ZLJ5420JQZ55V Truck Crane

Spare Parts Catalog

Edition 1 4,2015
 Spare Parts Catalog for Truck Crane

To Users

We appreciate your choice of our machine for your application. We will try our best to provide you
with thoughtful and quality service.

This catalog introduc es the structural and assembling features of spare parts.

Carefully reading and understanding of the material presented in this catalog will save your repair
and ordering time.

For your better use of this spare parts catalog, the following symbols are meant to:

SYMBOL REMARKS
▲ Optional 1
△ Optional 2
▼ Optional 3
▽ Optional 4
● Optional
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable
B Displaceable
C Non-removable
D Removable
E The part not directed in the drawing
F Unsellable part

Declaration
Our products and technical documents are subject to technical improvements and changes
without notice.Therefore, please acquaint yourself with our updated technology information.

QY55V532.2 Truck Crane I

 Spare Parts Catalog for Truck Crane

Contents

Chapter 1 Crane

1.1 QY55V532.2 truck crane D00631140003070000Y .......................................................... 1-2

Chapter 2 Boom

2.1 Basic boom assy. D00631148550000000Y ..................................................................... 2-2

2.2 Telescopic section 1 assy. D00631148640000000Y ........................................................ 2-4
2.3 Telescopic section 2 assy. D00631148740000000Y ........................................................ 2-6
2.3.1 Pulley assy. D00633230000000061Y ........................................................................... 2-8
2.4 Telescopic section 3 assy. D00631148840000000Y ...................................................... 2-10
2.4.1 Pulley assy. D00631208800400000Y ......................................................................... 2-14
2.5 Telescopic section 4 assy. D00631148950000000Y ...................................................... 2-16
2.5.1 Pulley assy. D00631148930400000Y ......................................................................... 2-20
2.6 Main boom assy. D00631140130000000Y .................................................................... 2-22
2.6.1 Rope guide assy. D00631200100200000Y ................................................................ 2-26
2.7 Main boom installation D00631144780200000Y ........................................................... 2-28
2.8 Jib D00631140210000000Y........................................................................................... 2-30
2.8.1 Pulley assy. D00633130201000000Y ......................................................................... 2-34
2.8.2 Pulley assy. D00633230000000044Y ......................................................................... 2-36
2.9 Jib installation D00631144790400000Y......................................................................... 2-38
2.10 Telescoping system D00631171810000000Y .............................................................. 2-40
2.10.1 Guide seat D00631141801400000Y ......................................................................... 2-44
2.10.2 Roller head assy. D00631141810400000Y............................................................... 2-46
2.11 Telescoping cylinder I D00631178410100000_6400Y ................................................. 2-48
2.12 Telescoping cylinder II D00631178410200000_6400Y ................................................ 2-52
2.13 Derricking cylinder D00631148450300000_6400Y...................................................... 2-54
2.14 Derricking cylinder installation D00631144841000000Y.............................................. 2-56
2.15 Rooster sheave D00631141220200000Y .................................................................... 2-58
2.16 Rooster sheave installation D00631121200400000Y .................................................. 2-60
2.17 Angle indicator installation D00630947100000000Y ................................................... 2-62

Chapter 3 Slewing table

3.1 Slewing table installation D00631144790200000Y .......................................................... 3-2

3.2 Counterweight D00631140640000000Y .......................................................................... 3-4
3.3 Counterweight installation D00631254720400000Y ........................................................ 3-6
3.4 Oil cooling device D00631147440000000Y ..................................................................... 3-8

QY55V532.2 Truck Crane III

 Spare Parts Catalog for Truck Crane

3.4.1 Radiator device D1010400046_100026Y ................................................................... 3-10

3.5 Hood installation D00631140530000000Y..................................................................... 3-12
3.6 Name plate and its installation D00631145950000000Y ............................................... 3-14

