PDF

Introduction June 2013
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate operator's
manual on your machine before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner and
user. It also provides troubleshooting fault codes
and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life

Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors Copyright © 2011 Terex Corporation
and send in suggestions for improvement. All
84382 Rev D June 2013
communications will be carefully considered for First Edition, Fourth Printing
future printings of this and all other manuals.
"Genie" and "TZ" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Contact Us: Printed on recycled paper
http://www.genielift.com Printed in U.S.A.
e-mail: awp.techpub@terex.com
ii Genie TZ-34/20 Part No. 84382

June 2013
Revision History
Revision Date Section Procedure / Schematic Page / Description
A 11/2004 New release
D 6/2013 Introduction Revision History Added
2 - Spec. Hydraulic Specifications

SAE and Metric Fastener Torque Chart
3 - Maint. Added specific maintenance to all axle procedures.

Revised procedures.
4 - Repair Revised procedures.
5 - Schem. Revised all schematics and grouped by markets.
REFERENCE EXAMPLES:
Honda Engine_Section 2_Specifications. Electronic Version

A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure. Click on any procedure or page number
5-35, 5-56, 5-104_Section 5_Schematic Page #. highlighted in blue to view the update.
Part No. 84382 Genie TZ-34/20 iii

June 2013
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
Honda Engine_Section 2_Specifications. Electronic Version

A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure. Click on any procedure or page number
5-35, 5-56, 5-104_Section 5_Schematic Page #. highlighted in blue to view the update.
iv Genie TZ-34/20 Part No. 84382

June 2013 Introduction
Serial Number Legend
TZ-34 11 - 299
Model: TZ-34 Model Sequence

Serial number: TZ3411-299 number
Model year: 2011 Manufacture date: 03/14/11
Electrical schematic number: Position 3 Model year
Machine unladen weight: 99.999 lbs / 99.999 kg
Rated work load (including occupants):
Position 4
Maximum number of platform occupants: Pos 5
Maximum allowable side force: Position 6
Maximum allowable inclination of the chassis:
Position 7 DATE:
Maximum wind speed: Position 8 GVWR / PNBV: 99.999 lbs/ 99.99 kg
Maximum platform height: Position 9 GAWR / PNBE: 99.999 lbs/ 99.99 kg
Maximum platform reach: Position 10 TIRES / PNEU: Position 25
Power supply voltage: Position 12 RIMS / JANTE: Position 24
Gradeability: Position 11 COLD TIRE INFLATION/ Position 26
Control system voltage: Position 13 PRESS.DE GONFL. A FROID ‘SINGLE’
Nominal battery/design voltage power: Position 14 THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE
Nominal Power: Position 40 OF MANUFACTURE SHOWN ABOVE.
Maximum hydraulic pressure: Position 27 THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS
PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY
Country of manufacture: REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE/
Manufacturer: CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI
LUI SONT APPLICABLES EN VERTU DU REGLAMENT SUR LA
European Representative: SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN
Terex USA, LLC. VIGUER A LA DATE DE SA FABRICATION
Genie UK LTD V.I.N/N.I.V.:
590 Huey Road The Maltings
Rock Hill, SC 29732 Wharf Road, Grantham, Lin TYPE OF VEHICLE/TYPE DE VEHICULE:TRAILER/REMORQUE
NG31 6BH United Kingdom
USA MODEL: TZ-34
SERIAL NUMBER: TZ3411-299
This machine complies with: MODEL YEAR: 2011
Compliance STD #1 ELECTRICAL SCHEMATIC: ES0441 PN - 77172
Compliance STD #2 NOMINAL Position 40
POWER:
Compliance STD #3
PN - 77055
Serial label
Serial number
(stamped on chassis)
Part No. 84382 Genie TZ-34/20 v

Section 1 • Safety Rules June 2013
Safety Rules
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This

Danger manual and the decals on the machine,
use signal words to identify the following:
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual Safety alert symbol—used to alert
on your machine will result in death or serious personnel to potential personal
injury. injury hazards. Obey all safety
messages that follow this symbol
Many of the hazards identified in the operator's to avoid possible injury or death.
manual are also safety hazards when maintenance
and repair procedures are performed. Indicates an imminently hazardous
situation which, if not avoided, will
Do Not Perform Maintenance result in death or serious injury.
Unless: Indicates a potentially hazardous
situation which, if not avoided,
You are trained and qualified to perform could result in death or serious
maintenance on this machine. injury.
You read, understand and obey: Indicates a potentially hazardous
- manufacturer’s instructions and safety rules situation which, if not avoided,
- employer’s safety rules and worksite may cause minor or moderate
regulations injury.
- applicable governmental regulations
Indicates a potentially hazardous
You have the appropriate tools, lifting equipment situation which, if not avoided,
and a suitable workshop. may result in property damage.
Be sure to wear protective eye wear and

other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards

such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
vi Genie TZ-34/20 Part No. 84382

June 2013 Section 1 • Safety Rules
SAFETY RULES
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas

are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one

time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area is

properly ventilated and well lit.
Part No. 84382 Genie TZ-34/20 vii

June 2013
Table of Contents
Introduction
Important Information ...................................................................................................... ii
Revision History ............................................................................................................. iii
Serial Number Legend .................................................................................................... v
Section 1 Safety Rules

General Safety Rules ..................................................................................................... iv
Section 2 Specifications
Machine Specifications ............................................................................................. 2 - 1
Performance Specifications ...................................................................................... 2 - 2
Hydraulic Specifications ............................................................................................ 2 - 2
Manifold Component Specifications .......................................................................... 2 - 3
Hydraulic Hose and Fitting Torque Specifications ..................................................... 2 - 4
SAE and Metric Fastener Torque Chart ..................................................................... 2 - 6
Section 3 Scheduled Maintenance Procedures

Introduction ............................................................................................................... 3 - 1
Pre-delivery Preparation Report ................................................................................. 3 - 3
Maintenance Inspection Report ................................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Manuals and Decals ..................................................................... 3 - 6
A-2 Perform Pre-operation Inspection .................................................................... 3 - 7
A-3 Perform Function Tests ................................................................................... 3 - 7
A-4 Torque the Lug Bolts - ANSI/CSA/AS ............................................................. 3 - 7
A-5 Torque the Lug Bolts - CE ............................................................................... 3 - 8
viii Genie TZ-34/20 Part No. 84382

June 2013
TABLE OF CONTENTS
Section 3 Scheduled Maintenance Procedures, continued

A-6 Perform Hitch Maintenance - ANSI/CSA/AS .................................................... 3 - 8
A-7 Perform 30 Day Service .................................................................................. 3 - 9
A-8 Grease the Turntable Rotation Bearing and Rotate Gear .................................. 3 - 9
Checklist B Procedures
B-1 Inspect the Batteries ..................................................................................... 3 - 10
B-2 Inspect the Electrical Wiring .......................................................................... 3 - 11
B-3 Inspect the Electrical Contactor ..................................................................... 3 - 11
B-4 Test the Emergency Stop .............................................................................. 3 - 12
B-5 Test the Key Switch ...................................................................................... 3 - 12
B-6 Test the Manual Override .............................................................................. 3 - 13
B-7 Test the Platform Rotation (if equipped) ........................................................ 3 - 17
B-8 Perform Hydraulic Oil Analysis ...................................................................... 3 - 17
B-9 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 18
B-10 Check the Wheel Bearings - CE .................................................................... 3 - 18
B-11 Service the Hitch - CE ................................................................................... 3 - 19
B-12 Perform Axle Maintenance - CE .................................................................... 3 - 19
B-13 Inspect the Parking Brake ............................................................................. 3 - 20
B-14 Service the Tongue Jack ............................................................................... 3 - 20
Checklist C Procedures
C-1 Grease the Platform Overload Mechanism (if equipped) ................................ 3 - 21
C-2 Test the Platform Overload System (if equipped) .......................................... 3 - 21
C-3 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 23
Part No. 84382 Genie TZ-34/20 ix

June 2013
TABLE OF CONTENTS
Section 3 Scheduled Maintenance Procedures, continued

C-4 Replace the Hydraulic Tank Breather Cap
Models with Optional Hydraulic Oil ................................................................ 3 - 23
C-5 Grease the Axle Wheel Bearings - CE ........................................................... 3 - 24
C-6 Adjust the Brakes - CE .................................................................................. 3 - 25
Checklist D Procedures
D-1 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 26
D-2 Check the Boom Wear Pads ......................................................................... 3 - 26
D-3 Replace the Hydraulic Tank Return Filter ....................................................... 3 - 27
D-4 Check the Turntable Rotation Bearing Bolts .................................................. 3 - 28
D-5 Inspect for Turntable Bearing Wear ............................................................... 3 - 29
Checklist E Procedure
E-1 Test or Replace the Hydraulic Oil .................................................................. 3 - 31
Section 4 Repair
Introduction ............................................................................................................... 4 - 1
Platform Components
1-1 Platform .......................................................................................................... 4 - 2
1-2 Platform Rotator (if equipped) .......................................................................... 4 - 2
Primary Boom Components
2-1 Cable Track ..................................................................................................... 4 - 7
2-2 Primary Boom ................................................................................................. 4 - 9
2-3 Primary Boom Lift Cylinder ............................................................................ 4 - 13
2-4 Platform Leveling Cylinders ........................................................................... 4 - 14
Secondary Boom Components
3-1 Secondary Boom ........................................................................................... 4 - 17
3-2 Secondary Boom Lift Cylinder ....................................................................... 4 - 19
Ground Controls
4-1 Level Sensor ................................................................................................. 4 - 20
x Genie TZ-34/20 Part No. 84382

June 2013
TABLE OF CONTENTS
Section 4 Repair, continued

Hydraulic Power Unit
5-1 Hydraulic Power Unit Components (to serial number TZ3412-298) ................. 4 - 24
5-2 Hydraulic Power Unit Components (from serial number TZ3412-299) ............. 4 - 26
5-3 Valve Adjustments - Hydraulic Power Unit .................................................... 4 - 28
5-4 Hydraulic Pump ............................................................................................. 4 - 29
Manifolds
6-1 Function Manifold Components
(to serial number TZ3403-248) ....................................................................... 4 - 30
(from serial number TZ3403-249 to TZ3405-171) ........................................... 4 - 32
(from serial number TZ3405-172) ................................................................... 4 - 34
6-4 Outrigger Counterbalance Valve Manifold Components
6-5 Valve Coils .................................................................................................... 4 - 37
Turntable Rotation Components
7-1 Turntable Rotation Motor ............................................................................... 4 - 39
Axle Components
8-1 Axle ............................................................................................................... 4 - 40
Trailer Components
9-1 Hydraulic and Mechanical Brakes .................................................................. 4 - 41
9-2 Parking Brake ................................................................................................ 4 - 41
Outriggers
10-1 Outrigger Components ................................................................................... 4 - 42
10-2 Outrigger Cylinder .......................................................................................... 4 - 43
Platform Overload Components
11-1 Platform Overload System ............................................................................ 4 - 44
Part No. 84382 Genie TZ-34/20 xi

June 2013
TABLE OF CONTENTS
Section 5 Schematics
Introduction ............................................................................................................... 5 - 1
Electrical Abbreviations Legend ................................................................................ 5 - 2
Wire Color Legend ..................................................................................................... 5 - 4
Limit Switch Legend .................................................................................................. 5 - 5
Electrical Symbols Legend ........................................................................................ 5 - 6
Hydraulic Abbreviations Legend ................................................................................ 5 - 7
Hydraulic Symbols Legend ........................................................................................ 5 - 8
Trailer Lighting Wiring Diagram - ANSI/CSA .............................................................. 5 - 9
Trailer Lighting Wiring Diagram - Mechanical Axle, CE
Trailer Lighting Wiring Diagram - Hydraulic Axle, AS
xii Genie TZ-34/20 Part No. 84382

June 2013
TABLE OF CONTENTS
Section 5 Schematics, continued

Control Box Wiring Diagrams - ANSI/CSA
Ground Control Box Wiring Diagram - ANSI/CSA
(from serial number TZ3405-190 to TZ3406-204) .......................................... 5 - 24
Platform Control Box Wiring Diagram - ANSI/CSA
Part No. 84382 Genie TZ-34/20 xiii

June 2013
TABLE OF CONTENTS

Control Box Wiring Diagrams - AS/CE
Ground Control Box Wiring Diagram - AS/CE
Platform Control Box Wiring Diagrams - AS/CE
xiv Genie TZ-34/20 Part No. 84382

June 2013

Electrical Schematics - ANSI/CSA
Electrical Schematic - ANSI/CSA
Part No. 84382 Genie TZ-34/20 xv

June 2013
TABLE OF CONTENTS

Electrical Schematics - AS/CE
Electrical Schematic - AS/CE
(from serial number TZ3413-345) .................................................................. 5 - 102
Hydraulic Schematics
Hydraulic Schematic (to serial number TZ3403-248) .............................................. 5 - 106
Hydraulic Schematic (from serial number TZ3403-249 to TZ3405-171) ................... 5 - 107
Hydraulic Schematic (from serial number TZ3405-172 to TZ3412-298) ................... 5 - 110
Hydraulic Schematic (from serial number TZ3412-299) .......................................... 5 - 111
xvi Genie TZ-34/20 Part No. 84382

June 2013 Section 2 • Specifications
Specifications
Machine Specifications Tires and wheels - ANSI/CSA/AS
Batteries Axle
Type 6V DC Tire size ST205/75 R14
Group T-105 Load range C
Quantity 4 Lug nut torque, dry 100 ft-lbs

135 Nm
Battery capacity 225AH
Tire pressure, maximum (cold) 50 psi
Reserve capacity @ 25A rate 447 minutes 3.4 bar
Fluid capacities Tongue jack
To TZ3407-483 Tire size 4.10 / 3.50-4

Hydraulic tank 2.2 gallons
8.4 liters Tire pressure, maximum (cold) 50 psi
Hydraulic system 3.9 gallons 3.4 bar
(including tank) 14.8 liters Tires and wheels - CE
From TZ3407-484 Axle
Hydraulic tank 2.8 gallons
10.6 liters Tire size 185 R14C
Hydraulic system 4.5 gallons 104/102N
(including tank) 17 liters
Lug bolt torque, dry 66 ft-lbs
90 Nm
Tire pressure, maximum (cold) 65 psi

4.5 bar
Tongue jack
Tire size 8x2
For operational specifications, refer to the

Operator's Manual.
Continuous improvement of our products is a

Genie policy. Product specifications are subject
to change without notice.
Part No. 84382 Genie TZ-34/20 2-1

Section 2 • Specifications June 2013
SPECIFICATIONS
Performance Specifications Optional fluids
Boom function speeds, maximum Biodegradable Petro Canada Environ MV 46

from platform controls Statoil Hydra Way Bio Pa 32
(no weight in platform) BP Biohyd SE-S
Primary boom up 14 to 22 seconds Fire resistant UCON Hydrolube HP-5046

Quintolubric 822
Primary boom down 24 to 32 seconds
Mineral based Shell Tellus S2 V 32
Primary boom extend 18 to 28 seconds Shell Tellus S2 V 46
Chevron Aviation A
Primary boom retract 18 to 28 seconds
Arnica 32
Secondary boom up 14 to 24 seconds
Secondary boom down 14 to 24 seconds
Continued use of Chevron Aviation
Turntable rotate - 359° 80 to 115 seconds A hydraulic fluid when ambient
temperatures are consistently
Airborne noise emissions 80 dB
above 32°F / 0°C may result in
Maximum sound level at normal operation workstations
(A-weighted)
component damage.
Note: Use Chevron Aviation A hydraulic fluid when
ambient temperatures are consistently below
0°F / -17°C.
Hydraulic Specifications Note: Use Shell Tellus S2 V 46 hydraulic oil when
oil temperatures consistently exceed 205°F / 96°C.
Hydraulic Oil Specifications
Note: Genie specifications require additional
Hydraulic oil type Chevron Rando HD equivalent equipment and special installation instructions for
Viscosity grade Multi-viscosity
the approved optional fluids. Consult the Genie
Viscosity index 200
Service Department before use.
Cleanliness level, minimum 15/13
Water content, maximum 200 ppm
Chevron Rando HD oil is fully compatible and

mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.

2-2 Genie TZ-34/20 Part No. 84382

SPECIFICATIONS
Function pump - To TZ3407-483 Manifold Component

Displacement 0.122 cu in Specifications
per revolution 2.0 cc
Plug torque
Flow rate @ 3500 rpm 1.65 gallons per minute
6.25 liters per minute SAE No. 2 50 in-lbs / 6 Nm
Function pump - From TZ3407-484 SAE No. 4 13 ft-lbs / 18 Nm
Displacement 0.101 cu in SAE No. 6 18 ft-lbs / 24 Nm

per revolution 1.66 cc
SAE No. 8 50 ft-lbs / 68 Nm
Flow rate @ 3500 rpm 1.3 gallons per minute
4.9 liters per minute SAE No. 10 55 ft-lbs / 75 Nm
Relief Valve Pressures SAE No. 12 75 ft-lbs / 102 Nm
System 3500 psi

relief valve pressure 241.3 bar Valve Coil Resistance
Outrigger 4000 psi Description Specification
relief valve pressure 275.8 bar
Solenoid valve, 3 position 4 way 29 to 31Ω
Turntable rotate 1200 psi 24V DC with diode
relief valve pressure 82.7 bar (schematic item B, AA, AB, AC, AD and AE)
Boom extend 1800 psi Solenoid valve, 3 position 4 way 20 to 22Ω
relief valve pressure 124.1 bar 24V DC with diode (schematic items K, M, Q and T)
Primary boom lift cylinder 1600 psi Solenoid valve, 2 position 3 way 29 to 31Ω
relief valve pressure 110.3 bar 24V DC with diode (schematic items O and V)
Secondary boom lift cylinder 1100 psi Solenoid valve, 2 position 2 way, N.C. 29 to 31Ω
relief valve pressure 75.8 bar 24V DC with diode (schematic items W, X, Y and Z)

Part No. 84382 Genie TZ-34/20 2-3

SPECIFICATIONS
Hydraulic Hose and Fitting SAE O-ring Boss Port

(tube fitting - installed into Aluminum)
Torque Specifications (all types)
Your machine is equipped with Parker Seal-Lok™
SAE Dash size Torque
ORFS or 37° JIC fittings and hose ends.
Genie specifications require that fittings and hose -4 14 ft-lbs / 19 Nm
ends be torqued to specification when they are
-6 23 ft-lbs / 31.2 Nm
removed and installed or when new hoses or fittings
are installed. -8 36 ft-lbs / 54.2 Nm
-10 62 ft-lbs / 84 Nm
Seal-Lok™ Fittings
(hose end - ORFS) -12 84 ft-lbs / 114 Nm
SAE Dash size Torque -16 125 ft-lbs / 169.5 Nm
-4 10 ft-lbs / 13.6 Nm -20 151 ft-lbs / 204.7 Nm
-6 30 ft-lbs / 40.7 Nm -24 184 ft-lbs / 249.5 Nm
-8 40 ft-lbs / 54.2 Nm
-10 60 ft-lbs / 81.3 Nm Jamb nut Non-adjustable

-12 85 ft-lbs / 115 Nm fitting (Non-adj)
Adjustable
-16 110 ft-lbs / 150 Nm
fitting (Adj)
-20 140 ft-lbs / 190 Nm
SAE O-ring Boss Port
-24 180 ft-lbs / 245 Nm (tube fitting - installed into Steel)
SAE Dash size Torque
JIC 37° Fittings -4 ORFS / 37° (Adj) 15 ft-lbs / 20.3 Nm

(swivel nut or hose connection) ORFS (Non-adj) 26 ft-lbs / 35.3 Nm
37° (Non-adj) 22 ft-lbs / 30 Nm
SAE Dash size Thread Size Flats
-6 ORFS (Adj / Non-adj) 35 ft-lbs / 47.5 Nm
-4 7/16-20 2 37° (Adj / Non-adj) 29 ft-lbs / 39.3 Nm
-6 9/16-18 1 1/4 -8 ORFS (Adj / Non-adj) 60 ft-lbs / 81.3 Nm

3/4-16
37° (Adj / Non-adj) 52 ft-lbs / 70.5 Nm
-8 1
7/8-14
-10 ORFS (Adj / Non-adj) 100 ft-lbs / 135.6 Nm
-10 1
37° (Adj / Non-adj) 85 ft-lbs / 115.3 Nm
-12 1 1/16-12 1
-12 (All types) 135 ft-lbs / 183 Nm
-16 1 5/16-12 1
-16 (All types) 200 ft-lbs / 271.2 Nm
-20 1 5/8-12 1
-20 (All types) 250 ft-lbs / 339 Nm
-24 1 7/8-12 1
-24 (All types) 305 ft-lbs / 413.5 Nm
2-4 Genie TZ-34/20 Part No. 84382

SPECIFICATIONS
Torque Procedure
Seal-Lok™ fittings
a
1 Replace the O-ring. The O-ring must be replaced
anytime the seal has been broken. The O-ring c b
cannot be re-used if the fitting or hose end has
been tightened beyond finger tight.
Note: The O-rings used in the Parker Seal Lok™
Figure 1
fittings and hose ends are custom-size O-rings.
They are not standard SAE size O-rings. They are a hex nut
available in the O-ring field service kit (Genie part b reference mark
number 49612). c body hex fitting
2 Lubricate the O-ring before installation. 3 Working clockwise on the body hex fitting, make
a second mark with a permanent ink marker to
3 Be sure that the face seal O-ring is seated and indicate the proper tightening position. Refer to
retained properly. Figure 2.
4 Position the tube and nut squarely on the face Note: Use the JIC 37° Fittings table on the previous
seal end of the fitting and tighten the nut finger page to determine the correct number of flats for
tight. the proper tightening position.
5 Tighten the nut or fitting to the appropriate Note: The marks indicate that the correct tightening
torque per given size as shown in the table. positions have been determined. Use the second
mark on the body hex fitting to properly tighten the
6 Operate all machine functions and inspect the
joint after it has been loosened.
hoses and fittings and related components to
confirm that there are no leaks.
JIC 37° fittings
1 Align the tube flare (hex nut) against the nose of b

the fitting body (body hex fitting) and tighten the a
hex nut to the body hex fitting to hand-tight, c
b
approximately 30 in-lbs / 3.4 Nm.
2 Make a reference mark on one of the flats of the
hex nut, and continue it on to the body hex Figure 2
fitting with a permanent ink marker. Refer to
Figure 1. a body hex fitting
b reference mark
c second mark
4 Tighten the hex nut until the mark on the hex nut
is aligned with the second mark on the body hex
fitting.
5 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
Part No. 84382 Genie TZ-34/20 2-5

SPECIFICATIONS
4.6 8.8 10.9 12.9
2-6 Genie TZ-34/20 Part No. 84382

June 2013 Section 3 • Scheduled Maintenance Procedures
Scheduled Maintenance Procedures

About This Section
This section contains detailed procedures for each
scheduled maintenance inspection.
Each procedure includes a description, safety

warnings and step-by-step instructions.
Observe and Obey: Symbols Legend
Maintenance inspections shall be completed by Safety alert symbol—used to alert

a person trained and qualified on the personnel to potential personal
maintenance of this machine. injury hazards. Obey all safety
Scheduled maintenance inspections shall be to avoid possible injury or death.
completed daily, quarterly and semi-annually as
Indicates an imminently hazardous
specified on the Maintenance Inspection Report.
The frequency and extent of periodical
result in death or serious injury.
examinations and tests may also depend on
national regulations. Indicates a potentially hazardous
Failure to properly complete each
could result in death or serious
inspection when required may
injury.
cause death, serious injury or
substantial machine damage. Indicates a potentially hazardous
Immediately tag and remove from service a
may cause minor or moderate
damaged or malfunctioning machine.
injury.
Repair any machine damage or malfunction
before operating the machine. situation which, if not avoided,
Use only Genie approved replacement parts. may result in property damage.
Machines that have been out of service for a Indicates that a specific result is expected after
period longer than 3 months must complete the performing a series of steps.
quarterly inspection. Indicates that an incorrect result has occurred
Unless otherwise specified, perform each after performing a series of steps.
maintenance procedure with the machine in the
following configuration:
• Machine disconnected from tow vehicle
• Machine parked on a firm, level surface
• Boom in the stowed position with both
latches secured
• Key switch in the off position with the
key removed
• Wheels chocked
• Parking brake applied
Part No. 84382 Genie TZ-34/20 3-1

Section 3 • Scheduled Maintenance Procedures June 2013
SCHEDULED MAINTENANCE PROCEDURES
Maintenance Symbols Legend Pre-delivery Preparation Report

The pre-delivery preparation report contains
The following symbols have been used in this checklists for each type of scheduled inspection.
manual to help communicate the intent of the
instructions. When one or more of the symbols Make copies of the Pre-delivery Preparation report
appears at the beginning of a maintenance to use for each inspection. Store completed forms
procedure, it conveys the meaning below. as required.
Maintenance Schedule
Indicates that tools will be required to There are five types of maintenance inspections
perform this procedure. that must be performed according to a schedule—
daily, quarterly, semi-annually, annually, and
two year. The Scheduled Maintenance Procedures
Section and the Maintenance Inspection Report
Indicates that new parts will be required
have been divided into five subsections—A, B, C,
to perform this procedure.
D, and E. Use the following chart to determine
which group(s) of procedures are required to
perform a scheduled inspection.
Indicates that a cold motor or pump will
be required to perform this procedure.
Inspection Checklist
Daily or every 8 hours A

Indicates that dealer service will be
required to perform this procedure. Quarterly or every 250 hours or
every 3000 miles / 5000 km A+B
Semi-annually or every 500 hours or

every 6000 miles / 10,000 km A+B+C
Annually or every 1000 hours or

every 12,000 miles A+B+C+D
Two year or every 2000 hours A+B+C+D+E
Maintenance Inspection Report
The maintenance inspection report contains

checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report
to use for each inspection. Maintain completed
forms for a minimum of 4 years or in compliance
with employer, jobsite and governmental regulations
and requirements.
3-2 Genie TZ-34/20 Part No. 84382

Pre-Deliver
Pre-Deliveryy Preparation
Fundamentals Instructions
It is the responsibility of the dealer to perform the Use the operator’s manual on your machine.
Pre-delivery Preparation.
The Pre-delivery Preparation consists of completing
The Pre-delivery Preparation is performed prior to each the Pre-operation Inspection, the Maintenance items
delivery. The inspection is designed to discover if and the Function Tests.
anything is apparently wrong with a machine before it is
put into service. Use this form to record the results. Place a check in
the appropriate box after each part is completed.
A damaged or modified machine must never be used. Follow the instructions in the operator’s manual.
If damage or any variation from factory delivered
condition is discovered, the machine must be tagged If any inspection receives an N, remove the machine
and removed from service. from service, repair and re-inspect it. After repair, place
a check in the R box.
Repairs to the machine may only be made by a
qualified service technician, according to the Legend
manufacturer's specifications. Y = yes, completed
Scheduled maintenance inspections shall be performed N = no, unable to complete
by qualified service technicians, according to the R = repaired
manufacturer's specifications and the requirements Comments
listed in the responsibilities manual.
Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Terex South Dakota, Inc USA Genie UK
500 Oak Wood Road The Maltings, Wharf Road
PO Box 1150 Grantham, Lincolnshire
Watertown, SD 57201-6150 NG31- 6BH England
(605) 882-4000 (44) 1476-584333
Part No. 84382 Genie TZ-34/20 3-3

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3-4 Genie TZ-34/20 Part No. 84382

Maintenance Inspection Report

Model Checklist A Y N R Checklist C Y N R
A-1 Manuals and Decals C-1 Grease platform
Serial number overload (if equipped)
A-2 Pre-operation inspect
Date A-3 Function tests C-2 Test platform overload
(if equipped)
A-4 Lug Bolts -
Hour meter ANSI/CSA/AS C-3 Axle maintenance -
ANSI/CSA/AS
A-5 Lug Bolts - CE
Machine owner C-4 Breather Cap
A-6 Hitch maintenance -
ANSI/CSA/AS C-5 Wheel Bearings - CE
Inspected by (print)
Perform after 40 hours: C-6 Brakes - CE
Inspector signature A-7 Perform 30 day service
Perform every 100 hours: Checklist D Y N R
Inspector title D-1 Axle maintenance -
A-8 Grease rotate bearing
ANSI/CSA/AS
Inspector company
D-2 Boom wear pads
Checklist B Y N R
Instructions D-3 Hydraulic filter
B-1 Batteries
Make copies of this report to use for D-4 Turntable bearing bolts
B-2 Electrical wiring
each inspection. D-5 Turntable bearing wear
B-3 Electrical Contactor
Select the appropriate checklist(s)
for the type of inspection to be B-4 Emergency Stop
Checklist E Y N R
performed. B-5 Key switch
E-1 Hydraulic oil
B-6 Manual override
Daily or 8 hours
Inspection: A B-7 Platform rotation
Quarterly or 250 hours or B-8 Hydraulic Oil Analysis

3000 mile / 5000 km B-9 Axle maintenance -
Inspection: A+B ANSI/CSA/AS
Semi-annually or B-10 Wheel bearings - CE
500 hours or B-11 Hitch - CE
6000 mile / 10,000 km B-12 Axle maintenance - CE
Inspection: A+B+C
B-13 Parking brake
Annually or 1000 hours or
B-14 Tongue jack
12,000 mile
Inspection: A+B+C+D
Two year or 2000 hours
Inspection: A+B+C+D+E
Place a check in the appropriate box
after each inspection procedure is Comments
completed.
Use the step-by-step procedures in
this section to learn how to perform
these inspections.
If any inspection receives an “N”, tag
and remove the machine from
service, repair and re-inspect it. After
repair, place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 84382 Genie TZ-34/20 3-5

Checklist A Procedures
A-1 3 Open the operator's manual to the decals
inspection section. Carefully and thoroughly
Inspect the Manuals and Decals inspect all decals on the machine for legibility
Genie specifications require that this procedure be and damage.
performed daily or every 8 hours, whichever comes Result: The machine is equipped with all
first. required decals, and all decals are legible and in
Maintaining the operator’s and safety manuals in good condition.
good condition is essential to safe machine Result: The machine is not equipped with all
operation. Manuals are included with each machine required decals, or one or more decals are
and should be stored in the container provided in illegible or in poor condition. Remove the
the platform. An illegible or missing manual will not machine from service until the decals are
provide safety and operational information replaced.
necessary for a safe operating condition.
4 Always return the manuals to the storage
In addition, maintaining all of the safety and container after use.
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators Note: Contact your authorized Genie distributor or
and personnel to the many possible hazards Genie if replacement manuals or decals are
associated with using this machine. They also needed.
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could result
in unsafe operating conditions.
1 Check to make sure that the operator's and

safety manuals are present and complete in the
storage container on the platform.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
Result: The operator's manual is not appropriate
for the machine or all manuals are not in good
condition or are illegible. Remove the machine
from service until the manual is replaced.
3-6 Genie TZ-34/20 Part No. 84382

