL

STAINLESS STEEL
DWM112Y 1-1/2 47.81 2.29 3,025 8.67 3 75
DFM 13212Y 2-1/2 1 4.80 DFM 11212Y 2-1/2 18 0.770
CONDUIT PIPE

CONDUIT PIPE
DWM200Y 2 59.93 2.41 3,025 11.65 - 50
DFM 13300Y 3 1 6.60 DFM 11300Y 3 18 0.837
DWM212Y 2-1/2 72.56 3.56 3,010 18.71 - 40
DFM 13312Y 3-1/2 1 8.90 DFM 11312Y 3-1/2 12 1.182
DWM300Y 3 88.29 3.56 3,010 22.87 - 30
DFM 13400Y 4 1 12.30 DFM 11400Y 4 12 1.336
DWM312Y 3-1/2 100.86 3.56 3,005 26.43 - 20
DWM400Y 4 113.40 3.56 3,005 29.84 - 15

RSC (Rigid Steel Conduit)


PRODUCT NUMBER INDEX

PRODUCT NUMBER INDEX


Listed by "UL"File No.E-157617 UL 6 / ANSI C80.1

Size Outside Diameter Nominal Wall Thickness Length Nominal Weight Primary Bundle Master Bundle Normal Bends (for RSC) Couplings (Steel) (for RSC)
Item No.
(inch) (mm) (mm) (mm) (Kg/pc) (pcs) (Pcs)
Size Standard Pack Weight Size Standard Pack Weight
Item No. Item No.
DWR012Y/ZY 1/2 21.34 2.64 3,030 3.75 10 300 (inch) (Pcs/Box) (Kg/pc) (inch) (Pcs/Box) (Kg/pc)
DWR034Y/ZY 3/4 26.67 2.72 3,030 4.96 10 250 DFR 13012Y/ZY 1/2 54 0.32 DFR 11012Y/ZY 1/2 250 0.059
DWR100Y/ZY 1 33.40 3.20 3,025 7.33 5 125 DFR 13034Y/ZY 3/4 50 0.46 DFR 11034Y/ZY 3/4 200 0.090
DWR114Y/ZY 1-1/4 42.16 3.38 3,025 9.97 3 75 DFR 13100Y/ZY 1 30 0.88 DFR 11100Y/ZY 1 150 0.125
DWR112Y/ZY 1-1/2 48.26 3.51 3,025 11.94 3 75 DFR 13114Y/ZY 1-1/4 36 1.60 DFR 11114Y/ZY 1-1/4 100 0.187
COMBINATION MODEL

COMBINATION MODEL
DWR200Y/ZY 2 60.33 3.71 3,025 16.00 - 50 DFR 13112Y/ZY 1-1/2 21 2.11 DFR 11112Y/ZY 1-1/2 100 0.219
NUMBER INDEX

NUMBER INDEX
DWR212ZY 2-1/2 73.03 4.90 3,010 25.62 - 40 DFR 13200Y/ZY 2 10 3.20 DFR 11200Y/ZY 2 40 0.330
DWR300ZY 3 88.90 5.21 3,010 33.43 - 30 DFR 13212Z 2-1/2 1 5.70 DFR 11212Z 2-1/2 18 0.770
DWR400ZY 4 114.30 5.72 3,005 47.38 - 15 DFR 13300Z 3 1 9.12 DFR 11300Z 3 18 0.837
DWR500ZY 5 141.30 6.22 2,995 64.38 - 10 DFR 13312Z 3-1/2 1 17.02 DFR 11312Z 3-1/2 12 1.182
DWR600ZY 6 168.28 6.76 2,995 84.05 - 5 DFR 13400Z 4 1 18.48 DFR 11400Z 4 12 1.336

*Note: Z Items are hot-dip galvanized both inside and outside.

134 135
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

12. 4 PIPES & FITTINGS

66
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

Black Steel Seamless Pipes

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
Pipes
&
Fittings
Introduction

Shield is a company created to cater to the infrastructure, fire


protection and building service industries with a comprehensive
range of products designed to be competitive and of assured
quality.

We stay ahead of today’s evolving market requirements


by committing to a program of continued research and
development.

We are able to maintain our high standards by ensuring that


our worldwide manufacturing networks are the most advanced
in the industry in Europe, Asia and America in terms of quality
and delivery lead time. Our fully experienced and professional
staff is there to provide engineering expertise and after sales
service exactly when you need it.

Combine this with highly responsive and customer focused


network of distribution centers around the world, you will find
that customer satisfaction is what we excel at.

We are justifiably proud of our global client base. With offices


and facilities in UK and Middle East, we are able to comprehend
the specific needs of your particular region.
Contents
Pipes Page
Pipes (BS1387) 2
Pipes (ASTM A53) 3

Threaded Fittings 4
Elbow 90 - SDT-100 5
Reducing Elbow 90 - SDT-101 5
Elbow 45 - SDT-200 5
Tee - SDT-12 6
Reducing Tee - SDT-53 6
Reducing Coupling - SDT-30 7
Cross - SDT-13 7
Reducing Cross - SDT-51 7
Straight Coupling - SDT-22 8
Plug - SDT-55 8
Cap - SDT-14 8
Hex Bushing - SDT-57 9
Union - SDT-59 9
Nipple - SDT-11 9

Grooved Fittings 10
Rigid Coupling - Standard - SDG-22 11
Rigid Coupling - Light - SDG-20 12
Flexible Couplings - Heavy Duty - SDG-27 12
Flexible Couplings - Standard - SDG-25 13
Flexible Couplings - Light - SDG-21 14
Reducing Couplings - SDG-30 15
Elbows - 90° SDG-100, 45° SDG-200, 90° SDG-105 16
Elbows - 22.5° SDG-225 & 11.25° SDG-112 17
Tee - SDG-12, SDG-13 Cross, SDG-102 18
Cap - SDG-14 18
Grooved Flange - SDG-15 & Adaptor Flange - SDG-16 19
Reducing Tee - SDG-53 20
Concentric Reducer Grooved - SDG-35 & Theaded - SDG-37 21
Eccentric Reducer Grooved - SDG-33 22
Mechanical Tee Threaded Outlet - SDG-42 23
Mechanical Tee Grooved Outlet - SDG-44 25
Mechanical Cross Threaded - SDG-47 26
Mechanical Cross Grooved - SDG-49 27
Mechanical Tee U-Bolt - SDG-40 28
Roll Groove 28

Swivel Hanger - SD-HB 29


Clives Hanger - SD-HC 30

1
Shield Pipes
Technical Data
Black and hot dipped galvanized steel welded pipes
Conforming to BS: 1387 OF 1985
C Nominal Outside Diameter Wall Weight of Black Pipes Weight of Galvanised Pipes (Calculated)
No. of pipes
packed per
l Bore Thickness standard
Max. Min. Plain Ended Screwed & Socketed Plain Ended Screwed & Socketed bundle
a (1 Tonne
s Inch mm Inch mm Inch mm Inch mm kg/mtr mtr/ton ft/ton kg/mtr mtr/ton ft/ton kg/mtr mtr/ton ft/ton kg/mtr mtr/ton ft/ton Approx.)

s
1/2 15 0.843 21.4 0.827 21.0 0.079 2.00 0.947 1056 3465 0.956 1046 3432 1.000 1000 3281 1.009 991 3251 160
3/4 20 1.059 26.9 1.039 26.4 0.091 2.30 1.380 725 2379 1.390 719 2359 1.440 694 2277 1.460 690 2264 110
L
1 25 1.331 33.8 1.307 33.2 0.102 2.60 1.980 505 1657 2.000 500 1640 2.060 485 1591 2.090 478 1568 80
I 11/4 32 1.673 42.5 1.650 41.9 0.102 2.60 2.540 394 1293 2.570 389 1276 2.640 379 1243 2.680 373 1224 61
G 11/2 40 1.906 48.4 1.882 47.8 0.114 2.90 3.230 310 1017 3.270 306 1004 3.350 298 978 3.400 294 965 51
2 50 2.370 60.2 2.346 59.6 0.114 2.90 4.080 245 804 4.150 241 791 4.220 237 778 4.300 233 764 37
H
21/2 65 2.991 76.6 2.961 75.2 0.124 3.20 5.710 175 574 5.830 172 564 5.890 170 558 6.020 166 545 27
T 3 80 3.492 88.7 3.461 87.9 0.124 3.20 6.720 149 489 6.890 145 476 6.930 144 472 7.100 141 463 24
(A) 4 100 4.484 113.9 4.449 113.0 0.142 3.60 9.750 103 338 10.000 100 328 10.030 100 328 10.280 97 318 16

1/2 15 0.854 21.7 0.831 21.1 0.102 2.60 1.210 826 2710 1.220 820 2690 1.250 794 2605 1.260 787 2582 130
3/4 20 1.071 27.2 1.047 26.6 0.102 2.60 1.560 641 2103 1.570 637 2090 1.620 617 2024 1.640 610 2001 100
M
1 25 1.346 34.2 1.315 33.4 0.124 3.20 2.410 415 1362 2.430 412 1352 2.490 402 1319 2.510 398 1306 65
E 11/4 32 1.689 42.9 1.657 42.1 0.124 3.20 3.100 323 1060 3.130 319 1047 3.200 312 1024 3.230 310 1017 51
D 11/2 40 1.921 48.8 1.890 48.0 0.124 3.20 3.570 280 919 3.610 277 909 3.680 272 892 3.720 269 883 44
2 50 2.394 60.8 2.354 59.8 0.142 3.60 5.030 199 653 5.100 196 643 5.170 193 633 5.250 190 623 30
I
21/2 65 3.016 76.6 2.969 75.4 0.142 3.60 6.430 156 512 6.550 153 502 6.610 151 495 6.730 149 489 24
U 8.580 117 384 8.760 114 374 19
3 80 3.524 89.5 3.469 88.1 0.157 4.00 8.370 119 390 8.540 117 384
M 4 100 4.524 114.9 4.461 113.3 0.177 4.50 12.200 82 269 12.500 80 262 12.480 80 260 12.690 79 259 14
(B) 5 125 5.535 140.6 5.461 138.7 0.197 5.00 16.600 60 197 17.100 58 190 16.940 59 194 17.440 57 187 10
6 150 6.539 166.1 6.461 164.1 0.197 5.00 19.70 51 167 20.300 49 161 20.100 50 164 20.710 48 157 7

1/2 15 0.854 21.7 0.831 21.1 0.124 3.20 1.440 694 2277 1.450 690 2264 1.490 671 2202 1.500 667 2188 110
3/4 20 1.071 27.2 1.047 26.6 0.124 3.20 1.870 535 1755 1.880 532 1745 1.930 518 1700 1.950 513 1683 80
H
1 25 1.346 34.2 1.315 33.4 0.157 4.00 2.940 340 1115 2.960 338 1109 3.010 332 1089 3.040 329 1079 55
E
11/4 32 1.689 42.9 1.657 42.1 0.157 4.00 3.800 263 863 3.830 261 856 3.900 256 840 3.930 254 833 44
A 11/2 40 1.921 48.8 1.890 48.0 0.157 4.00 4.380 228 748 4.420 226 741 4.490 223 732 4.530 221 725 37
V 2 50 2.394 60.8 2.354 59.8 0.177 4.50 6.190 162 531 6.260 160 525 6.330 158 518 6.400 156 512 27
21/2 65 3.016 76.6 2.969 75.4 0.177 4.50 7.930 126 413 8.050 124 407 8.110 123 404 8.230 121 397 20
Y
3 80 3.524 89.5 3.469 88.1 0.197 5.00 10.300 97 318 10.500 95 312 10.510 95 312 10.710 93 307 16
(C) 4 100 4.524 114.9 4.461 113.3 0.213 5.40 14.500 69 226 14.800 68 223 14.770 68 223 15.070 67 220 12
5 125 5.535 140.6 5.461 138.7 0.213 5.40 17.900 56 184 18.400 54 177 18.210 55 180 18.730 53 174 10
6 150 6.539 166.1 6.461 164.1 0.213 5.40 21.300 47 154 21.900 46 151 21.700 46 151 22.300 45 148 7