Chapter 4 Hoist gear

4.1 Hoist gear D00631143530000000Y ................................................................................. 4-2

4.1.1 Winch reducer D1030200699_100013Y ....................................................................... 4-4
4.1.1 Winch reducer D1030200699_103651Y ....................................................................... 4-8
4.1.2 Variable motor D1010100213_100025Y ..................................................................... 4-12
4.2 Hook D1090400117_100017Y ....................................................................................... 4-14
4.2 Hook D1090400121_100017Y....................................................................................... 4-16
4.2 Hook D1090400073_100018Y....................................................................................... 4-18
4.2 Hook D1090400019_100019Y....................................................................................... 4-20
4.3 Securing device for hook D00631254300000000Y ....................................................... 4-22

Chapter 5 Slewing gear

5.1 Slewing gear D00631324400000000Y ............................................................................ 5-2

5.1.1 Slewing reducer D1030200558_100013Y .................................................................... 5-4
5.1.1 Slewing reducer D1030200558_100051Y .................................................................... 5-6
5.1.2 Motor D1010100271_32793Y ..................................................................................... 5-10
5.1.2 Motor D1010100271_100033Y ................................................................................... 5-12
5.2 Slewing bearing and its installation D00631144520000000Y ........................................ 5-14

Chapter 6 Operator’s cab

6.1 Operator’s cab assy. D1130000079_102188Y.............................................................. 6-2

6.1 Operator’s cab assy. D1130000079_100037Y ........................................................... 6-26
6.2 Operator’s cab installation D00631254720800000Y................................................... 6-36
6.3 Engine control pedal installation D00631124010400000Y ............................................ 6-38

Chapter 7 Outrigger

7.1 Outrigger and its cylinders installation D00631144780400000Y ..................................... 7-2

7.1.1 Pipe layout drawing – outrigger hydraulic system D00631144730210000Y ................. 7-4
7.2 Hydraulic lock installation D00631124800200000Y ......................................................... 7-6
7.3 Front vertical cylinder D00631148410700000_6400Y ..................................................... 7-8
7.4 Rear vertical cylinder D00631148410800000_6400Y.................................................... 7-10
7.5 Horizontal cylinder D00631158420500000_6400Y........................................................ 7-12
7.6 Outrigger D00631251300000000Y ................................................................................ 7-14

IV QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

Chapter 8 Air conditioning system for vehicle

8.1 Air conditioning (cooling and warming) D00630877680000000Y .................................... 8-2

8.1.1 Air conditioning (cooling and warming) D1130100857_100026Y ................................. 8-4
8.2 Air conditioning cover installation D00630964700800000Y ........................................... 8-10

Chapter 9 Electrical system

9.1 Operator’s cab electric D00630947820000000Y .......................................................... 9-2

9.2 Slewing table electric D00631148040000000Y ............................................................... 9-4
9.3 Main boom electric D00631146490000000Y ................................................................... 9-6
9.4 Jib electric D00631146540000000Y ................................................................................ 9-8
9.5 Schematic diagram – electrical system D00631147720001010Y .................................. 9-10
9.6 Load moment limiter D1021403051_100035Y .............................................................. 9-16

Chapter 10 Hydraulic system

10.1 Schematic diagram – hydraulic system D00631142400000000Y................................ 10-3

10.2 Pipe layout drawing – hydraulic system, superstructure D00631142520000001Y ...... 10-5
10.2.1 Slewing cushion valve D1010303837_6500Y......................................................... 10-14
10.2.2 Slewing brake valve D1010300496_6500Y ............................................................ 10-20
10.2.3 Telescoping electro-hydraulic valve D1010302801_6500Y .................................... 10-22
10.2.4 Two-section winch brake valve D1010300473_6500Y ........................................... 10-28
10.2.5 Combination control valve I D1010301821_6500Y................................................. 10-30
10.2.6 Combination control valve II D1010301822_6500Y................................................ 10-40
10.3 Slewing brake valve installation D00630874880400000Y ......................................... 10-42
10.4 Shuttle valve installation D00630964800400000Y .................................................... 10-44
10.5 Combination control valve I installation D00630874880600000Y.............................. 10-46
10.6 Combination control valve II installation D00630874880800000Y............................. 10-48