CHECKLIST A PROCEDURES
A-2 A-4
Perform Pre-operation Torque the Lug Bolts -
Inspection ANSI/CSA/AS
Completing a Pre-operation Inspection is essential
to safe machine operation. The Pre-operation
Inspection is a visual inspection performed by the
operator prior to each work shift. The inspection is
designed to discover if anything is apparently wrong Axle specifications require that this procedure be
with a machine before the operator performs the performed initially after 10, 25 and 50 miles.
function tests. The Pre-operation Inspection also
Proper axle maintenance, following the axle
serves to determine if routine maintenance
manufacturer's maintenance schedule, is essential
procedures are required.
to good axle performance and service life. Failure
Complete information to perform this procedure is to perform the maintenance procedures can lead to
available in the appropriate operator's manual. Refer poor axle performance and component damage.
to the Operator's Manual on your machine.
1 Check each lug bolt for proper torque. Refer to
Section 2, Specifications.
Required maintenance procedures and additional
A-3 axle information is available in the Dexter Axle
Perform Function Tests Operation Maintenance Service Manual
(Dexter part number LIT-001-00).
Completing the function tests is essential to safe
machine operation. Function tests are designed to Dexter Axle Operation Maintenance Service Manual
discover any malfunctions before the machine is Genie part number 84376
put into service. A malfunctioning machine must
never be used. If malfunctions are discovered, the
machine must be tagged and removed from
service.
Complete information to perform this procedure is

available in the appropriate operator's manual. Refer
to the Operator's Manual on your machine.
Part No. 84382 Genie TZ-34/20 3-7

A-5 A-6
Torque the Lug Bolts - CE Perform Hitch Maintenance -
ANSI/CSA/AS
Axle specifications require that this procedure be

performed initially after 50 km, or 50 km after a Hitch specifications require that this procedure be
wheel change. performed weekly.
Proper axle maintenance, following the axle • Brake fluid level
manufacturer's maintenance schedule, is essential • Inspect actuator
to perform the maintenance procedures can lead to Required maintenance procedures and additional
poor axle performance and component damage. hitch information is available in the Demco Model
91 Brake Actuators Owner/Operator Manual
1 Check each lug bolt for proper torque. Refer to (Demco part number BH20023).
Section 2, Specifications.
Required maintenance procedures and additional Demco Model 91 Owner/Operator Manual
axle information is available in the KNOTT Axle Genie part number 84592
Service Manual (KNOTT part number P005).
KNOTT Axle Service Manual

Genie part number 84443
3-8 Genie TZ-34/20 Part No. 84382

A-7 A-8
Perform 30 Day Service Grease the Turntable Rotation
Bearing and Rotate Gear
The 30 day maintenance procedure is a onetime

procedure to be performed after the first 30 days or
40 hours of usage. After this interval, refer to the Genie specifications require that this procedure be
maintenance tables for continued scheduled performed every 100 hours of operation.
maintenance.
Regular application of lubrication to the turntable
1 Perform the following maintenance procedures: bearing and rotate gear is essential to good
• A-8 Grease the Turntable Rotation machine performance and service life. Continued
Bearing and Rotate Gear use of an insufficiently greased bearing and gear
will result in component damage.
• B-13 Inspect the Parking Brake
• D-3 Replace the Hydraulic Tank 1 Raise the boom enough to access the turntable
Return Filter bearing.
• D-4 Check the Turnable Rotation 2 Locate the grease fitting on the platform end of
Bearing Bolts the turntable, next to the boom hold-down latch.
3 Pump multipurpose grease into the turntable
rotation bearing. Rotate the turntable in
increments of 4 to 5 inches / 10 to 13 cm at a
time and repeat this step until the entire bearing
has been greased.
4 Apply grease to each tooth of the drive gear
located under the turntable.
Grease type Multipurpose grease
Part No. 84382 Genie TZ-34/20 3-9

Checklist B Procedures
B-1 3 Be sure that the battery retaining fasteners and
cable connections are tight.
Inspect the Batteries
4 Remove the battery vent caps from all batteries
and check the specific gravity of each battery
cell with a hydrometer.
Proper battery condition is essential to good Result: If any battery cell displays a specific
machine performance and operational safety. A gravity of less than 1.026, the battery must be
faulty battery cell can result in poor machine replaced.
performance and improper fluid levels or damaged
5 Check the battery acid level of each battery. If
cables and connections can result in component
needed, replenish with distilled water to the
damage and hazardous conditions.
bottom of each battery fill tube. Do not overfill.
Bodily injury hazard. Batteries 6 Install the battery vent caps.
contain acid. Avoid spilling or
contacting battery acid. Neutralize 7 Check each battery pack and verify that the
battery acid spills with baking soda batteries are wired correctly.
and water.
- + Tongue
Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.
Perform this test after fully - - + +
charging the battery.
Battery
Battery
Battery
Battery
For a more accurate determination

of battery condition, fully charge + + - -
the batteries and allow the
batteries to rest 24 hours before
performing this procedure to allow - +
the battery cells to equalize. Battery
1 Put on protective clothing and eye wear. Charger
2 Be sure that the battery cable connections are

free of corrosion.
3 - 10 Genie TZ-34/20 Part No. 84382

CHECKLIST B PROCEDURES
B-2 B-3
Inspect the Electrical Wiring Inspect the Electrical Contactor
Maintaining electrical wiring in good condition is
essential to safe operation and good machine
performance. Failure to find and replace burnt,
chafed, corroded or pinched wires could result in Genie requires that this procedure be performed
unsafe operating conditions and may cause every 250 hours or quarterly, whichever comes
component damage. first.
Electrocution hazard. Contact Maintaining the electrical contactor in good

with hot or live circuits could condition is essential to safe machine operation.
result in death or serious injury. Failure to locate a worn or damaged contactor could
Remove all rings, watches and result in an unsafe working condition and
other jewelry. component damage.
1 Inspect the following areas for burnt, chafed, 1 At the ground controls, turn the key switch to
corroded and loose wires: the off position and push in the red Emergency
Stop button to the off position.
• Turntable area
• Ground controls 2 Disconnect the batteries.
• Power unit wiring 3 Remove the hydraulic power unit cover.
2 Turn the key switch to ground control and pull 4 Locate the electrical contactor mounted by the
out the red Emergency Stop button to the on hydraulic power unit.
position at both the ground and platform 5 Visually inspect the contact points of the
controls. contactor for the following items:
3 Raise the secondary boom until the platform is • Excessive burns
approximately 10 feet / 3 m off the ground.
• Excessive arcs
4 Inspect the boom storage area for burnt, chafed
• Excessive pitting
and pinched cables.
Electrocution/burn hazard. Contact
5 Lower the boom to the stowed position and turn with hot or live circuits could result
the machine off. in death or serious injury. Remove
6 Inspect the following areas for burnt, chafed, all rings, watches and other
corroded, pinched and loose wires: jewelry.
• Boom to platform cable harness Note: Replace the contactor if any damage is
found.
• Primary and secondary booms
Part No. 84382 Genie TZ-34/20 3 - 11

B-4 B-5
Test the Emergency Stop Test the Key Switch
A properly functioning Emergency Stop is essential Proper key switch action and response is essential
for safe machine operation. An improperly operating to safe machine operation. The machine can be
red Emergency Stop button will fail to shut off operated from the ground or platform controls and
power and stop all machine functions, resulting in a the activation of one or the other is accomplished
hazardous situation. with the key switch. Failure of the key switch to
activate the appropriate control panel could cause a
Note: As a safety feature, selecting hazardous operating situation.
and operating the ground controls will override the
platform controls. Note: Perform this procedure from the ground
using the platform controls. Do not stand in the
1 Turn the key switch to ground control and pull platform.
out the red Emergency Stop button to the on
position at both the ground and platform 1 Pull out the red Emergency Stop button to the
controls. on position at both the ground and platform
controls.
2 Push in the red Emergency Stop button at the
ground controls to the off position. 2 Turn the key switch to platform control.
Result: No machine functions should operate. 3 Check the platform up/down function from the
ground controls.
3 Turn the key switch to platform control and pull
out the red Emergency Stop button to the on Result: The machine functions should not
position at both the ground and platform operate.
controls.
4 Turn the key switch to ground control.
4 Push in the red Emergency Stop button at the
5 Check the machine functions from the platform
platform controls to the off position.
controls.
Result: No machine functions should operate.
Result: The machine functions should not
Note: The red Emergency Stop button at the ground operate.
controls will stop all machine operation without
6 Turn the key switch to the off position.
regard to the position of the key switch.
Result: No function should operate.
3 - 12 Genie TZ-34/20 Part No. 84382

B-6 3 Locate the secondary boom up valve at the side

of the manifold opposite the ground controls.
Test the Manual Override Fully loosen the thumbscrew locknut and turn
Testing the manual override for malfunctions is the thumbscrew fully in a clockwise direction to
essential for safe machine operation. An unsafe open the valve.
working condition exists if the manual override Result: The locknut should loosen and the
function does not operate in the event of a main thumbscrew should screw all the way in.
power loss.
4 To close the valve, turn the thumbscrew fully in
Before serial number TZ3405-172: a counterclockwise direction. Tighten the
locknut.
1 Locate the primary boom up valve at the side of
the manifold opposite the ground controls. Fully Note: The machine functions will not operate unless
loosen the thumbscrew locknut and turn the the valves are closed.
thumbscrew fully in a clockwise direction to
open the valve. 5 Locate the primary boom extend valve at the
side of the manifold opposite the ground
Result: The locknut should loosen and the controls. Fully loosen the thumbscrew locknut
thumbscrew should screw all the way in. and turn the thumbscrew fully in a clockwise
direction to open the valve.
Result: The locknut should loosen and the
Turntable rotate thumbscrew should screw all the way in.
a counterclockwise direction. Tighten the
Primary boom extend locknut.
Primary boom up Note: The machine functions will not operate unless
Secondary boom up the valves are closed.
7 Locate the primary boom down valve on the

Turntable rotate side manifold at the ground controls side of the
machine. Fully loosen the thumbscrew locknut
and turn the thumbscrew fully in a clockwise
a counterclockwise direction. Tighten the
locknut.
Note: The machine functions will not operate unless
the valves are closed. thumbscrew should screw all the way in.
Part No. 84382 Genie TZ-34/20 3 - 13

8 Turn the thumbscrew fully in a counterclockwise 11 Locate the primary boom retract valve on the
direction to close the valve. Tighten the locknut. manifold at the ground controls side of the
machine. Loosen the thumbscrew locknut and
turn the thumbscrew fully in a counterclockwise
the valves are closed.
thumbscrew should screw all the way in.
Turntable rotate 12 Turn the thumbscrew fully in a counterclockwise
direction to close the valve. Tighten the locknut.
Primary boom retract the valves are closed.
Primary boom down
13 Locate the turntable rotate valve on the manifold
Secondary boom down at the ground controls side of the machine. Fully
loosen the thumbscrew locknut and turn the
thumbscrew fully in a clockwise direction to
Ground controls side open the valve. Push the turntable in either
direction.
9 Locate the secondary boom down valve on the
manifold at the ground controls side of the Result: The locknut should loosen, the
machine. Fully loosen the thumbscrew locknut thumbscrew should screw all the way in and the
and turn the thumbscrew fully in a clockwise turntable should rotate.
direction to open the valve. 14 Turn the thumbscrew fully in a counterclockwise
Result: The locknut should loosen and the direction to close the valve. Tighten the locknut.
thumbscrew should screw all the way in. Note: The machine functions will not operate unless
10 Turn the thumbscrew fully in a counterclockwise the valves are closed.
3 - 14 Genie TZ-34/20 Part No. 84382

From serial number TZ3403-249 to TZ3405-171: After serial number TZ3405-171:

15 Locate the turntable rotate valve at the side of 1 Locate the primary boom up/down valve at the
the manifold opposite the ground controls. Fully manifold on the ground controls side of the
loosen the thumbscrew locknut and turn the machine. Push the thumbscrew in and turn fully
thumbscrew fully in a clockwise direction to in a clockwise direction to open the valve.
open the valve.
Result: The thumbscrew should move easily.
thumbscrew should screw all the way in. Turntable rotate
16 Turn the thumbscrew fully in a counterclockwise
Note: The machine functions will not operate unless Primary boom extend/retract
the valves are closed. Primary boom up/down
17 Locate the turntable rotate function valve coil on Secondary boom up/down
the manifold at the ground controls side of the
machine. Loosen the thumbscrew locknut and Ground controls side
turn the thumbscrew fully in a clockwise
2 To close the valve, push the thumbscrew in and
turn fully in a counterclockwise direction and
Result: The locknut should loosen and the release.
thumbscrew should screw all the way in.
3 Pull the thumbscrew out and turn fully in a
18 Turn the thumbscrew fully in a counterclockwise clockwise direction to open the valve.
4 To close the valve, pull the thumbscrew out and
turn fully in a clockwise direction and release.
Part No. 84382 Genie TZ-34/20 3 - 15

5 Locate the secondary boom up/down valve at 11 Pull the thumbscrew out and turn fully in a
the manifold. Push the thumbscrew in and turn clockwise direction to open the valve.
fully in a clockwise direction to open the valve.
6 To close the valve, push the thumbscrew in and turn fully in a counterclockwise direction and
turn fully in a counterclockwise direction and release.
release.
7 Pull the thumbscrew out and turn fully in a the valves are closed.
clockwise direction to open the valve.
13 Locate the turntable rotate valve at the manifold.
Result: The thumbscrew should move easily. Push the thumbscrew in and turn fully in a
clockwise direction to open the valve.
turn fully in a counterclockwise direction and Result: The thumbscrew should move easily.
release.
14 To close the valve, push the thumbscrew in and
Note: The machine functions will not operate unless turn fully in a counterclockwise direction and
the valves are closed. release.
9 Locate the primary boom extend/retract valve at 15 Pull the thumbscrew out and turn fully in a
the manifold. Push the thumbscrew in and turn clockwise direction to open the valve.
fully in a clockwise direction to open the valve.
10 To close the valve, push the thumbscrew in and turn fully in a counterclockwise direction and
turn fully in a counterclockwise direction and release.
release.
3 - 16 Genie TZ-34/20 Part No. 84382

B-7 B-8
Test the Platform Rotation Perform Hydraulic Oil Analysis
(if equipped)
Testing the platform rotation for malfunctions is
essential for safe machine operation. The platform
Replacement or testing of the hydraulic oil is
rotator is operated by manually turning the hand
essential for good machine performance and
crank in either a clockwise or counterclockwise
service life. Dirty oil may cause the machine to
direction.
perform poorly and continued use may cause
1 Turn the hand crank at the platform in the component damage. Extremely dirty conditions
clockwise direction. may require oil changes to be performed more
often.
Result: The platform should rotate to the right
and operate smoothly without any hesitation or Note: Before replacing the hydraulic oil, the oil may
binding. be tested by an oil distributor for specific levels of
contamination to verify that changing the oil is
2 Turn the hand crank at the platform in the necessary. If the hydraulic oil is not replaced at
counterclockwise direction. the two year inspection, test the oil quarterly.
Result: The platform should rotate to the left and Replace the oil when it fails the test. See E-1,
operate smoothly without any hesitation or Test or Replace the Hydraulic Oil.
binding.
Part No. 84382 Genie TZ-34/20 3 - 17

B-9 B-10
Perform Axle Maintenance - Check the Wheel Bearings - CE
ANSI/CSA/AS

Axle specifications require that this procedure be performed quarterly or every 5000 km, whichever
performed quarterly or every 3000 miles, whichever comes first.
comes first. Proper axle maintenance, following the axle
• Brake Adjustment manufacturer's maintenance schedule, is essential
Required maintenance procedures and additional to perform the maintenance procedures can lead to
axle information is available in the Dexter Axle poor axle performance and component damage.
Operation Maintenance Service Manual
(Dexter part number LIT-001-00). 1 At the ground controls, extend the outriggers
until the axle is off the ground and the machine
is level.
Dexter Axle Operation Maintenance Service Manual
Genie part number 84376 2 Check for wheel bearing wear by attempting to
move the wheel hub side to side, then up and
down.
Result: There should be no side to side or up
and down movement.
Result: There is side to side or up and down
movement. See C-5, Grease the Axle Wheel
Bearings - CE.
axle information is available in the KNOTT Axle

3 - 18 Genie TZ-34/20 Part No. 84382

B-11 8 Attempt to manually push the machine.

Service the Hitch - CE Result: The machine does not move.
Result: The machine moves. Adjust the brakes.

See Maintenance procedure C-6, Adjust the
Brakes - CE.
performed quarterly or every 5000 km, whichever Required maintenance procedures and additional
comes first. axle information is available in the KNOTT Axle
Proper axle maintenance, following the axle
manufacturer's maintenance schedule, is essential KNOTT Axle Service Manual
to good axle performance and service life. Failure Genie part number 84443
to perform the maintenance procedures can lead to
poor axle performance and component damage.
1 Clean all visible surfaces of the ball coupler.

2 Lubricate the hitch at both grease fittings at the
top of the over-run hitch. B-12
3 Lubricate all bolts and articulated points on the
Perform Axle Maintenance - CE
hand brake lever using commonly available
machine oil or motor oil.
4 Lubricate all bolts and movable parts of the
coupler using commonly available machine oil
performed annually or every 5000 km, whichever
or motor oil.
comes first.
5 Lightly grease the ball mount.
• Brake Inspection
6 Confirm that the brake cable is securely • Axle Inspection
installed into the brake handle linkage.
7 Apply the hand brake. axle information is available in the KNOTT Axle

Part No. 84382 Genie TZ-34/20 3 - 19

B-13 B-14
Inspect the Parking Brake Service the Tongue Jack
A properly functioning parking brake is essential to Maintaining the tongue jack in good condition is
safe machine operation. The parking brake is essential to safe operation and good machine
manually activated. An improperly functioning performance. Failure to lubricate the internal gears
parking brake will prevent the operator from properly and bearings of the jack and axle bolt could result
securing the machine when not in use. in unsafe operating conditions and may cause
component damage.
1 Visually inspect the parking brake cables and
components for damage. 1 Using a needle nose applicator, pump a small
amount of automotive grease through the
2 Visually inspect the parking brake cables to
lubrication opening. Rotate the handle to evenly
ensure both are properly secured and installed
distribute the lubricant to the internal gears.
into the brake backing plate.
Note: The lubrication opening is located on the side
3 Set the parking brake.
of the jack, above the support plate.
Note: If the brake cables are too tight the parking
2 Lightly grease the inner tube of the jack with the
brake will be difficult to set. If the brake cables are
same type of grease.
too loose, the brakes will not activate when the
lever is set. 3 Lubricate the handle at both sides of the tube
with a lightweight oil.
4 Attempt to manually push the machine.
4 Lubricate the axle bolt and nut assembly with a
Result: The machine should not move. lightweight oil.
Result: The machine moves. Refer to Repair ANSI models:
procedure 9-2, How To Adjust the Parking
Brake. 5 Check each tire with an air pressure gauge and
add air as needed. Refer to Section 2,
Specifications.
An over-inflated tire can explode
and could result in death or serious
injury.
3 - 20 Genie TZ-34/20 Part No. 84382

Checklist C Procedures
C-1 C-2
Grease the Platform Overload Test the Platform Overload
Mechanism (if equipped) System (if equipped)
Genie specifications require Genie specifications require that this procedure be

that this procedure be performed every 500 hours or performed every 500 hours or 6 months, whichever
6 months, whichever comes first. Perform this comes first.
procedure more often if dusty conditions exist.
Testing the platform overload system regularly is
Application of lubrication to the platform overload essential to safe machine operation. Continued use
mechanism is essential to safe machine operation. of an improperly operating platform overload
Continued use of an improperly greased platform system could result in the system not sensing an
overload mechanism could result in the system not overloaded platform condition. Machine stability
sensing an overloaded platform condition and will could be compromised resulting in the machine
result in component damage. tipping over.
1 Locate the grease fittings on each pivot pin of Note: Perform this procedure with the machine on a
the platform overload assembly. firm, level surface.
2 Thoroughly pump grease into each grease fitting 1 At the ground controls, extend the outriggers
using a multi-purpose grease. until the tires are off the ground and the
machine is level.
2 Release the boom hold down latch.
3 Turn the key switch to platform control.
4 Level the platform.
5 Determine the maximum platform capacity.
Refer to the machine serial plate.
6 Using a suitable lifting device, place an
appropriate test weight equal to the maximum
platform capacity in the center of the platform
floor.
Result: The platform overload indicator light
should be off at both the ground and platform
controls.
Part No. 84382 Genie TZ-34/20 3 - 21

CHECKLIST C PROCEDURES
7 Add an additional 44 lbs / 20 kg of weight to 12 Test all machine functions from the ground
overload the platform. controls.
Result: The platform overload indicator light Result: All ground control functions should
should be flashing at both the ground and operate normally.
platform controls.
8 Test all machine functions from the platform
controls.
controls.
Result: All platform control functions should not
Result: All platform control functions should
operate.
operate.
Note: If the platform overload system is not
10 Test all machine functions from the ground operating properly, refer to Repair Procedure 11-1,
controls. Calibrate the Platform Overload System (if
equipped).
Result: All ground control functions should not
operate.
11 Lift the test weight off the platform floor using a
suitable lifting device.
should turn off at both the ground and platform
controls.
3 - 22 Genie TZ-34/20 Part No. 84382

C-3 C-4
Perform Axle Maintenance - Replace the
ANSI/CSA/AS Hydraulic Tank Breather Cap -
Models with Optional Hydraulic Oil

performed every 6 months or 6000 miles, whichever The hydraulic tank is a vented-type tank. The
comes first. breather cap has an internal air filter that can
• Brake Magnets become clogged or, over time, can deteriorate. If
• Brake Controller the breather cap is faulty or improperly installed,
• Suspension Components impurities can enter the hydraulic system which
may cause component damage. Extremely dirty
Required maintenance procedures and additional conditions may require that the cap be inspected
axle information is available in the Dexter Axle more often.
Operation Maintenance Service Manual
(Dexter part number LIT-001-00). 1 Remove and discard the hydraulic tank breather
cap.
Dexter Axle Operation Maintenance Service Manual 2 Install a new cap onto the tank.
Part No. 84382 Genie TZ-34/20 3 - 23

C-5 8 Loosen the castle nut just until the cotter pin fits
into the next hole. Install a new cotter pin and
Grease the Axle Wheel Bearings lock into position. Install the dust cap.
CE Always replace the cotter pin with
a new one when removing the
castle nut or when checking the
torque of the castle nut.
9 Install the tire and wheel onto the axle. Install
performed every 6 months or 10,000 km, whichever
and torque the lug bolts to specification. Refer
comes first.
to Section 2, Specifications.
Maintaining the axle wheel bearings is essential to 10 Perform steps 3 through 9 for the other side of
safe operation and good machine performance. the machine.
Towing the machine with loose or worn wheel
bearings may cause an unsafe towing condition and 11 Return the outriggers to the stowed position.
continued use may result in component or property
damage. Regular steam cleaning and pressure
washing of the machine may require that this
procedure be performed more often.
1 Loosen the wheel lug bolts. Do not remove KNOTT Axle Service Manual
them. Genie part number 84443
2 At the ground controls, extend the outriggers

until the axle is off the ground and the machine
is level.
3 Remove the lug bolts and remove the tire and
wheel assembly from the machine.
4 Remove, wash and inspect the axle wheel
bearings and spacer ring.
5 Pack both bearings with clean, fresh grease.
6 Install the bearings and spacer ring onto the axle
and reassemble the axle.
7 Tighten the castle nut until the wheel runs with a
little bite.
3 - 24 Genie TZ-34/20 Part No. 84382

C-6 6 Inspect the balance plate at the control cables.

Adjust the Brakes - CE Result: The balance plate is at a right angle to
the direction of towing.
Result: The balance plate is not at a right angle
to the direction of towing. Tighten or loosen the
Axle specifications require that this procedure be brake cable ends coming from the axle until the
performed every 6 months or 10,000 km, whichever balance plate is at a right angle to the direction
comes first. of towing.
Proper axle maintenance, following the axle 7 Return the outriggers to the stowed position.
manufacturer's maintenance schedule, is essential
8 Apply the parking brake.
to perform the maintenance procedures can lead to 9 Attempt to manually push the machine.
poor axle performance and component damage.
Result: The machine does not move.
1 At the ground controls, extend the outriggers
until the axle is off the ground and the machine Result: The machine moves. Repeat this
procedure beginning with step 1.
is level.
2 Release the parking brake. Result: One wheel rolls and the other one
doesn’t. Repeat step 6 and adjust the balance
3 Working from the exposed inside face of the plate to tighten the brake cable from the wheel
brake plate, opposite the cable entry, tighten the which is rolling.
adjusting screw until the wheel can only be
turned with difficulty or not at all.
When tighten the adjusting screw, Service Manual (KNOTT part number P005).
turn the wheel only in the direction
of travel. KNOTT Axle Service Manual
4 Ease off the adjusting screw approximately one- Genie part number 84443
half turn in a counterclockwise direction, until
the wheel turns freely.
5 Repeat steps 3 through 4 for the other brake.
Part No. 84382 Genie TZ-34/20 3 - 25

Checklist D Procedures
D-1 D-2
Perform Axle Maintenance - Check the Boom Wear Pads
ANSI/CSA/AS
Maintaining the boom wear pads in good condition

Axle specifications require that this procedure be is essential to safe machine operation. Wear pads
performed every 12 months or 12,000 miles, are placed on boom tube surfaces to provide a low
whichever comes first. friction, replaceable wear pad between moving
parts. Improperly shimmed wear pads or continued
• Brake lining use of extremely worn wear pads may result in
• Brake cylinders component damage and unsafe operating
• Brake lines conditions.
• Trailer brake wiring
• Hub/Drum Note: If the wear pads are within specification, refer
• Wheel bearings to Repair Procedure 3-2, How to Shim the Boom.
• Seals 1 Extend the boom until the wear pads are
• Springs accessible.
• Hangers
2 Measure the thickness of the top, side and
Required maintenance procedures and additional bottom wear pads. If the wear pad is within
axle information is available in the Dexter Axle specification, shim as necessary to obtain zero
Operation Maintenance Service Manual clearance and zero drag.
(Dexter part number LIT-001-00).
3 Extend and retract the boom through the entire
range of motion to check for tight spots that
may cause binding or scraping of the boom.
Note: Always maintain squareness between the
outer and inner
boom tubes.
Boom wear pad specifications
Wear pad thickness, minimum 7/16

inch
11 mm
3 - 26 Genie TZ-34/20 Part No. 84382

CHECKLIST D PROCEDURES
D-3 4 Install the filter and tighten it securely by hand.