Tolerances: SHIELD reserves the right to change the contents without notice.
THICKNESS: Light Tube -8%, Medium and Heavy Tubes -10%.
WEIGHT: Single Tube +10% -8%, Quantity - 150 metres and above of one size & class ±4%.
LENGTH: 6 metres ±0.05 metres

2
Shield *

Pipes
Seamless carbon steel pipe & welded steel pipe
to ASTM A53, Grade B
Sizes, Dimensions & Weights

Nominal
O.D. Schedule 10 Schedule 20 Schedule 30 Standard Schedule 40 Schedule 60 Schedule 80
Pipe
mm
size
Wall Wt. Wall Wt. Wall Wt. Wall Wt. Wall Wt. Wall Wt. Wall Wt.
Inches

3/8 17.1 2.31 0.84 2.31 0.84 3.20 1.10


1/2 21.3 2.77 1.27 2.77 1.27 3.73 1.62
3/4 26.7 2.87 1.69 2.87 1.69 3.91 2.21
1 33.4 3.38 2.50 3.38 2.50 4.55 3.25
11/4 42.2 3.56 3.39 3.56 3.39 4.85 4.47
11/2 48.3 3.68 4.05 3.68 4.05 5.08 5.39
2 60.3 3.91 5.44 3.91 5.44 5.54 7.48
21/2 73.0 5.16 8.63 5.16 8.63 7.01 11.41
3 88.9 5.49 11.29 5.49 11.29 7.62 15.27
31/2 101.6 5.74 13.57 5.74 13.57 8.08 18.63
4 114.3 6.02 16.07 6.02 16.07 8.56 22.32
5 141.3 6.55 21.77 6.55 21.77 9.52 30.94
6 168.3 7.11 28.26 7.11 28.26 10.97 42.56
8 219.1 6.35 33.31 7.04 36.31 8.18 42.55 8.18 42.55 10.31 53.08 12.70 64.64
10 273.0 6.35 41.75 7.80 51.01 9.27 60.29 9.27 60.29 12.70 81.52 15.09 95.97
12 323.8 6.35 49.71 8.38 65.18 9.52 73.78 10.31 79.70 14.27 108.92 17.48 132.04
14 355.6 6.35 54.69 7.92 67.9 9.52 81.25 9.52 81.25 11.13 94.55 15.09 126.71 19.05 158.10
16 406.4 6.35 62.64 7.92 77.83 9.52 93.17 9.52 93.17 12.70 123.30 16.66 160.12 21.44 203.53
18 457.2 6.35 70.60 7.92 87.75 11.13 122.43 9.52 105.10 14.27 155.87 19.05 205.83 23.83 254.67
20 508.0 6.35 78.55 9.52 117.02 12.70 155.12 9.52 117.02 15.09 183.42 20.62 247.83 26.19 311.17
24 609.6 6.35 94.46 9.52 140.88 14.27 209.50 17.48 255.24 24.61 355.02 30.96 441.78

Shield reserves the right to change the contents without notice.


Wall = Wall thickness in mm
Wt. = Weight in Kg / Mtr.
Available in black & hot dipped galvanized
* Shield UL pipe is applicable for Seamless / Welded steel pipe Sch 40, sizes ½” to 12” 3

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Email: shielduk@shieldglobal.com

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Fax: + 44 (0) 207 712 1578

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www.shieldglobal.com
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

Threaded Fittings

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)

TEE
CROSS

Croix

Class 3000 lbs. - 6000 lbs.


Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000 6000


pipe size
A H G A H G
Diamètre
nominal inches mm inches mm inches mm inches mm inches mm inches mm
1/4 0.97 25 1.00 25 0.130 3,30 1.12 29 1.31 33 0.260 6,60
3/8 1.12 29 1.31 33 0.138 3,51 1.31 33 1.50 38 0.275 6,98
1/2 1.31 33 1.50 38 0.161 4,09 1.50 38 1.81 46 0.321 8,15
3/4 1.50 38 1.81 46 0.170 4,32 1.75 44 2.19 56 0.336 8,53
1 1.75 44 2.19 56 0.196 4,98 2,00 51 2.44 62 0.391 9,93
1 1/4 2.00 51 2.44 62 0.208 5,28 2.38 60 2.97 75 0.417 10,59
1 1/2 2.38 60 2.97 75 0.219 5,50 2.50 64 3.31 84 0.436 11,07
2 2.50 64 3.31 84 0.281 7,14 3.25 83 4.00 102 0.476 12,09
2 1/2 3.25 83 4.00 102 0.301 7,65 3.75 95 4.75 121 0.602 15,29
3 3.75 95 4.75 121 0.348 8,84 4.19 106 5.75 146 0.655 16,64
4 4.50 114 6.00 152 0.440 11,18 4.50 114 6.00 152 0.735 18,67

Red. Tees & Red. Crosses – refer to page 63

COUPLING
HALF-COUPLING
Manchon
Demi-manchon

Class 3000 lbs. - 6000 lbs.


Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000 6000


pipe size
W D W D
Diamètre
nominal inches mm inches mm inches mm inches mm
1/4 1.38 35 0.75 20 1.38 35 1.00 26
3/8 1.50 38 0.88 22 1.50 38 1.25 32
1/2 1.88 48 1.12 28 1.88 48 1.50 38
3/4 2.00 51 1.38 35 2.00 51 1.75 44
1 2.38 60 1.75 44 2.38 60 2.25 57
1 1/4 2.62 67 2.25 57 2.62 67 2.50 64
1 1/2 3.12 79 2.50 64 3.12 79 3.00 76
2 3.38 86 3.00 76 3.38 86 3.62 92
2 1/2 3.62 92 3.62 92 3.62 92 4.25 108
3 4.25 108 4.25 108 4.25 108 5.00 127
4 4.75 121 5.50 140 4.75 121 6.25 159

6
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)
CAP
Bouchon femelle

Class 3000 lbs. - 6000 lbs.


Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000 6000


pipe size
P D G P D G
Diamètre
nominal inches mm inches mm inches mm inches mm inches mm inches mm
1/4 1.00 25 0.75 20 0.19 4,8 1.06 27 1.00 26 0.25 6,4
3/8 1.00 25 0.88 22 0.19 4,8 1.06 27 1.25 32 0.25 6,4
1/2 1.25 32 1.12 28 0.25 6,4 1.31 33 1.50 38 0.31 7,9
3/4 1.44 37 1.38 35 0.25 6,4 1.50 38 1.75 45 0.31 7,9
1 1.62 41 1.75 45 0.38 9,7 1.69 43 2.25 57 0.44 11,2
1 1/4 1.75 44 2.25 57 0.38 9,5 1.81 46 2.50 64 0.44 11,2
1 1/2 1.75 44 2.50 64 0.44 11,2 1.88 48 3.00 76 0.50 12,7
2 1.88 48 3.00 76 0.50 12,7 2.00 51 3.62 92 0.62 15,7
2 1/2 2.38 60 3.62 92 0.62 15,7 2.50 64 4.25 108 0.75 19,0
3 2.56 65 4.25 108 0.75 19,0 2.69 68 5.00 127 0.88 22,4
4 2.69 68 5.50 140 0.88 22,4 2.94 75 6.25 159 1.12 28,4

HEX HEAD PLUG


Bouchon mâle
tête hexagonale
Special UNF
cylandrical Plugs
on request
1’’ 1/4
1’’ 1/8
1’’ 3/8
1’’ 5/8
1’’ 7/8

Class 3000 lbs. - 6000 lbs.


Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000-6000
pipe size
A min F nominal H min.
Diamètre
nominal inches mm inches mm inches mm
1/4 0.44 11,0 0.62 16,0 0.25 6
3/8 0.50 13 0.69 18,0 0.31 8
1/2 0.56 14 0.88 22,0 0.31 8
3/4 0.62 16,0 1.06 27,0 0.38 10
1 0.75 19,0 1.38 36,0 0.38 10
1 1/4 0.81 21 1.75 46,0 0.56 14
1 1/2 0.81 21 2.00 50,0 0.62 16
2 0.88 22,0 2.50 65,0 0.69 18
2 1/2 1.06 27,0 3.00 76,0 0.75 19
3 1.12 28 3.50 90,0 0.81 21
4 1.25 32,0 4.62 115,0 1.00 25

7
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)

HEX HEAD BUSHING


Réduction
mâle-femelle

Class 3000 lbs. - 6000 lbs.


Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000-6000
pipe size
A min F nominal G min.
Diamètre
nominal inches mm inches mm inches mm
3/8 x 1/4 0.50 13 0.69 18,0 0.16 4
1/2 x 3/8 0.56 14 0.88 22,0 0.19 5
1/2 x 1/4 0.56 14 0.88 22,0 0.19 5
3/4 x 1/2 0.62 16,0 1.06 27,0 0.22 6
3/4 x 1/4 0.62 16,0 1.06 27,0 0.22 6
1 x 3/4 0.75 19,0 1.38 36,0 0.25 6
1 x 1/2 0.75 19,0 1.38 36,0 0.25 6
1 x 1/4 0.75 19,0 1.38 36,0 0.25 6
1 1/4 x 1 0.81 21 1.75 46,0 0.28 7
1 1/2 x 1 0.81 21 2.00 50,0 0.31 8
1 1/2 x 3/4 0.81 21 2.00 50,0 0.31 8
1 1/2 x 1/2 0.81 21 2.00 50,0 0.31 8
2 x 1 1/2 0.88 22,0 2.50 65,0 0.34 9
2x1 0.88 22,0 2.50 65,0 0.34 9
2 1/2 x 2 1.06 27,0 3.00 75,0 0.38 10
3x2 1.12 28 3.50 90,0 0.41 10
4x3 1.25 32,0 4.62 115,0 0.50 13
4x2 1.25 32,0 4.62 115,0 0.50 13

SQUARE HEAD PLUG


Bouchon mâle
tête carrée
Class 3000 lbs. - 6000 lbs.
Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

Nominal 3000-6000
pipe size
A min C nominal B min.
Diamètre
nominal inches mm inches mm inches mm
1/8 0.38 10 0.28 7 0.25 6
1/4 0.44 11 0.38 10 0.25 6
3/8 0.50 13 0.44 11 0.31 8
1/2 0.56 14 0.56 14 0.38 10
3/4 0.62 16 0.62 16 0.44 11
1 0.75 19 0.81 21 0.50 13
1 1/4 0.81 21 0.94 24 0.56 14
1 1/2 0.81 21 1.12 28 0.62 16
2 0.88 22 1.31 32 0.69 18
2 1/2 1.06 27 1.50 36 0.75 19
3 1.12 28 1.69 41 0.81 21
4 1.25 32 2.50 65 1.00 25

8
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)

REDUCING
HEXAGONAL NIPPLE
Mamelon réduit

Class 3000 lbs. - 6000 lbs.