QY55V532.2 Truck Crane V

Spare Parts Catalog for Truck Crane

Chapter 1 Crane
 Spare Parts Catalog for Truck Crane

QY55V532.2 TRUCK CRANE

D00631140003070000Y
Crane

1-2 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

QY55V532.2 TRUCK CRANE

D00631140003070000Y

Crane
POS. CODE DESCRIPTION QTY. REMARK

1 00631148950000000 Telescopic section 4 assy. 1

2 00631148840000000 Telescopic section 3 assy. 1
3 00631148740000000 Telescopic section 2 assy. 1
4 00631148640000000 Telescopic section 1 assy. 1
5 00631148550000000 Basic boom assy. 1
6 00631140130000000 Main boom assy. 1
7 00631171810000000 Telescoping system 1
8 00631178410100000 Telescoping cylinder (I) 1
9 00631178410200000 Telescoping cylinder (II) 1
10 00631148450300000 Derricking cylinder 1
11 1090400117 Hook 1
12 00631254300000000 Securing device for hook 1
13 00631140004011010 Painting drawing, QY55V542 truck crane 1
14 00630947100000000 Angle indicator installation 1
15 00631145950000000 Nameplate and its installation (standard) 1
16 1130000079 Operator’s cab assy. 1
17 00631144790000000 Structural elements assembled 1
Slewing table and its attachments welded
18 00631143460000000 1
assy.
19 00631143530000000 Hoist gear 1
20 00631148210000000 Hoist rope 1
21 00631140640000000 Counterweight 1
22 00631140840000000 Sliding beam 4
23 00631142200000000 Vertical cylinder 1
24 00631158420500000 Horizontal cylinder 4
25 00631251300000000 Outrigger 4
26 00631324400000000 Slewing gear 1
27 00631147440000000 Oil cooling device 1
28 00631140530000000 Hood installation 1
29 00631144890000000 Hydraulic elements installation 1
30 00631144520000000 Slewing bearing and its installation 1
31 00631147720000000 Superstructure electric 1
32 00630947820000000 Operator’s cab electric 1
33 00631148040000000 Slewing table electric 1

QY55V532.2 Truck Crane 1-3

 Spare Parts Catalog for Truck Crane

QY55V532.2 TRUCK CRANE

D00631140003070000Y
Crane

1-4 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

QY55V532.2 TRUCK CRANE

D00631140003070000Y

Crane
POS. CODE DESCRIPTION QTY. REMARK

34 00631146490000000 Main boom electric 1

35 00631146540000000 Jib electric 1
36 00631144010000000 Accelerator installation 1
37 00631142400000000 Schematic diagram – hydraulic system 1
Pipe layout drawing – hydraulic system,
38 00631142520000001 1
superstructure
ZLJ5422JQZV3.1 special purpose chassis for
39 00671630000070000 1
truck crane
40 00631140210000000 Jib 1
41 00631141220000000 Rooster sheave assy. 1
42 1021403051 Load moment limiter 1 E
43 204060002 Hydraulic oil 1000 L E▲
43 204060003 Hydraulic oil 1000 L E△
43 204060043 Hydraulic oil 1000 L E△
43 204060026 No. 10 aviation hydraulic oil 1000 L E△
44 00630877680000000 Air conditioning assy. (cool/warm) 1 E
45 00631149403070000 Delivery material package 1 E▼
46 1090400121 Hook 1 E▼
47 00631140003070010 Superstructure standard elements assy. 1 E
48 00631146640000000 Electric options installation 1 E
49 1090400073 Hook 1 E▼

QY55V532.2 Truck Crane 1-5

Spare Parts Catalog for Truck Crane

Chapter 2 Boom
 Spare Parts Catalog for Truck Crane

BASIC BOOM ASSY.

D00631148550000000Y
Boom

2-2 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

BASIC BOOM ASSY.