Replace the Hydraulic Tank
Return Filter a b c
Replacement of the hydraulic tank return filter d

element is essential for good machine performance
and service life. A dirty or clogged filter element
may cause the machine to perform poorly and e
continued use may cause component damage.
Extremely dirty conditions may require that the filter f
element be replaced more often.
Burn hazard. Beware of hot oil.
g
Contact with hot oil may cause
severe burns.
1 Clean the area around the hydraulic oil filter. h
Remove the filter with an oil filter wrench.
i
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
Power unit components
burn skin. Loosen hydraulic
connections very slowly to allow a breather cap
the oil pressure to dissipate b hydraulic tank
gradually. Do not allow oil to squirt c filler cap
d hand pump
or spray. e sight gauge (hidden from view)
f hydraulic pump
2 Use a permanent ink marker to write the date g motor
and number of hours from the hour meter on the h drain plug
new filter. i hydraulic filter
3 Apply a thin layer of fresh oil onto the gasket of 5 Clean up any oil that may have spilled during the
the new oil filter. replacement procedure. Properly discard the
used filter.
Part No. 84382 Genie TZ-34/20 3 - 27

6 Turn the key switch to ground controls and pull D-4

position at both the ground and platform Check the Turntable Rotation
controls. Bearing Bolts
7 Press and hold the yellow function enable button
and activate the outrigger autolevel function.
Result: The motor should activate and the
Maintaining proper torque on the turntable bearing
outriggers should lower.
bolts is essential to safe machine operation.
8 Inspect the filter and related components to Improper bolt torque or torque sequence could
be sure that there are no leaks. result in an unsafe operating condition and
component damage.
1 Be sure that each turntable rotation bearing
mounting bolt above the turntable is torqued in
sequence to specification. See below.
Tongue
13 5
11
3 1
9 15
12 8
2 4
10 14
7
Bearing-to-turntable bolt torque sequence
3 - 28 Genie TZ-34/20 Part No. 84382

2 Working through the bearing bolt access, be D-5

sure that each turntable rotation bearing
mounting bolt is torqued in sequence to Inspect for
specification. See below. Turntable Bearing Wear
Note: The rotate bearing bolt access is located next
to the turntable rotate motor.
Periodic inspection of turntable bearing wear is

essential to safe machine operation, good machine
performance and service life. Continued use of a
worn turntable bearing could create an unsafe
Tongue operating condition, resulting in death or serious
injury and component damage.
Perform this procedure with the
9 1 machine on a firm, level surface
11
6 7 and the boom in the stowed
position.
16 13 1 Grease the turntable bearing. See A-8, Grease
the Turntable Rotation Bearing and Rotate Gear.
3 4 2 Torque the turntable bearing bolts to
specification. See D-4, Check the Turntable
14 15 Rotation Bearing Bolts.
3 Start the machine from the ground controls and
8 5
raise the primary and secondary booms to full
12 10 height. Do not extend the primary boom.
2
Bearing-to-chassis bolt torque sequence 4 Place a dial indicator between the drive chassis
and the turntable at a point that is directly
Turntable rotation bearing bolt torque specifications under, or inline with, the boom and no more than
1 inch / 2.5 cm from the bearing.
Bearing to chassis, lubricated 95 ft-lbs
129 Nm Note: To obtain an accurate measurement, place
the dial indicator no more than
Bearing to turntable, lubricated 200 ft-lbs 1 inch / 2.5 cm from the turntable rotation bearing.
271 Nm
Part No. 84382 Genie TZ-34/20 3 - 29

5 At the dial indicator, adjust it to "zero" the 8 Fully retract the primary boom. Raise the
indicator. primary and secondary booms to full height.
Visually inspect the dial indicator to be sure the
needle returns to the "zero" position.
a
9 Remove the dial indicator and rotate the
turntable 90°.
10 Repeat steps 4 through 9 until the rotation
b bearing has been checked in at least four
equally spaced areas 90° apart.
11 Lower the primary and secondary booms to the
c stowed position and turn the machine off.
12 Remove the dial indicator from the machine.
d
a turntable
b dial indicator
c drive chassis
d turntable rotation bearing
6 Lower the secondary boom to the stowed

position and lower the primary boom to a
horizontal position. Fully extend the primary
boom.
7 Note the reading on the dial indicator.
Result: The measurement is less than
0.025 inch / 0.635 mm. The bearing is good.
Result: The measurement is more than
0.025 inch / 0.635 mm. The bearing is worn and
needs to be replaced.
3 - 30 Genie TZ-34/20 Part No. 84382

Checklist E Procedure
E-1 3 Remove the drain plug from the power unit valve
body and completely drain the tank into a
Test or Replace the Hydraulic Oil suitable container. Refer to Section 2,
Specifications, for capacity information.
a b c
Replacement or testing of the hydraulic oil is

essential for good machine performance and
service life. Dirty oil and suction strainers may
cause the machine to perform poorly and continued d
use may cause component damage. Extremely
dirty conditions may require oil changes to be
performed more often. e
Note: Before replacing the hydraulic oil, the oil may

f
be tested by an oil distributor for specific levels of
contamination to verify that changing the oil is
necessary. If the hydraulic oil is not replaced at
g
the two year inspection, test the oil quarterly.
Replace the oil when it fails the test.
Note: Perform this procedure with the boom in the h

stowed position.
i
1 Open the power unit module tray.
2 Disconnect the battery pack from the machine. Power unit components
a breather cap
Electrocution hazard. Contact
b hydraulic tank
with hot or live circuits could c filler cap
result in death or serious injury. d hand pump
Remove all rings, watches and e sight gauge (hidden from view)
f hydraulic pump
other jewelry.
g motor
h drain plug
i hydraulic filter
4 Tag and disconnect the wire harness from the

valve coils on the power unit.
motor controller and 275A fuse.
6 Pull the trailer wiring harness through the power
unit module bulkhead.
Part No. 84382 Genie TZ-34/20 3 - 31

CHECKLIST E PROCEDURE
7 Tag, disconnect and plug the hydraulic hoses 18 Install the hydraulic hoses onto the power unit.
from the power unit. Cap the fittings. Torque to specification.
Note: Do not disconnect the hydraulic filter lines 19 Install the brake line to the brake fitting under
from the power unit. the motor controller and tighten the fitting. Do
not overtighten.
8 Tag and disconnect the brake line at the fitting
under the motor controller. 20 Install the wire harness onto the motor controller
and 275A fuse.
9 Remove the hydraulic filter from the filter head.
21 Route the trailer wiring harness through the
10 Remove the power unit module retaining module bulkhead and to the front of the trailer.
fasteners and remove the power unit module Secure the wiring.
from the machine.
22 Install the wiring harness onto the valve coils at
11 Remove the mounting fasteners that attach the the power unit.
hydraulic tank to the power unit. Remove the
tank from the power unit. 23 Fill the tank with hydraulic oil until the oil is
visible in the sight gauge. Do not overfill. Refer
12 Remove the pick-up filter. Clean the filter and to Section 2, Specifications.
tank using a mild solvent.
24 Activate the pump to fill the hydraulic system
13 Install the pick-up filter onto the oil pick-up. with oil and bleed the system of air.
14 Apply thread sealant to the threads of the drain Component damage hazard. The
plug. Install the drain plug into the pump and pump can be damaged if operated
tighten. Do not overtighten. without oil. Be careful not to empty
15 Install the hydraulic tank onto the power unit. the hydraulic tank while in the
process of filling the hydraulic
Component damage hazard. The system.
O-ring can be damaged if the
hydraulic tank is not installed 25 Repeat steps 23 through 24 until the hydraulic
correctly. Use caution when system and tank are both full.
installing the hydraulic tank onto 26 Retract the outriggers and return the boom to the
the power unit. stowed position.
16 Install the power unit onto the machine, and 27 Clean up any oil that may have spilled. Properly
install and tighten the power unit retaining discard the used oil and filter.
fasteners. Do not overtighten.
17 Apply a thin layer of fresh oil to the gasket of
the new oil filter.
3 - 32 Genie TZ-34/20 Part No. 84382

June 2013 Section 4 • Repair Procedures
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Observe and Obey: Perform disassembly procedures to the point where
repairs can be completed. Then to
Repair procedures shall be completed by a
re-assemble, perform the disassembly steps in
person trained and qualified on the repair of this reverse order.
machine.
Symbols Legend
Immediately tag and remove from service a
damaged or malfunctioning machine. Safety alert symbol—used to alert
personnel to potential personal
Repair any machine damage or malfunction
injury hazards. Obey all safety
before operating the machine.
Before Repairs Start: to avoid possible injury or death.
Indicates an imminently hazardous
Read, understand and obey the safety rules and
operating instructions in the appropriate result in death or serious injury.
Operator's Manual on your machine.
Be sure that all necessary tools and parts are situation which, if not avoided,
available and ready for use. could result in death or serious
Use only Genie approved replacement parts. injury.
Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
may cause minor or moderate
produce hazardous conditions.
injury.
Unless otherwise specified, perform each
repair procedure with the machine in the situation which, if not avoided,
following configuration: may result in property damage.
• Machine disconnected from tow vehicle
Indicates that a specific result is expected after
• Machine parked on a firm, level surface
performing a series of steps.
• Boom in the stowed position with both
latches secured Indicates that an incorrect result has occurred
after performing a series of steps.
• Key switch in the off position with the
key removed
• Wheels chocked
• Parking brake applied
Part No. 84382 Genie TZ-34/20 4-1

Section 4 • Repair Procedures June 2013
Platform Components
1-1 1-2
Platform Platform Rotator (if equipped)
How to Remove the Platform The platform rotator is a manually-operated gear

assembly used to rotate the platform.
1 Tag and disconnect the taillight control cable at
the front of the platform. How to Remove the
2 Remove the platform rotate handle (if equipped). Platform Rotator
3 Support and secure the platform to an 1 Remove the platform. See 1-1,
appropriate lifting device. Do not apply any How to Remove the Platform.
lifting pressure.
2 Tag and disconnect the platform control cable(s)
4 Remove the fasteners securing the platform to from the platform controls.
the platform mount bracket.
3 Tag and disconnect the wiring at the power-to-
5 Remove the pin securing the platform to the platform junction box on the platform rotator
platform rotator assembly. assembly.
Crushing hazard. The platform 4 Completely loosen the shaft retaining fasteners
could become unbalanced and fall at the bottom of the platform pivot shaft.
if not properly supported when the Remove the platform rotate assembly from the
pin is removed. machine.
6 Remove the platform from the platform rotator
assembly.
4-2 Genie TZ-34/20 Part No. 84382

PLATFORM COMPONENTS
How to Adjust the 2 Remove the platform rotate mount, platform

mount and platform rotate gear assembly from
Platform Rotator the machine.
The platform rotator is designed to allow the 3 Remove the four bolts securing the cover over
platform to slip in the event of striking an object to the rotate handle shaft. Remove the cover.
help prevent damage to the platform. If the platform
rotator is too tight or seized, damage to the 4 Remove the rotate handle shaft and pinion from
platform may occur. If the platform rotator is too the rotate gear case.
loose, the platform may rotate side to side 5 Remove the fasteners securing the rotate gear
unexpectedly, resulting in a unsafe operating case to the gear shaft seal plate. Remove the
condition. case from the rotate gear assembly.
1 Remove the platform. See 1-1, 6 Remove the gear assembly retaining nut from
How to Remove the Platform. the top of the shaft.
f
a
g
a rotate gear assembly

b rotate gear shaft
c oil seal
c d gear shaft seal plate
e rotate handle shaft cover
f pinion
d g rotate shaft
h handle
Part No. 84382 Genie TZ-34/20 4-3

PLATFORM COMPONENTS
7 Disassemble the gear assembly. 15 Thoroughly and heavily lubricate each tooth of
the gear using multipurpose grease. Rotate the
Note: For ease of assembly, note the order of
gear case as required.
disassembly of the gear assembly.
When lubricating the gear, do not
8 Visually inspect the inside of the platform rotator apply any grease to the remainder
for the following items: of the gear assembly components.
• Excessive wear Grease on the balance of the gear
components may result in slippage
• Broken or damaged parts
and poor rotator performance.
• Rust or corrosion
16 Install the rotate handle shaft and pinion into the
• Binding rotate gear case.
If any parts are lightly rusted or
17 Thoroughly and heavily lubricate each tooth of
corroded, remove them and clean
the pinion using multipurpose grease.
rust or corrosion off with a wire
brush. If parts are worn, heavily 18 Install the rotate handle shaft cover. Install and
rusted or corroded, replace them. securely tighten the cover fasteners. Do not
over tighten.
9 Remove the gear shaft from the shaft retainer
bracket.
Torque specification
10 Thoroughly degrease and dry the case, covers
and gear components. Rotate gear shaft retainer bracket, dry 50 lbs-ft
68 Nm
11 Install the gear shaft fully into the shaft retainer
bracket. Torque to specification. Rotate gear nut, dry 200 lbs-ft
12 Assemble the gear assembly in the reverse 271 Nm
order of disassembly in step 7.
13 Install the gear assembly retaining nut onto the
top of the shaft. Torque to specification.
14 Install the case over the gear assembly and
onto the shaft seal plate. Install and securely
tighten the retaining fasteners. Do not over
tighten.
4-4 Genie TZ-34/20 Part No. 84382

Part No. 84382 Genie TZ-34/20 4-5

Primary Boom Components

a b c d e f g h i
k
j
a primary boom pivot pin m mid-pivot

b primary boom n latch
c primary boom lift cylinder o ground controls
d cable tray p secondary boom lift cylinder barrel-end pivot pin
e cable track q turntable
f primary boom lift cylinder rod-end pivot pin r secondary boom pivot pin
g cable bridge s secondary boom link pivot pin
h platform level slave cylinder t secondary boom link
i platform mount u secondary boom
j battery charger v secondary boom lift cylinder
k primary boom lift cylinder barrel-end AND w secondary lift cylinder rod-end pivot pin
secondary boom pivot pin x secondary boom link pivot pin
l platform level master cylinder
n o p q r s t u v w
4-6 Genie TZ-34/20 Part No. 84382

PRIMARY BOOM COMPONENTS
2-1 2 Tag and disconnect two of these wire cables

from their source at the ground control box.
Cable Track
3 At the rear of the chassis, open the AC plug.
The boom cable track guides cables and hoses Tag and disconnect the wiring from the plug.
running up the boom. It can be repaired link by link Remove the wiring from the clamp behind the
without removing the cables and hoses that run battery charger cover.
through it. Removing the entire boom cable track 4 Working from the mid pivot, pull the three wire
may be necessary when performing major repairs cables through the turntable, secondary boom
that involve removing the boom. and mid pivot. Set the cables off to the side of
the primary boom.
How to Remove the Cable Track
Component damage hazard.
Cables and hoses can be damaged
Note: When removing a hose assembly or fitting, if they are kinked or pinched.
the O-ring on the fitting and/or hose end must be
replaced and then torqued to specification during 5 Tag and disconnect the wire harness from the
installation. platform control box.
Refer to Section Two, Hydraulic Hose and Fitting 6 Tag and disconnect the trailer lighting wire
Torque Specifications. harness at the platform. Remove the wiring from
1 Working at the turntable, locate the three wire the clamp.
cables which are routed to the platform through 7 Remove the cover from the AC outlet. Tag and
the inside of the secondary boom. disconnect the wiring from the outlet.
a b c d e f g 8 Pull the three harness cables through the
platform mount and lay them off to the side of
the primary boom.
XX
if they are kinked or pinched.
9 Tag, disconnect and plug the hydraulic hoses at
YY the platform end of the cable bridge. Cap the
fittings on the hydraulic hard lines. Refer to 'XX'
in the illustration.
a mid pivot
b cable tray Bodily injury hazard. Spraying
c cable track hydraulic oil can penetrate and
d cable bridge
e secondary boom
f turntable connections very slowly to allow
g platform mount the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Part No. 84382 Genie TZ-34/20 4-7

10 Tag, disconnect and plug the hydraulic hoses at How to Repair the Cable Track
the mid pivot end of the cable tray. Cap the
fittings on the hydraulic hard lines. Refer to 'YY' Component damage hazard. The
in the illustration. cable track can be damaged if it is
twisted.
11 Place blocks between the cable bridge, cable
track and cable tray. Secure them together. 1 Visually inspect the cable track and determine
which 7 link section needs to be replaced.
Crushing hazard. If the cable
bridge, cable track and cable tray 2 Using a flat blade screwdriver, pry open the
are not properly secured together, hinge bar on each link of the 7 link section, plus
the combination could become one more on each end making a total of 9.
unbalanced and fall when removed
3 Using a flat blade screwdriver at one side of the
from the machine.
link to be replaced, separate the connection and
12 Remove the fasteners securing the cable tray to open the joint slightly by sliding the link over the
the primary boom. link pivot. Repeat for the other side of the link to
separate the link sections.
Crushing hazard. The cable track
assembly could fall if not properly 4 Repeat step 3 for the other end of the section to
supported when the fasteners are be replaced.
removed.
5 Lift up the hoses and cables and carefully
13 Remove the fasteners securing the cable bridge remove the damaged section of cable track.
to the extension boom.
Component damage hazard. Hoses
14 Remove the cable track from the machine and and cables can be damaged if they
place it on a structure capable of supporting it. are kinked or pinched.
Crushing hazard. The cable track 6 Lift up the hoses and cables and carefully insert
assembly could fall if not properly the new section of cable track.
supported when removed from the
7 Install the new section of cable track onto the
machine.
existing track. Be sure the link pivot on both
sides of the link are in place and that the track
hinges correctly
8 Securely lock the hinge bar for each link.
9 Operate the boom extend/retract function
through a full cycle to ensure smooth operation
of the new section of cable track.
4-8 Genie TZ-34/20 Part No. 84382

2-2 How to
Primary Boom Remove the Primary Boom
This procedure in this section
How to Shim the Primary Boom requires specific repair skills, lifting
1 Extend the boom until the wear pads are equipment and a suitable
accessible. workshop. Attempting this
procedure without these skills and
2 Loosen the wear pad mounting fasteners. tools could result in death or
serious injury and significant
3 Install the new shims under the wear pad to
component damage. Dealer
obtain zero clearance and zero drag.
service is required.
4 Securely tighten the mounting fasteners. Do not
overtighten.
Note: Perform this procedure on a firm, level
5 Extend and retract the boom through an entire surface, with the boom in the stowed position.
cycle. Check for tight spots that could cause
binding or scraping. Note: When removing a hose assembly or fitting,
Always maintain squareness replaced and then torqued to specification during
between the outer and inner installation. Refer to Section 2, Hydraulic Hose and
boom tubes. Fitting Torque Specifications.
1 Remove the platform. See 1-1, How to
Remove the Platform.
2 Remove the cover under the ground controls.
3 Tag and disconnect the platform to ground
control cable from the underside of the ground
controls.
Note: Looking at the ground control box, the cable
is at the far right and directly under the secondary
boom up/down button.
4 Tag and disconnect the 8-pin wire harness
connector behind the ground control box.
Part No. 84382 Genie TZ-34/20 4-9

5 Remove the battery charger cover at the rear of 11 Tag, disconnect and plug the hydraulic hoses to
the machine and remove the cable clamp the platform level master cylinder. Cap the
securing the power-to-platform plug to the fittings.
chassis near the battery charger.
6 Pull the cables from steps 3, 4 and 5 fully hydraulic oil can penetrate and
through the secondary boom and mid-pivot until burn skin. Loosen hydraulic
they are clear of the mid-pivot. Carefully lay the connections very slowly to allow
cables over the primary boom. the oil pressure to dissipate
or spray.
if they are kinked or pinched. Component damage hazard.
Note: For ease of assembly, pay close attention to
how the cables are routed when pulling the cables
through the boom and mid-pivot. 12 Attach a lifting strap of suitable capacity from an
overhead crane to the platform level master
7 Tag, disconnect and plug the hydraulic hoses to cylinder.
the primary boom lift cylinder. Cap the fittings.
13 Remove the pin retaining fasteners securing the
Bodily injury hazard. Spraying platform level master cylinder pivot pin to the
hydraulic oil can penetrate and primary boom. Lower the cylinder
connections very slowly to allow 14 Using a soft metal drift, remove the platform
the oil pressure to dissipate level master cylinder pivot pin at the primary
gradually. Do not allow oil to squirt boom.
or spray.
Crushing hazard. The cylinder
Component damage hazard. could fall if not properly supported
Cables and hoses can be damaged when the pivot pin is removed.
8 Attach a lifting strap of suitable capacity from an the top of the primary boom near the mid-pivot.
overhead crane to the primary boom lift cylinder. Cap the fittings.
9 Remove the pin retaining fasteners securing the Bodily injury hazard. Spraying
primary boom lift cylinder pivot pin to the hydraulic oil can penetrate and
primary boom. burn skin. Loosen hydraulic
connections very slowly to allow
10 Using a soft metal drift, remove the primary the oil pressure to dissipate
boom lift cylinder pivot pin at the primary boom. gradually. Do not allow oil to squirt
Lower the cylinder onto the chassis. or spray.
Crushing hazard. The cylinder Component damage hazard.
could fall if not properly supported Cables and hoses can be damaged
when the pivot pin is removed. if they are kinked or pinched.
4 - 10 Genie TZ-34/20 Part No. 84382

16 Tag, disconnect and plug the hydraulic hoses to How to

the primary boom extension cylinder at the mid
pivot end of the primary boom. Cap the fittings. Remove the Boom Extension
Bodily injury hazard. Spraying This procedure in this section
hydraulic oil can penetrate and requires specific repair skills, lifting
burn skin. Loosen hydraulic equipment and a suitable
connections very slowly to allow workshop. Attempting this
the oil pressure to dissipate procedure without these skills and
gradually. Do not allow oil to squirt tools could result in death or
or spray. serious injury and significant
component damage. Dealer
Component damage hazard. service is required.
Note: Perform this procedure on a firm level
17 Attach a lifting strap of suitable capacity from an surface, boom in the stowed position.
overhead crane to the primary boom. Raise the
boom to a horizontal position.
Note: When removing a hose assembly or fitting,
18 Remove the pin retaining fasteners securing the the O-ring on the fitting and/or hose end must be
primary boom pivot pin to the mid-pivot. replaced and then torqued to specification during
19 Using a soft metal drift, remove the primary installation. Refer to Section 2, Hydraulic Hose and
boom pivot pin at the mid-pivot. Fitting Torque Specifications.
Crushing hazard. The primary 1 Remove the primary boom. See 2-2, How to
boom could become unbalanced Remove the Boom.
and fall if not properly supported
2 Tag and disconnect the wiring at the power-to-
when the pin is removed.
platform junction box.
20 Remove the primary boom from the machine.
3 Tag and disconnect the cables from the platform
Crushing hazard. The primary control box.
boom could become unbalanced
4 Remove the platform controls and controls
mounting bracket from the boom extension.
when removed from the machine.
Part No. 84382 Genie TZ-34/20 4 - 11

5 Attach a lifting strap of suitable capacity from an 12 Pull the boom extension out of the primary boom
overhead crane to the platform mount. Do not approximately 18 inches / 50 cm.
apply any lifting pressure.
6 Remove the pin retaining fasteners securing the barrel end of the extension cylinder to the
platform mount pivot pin to the boom extension extension boom at the platform end.
cylinder.
14 Remove the retainer securing the hydraulic
7 Using a soft metal drift, remove the platform hoses at the platform end of the boom.
mount pivot pin at the boom extension cylinder.
Crushing hazard. The platform platform level slave cylinder pivot pin to the
mount could become unbalanced boom extension.
16 Using a soft metal drift, remove the platform
level slave cylinder pivot pin.
platform mount pivot pin to the platform level
boom extension cylinder pivot pin to the primary
slave cylinder.
boom.
9 Using a soft metal drift, remove the platform
18 Using a soft metal drift, remove the boom
mount pivot pin at the platform level slave
extension cylinder pivot pin.
cylinder.
19 Remove the boom extension and cylinder from
Crushing hazard. The platform
the boom.
mount could become unbalanced
10 Remove the wear pad retaining fasteners from
the primary boom. Remove the wear pads from
the boom.
Note: For ease of assembly, note the quantity and
location of shims during disassembly.
11 Tag, disconnect and plug the hydraulic hoses

from the platform level slave cylinder at the
cable track. Cap the fittings.
4 - 12 Genie TZ-34/20 Part No. 84382

2-3 2 Attach a lifting strap of suitable capacity from an

overhead crane to the lift cylinder.
Primary Boom Lift Cylinder
3 Remove the pin retaining fastener from the lift
The primary boom lift cylinder raises and lowers the cylinder rod-end pivot pin.
primary boom. The primary boom lift cylinder is 4 Place a rod through the hole in the outrigger
equipped with a bi-directional solenoid valve to pivot pin and twist to remove the pin.
prevent movement in the event of a hydraulic line
failure. Crushing hazard. The lift cylinder
will fall if not properly supported
How to Remove the when the pivot pin is removed.
Primary Boom Lift Cylinder 5 Lower the cylinder to a horizontal position.
Note: When removing a hose assembly or fitting, cylinder barrel-end pivot pin.
7 Place a rod through the hole in the outrigger
replaced and then torqued to specification during
pivot pin and twist to remove the pin.
installation. Refer to Section 2, Hydraulic Hose and
Fitting Torque Specifications. Crushing hazard. The lift cylinder
Note: Perform this procedure on a firm, level when the pivot pin is removed.
surface, with the boom in the stowed position and
latched. 8 Carefully remove the cylinder from the machine.
1 Tag, disconnect and plug the hydraulic hoses on Crushing hazard. The lift cylinder
the lift cylinder. Cap the fittings on the cylinder. could become unbalanced and fall
if not properly supported when
Bodily injury hazard. Spraying removed from the machine.
burn skin. Loosen hydraulic Component damage hazard. The
connections very slowly to allow solenoid valve can be damaged.
the oil pressure to dissipate Use caution when removing the
gradually. Do not allow oil to squirt cylinder from the machine.
or spray.
Part No. 84382 Genie TZ-34/20 4 - 13

2-4 a b
Platform Leveling Cylinders
How to
Remove the Master Cylinder
The master cylinder, located inside the mid pivot,
acts as a pump for the slave cylinder, which is
located at the platform end of the extension boom. a platform level slave cylinder
The master cylinder operates in a closed-circuit b platform level master cylinder
hydraulic loop with the slave cylinder, keeping the
platform level through the entire range of boom 2 Remove the pin retaining fastener from the
motion. master cylinder barrel end pivot pin.
3 Using a soft metal drift, remove the master
cylinder barrel end pivot pin.
replaced and then torqued to specification during 4 Attach a lifting strap from an overhead crane to
installation. the lug on the rod end of the master cylinder.
Refer to Section Two, Hydraulic Hose and Fitting
Torque Specifications. 5 Remove the pin retaining fastener from the rod
end pivot pin.
1 Tag, disconnect and plug the master cylinder
6 Using a soft metal drift, remove the master
hydraulic hoses. Cap the fittings on the cylinder.
cylinder rod end pivot pin. Remove the master
Bodily injury hazard. Spraying cylinder from the machine.
Crushing hazard. The master
cylinder could become unbalanced
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
4 - 14 Genie TZ-34/20 Part No. 84382

How to a b
Remove the Slave Cylinder

The slave cylinder, via a closed-circuit hydraulic
loop, works in tandem with the master cylinder to
maintain the platform in a level condition through
the entire range of boom motion. The slave
cylinder, located at the platform end of the
extension boom, is equipped with counterbalance
valves to prevent movement in the event of a
hydraulic line failure. a platform level slave cylinder
b platform level master cylinder
Note: Before cylinder removal is considered to
correct a malfunction, bleed the slave cylinder to be 3 Remove the pin retaining fastener from
sure there is no air in the closed loop hydraulic the slave cylinder rod end pivot pin. Do not
circuit. remove the pin.
4 Remove the external retaining rings from the
barrel end pivot pin.
replaced and then torqued to specification during 5 Using a soft metal drift, remove the rod end
installation. Refer to Section Two, Hydraulic Hose pivot pin.
and Fitting Torque Specifications.
6 Carefully pull the cylinder out of the boom.
1 Extend the boom approximately
Component damage hazard. Hoses
12 inches / 30 cm.
can be damaged if they are kinked
2 Tag, disconnect and plug the slave cylinder or pinched.
hydraulic hoses from the tee fittings on the jib
manifold, and connect them together using a How to Bleed the Slave Cylinder
connector. Cap the fittings on the manifold.
1 Raise the boom to a horizontal position.
2 Activate the platform level function in both up
and down directions through two complete
platform leveling cycles to remove any air that
might be in the system.
gradually. Do not allow oil to The master cylinder acts as a pump for the slave
squirt or spray. cylinder. It is part of the closed loop hydraulic
circuit that keeps the platform level through the
entire range of boom motion. The master cylinder is
located inside the mid pivot.
Part No. 84382 Genie TZ-34/20 4 - 15

Secondary Boom Components

a b c d e f g h i
k
j
a primary boom pivot pin m mid-pivot

b primary boom n latch
c primary boom lift cylinder o ground controls
d cable tray p secondary boom lift cylinder barrel-end pivot pin
e cable track q turntable
f primary boom lift cylinder rod-end pivot pin r secondary boom pivot pin
g cable bridge s secondary boom link pivot pin
h platform level slave cylinder t secondary boom link
i platform mount u secondary boom
j battery charger v secondary boom lift cylinder
k primary boom lift cylinder barrel-end AND w secondary lift cylinder rod-end pivot pin
secondary boom pivot pin x secondary boom link pivot pin
l platform level master cylinder
nl o p q r s t u v w
4 - 16 Genie TZ-34/20 Part No. 84382

SECONDARY BOOM COMPONENTS
3-1 Remove the mid-pivot

Secondary Boom 2 Attach a lifting strap of suitable capacity from an
overhead crane to the primary lift cylinder.
How to Raise the cylinder to a horizontal position.
Remove the Secondary Boom 3 Remove the pin retaining fasteners securing the
primary lift cylinder pivot pin to the mid-pivot.
This procedure in this section
requires specific repair skills, lifting 4 Using a soft metal drift, remove the primary lift
equipment and a suitable cylinder pivot pin at the mid-pivot.
workshop. Attempting this Crushing hazard. The cylinder
procedure without these skills and could fall if not properly supported
tools could result in death or when the pivot pin is removed.
serious injury and significant
component damage. Dealer 5 Attach a lifting strap of suitable capacity from an
service is required. overhead crane to the mid-pivot. Do not apply
any lifting pressure.
Note: Perform this procedure on a firm, level 6 Remove the pin retaining fasteners securing the
surface, with the boom in the stowed position. secondary boom pivot pin to the mid-pivot.
Note: When removing a hose assembly or fitting, 7 Remove the pin retaining fasteners securing the
the O-ring on the fitting and/or hose end must be secondary link pivot pin to the mid-pivot.
replaced and then torqued to specification during 8 Remove the hose clamps securing the hydraulic
installation. hoses to the mid-pivot.
Refer to Section 2, Hydraulic Hose and Fitting
Torque Specifications. 9 Tag, disconnect and plug the hydraulic hoses to
the hydraulic hard lines at the mid-pivot end of
1 Remove the primary boom. See 2-2, How to the secondary boom. Cap the fittings.
Remove the Primary Boom.
or spray.
Part No. 84382 Genie TZ-34/20 4 - 17

10 Attach a lifting strap of suitable capacity from an 18 Remove the pin retaining fasteners securing the
overhead crane to the secondary link. Do not lift cylinder pivot pin to the secondary boom.
apply any lifting pressure.
19 Using a soft metal drift, remove the lift cylinder
11 Using a soft metal drift, remove the secondary pivot pin from the secondary boom. Lower the
boom pivot pin at the mid-pivot. cylinder.
Crushing hazard. The mid-pivot Crushing hazard. The cylinder
could become unbalanced and fall could fall if not properly supported
if not properly supported when the when the pivot pin is removed.
pin is removed.
20 Tag, disconnect and plug the hydraulic hoses to
12 Using a soft metal drift, remove the secondary the hydraulic hard lines at the turntable end of
link pivot pin at the mid-pivot. the secondary boom. Cap the fittings.
Crushing hazard. The secondary Bodily injury hazard. Spraying
link could become unbalanced and hydraulic oil can penetrate and
fall if not properly supported when burn skin. Loosen hydraulic
the pin is removed. connections very slowly to allow
13 Remove the mid-pivot from the machine.
Crushing hazard. The mid-pivot or spray.
could become unbalanced and fall
removed from the machine.
Remove the secondary boom
21 Attach a lifting strap of suitable capacity from an
14 Remove the pin retaining fasteners securing the overhead crane to the secondary boom. Raise
secondary link pivot pin to the turntable. the boom to a horizontal position.
15 Using a soft metal drift, remove the secondary 22 Remove the pin retaining fasteners securing the
link pivot pin. secondary boom pivot pin to the turntable.
Crushing hazard. The secondary 23 Using a soft metal drift, remove the secondary
link could become unbalanced and boom pivot pin.
fall if not properly supported when Crushing hazard. The secondary
the pin is removed. boom could become unbalanced
16 Remove the secondary link from the machine. and fall if not properly supported
17 Attach a lifting strap of suitable capacity from an
overhead crane to the lift cylinder. Do not apply 24 Remove the secondary boom from the machine.
any lifting pressure.
4 - 18 Genie TZ-34/20 Part No. 84382