Dimensions: BS 3799 - 1974
Thread: ANSI B 1.20.1 - 1983

Nominal pipe size A E F C W B*


Diamètre nominal (mini) (mini) (mini) (mini) (mini) 3000 6000

inches - pouces mm-mm inc. mm inc. mm inc. mm inc. mm inc. mm inc. mm inc. mm
1/4 x 1/8 8x6 0.59 15 0.59 15 0.39 10 0.19 5 1.22 31 0.20 5 0.08 2
3/8 x 1/4 10 x 8 0.71 18 0.63 16 0.59 15 0.31 8 1.54 39 0.31 8 0.24 6
1/2 x 3/8 15 x 10 0.87 22 0.79 20 0.63 16 0.31 8 1.73 44 0.43 11 0.31 8
1/2 x 1/4 15 x 8 0.87 22 0.79 20 0.59 15 0.31 8 1.69 43 0.31 8 0.24 6
3/4 x 1/2 20 x 15 1.06 27 0.83 21 0.79 20 0.35 9 1.97 50 0.55 14 0.43 11
3/4 x 3/8 20 x 10 1.06 27 0.83 21 0.63 16 0.35 9 1.81 46 0.43 11 0.31 8
1 x 3/4 25 x 20 1.38 35 0.98 25 0.83 21 0.39 10 2.20 56 0.75 19 0.51 13
1 x 1/2 25 x 15 1.38 35 0.98 25 0.79 20 0.39 10 2.17 55 0.55 14 0.43 11
1 1/2 x 1 40 x 25 1.97 50 1.02 26 0,98 25 0.63 16 2.64 67 0.94 24 0.67 17
1 1/2 x 3/4 40 x 20 1.97 50 1.02 26 0.83 21 0.63 16 2.48 63 0.75 19 0.51 13
1 1/2 x 1/2 40 x 15 1.97 50 1.02 26 0.79 20 0.63 16 2.44 62 0.55 14 0.43 11
2 x 1 1/2 50 x 40 2.44 62 1.06 27 1.02 26 0.67 17 2.76 70 1.50 38 1.18 30
2x1 50 x 25 2.44 62 1.06 27 0.98 25 0.71 18 2.76 70 0.94 24 0.67 17
2 x 3/4 50 x 20 2.44 62 1.06 27 0.83 21 0.67 17 2.60 65 0.75 19 0.51 13
2 x 1/2 50 x 15 2.44 62 1.06 27 0.79 20 0.71 18 2.60 65 0.55 14 0.43 11
* Dimension «b» is nominal and is subject to normal manufacturing tolerances - «b» dimension nominale soumise aux tolérances normales de fabrication

REDUCING COUPLING
Manchon réduit
Same dimensions as for couplings
Dimensions identiques à celles des manchons
Class 3000 lbs. - 6000 lbs.
Dimensions: ASME B 16.11 - 2011
Thread: ANSI B 1.20.1 - 1983

3000 6000
Nominal pipe size
W (1) D (1) W (1) D (1)
Diamètre nominal
inches mm inches mm inches mm inches mm
3/8 x 1/4 1.50 38 0.87 22 1.50 38 1.26 32
1/2 x 3/8 1.89 48 1.10 28 1.88 48 1.50 38
1/2 x 1/4 1.89 48 1.10 28 1.88 48 1.50 38
3/4 x 1/2 2.00 51 1.38 35 2.00 51 1.77 45
3/4 x 1/4 2.00 51 1.38 35 2.00 51 1.77 45
1 x 3/4 2.36 60 1.77 45 2.36 60 2.24 57
1 x 1/2 2.36 60 1.77 45 2.36 60 2.24 57
1 x 1/4 2.36 60 1.77 45 2.36 60 2.24 57
1 1/4 x 1 2.64 67 2.24 57 2.64 67 2.48 63
1 1/2 x 1 3.11 79 2.52 64 3.11 79 2.99 76
1 1/2 x 3/4 3.11 79 2.52 64 3.11 79 2.99 76
1 1/2 x 1/2 3.11 79 2.52 64 3.11 79 2.99 76
2 x 1 1/2 3.39 86 2.99 76 3.39 86 3.62 92
2x1 3.39 86 2.99 76 3.39 86 3.62 92
2 1/2 x 2 3.62 92 3.62 92 3.62 92 4.25 108
3x2 4.25 108 4.25 108 4.25 108 5.00 127
4 x3 4.75 121 5.50 140 4.75 121 6.25 159
4x2 4.75 121 5.50 140 4.75 121 6.25 159
(1)
Dimensions not listed in ASME B 16.11 - 2009 and BS 3799 - 1974 may vary according to the manufacturer.
(1)
Dimensions non reprises dans ASME B 16.11 - 2009 ET BS 3799 - 1974, pouvant varier selon le fabricant.

10
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)
HEXAGONAL NIPPLE
Mamelon

Class 3000 lbs. - 6000 lbs.


Dimensions: BS 3799 - 1974
Thread: ANSI B 1.20.1 - 1983

Nominal pipe size A E C W B*


Diamètre nominal (mini) (mini) (mini) (mini) 3000 6000

inches - pouces mm-mm inc. mm inc. mm inc. mm inc. mm inc. mm inc. mm

1/8 6 0.43 11 0.39 10 0.24 6 1.02 26 0.20 5 0.08 2

1/4 8 0.59 15 0.59 15 0.24 6 1.42 36 0.31 8 0.24 6

3/8 10 0.71 18 0.63 16 0.31 8 1.57 40 0.43 11 0.31 8

1/2 15 0.87 22 0.79 20 0.31 8 1.89 48 0.55 14 0.43 11

3/4 20 1.06 27 0.83 21 0.39 10 2.05 52 0.75 19 0.51 13

1 25 1.38 35 0.98 25 0.39 10 2.36 60 0.94 24 0.67 17

1”1/2 40 1.97 50 1.02 26 0.63 16 2.68 68 1.50 38 1.18 30

2 50 2.44 62 1.06 27 0.67 17 2.80 71 1.93 49 1.54 39

WELDING BOSS
Bossage à souder

From 1-4” to 2” O=0.375 in


De 1-4” à 2” O=9,5 mm

Class 3000 lbs. - 6000 lbs.


Dimensions: BS 3799 - 1974
Thread: ANSI B 1.20.1 - 1983

3000 - 6000
Nominal pipe size
K (1)
M (1) N (1)
Diamètre nominal
inches mm inches mm inches mm

1/4 1.18 30 1.10 28,0 0.55 14,0

3/8 1.18 30 1.26 32,0 0.69 17,4

1/2 1.32 33,5 1.50 38,0 0.85 21,6

3/4 1.40 35,5 1.77 45 1.06 26,9

1 1.69 43,0 2.48 63 1.32 33,6

1 1/4 1.89 48,0 2.68 68 1.67 42,4

1 1/2 2.00 51,0 3.00 76 1.91 48,5

2 2.26 57,5 3.74 95 2.40 60,9

11
HIGH PRESSURE DIVISION
FORGED FITTINGS (P.3 - P20)
FEMALE-FEMALE
UNION
Union
femelle-femelle

Class 3000 lbs. - 6000 lbs.


Dimensions: MSS SP 83-BS 3799
Thread: ANSI B 1.20.1 – 1983

3000 6000
Nominal pipe size
Q (1) R (1) Q (1) R (1)
Diamètre nominal
inches mm inches mm inches mm inches mm
1/4 1.67 45 1.42 36,0
3/8 1.87 51 1.62 41,0
1/2 2.05 52 1.81 46,0 2.72 63 2.36 64,5
3/4 2.25 57 2.20 56,0 2.84 63 2.84 64,5
1 2.48 63 2.56 65,0 3.15 71 3.15 80,0
1 1/4 2.76 66 3.07 80,0 3.50 89 3.70 87,0
1 1/2 30.7 78 3.39 87,0 4.25 89 3.94 100,0
2 3.50 91 4.06 100,0 4.49 119 4.80 122,0
2 1/2 4.49 118 4.80 125,0 5.13 128 5.67 144,0
3 5.12 120 5.67 144,0 5.91 148 7.09 200,0
4 5.91 148 7.09 200,0
(1)
Dimensions may vary according to the manufacturer. Dimensions pouvant varier selon le fabricant.

MALE-FEMALE
UNION
Union
mâle-femelle

Class 3000 lbs. - 6000 lbs.


Thread: ANSI B 1.20.1 – 1983

3000 6000
Nominal pipe size
Q (1)
R (1)
Q (1)
R (1)
Diamètre nominal
inches mm inches mm inches mm inches mm
1/4 2.48 61,0 1.26 36,0
3/8 2.72 69,0 1.50 41,0
1/2 3.03 75,0 1.81 46,0 3.72 94,5 2.36 64,5
3/4 3.15 80,0 2.00 56,0 3.88 98,5 2.84 64,5
1 3.82 90,0 2.36 65,0 4.25 108,0 3.15 80,0
1 1/4 3.98 98,0 2.84 80,0 4.72 120,0 3.70 87,0
1 1/2 4.33 100,0 3.15 87,0 5.44 138,0 3.94 100,0
2 4.72 120,0 3.70 100,0 5.75 146,0 4.80 122,0
(1)
Dimensions may vary according to the manufacturer. Dimensions pouvant varier selon le fabricant.

13
WORKING PRESSURE TEMPERATURE RATING
Pression et températures de service
ASTM A 105
Carbon steel according to ANSI B 16.11 - 1980
Acier au carbone suivant ANSI B16.11 - 1980
Séries - Class
Températures
2000 3000 6000

°C °F Bar Psi Bar Psi Bar Psi

-29 à 38 -20 to 100 137,9 2000 206,9 3000 413,8 6000

66 150 135,9 1970 203,4 2950 407,9 5915

93 200 133,8 1940 201,0 2915 402,0 5830

121 250 132,1 1915 198,3 2875 396,6 5750

149 300 130,7 1895 196,2 2845 392,4 5690

177 350 129,3 1875 193,8 2810 387,9 5625

204 400 127,6 1850 191,4 2775 382,8 5550

232 450 124,8 1810 187,2 2715 374,5 5430

260 500 119,7 1735 179,7 2605 359,3 5210

288 550 113,1 1640 169,7 2460 339,7 4925

316 600 106,2 1540 159,3 2310 318,6 4620

343 650 98,6 1430 148,3 2150 296,6 4300

371 700 90,0 1305 135,2 1960 270,3 3920

399 750 81,4 1180 122,4 1775 244,8 3550

427 800 70,0 1015 105,2 1525 210,3 3050

Limite normale d’utilisation de l’acier au carbone - Normal use limit of carbon steel

454 850 57,2 830 86,2 1250 172,4 2500


482 900 42,4 615 63,8 925 127,9 1855

Limite pratique d’utilisation de l’acier au carbone - Practical use limit of carbon steel

510 950 29,3 425 44,1 640 88,6 1285


538 1000 16,2 235 24,1 350 49,3 715
TECHNICAL INFORMATION
(P.57 - P.68)

62
REDUCED TEES AND CROSSES 2 methods of designating outlets (1) - Attention… 2 possibilités (1)
Tés et croix réduits
2 2
French method - Lecture française

Reduced crosses Teduced tees


1 3 Croix réduites 1 3 Tés réduits

4 American method - Lecture américaine 3

Reduced crosses Teduced tees


1 2 Croix réduites 1 2 Tés réduits

3
(1)
 nless otherwise required we will record your orders in accordance with the american method
U
Sauf spécification contraire de votre part nous enregistrons vos commandes suivant la lecture américaine

LENGTH OF THREAD
Longueur de filetage
ASME B 16.11 - 2009
Carbon steel according to ANSI B 16.11 - 1980
Acier au carbone suivant ANSI B16.11 - 1980
* B longueur minimum du filetage parfait.
La longueur de filetage utile ne doit pas être inférieure à L2
Dimension B is minimum length of perfect thread.
The length of useful thread shall not be less than L2.