D00631148550000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631148550200000 Basic boom welded 1

2 00631178500001010 Shaft sleeve 2
3 1040100135 Screw 4

Boom
4 00631148510001010 Plate 2
5 1040500068 Pin 4
6 00631148510001020 Pin 4
7 1040200110 Nut 6
8 00633108500001050 Bolt 6
9 00631258500001040 Upper slide block 2
10 204040017 Molybdenum disulfide grease 8 E
11 00631148520001020 Baffle 2
12 00631148520001030 Pad 2
13 00631148510001060 Slide block 29
14 00631148520001010 Lower slide block 4 ▽
14 00631148520001050 Lower slide block 4 ▽
15 00631218500001010 Shaft seat 1
16 00631188500001010 Spacer sleeve 2
17 1040000269 Bolt 1
18 1040300065 Washer 1
19 00631148500001010 Shaft 1
20 1040000152 Bolt 14
21 1040300067 Washer 14
22 1040300061 Washer 14
23 00630948570001010 Blanking plug 6

QY55V532.2 Truck Crane 2-3

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 1 ASSY.

D00631148640000000Y
Boom

2-4 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 1 ASSY.

D00631148640000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631148610001010 Side slide block 4

2 1040100080 Screw 12
3 00631148640200000 Telescopic section 1 welded 1

Boom
4 00631208620001010 Rear upper slide block 2
5 00631208620001020 Plate 4
6 00631208620001050 Plate 4
7 00631208620001030 Sleeve 2
8 1080000001 Oil cup 2
9 204040017 Molybdenum disulfide grease 10.0 kg E
10 00631148610001040 Pad 12
11 00631148610001020 Rear lower slide block 2
12 00631148610001030 Rear lower slide block 2
13 00633108500001050 Bolt 6
14 1040200110 Nut 6
15 00631148510001010 Plate 2
16 00631148510001020 Pin 4
17 1040500068 Pin 4
18 00631258500001040 Upper slide block 2
19 000630968600400000 Bracket 1
20 1040000109 Bolt 2
21 1040301509 Washer 2
22 00631148520001010 Lower slide block 4 ▽
22 00631148520001050 Lower slide block 4 ▽
23 00631148510001060 Slide block 27
24 00631148620001020 Pressure plate 2
25 00631148620001010 Pad 2
26 1040300067 Washer 14
27 1040000122 Bolt 14
28 1040300061 Washer 14

QY55V532.2 Truck Crane 2-5

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 2 ASSY.

D00631148740000000Y
Boom

2-6 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 2 ASSY.

D00631148740000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631148740200000 Telescopic section 2 welded 1

2 00631208620001010 Rear upper slide block 2
3 00631208620001030 Sheath 2

Boom
4 1080000001 Oil cup 2
5 204040017 Molybdenum disulfide grease 6.0 kg E
6 00631208620001050 Plate 2 ▽
7 00631208620001020 Plate 2 ▽
8 00633230000000061 Pulley assy. 2
9 00633148700001020 Pin 2
10 1040300096 Retaining ring 2
11 00631148610001010 Side slide block 4
12 1040100080 Screw 12
13 00631148610001040 Pad 8
14 00631148610001020 Rear lower slide block 2
15 00631148610001030 Rear lower slide block 2
16 00631148510001010 Plate 2
17 00631148510001020 Pin 4
18 1040500068 Pin 4
19 00631258500001040 Upper slide block 2
20 1040200110 Nut 6
21 00633108500001050 Bolt 6
22 00631148520001010 Lower slide block 4 ▽
22 00631148520001050 Lower slide block 4 ▽
23 00631148510001060 Slide block 25
24 00631148720001020 Pad 2
25 00631148720001010 Seal plate 2
26 1040300067 Washer 14
27 1040000122 Bolt 14
28 1040300061 Washer 14

QY55V532.2 Truck Crane 2-7

 Spare Parts Catalog for Truck Crane

PULLEY ASSY.
D00633230000000061Y
Boom

2-8 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

PULLEY ASSY.
D00633230000000061Y

POS. CODE DESCRIPTION QTY. REMARK

1 00633230000000066 Pulley 1
2 00633230000000031 Bearing 2
3 1040300125 Retaining ring 1

Boom
4 204110014 Lithium-based grease 0.1kg E

QY55V532.2 Truck Crane 2-9

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 3 ASSY.