3-2 2 Attach a lifting strap of suitable capacity from an

overhead crane to the lift cylinder.
Secondary Boom Lift Cylinder
The primary boom lift cylinder raises and lowers the cylinder rod-end pivot pin.
primary boom. The primary boom lift cylinder is 4 Place a rod through the hole in the outrigger
equipped with a bi-directional solenoid valve to pivot pin and twist to remove the pin.
prevent movement in the event of a hydraulic line
failure. Crushing hazard. The lift cylinder
How to Remove the when the pivot pin is removed.
Secondary Boom Lift Cylinder 5 Lower the cylinder to a horizontal position.
Note: When removing a hose assembly or fitting, cylinder barrel-end pivot pin.
pivot pin and twist to remove the pin.
installation.
Refer to Section 2, Hydraulic Hose and Fitting Crushing hazard. The lift cylinder
Torque Specifications. will fall if not properly supported
when the pivot pin is removed.
Note: Perform this procedure on a firm, level
surface, with the boom in the stowed position. 8 Carefully remove the cylinder from the machine.
1 Tag, disconnect and plug the hydraulic hoses on Crushing hazard. The lift cylinder
the lift cylinder. Cap the fittings on the cylinder. could become unbalanced and fall
Bodily injury hazard. Spraying removed from the machine.
burn skin. Loosen hydraulic Component damage hazard. The
connections very slowly to allow solenoid valve can be damaged.
the oil pressure to dissipate Use caution when removing the
gradually. Do not allow oil to squirt cylinder from the machine.
or spray.
Part No. 84382 Genie TZ-34/20 4 - 19

Ground Controls
4-1 2 Turn the key switch to ground control and pull
out the red Emergency Stop buttons to the on
Level Sensor position at both the ground and platform
controls.
Each machine is equipped with two types of level
sensors: 3 Push and hold the yellow function enable button.
Push and hold the auto level button.
Tilt level sensor
One level sensor monitors the incline of the Result: The outriggers will lower and adjust to
turntable after the outriggers are deployed and the level the machine and raise the wheels off the
machine is level. When this level sensor activates, ground. Use the bubble levels located on the
an alarm will sound, making the operator aware of a chassis to confirm that the machine is level.
potentially hazardous situation. 4 Turn the key switch to the off position.
The tilt alarm sounds when the incline of the 5 Locate the tilt level sensor behind the inspection
chassis exceeds 2.5° in any direction. The tilt level door on the side of the machine opposite the
sensor is located on the side of the machine ground controls.
opposite the ground controls.
a b c d e
Outrigger auto level system
When deploying the outriggers using the autolevel
function, outrigger level sensors are used to
monitor the incline of the turntable and assist in FUNCTION
leveling the machine. MANIFOLD
In early production, two level sensors are

components of the outrigger auto level circuit. Later
in production, a single autolevel module was used.
The outrigger level sensor(s) are located on the
ground controls side of the machine.
How to Install and Calibrate the

Tilt Level Sensor TURNTABLE
Y
ROTATE
Tip-over hazard. Failure to install MOTOR
X
or calibrate the level sensor as

instructed could result in the
machine tipping over causing
death or serious injury. Do not
install or calibrate the level sensor TONGUE PLATFORM
other than specified in this
procedure. a function manifold
b turntable rotate motor
1 Perform this procedure with the machine on a c tilt level sensor
firm, level surface that is free of obstructions. d adjusting fastener
e "X" indicator
4 - 20 Genie TZ-34/20 Part No. 84382

GROUND CONTROLS
If you are not installing a new level sensor, 14 Continue to lower the tank side of the machine
proceed to step 10. until the turntable is 2.7° out of level.
Install the level sensor: Result: The tilt alarm will sound at 180 beeps
per minute.
tilt level sensor. Result: The tilt alarm does not sound. The level
sensor is faulty and must be replaced. Repeat
7 Remove the three level sensor retaining this procedure beginning with step 6.
fasteners. Remove the level sensor from the
machine. 15 Push and hold the yellow function enable button.
8 Install the new level sensor onto the machine
with the "X" on the level sensor housing located Result: The outriggers will lower and adjust to
as shown in the illustration. Install and tighten level the machine and raise the wheels off the
the level sensor retaining fasteners. ground. Use the bubble level located below the
ground controls to confirm that the machine is
9 Connect the wire harness to the level sensor. level.
10 Tighten the level sensor adjusting fasteners until 16 Using a digital level, lower the ground control
the bubble in the top of the level sensor is side of the machine until the turntable is 2.4°
centered in the circles. out of level.
Note: Be sure there are threads showing through Result: The tilt sensor alarm should not sound.
the top of the adjusting fasteners.
Result: The tilt alarm will sound at 180 beeps
11 Turn the key switch to ground control and pull per minute. The level sensor is faulty and must
out the red Emergency Stop buttons to the on be replaced. Repeat this procedure beginning
position at both the ground and platform with step 6.
controls.
17 Continue to lower the ground control side of the
12 Raise the secondary boom approximately machine until the turntable is 2.7° out of level.
12 inches / 30 cm.
Result: The tilt sensor alarm should not sound. per minute.
13 Using a digital level, lower the tank side of the Result: The tilt alarm does not sound. The level
machine until the turntable is 2.4° out of level. sensor is faulty and must be replaced. Repeat
this procedure beginning with step 6.
Result: The tilt sensor alarm should not sound.
18 Push and hold the yellow function enable button.
per minute. The level sensor is faulty and must
be replaced. Repeat this procedure beginning Result: The outriggers will lower and adjust to
with step 6. level the machine and raise the wheels off the
ground. Use the bubble level located below the
level.
Part No. 84382 Genie TZ-34/20 4 - 21

GROUND CONTROLS
19 Using a digital level, lower the platform end of How to Install and Calibrate the
the machine until the turntable is 2.4° out of
level. Outrigger Level Sensor
Result: The tilt sensor alarm should not sound. Tip-over hazard. Failure to install
or calibrate the level sensor as
Result: The tilt alarm will sound at 180 beeps instructed could result in the
per minute. The level sensor is faulty and must machine tipping over causing
be replaced. Repeat this procedure beginning death or serious injury. Do not
with step 6. install or calibrate the level sensor
20 Continue to lower the platform end of the other than specified in this
machine until the turntable is 2.7° out of level. procedure.
Result: The tilt alarm will sound at 180 beeps 1 Perform this procedure with the machine on a
per minute. firm, level surface that is free of obstructions.
Result: The tilt alarm does not sound. The level 2 Turn the key switch to ground control and pull
sensor is faulty and must be replaced. Repeat out the red Emergency Stop buttons to the on
this procedure beginning with step 6. position at both the ground and platform
controls.
21 Push and hold the yellow function enable button.
Push and hold the auto level button. 3 Lower all four outriggers and raise the machine
off the ground. Level the machine. Use the
Result: The outriggers will lower and adjust to bubble level located below the ground controls
level the machine and raise the wheels off the to confirm that the machine is level.
ground controls to confirm that the machine is 4 Turn the key switch to the off position.
level.
22 Using a digital level, lower the tongue end of the
machine until the turntable is 2.4° out of level.
Result: The tilt sensor alarm should not sound.
per minute. The level sensor is faulty and must
be replaced. Repeat this procedure beginning
with step 6.
23 Continue to lower the tongue end of the machine
until the turntable is 2.7° out of level.
per minute.
Result: The tilt alarm does not sound. The level
sensor is faulty and must be replaced. Repeat
24 Return the outriggers to the stowed position.
4 - 22 Genie TZ-34/20 Part No. 84382

GROUND CONTROLS
5 Locate the outrigger level sensor(s) behind the If you are not installing a new level sensor,
inspection door on the ground control side of the proceed to step 10.
machine.
a b c outrigger level sensor.
7 Remove the three level sensor retaining
fasteners. Remove the level sensor from the
FUNCTION machine.
MANIFOLD
8 Install the new level sensor onto the machine
CR66 with the "X" on the level sensor housing located
AUTOLEVEL
RELAY as shown in the illustrations. Install and tighten
the level sensor retaining fasteners.
9 Connect the wire harness to the level sensor.
Y
10 Tighten the level sensor adjusting fasteners until

Y
X
the bubble in the top of the level sensor is

X centered in the circles.
Note: e sure there are threads showing through the
top of the adjusting fasteners.
d a e d 11 Turn the key switch to ground control.
PLATFORM TONGUE 12 Raise the outriggers until all of the outriggers are
off the ground.
a outrigger level sensor
b autolevel relay (early production) 13 Push and hold the yellow function enable button.
c function manifold Push and hold the auto level button.
d "X" indicator
e adjusting fastener Result: The outriggers will lower and adjust to
level the machine and raise the wheels off the
a e d c
level.
FUNCTION
MANIFOLD
Y
PLATFORM TONGUE
Part No. 84382 Genie TZ-34/20 4 - 23

Hydraulic Power Unit

5-1
Hydraulic Power Unit Components
To Serial Number TZ3412-298
The power unit is located under the side cover on the side of the machine opposite of the ground controls.
Index Schematic
No. Description Item Function Torque
1 Hand pump ...................................................... Auxiliary functions
2 Dipstick/breather .............................................. Fluid level
3 Hose fitting ....................................................... To outrigger extend front circuit ........ 10-12 ft-lbs / 14-16 Nm
4 Hose fitting ....................................................... To outrigger extend rear circuit ........ 10-12 ft-lbs / 14-16 Nm
5 Diagnostic nipple .............................. A ........... Testing .............................................. 10-12 ft-lbs / 14-16 Nm
6 24V DC electric motor ...................................... Operates hydraulic pump ................. 50 in-lbs / 5.5 Nm
7 Solenoid valve, 3 position 4 way
(closed center) .................................. B ........... Outrigger extend/retract .................... 28-33 ft-lbs / 38-44 Nm
— Coil nut ................................................................................................................................. 60 in-lbs / 6.7 Nm
8 Valve coil .......................................................... Outrigger extend function
9 Valve coil .......................................................... Outrigger retract function
10 Check valve ....................................... C ........... Outrigger circuit
11 Hydraulic filter .................................................. Filters hydraulic fluid leaving system
12 Power unit valve body
13 Pump (to Serial Number TZ3407-483) ............ 1.65 gallons per minute @ 3500 psi
6.25 liters per minute @ 241.3 bar
13 Pump (from Serial Number TZ3407-484) ........ 1.3 gallons per minute @ 3500 psi
14 Pick-up filter ...................................................... Filters hydraulic fluid entering the pump
15 Tank .................................................................. 2.1 gallons / 8 liters ................................... 50 in-lbs / 5.5 Nm
16 Breather filter
(from serial number TZ3403-330) .................... Vents tank to atmosphere
17 Relief valve ....................................... D ........... Outrigger system relief ..................... 28-33 ft-lbs / 38-44 Nm
18 Hose fitting ....................................................... To outrigger retract front circuit ......... 10-12 ft-lbs / 14-16 Nm
19 Hose fitting ....................................................... To outrigger retract rear circuit ......... 10-12 ft-lbs / 14-16 Nm
20 Hose fitting ....................................................... To function manifold "T" .................... 10-12 ft-lbs / 14-16 Nm
21 Relief valve ....................................... E ........... System relief ..................................... 28-33 ft-lbs / 38-44 Nm
22 Check valve ....................................... F ........... Auxiliary pump circuit ....................... 28-33 ft-lbs / 38-44 Nm
23 Hose fitting ....................................................... To function manifold "P" ................... 10-12 ft-lbs / 14-16 Nm
24 Sight gauge ....................................... G ........... Hydraulic fluid level ................................. 106 in-lbs / 12 Nm
4 - 24 Genie TZ-34/20 Part No. 84382

HYDRAULIC POWER UNIT
1 2
A
24 5
G
23 F
22
E
21
6
20
19
18 7
D
17
B
16 8
9
Y40
Y39
15 C
10
11
14 13 12
Part No. 84382 Genie TZ-34/20 4 - 25

5-2
Hydraulic Power Unit Components
From Serial Number TZ3412-299
The power unit is located under the side cover on the side of the machine opposite of the ground controls.
Index Schematic
1 Hand pump ...................................................... Auxiliary functions
2 Breather Cap W/Check Valve .......................... Fluid fill / Vents to atmosphere
3 Hose fitting ....................................................... To outrigger extend front circuit ........ 10-12 ft-lbs / 14-16 Nm
4 Manifold Plug ............................................................................................................... 10-12 ft-lbs / 14-16 Nm
5 Diagnostic nipple .............................. A ........... Testing .............................................. 10-12 ft-lbs / 14-16 Nm
6 24V DC electric motor ...................................... Operates hydraulic pump ................. 50 in-lbs / 5.5 Nm
(open center) ..................................... B ........... Outrigger extend/retract .................... 28-33 ft-lbs / 38-44 Nm
— Coil nut ................................................................................................................................. 60 in-lbs / 6.7 Nm
8 Valve coil .......................................................... Outrigger extend function
9 Valve coil .......................................................... Outrigger retract function
10 Check valve ....................................... C ........... Outrigger circuit
11 Hydraulic filter .................................................. Filters hydraulic fluid leaving system
12 Power unit valve body
13 Pump ................................................................ 1.3 gallons per minute @ 3500 psi
14 Pick-up filter ...................................................... Filters hydraulic fluid entering the pump
15 Tank .................................................................. 2.1 gallons / 8 liters ................................... 50 in-lbs / 5.5 Nm
16 Breather Cap W/Check Valve .......................... Vents tank to atmosphere
17 Relief valve ....................................... D ........... Outrigger system relief ..................... 28-33 ft-lbs / 38-44 Nm
18 Hose fitting ....................................................... To outrigger retract front circuit ......... 10-12 ft-lbs / 14-16 Nm
19 Manifold Plug ............................................................................................................... 10-12 ft-lbs / 14-16 Nm
20 Hose fitting ....................................................... To function manifold "T" .................... 10-12 ft-lbs / 14-16 Nm
21 Relief valve ....................................... E ........... System relief ..................................... 28-33 ft-lbs / 38-44 Nm
22 Check valve ....................................... F ........... Auxiliary pump circuit ....................... 28-33 ft-lbs / 38-44 Nm
23 Hose fitting ....................................................... To function manifold "P" ................... 10-12 ft-lbs / 14-16 Nm
24 Sight gauge ....................................... G ........... Hydraulic fluid level ................................. 106 in-lbs / 12 Nm
4 - 26 Genie TZ-34/20 Part No. 84382

1 2
A
24 5
G
23 F
22
E
21
6
20
19
18 7
D
17
B
16 8
9
Y40
Y39
15 C
10
11
14 13 12
Part No. 84382 Genie TZ-34/20 4 - 27

5-3 8 Repeat step 4 to confirm the relief valve

pressure setting.
Valve Adjustments -
9 Bleed the hydraulic system by raising the
Hydraulic Power Unit platform to full height. If the pump cavitates or
platform fails to reach full height, add hydraulic
How to Adjust the System oil until the pump is functioning correctly. Do not
overfill the hydraulic tank.
Relief Valve
Component damage hazard. Do
1 Connect a 0 to 5000 psi / 0 to 350 bar pressure not continue to operate the
gauge to the test port on the hydraulic power machine if the hydraulic pump is
unit (schematic item A). cavitating.
2 Turn the key switch to ground controls and pull
position at both the ground and platform
controls.
3 Fully raise the primary boom.
4 Press and hold the platform up function enable
button and press and hold the primary boom
up/down button and observe the pressure
reading on the pressure gauge. Turn the
machine off.
5 Hold the relief valve adjusting screw and loosen
the lock nut (schematic item E).
6 Adjust the relief valve screw. Turn it clockwise
to increase the pressure or counterclockwise to
decrease the pressure. Refer to Section 2,
Specifications.
Tip-over hazard. Do not adjust the
relief valve higher than specified.
7 Hold the relief valve screw and securely tighten
the lock nut. Be sure the relief valve screw does
not turn.
4 - 28 Genie TZ-34/20 Part No. 84382

5-4 5 Tag and disconnect the power cables from the

hydraulic power unit motor.
Hydraulic Pump
electrically charged circuits may
How to Remove the Hydraulic result in death or serious injury.
Power Unit Remove all rings, watches and
other jewelry.
the O-ring on the fitting and/or hose end must be 6 Remove the power unit mounting fasteners and
replaced and then torqued to specification during remove the power unit from the machine.
If a new power unit is installed, the
Fitting Torque Specifications.
pressure relief valve must be
1 Disconnect the battery pack from the machine. properly adjusted. See 5-3, How to
Adjust the System Relief Valve.
electrically charged circuits may How to Remove the Hydraulic
result in death or serious injury.
Remove all rings, watches and
Pump
other jewelry. 1 Remove the power unit.
2 Remove the drain plug from the hydraulic pump 2 Remove the hydraulic tank from the power unit
valve body and completely drain the tank into a valve body.
suitable container. Refer to Section 2,
Specifications, for capacity information. 3 Remove the pump mounting fasteners and
remove the pump from the valve body.
3 Tag, disconnect and plug the hydraulic hoses.
Cap the fittings on the power unit. Component damage hazard.
Improper alignment during
Bodily injury hazard. Spraying assembly can damage the
hydraulic oil can penetrate and pump-to-motor seal. Use caution
burn skin. Loosen hydraulic when installing the pump.
or spray.
4 Tag and disconnect the electrical wiring from the
valve coils.
Part No. 84382 Genie TZ-34/20 4 - 29

Manifolds
6-1
Function Manifold Components
(to serial number TZ3403-248)
The function manifold is located under the turntable cover.
Index Schematic
1 Flow regulator, 0.4 gpm / 1.5 L/min ...... H ........ Platform level/turntable rotate circuit ... 7-8 ft-lbs / 9.5-10.5 Nm
2 Flow control ........................................... I ......... Turntable rotate speed ........................ 18-22 ft-lbs / 25-30 Nm
3 Relief valve, 1200 psi / 82.7 bar ............ J ......... Turntable rotate circuit ........................ 7-8 ft-lbs / 9.5-10.5 Nm
4 Solenoid valve, 3 position 4 way ........... K ........ Turntable rotate left/right ..................... 7-8 ft-lbs / 9.5-10.5 Nm
5 Counterbalance valve ........................... L ........ Platform level up circuit ....................... 19-22 ft-lbs / 25-30 Nm
6 Solenoid valve, 3 position 4 way .......... M ........ Platform level ....................................... 7-8 ft-lbs / 9.5-10.5 Nm
7 Counterbalance valve .......................... N ........ Platform level down circuit .................. 19-22 ft-lbs / 25-30 Nm
with manual override ............................ O ........ Fluid regeneration,
boom extend circuit ............................. 19-22 ft-lbs / 25-30 Nm
9 Relief valve, 1800 psi / 124.1 bar .......... P ........ Boom extend circuit ............................. 11-13 ft-lbs / 15-17 Nm
with manual override ............................ Q ........ Primary boom up/down ....................... 7-8 ft-lbs / 9.5-10.5 Nm
11 Relief valve, 1600 psi / 110.3 bar ......... R ........ Primary boom circuit ........................... 11-13 ft-lbs / 15-17 Nm
12 Relief valve, 1100 psi / 75.8 bar ............ S ........ Secondary boom circuit ...................... 11-13 ft-lbs / 15-17 Nm
with manual override ............................. T ........ Secondary boom up/down .................. 7-8 ft-lbs / 9.5-10.5 Nm
14 Relief valve, 1200 psi / 82.7 bar ........... U ........ Turntable rotate circuit ........................ 11-13 ft-lbs / 15-17 Nm
with manual override ............................. V ........ Boom extend/retract ............................ 19-22 ft-lbs / 25-30 Nm
4 - 30 Genie TZ-34/20 Part No. 84382

MANIFOLDS
1 2
TOP
H I
Ground
Controls
side
J
3
K
Y24
4
L
5
Y19
M
6
N
7
Y28
O
8
P
9
Y22
Q
10
Y53
R
11
S
12
TOP
Turntable 13
T
Rotate
side
Note: 'alpha' callouts refer
U to corresponding notes on
14 the hydraulic schematic
Note: 'alpha-numeric' callouts

refer to corresponding notes
Y23 on the electrical schematic
K
4
H
1
M Y20
6
Y26
V
15
Y21
P
9
Y52
T
13
Part No. 84382 Genie TZ-34/20 4 - 31

MANIFOLDS
6-2
(from serial number TZ3403-249 to TZ3405-171)
Index Schematic
1 Flow regulator, 0.4 gpm / 1.5 L/min ...... H ........ Platform level/turntable rotate circuit ... 7-8 ft-lbs / 9.5-10.5 Nm
To serial number TZ3404-357
Flow regulator, 0.34 gpm / 1.3 L/min .... H ........ Platform level/turntable rotate circuit ... 7-8 ft-lbs / 9.5-10.5 Nm
From to serial number TZ3404-358
2 Relief valve, 1200 psi / 82.7 bar ............ J ......... Turntable rotate circuit ........................ 7-8 ft-lbs / 9.5-10.5 Nm
3 Solenoid valve, 3 position 4 way ........... K ........ Turntable rotate left/right ..................... 7-8 ft-lbs / 9.5-10.5 Nm
4 Counterbalance valve ........................... L ........ Platform level up circuit ....................... 19-22 ft-lbs / 25-30 Nm
5 Solenoid valve, 3 position 4 way .......... M ........ Platform level ....................................... 7-8 ft-lbs / 9.5-10.5 Nm
6 Counterbalance valve .......................... N ........ Platform level down circuit .................. 19-22 ft-lbs / 25-30 Nm
with manual override ............................ O ........ Fluid regeneration,
boom extend circuit ............................. 19-22 ft-lbs / 25-30 Nm
8 Relief valve, 1800 psi / 124.1 bar .......... P ........ Boom extend circuit ............................. 11-13 ft-lbs / 15-17 Nm
with manual override ............................ Q ........ Primary boom up/down ....................... 7-8 ft-lbs / 9.5-10.5 Nm
10 Relief valve, 1600 psi / 110.3 bar ......... R ........ Primary boom circuit ........................... 11-13 ft-lbs / 15-17 Nm
11 Relief valve, 1100 psi / 75.8 bar ............ S ........ Secondary boom circuit ...................... 11-13 ft-lbs / 15-17 Nm
with manual override ............................. T ........ Secondary boom up/down .................. 7-8 ft-lbs / 9.5-10.5 Nm
13 Relief valve, 1200 psi / 82.7 bar ........... U ........ Turntable rotate circuit ........................ 11-13 ft-lbs / 15-17 Nm
with manual override ............................. V ........ Boom extend/retract ............................ 19-22 ft-lbs / 25-30 Nm
4 - 32 Genie TZ-34/20 Part No. 84382

MANIFOLDS
1
TOP
H
Ground
Controls
side
J
2
K
Y24
3
L
4
M
Y19 5
N
6
Y28
O
7
P
8
Y22
Q
9
Y53
R
10
S
TOP 11
Turntable 12
T
Rotate
side
XXX-XXXX
Note: 'alpha' callouts refer

U TR
L
to corresponding notes on
13 the hydraulic schematic
R
TR
U
PL
Note: 'alpha-numeric' callouts
refer to corresponding notes
HYDAC USA
Y23 on the electrical schematic

02581054
02592246
K
3
H
1
M Y20 R
5 PB
D
PL
U
PB
Y26
V PB
E
14
U
SB
D
PB
Y21
P
8 D
T
SB
P
Y52
T
12
Part No. 84382 Genie TZ-34/20 4 - 33

MANIFOLDS
6-3
(from serial number TZ3405-172)
Index Schematic
with manual override ........................... AA ....... Turntable rotate left/right ..................... 7-8 ft-lbs / 9.5-10.5 Nm
2 Solenoid valve, 3 position 4 way ......... AB ....... Platform level ....................................... 7-8 ft-lbs / 9.5-10.5 Nm
with manual override ........................... AC ....... Boom extend/retract ............................ 19-22 ft-lbs / 25-30 Nm
with manual override ........................... AD ....... Primary boom up/down ....................... 7-8 ft-lbs / 9.5-10.5 Nm
with manual override ........................... AE ....... Secondary boom up/down .................. 7-8 ft-lbs / 9.5-10.5 Nm
6 Relief valve, 1200 psi / 82.7 bar .......... AF ....... Turntable rotate circuit ........................ 7-8 ft-lbs / 9.5-10.5 Nm
7 Counterbalance valve ......................... AG ....... Platform level up circuit ....................... 19-22 ft-lbs / 25-30 Nm
8 Counterbalance valve ......................... AH ....... Platform level down circuit .................. 19-22 ft-lbs / 25-30 Nm
9 Relief valve, 1600 psi / 110.3 bar ......... AI ........ Primary boom circuit ........................... 11-13 ft-lbs / 15-17 Nm
10 Relief valve, 1100 psi / 75.8 bar ........... AJ ....... Secondary boom circuit ...................... 11-13 ft-lbs / 15-17 Nm
11 Relief valve, 1800 psi / 124.1 bar ........ AK ....... Boom extend circuit ............................. 11-13 ft-lbs / 15-17 Nm
12 Flow regulator, 0.4 gpm / 1.5 L/min ..... AL ....... Platform level/turntable rotate circuit ... 7-8 ft-lbs / 9.5-10.5 Nm
13 Relief valve, 1200 psi / 82.7 bar .......... AM ....... Turntable rotate circuit ........................ 11-13 ft-lbs / 15-17 Nm
4 - 34 Genie TZ-34/20 Part No. 84382

MANIFOLDS
AA
1
Y24
AB
2
Y23
Y20
AM
13 Y19
AC
3
Y26
AD
Y25
4
Y22
AL AE
12 5
AK Y21
11 Y53
Y52
Y23 AF
6
Y24
AG
AA 7
1
Y20 AH
8
AB
2 Y25
Y26
AI
AC Y21 9
3
Y22 AJ
10
AD Y52
4
Y53
AE
5
Part No. 84382 Genie TZ-34/20 4 - 35

MANIFOLDS
6-4
Outrigger Counterbalance Valve Manifold Components
The outrigger manifold is located under the hydraulic power unit cover.
Index Schematic
1 Counterbalance valve ......................... AN ....... Outrigger Retract ................................. 19-22 ft-lbs / 25-30 Nm
2 Counterbalance valve ......................... AO ....... Outrigger Extend ................................. 19-22 ft-lbs / 25-30 Nm
C2
V2
C1
V1
AO AN
2 1
4 - 36 Genie TZ-34/20 Part No. 84382

MANIFOLDS
6-5 How to Test a Coil Diode

Valve Coils Genie incorporates spike-suppressing diodes in all
of its coils. Properly functioning coil diodes protect
How to Test a Coil the electrical circuit by suppressing voltage spikes.
Voltage spikes naturally occur within a function
A properly functioning coil provides an circuit following the interruption of electrical current
electromotive force which operates the solenoid to a coil. Faulty diodes can fail to protect the
valve. Critical to normal operation is continuity electrical system, resulting in a tripped circuit
within the coil that provides this force field. breaker or component damage.
Electrocution hazard. Contact with Electrocution hazard. Contact with
electrically charged circuits could electrically charged circuits could
result in death or serious injury. result in death or serious injury.
Remove all rings, watches and Remove all rings, watches and
other jewelry. other jewelry.
1 Tag and disconnect the wire harness from the 1 Test the coil for resistance. See 6-5, How to
coil to be tested. Test a Coil.
2 Test the coil resistance.
Result: The resistance should be within
specification, plus or minus 30%.
Result: If the resistance is not within
specification, plus or minus 30%, replace the
coil.
Valve Coil Resistance
Description Specification

24V DC with diode
(schematic item B, AA, AB, AC, AD and AE)

24V DC with diode (schematic items K, M, Q and T)

24V DC with diode (schematic items O and V)
Solenoid valve, 2 position 2 way, N.C. 29 to 31Ω

24V DC with diode (schematic items W, X, Y and Z)
Part No. 84382 Genie TZ-34/20 4 - 37

MANIFOLDS
2 Connect a 10Ω resistor to the negative terminal 3 Set a multimeter to read DC amperage.
of a known good 9V DC battery. Connect the
Note: The multimeter, when set to read DC
other end of the resistor to a terminal on the
amperage, should be capable of reading
coil.
up to 800 mA.
Note: The battery should read 9V DC or more when
measured across the terminals. 4 Connect the negative lead to the other terminal
on the coil.
Resistor, 10ΩΩ Note: If testing a single-terminal coil, connect the
Genie part number 27287 negative lead to the internal metallic ring at either
end of the coil.
5 Momentarily connect the positive lead from the
multimeter to the positive terminal on the 9V
COIL battery. Note and record the current reading.
a
d AMMETER 6 At the battery or coil terminals, reverse the
connections. Note and record the current
- reading.
c
Result: Both current readings are greater than
+
b
10 W 9V
0 mA and are different by a minimum of 20%.
RESISTOR BATTERY The coil is good.
c Result: If one or both of the current readings are
b
+
0 mA, or if the two current readings do not differ

-
by a minimum of 20%, the coil and/or its
internal diode are faulty and the coil should be
a multimeter replaced.
b 9V DC battery
c 10Ω resistor
d coil
Note: Dotted lines in illustration indicate a

reversed connection as specified in
step 6
4 - 38 Genie TZ-34/20 Part No. 84382

Turntable Rotation Components

7-1
Turntable Rotation Motor
How to Remove the Turntable

Rotation Motor
Fitting Torque Specifications.
1 Secure the primary boom to the turntable with
the hold-down latch.
The hold-down latch is located at
the platform end of the primary
boom.
2 Remove the cover support (if equipped).
3 Tag, disconnect and plug the hydraulic hoses.
Cap the fittings on the turntable rotation motor.
or spray.
4 Remove the turntable rotation motor mounting
fasteners and remove the turntable rotation
motor from the machine.
Part No. 84382 Genie TZ-34/20 4 - 39

Axle Components
8-1 CE models:
Axle 1 Lower the outriggers and adjust to level the
machine and raise the wheels off the ground.
How to Remove the Axle 2 Disconnect the parking brake cable at the
tension equalizer.
ANSI/CSA/AS models:
3 Support and secure the axle assembly to an
1 Lower the outriggers and adjust to level the appropriate lifting device.
machine and raise the wheels off the ground.
4 Remove the axle mounting fasteners and
2 Disconnect the parking brake cable at the remove the axle from the machine.
parking brake handle.
Crushing hazard. The axle could
3 Pull the cables free of the trailer. become unbalanced and fall if not
4 Tag, disconnect and plug the brake line from the properly supported and secured
back of the hub. Cap the fitting. when removed from the machine.
5 Clean up any brake fluid that may have spilled.