Internal thread - Taraudage* External thread - Filetage extérieur


Nominal pipe size
B min. L2 min. A min.
Diamètre nominal
inches mm inches mm inches mm
1/8 0.25 6,4 0.2639 6,7 0.38 10,0
TECHNICAL INFORMATION

1/4 0.32 8,1 0.4018 10,2 0.44 11,0


3/8 0.36 9,1 0.4078 10,4 0.50 12,5
1/2 0.43 10,9 0.5337 13,6 0.56 14,5
(P.57 - P.68)

3/4 0.50 12,7 0.5457 13,9 0.62 16,0


1 0.58 14,7 0.6828 17,3 0.75 19,0
1 1/4 0.67 17,0 0.7068 18,0 0.81 21,0
1 1/2 0.70 17,8 0.7235 18,4 0.81 21,0
2 0.75 19,0 0.7565 19,2 0.88 22,0
2 1/2 0.93 23,6 1.138 28,9 1.06 27,0
3 1.02 25,9 1.200 30,5 1.12 28,0
4 1.09 27,7 1.300 33,0 1.25 32,0

63
STANDARD TAPER PIPE THREAD (NPT)
Filetage conique pour tubes (NPT)
Normal engagement between male and female
threads to make tight joints according to
standards ANSI-B. 1.20.1 or API Std 5 B.
All the dimensions above correspond to the
American standards ANSI-B. 1.20.1 and API
standard 5B. Except for the nominal sizes 1/8”
and 1/4”, for which E1 and L1 are not measured
on the same plan, according to API Std 5 B.
However, the dimensions are identical when
referred to the same plan.

Outside Number Pitch Pitch Pitch Effective Length Increase Length


Nominal diameter of threads of thread diameter diameter threads of hand in diameter of wrench
pipe of pipe per inch at external at internal length tightening per thread tightening
size thread end thread end
D n P E0 E1 L2 L1 0.0625/n A

inches inches inches inches inches inches inches inches inches


1/8 0.405 27 0.03704 0.36351 0.37360 0.2639 0.1615 0.00231 0.2726
1/4 0.540 18 0.05556 0.47739 0.49163 0.4018 0.2278 0.00347 0.3945
3/8 0.675 18 0.05556 0.61201 0.62701 0,4078 0.240 0.00347 0.4067
1/2 0.840 14 0.07143 0.75843 0.77843 0.5337 3.320 0.00446 0.5343
3/4 1.050 14 0.07143 0.96768 0.98887 0.5457 0.339 0.00446 0.5533
1 1.315 11 1/2 0.08696 1.21363 1.23863 0.6828 0.400 0.00543 0.6609
1 1/4 1.660 11 1/2 0.08696 1.55713 1.58338 0.7068 0.420 0.00543 0.6809
1 1/2 1.900 11 1/2 0.08696 1.79609 1.82234 0.7235 0.420 0.00543 0.6809
2 2.375 11 1/2 0.08696 2.26902 2.29627 0.7565 0.436 0.00543 0.6969
2 1/2 2.875 8 0.12500 2.71953 2.76216 1.1375 0.682 0.00781 0.9320
3 3.500 8 0.12500 3.34062 3.38850 1.2000 0.766 0.00781 1.016
3 1/2 4.000 8 0.12500 3.83750 3.88881 1.2500 0.821 0.00781 1.071
4 4.500 8 0.12500 4.33438 4.38712 1.3000 0.844 0.00781 1.094

Engagement à la clé des filetages mâle et


femelle suivant normes ANSI-B. 1.20.1 ou API
Std 5 B.
Toutes les dimensions données ci-dessus
correspondent aux normes américaines ANSI-B
1.20.1 ou API Standard 5 B. Excepté pour les
dimensions nominales 1/8” et 1/4” ou E1 et
L1 ne sont pas mesurées sur le même plan
d’après l’API Std 5B. Toutefois, ces dimensions
ramenées sur le même plan sont identiques.

Ø sur flancs Ø sur flancs


Diamètre Diamètre Nombre Longueur Longueur Accrois. Longueur
extrémité extrémité
nominal extérieur de filets Pas effective serrage du diam. de serrage
engagem. engagem.
du tube du tube par pouce de filetage à main par tour à la clé
filetage ext. filetage int.

D n P E0 E1 L2 L1 A
1/8 10,29 27 0,940 9,233 9,489 6,703 4,102 0,0586 06,9
1/4 13,72 18 1,411 12,126 12,487 10,205 5,786 0,0881 10
3/8 17,14 18 1,411 15,545 15,926 10,358 6,096 0,0881 10,3
1/2 21,34 14 1,814 19,624 19,772 13,556 8,128 0,1132 13,6
TECHNICAL INFORMATION

3/4 26,67 14 1,814 24,579 25,117 13,860 8,610 0,1132 14,1


1 33,40 11 1/2 2,209 30,826 31,461 17,343 10,160 0,1379 16,8
1 1/4 42,16 11 1/2 2,209 39,551 40,218 17,952 10,668 0,1379 17,3
(P.57 - P.68)

1 1/2 48,26 11 1/2 2,209 45,621 46,287 18,377 10,668 0,1379 17,3
2 60,32 11 1/2 2,209 57,633 58,325 19,215 11,074 0,1379 17,7
2 1/2 73,02 8 3,175 69,076 70,159 28,892 17,322 0,1933 23,7
3 88,90 8 3,175 84,852 86,068 30,480 19,456 0,1933 25,8
3 1/2 101,60 8 3,175 97,472 98,776 31,750 20,853 0,1933 27,2
4 114,30 8 3,175 110,093 111,433 33,020 21,437 0,1933 27,8

64
DELCORTE FRANCE PLANT & HEAD OFFICE
17 rue du Corbeau - Maubeuge 59600 FRANCE
Tel. +33 (0) 327 691 414 - Fax +33 (0) 327 691 423 - Mail: info@delcorte.com
www.delcorte.com

STAFI DISTRIBUTION GERMANY / EAST & NORTH EUROPE


STAHLFITTINGS VERTRIEB AKTIENGESELLSCHAFT
In der Illekatte 7-9 - 58339 BRECKERFELD - DEUTSCHLAND
Fax +49 (0) 23 31 – 91 89 33 - Mail: info@stafi.de
www.stafi.de

DELCORTE - SORGUES/AVIGNON
DISTRIBUTION FRANCE / SOUTH EUROPE
Zone Industrielle-Avenue Bernard Palissy - 84700 SORGUES FRANCE
Tel. +33 (0) 490 39 15 51 - Fax +33 (0) 490 83 47 69 - Mail: stock@delcorte.com

D.MEC – DELCORTE MIDDLE EAST CORPORATION


Balçık Mah. Kumtepe Mevki , 3273. Sokak No: 29 Gebze / KOCAEL, 41400 Turkey
Tel. +90 0 262 751 21 71 72 - Fax +90 0 262 751 21 75
www.dmec.com.tr

addictiv.fr / 03 27 28 57 16
création :

Distribution
生產製造:
鍛造碳鋼、不鏽鋼、合金鋼
絲口、套焊高壓鋼管配件

柏緯鐵工股份有限公司
公司.仁武廠:高雄市仁武區烏林里仁心路303號(81460)
電話:(07)3711536.3710497.3720260 
    F A X:(07)371-3864.371-3882
  大發工廠:高雄市大寮區大發工業區華東路46號(83162)
    電話:(07)788-1179 FAX:(07)787-2303

WEB SITE: www.bothwell.com.tw


E-MAIL: bothwell@www.bothwell.com.tw Millimeters
box@bothwell.com.tw CAT. NO: 1307
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

Welded Fittings

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
BUTT-WELDED
Fittings & Flanges

Shieldglobal.com
Introduction
SHIELD is a company created to cater to the infrastructure, fire
protection and building services industries with a comprehensive
range of products designed to be competitive and of assured quality.

We stay ahead of today’s evolving market requirements by


committing to a program of continued research and development.

We are able to maintain our high standards by ensuring that our


worldwide manufacturing networks are the most advanced in the
industry in Europe, Asia and America in terms of quality and delivery
lead time. Our fully experienced and professional staff is there to
provide engineering expertise and after sales service exactly when
you need it.

Combine this with highly responsive and customer focused network


of distribution centres around the world, you will find that customer
satisfaction is what we excel at.
FETY & SE
, SA CU
RE
I
DF

RIT
SHIEL

Y LT

We are justifiably proud of our global client base. With offices and
D.

facilities in the UK and Middle East, we are able to comprehend the


ISO

08

00
M

7Q
9

1:2
008 2000562
specific needs of your particular region.

Shieldglobal.com
Contents
PRODUCT PAGE

Butt-Welded Fittings 1

Wall Thickness 2

Elbows 3-5

90° Elbow Long Radius - SD-BLRE 90 3


45° Elbow Long Radius - SD-BLRE 45 4
90° Elbow Short Radius - SD-BSRE 90 5

Equal & Cross Tees 6

Equal Tee - SD-BET 6


Cross Tee - SD-BCT 6

Reducers 7 - 14

Reducer Tee - SD-BRT 7


Reducer Cross - SD-BRC 7
Concentric Reducer - SD-BCOR 10
Eccentric Reducer - SD-BECR 10
Reducing Elbow - SD-BRE 90 13

Bends 15 - 16

1800 Bend Long Radius - SD-BLRB 180 15


1800 Bend Short Radius - SD-BSRB 180 16

End Cap 17

End Cap - SD-BCP 17

Flanges 18 - 26

Flanges 18
Blind Flange - SD-BF 150 - Class 150 18
Blind Flange - SD-BF 300 - Class 300 19
Slip-on Flange - SD-SOF-RF 150 - Class 150 20
Slip-on Flange - SD-SOF-RF 300 - Class 300 21
Welded Flange - SD-WF-RF 150 - Class 150 22
Welded Flange - SD-WF-RF 300 - Class 300 23
Blind Flange - SD-BF - PN 10, 16 & 25 24
Slip-on Flange - SD-SOF-RF - PN 10, 16 & 25 25
Welded Flange - SD-WF-RF - PN 10, 16 & 25 26

Contents
Shield
Butt-Welded
Fittings
Butt-welded fittings are used in a piping system for changing direction,
branching and to mechanically joined to the system. A piping system
Manufacturing Process
using Butt-welded fittings has many inherent advantages over other Forging or shaping operations are
forms. Butt-welded fittings are used widely in high pressure and high
temperature application. performed by hammering, pressing,
piercing, extruding, upsetting, rolling,
bending, fusion welding or by
combination of two or more of these
operations.

