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PRESERVATION
PRINCIPLES OF FOOD PRESERVATION
1. CONTROLLING MICROORGANISMS BY:
§ KEEPING MICROORGANISMS OUT OF FOOD
§ REMOVING MICROORGANISMS FROM FOODS
§ DELAYING MICROBIAL GROWTH
§ KILLING MICROORGANISMS OR SPORES
Biological
Fermentation aw, pH, Eh (Temperature) Organic acids Depending on
ecological factors
Physical methods – HEAT TREATMENT
Time
Heating Keeping/holding Cooling
Heat treatment process
§ 1. Thermisation
§ 57-65oC for at least 15 seconds
§ raw milk → killing of mesophil microbes
(no pasteurization!)
§ Hard, semi-firm cheeses
Heat treatment process
§ 2. pasteurization
§ heating to temperature high enough (< 100oC) to
§ destroy most of pathogens (mycobacteria, brucella, salmonella,
pathogen strepto- and staphylococcus spp., Campylobacter,
Yersinia and Vibrio spp., etc.)
§ destroy most of the spoilage organisms (≥99%)
§ inactivate of enzymes
§ thermoduric bacteria may survive → Enterococcus,
Micrococcus, Microbacterium, Brevibacterium
§ spores also survive → Cl. botulinum, Bacillus spp.
§ Combination with other preservation methods to prevent
spoilage + growth of toxin-producing bacteria → cooling
(<10°C – usually <6°C), aw↓, pH↓ (package)
Heat treatment process
§ 2. pasteurization
§ pasteurization of milk:
§ LTLT (low temperature; long time) or holder method: 62-
65oC, 30 min
§ HTST method (high temperature; short time): 72-75oC, 15-40
sec
§ flash pasteurization: 85oC, 1-2 sec
§ Psychrophilic bacteria
§ Usually Gr-, aerob (Pseudomonas, Acinetobacter, Alcaligenes,
Moraxella and Flavobacterium spp.)
§ Gr- from soil (Arthrobacter spp, sporoform bacteria)
§ Psychrotrophic bacteria
§ Intestinal bacteria (Enterobacter, Serratia spp);
§ Facultative anaerobe (Vibrio, Aeromonas spp);
§ Pathogen bacteria (L. monocytogenes, Yersinia enterocolitica,
Cl. botulinum E)
Minimal reproduction temperature
Genus / species Minimal temperature for
reproduction (oC)
Pathogens / facultative pathogens
C. Jejuni 32
Salmonella enterica 6
E. coli 7
Staph. aureus 6 (10*)
Vibrio parahaemolyticus 5
Cl. perfringens 12
Cl. botulinum A, B 10
Cl. botulinum E 3
L. monocytogenes 0
Yersinia enterocolytica -1
Fusarium, Penicillium -10
§ * toxin production
Minimal reproduction temperature
Genus / species Minimal temperature for
reproduction (oC)
Enterococcus faecium 0
Ps. fluorescens -3
Achromobacter -4
Bacillus psychrophilus -5
Yeasts -10
Moulds -18
Cold processing - temperature
reduction
§ 1. Chilling
§ aim: to maintain quality and lengthen the
shelf-life (during the whole cold chain)
§ fresh, highly perishable foods (e.g., meat,
fish, milk) → rapid temperature ↓ →
prevention of spoilage and growth of
pathogens
§ swine, cattle → carcass < 7oC, offal ≤ 3-4oC;
§ poultry → poultry meat ≤ 3-4oC
§ milk → ≤ 4-5oC in 2 hours
§ In cold storage establishments → -1+2oC
Cold processing - temperature
reduction
§ 2. Freezing
§ Freezing „point” <0oC temperature
reduction
§ Freezing „range” normally start: -1 → -3oC
→ depends on composition of food
§ antimicrobial effect: low temperature + ↓aw
§ <0oC: psychrophilic bacteria
(pseudomonas)
osmophilic yeasts
moulds (→ -18oC)
Changes in water activity of foods
below 0oC temperature
Temperature (oC) aw
-1 0.99
-5 0.95
-10 0.91
-18 0.84
-24 0.79
-30 0.75
Cold processing - temperature
reduction
§ 2. Freezing continued
§ osmotic effect (antimicrobial effect)
§ internal ice crystal formation → mechanical damage + denaturation of cell
constituents (below the freezing point)
§ milk powder
- Salmonella may survive → pasteurized milk
§ frozen dried products
- 30% of the original flora may survive
Control of water content (drying)
§ Rehydration
§ water used markedly influences the
microflora of dried foods → spoilage
§ hot water → Bacillus
§ lower temperature → more heat-unstable
organisms
§ storage of rehydrated foods:
- room temperature - few hours
- refrigerator - 1-2 days
Irradiation (treatment with
ionizing energy / radiation)
§ Provide energy which destroys cell
structures including DNA in bacteria,
parasites, insects, moulds
Irradiation (treatment with
ionizing energy / radiation)
Ultraviolet and ionizing radiation
§ UV radiation
§ 200-280 nm wavelength
§ energy and penetration low →
reduction of microbial
contamination in air (e.g.,
packaging of fluids)
§ Germicide effect (DNA)
§ ionizing radiation
§ α-radiation → penetration poor
→ no importance
§ β-radiation → max depth of
penetration 4-5 cm → surface
treatment
§ γ-radiation → excellent
penetration → 30-40 cm depth
Ionizing Radiation
Irradiation (treatment with
ionizing energy / radiation)
§ SOURCE
§ Gamma rays from radioactive material
§ Cobalt 60
§ Cesium 137
§ Accelerated electron beams
§ X-Rays
Ionizing Radiation
§ When radiation strikes other material,
§ it transfers energy and this can cause
heating, as with microwave cooking or,
§ if there is enough energy, it can knock
electrons out of the material bombarded,
breaking the molecular structure - thus
forming ions (free radicals) hence the name
(Ionizing Radiation)
Ionizing Radiation
§ Causes disruption of internal metabolism of cells
by destruction of chemical bonds
§ DNA cleavage results in loss of cells ability to
reproduce
§ (“Free radicals” formed upon contact with water
containing foods)
§ Free radicals react with cellular DNA causing
radiation damage
§ (DNA considered “radiation sensitive” portion of cells)
History of ionizing radiation
§ 1905 - Scientists receive patents to use ionizing radiation to kill
bacteria in foods.