6 Repeat steps 4 through 5 for the other side.
7 Support and secure the axle assembly to an
appropriate lifting device.
8 Remove the axle mounting fasteners and
remove the axle from the machine.
Crushing hazard. The axle could
become unbalanced and fall if not
properly supported and secured
When the axle is installed, the
brakes should be bled. Refer to
the appropriate brake
manufacturer's manual that was
shipped with your Genie TZ.
4 - 40 Genie TZ-34/20 Part No. 84382

Trailer Components
9-1 9-2
Hydraulic and Mechanical Parking Brake
Brakes
How to Adjust the Parking Brake
Hydraulic Brake System - ANSI models:
ANSI Models 1 Adjust the brakes. Refer to the Dexter Axle
Repair procedures and additional axle information is Operation Maintenance Service Manual
available in the Dexter Axle Operation Maintenance (Dexter part number LIT-001-00).
Service Manual
(Dexter part number LIT-001-00). Dexter Axle Operation Maintenance Service Manual
2 Chock the wheels.
3 Release the parking brake.
Mechanical Brake System - 4 Loosen the set screw at the side of the parking
CE Models brake handle.
Repair procedures and additional axle information is 5 Adjust the handle just to the point where it is
available in the KNOTT Axle Service Manual difficult to apply the parking brake, then rotate
(KNOTT part number P005). the top of the parking brake handle
counterclockwise one full turn.
KNOTT Axle Service Manual 6 Tighten the set screw. Do not over tighten.
7 Engage the parking brake. Attempt to move the
machine.
Result: The parking brake should prevent the
machine from moving. If the parking brake does
not prevent the machine from moving, repeat
CE models:


Part No. 84382 Genie TZ-34/20 4 - 41

Outriggers
10-1 5 Remove the pin retaining fasteners from the
outrigger cylinder barrel-end pivot pin.
Outrigger Components
cylinder barrel-end pivot pin and twist to remove
How to Remove an Outrigger the pin. Remove the pivot pin from the machine.
Outriggers are essential to safe machine operation Crushing hazard. The outrigger
and machine stability. Operating a machine with a could fall if not properly supported
damaged or improperly operating outrigger will when the pivot pin is removed from
result in death or serious injury. the machine.
Note: Perform this procedure with the machine pivot pin and twist to remove the pin. Remove
disconnected from the tow vehicle and the parking the outrigger pivot pin from the machine.
brake applied.
Crushing hazard. The outrigger will
fall if not properly supported when
Note: Perform this procedure with the outriggers in the pivot pin is removed from the
the stowed position. machine.
1 Attach a lifting strap of suitable capacity from an 8 Remove the outrigger and cylinder from the
overhead crane to the pad end of the outrigger. machine.
Do not apply any lifting pressure.
outrigger valve coil.
the outrigger cylinder. Cap the fittings.
4 Remove the pin retaining fasteners from the
outrigger pivot pin. Do not remove the pin.
4 - 42 Genie TZ-34/20 Part No. 84382

OUTRIGGERS
10-2 5 Attach a lifting strap from an overhead crane to

the lug on the rod end of the cylinder.
Outrigger Cylinder
6 Remove the pin retaining fasteners from the
outrigger cylinder rod-end pivot pin.
How to Remove an Outrigger
Cylinder 7 Place a rod through the hole in the outrigger
cylinder rod-end pivot pin and twist to remove
the pin. Remove the outrigger cylinder rod-end
Note: When removing a hose assembly or fitting, pivot pin from the machine.
8 Raise the cylinder to a vertical position.
installation. Refer to Section 2, Hydraulic Hose and 9 Remove the pin retaining fasteners from the
Fitting Torque Specifications. outrigger cylinder barrel-end pivot pin.
1 Extend the outrigger until the pad just touches 10 Place a rod through the hole in the outrigger
the ground. Do not rest the weight of the cylinder barrel-end pivot pin and twist to remove
machine on the outrigger. the pin. Remove the outrigger cylinder barrel-
end pivot pin from the machine.
2 Remove the hose guard mounting fasteners
from the rod end of the outrigger cylinder and Crushing hazard. The outrigger
remove the hose guard from the machine. cylinder could fall if not properly
supported when the pivot pin is
3 Tag, disconnect and plug the hydraulic hoses removed from the machine.
from the outrigger cylinder. Cap the fittings on
the cylinder. Component damage hazard. The
solenoid valve can be damaged.
Bodily injury hazard. Spraying Use caution when removing the
hydraulic oil can penetrate and cylinder from the machine.
or spray.
outrigger cylinder valve coil.
Part No. 84382 Genie TZ-34/20 4 - 43

Platform Overload Components

11-1 Determine the limit switch trigger point:
Platform Overload System 7 Gently move the platform up and down by hand,
so it bounces 1 to 2 inches / 2.5 to 5 cm.
Calibrate the Platform Overload 8 Check the continuity between the black and red
System (if equipped) wires originating from the limit switch of the
platform overload assembly.
Note: Perform this procedure with the machine on a Result: There is no continuity. Slowly tighten
firm, level surface. the load spring adjustment nut by turning it
clockwise just until the limit switch closes and
1 At the ground controls, extend the outriggers shows continuity.
until the tires are off the ground and the
Result: There is continuity. Slowly loosen the
machine is level.
load spring adjustment nut by turning it
2 Release the boom hold down latch and raise the counterclockwise just until the limit switch
platform approximately 2 feet / 70 cm. Level the opens and shows no continuity.
platform.
Note: The platform will need to be continuously
3 Tag and disconnect the wire harness from the moved up and down while making adjustments.
load sense limit switch.
Fine adjustment of the switch trigger point:
Note: The load sense limit switch is located near
the platform support. 9 Continue moving the platform up and down and
adjust the load spring adjustment nut clockwise
4 Set a multi-meter to measure continuity. or counterclockwise just until the limit switch is
Connect the leads from the multi-meter to the alternately opening and closing.
black and red wires disconnected from the limit
switch in step 3. Note: When the limit switch is adjusted correctly,
there will be continuity slightly longer than no
5 Determine the maximum platform capacity. continuity.
Refer to the machine serial plate.
10 Remove the continuity tester from the limit
6 Using a suitable lifting device, place an switch wires. Securely install the wires onto the
appropriate test weight equal to that of the limit switch.
maximum platform capacity at the center of the
platform floor.
4 - 44 Genie TZ-34/20 Part No. 84382

PLATFORM OVERLOAD COMPONENTS
Confirm the setting:

12 Lift the test weight off the platform floor using a
suitable lifting device.
13 Place the test weight back onto the platform
floor using a suitable lifting device.
should be off at both the ground and platform
controls.
14 Add an additional 44 lbs / 20 kg of weight to
overload the platform.
should be flashing at both the ground and
platform controls.
controls.
Result: All platform control functions should not
operate.
17 Test all machine functions from the ground
controls.
Result: All ground control functions should not
operate.
Part No. 84382 Genie TZ-34/20 4 - 45

4 - 46 Genie TZ-34/20 Part No. 84382

June 2013 Section 5 • Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.
Electrical Schematics
Observe and Obey: Electrocution hazard. Contact with

electrically charged circuits could
Troubleshooting and repair procedures shall be result in death or serious injury.
completed by a person trained and qualified on Remove all rings, watches and
the repair of this machine. other jewelry.
Immediately tag and remove from service a Hydraulic Schematics
damaged or malfunctioning machine.
Repair any machine damage or malfunction hydraulic oil can penetrate and
before operating the machine. burn skin. Loosen hydraulic
Before Troubleshooting: the oil pressure to dissipate
Read, understand and obey the safety rules and gradually. Do not allow oil to squirt
operating instructions in the appropriate or spray.
Operator's Manual on your machine before General Repair Process
attempting any maintenance or repair procedure.
Be sure that all necessary tools and test
Malfunction Identify Troubleshoot
equipment are available and ready for use. discovered symptoms
problem
still exists
Return to Inspect Perform

service problem and test repair
solved
Part No. 84382 Genie TZ-34/20 5-1

Section 5 • Schematics June 2013
Electrical Abbreviations Legend
Item Description Item Description

B Battery C Capacitor
B5 Battery C4 Zener diode, 5.1V DC
BN Button C4A Zener diode, 3.3V DC
BN49 Outrigger auto level C4A Zener diode, 4.3V DC
BN50 Left rear outrigger C4B Zener diode, 5.1V DC
BN51 Right rear outrigger C5 4700uF
BN52 Left front outrigger CB Circuit Breaker
BN53 Right front outrigger CB2 Controls, 15A
BN54 Primary boom up/down CR Control Relay
BN55 Secondary boom up/down CR28 Power supply
BN56 Boom extend/retract CR55 Load Sense
BN57 Turntable rotate CR61 Auto level system
BN58 Platform level up/down CR64 Fault ground
BN59 Function enable (boom down, CR65 Motor controller cutout
boom retract, rotate left, outrigger extend) CR66 Level sensor (auto level)
BN60 Function enable (boom up, boom extend, CR67 Primary boom
rotate right, outrigger retract) CR68 Secondary boom
BN61 Function enable (boom down, boom retract, CR69 Boom extend/retract
turntable/platform rotate left) CR70 Turntable rotate
BN62 Function enable (boom up, boom extend,
turntable/platform rotate right)
BN63 Primary boom up/down
BN64 Secondary boom up/down
BN65 Boom extend/retract
BN66 Turntable rotate
BN67 Platform level up/down
5-2 Genie TZ-34/20 Part No. 84382

Electrical Abbreviations Legend

CR Control Relay L Light or LED
CR71 Platform level L4 Load sense at ground (load sense option)
CR72 Outrigger L4A Load sense at platform (load sense option)
CR73 Function enable (ground controls) L12 Left front outrigger
CR74 Function enable (platform controls) L13 Right front outrigger
CR75 Level sensor L14 Left rear outrigger
CR76 Limit switch fault L15 Right rear outrigger
CR77 Down enable L33 Right rear tail light
CR78 Lift cut-out L34 Left rear tail light
F Fuse L35 Right side marker
F6 Function, 275A L36 Left side marker
FB1 Flashing Beacons (option) LS Limit Switch

LS12 Left front outrigger
GND Ground LS13 Right front outrigger
G Gauge LS14 Left rear outrigger
G6 Hour meter LS15 Right rear outrigger
G7 Battery charge indicator (option) LS18 Boom down
LS18A Boom down
H Horn or Alarm
LS19 Load sense
H1 Horn
H5 Multifunction alarm M Motor
M5 Hydraulic power unit
KS1 Keyswitch
N.C. Normally closed
NCHO Normally closed, held open
N.O. Normally Open
NOHC Normally open, held closed
P Power switch
P1 Emergency Stop button at ground controls
P2 Emergency Stop button at plat. controls
Part No. 84382 Genie TZ-34/20 5-3

Electrical Abbreviations and Wire Color Legends
Item Description Wire Color Legend

R Resistor Item ...................................... Description
R14 Function speed, 0-10K ohms BL .................................................. Blue
R16 2000 ohm BK ................................................. Black
R20 10000 ohm GN ................................................. Green
R22 4300 ohm OR ................................................. Orange
R22A 5600 ohm RD ................................................. Red
S Sensor WH ................................................. White
S7 Level sensor BL/BK ............................................ Blue / Black
S9 Level sensor, front/rear axis (auto level) BL/WH ........................................... Blue / White
S10 Level sensor, left/right axis (auto level) BK/RD ........................................... Black / Red
BK/WH ........................................... Black / White
U Electronic Component GN/BK ........................................... Green / Black
U6 Motor controller GN/WH .......................................... Green / White
U9 Battery charger OR/BK ........................................... Orange / Black
U16 Time delay OR/RD ........................................... Orange / Red
U35 Time delay relay OR/WH .......................................... Orange / White
Y Valve Coil RD/BK ........................................... Red / Black
Y19 Platform down RD/WH ........................................... Red / White
Y20 Platform up WH/BK ........................................... White / Black
Y21 Primary down WH/RD ........................................... White / Red
Y22 Primary up
Y23 Turntable rotate left
Y24 Turntable rotate right
Y25 Boom retract
Y26 Boom extend
Y33 Left rear outrigger
Y34 Right rear outrigger
Y35 Left front outrigger
Y36 Right front outrigger
Y39 Outrigger retract
Y40 Outrigger extend
Y52 Secondary down
Y53 Secondary up
5-4 Genie TZ-34/20 Part No. 84382

Limit Switch Legend
c b
Item Description Schematic

a Boom limit switches LS18 / LS18A
b Outrigger limit switches LS12/LS13/LS14/LS15 from TZ3406-205
c Outrigger limit switches LS12/LS13/LS14/LS15 to TZ3406-204
Part No. 84382 Genie TZ-34/20 5-5

Electrical Symbols Legend
-
30 86
TB1
+
87A 87 85
Terminal
6V Battery
Control relay
Diode
Resistor
Fuse
A1
PLATFORM
M5
GROUND
LED S2
KS1
KEY SWITCH Power unit or motor
Key switch
+
G6 T2 B+
Hour meter 1
P1 B- 3
EMERGENCY
STOP
Emergency stop button,

normally closed Motor controller
Alarm
CB2
15A
Circuit breaker
Solenoid valve with diode Battery charger

N.C.H.O. N.C.
N.O.H.C.
Limit switch
Quick disconnect
Toggle switch Level sensor
5-6 Genie TZ-34/20 Part No. 84382

Hydraulic Abbreviations Legend

A Test port W Outrigger retract - left rear
B Outrigger extend/retract X Outrigger retract - right rear
C Check valve - outrigger circuit Y Outrigger retract - left front
D Relief valve - outrigger circuit Z Outrigger retract - right front
E System relief AA Turntable rotate left/right
F Check valve - auxiliary pump AB Platform level up/down
G Sight gauge AC Boom extend/retract
H Priority flow regulator, adjustable AD Primary boom up/down
I Flow control - turntable rotate circuit AE Secondary boom up/down
J Relief valve - turntable rotate circuit AF Relief valve - turntable rotate circuit
K Turntable rotate left/right AG Platform level counterbalance
L Platform level counterbalance AH Platform level counterbalance
M Platform level up/down AI Relief valve - primary boom
N Platform level counterbalance AJ Relief valve - secondary boom
O Fluid regeneration - boom extend/retract AK Relief valve - boom extend/retract
P Relief valve - boom extend/retract AL Priority flow regulator, adjustable
Q Primary boom up/down AM Relief valve - turntable rotate circuit
R Relief valve - primary boom
S Relief valve - secondary boom
T Secondary boom up/down
U Relief valve - turntable rotate circuit
V Boom extend/retract
Part No. 84382 Genie TZ-34/20 5-7

Hydraulic Symbols Legend
M 0.037 in
0.94 mm
Solenoid operated
Variable Orifice with size
3 position 4 way directional
speed motor
valve with manual over ride
Relief valve
Solenoid operated
Fixed displacement Check valve 2 position 3 way
pump directional valve with
manual over ride
Pressure compensated
prioity flow regulator
Solenoid operated
Fixed displacement Check valve, 3 position 4 way
hand pump pilot to open directional valve
Double acting cylinder

with cushion
Solenoid operated
2 position 3 way
directional valve
Bi-directional Filter
motor Double acting
cylinder
Relief valve
Counterbalance valve
5-8 Genie TZ-34/20 Part No. 84382

Trailer Lighting Wiring Diagram - ANSI/CSA
L35 WH
RIGHT SIDE MARKER
QD12 GN RD
TRAILER PLUG
BN BN
1 GN
L33
BN/YL BN RIGHT REAR
2 TAIL LIGHT
YL
3 BN BK
WH
4
YL RD
1 GN BK BN
2 YL
3 BN/YL L36 WH
LEFT SIDE MARKER

3 BN L34
4 WH LEFT REAR
TAIL LIGHT
Part No. 84382 Genie TZ-34/20 5-9


(to SN TZ3412-193)
Trailer Chassis Wiring Harness
GR GR
BR BR
WH WH
RD RD
BL BL
BK BK 1 YL
1 YL 2 BL
YL YL
3 WH
2 BL 1 4 GN
5 BN
3 WH 6 2 6 RD
4 GN 7 7 BK
5 BN 5 3
6 RD 4 Boom Harness
7 BK
Platform Wiring Harness

GN
RIGHT REAR GN - TURN
GN
BN RD - BRAKE
BN WH
RD BN - RUN
GY GY - FOG
WH GREEN PLUG WH - GROUND
RD
BL YELLOW PLUG
BL - FOG
WH
1 YL BK RD BK - RUN
BL
2 BK BK WH - GROUND
YL YL RD - BRAKE
3 WH
4 GN LEFT REAR YL - TURN
5 BL
6 RD
7 BN
LEFT REAR TAIL LIGHT RIGHT REAR TAIL LIGHT
1
1 TURN SIGNAL
2
2 FOG LIGHT 1
4 2 3 REFLECTOR
3
4 BRAKE / RUNNING LIGHT 3 4
5 - 10 Genie TZ-34/20 Part No. 84382


(from SN TZ3412-194)
GR GR
OR OR
WH WH
RD RD
BL BL
BK BK 1 RD/BK
RD/BK RD/BK 2 BL
1 RD/BK 3 WH
2 BL WH/BK WH/BK
4 GN
3 WH 5 OR
4 GN 8
9 6 RD
5 OR 7
7 BK
6 RD 1 8 WH/BK
7 BK 10 6
8 WH/BK 2 4
9-13 Not Used
11 3 5
12 13 Boom Harness
L33
RIGHT REAR
TAIL LIGHT
GY BACKUP
Platform Wiring Harness BN

RUN
GR GR
BR GN
TURN
WH
OR RD
BL WH
WH GY GND
RD
RD
STOP
BL
BL
BK FOG
WH
1 RD/BK RD/BK RD BL FOG
2 BL BL
BK
3 WH WH/BK YL RD
STOP
4 GN GY
5 OR
6 RD WH
GND
7 BK
8 WH/BK
YL
TURN
BK
RUN
GY
BACKUP
1 7 L34
LEFT REAR
TAIL LIGHT
2 1 SIDE MARKER 5
2 TURN SIGNAL
3 3 FOG LIGHT 6
5 4 2
4 4 RED REFLECTOR
7 5 REVERSE LIGHT 1
6 6 BRAKE LIGHT 3
7 LICENSE PLATE LIGHT
Part No. 84382 Genie TZ-34/20 5 - 11

Trailer Lighting Wiring Diagram - Hydraulic Axle, AS

(from SN TZ3412-193)
GR GR
OR OR
WH WH
RD RD
BL BL
BK BK 1 RD/BK
RD/BK RD/BK 2 BL
1 RD/BK 3 WH
2 BL WH/BK WH/BK
4 GN
3 WH 5 OR
4 GN 8
9 6 RD
5 OR 7
7 BK
6 RD 1 8 WH/BK
7 BK 10 6
8 WH/BK 2 4
9-13 Not Used
11 3 5
12 13 Boom Harness
L33
RIGHT REAR
TAIL LIGHT
GY BACKUP
Platform Wiring Harness BN

RUN
GR GR
BR GN
TURN
WH
OR RD
BL WH
WH GY GND
RD
RD
STOP
BL
BL
BK FOG
WH
1 RD/BK RD/BK RD BL FOG
2 BL BL
BK
3 WH WH/BK YL RD
STOP
4 GN GY
5 OR
6 RD WH
GND
7 BK
8 WH/BK
YL
TURN
BK
RUN
GY
BACKUP
1 7 L34
LEFT REAR
TAIL LIGHT
2 1 SIDE MARKER 5
2 TURN SIGNAL
3 3 FOG LIGHT 6
5 4 2
4 4 RED REFLECTOR
7 5 REVERSE LIGHT 1
6 6 BRAKE LIGHT 3
7 LICENSE PLATE LIGHT
5 - 12 Genie TZ-34/20 Part No. 84382

Part No. 84382 Genie TZ-34/20 5 - 13


RD
TB1
RD
TB3
RD CHASSIS HARNESS
PIN 8
P1
EMERGENCY
STOP
BN60
FUNCTION ENABLE
(PLATFORM UP, BOOM UP,
ROTATE RIGHT AND
OUTRIGGER RETRACT)
KS1
KEY SWITCH
+ WH
TB16
RD
TB2
H5 ALARM WH
TB21
BN59
FUNCTION ENABLE
(PLATFORM DOWN,
CB2 BOOM DOWN,
ROTATE LEFT AND
15A
OUTRIGGER EXTEND)
WH
TB18
BK
TB8
OR
TB9
WH AUTOLEVEL
BN56 BN58 PIN 4
BOOM PLATFORM BN49
EXTEND/RETRACT LEVEL AUTO LEVEL
UP/DOWN (OPTION)
RD AUTOLEVEL
PIN 2
RD
TB7
RD
TB5
BK
TB24
BL/WH
TB14
BN50
BN54 + - LEFT REAR
OUTRIGGER
PRIMARY
BOOM WH LIMIT SWITCH HARNESS
UP/DOWN
PIN 3
G6 BN52
HOUR LEFT FRONT
METER OUTRIGGER RD/WH
TB12
BL
TB6
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
BN55 BN57 BN53

SECONDARY TURNTABLE RIGHT FRONT GN/WH
TB15
BOOM ROTATE OUTRIGGER
UP/DOWN WH
TB4
RD
CR73 TERMINAL 87
5 - 14 Genie TZ-34/20 Part No. 84382


1 85
MANIFOLD HARNESS 87 87A CR71 87

85
87A TOP
OR PLATFORM LEVEL 1
PIN L OR/BK 30
TB9 86
1
30 2
MANIFOLD HARNESS
85 2
OR/BK 87 87A 3
PIN K 86 2 30 4
86 5
5
85 6
87 87A 7
2 85 3 30 8
86 9

10
10
BK BOOM EXTEND 11
PIN J BK/WH 87 87A
11
TB8 4 30
12
30 86
13
MANIFOLD HARNESS BK/WH 85 14
PIN H 86 87 87A
15
5 30
16
86
17
18
85
19
85 87 87A
20
3 6 20
CR67
30
86
21
87 87A 22
MANIFOLD HARNESS RD 23
PIN G PRIMARY BOOM RD/BK 85
23
TB7 87 87A
23
30 7 30
MANIFOLD HARNESS RD/BK

86
PIN F 86 85
U16
87 87A
8 30
86
TIME
4 85 85
DELAY
CR68
87 87A
87 87A
9 30
MANIFOLD HARNESS BL 86
PIN E SECONDARY BOOM BL/BK

TB6 85
30 87 87A
MANIFOLD HARNESS BL/BK 10 30
CONTROL BOX LAYOUT

PIN D 86
86
5 85
MANIFOLD HARNESS 87 87A CR70

WH PLATFORM ROTATE
PIN C
30
WH/BK
TB4 TERMINAL
MANIFOLD HARNESS
PIN B
WH/BK
86 1 BASE
2
2
85
6
3
CHASSIS HARNESS GN/BK
87 87A CR72 4
PIN 13 OUTRIGGERS GN/BK
TB11 5
30
CHASSIS HARNESS GN
5
PIN 11 86 WH
TB22 6
7
85
8
7
R174300 OHM 9
87 87A CR28 10
TB24 POWER SUPPLY WH
30
TB20 10
11
TB24 86 WH
TB11 11
R16 2000 OHM
12
8 85 WH 13
CR73
TB24
14
87
BN57
RD FUNCTION ENABLE RD 15
30
TB3
16
17
86 WH
TB17 18
19
9 85 WH 20
TB24
21 R20
87A CR75 10000 OHM
LEVEL SENSOR RD 22
TB21
30 23
MANIFOLD HARNESS
PIN M
RD
86 WH LIMIT SWITCH HARNESS
24
PIN 3 24
24
10 85 WH
TB24
87A CR77
DOWN ENABLE RD CR28 TERMINAL 87A
30
TB18 R17 4300 OHM
R16 2000 OHM
RD CR28 TERMINAL 87
TB5 86 WH
TB22
CR77 TERMINAL 30
Part No. 84382 Genie TZ-34/20 5 - 15


RD
TB1
RD
TB3
RD CHASSIS HARNESS
PIN 8
P1
EMERGENCY
STOP
BN60
FUNCTION ENABLE
ROTATE RIGHT AND
OUTRIGGER RETRACT)
KS1
KEY SWITCH WH
TB16
BN59
FUNCTION ENABLE
(PLATFORM DOWN,
CB2 BOOM DOWN,
ROTATE LEFT AND
15A
OUTRIGGER EXTEND)
WH
TB18
BK
TB8
OR
TB9
WH AUTOLEVEL
BN56 BN58 PIN 4
BOOM PLATFORM BN49
EXTEND/RETRACT LEVEL AUTO LEVEL
UP/DOWN (OPTION)
RD AUTOLEVEL
PIN 2
RD
TB7
RD/WH
TB12
BL/WH
TB14
BN50
BN54 LEFT REAR
OUTRIGGER
PRIMARY
BOOM WH
UP/DOWN
BN52 LIMIT SWITCH HARNESS

PIN 3
LEFT FRONT
OUTRIGGER BL
TB6
RD
OR/WH
TB13
CR78A TERMINAL 87A
BN51
RIGHT REAR
OUTRIGGER
BN55 BN57 BN53

TB15
UP/DOWN WH
TB4
RD
CR73 TERMINAL 87
RD
TB5
BK
TB24
+ - + RD
TB2
G6 H5 ALARM
HOUR
WH
METER TB21
5 - 16 Genie TZ-34/20 Part No. 84382


1 85

TOP
OR PLATFORM LEVEL
87 87A
PIN L OR/BK 1 30
TB9 86
1
30 2
MANIFOLD HARNESS OR/BK 85 2
PIN K 86 87 87A 3
2 30 4
86 5
5
85 6
85 7
2 87 87A
3 8
30
9
BK BOOM EXTEND 10
PIN J BK/WH 85 10
TB8 11
30 87 87A
4 11
MANIFOLD HARNESS BK/WH
30
12
86
PIN H 86 13
85 14
87 87A
15
5 30
16
17
85 86
18
3
19
85
87A
20
RD PRIMARY BOOM 20
PIN G RD/BK 6 30
21
TB7 86
30 22
23
MANIFOLD HARNESS RD/BK 85
23
PIN F 86 87 87A
23
7 30
86
85
85
U16
87 87A
4 8
CR68
30
86
MANIFOLD HARNESS 87 87A TIME
85
BL SECONDARY BOOM BL/BK 87 87A
PIN E 85
DELAY 11
TB6 87 87A
30
30 86
MANIFOLD HARNESS
9 30
BL/BK 86
PIN D 86
85
87 87A
10 30
CONTROL BOX LAYOUT

86
85
5
WH PLATFORM ROTATE
PIN C WH/BK
TB4
30
MANIFOLD HARNESS WH/BK
PIN B 86
TERMINAL
6
87
85
87A CR72 1 BASE

CHASSIS HARNESS
PIN 13
GN/BK OUTRIGGERS GN/BK 2
TB11
CHASSIS HARNESS
30 2
PIN 11
GN
86 WH 3
TB22
4
5
85
R174300 OHM
7 5
87 87A CR28 6
30
TB20
7
TB24 86 WH
8
R16 2000 OHM TB11 9
10
8 85 WH
TB24 10
RD
87 CR73 11
FUNCTION ENABLE RD
BN57
30
TB3 11
12
86 WH
TB17 13
14
9 85 WH
TB24
15
87A CR75 16
LEVEL SENSOR RD
TB21 17
MANIFOLD HARNESS RD
30
18
PIN M 86 WH LIMIT SWITCH HARNESS 19
PIN 3
20
85 WH 21 R20
10 TB24 10000 OHM
87A CR77 22
DOWN ENABLE RD
TB18
23
30 24
RD
TB5 86 WH 24
TB22
24
85 WH
11 TB24
87A CR78A
LIFT CUT-OUT RD
CR73 TERMINAL 87 R16 CR77 TERMINAL 30
30 2000 OHM
BN54, 55, 56
RD
86 WH R17 CR28 TERMINAL 87
TB5 4300 OHM
CR28 TERMINAL 87
Part No. 84382 Genie TZ-34/20 5 - 17


RD
TB1
RD
TB3
P1
EMERGENCY
STOP
BN60
FUNCTION ENABLE
ROTATE RIGHT AND
KS1 OUTRIGGER RETRACT) WH
TB16
KEY SWITCH
BN59
FUNCTION ENABLE
(PLATFORM DOWN,
CB2 BOOM DOWN,
ROTATE LEFT AND
15A
OUTRIGGER EXTEND)
WH
TB18
RD CHASSIS HARNESS
PIN B
WH
BN56 BN58 AUTOLEVEL PIN 4
BOOM PLATFORM BN49

EXTEND/ LEVEL AUTO LEVEL RD
RETRACT UP/DOWN AUTOLEVEL PIN 2
OR
TB9
BK
TB8
RD
TB7
BL/WH
TB14
BN50
BN54 LEFT REAR
OUTRIGGER
PRIMARY
UP/DOWN PIN 3
BN52
LEFT FRONT
OUTRIGGER RD/WH
TB12
BL
TB6
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
BN55 BN57 BN53

TB15
UP/DOWN WH
TB4
RD
CR73 TERMINAL 87
RD
TB2
WH
CR64A TERMINAL 30
+ RD
+
TB5
H5 ALARM G6 HOUR METER BK
-- TB23
5 - 18 Genie TZ-34/20 Part No. 84382


85
MANIFOLD HARNESS OR 87 87A CR71 TOP 8 9 10 11 12 13 14 15

PIN L PLATFORM LEVEL OR/BK
TB9
87
87
87
87
87
87
87
87
30
MANIFOLD HARNESS OR/BK
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
MANIFOLD HARNESS BK 87 87A CR69

PIN J BOOM EXTEND BK/WH
TB8
30
PIN H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
9
3
4
6
7
8
MANIFOLD HARNESS RD 87 87A
PIN G PRIMARY BOOM RD/BK
TB7
30
PIN F 86
3
85 CONTROL
PIN E
BL SECONDARY BOOM BL/BK BOX
87
87
87
87
87
87
87
TB6
30
MANIFOLD HARNESS BL/BK
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
MANIFOLD HARNESS WH 87 87A CR70
PIN C
PLATFORM ROTATE WH/BK
TB4
30
PIN B 86
5
85
CHASSIS HARNESS GN/BK 87 87A CR72