Heat Treatment
Hot-formed WPB fittings, upon which
the final forming operation is
completed at a temperature above
Material
1150 °F (620 °C) and below 1800 °F
Material specification is totally in compliance with ASTM A 234. This (980 °C), need not be heat-treated
standard covers wrought carbon steel fittings of seamless and welded
(provided they are cooled in air).
construction which are manufactured to the dimensional
specifications of ASME B16.9. These fittings are primarily for use in Cold-Formed WPB fittings, upon
pressure piping and in pressure vessel fabrication for service at which the final forming operation is
moderate and elevated temperatures. The starting material for fittings
completed at a temperature below
consist of killed (deoxidized) steel, forgings, bars, plates; seamless or
fusion-welded tubular products with filler metal added and conform to 1150 °F (620 °C), and normalized, or
the Mechanical & Chemical requirements of ASTM A 234. stress relieved at 1100 °F (595 °C) to
1275 °F (690 °C).
Dimensions
Butt-welded fittings are manufactured in accordance with this
specification conforms to the dimensions and tolerances given in the
latest revision of ASME B16.9 & B16.28.

Chemical Requirements (in %):


C Mn P S Si Cr Mb Ni Cu V
(max) (max) (max) (min) (max) (max) (max) (max) (max)

0.30 0.29-1.06 0.050 0.058 0.10 0.40 0.15 0.40 0.40 0.08

Mechanical Requirements:
Tensile Strength Yield Strength Elongation
(min) (min) (min)

60,000 psi 35,000 psi 22%

1
Note: SHIELD reserves the right to change the contents without notice.
Butt-welded Fittings
Wall
Thickness
Schedule of Wall Thickness

Nominal Pipe Size Wall Thickness (mm)

(inch) SCH 40 SCH STD XS

¼ 2.24 2.24 3.02


½ 2.77 2.77 3.73
¾ 2.87 2.87 3.91
1 3.38 3.38 4.55
1-¼ 3.56 3.56 4.85
1-½ 3.68 3.68 5.08
2 3.91 3.91 5.54
2-½ 5.16 5.16 7.01
3 5.49 5.49 7.62
3-½ 5.74 5.74 8.08
4 6.02 6.02 8.56
5 6.55 6.55 9.52
6 7.11 7.11 10.97
8 8.18 8.18 12.70
10 9.27 9.27 12.70
12 10.31 9.52 12.70
14 11.13 9.52 12.70
16 12.70 9.52 12.70
18 14.27 9.52 12.70
20 15.09 9.52 12.70
24 17.48 9.52 12.70
26 - 9.52 12.70
28 - 9.52 12.70
30 - 9.52 12.70
32 - 9.52 12.70
34 - 9.52 12.70
36 - 9.52 12.70
38 - 9.52 12.70
40 - 9.52 12.70
42 - 9.52 12.70
44 - 9.52 12.70
46 - 9.52 12.70
48 - 9.52 12.70

2
Note: SHIELD reserves the right to change the contents without notice.
Shield
90° Elbow
A

Long Radius

°
90

D
Model : SD-BLRE 90

A
Functions:

The function of the elbow is to change direction or flow in a piping system.


Elbows are split as follows, the distance over which they change direction; the
centre line of one end to the opposite face, this is known as the "centre to face" D
distance and is equivalent to the radius through which the elbow is bent.

Material: ASTM A234 Grade WPB

Dimension: ASME B16.9

Nominal Pipe Size Outside Diameter Centre to End


(inch) D (mm) A (mm)

½ 21.30 38.00
¾ 26.70 38.00
1 33.40 38.00
1-¼ 42.20 48.00
1-½ 48.30 57.00
2 60.30 76.00
2-½ 73.00 95.00
3 88.90 114.00
3-½ 101.60 133.00
4 114.30 152.00
5 141.30 190.00
A pipe fitting is 6 168.30 229.00
defined as a part 8 219.10 305.00
10 273.00 381.00
used in a piping 12 323.80 457.00

system to change 14
16
355.60
406.40
533.00
610.00
direction or 18 457.00 686.00
20 508.00 762.00
function and to 22 559.00 838.00
mechanically 24 610.00 914.00
26 660.00 991.00
joined to the 28 711.00 1067.00

system. 30
32
762.00
813.00
1143.00
1219.00
34 864.00 1295.00
36 914.00 1372.00
38 965.00 1448.00
40 1016.00 1524.00
42 1067.00 1600.00
44 1118.00 1676.00
46 1168.00 1753.00
48 1219.00 1829.00

3
Note: SHIELD reserves the right to change the contents without notice.
Shield
45° Elbow B

D
Long Radius

45°
Model : SD-BLRE 45

B
Functions:

The function of a 45° elbow is the same as a 90° elbow, but the measurement of dimensions.
The radius of a 45° elbow is the same as the radius of the 90° L.R. elbow where ‘R’ equals 1-½ D
D. However, the centre to face dimension is measured from each face to the point of intersection
of the centre lines perpendicular to each other. This is due to the smaller degree of bend.

Material: ASTM A234 Grade WPB

Dimension: ASME B16.9

Nominal Pipe Size Outside Diameter Centre to End


(inch) D (mm) B (mm)
½ 21.30 16.00
¾ 26.70 19.00
1 33.40 22.00
1-¼ 42.20 25.00
1-½ 48.30 29.00
2 60.30 35.00
2-½ 73.00 44.00
3 88.90 51.00
3-½ 101.60 57.00
4 114.30 64.00
5 141.30 79.00
6 168.30 95.00
8 219.10 127.00
10 273.00 159.00
12 323.80 190.00
14 355.60 222.00
16 406.40 254.00
18 457.00 286.00
20 508.00 318.00
22 559.00 343.00
24 610.00 381.00
26 660.00 406.00
28 711.00 438.00
30 762.00 470.00
32 813.00 502.00
34 864.00 533.00
36 914.00 565.00
38 965.00 600.00
40 1016.00 632.00
42 1067.00 660.00
44 1118.00 695.00
46 1168.00 727.00
48 1219.00 759.00
4
Note: SHIELD reserves the right to change the contents without notice.
Shield
90° Elbow
A

Short Radius

90
°
D
Model : SD-BSRE 90

A
Functions:

A Short radius elbow gives a sharpen turn to the piping system as compared to
long radius elbow. Short radius elbow is less in space consumption than long
D
radius elbow, cost effective and high efficiency.

Material: ASTM A234 Grade WPB


Dimension: ASME B16.9 & B16.28

Nominal Pipe Size Outside Diameter Centre to End


(inch) D (mm) A (mm)
1 33.40 25.00
1-¼ 42.20 32.00
1-½ 48.30 38.00
2 60.30 51.00
2-½ 73.00 64.00
3 88.90 76.00
3-½ 101.60 89.00
4 114.30 102.00
5 141.30 127.00
6 168.30 152.00
8 219.10 203.00
10 273.00 254.00
12 323.80 305.00
14 355.60 356.00
16 406.40 406.00
18 457.00 457.00
20 508.00 508.00
22 559.00 559.00
24 610.00 610.00

P i p i n g S y s t e m

5
Note: SHIELD reserves the right to change the contents without notice.
Shield
Equal &
Cross Tee
Model (Equal): SD-BET
Functions:
The function of a tee is to permit flow at 90° to the main direction of flow. The main flow passes through the ‘run’ while the 90° outlet is
known as the ‘branch’. The equal tee is manufactured with all three outlets being the same size.

Model (Cross): SD-BCT


Function:
The function of a cross is similar to that of equal tee with the exception of providing two 90° outlets opposite each other. Equal crosses
have all four outlets of equal size.

Material: ASTM A234 Grade WPB


Nominal Pipe Outside Diameter Centre to End
Dimension: ASME B16.9
Size (inch) D (mm) C (mm) M (mm)
½ 21.30 25.00 25.00
D
¾ 26.70 29.00 29.00
1 33.40 38.00 38.00
M 1-¼ 42.20 48.00 48.00
1-½ 48.30 57.00 57.00
2 60.30 64.00 64.00
D
2-½ 73.00 76.00 76.00
3 88.90 86.00 86.00
C C
3-½ 101.60 95.00 95.00
Equal Tee 4 114.30 105.00 105.00
5 141.30 124.00 124.00
6 168.30 143.00 143.00
D
8 219.10 178.00 178.00
10 273.00 216.00 216.00
12 323.80 254.00 254.00
M 14 355.60 279.00 279.00
16 406.40 305.00 305.00
D 18 457.00 343.00 343.00
20 508.00 381.00 381.00
M
22 559.00 419.00 419.00
24 610.00 432.00 432.00
26 660.00 495.00 495.00
C C
28 711.00 521.00 521.00
Cross Tee 30 762.00 559.00 559.00
32 813.00 597.00 597.00
34 864.00 635.00 635.00
36 914.00 673.00 673.00
38 965.00 711.00 711.00
40 1016.00 749.00 749.00
42 1067.00 762.00 711.00
44 1118.00 813.00 762.00
46 1168.00 851.00 800.00
48 1219.00 889.00 838.00
6
Note: SHIELD reserves the right to change the contents without notice.
Shield
Reducer Tee
& Cross
Model (Tee) : SD-BRT
& Model (Cross) : SD-BRC

Functions:
The reducing tee is manufactured with the
Outside Diameter Centre to End
branch outlet smaller than the run to obtain Nominal Pipe
the desired flow and pressure through the Size (inch) D (mm) D1 (mm) C (mm) M (mm)
system.
½x¼ 21.30 13.70 25.00 25.00
Material: ASTM A234 ½x⅜ 21.30 17.30 25.00 25.00
Grade WPB
¾x⅜ 26.70 17.30 29.00 29.00
Dimension: ASME B16.9
¾x½ 26.70 21.30 29.00 29.00
1x½ 33.40 21.30 38.00 38.00
1x¾ 33.40 26.70 38.00 38.00
D1 1-¼ x ½ 42.20 21.30 48.00 48.00
1-¼ x ¾ 42.20 26.70 48.00 48.00
1-¼ x 1 42.20 33.40 48.00 48.00
1-½ x ½ 48.30 21.30 57.00 57.00
M
1-½ x ¾ 48.30 26.70 57.00 57.00
1-½ x 1 48.30 33.40 57.00 57.00
D 1-½ x 1-¼ 48.30 42.20 57.00 57.00
2x¾ 60.30 26.70 64.00 44.00
2x1 60.30 33.40 64.00 51.00
C C
2 x 1-¼ 60.30 42.20 64.00 57.00
Reducer Tee
2 x 1-½ 60.30 48.30 64.00 60.00
2-½ x 1 73.00 33.40 76.00 57.00
D1
2-½ x 1-¼ 73.00 42.20 76.00 64.00
2-½ x 1-½ 73.00 48.30 76.00 67.00
2-½ x 2 73.00 60.30 76.00 70.00
M 3 x 1-¼ 88.90 42.20 86.00 70.00
3 x 1-½ 88.90 48.30 86.00 73.00
D 3x2 88.90 60.30 86.00 76.00
3 x 2-½ 88.90 73.00 86.00 83.00
3-½ x 1-½ 101.60 48.30 95.00 79.00
M 3-½ x 2 101.60 60.30 95.00 83.00
3-½ x 2-½ 101.60 73.00 95.00 89.00
3-½ x 3 101.60 88.90 95.00 92.00
C C 4 x 1-½ 114.30 48.30 105.00 86.00
4x2 114.30 60.30 105.00 89.00
Reducer Cross
4 x 2-½ 114.30 73.00 105.00 95.00
4x3 114.30 88.90 105.00 98.00
4 x 3-½ 114.30 101.60 105.00 102.00
5x2 141.30 60.30 124.00 105.00
5 x 2-½ 141.30 73.00 124.00 108.00
5x3 141.30 88.90 124.00 111.00