§ 1920s - French scientists discover irradiation preserves foods.
§ 1921 - U.S. patent is granted for a process to kill Trichnella spiralis in
meat using X-rays.
§ 1940s - U.S. Army begins testing irradiation of common foods.
§ 1958 - The Food, Drug, and Cosmetic Act is amended and defines
sources of irradiation for using in processing food.
§ 1963 - Irradiation is approved by the U.S. government to control
insects in wheat and wheat powder. Although irradiation was not used
in United States at this time, 400,000 tons of wheat per year were
irradiated in the Ukraine to kill insects.
§ 1964 - Government approves irradiation to extend shelf life of white
potatoes.
§ 1966 - The U.S. Army and USDA petition FDA to approve irradiation
of ham.
§ 1970s - NASA adopts irradiation to sterilize food for astronauts.
History of ionizing radiation
§ 1980 - USDA inherits the U.S. Army's food irradiation
program.
§ 1983 - Spices and dry vegetable seasonings approved for
irradiation to kill insects and bacteria.
§ 1985 - Irradiation in very low doses is approved to control
Trichinella in pork.
§ 1986 - Irradiation is approved to control insects and
maturation of fruit and vegetables, although it is not widely
used.
§ 1990 - FDA approves irradiation for poultry to control
salmonella and other food borne bacteria.
§ 1992 - USDA approves irradiation to kill bacteria in poultry,
although it is not widely adopted by industry.
§ 1997 - Irradiation is approved to kill bacteria in beef, veal
and other red meat.
History of ionizing radiation
§ 1999 - USDA's regulations are proposed to allow
irradiation of refrigerated and frozen uncooked
meat, meat by-products, and certain other meat
food products.
§ Curing technologies
§ conventional, wet curing
→ meats
immersed/dipped into the
pickling brine
→ product raw or heat-
treated
→ micrococci, vibrios
Chemical preservation
§ Curing technologies
§ Rapid/fast curing (stitch/stick pumping)
→ pickle injected into the deeper tissues by
needles
→ subsequent heat-treatment
→ e.g., canned ham
Chemical preservation
§ 3. Smoking
§ meat products, cheese,
fish: preservation + flavour
and colour forming
§ smoke: surface drying effect
→ aw↓; ↑ effect of salting
§ chemical substances →
formaldehyde, phenols,
organic acids → impregnate
mostly the surface →
bacteriostatic effect
Chemical
preservation
§ 3. Smoking methods
§ cold smoking
→ < 20oC
→ bacteriostatic effect↑ (chemical compounds)
→ less effective against moulds (may also be useful →salami)
→ fish → salting → cold smoking
→ days/weeks/months
§ warm smoking
→ 65-70oC
→ e.g., comminuted/red meat products (cooked, smoked,
sausages)
→ low bacteriostatic effect → mostly surface drying (+ heat)
§ hot smoking
→ 75-85oC
→ hours
→ e.g., sausages
Chemical preservation
§ Use of other preservatives
§ 1. organic acids
§ acetic acid (+salts) → marked antibacterial effect
→ acidified, pickled products
§ propionic acid (+salts) → mainly fungistatic → moulds →
ropiness of bread (max 3 g/kg)
§ sorbic acid (+salts) → fungistatic → moulds and yeasts
→ efficacy: pH<6
→ combined with curing salt → Cl. botulinum
→ cheese, wine, sliced bread (moulds, yeasts)
§ Benzoic acid (+salts) → efficacy: pH 2.5-4
→ fungistatic
→ oxibenzoic acid esters → more
effective (parabens)
Antimicrobial effect of acetic acid