PIN 13 OUTRIGGERS GN/BK TB11
30
CHASSIS HARNESS GN
PIN 11 86 WH
6 TB22
R22 85
4300 OHM
87 87A CR28
30
TB21
TERMINAL
TB24 86 WH
R16 7 TB11
1 BASE
2000 OHM
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR WH
CR64 TERMINAL 85 6
MANIFOLD HARNESS
PIN M
WH
7
9
PIN 3 8
85 9
PLATFORM HARNESS
PIN D 87 87A CR64 10
TB23
WH FAULT GROUND WH PLATFORM HARNESS
PIN M
10
30
86 WH
11
10 TB2
11
85
12
87A CR76 13
TB23
WH LIMIT SWITCH FAULT WH PLATFORM HARNESS
PIN D
14
30
86
15
LIMIT SWITCH HARNESS
11
PIN 1 16
85 WH PLATFORM HARNESS
17
87 CR65A PIN D 18
U6 CUTOUT PLATFORM HARNESS 19
CR65B TERMINAL 87A 30 PIN P -OR- TB5
20 R22A
-OR- LIMIT SWITCH 86 WH 5600 OHM
HARNESS PIN 1 12 TB2 20
R20 21
85 10000 OHM
22 C4
87A CR77 7.5V
DOWN ENABLE 24 ZENER DIODE
TB5
RD
30 RD
TB18 24
86 WH
13 TB22 24
85
87A CR78A
LIFT CUT-OUT
RD
30 RD
CR73 TERMINAL 87 R22
BN54 86 WH 4300 OHM
14 TB5
CR28 TERMINAL 87
WH 85 WH
TB23 TB23
87 87A CR65B R16
U6 CUTOUT RD LIMIT SWITCH HARNESS 2000 OHM
CR65A TERMINAL 87A
30 PIN 1
CR28 TERMINAL 87A
86 WH
15 TB5
Part No. 84382 Genie TZ-34/20 5 - 19


RD
TB1
RD
TB3
RD
CHASSIS HARNESS
PIN B
P1
EMERGENCY BN60
STOP FUNCTION ENABLE
ROTATE RIGHT AND
OUTRIGGER RETRACT) WH
KS1 TB16
KEY
SWITCH
BN59
CB2 15A FUNCTION ENABLE
(PLATFORM DOWN,
BOOM DOWN,
ROTATE LEFT AND
OUTRIGGER EXTEND) WH
TB18
RD
CR78A TERMINAL 87A
BK
TB8
OR
TB9
WH
BOOM PLATFORM BN49

RD
CR73 TERMINAL 87
RD
TB7
BL/WH
TB14
BN50
BN54 LEFT REAR
OUTRIGGER
PRIMARY
BOOM
UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15
BN57 BN53 RIGHT FRONT

BN55 TURNTABLE OUTRIGGER
WH
SECONDARY ROTATE TB4
BOOM BL
UP/DOWN TB6
RD
TB3
WH
CR64A TERMINAL 30
+ RD
+
TB5
-- TB24
5 - 20 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
2 DIODE REMOVED AFTER
85
SERIAL NUMBER TZ3405-171
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
6
7
8
9
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 RD
6 TB22
85 BK
TB24
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 WH
C4A
7 TB11
1 BASE
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR WH
CR64 TERMINAL 85 6
MANIFOLD HARNESS
PIN M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND
H5 10
30
PLATFORM HARNESS 86 WH
11
PIN D 10 TB2
11
85
12
87A CR76 13
LIMIT SWITCH FAULT 14
30
86
15
11
PIN 1 16
85
17
87 CR65A
L4
18
BL 30 PIN P
20 R23
CHASSIS HARNESS 86 WH 1000 OHM
PIN 1 12 TB2 20
85
WH
TB18 21
87A
RD/WH PLATFORM HARNESS
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86 WH
13 TB22 24
85 BK
TB24
CR78A C4
87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 RD CR28 TERMINAL 87
RD CR73 TERMINAL 87
BN55 86 WH TB5
C4A
14 3.3V DC
ZENER DIODE
CR28 TERMINAL 87A
PLATFORM HARNESS PIN E
PLATFORM HARNESS PIN F

CR77 TERMINAL 30
Part No. 84382 Genie TZ-34/20 5 - 21


RD
TB1
RD
CHASSIS HARNESS
PIN B
P1
KS1 EMERGENCY BN60
KEY STOP FUNCTION ENABLE
SWITCH (PLATFORM UP, BOOM UP,
ROTATE RIGHT AND
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH
BN56 AUTOLEVEL PIN 4
BOOM BN49
EXTEND/ AUTO LEVEL RD
RETRACT AUTOLEVEL PIN 2
RD
TB7
OR
TB9
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
OUTRIGGER
PRIMARY PLATFORM
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15

WH
BOOM BL
UP/DOWN TB6
RD
TB3
WH
+ CR64A TERMINAL 30
RD
+
1 To SN TZ3405-171 H5 ALARM TB5

G6 HOUR METER BK
-- TB24
ES7168E
5 - 22 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
1
TB8
30
PIN H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
6
7
8
9
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 RD
6 TB22
85 BK
TB24
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 WH
C4A
7 TB11
1 BASE
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR WH
CR64 TERMINAL 85 6
MANIFOLD HARNESS
PIN M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND
H5 10
30
PLATFORM HARNESS 86 WH
11
PIN D 10 TB2
11
85
12
87A CR76 13
30
86
15
11
PIN 1 16
85
17
87 CR65A
L4
18
BL 30 PIN P
20 R23
PIN 1 12 TB2 20
85
WH
TB18 21
87A
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86 WH
13 TB22 24
85 BK
TB24
CR78A C4
87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
RD CR73 TERMINAL 87
BN55 86 WH TB5
C4A
14 3.3V DC
ZENER DIODE
CR28 TERMINAL 87A
1 To SN TZ3405-171
ES7168E PLATFORM HARNESS PIN F
CR77 TERMINAL 30
Part No. 84382 Genie TZ-34/20 5 - 23


RD
TB1
RD
CHASSIS HARNESS
PIN B
P1
KS1 EMERGENCY BN60
ROTATE RIGHT AND
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH
BOOM BN49
RD
TB7
OR
TB9
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
OUTRIGGER
PRIMARY PLATFORM
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15

WH
BOOM BL
UP/DOWN TB6
RD
TB3
ES0441A +
WH
CR64A TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 24 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
6
7
8
9
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 RD
6 TB22
85 BK
TB24
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 WH
C4A
7 TB11
1 BASE
85
CR73
2
87 FUNCTION ENABLE 2
RD
AUTOLEVEL HARNESS
PIN 2
RD
30
BN49 3
86
4
BN49 WH
WH
8
4A
AUTOLEVEL HARNESS
PIN 4 85 5
87A CR75 5
30
LEVEL SENSOR
6
MANIFOLD HARNESS
PIN M
WH
86 WH
7
CR64 TERMINAL 85
9 8
85 9
87 87A CR64 10
FAULT GROUND
H5 10
30
PLATFORM HARNESS 86
11
PIN D 10 11
85
12
87A CR76 13
30
86
15
11
PIN 1
6A 16
85
17
87 CR65A
L4
6A 18
BL 30 PIN P
20 R23
PIN 1 12 TB2 20
85
WH
TB18 21
87A
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86 WH
13 TB22 24
85 BK
TB24
CR78A C4
87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
RD CR73 TERMINAL 87
BN55 86 WH TB5
C4A
14 3.3V DC
ZENER DIODE
CR28 TERMINAL 87A
ES0441A PLATFORM HARNESS PIN F

CR77 TERMINAL 30
Part No. 84382 Genie TZ-34/20 5 - 25


(from serial number TZ3406-205 )
RD
TB1
RD
C3-B
P1
KS1 EMERGENCY BN60
ROTATE RIGHT AND
OUTRIGGER RETRACT)
WH
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH
BN56 C4-4 / CR73 TERMINAL 87A
BOOM BN49
EXTEND/ AUTO LEVEL
RETRACT
RD C4-2
CR73 TERMINAL 30 AND 85
RD
TB7
OR
TB9
RD/WH
C3-V
BL/WH C3-S
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
PRIMARY PLATFORM OUTRIGGER
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT
OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
BK
TB24
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER

GN/WH
C3-T
SECONDARY ROTATE
BOOM GN/WH
TB15
UP/DOWN OR/WH
C3-U
WH
TB4
BL
TB6
RD
TB3
ES0441G WH
+ CR64A TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 26 Genie TZ-34/20 Part No. 84382


85
OR 87 87A CR71 TOP 8 9 10 11 12 13 14 15

C2-L PLATFORM LEVEL OR/BK
TB9
87
87
87
87
87
87
87
87
30
OR/BK
C2-K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
BK 87 87A CR69
C2-J BOOM EXTEND BK/WH
TB8
30
BK/WH
C2-H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
6
7
8
9
RD 87 87A
C2-G PRIMARY BOOM RD/BK
TB7
30
RD/BK
C2-F 86
3
85 CONTROL
87 87A CR68
C2-E
87
87
87
87
87
87
87
TB6
30
BL/BK
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
C2-D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
WH 87 87A CR70
C2-C PLATFORM ROTATE WH/BK
TB4
30
WH/BK
C2-B 86
5
85 RD
TB22
GN/BK 87 87A CR72
C3-P OUTRIGGERS GN/BK TB11
30
GN
C3-N 86
6
85 WH
TB11
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 BK
1 C4A
7 TB24
1 BASE
85 2
TB5
87 87A 2
RD
C4-2
RD
BN49 3
30
CR73 4
86 FUNCTION ENABLE
BN49 WH U16A
WH
8
4A
C4-4
85 WH C5-3
5
87 87A WH LS14 5
30
CR75 6
LEVEL SENSOR
C2-M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND
H5 10
30
86
11
10 11
85
12
87 87A CR76
C5-1
13
30
86
15
11 6A 16
85 RD
17
87 87A CR65A
TB2
6A 18
U6 CUTOUT WH
C1B-P 19
BL 30
20 R23
C3-A 86 1000 OHM
12 L4 20
85
WH
TB18 21
TB22 WH
87 87A
RD/WH C1B-B 22
CR77 24
30
DOWN ENABLE
WH TB5
24
86
13 24
85 BK
TB4A
CR78A C4
87 87A 5.1V DC
LIFT CUT-OUT TB17 ZENER DIODE
30 RD BN55 CR28 TERMINAL 87
86
TB24
C4A 1
14 4.3V DC
ZENER DIODE
CR28 TERMINAL 87A
3.3V DC TO TZ3406-483
1 4.3V DC FROM TZ3406-484
ES0441G C1B-E
C1B-F
CR77 TERMINAL 30
Part No. 84382 Genie TZ-34/20 5 - 27


BL/BK 8
RD/BK 9
BK/WH 10
OR/BK 11
GN/BK 5
BN65 BN67 WH/BK 7

BOOM PLATFORM
EXTEND LEVEL
P2
EMERGENCY
1 2 STOP
RD 1
OR 4
H1
ALARM
WH 12
BN63 R14
PRIMARY RESISTOR
BOOM 0-20K OHM BN62
FUNCTION ENABLE
(BOOM UP, BOOM EXTEND
PLATFORM LEVEL UP,
WH RD ROTATE RIGHT) BL 6
BN61
FUNCTION ENABLE
BN64 (BOOM DOWN, BOOM RETRACT
SECONDARY PLATFORM LEVEL DOWN,
BOOM ROTATE LEFT) RD/WH 2
BN66
TURNTABLE
ROTATE
30
85 86
87A
BN5
HORN 87 CR74
FUNCTION
ENABLE
BK 3
H2
AUTO-STYLE
HORN
(OPTION)
5 - 28 Genie TZ-34/20 Part No. 84382


BL/BK 8
RD/BK 9
BK/WH 10
OR/BK 11
GN/BK 5
BN65 BN67 WH/BK 7

BOOM PLATFORM
EXTEND LEVEL
P2
EMERGENCY
1 2 STOP
RD 1
OR 4
H1
ALARM
WH 12
BN63 R14
PRIMARY RESISTOR
BOOM 0-20K OHM BN62
FUNCTION ENABLE
PLATFORM LEVEL UP,
WH RD ROTATE RIGHT) BL 6
BN61
FUNCTION ENABLE
BOOM ROTATE LEFT) RD/WH 2
BN66
TURNTABLE
ROTATE 30
30 85 86
85 86
87A
87A 87 CR74
FUNCTION
87 CR78B ENABLE
BK 3
LIFT CUT-OUT
BN5
HORN
H2
AUTO-STYLE
HORN
(OPTION)
Part No. 84382 Genie TZ-34/20 5 - 29


BL/BK H
RD/BK J
BK/WH K
OR D
OR/BK L
BN65 BN67 WH/BK G

BOOM PLATFORM
EXTEND LEVEL
P2
EMERGENCY
1 2 STOP
RD A
H1
ALARM
WH M
BN63 R14
PRIMARY
BOOM
RESISTOR
0-20K OHM
BN62
FUNCTION ENABLE
PLATFORM LEVEL UP,
WH RD ROTATE RIGHT) BL E
GN/BK F
BN61
FUNCTION ENABLE
BOOM ROTATE LEFT) RD/WH B
BN66
TURNTABLE
ROTATE
30
85 86
30
85 86 87A
87 CR74
87A FUNCTION
ENABLE
CR78B BK C
LIFT CUT-OUT
GN N
GN/WH P
BN5 BK GN GN/WH
HORN
4 2 1
H2
AUTO-STYLE
HORN
(OPTION)
5 - 30 Genie TZ-34/20 Part No. 84382


PLATFORM HARNESS
PIN M
H1
CR78B TERMINAL 86 ALARM
PLATFORM HARNESS
OR/BK
PIN L
BK/WH
PLATFORM HARNESS CR74 TERMINAL 30
PIN K
BN65 BN67 P2
BOOM PLATFORM EMERGENCY
EXTEND/RETRACT LEVEL STOP
RD
PLATFORM HARNESS
PLATFORM HARNESS PIN A
GN/BK
PIN F
RD/BK
PLATFORM HARNESS
PIN J
RD R23
WH RESISTOR, BN62
BN63 1K OHM FUNCTION ENABLE
PRIMARY BOOM R14 (BOOM UP, EXTEND,
UP/DOWN BOOM R22C TURNTABLE AND
PLATFORM ROTATE
BK FUNCTION RESISTOR, RIGHT)
SPEED 5.6K OHM
10K OHM CR74 TERMINAL 86
BL
PLATFORM HARNESS
R20 C4B PIN E

ZENER
BL/BK RESISTOR,
DIODE
PLATFORM HARNESS 10K OHM
5.1V DC
PIN H
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
SECONDARY BOOM ROTATE
BOOM RETRACT,
UP/DOWN TURNTABLE AND
PLATFORM ROTATE
LEFT)
CR78B TERMINAL 87A CR74 TERMINAL 86
RD/WH
CR74 TERMINAL 87 AND PLATFORM HARNESS
CR78B TERMINAL 30 PIN B
CR78B TERMINAL 86
CR78B TERMINAL 85
BN5
HORN
BK/WH
H2
PLATFORM HARNESS PIN G AUTO-STYLE
BK/WH HORN
BN66
1 86 (OPTION)
BN67
87 87A
OR/BK
BN66
RD
30 CR78B
BN64 85 LIFT CUT-OUT
BK
R14
BN61
2 86
BN62
87 87A
P2
30
85
CR74
FUNCTION ENABLE
BK
PLATFORM HARNESS PIN C
ES0441A
Part No. 84382 Genie TZ-34/20 5 - 31


C1P-M
H1
CR78B TERMINAL 86 ALARM
OR/BK
C1P-L
BK/WH
C1P-K CR74 TERMINAL 30
BN65 BN67 P2
RD
C1P-A
GN/BK
C1P-F
RD/BK
C1P-J
RD R23
WH RESISTOR, BN62
PLATFORM ROTATE
SPEED 5.6K OHM
BL
C1P-E
R20 C4B
ZENER
BL/BK RESISTOR,
DIODE
C1P-H 10K OHM
5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
BOOM RETRACT,
PLATFORM ROTATE
LEFT)
RD/WH
CR74 TERMINAL 87 AND C1P-B
CR78B TERMINAL 30
CR78B TERMINAL 86
CR78B TERMINAL 85
BN5
HORN
BK/WH
H2
C1P-G AUTO-STYLE
BK/WH HORN
BN66
1 86 (OPTION)
BN67
87 87A
OR/BK
BN66
RD
30 CR78B
BK
R14
BN61
2 86
BN62
87 87A
P2
30
85
CR74
FUNCTION ENABLE
BK
C1P-C
ES0441G
5 - 32 Genie TZ-34/20 Part No. 84382

Part No. 84382 Genie TZ-34/20 5 - 33


RD
TB1
RD
TB3
P1
EMERGENCY
STOP
BN60
FUNCTION ENABLE
ROTATE RIGHT AND
KS1 OUTRIGGER RETRACT) WH
TB16
KEY SWITCH
OR PLATFORM HARNESS
PIN D
OR
CR64C TERMINAL 30
BN59
FUNCTION ENABLE
(PLATFORM DOWN,
L4 CB2 BOOM DOWN,
ROTATE LEFT AND
LED 15A
OUTRIGGER EXTEND)
WH
TB18
RD CHASSIS HARNESS
PIN B
WH
BOOM PLATFORM BN49

OR
TB9
BK
TB8
RD
TB7
BL/WH
TB14
BN50
BN54 LEFT REAR
OUTRIGGER
PRIMARY
UP/DOWN PIN 3
BN52
LEFT FRONT
OUTRIGGER RD/WH
TB12
BL
TB6
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
BN55 BN57 BN53

TB15
UP/DOWN WH
TB4
RD
CR73 TERMINAL 87
RD
TB2
WH
CR64A TERMINAL 30
+ RD
+
TB5
-- TB23
5 - 34 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
9
3
4
6
7
8
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 WH
6 TB22
R22 85
4300 OHM
87 87A CR28
30
TB21
TERMINAL
TB24 86 WH
R16 7 TB11
1 BASE
2000 OHM
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR WH
CR64 TERMINAL 85 6
MANIFOLD HARNESS
PIN M
WH
7
9
PIN 3 8
85 9
PLATFORM HARNESS
PIN D 87 87A CR64 10
TB23
WH FAULT GROUND WH PLATFORM HARNESS
PIN M
10
30
86 WH
11
10 TB2
11
85
12
87A CR76 13
TB23
WH LIMIT SWITCH FAULT WH PLATFORM HARNESS
PIN D
14
30
86
15
11
PIN 1 16
85 WH PLATFORM HARNESS
17
87 CR65A PIN D 18
CR65B TERMINAL 87A 30 PIN P -OR- TB5
20 R22A
-OR- LIMIT SWITCH 86 WH 5600 OHM
HARNESS PIN 1 12 TB2 20
R20 21
85 10000 OHM
22 C4
87A CR77 7.5V
DOWN ENABLE 24 ZENER DIODE
TB5
RD
30 RD
TB18 24
86 WH
13 TB22 24
85
87A CR78A
LIFT CUT-OUT
RD
30 RD
CR73 TERMINAL 87 R22
BN54 86 WH 4300 OHM
14 TB5
CR28 TERMINAL 87
WH 85 WH
TB23 TB23
87 87A CR65B R16
U6 CUTOUT RD LIMIT SWITCH HARNESS 2000 OHM
CR65A TERMINAL 87A
30 PIN 1
CR28 TERMINAL 87A
86 WH
15 TB5
Part No. 84382 Genie TZ-34/20 5 - 35


RD
TB1
RD
TB3
RD
CHASSIS HARNESS
PIN B
P1
EMERGENCY BN60
STOP FUNCTION ENABLE
ROTATE RIGHT AND
KS1 TB16
KEY
SWITCH
BN59
(PLATFORM DOWN,
BOOM DOWN,
L4 ROTATE LEFT AND
LED OUTRIGGER EXTEND) WH
TB18
RD
CR78A TERMINAL 87A
BK
TB8
OR
TB9
WH
BOOM PLATFORM BN49

OR
CR76 TERMINAL 30
OR
PLATFORM HARNESS PIN D
RD
TB7
BL/WH
TB14
BN50
BN54 LEFT REAR
OUTRIGGER
PRIMARY
BOOM
UP/DOWN
BN52 LEFT FRONT

OUTRIGGER
RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15

WH
BOOM BL
UP/DOWN TB6
WH
CR64 TERMINAL 30
+ RD
+
TB5
-- TB24
5 - 36 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
9
3
4
6
7
8
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 RD
6 TB22
85 BK
TB24
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 WH
C4A
7 TB11
1 BASE
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR
6
MANIFOLD HARNESS
PIN M
WH
86 WH
7
9 LIMIT SWITCH HARNESS
PIN 3
8
85 9
87 87A CR64 10
FAULT GROUND WH
H5 10
30
86
11
10 11
85
12
87A CR76 13
30
86
15
11
PIN 1 16
85
17
87 CR65A
L4
18
30 PIN P
20 R23
86 RD 1000 OHM
12 TB2 20
85
WH
TB18 21
87A
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86 WH
13 TB22 24
85
CR78A C4
87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 CR28 TERMINAL 87
RD
BN55 86 WH TB4A
C4A
14 3.3V DC
ZENER DIODE
CR28 TERMINAL 87A
85 C5 BL
TB24 PLATFORM HARNESS PIN E
87A
BL CHASSIS HARNESS
BK
30 CR65B PIN 1
TB24 86 U6 CUT-OUT BL CR77 TERMINAL 30
15 TB5
Part No. 84382 Genie TZ-34/20 5 - 37


RD
TB1
RD
CHASSIS HARNESS
PIN B
P1
KS1 EMERGENCY BN60
ROTATE RIGHT AND
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
L4 ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH
BOOM BN49
OR
CR76 TERMINAL 30
OR
RD
TB7
OR
TB9
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
OUTRIGGER
PRIMARY PLATFORM
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15

WH
BOOM BL
UP/DOWN TB6
RD
ES7170E WH
TB3
+ CR64A TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 38 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
9
3
4
6
7
8
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85

30
CHASSIS HARNESS GN
PIN 11 86 RD
6 TB22
85 BK
TB24
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 WH
C4A
7 TB11
1 BASE
85 2
87 CR73 2
RD
BN57
RD
30
FUNCTION ENABLE
TB3 3
86 WH
4
TB17
8
4A
85 5
87A CR75 5
30
LEVEL SENSOR
6
MANIFOLD HARNESS
PIN M
WH
86 WH
7
PIN 3
8
85 9
87 87A CR64 10
FAULT GROUND WH
H5 10
30
86
11
10 11
85
12
87A CR76 13
30
86
15
11
PIN 1 16
85
17
87 CR65A
L4
18
30 PIN P
20 R23
86 RD 1000 OHM
12 TB2 20
85
WH
TB18 21
87A
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86 WH
13 TB22 24
85
CR78A C4
87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 CR28 TERMINAL 87
RD
BN55 86 WH TB4A
C4A
14 3.3V DC
ZENER DIODE
CR28 TERMINAL 87A
85 C5 BL
87A
BL
ES7170E
CHASSIS HARNESS
BK
30 CR65B PIN 1
TB24 86 U6 CUT-OUT BL CR77 TERMINAL 30
15 TB5
Part No. 84382 Genie TZ-34/20 5 - 39


RD
TB1
RD
CHASSIS HARNESS
PIN B
P1
KS1 EMERGENCY BN60
ROTATE RIGHT AND
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
L4 ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH AUTOLEVEL PIN 4
BN56 CR73 TERMINAL 87A
BOOM BN49
RETRACT CR73 TERMINAL 85 AND 30
OR
CR76 TERMINAL 30
OR
RD
TB7
OR
TB9
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
OUTRIGGER
PRIMARY PLATFORM
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
GN/WH
TB15

WH
BOOM BL
UP/DOWN TB6
WH RD
ES0441A WH
TB3
+ CR64 TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 40 Genie TZ-34/20 Part No. 84382


85

TB9
87
87
87
87
87
87
87
87
30
PIN K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85

TB8
30
PIN H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
6
7
8
9
TB7
30
PIN F 86
3
85 CONTROL
PIN E
87
87
87
87
87
87
87
TB6
30
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
PIN D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
PIN C
TB4
30
PIN B 86
5
85 RD
TB22
30
CHASSIS HARNESS GN
PIN 11 86
6
85 WH
TB11
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86
C4A
7
1 BASE
85 2
87 87A CR73 2
RD
AUTOLEVEL HARNESS RD
PIN 2 30
FUNCTION ENABLE
BN49 3
BN49 WH 86
4
AUTOLEVEL HARNESS WH
8
4A
PIN 4 85 WH LIMIT SWITCH HARNESS 5
87 87A
PIN 3
5
BN49
CR75 6
30 LEVEL SENSOR
MANIFOLD HARNESS
PIN M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND WH
H5 10
30
86
11
10 11
12
87 87A CR76 PIN 1 13
30
15
11
86
6A 16
85 RD
17
87 87A CR65A
TB2
6A 18
30 PIN P
20 R23
86 1000 OHM
12 L4 20
85
WH
TB18 21
WH
TB22
87 87A
22
CR77
PIN B 24
TB5
WH
30
DOWN ENABLE 24
86
13 24
85 WH TB4A
CR78A C4
87 87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 CR28 TERMINAL 87
RD
BN55 86 C4A
14 3.3V DC
ZENER DIODE
BL 85 5 OHM C5 CR28 TERMINAL 87A
TB5 BL
87 87A
BL CHASSIS HARNESS
TB24
BK
86
30
CR65B
PIN 1
ES0441A PLATFORM HARNESS PIN F
CR77 TERMINAL 30
15 U6 CUT-OUT
Part No. 84382 Genie TZ-34/20 5 - 41


RD
TB1
RD
C3-B
P1
KS1 EMERGENCY BN60
ROTATE RIGHT AND
TB16
RD
TB3
BN59
(PLATFORM DOWN,
BOOM DOWN,
L4 ROTATE LEFT AND
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH C4-4
CR73 TERMINAL 87A
BN56
BOOM BN49
RETRACT CR73 TERMINAL 85 AND 30
OR
CR76 TERMINAL 30
OR
C1B-D
RD
TB7
OR
TB9
RD/WH
BL/WH
TB12
BL/WH
TB14
BN54 BN58 BN50
PRIMARY PLATFORM
LEFT REAR
BOOM LEVEL
OUTRIGGER
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
BK
TB24
BN51
RIGHT REAR
OUTRIGGER
GN/WH
BN55 BN57 BN53 RIGHT FRONT

OUTRIGGER
GN/WH
TB15
TURNTABLE OR/WH
SECONDARY TB13
BOOM ROTATE OR/WH
UP/DOWN WH
TB4
BL
TB6
WH RD
TB3
ES0441G +
WH
CR64 TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 42 Genie TZ-34/20 Part No. 84382


85
OR 87 87A CR71 TOP 8 9 10 11 12 13 14 15

C2-L PLATFORM LEVEL OR/BK
TB9
87
87
87
87
87
87
87
87
30
OR/BK
C2-K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
BK 87 87A CR69
C2-J BOOM EXTEND BK/WH
TB8
30
BK/WH
C2-H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
9
3
4
6
7
8
RD 87 87A
C2-G PRIMARY BOOM RD/BK
TB7
30
RD/BK
C2-F 86
3
85 CONTROL
87 87A CR68
C2-E
87
87
87
87
87
87
87
TB6
30
BL/BK
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
C2-D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
WH 87 87A CR70
C2-C PLATFORM ROTATE WH/BK
TB4
30
WH/BK
C2-B 86
5
85 RD
TB22
GN/BK 87 87A CR72
C3-P OUTRIGGERS GN/BK TB11
30
GN
C3-N 86
6 TERMINAL 2 C1B-L
C4 87
85
87A CR28
WH
TB11 BASE 3 C1B-R

TB20
30
TB24 86
C4A
7
1
85 2
87 87A CR73 2
RD
C4-2
RD
30
FUNCTION ENABLE
BN49 3
BN49 WH 86
4
8
4A
C4-4 WH
85 WH C5-3 5
87 87A
5
BN49
CR75 6
30 LEVEL SENSOR
C2-M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND WH
H5 10
30
86
11
10 11
85
12
87 87A CR76
C5-1
13
30
15
11
86
6A 16
85 RD
17
87 87A CR65A
TB2
6A 18
U6 CUTOUT
C1B-P 19
30
20 R23
86 1000 OHM
12 L4 20
85
WH
TB18 21
WH
TB22
87 87A
RD/WH C1B-B
22
CR77 24
TB5
WH
30
DOWN ENABLE 24
86
13 24
85 WH TB4A
CR78A C4
87 87A 5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 CR28 TERMINAL 87
RD
C4A
ES0441G
BN55 86
14 1
4.3V DC
ZENER DIODE
BL 85 5 OHM C5 CR28 TERMINAL 87A
TB5 BL 3.3V DC TO TZ3406-483
TB24 1 4.3V DC FROM TZ3406-484 C1B-E
87 87A
BL C3-A
30
2 FROM TZ3410-145 TO TZ3413-344 C1B-F
BK
TB24 86 CR65B 3 FROM TZ3413-345 CR77 TERMINAL 30
15 U6 CUT-OUT
Part No. 84382 Genie TZ-34/20 5 - 43

Platform Control Box Wiring Diagram - AS/CE

BL/BK H
RD/BK J
BK/WH K
OR D
BN65 WH/BK G
BOOM
EXTEND
P2
EMERGENCY
1 2 STOP
RD A
L4A H1
LED ALARM
WH M
BN63
PRIMARY
BOOM
R14 BN62
FUNCTION ENABLE
RESISTOR (BOOM UP, BOOM EXTEND
0-20K OHM PLATFORM LEVEL UP,
WH RD ROTATE RIGHT) BL E
GN/BK F
BN61
FUNCTION ENABLE
BOOM ROTATE LEFT) RD/WH B
BN66
TURNTABLE
ROTATE
30
85 86
30
85 86 87A
87 CR74
87A FUNCTION
ENABLE
CR78B BK C
LIFT CUT-OUT
GN N
GN/WH P
BN5 OR BK GN GN/WH
HORN
3 4 2 1
H2
AUTO-STYLE
HORN
(OPTION)
5 - 44 Genie TZ-34/20 Part No. 84382