7
Note: SHIELD reserves the right to change the contents without notice.
Shield
Reducer Tee
& Cross
Model (Tee) : SD-BRT
& Model (Cross) : SD-BRC
Outside Diameter Centre to End
Nominal Pipe
Size (inch)
D (mm) D1 (mm) C (mm) M (mm)

5 x 3-½ 141.30 101.60 124.00 114.00


5x4 141.30 114.30 124.00 117.00
6 x 2-½ 168.30 73.00 143.00 121.00
6x3 168.30 88.90 143.00 124.00
6 x 3-½ 168.30 101.60 143.00 127.00
6x4 168.30 114.30 143.00 130.00
6x5 168.30 141.30 143.00 137.00
8 x 3-½ 219.10 101.60 178.00 152.00
8x4 219.10 114.30 178.00 156.00
8x5 219.10 141.30 178.00 162.00
8x6 219.10 168.30 178.00 168.00
D1 10 x 4 273.00 114.30 216.00 184.00
10 x 5 273.00 141.30 216.00 191.00
10 x 6 273.00 168.30 216.00 194.00
10 x 8 273.00 219.10 216.00 203.00
M
12 x 5 323.80 141.30 254.00 216.00
12 x 6 323.80 168.30 254.00 219.00
D
12 x 8 323.80 219.10 254.00 229.00
12 x 10 323.80 273.00 254.00 241.00
14 x 6 355.60 168.30 279.00 238.00
C C 14 x 8 355.60 219.10 279.00 248.00
14 x 10 355.60 273.00 279.00 257.00
Reducer Tee
14 x 12 355.60 323.80 279.00 270.00
16 x 6 406.40 168.30 305.00 264.00
D1 16 x 8 406.40 219.10 305.00 273.00
16 x 10 406.40 273.00 305.00 283.00
16 x 12 406.40 323.80 305.00 295.00
16 x 14 406.40 355.60 305.00 305.00
M
18 x 8 457.00 219.10 343.00 298.00
18 x 10 457.00 273.00 343.00 308.00
D
18 x 12 457.00 323.80 343.00 321.00
18 x 14 457.00 355.60 343.00 330.00
18 x 16 457.00 406.40 343.00 330.00
M 20 x 8 508.00 219.10 381.00 324.00
20 x 10 508.00 273.00 381.00 333.00
20 x 12 508.00 323.80 381.00 346.00
20 x 14 508.00 355.60 381.00 356.00
C C 20 x 16 508.00 406.40 381.00 356.00
20 x 18 508.00 457.00 381.00 368.00
Reducer Cross
22 x 10 559.00 273.00 419.00 359.00
22 x 12 559.00 323.80 419.00 371.00
22 x 14 559.00 355.60 419.00 381.00
22 x 16 559.00 406.40 419.00 381.00
22 x 18 559.00 457.00 419.00 394.00
22 x 20 559.00 508.00 419.00 406.00
24 x 10 610.00 273.00 432.00 384.00
24 x 12 610.00 323.80 432.00 397.00
8 24 x 14 610.00 355.60 432.00 406.00
Note: SHIELD reserves the right to change the contents without notice.
Shield
Reducer Tee
& Cross
Model (Tee) : SD-BRT
& Model (Cross) : SD-BRC
Outside Diameter Centre to End
Nominal Pipe
Size (inch)
D (mm) D1 (mm) C (mm) M (mm)
24 x 16 610.00 406.40 432.00 406.00
24 x 18 610.00 457.00 432.00 419.00
24 x 20 610.00 508.00 432.00 432.00
24 x 22 610.00 559.00 432.00 432.00
26 x 12 660.00 323.80 495.00 422.00
26 x 14 660.00 355.60 495.00 432.00
26 x 16 660.00 406.40 495.00 432.00
26 x 18 660.00 457.00 495.00 444.00
26 x 20 660.00 508.00 495.00 457.00
26 x 22 660.00 559.00 495.00 470.00
26 x 24 660.00 610.00 495.00 483.00
28 x 12 711.00 323.80 521.00 448.00 D1
28 x 14 711.00 355.60 521.00 457.00
28 x 16 711.00 406.40 521.00 457.00
28 x 18 711.00 457.00 521.00 470.00
M
28 x 20 711.00 508.00 521.00 483.00
28 x 22 711.00 559.00 521.00 495.00
28 x 24 711.00 610.00 521.00 508.00 D
28 x 26 711.00 660.00 521.00 521.00
30 x 10 762.00 273.00 559.00 460.00
30 x 12 762.00 323.80 559.00 473.00 C C
30 x 14 762.00 355.60 559.00 483.00 Reducer Tee
30 x 16 762.00 406.40 559.00 483.00
30 x 18 762.00 457.00 559.00 495.00
30 x 20 762.00 508.00 559.00 508.00 D1

30 x 22 762.00 559.00 559.00 521.00


30 x 24 762.00 610.00 559.00 533.00
30 x 26 762.00 660.00 559.00 546.00 M
30 x 28 762.00 711.00 559.00 546.00
32 x 14 813.00 355.60 597.00 508.00
32 x 16 813.00 406.40 597.00 508.00 D
32 x 18 813.00 457.00 597.00 521.00
32 x 20 813.00 508.00 597.00 533.00
32 x 22 813.00 559.00 597.00 546.00 M
32 x 24 813.00 610.00 597.00 559.00
32 x 26 813.00 660.00 597.00 572.00
32 x 28 813.00 711.00 597.00 572.00
C C
32 x 30 813.00 762.00 597.00 584.00
34 x 16 864.00 406.40 635.00 533.00 Reducer Cross
34 x 18 864.00 457.00 635.00 546.00
34 x 20 864.00 508.00 635.00 559.00
34 x 22 864.00 559.00 635.00 572.00
34 x 24 864.00 610.00 635.00 584.00
34 x 26 864.00 660.00 635.00 597.00
34 x 28 864.00 711.00 635.00 597.00
34 x 30 864.00 762.00 635.00 610.00
34 x 32 864.00 813.00 635.00 622.00
9
Note: SHIELD reserves the right to change the contents without notice.
Shield
Concentric &
Eccentric Reducer
Model (Concentric) : SD-BCOR
& Model (Eccentric) : SD-BECR
Nominal Pipe Size Outside Diameter End to end
Functions:
(inch) D (mm) D1 (mm) (mm)
A reducer is a fitting that can
be used to connect between ¾x⅜ 26.7 17.3 38
two different sizes of pipes. A ¾x½ 26.7 21.3 38
concentric reducer shapes 1x½ 33.4 21.3 51
like a cone where eccentric 1x¾ 33.4 26.7 51
reducer has an edge which is
parallel to the joining pipe, this
1-¼ x ½ 42.2 21.3 51
parallel edge outcomes in the 1-¼ x ¾ 42.2 26.7 51
two pipes having balanced 1-¼ x 1 42.2 33.4 51
centre lines. 1-½ x ½ 48.3 21.3 64
Material: ASTM A234
1-½ x ¾ 48.3 26.7 64
Grade WPB 1-½ x 1 48.3 33.4 64
1-½ x 1-¼ 48.3 42.2 64
Dimension: ASME B16.9
2x¾ 60.3 26.7 76
2x1 60.3 33.4 76
2 x 1-¼ 60.3 42.2 76
H 2 x 1-½ 60.3 48.3 76
2-½ x 1 73.0 33.4 89
2-½ x 1-¼ 73.0 42.2 89
2-½ x 1-½ 73.0 48.3 89
D D1 2-½ x 2 73.0 60.3 89
3 x 1-¼ 88.9 42.2 89
3 x 1-½ 88.9 48.3 89
3x2 88.9 60.3 89
Concentric Reducer
3 x 2½ 88.9 73.0 89
3-½ x 1-¼ 101.6 42.2 102
3-½ x 1-½ 101.6 48.3 102
3-½ x 2 101.6 60.3 102
H
3-½ x 2-½ 101.6 73.0 102
3-½ x 3 101.6 88.9 102
4 x 1-½ 114.3 48.3 102
D 4x2 114.3 60.3 102
D1 4 x 2-½ 114.3 73.0 102
4x3 114.3 88.9 102
4 x 3-½ 114.3 101.6 102
Eccentric Reducer 5x2 141.3 60.3 127
5 x 2-½ 141.3 73.0 127
5x3 141.3 88.9 127
5 x 3-½ 141.3 101.6 127
5x4 141.3 114.3 127
6 x 2-½ 168.3 73.0 140
6x3 168.3 88.9 140
6 x 3-½ 168.3 101.6 140
6x4 168.3 114.3 140
6x5 168.3 141.3 140
8 x 3-½ 219.1 101.6 152
8x4 219.1 114.3 152
8x5 219.1 141.3 152
10
Note: SHIELD reserves the right to change the contents without notice.
Shield H H

Concentric &
Eccentric Reducer
D
D D1
D1

Model (Concentric) : SD-BCOR Concentric Reducer Eccentric Reducer

& Model (Eccentric) : SD-BECR


Nominal Pipe Size Outside Diameter End to end
(inch) D (mm) D1 (mm) H (mm)
8x6 219.1 168.3 152
10 x 4 273.0 114.3 178
10 x 5 273.0 141.3 178
10 x 6 273.0 168.3 178
10 x 8 273.0 219.1 178
12 x 5 323.8 141.3 203
12 x 6 323.8 168.3 203
12 x 8 323.8 219.1 203
12 x 10 323.8 273.0 203
14 x 6 355.6 168.3 330
14 x 8 355.6 219.1 330
14 x 10 355.6 273.0 330
14 x 12 355.6 323.8 330
16 x 8 406.4 219.1 356
16 x 10 406.4 273.0 356
16 x 12 406.4 323.8 356
16 x 14 406.4 355.6 356
18 x 10 457.0 273.0 381
18 x 12 457.0 323.8 381
18 x 14 457.0 355.6 381
18 x 16 457.0 406.4 381
20 x 12 508.0 323.8 508
20 x 14 508.0 355.6 508
20 x 16 508.0 406.4 508
20 x 18 508.0 457.0 508
22 x 14 559.0 355.4 508
22 x 16 559.0 406.4 508
22 x 18 559.0 457.0 508
22 x 20 559.0 508.0 508
24 x 16 610.0 406.4 508
24 x 18 610.0 457.0 508
24 x 20 610.0 508.0 508
24 x 22 610.0 559.0 508
26 x 18 660.0 457.0 610
26 x 20 660.0 508.0 610
26 x 22 660.0 559.0 610
26 x 24 660.0 610.0 610
28 x 18 711.0 457.0 610
28 x 20 711.0 508.0 610
28 x 24 711.0 610.0 610
28 x 26 711.0 660.0 610
30 x 20 762.0 508.0 610
30 x 24 762.0 610.0 610
30 x 26 762.0 660.0 610
30 x 28 762.0 711.0 610
32 x 24 813.0 610.0 610
11
Note: SHIELD reserves the right to change the contents without notice.
Shield H H