D00631148840000000Y
Boom

2-10 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 3 ASSY.

D00631148840000000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631178810200000 Telescopic section 3 welded 1

2 00631208820001010 Rear slide block 2
3 00631208820001020 Plate 4

Boom
4 00631208820001070 Plate 4
5 00631208620001030 Sheath 2
6 204040017 Molybdenum disulfide grease 8 kg E
7 1080000001 Oil cup 4
8 00631148610001040 Pad 12
9 00631148610001010 Side slide block 4
10 1040100080 Screw 12
11 00631208800400000 Pulley assy. 2
12 00633230000000133 Spacer ring 2
13 00631148810001010 Pin 2
14 1040300096 Retaining ring 2
15 00631148610001020 Rear lower slide block 2
16 00631148610001030 Rear lower slide block 2
17 00631148510001020 Pin 4
18 1040500068 Pin 4
19 00631148510001010 Plate 2
20 00631178810001010 Slide block 2
21 00633108500001050 Bolt 6
22 1040200110 Nut 6
23 00631148810001080 End cover 2
24 00630968800001120 Shaft 2
25 00631448800001150 Bolt 2
26 1081200167 Dust cap of grease nipple 2 E
27 1040000258 Bolt 8
28 1040300067 Washer 18
29 00630968800001110 Sheath 2
30 00631148810001090 Spacer ring 2
31 00631148810001050 Sheath 2
32 00631148810001040 Pulley 2
33 00631148820001090 Left slide block 1
34 00630878830001170 Reference block 2

QY55V532.2 Truck Crane 2-11

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 3 ASSY.

D00631148840000000Y
Boom

2-12 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 3 ASSY.

D00631148840000000Y

POS. CODE DESCRIPTION QTY. REMARK

35 1040100082 Screw 4
36 00630878830001180 Pad 6
37 00631148820001110 Slide block 1

Boom
37 00631148820001120 Slide block 1
37 00631148820001130 Slide block 1
38 00631148820001140 Slide block 1
38 00631148820001150 Slide block 1
38 00631148820001160 Slide block 1
39 00631148810001021 Slide block 1
40 00631148820001170 Slide block 1
40 00631148820001180 Slide block 1
40 00631148820001190 Slide block 1
41 00631148820001200 Slide block 1
41 00631148820001210 Slide block 1
41 00631148820001220 Slide block 1
42 00631148820001100 Slide block 1 E
43 00631148810001140 Guide block 2
44 00631228500001020 Slide block 2
45 1040100168 Screw 4
46 1040300209 Washer 2
47 1040100260 Screw 2
48 1040000152 Bolt 10
49 1040300061 Washer 10
50 00631148820001070 Seal plate 2
51 00631148820001080 Pad 2

QY55V532.2 Truck Crane 2-13

 Spare Parts Catalog for Truck Crane

PULLEY ASSY.
D00631208800400000Y
Boom

2-14 QY55V532.2 Truck Crane

 Spare Parts Catalog for Truck Crane

PULLEY ASSY.
D00631208800400000Y

POS. CODE DESCRIPTION QTY. REMARK

1 00631208800401010 Pulley 1
2 1040100036 Screw 4
3 00633098700401020 Cover 1

Boom
4 1050200056 Anti-friction bearing 1
5 204110014 Lithium-based grease 0.1kg E

QY55V532.2 Truck Crane 2-15

 Spare Parts Catalog for Truck Crane

TELESCOPIC SECTION 4 ASSY.

D00631148950000000Y
Boom

2-16 QY55V532.2 Truck Crane