H1
ALARM
PLATFORM HARNESS
PIN M
BK/WH
PLATFORM HARNESS CR74 TERMINAL 30
PIN K
BN65 P2
BOOM EMERGENCY
EXTEND/RETRACT STOP
PLATFORM HARNESS
RD
PIN A
OR LOAD SENSE HARNESS
PLATFORM HARNESS GN/BK L4 LED OR
PIN 3
PIN F PLATFORM HARNESS
RD/BK PIN D
PLATFORM HARNESS
PIN J
RD R23
WH RESISTOR, BN62
PLATFORM ROTATE
SPEED 5.6K OHM
BL
PLATFORM HARNESS
PIN E
R20 C4B
RESISTOR, ZENER
BL/BK
PLATFORM HARNESS 10K OHM DIODE
PIN H 5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
BOOM RETRACT,
PLATFORM ROTATE
LEFT)
RD/WH
CR74 TERMINAL 87 AND PLATFORM HARNESS
CR78B TERMINAL 30 PIN B
CR78B TERMINAL 86
CR78B TERMINAL 85
BN5
HORN
BK/WH H2
PLATFORM HARNESS PIN G AUTO-STYLE
BK/WH HORN
BN66
1 86 (OPTION)
BN67
87 87A
OR/BK
BN66
RD
30 CR78B
BK
R14
BN61
2 86
BN62
87 87A
P2
30
85
CR74
FUNCTION ENABLE
BK
PLATFORM HARNESS PIN C
ES0441A
Part No. 84382 Genie TZ-34/20 5 - 45


H1
ALARM WT C1P-M
BK/WH
C1P-K CR74 TERMINAL 30
BN65 P2
BOOM EMERGENCY
EXTEND/RETRACT STOP
RD
C1P-A
OR LOAD SENSE HARNESS
C1P-F
GN/BK L4 LED OR
PIN 3
C1P-D
RD/BK
C1P-J
RD R23
WH RESISTOR, BN62
PLATFORM ROTATE
SPEED 5.6K OHM
BL
C1P-E
R20 C4B
RESISTOR, ZENER
BL/BK
C1P-H 10K OHM DIODE
5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
BOOM RETRACT,
PLATFORM ROTATE
LEFT)
RD/WH
CR78B TERMINAL 30
CR78B TERMINAL 86
CR78B TERMINAL 85
BN5
HORN
BK/WH H2
C1P-G AUTO-STYLE
BK/WH HORN
BN66
1 86 (OPTION)
BN67
87 87A
OR/BK
BN66
RD
30 CR78B
BK
R14
BN61
2 86
BN62
87 87A
P2
30
85
CR74
FUNCTION ENABLE
BK
ES0441D
C1P-C
5 - 46 Genie TZ-34/20 Part No. 84382


H1
ALARM WT
CR78B TERMINAL 86 C1P-M
C1P-L
OR/BK
AS R20
C1P-K
BK/WH
ONLY WT BN5
BN65 BN67 P2
RD
C1P-A
OR
U35-5
C1P-F
GN/BK L4 LED OR
C1P-D
RD/BK U35-NO
C1P-J
RD R23
WH RESISTOR, BN62
PLATFORM ROTATE
SPEED 5.6K OHM
BL
C1P-E
R20 C4B
RESISTOR, ZENER
BL/BK
C1P-H 10K OHM DIODE
5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
BOOM RETRACT,
PLATFORM ROTATE
LEFT)
RD/WH
CR78B TERMINAL 30
CR78B TERMINAL 86
CR78B TERMINAL 85
P2
H2
BN5 AUTO-STYLE
HORN HORN
(OPTION)
BK/WH
C1P-G
BK/WH
CR55 BN66
LOAD SENSE 1 86
BN67
86 OR/RD 87 87A
2 LIMIT SWITCH HARNESS OR/BK
87 87A BN66
U35-3 GN/WH
GN
C1P-N RD
30 CR78B
30 BN64 85 LIFT CUT-OUT
85 BK
U35-3 BK R14
BN61
2 86
BK BN62
TO GROUND 87 87A
30
85
CR74
FUNCTION ENABLE
BK
C1P-C
ES0441G
Part No. 84382 Genie TZ-34/20 5 - 47

5 - 48 Genie TZ-34/20 Part No. 84382


5 - 49 5 - 50

A B C D E F G H I J K L M N
TO A
(AUTO LEVEL)
1
TO B
(PLATFORM CONTROLS)
FB1
FLASHING BEACON
(OPTION)
FB
2 LS18
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
WH
OR
RD
BK
BK
N.O.H.C.
BL
A D B N P 2 3 F E C G H J K L M
TB2
TB1
CR73
TB3 BN59 BN60
FUNCTION
ENABLE
FUNCTION ENABLE FUNCTION ENABLE
3 (BOOM DOWN, BOOM RETRACT,

PLATFORM LEVEL DOWN,
ROTATE LEFT AND
(BOOM UP, BOOM EXTEND,
PLATFORM LEVEL UP, ROTATE RIGHT AND
OUTRIGGER RETRACT)
30 86 BN57 BN55 BN54 BN56 BN58 H5
TURNTABLE SECONDARY PRIMARY BOOM PLATFORM ALARM
OUTRIGGER EXTEND) TB16 ROTATE BOOM BOOM EXTEND/RETRACT LEVEL
TB22 UP/DOWN UP/DOWN UP/DOWN
TB17
87A 87 85
TB4 TB6 TB7 TB8 TB9
TB18
30 86 CR77 TB19
PLATFORM
GROUND
DOWN
ENABLE
TB10 TB21
87A 87 85
+
TB5 BN49 BN52 BN53 BN50 BN51 G6
4 KS1 AUTO LEVEL LEFT FRONT
OUTRIGGER
RIGHT FRONT
OUTRIGGER
LEFT REAR
OUTRIGGER
RIGHT REAR
OUTRIGGER
R20
KEY SWITCH HOUR
METER
10K OHM
TB20 TB12 TB13 TB14 TB15

TB11
CR28 CR72 CR70 CR68 CR67 CR69 CR71 CR75

+ OUTRIGGER TURNTABLE SECONDARY PRIMARY BOOM PLATFORM LEVEL
POWER
SUPPLY
30 86
LOAD
- U16 ROTATE BOOM BOOM EXTEND LEVEL SENSOR
TIME DELAY
30 86 30 86 30 86 30 86 30 86 30 86 30 86
5 P1
EMERGENCY 87A 87 85
STOP
87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85

R16 R17
C4 2000 OHM 4300 OHM
CB2 ZENER DIODE
GROUND
7.5V DC
15A
TB24
CONTROLS
8 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9 11 13 A B C D E F G H J K L M N
RD
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
C A
6
WH
RD
N.O.
SWING Y23 Y52 Y21 Y25 Y19

BEARING ROTATE SECONDARY PRIMARY BOOM PLATFORM
LEFT DOWN DOWN RETRACT DOWN
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y53 Y22 Y26 Y20
B5
BK
ROTATE SECONDARY PRIMARY BOOM PLATFORM
M5
275A FUSE RIGHT UP UP EXTEND UP
4-6V
BN B
7 -
BATTERY
N.C.H.O.
LS12
LEFT
FRONT
OUTRIGGER
S2
+
- LS13 Y33 Y40

T2 B+
N.C.H.O.
RIGHT
Y35 LEFT REAR OUTRIGGER
LEFT FRONT OUTRIGGER EXTEND
FRONT OUTRIGGER
OUTRIGGER
KEY SWING
+
1
- U9
BATTERY N.C.H.O.
LS14 Y36 Y34 Y39 BEARING
CHARGER B- 3 LEFT RIGHT FRONT RIGHT REAR OUTRIGGER
8 AC 0-5V DC SIGNAL REAR

OUTRIGGER BN
OUTRIGGER OUTRIGGER RETRACT
+
INPUT
- U6 MOTOR
CONTROLLER LS15
N.C.H.O.
RIGHT
BK
REAR
+
QD1 ( )- GND
OUTRIGGER
5 - 50 TZ-34/20 Part No. 84382


N M L K J I H G F E D C B A
A 1
PLATFORM CONTROLS S10 S9 AUTO LEVEL

LEFT/RIGHT AXIS FRONT/REAR AXIS
LEVEL SENSOR LEVEL SENSOR
2
RD 1 P2 EMERGENCY STOP
BL 6
BN62 FUNCTION ENABLE
PLATFORM LEVEL UP, 4 2 3 1 4 2 3 1
ROTATE RIGHT)
RD/WH 2 3
(BOOM DOWN,
CR66
LEVEL SENSOR RELAY
BOOM RETRACT,
ROTATE LEFT)
YL
86 30
30 86
CR61
GN/BK 5 R14 RESISTOR, 0-20K OHM AUTO LEVEL
SYSTEM RELAY
85 87 87A
87A 87 85
BK 3
CR74 RD
30 86
4
FUNCTION
WH/BK 7 BN66 TURNTABLE ROTATE ENABLE
GN
RD
GN
YL 87A 87 85
BL/BK 8
BN64 SECONDARY BOOM 30 86 30 86 30 86 30 86
RD/BK 9
BN63 PRIMARY BOOM HORN
87A 87 85 87A 87 85 87A 87 85 87A 87 85
BN5
BK/WH 10 HORN (OPTION)
BN65 EXTEND BOOM 5
OR/BK 11 +
BN67 PLATFORM LEVEL
OR 4 H2
+ H1 ALARM AUTO-STYLE RD/WH
HORN OR/WH
(OPTION)
WH 12 - BL/WH
GN/WH 6
WH
BK
WH/BK
RD
Part No. 84382 TZ-34/20 5 - 51


5 - 51 5 - 52

5 - 53 5 - 54

TO A
1 (AUTO LEVEL)
TO B
(PLATFORM CONTROLS)
FB1
FLASHING BEACON
(OPTION)
2 FB
LS18
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
WH
OR
RD
BK
BK
BL
N.O.H.C.
A D B N P 2 3 F E C G H J K L M
TB2
TB1
CR73 CR78A
3 TB3 BN59 BN60 FUNCTION
ENABLE LIFT CUT-OUT
FUNCTION ENABLE FUNCTION ENABLE
(BOOM DOWN, BOOM RETRACT, (BOOM UP, BOOM EXTEND,
ROTATE LEFT AND
PLATFORM LEVEL UP, ROTATE RIGHT AND
OUTRIGGER RETRACT)
30 86 86 30 H5
ALARM
OUTRIGGER EXTEND) TB16
TB22
TB17
87A 87 85 85 87 87A
TB18
30 86 CR77 TB19
PLATFORM
GROUND
DOWN
ENABLE
87A 87 85
BN57 BN58 BN54 BN55 BN56 TB21
TURNTABLE PLATFORM PRIMARY SECDONDARY BOOM
+
ROTATE LEVEL BOOM BOOM EXTEND/RETRACT
UP/DOWN UP/DOWN UP/DOWN
4 TB5 BN49 BN52 BN53 BN50 BN51 G6
KS1 AUTO LEVEL LEFT FRONT
OUTRIGGER
RIGHT FRONT
OUTRIGGER
LEFT REAR
OUTRIGGER
RIGHT REAR
OUTRIGGER
TB4 TB9 TB7 TB6 TB8
R20
KEY SWITCH HOUR
METER
10K OHM
TB10
TB20 TB12 TB13 TB14 TB15

TB11

+ OUTRIGGER TURNTABLE PLATFORM PRIMARY SECONDARY BOOM LEVEL
POWER
SUPPLY
30 86 - U16 ROTATE LEVEL BOOM BOOM EXTEND SENSOR
5 LOAD TIME DELAY

30 86 30 86 30 86 30 86 30 86 30 86 30 86
P1
EMERGENCY 87A 87 85
STOP
87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85

R16 R17
C4 2000 OHM 4300 OHM
CB2 ZENER DIODE
GROUND
7.5V DC
15A
TB24
CONTROLS
8 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9 11 13 A B C K L F G D E H J M N
6
RD
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
OR/BK
OR
RD/BK
RD
BL/BK
BL
BK/WH
BK
C A
WH
RD
N.O.
SWING Y23 Y19 Y21 Y52 Y25

BEARING ROTATE PLATFORM PRIMARY SECONDARY BOOM
LEFT DOWN DOWN DOWN RETRACT
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y20 Y22 Y53 Y26
7 B5
BK
ROTATE PLATFORM PRIMARY SECONDARY BOOM
M5
275A FUSE RIGHT UP UP UP EXTEND
4-6V
BN B
LS12
-
BATTERY
N.C.H.O.
LEFT
FRONT
OUTRIGGER
Y33
LEFT REAR
S2 OUTRIGGER
+
- LS13 Y40
T2 B+
N.C.H.O.
RIGHT
Y35 OUTRIGGER
LEFT FRONT EXTEND
FRONT OUTRIGGER
OUTRIGGER
KEY SWING
+
1
- U9 LS14 Y36 Y34 Y39 BEARING
8 BATTERY
CHARGER B- 3
N.C.H.O.
LEFT RIGHT FRONT RIGHT REAR OUTRIGGER
REAR OUTRIGGER OUTRIGGER RETRACT
AC 0-5V DC SIGNAL OUTRIGGER BN
+
INPUT
- U6 MOTOR
CONTROLLER LS15
N.C.H.O.
RIGHT
BK
REAR
+
QD1 ( )- GND
OUTRIGGER
5 - 54 TZ-34/20 Part No. 84382


A 1

2
RD 1 P2 EMERGENCY STOP
BL 6
PLATFORM LEVEL UP, 4 2 3 1 4 2 3 1
ROTATE RIGHT)
RD/WH 2 3
(BOOM DOWN,
CR66
LEVEL SENSOR RELAY
BOOM RETRACT,
ROTATE LEFT)
YL
86 30
30 86
CR61
GN/BK 5 R14 RESISTOR, 0-20K OHM AUTO LEVEL
SYSTEM RELAY
85 87 87A
87A 87 85
BK 3
CR74 RD
30 86
4
FUNCTION
WH/BK 7 BN66 TURNTABLE ROTATE ENABLE
GN
RD
GN
YL 87A 87 85
OR/BK 11
BN67 PLATFORM LEVEL 30 86 30 86 30 86 30 86
86 30
87A 87 85 87A 87 85 87A 87 85 87A 87 85
BN5 HORN
CR78B HORN (OPTION)
85 87 87A LIFT CUT-OUT
5
+
RD/BK 9
BN63 PRIMARY BOOM
BL/BK 8 H2
BN64 SECONDARY BOOM AUTO-STYLE RD/WH
HORN OR/WH
BK/WH 10 (OPTION)
BN65 EXTEND BOOM BL/WH
OR 4
GN/WH 6
+ H1 ALARM WH
BK
WH 12 -
WH/BK
RD
Part No. 84382 TZ-34/20 5 - 55


5 - 55 5 - 56

5 - 57 5 - 58

TO A
(AUTO LEVEL)
1
TO B
(PLATFORM CONTROLS)
N.C.H.O. N.O.H.C.
LS18
BOOM DOWN
2 N.C.H.O. N.O.H.C.
LS18A
GN/WH
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
OR
GN
RD
BK
BL
A M D P N B 1 2 3 F E C G H J K L
TB1 TB2
BN59 CR73 CR78A

3 TB3
FUNCTION ENABLE
BN60 FUNCTION LIFT CUT-OUT
FUNCTION ENABLE ENABLE
(BOOM DOWN, (BOOM UP, BOOM EXTEND,
BOOM RETRACT, PLATFORM LEVEL UP, ROTATE RIGHT AND 8 30 86 14 86 30
H5
OUTRIGGER RETRACT)
ROTATE LEFT AND TB16
OUTRIGGER EXTEND)
ALARM TB22
87A 87 85 85 87 87A
TB17
13 30 86
TB18
PLATFORM
TB19
GROUND
CR77
87A 87 85
DOWN
ENABLE
BN57 BN58 BN54 BN55 BN56
R22A
+
4 KS1 CR64 CR65A
5.6K OHM
BN49 BN52 BN53 BN50 BN51 G6 TB4 TB9 TB7 TB6 TB8
KEY
FAULT GROUND U6 CUTOUT TB5 TB20 AUTO LEVEL LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR
(OPTION) OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SWITCH HOUR
10 30 86 12 30 86 R20 METER
10K OHM
TB10
P1 87A 87 85 87A 87 85 TB21 TB12 TB13 TB14 TB15

EMERGENCY TB11
STOP

11 30 86
CB2 POWER 7 30 86
+
U16
OUTRIGGER TURNTABLE
ROTATE
PLATFORM
LEVEL
PRIMARY
BOOM
SECONDARY
BOOM
BOOM
EXTEND
LEVEL
SENSOR
15A SUPPLY -
5 LOAD TIME DELAY
6 30 86 5 30 86 1 30 86 3 30 86 4 30 86 2 30 86 9 30 86
G7 F
87A 87 85 C4
BATTERY
CHARGE
E CR76 ZENER
DIODE
87A 87 85
LIMIT SWITCH 7.5V DC
87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85
INDICATOR
(OPTION)
FAULT
R16 R22
2K OHM 4.3K OHM
GROUND
TB24
CONTROLS GN/WH RD/WH
11 13 A B C K L F G D E H J M N
6 8 17
FB1 15 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9
RD
BK
WH
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
OR/BK
OR
RD/BK
RD
BL/BK
BL
BK/WH
BK
FLASHING BEACON
(OPTION) C A
FB
WH
RD
N.O.
Y23 Y19 Y21 Y52 Y25

SWING ROTATE PLATFORM PRIMARY SECONDARY BOOM
BEARING
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y20 Y22 Y53 Y26
7 B5
BK
M5
275A FUSE
4-6V
LS12 BN
RIGHT UP UP UP EXTEND
B
-
BATTERY N.C.H.O.
LEFT
FRONT
OUTRIGGER Y33
LEFT REAR
S2 LS13 OUTRIGGER
+
N.C.H.O.
- RIGHT Y40
U6 T2 B+
FRONT
OUTRIGGER
Y35 OUTRIGGER
MOTOR LEFT FRONT EXTEND
OUTRIGGER
CONTROLLER
KEY LS14
+
1 N.C.H.O.
LEFT
- U9 REAR
Y36 Y34 Y39
8 BATTERY
B- 3
OUTRIGGER
RIGHT FRONT RIGHT REAR OUTRIGGER
AC
CHARGER
0-5V DC SIGNAL N.C.H.O. LS15 OUTRIGGER OUTRIGGER RETRACT
SWING
+
INPUT RIGHT
-
BK
REAR
OUTRIGGER BEARING
GND BK BN
QD1 ( ) -
+
5 - 58 TZ-34/20 Part No. 84382


A 1

RD A P2 EMERGENCY STOP
2
BL E
PLATFORM LEVEL UP,
ROTATE RIGHT)
4 2 3 1 4 2 3 1
RD/WH B
(BOOM DOWN,
3
BOOM RETRACT, CR66
PLATFORM LEVEL DOWN, LEVEL SENSOR RELAY
ROTATE LEFT)
86 30
YL
GN/BK F R14 RESISTOR, 0-20K OHM 30 86
CR61
85 87 87A AUTO LEVEL
SYSTEM RELAY
BK C
CR74 87A 87 85
FUNCTION 30 86
BN66 TURNTABLE ROTATE ENABLE

RD 4
WH/BK G RD
GN YL GN 87A 87 85
OR/BK L
BN67 PLATFORM LEVEL 30 86 30 86 30 86 30 86
30 86
CR78B 87A 87 85 87A 87 85 87A 87 85 87A 87 85
LIFT CUT-OUT
87A 87 85
5
RD/BK J
BN63 PRIMARY BOOM
BL/BK H
BN64 SECONDARY BOOM
RD/WH
BK/WH K
BN65 EXTEND BOOM OR/WH
BL/WH
WH M - + GN/WH 6
H1 ALARM WH
OR D BN5 HORN
BK
HORN (OPTION)
WH/BK
GN N
GN/WH P
+ RD
H2
AUTO-STYLE 7
HORN
(OPTION)
Part No. 84382 TZ-34/20 5 - 59


5 - 59 5 - 60

5 - 61 5 - 62

TO A
1 (AUTO LEVEL)
TO B
(PLATFORM CONTROLS)
N.C.H.O. N.O.H.C.
LS18
BOOM DOWN
2 N.C.H.O. N.O.H.C.
LS18A
GN/WH
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
OR
GN
RD
BK
BL
TB1 TB2
BN59 CR73 CR78A

3 TB3
FUNCTION ENABLE
H5
OUTRIGGER RETRACT)
OUTRIGGER EXTEND)
ALARM TB22
87A 87 85 85 87 87A
TB17
13 30 86
TB18
PLATFORM
TB19
GROUND
CR77
87A 87 85
DOWN
ENABLE
R23
+
4 KS1 CR64 CR65A

1K OHM
BN49 BN52 BN53 BN50 BN51 G6
FAULT GROUND U6 CUTOUT AUTO LEVEL LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR TB4 TB9 TB7 TB6 TB8
KEY (OPTION) OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SWITCH TB5 HOUR
METER
10 30 86 12 30 86
TB4A
TB10
TB20
P1 87A 87 85 87A 87 85 TB21 TB12 TB13 TB14 TB15
EMERGENCY TB11
STOP

11 30 86
CB2 +
U16
OUTRIGGER TURNTABLE PLATFORM PRIMARY SECONDARY BOOM LEVEL
LOAD
POWER ROTATE LEVEL BOOM BOOM EXTEND SENSOR
SUPPLY
7 30 86
5 15A -
TIME DELAY
0.1 TO 10 SECONDS
6 30 86 5 30 86 1 30 86 3 30 86 4 30 86 2 30 86 9 30 86
87A 87 85
G7 F
BATTERY
CHARGE
E CR76 87A 87 85
LIMIT SWITCH
INDICATOR
(OPTION)
FAULT C4A C4 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85
ZENER ZENER
DIODE DIODE
3.3V DC 5.1V DC
GROUND
TB24
6 8 17
FB1 15 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9
RD
BK
WH
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
OR/BK
OR
RD/BK
RD
BL/BK
BL
BK/WH
BK
FLASHING BEACON
(OPTION) C A
FB
WH
RD
N.O.
Y23 Y19 Y21 Y52 Y25

BEARING
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y20 Y22 Y53 Y26
7 B5
BK
M5
275A FUSE
4-6V
LS12 BN
B
-
BATTERY N.C.H.O.
LEFT
FRONT
OUTRIGGER Y33
ES7168E
LEFT REAR
S2 LS13 OUTRIGGER
+
N.C.H.O.
- RIGHT Y40
U6 T2 B+
FRONT
OUTRIGGER
Y35 OUTRIGGER
OUTRIGGER
CONTROLLER
KEY LS14
+
1 N.C.H.O.
LEFT DIODE REMOVED AFTER
8 - U9
BATTERY
REAR
OUTRIGGER Y36 Y34 Y39 SERIAL NUMBER TZ3405-171
B- 3 RIGHT FRONT RIGHT REAR OUTRIGGER
AC
CHARGER
SWING
+
INPUT RIGHT
-
BK
REAR
OUTRIGGER BEARING
GND BK BN
QD1 ( ) -
+
5 - 62 TZ-34/20 Part No. 84382


A 1

2
BL E
PLATFORM LEVEL UP,
ROTATE RIGHT)
4 2 3 1 4 2 3 1
RD/WH B
(BOOM DOWN,
3
BOOM RETRACT, CR66
ROTATE LEFT)
C4B R22C RESISTOR, 5.6K OHM 86 30
ZENER DIODE
5.1V DC YL
30 86
CR61
R23 RESISTOR, 1K OHM 85 87 87A AUTO LEVEL
SYSTEM RELAY
GN/BK F
WH CR74 87A 87 85
FUNCTION 30 86
BK RD
R14 RESISTOR, 0-10K OHM ENABLE
RD 4
RD
GN YL GN
R20 RESISTOR, 10K OHM 87A 87 85
BK C
30 86 30 86 30 86 30 86
WH/BK G BN66 TURNTABLE ROTATE 87A 87 85 87A 87 85 87A 87 85 87A 87 85
OR/BK L
BN67 PLATFORM LEVEL 5
30 86
CR78B
LIFT CUT-OUT
87A 87 85 RD/WH
RD/BK J OR/WH
BN63 PRIMARY BOOM
BL/WH
BL/BK H
BN64 SECONDARY BOOM
GN/WH 6
WH
BK/WH K BK
BN65 EXTEND BOOM WH/BK
-
+
WH M RD
H1 ALARM
OR D BN5 HORN
HORN (OPTION) 7
GN N
GN/WH P
+
ES7168E H2
AUTO-STYLE
HORN
(OPTION)
Part No. 84382 TZ-34/20 5 - 63


5 - 63 5 - 64

5 - 65 5 - 66

PLATFORM CONTROL BOX PLATFORM CONTROL BOX

1 PLATFORM E-STOP POWER
P2
H1
FAULT
ALARM
A M
AUTOLEVEL MODULE
2 HALL EFFECT WITH ELECTRONIC DAMPING
LS18
RD
WH
LS18A
BK
RD
WH
RD/WH
OR/WH
BL/WH
GR/WH
WH
WH/BK
RD
3 A M 2 1 3 1 2 4 5 6 7 8
GROUND CONTROL BOX GROUND CONTROL BOX
TB3 TB3
TB1
CB2 P1 KS1
15AMP. TB2
RD RD PLAT H5
GRD FAULT CR65A
ALARM

UP LF O/R RF O/R LR O/R RR O/R
4 BCI CR64
ENABLE ENABLE ENABLE ENABLE ENABLE
(10)
G7 BN49
CR65A AUTOLEVEL TB12 TB13 TB14 TB15
(12) ENABLE
CR61
(8)
TB11
CR76 CR76 TB11
5 (11) (11)
CR75 CR75 CR72
(9) (9) (6)
8 N M 15 11 13 5 6 7 9
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
GN/WH
RD
WH
F6
6 BATTERY 24V
275AMP.
A C
WH
RD
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
Y39
17
BK
7 2 2
BK OPTION
B
BATTERY GROUND
ES0441A
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
5 - 66 TZ-34/20 Part No. 84382


PLATFORM CONTROL BOX 1

PLATFORM E-STOP POWER
BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
BN64 BN63 BN65
R22B SEC PRI EXT
1K ENABLE ENABLE ENABLE
R14
10K POT
C4B R22C
5.1V 5.6K
B F E G H J K L
3
RD/WH
GN/BK
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
B F E G H J K L
GROUND CONTROL BOX
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
TB18 TB16 BN57
ROTATE
4
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB4A BN55 BN54 BN56 CR78A
CR65B TB21 CR78A SECONDARY PRIMARY EXT
TB20 (14) (14)
ENABLE ENABLE ENABLE
5
OUTRIGGER LIMIT SWITCHES
CR28 LS13 LS15
TB11 (7) 10 RF O/R RR O/R TB6 TB7 TB8
4 TB10
TB5
CR28 TB22
LF O/R LR O/R
(7) C5 CR65B CR67 CR71 G6 CR61 LS12 LS14 U16A
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
B C D E F G H J K L
1 2 6
BL
WH/BK
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
BATTERY 24V
1 U6 3
B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

8
ES0441A
Part No. 84382 TZ-34/20 5 - 67


5 - 67 5 - 68

5 - 69 5 - 70


P2
H1
FAULT
ALARM
AUTOLEVEL MODULE
C1P-A
C1P-M
LS18
RD
WH
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
C1B-A
C1B-M
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
3 GROUND CONTROL BOX GROUND CONTROL BOX
TB3
TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM
RD
BN60 BN52 BN53 BN50 BN51 OUTRIGGER LIMIT SWITCHES
4 BCI CR64
LS12 LS13 LS14 LS15
(10)
G7 BN49
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
5 (11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
F6
BATTERY 24V
6
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
Y39
17
BK
2 2
7
BK OPTION
B
BATTERY GROUND
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
ES0441D
5 - 70 TZ-34/20 Part No. 84382


PLATFORM CONTROL BOX

1
BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
BN64 BN63 BN65
R22B SEC PRI EXT
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-B
C1P-F
5.6K
RD/WH
GN/BK
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
TB18 TB16 BN57 4
ROTATE
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB11 (7) C3-H RF O/R RR O/R C3-F TB6 TB7 TB8
TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-C
C3-A
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
1
BL
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
BATTERY 24V
47 mH
2.5 AMP
1 U6 3 0.034 OHM
B-
T2 1 1 1 1 1 7
B+
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441D 8
1 from TZ3409-219
Part No. 84382 TZ-34/20 5 - 71


5 - 71 5 - 72

5 - 73 5 - 74


P2
H1
FAULT
ALARM
2
AUTOLEVEL MODULE
C1P-A
C1P-M
HALL EFFECT WITH ELECTRONIC DAMPING
LS18
RD
WH
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
3
C1B-A
C1B-M
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
TB3
TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM
4
RD
BCI CR64 LS12 LS13 LS14 LS15
(10)
G7 GROUND
CONTROLS BN49 TB13 TB15
CR65A AUTOLEVEL TB12 TB14
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
5 TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
(11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
6
F6
BATTERY 24V
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C U6-B+
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
7 Y39
17
BK
2 2
BK OPTION
B
BATTERY GROUND
ES0441F
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
8
5 - 74 TZ-34/20 Part No. 84382



BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
BN64 BN63 BN65
R22B SEC PRI EXT
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-B
C1P-F
5.6K
RD/WH
GN/BK
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
TB18 TB16 BN57 4
ROTATE
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-A
C3-C
BL
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
BATTERY 24V
+
-
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
U6-B+
47 mH
2.5 AMP
0.034 OHM
200 OHM 1 U6 3
10W B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441F 8
Part No. 84382 TZ-34/20 5 - 75


5 - 75 5 - 76

5 - 77 5 - 78


P2
H1
FAULT
ALARM
2
AUTOLEVEL MODULE
C1P-V
C1P-U
C1P-T
C1P-S
C1P-A
C1P-M
LS18
BK/RD
BL/RD
BL/WT
OR/RD
RD
WH
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
3
C1B-V
C1B-U
C1B-T
C1B-S
C1B-A
C1B-M
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
GROUND CONTROL BOX
GROUND CONTROL BOX TB3 TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM
4
RD
BCI CR64 LS12 LS13 LS14 LS15
(10)
G7 BN49
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
5 TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
(11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
6
F6
BATTERY 24V
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C U6-B+
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
7 Y39
17
BK
2 2
BK OPTION
B
BATTERY GROUND
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
ES0441G
5 - 78 TZ-34/20 Part No. 84382



BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
BN64 BN63 BN65
R22B SEC PRI EXT
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-B
C1P-F
5.6K
RD/WH
GN/BK
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
TB18 TB16 BN57 4
ROTATE
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB11 (7) C3-H RF O/R RR O/R TB6 TB7 TB8
C3-F TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-A
C3-C
BL
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
BATTERY 24V
+
-
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
U6-B+
47 mH
2.5 AMP
U6 0.034 OHM
200 OHM 1 3
10W B-
T2 1 1 1 1 1 7
B+
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
ES0441G
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