Concentric &
Eccentric Reducer
D
D D1
D1

Model (Concentric) : SD-BCOR Concentric Reducer Eccentric Reducer

& Model (Eccentric) : SD-BECR

Nominal Pipe Size Outside Diameter End to end


(inch) D (mm) D1 (mm) H (mm)
32 x 26 813.0 660.0 610
32 x 28 813.0 711.0 610
32 x 30 813.0 762.0 610
34 x 24 864.0 610.0 610
34 x 26 864.0 660.0 610
34 x 30 864.0 762.0 610
34 x 32 864.0 813.0 610
36 x 24 914.0 610.0 610
36 x 26 914.0 660.0 610
36 x 30 914.0 762.0 610
36 x 32 914.0 813.0 610
36 x 34 914.0 864.0 610
38 x 26 965.0 660.0 610
38 x 28 965.0 711.0 610
38 x 30 965.0 762.0 610
38 x 32 965.0 813.0 610
38 x 34 965.0 864.0 610
38 x 36 965.0 914.0 610
40 x 30 1016.0 762.0 610
40 x 32 1016.0 813.0 610
40 x 34 1016.0 864.0 610
40 x 36 1016.0 914.0 610
40 x 38 1016.0 965.0 610
42 x 30 1067.0 762.0 610
42 x 32 1067.0 813.0 610
42 x 34 1067.0 864.0 610
42 x 36 1067.0 914.0 610
42 x 38 1067.0 965.0 610
42 x 40 1067.0 1016.0 610
44 x 36 1118.0 914.0 610
44 x 38 1118.0 965.0 610
44 x 40 1118.0 1016.0 610
44 x 42 1118.0 1067.0 610
46 x 38 1168.0 965.0 711
46 x 40 1168.0 1016.0 711
46 x 42 1168.0 1067.0 711
46 x 44 1168.0 1118.0 711
48 x 40 1219.0 1016.0 711
48 x 42 1219.0 1067.0 711
48 x 44 1219.0 1118.0 711
48 x 46 1219.0 1168.0 711

12
Note: SHIELD reserves the right to change the contents without notice.
Shield A

Reducing

°
90
Elbow

D
A
Model : SD-BRE 90
Functions:
D1
90° Reducing elbow is to change direction or flow in a piping system from one size to
another size. The Reducing Elbows have got different sized openings on both the end
and hence can fit into two different pipes of varying end openings.

Material: ASTM A234 Grade WPB


Dimension: ASME B16.9

Nominal Pipe Size Outside Diameter Centre to End


(inch) D (mm) D1 (mm) A (mm)

2x1 60.30 33.40 76.00


2 x 1-¼ 60.30 42.20 76.00
2 x 1-½ 60.30 48.30 76.00
2-½ x 1-¼ 73.00 42.20 95.00
2-½ x 1-½ 73.00 48.30 95.00
2-½ x 2 73.00 60.30 95.00
3 x 1-½ 88.90 48.30 114.00
3x2 88.90 60.30 114.00
3 x 2-½ 88.90 73.00 114.00
3-½ x 2 101.60 60.30 133.00
3-½ x 2-½ 101.60 73.00 133.00
3-½ x 3 101.60 88.90 133.00
4x2 114.30 60.30 152.00
4 x 2-½ 114.30 73.00 152.00
4x3 114.30 88.90 152.00
4 x 3-½ 114.30 101.60 152.00
5 x 2-½ 141.30 73.00 190.00
5x3 141.30 88.90 190.00
5 x 3-½ 141.30 101.60 190.00
5x4 141.30 114.30 190.00
6x3 168.30 88.90 229.00
6 x 3-½ 168.30 101.60 229.00
6x4 168.30 114.30 229.00
6x5 168.30 141.30 229.00
8x4 219.10 114.30 305.00
8x5 219.10 141.30 305.00
8x6 219.10 168.30 305.00
10 x 5 273.00 141.30 381.00
10 x 6 273.00 168.30 381.00
10 x 8 273.00 219.10 381.00
12 x 6 323.80 168.30 457.00

13
Note: SHIELD reserves the right to change the contents without notice.
Shield A

Reducing

°
90
Elbow

D
A
Model : SD-BRE 90

D1

Nominal Pipe Size Outside Diameter Centre to End


(inch) A (mm)
D (mm) D1 (mm)

12 x 8 323.80 219.10 457.00


12 x 10 323.80 273.00 457.00
14 x 8 355.60 219.10 533.00
14 x 10 355.60 273.00 533.00
14 x 12 355.60 323.80 533.00
16 x 10 406.40 273.00 610.00
16 x 12 406.40 323.80 610.00
16 x 14 406.40 355.60 610.00
18 x 10 457.00 273.00 686.00
18 x 12 457.00 323.80 686.00
18 x 14 457.00 355.60 686.00
18 x 16 457.00 406.40 686.00
20 x 10 508.00 273.00 762.00
20 x 12 508.00 323.80 762.00
20 x 14 508.00 355.60 762.00
20 x 16 508.00 406.40 762.00
20 x 18 508.00 457.00 762.00
24 x 12 610.00 323.80 914.00
24 x 14 610.00 355.60 914.00
24 x 16 610.00 406.40 914.00
24 x 18 610.00 457.00 914.00
24 x 20 610.00 508.00 914.00
24 x 22 610.00 559.00 914.00

14
Note: SHIELD reserves the right to change the contents without notice.
For further information on any aspect of the
Shield range of Buttwelded Fittings & Flanges please contact
your nearest office.

United Kingdom
Redburn House, 2A Tonbridge Road,
Romford, Essex, RM3 8QE,
United Kingdom.
Email: Shielduk@shieldglobal.com
Tel : +44 1708 377731
Fax : +44 1708 347637

SG-BWFF 0616-1

www.shieldglobal.com
Qatar Factory
For Fire Fighting Equipment & Safety Systems NAFFCO ‫ألجهزة إطفاء الحريق وأنظمة السالمه نافكو‬

Flange Fittings

Quality Reliability Services

P.O. Box 55644, Doha, Qatar, Tel.: (00-974) 44025888, Fax (00-974) 44114630, Web: www.qatarfactory.qa
For Complaints & Queries email to – info@qatarfactory.qa
BUTT-WELDED
Fittings & Flanges

Shieldglobal.com
Introduction
SHIELD is a company created to cater to the infrastructure, fire
protection and building services industries with a comprehensive
range of products designed to be competitive and of assured quality.

We stay ahead of today’s evolving market requirements by


committing to a program of continued research and development.

We are able to maintain our high standards by ensuring that our


worldwide manufacturing networks are the most advanced in the
industry in Europe, Asia and America in terms of quality and delivery
lead time. Our fully experienced and professional staff is there to
provide engineering expertise and after sales service exactly when
you need it.

Combine this with highly responsive and customer focused network


of distribution centres around the world, you will find that customer
satisfaction is what we excel at.
FETY & SE
, SA CU
RE
I
DF

RIT
SHIEL

Y LT

We are justifiably proud of our global client base. With offices and
D.

facilities in the UK and Middle East, we are able to comprehend the


ISO

08

00
M

7Q
9

1:2
008 2000562
specific needs of your particular region.

Shieldglobal.com
Contents
PRODUCT PAGE

Butt-Welded Fittings 1

Wall Thickness 2

Elbows 3-5

90° Elbow Long Radius - SD-BLRE 90 3


45° Elbow Long Radius - SD-BLRE 45 4
90° Elbow Short Radius - SD-BSRE 90 5

Equal & Cross Tees 6

Equal Tee - SD-BET 6


Cross Tee - SD-BCT 6

Reducers 7 - 14

Reducer Tee - SD-BRT 7


Reducer Cross - SD-BRC 7
Concentric Reducer - SD-BCOR 10
Eccentric Reducer - SD-BECR 10
Reducing Elbow - SD-BRE 90 13

Bends 15 - 16

1800 Bend Long Radius - SD-BLRB 180 15


1800 Bend Short Radius - SD-BSRB 180 16

End Cap 17

End Cap - SD-BCP 17

Flanges 18 - 26

Flanges 18
Blind Flange - SD-BF 150 - Class 150 18
Blind Flange - SD-BF 300 - Class 300 19
Slip-on Flange - SD-SOF-RF 150 - Class 150 20
Slip-on Flange - SD-SOF-RF 300 - Class 300 21
Welded Flange - SD-WF-RF 150 - Class 150 22
Welded Flange - SD-WF-RF 300 - Class 300 23
Blind Flange - SD-BF - PN 10, 16 & 25 24
Slip-on Flange - SD-SOF-RF - PN 10, 16 & 25 25
Welded Flange - SD-WF-RF - PN 10, 16 & 25 26

Contents
Shield OD

Blind K

Flange
t

G D

Model : SD-BF 300


Material:
Nominal Outer Thickness Raised No. of PCD Dia. of Suitable ASTM A105, Carbon Steel
Pipe Size Diameter (min) Face Holes Bolt holes bolt dia

DN OD t G K D Standard:
(inch) (mm) (mm) (mm) (mm) (inch) (inch) ASME B16.5, Class 300

½ 95 12.7 34.9 4 66.7 ⅝ ½

¾ 115 14.3 42.9 4 82.6 ¾ ⅝

1 125 15.9 50.8 4 88.9 ¾ ⅝

1-¼ 135 17.5 63.5 4 98.4 ¾ ⅝

1-½ 155 19.1 73.0 4 114.3 ⅞ ¾

2 165 20.7 92.1 8 127.0 ¾ ⅝

2-½ 190 23.9 104.8 8 149.2 ⅞ ¾

3 210 27.0 127.0 8 168.3 ⅞ ¾

3-½ 230 28.6 139.7 8 184.2 ⅞ ¾

4 255 30.2 157.2 8 200.0 ⅞ ¾

5 280 33.4 185.7 8 235.0 ⅞ ¾

6 320 35.0 215.9 12 269.9 ⅞ ¾

8 380 39.7 269.9 12 330.2 1 ⅞

10 445 46.1 323.8 16 387.4 1-⅛ 1

12 520 49.3 381.0 16 450.8 1-¼ 1-⅛

14 585 52.4 412.8 20 514.4 1-¼ 1-⅛

16 650 55.6 469.9 20 571.5 1-⅜ 1-¼

18 710 58.8 533.4 24 628.6 1-⅜ 1-¼

20 775 62.0 584.2 24 685.8 1-⅜ 1-¼

24 915 68.3 692.2 24 812.8 1-⅝ 1-½

19
Note: SHIELD reserves the right to change the contents without notice.
X
Shield B

Slip-on
D

L t

Flange G
K

Model : SD-SOF-RF 300 OD

Material: ASTM A105, Carbon Steel

Dimension: ASME B16.5, Class 300

Nominal Outer Thickness Raised Dia. of Length No. of PCD Dia. of Suitable
Bore
Pipe Size Dia. (Min) Face Hub thru Hub Holes Bolt holes Bolt Dia.
DN OD t G X B L K D
(inch) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (inch) (inch)

½ 95 12.7 34.9 38 22.2 21 4 66.7 ⅝ ½

¾ 115 14.3 42.9 48 27.7 24 4 82.6 ¾ ⅝

1 125 15.9 50.8 54 34.5 25 4 88.9 ¾ ⅝

1-¼ 135 17.5 63.5 64 43.2 25 4 98.4 ¾ ⅝

1-½ 155 19.1 73.0 70 49.5 29 4 114.3 ⅞ ¾

2 165 20.7 92.1 84 61.9 32 8 127.0 ¾ ⅝

2-½ 190 23.9 104.8 100 74.6 37 8 149.2 ⅞ ¾

3 210 27.0 127.0 117 90.7 41 8 168.3 ⅞ ¾

3-½ 230 28.6 139.7 133 103.4 43 8 184.2 ⅞ ¾

4 255 30.2 157.2 146 116.1 46 8 200.0 ⅞ ¾

5 280 33.4 185.7 178 143.8 49 8 235.0 ⅞ ¾

6 320 35.0 215.9 206 170.7 51 12 269.9 ⅞ ¾

8 380 39.7 269.9 260 221.5 60 12 330.2 1 ⅞

10 445 46.1 323.8 321 276.2 65 16 387.4 1-⅛ 1

12 520 49.3 381.0 375 327.0 71 16 450.8 1-¼ 1-⅛

14 585 52.4 412.8 425 359.2 75 20 514.4 1-¼ 1-⅛

16 650 55.6 469.9 483 410.5 81 20 571.5 1-⅜ 1-¼

18 710 58.8 533.4 533 461.8 87 24 628.6 1-⅜ 1-¼

20 775 62.0 584.2 587 513.1 94 24 685.8 1-⅜ 1-¼

24 915 68.3 692.2 702 616.0 105 24 812.8 1-⅝ 1-½

21
Note: SHIELD reserves the right to change the contents without notice.
For further information on any aspect of the
Shield range of Buttwelded Fittings & Flanges please contact
your nearest office.

United Kingdom
Redburn House, 2A Tonbridge Road,
Romford, Essex, RM3 8QE,
United Kingdom.
Email: Shielduk@shieldglobal.com
Tel : +44 1708 377731
Fax : +44 1708 347637

SG-BWFF 0616-1

www.shieldglobal.com
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

12. 5 FM200 SYSTEM MAINTENANCE


MANUAL

67
SECTION 3 / SERVICE

FIKE EXTINGUISHING SYSTEM


HFC-125 AGENT
UL/ULC LISTINGS
FM APPROVAL
NFPA 2001 STANDARD

HFC-227ea Equipment, Design & Service Manual


Manual Part Number: 06-433 (Rev. 8 / February, 2017)
Page: 76
An Enclosure Integrity Test shall be performed on all protected enclosures.
A Door Fan Test is the accepted method to estimate worst-case room leakage and agent
Enclosure (concentration) hold time. The door fan calculation method makes it possible to predict the timeline
Integrity for a descending interface to fall to a given height and estimate how long an extinguishing
concentration will be maintained within the protected space.
Refer to NFPA Standard 2001, latest edition for additional information and door fan test procedures.

Auxiliary Operation of auxiliary functions such as door closures, damper closures, air handling shutdown, etc.
Functions should be verified when the control system is activated, both manually and automatically.

Caution/
Check to ensure that all signs are legible and free of damage.
Advisory Signs

Maintenance
Certain aspects about the hazard may have changed, or been overlooked, which could affect overall system performance.

Interval Factor Recommendation

The items described in System Checkout need to be re-checked during system maintenance. If hazard
conditions indicate the inability to maintain agent concentration, a Door Fan Test needs to be performed:

1 Year The volume of the hazard enclosure(s) must be checked to determine if agent being
Check Hazard supplied will protect the hazard properly.
Enclosure
If changes are found, the system needs to be recalculated.

SYSTEM COMPONENTS

IMPORTANT NOTE: Before starting system checkout or system maintenance, disable the system control panel
releasing circuit.

AGENT STORAGE CONTAINER & ACCESSORIES


System Checkout

Factors to Consider Recommendation

The items described in System Installation, covered in the Equipment Information Section, need to be re-checked during
system checkout.

Pressure should read 360 psig at 70°F (24.8 bar at 21°C). For temperatures other than 70°F (21°C),
Container Pressure reference Temperature vs. Pressure Chart on the Pressure Gauge Component Sheet in the
Equipment Section of this manual.

Amount of agent in the Container(s) must be verified by either weighing the container or by using a
Agent Weight Liquid Level Indictor (LLi). This information should be recorded and affixed to the container so it
can be used during container maintenance.

If used, check to ensure device is installed properly to container and wired properly to control
Low Pressure Switch
panel.

HFC-227ea Equipment, Design & Service Manual


Manual Part Number: 06-433 (Rev. 8 / February, 2017)
Page: 78
Impulse Valve Check to ensure the IVO circuit is free of trouble and ground fault conditions before installing the
Operator (IVO) IVO to the container.

Maintenance

IMPORTANT NOTE: These procedures do not preclude those required by NFPA 2001 and the authority having
jurisdiction (AHJ).

Interval Factor Recommendation

The nominal pressure should be 360 psig at 70°F (24.8 bar @ 21°C); however, the
pressure will vary with temperature. In the range of 50°F to 80°F (10°C to 27°C) the
difference is approximately 2 psig (15 kPa) per degree. For temperatures other than
Check Container 70°F (21°C), reference Temperature vs. Pressure Chart on the Pressure Gauge
3 Months
Pressure Component Sheet in the Equipment Section of this manual.
If the pressure loss indicated exceeds 10% of the nominal pressure, check the
container for leaks and repair as necessary.

Verify the weight of the agent in each container matches the agent weight stamped
on the label. If the weight indicates a shortage exceeding five percent of required
Verify Agent weight, the container must be removed from service for repair and/or recharge.
6 Months
Weight
If the container has a liquid level indicator installed, weight verification can be made
without the need for cylinder removal.

Containers shall not be recharged without a retest if more than five years have
elapsed since the last test. The retest consists of a complete external and internal
visual inspection in accordance with the Code of Federal Regulations, Title 49, Section
173.34(e)(10). The CFR requirements also refer to the Compressed Gas Association
(CGA) Pamphlet C-6, Section 3.
Container
5 Years Cylinders continuously in service without discharging shall receive a complete
Inspection
external [visual] inspection every five years. The cylinder does not need to be
emptied for this inspection.
All visual inspections must be performed according to the regulations of CFR Title 49
and CGA Pamphlet C-6, Section 3. All inspections are to be done by CGA / DOT
approved inspectors only. Reference: NFPA No. 2001.

PIPE NETWORK
System Checkout

Factors to Consider Recommendation

Check to ensure Piping is installed according to the system design drawings. If not, system needs
to be recalculated.
Discharge Piping
Checked piping to see that it is securely supported and free from any lateral movement. All joints
should be checked for mechanical tightness. Discharge piping shall be pressure tested in
accordance with NFPA 2001, latest edition.

HFC-227ea Equipment, Design & Service Manual


Manual Part Number: 06-433 (Rev. 8 / February, 2017)
Page: 79
Discharge Pressure
Check to ensure the Discharge Pressure Switch is installed and wired correctly.
Switch

Check Valves If used, check to ensure the “Flow Arrow” is pointing in the correct direction.

Maintenance

Interval Factor Recommendation

Condition of Pipe Check the system discharge piping for corrosion and damage.
6 Months
Check all piping supports to make sure they are tight and all piping is securely
Pipe Supports
supported.

Fike recommends changing the damper in 3" check valves after each discharge. This
After System only applies to the 3" check valves that opened.
3" Check Valve
Discharge
Refer to replacement procedure on page 5.

DISCHARGE NOZZLES

System Checkout

Factors to Consider Recommendation

Verify that the correct nozzle part number is installed at the proper location in accordance with the
system plans. If the piping system was changed from the original system plans, make sure the
Nozzle Part Number
nozzles were calculated using the "as installed" piping configuration.
vs Location
Check to ensure the nozzle(s) is aimed / positioned correctly.

Set Screws Make sure all nozzle set screws are in place.

Nozzle Orifices Check to see that nozzle orifices are clear and unobstructed.

Maintenance

Interval Factor Recommendation

The items described in System Checkout need to be re-checked during system maintenance.

Corrosion Verify that the orifices are not showing signs of corrosion.
6 Months
Check all nozzle orifices for obstructions and make sure large objects have not been
Obstructions
placed in front of the nozzles that would block the discharge.

HFC-227ea Equipment, Design & Service Manual


Manual Part Number: 06-433 (Rev. 8 / February, 2017)
Page: 80
DETECTION AND CONTROL SYSTEM
The information contained in this document does not cover service and maintenance procedures for the Detection and
Control System (electrical portion). The electrical portion of the system must be thoroughly checked out according to the
manufacturer's recommendations and the requirements of the AHJ.

IMPORTANT NOTE: Do not arm the Fike Clean Agent Fire Suppression system before the Detection and Control System
has been checked out and all circuits are free of trouble and ground fault conditions. If control
panel checks out, install the Impulse Valve Operator (IVO) to the container(s).

3" CHECK VALVE DAMPER REPLACEMENT PROCEDURE

IMPORTANT NOTES: Before starting this procedure, disable the system control panel releasing circuit.

This only applies to the 3" check valves that have opened due to agent pressure.

Dampers DO NOT need to be replaced in 1" and 2" check valves.

Step 1: To replace the damper, remove the cap on the 3” check valve.

Step 2: Remove old damper.

Step 3: Insert new damper (P/N 70-322) and screw check valve cap (wrench tight) on the 3" check valve.

3" Check Valve Cap Damper (P/N 70-322)

3" Check Valve (P/N 70-317)

NOTE: After procedure is completed on all 3" check valves involved, system can be rearmed.

HFC-227ea Equipment, Design & Service Manual


Manual Part Number: 06-433 (Rev. 8 / February, 2017)
Page: 81
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

12. 6 SHOP DRAWING

68
FM200 SYSTEM LEGENDS & SYMBOLS

08

ABBREVIATION

GENERAL NOTES:

+0.40 +0.40
FFL FFL

+0.40
FFL

MATERIALS NOTES:

FM200 FIRE SUPPRESSION SYSTEM FOR MV ROOM FM200 FIRE DETECTION SYSTEM FOR MV ROOM FM200 FIRE DETECTION SYSTEM FOR MV ROOM
(ROOM VOID) (TRENCH VOID)

FM200 SYSTEM SEQUENCE OF OPERATION


I. AUTOMATIC OPERATION:

II. ELECTRICAL MANUAL OPERATION: (MANUAL RELEASE STATION)

III. MECHANICAL MANUAL OPERATION: (MECHANICAL PUSH BUTTON)

ISOMETRIC LAYOUT

IV. ABORT OPERATION:

DESIGN DATA TABULATION


P42

Web site: www.uc-qatar.com E-Mail: uc@consultant.com

FECP
(SHP PRO PANEL)
R

FM200 FECP SHP-PRO CONTROLLER TERMINAL DIAGRAM QATAR FACTORY


For Fire Fighting Equipment & Safety Systems NAFFCO
New Industrial Area, Zone. 81, Street. 23, Building.195
NOZZLE SCHEDULE P.O.Box 55644, Doha, Qatar.
Tel: (974) 4402 - 5888, Fax: (974) 4411 - 4630

For Fire Fighting Equipment & Safety Systems NAFFCO

FM200 FIRE SUPPRESSION & DETECTION SYSTEM


FECP SCHEMATIC LAYOUT DESIGN DATA FOR MV ROOM @ ABA SALEEL

NQE-FM200-AS-MVR-DWG-001 1 OF 1 0 A1
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

13. COMMISSIONING DATA

69
OPERATION AND MAINTENANCE MANUAL

FOR

FM 200 SYSTEM

13.0 COMMISSIONING DATA

13.1 FINAL COMMISSIONING REPORT

NOTE:
The approved commissioning reports will be included once available or in the final
submission of the manual.

70

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