8
Part No. 84382 TZ-34/20 5 - 79


5 - 79 5 - 80

5 - 81 5 - 82

TO A
1 (AUTO LEVEL)
TO B
(PLATFORM CONTROLS)
N.C.H.O. N.O.H.C.
LS18
BOOM DOWN
2 N.C.H.O. N.O.H.C.
LS18A
GN/WH
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
OR
GN
RD
BK
BL
TB1 TB2
BN59 CR73 CR78A

3 TB3
FUNCTION ENABLE
H5
OUTRIGGER RETRACT)
L4
OUTRIGGER EXTEND)
ALARM TB22
87A 87 85 85 87 87A
LED TB17
13 30 86
TB18
PLATFORM
TB19
GROUND
CR77
87A 87 85
DOWN
ENABLE
R22A
+
4 KS1 CR64 CR65A TB5
5.6K OHM
KEY
FAULT GROUND U6 CUTOUT TB20 AUTO LEVEL LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR
(OPTION) OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SWITCH HOUR
10 30 86 12 30 86 R20 METER
10K OHM
TB10
P1 87A 87 85 87A 87 85 C4 TB21 TB12 TB13 TB14 TB15

EMERGENCY
ZENER TB11
STOP
DIODE
7.5V DC
11 30 86
CB2 15 30 86
POWER 7 30 86
+
U16
OUTRIGGER TURNTABLE
ROTATE
PLATFORM
LEVEL
PRIMARY
BOOM
SECONDARY
BOOM
BOOM
EXTEND
LEVEL
SENSOR
SUPPLY -
5 15A
LOAD TIME DELAY
6 30 86 5 30 86 1 30 86 3 30 86 4 30 86 2 30 86 9 30 86
87A 87 85
G7 F
BATTERY
CHARGE
E CR76 87A 87 85 87A 87 85
LIMIT SWITCH 87 85 87 85 87 85 87 85 87 85 87 85 87 85
87A 87A 87A 87A 87A 87A 87A
INDICATOR
(OPTION)
FAULT
CR65B R16 R22
U6 CUTOUT 2K OHM 4.3K OHM
GROUND
TB24
6 8 17
FB1 15 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9
RD
BK
WH
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
OR/BK
OR
RD/BK
RD
BL/BK
BL
BK/WH
BK
FLASHING BEACON
(OPTION) C A
FB
WH
RD
N.O.
Y23 Y19 Y21 Y52 Y25

BEARING
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y20 Y22 Y53 Y26
7 B5
BK
M5
275A FUSE
4-6V
LS12 BN
B
-
BATTERY N.C.H.O.
LEFT
FRONT
OUTRIGGER Y33
LEFT REAR
S2 LS13
+
OUTRIGGER
N.C.H.O.
- RIGHT Y40
U6 T2 B+
FRONT
OUTRIGGER
Y35 OUTRIGGER
OUTRIGGER
CONTROLLER
KEY LS14
+
1 N.C.H.O.
LEFT
- U9 REAR
Y36 Y34 Y39
8 BATTERY
B- 3
OUTRIGGER
AC
CHARGER
SWING
+
INPUT
C5 RIGHT
-
BK
REAR
4700 uF OUTRIGGER BEARING
GND BK BN
QD1 ( ) -
+
5 - 82 TZ-34/20 Part No. 84382


A 1

2
BL E
PLATFORM LEVEL UP,
ROTATE RIGHT)
4 2 3 1 4 2 3 1
RD/WH B
(BOOM DOWN,
3
BOOM RETRACT, CR66
ROTATE LEFT)
86 30
YL
GN/BK F R14 RESISTOR, 0-20K OHM 30 86
CR61
85 87 87A AUTO LEVEL
SYSTEM RELAY
BK C
CR74 87A 87 85
FUNCTION 30 86
BN66 TURNTABLE ROTATE ENABLE

RD 4
WH/BK G RD
GN YL GN 87A 87 85
OR/BK L
30 86 30 86 30 86 30 86
30 86
CR78B 87A 87 85 87A 87 85 87A 87 85 87A 87 85
LIFT CUT-OUT
87A 87 85
5
RD/BK J
BN63 PRIMARY BOOM
BL/BK H
BN64 SECONDARY BOOM
RD/WH
BK/WH K
BN65 EXTEND BOOM OR/WH
BL/WH
WH M - + GN/WH 6
H1 ALARM WH
OR D
BK
L4A OVER LOAD WH/BK
GN N
BN5 HORN RD
GN/WH P
HORN (OPTION)
RD 1
+ 7
WH 2
H2
N.C.
LS19 AUTO-STYLE
LOAD SENSE N.O. OR 3
HORN
BK 4 (OPTION)
Part No. 84382 TZ-34/20 5 - 83


5 - 83 5 - 84

5 - 85 5 - 86

TO A
(AUTO LEVEL)
1
TO B
(PLATFORM CONTROLS)
N.C.H.O. N.O.H.C.
LS18
BOOM DOWN
2 N.C.H.O. N.O.H.C.
LS18A
GN/WH
RD/WH
WH/BK
BK/WH
GN/BK
OR/BK
RD/BK
BL/BK
BOOM DOWN
WH
OR
GN
RD
BK
BL
TB1 TB2
BN59 CR73 CR78A

3 TB3
FUNCTION ENABLE
H5
OUTRIGGER RETRACT)
L4
OUTRIGGER EXTEND)
ALARM TB22
87A 87 85 85 87 87A
LED TB17
13 30 86
TB18
PLATFORM
TB19
GROUND
CR77
87A 87 85
DOWN
ENABLE
R23
+
4 KS1 CR64 CR65A TB5
1K OHM
FAULT GROUND U6 CUTOUT AUTO LEVEL LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR
KEY (OPTION) OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
SWITCH HOUR
METER
10 30 86 12 30 86
TB4A
TB10
TB20
P1 87A 87 85 87A 87 85 TB21 TB12 TB13 TB14 TB15
EMERGENCY TB11
STOP

11 30 86
CB2 +
U16
OUTRIGGER TURNTABLE PLATFORM PRIMARY SECONDARY BOOM LEVEL
LOAD
POWER ROTATE LEVEL BOOM BOOM EXTEND SENSOR
15 30 86 SUPPLY
7 30 86 -
15A
5 TIME DELAY
0.1 TO 10 SECONDS
6 30 86 5 30 86 1 30 86 3 30 86 4 30 86 2 30 86 9 30 86
87A 87 85
G7 F
BATTERY
CHARGE
E CR76 87A 87 85 87A 87 85
LIMIT SWITCH
INDICATOR FAULT
CR65B C4A C4 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85
(OPTION)
U6 CUTOUT
C5 ZENER ZENER
4700 uF DIODE DIODE
3.3V DC 5.1V DC
GROUND
TB24
6 8 17
FB1 15 1 2 3 4 10 1 2 4 3 5 6 7 8 5 6 7 9
RD
BK
WH
BL
GN/BK
WH
WH
BK
BK
RD
WH
WH/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
OR/WH
BL/WH
GN/WH
GN
GN/BK
WH/BK
WH
OR/BK
OR
RD/BK
RD
BL/BK
BL
BK/WH
BK
FLASHING BEACON
(OPTION) C A
FB
WH
RD
N.O.
Y23 Y19 Y21 Y52 Y25

BEARING
S7
LEVEL
SENSOR
QD1(+) F6
A1 Y24 Y20 Y22 Y53 Y26
7 B5
BK
M5
275A FUSE
4-6V
LS12 BN
B
-
BATTERY N.C.H.O.
LEFT
FRONT
OUTRIGGER Y33 ES7170E
LEFT REAR
S2 LS13
+
OUTRIGGER
N.C.H.O.
- RIGHT Y40
U6 T2 B+
FRONT
OUTRIGGER
Y35 OUTRIGGER
OUTRIGGER
CONTROLLER
KEY LS14
+
1 N.C.H.O.
LEFT DIODE REMOVED AFTER
- U9 REAR
Y36 Y34 Y39 SERIAL NUMBER TZ3405-171
8 BATTERY
B- 3
OUTRIGGER
AC
CHARGER
SWING
+
INPUT RIGHT
-
BK
REAR
OUTRIGGER BEARING
GND BK BN
QD1 ( ) -
+
5 - 86 TZ-34/20 Part No. 84382


A 1

2
BL E
PLATFORM LEVEL UP,
ROTATE RIGHT)
4 2 3 1 4 2 3 1
RD/WH B
(BOOM DOWN,
3
BOOM RETRACT, CR66
ROTATE LEFT)
C4B R22C RESISTOR, 5.6K OHM 86 30
ZENER DIODE
5.1V DC YL
30 86
CR61
R23 RESISTOR, 1K OHM 85 87 87A AUTO LEVEL
SYSTEM RELAY
GN/BK F
WH CR74 87A 87 85
FUNCTION 30 86
BK RD
R14 RESISTOR, 0-10K OHM ENABLE
RD 4
RD
GN YL GN
R20 RESISTOR, 10K OHM 87A 87 85
BK C
30 86 30 86 30 86 30 86
WH/BK G BN66 TURNTABLE ROTATE 87A 87 85 87A 87 85 87A 87 85 87A 87 85
OR/BK L 5
30 86
CR78B
LIFT CUT-OUT
87A 87 85 RD/WH
RD/BK J OR/WH
BN63 PRIMARY BOOM
BL/WH
BL/BK H
BN64 SECONDARY BOOM
GN/WH 6
WH
BK/WH K BK
BN65 EXTEND BOOM WH/BK
-
+
WH M RD
H1 ALARM
OR D
L4A OVER LOAD 7

GN N
BN5 HORN
GN/WH P
HORN (OPTION)
ES7170E RD 1
+
WH 2
H2
N.C.
LS19 AUTO-STYLE 8
LOAD SENSE N.O. OR 3
HORN
BK 4 (OPTION)
Part No. 84382 TZ-34/20 5 - 87


5 - 87 5 - 88

5 - 89 5 - 90


P2 L4A
LOAD
SENSE
H1 LED
FAULT LS19
ALARM LOAD SENSE
LIMIT SWITCH
A M D
AUTOLEVEL MODULE
LS18
OG
RD
WH
LS18A
BK
RD
WH
RD/WH
OR/WH
BL/WH
GR/WH
WH
WH/BK
RD
3 A M D 2 1 3 1 2 4 5 6 7 8
TB3 TB3
TB1
CB2 P1 KS1
15AMP. TB2
RD RD PLAT H5
GRD FAULT CR65A
ALARM PLATFORM LEVELING
4 BCI
L4
CR64 LOAD
(10) SENSE
G7 LED BN49
(12) ENABLE
CR61
(8)
TB11
CR76 CR76 TB11
5 (11) (11)
CR75 CR75 CR72
(9) (9) (6)
8 N M 15 11 13 5 6 7 9
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD/WH
GN/WH
RD
WH
F6
6 BATTERY 24V
275AMP.
A C
WH
RD
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
Y39
17
BK
7 2 2
BK OPTION
B
BATTERY GROUND
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
ES0441A
5 - 90 TZ-34/20 Part No. 84382



BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
LS19 BN64 BN63 BN65
R22B SEC PRI EXT
LOAD SENSE 1K
LIMIT SWITCH ENABLE ENABLE ENABLE
R14
10K POT
C4B R22C
5.1V 5.6K
P N B F E G H J K L
3
GN/WH
RD/WH
GN/BK
GN
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
P N B F E G H J K L
GROUND CONTROL BOX
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
PLATFORM LEVELING TB18 TB16 BN57
ROTATE
4
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB11 (7) 10 RF O/R RR O/R TB6 TB7 TB8
4 TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
B C D E F G H J K L
1 2 6
BL
WH/BK
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
BATTERY 24V
1 U6 3
B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441A 8
Part No. 84382 TZ-34/20 5 - 91


5 - 91 5 - 92

5 - 93 5 - 94


P2 L4A
LOAD
SENSE
H1 LED
FAULT LS19
ALARM LOAD SENSE
LIMIT SWITCH
AUTOLEVEL MODULE
C1P-A
C1P-M
C1P-D
LS18
RD
WH
OG
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
C1B-A
C1B-M
C1B-D
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
3 GROUND CONTROL BOX GROUND CONTROL BOX
TB3
TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM
PLATFORM LEVELING
RD
4 L4 ENABLE ENABLE ENABLE ENABLE ENABLE
LS12 LS13 LS14 LS15
BCI CR64 LOAD
(10) SENSE
G7 LED BN49
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
5 (11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
F6
BATTERY 24V
6
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
Y39
17
BK
2 2
7
BK OPTION
B
BATTERY GROUND
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
ES0441D
5 - 94 TZ-34/20 Part No. 84382



BN61 BN62
DOWN UP
ENABLE ENABLE
BN66 BN67
ROTATE PLAT
ENABLE LEVEL
ENABLE
R22B CR78B CR78B 2

5.6K
LS19 BN64 BN63 BN65
R22B SEC PRI EXT
LOAD SENSE 1K
LIMIT SWITCH ENABLE ENABLE ENABLE
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-P
C1P-N
C1P-B
C1P-F
5.6K
GN/WH
RD/WH
GN/BK
GN C1B-N
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
C1B-P
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
TB18 TB16 BN57 4
PLATFORM LEVELING ROTATE
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-C
C3-A
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
1
BL
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
BATTERY 24V 47 mH
2.5 AMP
0.034 OHM
1 U6 3
B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441D 8
1 from TZ3409-219
Part No. 84382 TZ-34/20 5 - 95


5 - 95 5 - 96

5 - 97 5 - 98


P2 LOAD SENSE POWER
LOAD SENSE POWER
L4A LS19A
LOAD LS19
SENSE
LED
1 2 LS19 LOAD SENSE
H1 3
FAULT LS19A LIMIT SWITCH
ALARM 4
2
AUTOLEVEL MODULE
C1P-A
C1P-L
C1P-M
C1P-D
LS18
RD
OR/BK
WH
OG
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
3
C1B-A
C1B-L
C1B-M
C1B-D
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
TB3
TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM
PLATFORM LEVELING
4
RD
L4 ENABLE ENABLE ENABLE ENABLE ENABLE
LS12 LS13 LS14 LS15
BCI CR64 LOAD
(10) SENSE
G7 GROUND LED
CONTROLS BN49 TB13 TB15
CR65A AUTOLEVEL TB12 TB14
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
5 TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
(11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
6
F6
BATTERY 24V
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C U6-B+
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
7 Y39
17
BK
2 2
BK OPTION
B
BATTERY GROUND
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
ES0441F
5 - 98 TZ-34/20 Part No. 84382



LOAD SENSE POWER BN61 BN62
LS19A R20 DOWN UP
LS19 4.7K ENABLE ENABLE
AS ONLY
BN66 BN67
ROTATE PLAT
5 2 COM ENABLE LEVEL
+
2 SEC ENABLE
30A
NO R22B CR78B CR78B 2
- 5.6K
3 NO
U35 R22B
BN64 BN63 BN65
SEC PRI EXT
CR55 1K ENABLE ENABLE ENABLE
CR55
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-P
C1P-N
C1P-B
C1P-F
5.6K
GN/WH
RD/WH
GN/BK
GN C1B-N
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
C1B-P
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
PLATFORM LEVELING TB18 TB16 BN57 4
ROTATE
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-A
C3-C
BL
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
BATTERY 24V
+
-
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
U6-B+
47 mH
2.5 AMP
0.034 OHM
200 OHM 1 U6 3
10W B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441F 8
Part No. 84382 TZ-34/20 5 - 99


5 - 99 5 - 100

5 - 101 5 - 102


P2 LOAD SENSE POWER
LOAD SENSE POWER
L4A LS19A
LOAD LS19
SENSE
LED
1 2 LS19 LOAD SENSE
H1 3
FAULT LS19A LIMIT SWITCH
ALARM 4
2
AUTOLEVEL MODULE
C1P-V
C1P-U
C1P-T
C1P-S
C1P-A
C1P-R
C1P-M
C1P-D
C1P-C
LS18
BK/RD
BL/RD
BL/WT
OR/RD
RD
WT/RD
WH
OG
BK
LS18A
WH
WH/BK
RD
BK C4-2
RD C4-4
WH
RD/WH
OR/WH
BL/WH
GR/WH
3
C1B-V
C1B-U
C1B-T
C1B-S
C1B-A
C1B-R
C1B-M
C1B-D
C1B-C
C5-2
C5-1
C5-3
C4-1
C4-6
C4-7
C4-8
C4-5
GROUND CONTROL BOX
GROUND CONTROL BOX TB3 TB3
TB1
CB2
C3-R
P1 KS1 TB2
15AMP. RD PLAT
RD H5
GRD FAULT CR65A
ALARM PLATFORM LEVELING
4
RD
BN60 BN52 BN53 BN50 BN51 OUTRIGGER LIMIT SWITCHES CE ONLY
L4 ENABLE ENABLE ENABLE ENABLE ENABLE
LS12 LS13 LS14 LS15
BCI CR64 LOAD
(10) SENSE
G7 LED BN49
(12) ENABLE
C3-V
C3-U
C3-S
C3-T
CR61
(8)
5 TB11
TB11
RD/WH
OR/WH
BL/WH
GN/WH
CR76 CR76
(11) (11)
CR75 CR75 CR72
(9) (9) (6) L12 L13 L14 L15
C3-8
C2-N
C2-M
C3-W
C3-N
C3-P
C3-J
C3-K
C3-L
C3-M
RD
6
F6
BATTERY 24V
GN/WH
RD/WH RD
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
WH
275AMP.
A C U6-B+
WH
1 1 1 1 1
B5
FB1 Y40 Y35 Y36 Y33 Y34
S7 FB 2 2 2 2
1
7 Y39
17
BK
2 2
BK OPTION
B
BATTERY GROUND
RF OUTRIGGER LED
LEVEL SENSOR
TILT ALARM
CUTOUT RELAY
MOTOR CONTROLLER
FLASHING BEACON
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER EXTEND
OUTRIGGER RETRACT
LF OUTRIGGER
RF OUTRIGGER
LR OUTRIGGER
RR OUTRIGGER
LF OUTRIGGER LED
RR OUTRIGGER LED
LR OUTRIGGER LED
ES0441G
5 - 102 TZ-34/20 Part No. 84382


PLATFORM CONTROL BOX

1
LOAD SENSE POWER BN61 BN62
LS19A R20 DOWN UP
LS19 4.7K ENABLE ENABLE AS ONLY
BN66 BN67
ROTATE PLAT
5 2 COM ENABLE LEVEL
+
2 SEC ENABLE
30A
NO R22B CR78B CR78B 2
- 5.6K
3 NO
U35 R22B
BN64 BN63 BN65
SEC PRI EXT
CR55 1K ENABLE ENABLE ENABLE
CR55
C4B
R14
5.1V 10K POT
R22C
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
C1P-E
C1P-P
C1P-N
C1P-B
C1P-F
5.6K
GN/WH
RD/WH
GN/BK
GN C1B-N
BL
BL/BK
RD/BK
BK/WH
WH/BK
OG/BK
C1B-E
C1B-B
C1B-F
C1B-P
GROUND CONTROL BOX
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A
PLATFORM LEVELING TB18 TB16 BN57
ROTATE
4
ENABLE
TB8 TB17
CR77 BN58
(13) PLATFORM
TB19 TB4 TB9 LEVEL
CR65A R22 ENABLE
(12) 1K OHM
TB20 (14) (14)
5
CR28 LS13 LS15
TB11 (7) C3-H RF O/R RR O/R TB6 TB7 TB8
C3-F TB10
TB5
CR28 TB22
LF O/R LR O/R
C4A CR77 CR70 (3) HM (8) +
(15) C4 (13) CR72 (5) CR68 CR69 (1)
(6) (4) (2) LOAD - CR70
(5)
CR68
(4)
CR67
(3)
CR69
(2)
CR70
(1)
6
C3-A
C3-C
BL
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
WH/BK
BATTERY 24V
+
-
WH/BK
WH
BL/BK
BL
RD/BK
RD
BK/WH
BK
OR/BK
OR
U6-B+
47 mH
2.5 AMP
0.034 OHM
200 OHM 1 U6 3
10W B-
B+
T2 1 1 1 1 1 7
Y24 Y53 Y22 Y26 Y20
MOTOR
CONTROLLER
1 1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
M5 2 2 2 2 2 2 2 2 2 2
MOTOR
BATTERY GROUND
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
4.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
OUTRIGGER RELAY
ROTATE RELAY
SECONDARY RELAY
PRIMARY RELAY
EXTENSION RELAY
PLAT LEVEL RELAY
HOUR METER
AUTOLEVEL RELAY
0.1 TO 10 SECONDS
TIME DELAY U16A
AUTOLEVEL
ROTATE CCW
ROTATE CW
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
EXTENSION RETRACT
EXTENSION EXTEND
PLAT LEVEL RETRACT
PLAT LEVEL EXTEND
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

ES0441G 8
Part No. 84382 TZ-34/20 5 - 103


5 - 103 5 - 104
Hydraulic Schematic
5 - 105 5 - 106
Hydraulic Schematic
1
LEFT FRONT RIGHT FRONT
OUTRIGGER OUTRIGGER SECONDARY BOOM PRIMARY BOOM EXTENSION PLATFORM
CYLINDER CYLINDER LIFT CYLINDER LIFT CYLINDER CYLINDER LEVELING
Y Z
Y35 Y36 SLAVE
2 CYLINDER
R R
0.037 in 0.037 in
0.94 mm 0.94 mm
E E
3300 psi 3300 psi
3 227.5 bar 227.5 bar
3:1 3:1 1600 psi 3300 psi
110.3 bar 227.5 bar
3:1 3:1
LEFT REAR RIGHT REAR TURNTABLE
OUTRIGGER OUTRIGGER 0.037 in 0.037 in
ROTATE
CYLINDER CYLINDER 0.94 mm 0.94 mm
MASTER
W X CYLINDER
4
Y33 Y34
SBU SBD PBU PBD PBE PBR PLU PLD TRR TRL
R R U
1200 psi
0.037 in 0.037 in 82.7 bar
1100 psi 1600 psi 1800 psi
0.94 mm 0.94 mm
E E 75.8 bar 110.3 bar 124.1 bar
5 S R P L
3300 psi
227.5 bar N J
3:1
TE EF ER RF RR TR
A I
4000 psi
275.8 bar
C D
T Q
Y28 Y20 Y19 Y24 Y23
6 O M K
B
H
Y40 Y39 Y53 Y52 Y22 Y21 Y26
V
P
P
0.4 gpm
1.5 L/min FUNCTION
7
E
T
MANIFOLD
T
F 3500 psi
241.3 bar
M
HYDRAULIC HS7042B
POWER
1.7 gpm
6.4 L/min 18 psi
1.2 bar
8 UNIT
G
5 - 106 TZ-34/20 Part No. 84382

Hydraulic Schematic
1
Y Z
Y35 Y36 SLAVE 2
CYLINDER
R R
0.037 in 0.037 in
0.94 mm 0.94 mm
E E
3500 psi 3500 psi
241 bar 241 bar
3
4.5:1 4.5:1 2000 psi 3000 psi
138 bar 207 bar
4.5:1 4.5:1
ROTATE
MASTER
W X CYLINDER
4
Y33 Y34
R R U
1200 psi
0.037 in 0.037 in 82.7 bar
1100 psi 1600 psi 1800 psi
0.94 mm 0.94 mm
E E 75.8 bar 110.3 bar 124.1 bar
5
S R P L
3300 psi
227.5 bar N
TE EF ER RF RR 3:1
J
A 4000 psi
275.8 bar
C D 6
T Q
Y28 Y20 Y19 Y24 Y23
O M K
B
H
Y40 Y39 Y53 Y52 Y22 Y21 Y26
V
FUNCTION
P 0.34 gpm
1.3 L/min
P
E 1
MANIFOLD 7
T
T
F 3500 psi
241.3 bar
M
HYDRAULIC HS7042D
POWER
1.7 gpm
6.4 L/min 18 psi 0.4 gpm / 1.5 L/min to TZ3404-357
1.2 bar 1
0.34 gpm / 1.3 L/min from TZ3404-358
UNIT 8
Part No. 84382 TZ-34/20 5 - 107

Hydraulic Schematic
5 - 107 5 - 108
Hydraulic Schematic
5 - 109 5 - 110
Hydraulic Schematic
1
Y Z
Y35 Y36 SLAVE
2 CYLINDER
R R
0.037 in 0.037 in
0.94 mm 0.94 mm
E E
3500 psi 3500 psi
3 241 bar 241 bar
4.5:1 4.5:1 2000 psi 3000 psi
138 bar 207 bar
4.5:1 4.5:1
OUTRIGGER OUTRIGGER 0.037 in 0.028 in 1
ROTATE
MASTER
W X CYLINDER
4
Y33 Y34
R R AJ AI AK AM
1200 psi
0.037 in 0.037 in 82.7 bar
1100 psi 1600 psi 1800 psi
0.94 mm 0.94 mm
E E 75.8 bar 110.3 bar 124.1 bar
5 3300 psi
AH 227.5 bar AG
TE EF ER RF RR 3:1
AF
A 4000 psi
275.8 bar
D AB
6 C AE AD AC Y20 Y19 Y24 Y23
B AA
AL
Y40 Y39 Y53 Y52 Y22 Y21 Y26 Y25
FUNCTION
P 0.34 gpm
1.3 L/min
P
E MANIFOLD
7 T
T
F 3500 psi
241.3 bar
HS7042G
2 M
HYDRAULIC 0.037 in / 0.94 mm to TZ3405-348
18 psi
1.2 bar POWER 1
0.028 in / 0.71 mm from TZ3405-349
1.6 gpm / 6.24 L/min to TZ3407-483

8 UNIT 2
1.3 gpm / 4.9 L/min from TZ3407-484
5 - 110 TZ-34/20 Part No. 84382

Hydraulic Schematic
1
Y Z
Y35 Y36 SLAVE 2
CYLINDER
R R
0.037 in 0.037 in
0.94 mm E E 0.94 mm
3500 psi 3500 psi

C2 C1 241 bar 241 bar
3
4.5:1 4.5:1 2000 psi 3000 psi
138 bar 207 bar
4.5:1 4.5:1
ROTATE
MASTER
W 4000 psi X CYLINDER
AO 276 bar AN 4
4.5:1
Y33 Y34
V2 V1 SBU SBD PBU PBD PBE PBR PLU PLD TRR TRL
R R AJ AI AK AM
1200 psi
0.037 in 0.037 in 82.7 bar
1100 psi 1600 psi 1800 psi
0.94 mm 0.94 mm
E E 75.8 bar 110.3 bar 124.1 bar
5
3300 psi
AH 227.5 bar AG
TE EF ER RF RR 3:1
AF
A 4000 psi
275.8 bar
D AB
C AE AD AC Y20 Y19 Y24 Y23 6
B AA
AL
Y53 Y52 Y22 Y21 Y26 Y25
Y40 Y39
FUNCTION
P 0.34 gpm
1.3 L/min
P
E MANIFOLD 7
T
T
F 3500 psi
241.3 bar
HS7042J
1.3 gpm
M
HYDRAULIC
POWER
4.9 L/min 18 psi
1.2 bar
UNIT 8
Part No. 84382 TZ-34/20 5 - 111

Hydraulic Schematic
5 - 111 5 - 112
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Introduction June 2013

Machine Design Life

ii Genie TZ-34/20 Part No. 84382

2 - Spec. Hydraulic Specifications

3 - Maint. Added specific maintenance to all axle procedures.

5 - Schem. Revised all schematics and grouped by markets.

Honda Engine_Section 2_Specifications. Electronic Version

Part No. 84382 Genie TZ-34/20 iii

REVISION HISTORY, CONTINUED

Revision Date Section Procedure / Schematic Page / Description

Honda Engine_Section 2_Specifications. Electronic Version

iv Genie TZ-34/20 Part No. 84382

Serial Number Legend

Model: TZ-34 Model Sequence

Part No. 84382 Genie TZ-34/20 v

Read each procedure thoroughly. This

Be sure to wear protective eye wear and

Be aware of potential crushing hazards

vi Genie TZ-34/20 Part No. 84382

Be sure that all tools and working areas

Be sure that fasteners intended for one

Be sure that your workshop or work area is

Part No. 84382 Genie TZ-34/20 vii

Section 1 Safety Rules

Section 3 Scheduled Maintenance Procedures

viii Genie TZ-34/20 Part No. 84382

Section 3 Scheduled Maintenance Procedures, continued

Part No. 84382 Genie TZ-34/20 ix

Section 3 Scheduled Maintenance Procedures, continued

x Genie TZ-34/20 Part No. 84382

Section 4 Repair, continued

Part No. 84382 Genie TZ-34/20 xi

xii Genie TZ-34/20 Part No. 84382

Section 5 Schematics, continued

Part No. 84382 Genie TZ-34/20 xiii

Section 5 Schematics, continued

xiv Genie TZ-34/20 Part No. 84382

Section 5 Schematics, continued

Part No. 84382 Genie TZ-34/20 xv

Section 5 Schematics, continued

xvi Genie TZ-34/20 Part No. 84382

Type 6V DC Tire size ST205/75 R14

Group T-105 Load range C

Quantity 4 Lug nut torque, dry 100 ft-lbs

Fluid capacities Tongue jack

To TZ3407-483 Tire size 4.10 / 3.50-4

Tire pressure, maximum (cold) 65 psi

Tire size 8x2

For operational specifications, refer to the

Continuous improvement of our products is a

Part No. 84382 Genie TZ-34/20 2-1

Performance Specifications Optional fluids

Boom function speeds, maximum Biodegradable Petro Canada Environ MV 46

Primary boom up 14 to 22 seconds Fire resistant UCON Hydrolube HP-5046

Water content, maximum 200 ppm

Chevron Rando HD oil is fully compatible and

Continuous improvement of our products is a

2-2 Genie TZ-34/20 Part No. 84382

Function pump - To TZ3407-483 Manifold Component

Function pump - From TZ3407-484 SAE No. 4 13 ft-lbs / 18 Nm

Displacement 0.101 cu in SAE No. 6 18 ft-lbs / 24 Nm

Relief Valve Pressures SAE No. 12 75 ft-lbs / 102 Nm

System 3500 psi